WO2014105406A4 - Jigs for placing dental implant analogs in models and methods of doing the same - Google Patents

Jigs for placing dental implant analogs in models and methods of doing the same Download PDF

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Publication number
WO2014105406A4
WO2014105406A4 PCT/US2013/073864 US2013073864W WO2014105406A4 WO 2014105406 A4 WO2014105406 A4 WO 2014105406A4 US 2013073864 W US2013073864 W US 2013073864W WO 2014105406 A4 WO2014105406 A4 WO 2014105406A4
Authority
WO
WIPO (PCT)
Prior art keywords
dental implant
patient
mouth
placement jig
physical model
Prior art date
Application number
PCT/US2013/073864
Other languages
French (fr)
Other versions
WO2014105406A1 (en
Inventor
Zachary B. Suttin
Original Assignee
Biomet 3I, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Biomet 3I, Llc filed Critical Biomet 3I, Llc
Priority to EP17174632.4A priority Critical patent/EP3348226B1/en
Priority to EP13867717.4A priority patent/EP2897551B1/en
Publication of WO2014105406A1 publication Critical patent/WO2014105406A1/en
Publication of WO2014105406A4 publication Critical patent/WO2014105406A4/en

Links

Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00—Dental prostheses; Making same
    • A61C13/34—Making or working of models, e.g. preliminary castings, trial dentures; Dowel pins [4]
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C1/00—Dental machines for boring or cutting ; General features of dental machines or apparatus, e.g. hand-piece design
    • A61C1/08—Machine parts specially adapted for dentistry
    • A61C1/082—Positioning or guiding, e.g. of drills
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00—Dental prostheses; Making same
    • A61C13/08—Artificial teeth; Making same
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00—Dental prostheses; Making same
    • A61C13/08—Artificial teeth; Making same
    • A61C13/081—Making teeth by casting or moulding
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C13/00—Dental prostheses; Making same
    • A61C13/12—Tools for fastening artificial teeth; Holders, clamps, or stands for artificial teeth
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C8/00—Means to be fixed to the jaw-bone for consolidating natural teeth or for fixing dental prostheses thereon; Dental implants; Implanting tools
    • A61C8/0001—Impression means for implants, e.g. impression coping
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C9/00—Impression cups, i.e. impression trays; Impression methods
    • A61C9/004—Means or methods for taking digitized impressions
    • A61C9/0046—Data acquisition means or methods
    • A61C9/0053—Optical means or methods, e.g. scanning the teeth by a laser or light beam
    • G—PHYSICS
    • G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16H—HEALTHCARE INFORMATICS, i.e. INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR THE HANDLING OR PROCESSING OF MEDICAL OR HEALTHCARE DATA
    • G16H20/00—ICT specially adapted for therapies or health-improving plans, e.g. for handling prescriptions, for steering therapy or for monitoring patient compliance
    • G16H20/40—ICT specially adapted for therapies or health-improving plans, e.g. for handling prescriptions, for steering therapy or for monitoring patient compliance relating to mechanical, radiation or invasive therapies, e.g. surgery, laser therapy, dialysis or acupuncture

Abstract

A placement jig for locating a dental implant analog in a physical model of a patient's mouth includes a base, a guide-strut receiving feature, a throughbore, and an angled receiving feature. The guide-strut receiving feature is positioned within the base and is configured to receive a guide-strut of the physical model thereby positioning a lower surface of the placement jig at a desired distance from an opening of a bore in the physical model. The throughbore receives a screw therethrough that engages the dental implant analog such that the dental implant analog is removably coupled to the base. The angled receiving feature is positioned about the throughbore on the lower surface of the base. The angled receiving feature includes a mating surface that is configured to abut a custom abutment positioned between the mating surface and the dental implant analog.

Claims

AMENDED CLAIMS received by the International Bureau on 20 June 2014 (20.06.2014) CLAIMS
1. A method of locating a dental implant analog in a model of a patient's mouth for use in creating a tooth prosthesis, comprising:
scanning at least a portion of the patient's mouth to generate scan data, the scanned portion of the patient's mouth including teeth and an attachment member, the attachment member including at least one informational marker indicating the location of a dental implant installed in the patient's mouth;
creating a three-dimensional computer model of at least a portion of the patient's mouth using the scan data, the three-dimensional computer model including (i) virtual teeth that correspond with the teeth in the patient's mouth, (ii) a virtual bore at a position based on the at least one informational marker, and (iii) at least one virtual guide strut positioned adjacent to the virtual teeth and spaced from the virtual bore; and
fabricating, using a fabrication machine, a physical model of the at least a portion of the patient's mouth based on the three-dimensional computer model, the physical model including (i) a bore corresponding to the virtual bore, and (ii) at least one guide strut corresponding to the at least one virtual guide strut, the at least one guide strut to be used in positioning the dental implant analog within the bore of the physical model at a position and an orientation corresponding to the location and the orientation of the dental implant in the patient's mouth.
2. The method of claim 1, further comprising coupling the dental implant analog to a placement jig, the placement jig including at least one guide-strut receiving feature.
3. The method of claim 2, further comprising registering the placement jig on the physical model of the at least a portion of the patient's mouth, the registering including mating the at least one guide-strut receiving feature of the placement jig with the at least one guide strut of the physical model such that the dental implant analog is positioned within the bore of the physical model at the position and the orientation corresponding to the location and the orientation of the dental implant in the patient's mouth.
4. The method of claim 3, wherein the dental implant analog is coupled to the placement jig such that a central axis of the dental implant analog is perpendicular to a base of the placement jig.
5. The method of claim 4, wherein the at least one guide strut and a central axis of the bore of the physical model are at an angle a with respect to vertical such that in response to the registering, the dental implant analog is positioned within the bore with its central axis at the angle a with respect to vertical.
6. The method of claim 5, wherein the angle a is based on an angle of a central axis of the dental implant in the patient's mouth with respect to vertical.
7. The method of claim 2, wherein the placement jig further includes an angled receiving feature.
8. The method of claim 7, further comprising fabricating, using a milling machine, the placement jig from a stock jig blank, the fabricating including milling the angled receiving feature in the stock jig blank based on the three-dimensional computer model.
9. The method of claim 7, wherein the coupling further comprises placing a custom abutment between the angled receiving feature of the placement jig and the dental implant analog.
10. The method of claim 2, further comprising designing a virtual placement jig based on the three-dimensional computer model.
11. The method of claim 10, further comprising developing three-dimensional jig instructions from the designed virtual placement jig for fabricating the placement jig.
12. The method of claim 11, further comprising transmitting the developed three- dimensional jig instructions to the fabrication machine or a different fabrication machine to fabricate the placement jig.
13. The method of claim 12, further comprising fabricating, using the fabrication machine or a different fabrication machine, the placement jig based on the three-dimensional jig instructions.
14. The method of claim 1, further comprising coupling the dental implant analog to an adjustable arm of a placement jig, the adjustable arm having at least two degrees of rotational freedom with respect to a base of the placement jig, the base of the placement jig further including at least one guide-strut receiving feature.
15. The method of claim 14, further comprising manually adjusting the orientation of the adjustable arm with respect to the base of the placement jig based on the three- dimensional computer model.
16. The method of claim 14, further comprising automatically adjusting the orientation of the adjustable arm with respect to the base of the placement jig in response to the placement jig receiving an input.
17. The method of claim 16, wherein the input is based on the three-dimensional computer model.
18. The method of claim 14, further comprising registering the placement jig on the physical model of the at least a portion of the patient's mouth, the registering including mating the at least one guide-strut receiving feature of the placement jig with the at least one guide strut of the physical model such that the dental implant analog is positioned within the bore of the physical model at the position and the orientation corresponding to the location and the orientation of the dental implant in the patient's mouth.
19. The method of claim 18, wherein the registering automatically causes the adjustable arm of the placement jig to move such that a central axis of the dental implant analog coupled thereto is substantially coaxial with a central axis of the bore of the physical model.
20. The method of claim 1, wherein the three-dimensional computer model further includes a virtual attachment member that corresponds with the attachment member in the patient's mouth, the method further comprising removing the virtual attachment member from the three-dimensional computer model.
21. The method of claim 1, further comprising developing three-dimensional physical model instructions from the three-dimensional computer model for fabricating the physical model of the at least a portion of the patient's mouth and transmitting the developed three-dimensional physical model instructions to the fabrication machine to fabricate the physical model of the at least a portion of the patient's mouth.
22. The method of claim 18, further comprising securing the dental implant analog to the bore of the physical model with a securing material.
23. The method of claim 22, further comprising decoupling the placement jig from the dental implant analog and coupling a custom abutment to the dental implant analog.
24. The method of claim 23, further comprising creating the tooth prosthesis using the physical model of the at least a portion of the patient's mouth with the secured dental implant analog and the custom abutment coupled to the dental implant analog.
25. A method of locating a dental implant analog in a model of a patient's mouth for use in creating a tooth prosthesis, comprising:
31 creating a three-dimensional computer model of at least a portion of the patient's mouth using scan data from a scan of the patient's mouth, the three- dimensional computer model including (i) virtual teeth that correspond with teeth in the patient's mouth, (ii) a virtual bore at a position based on at least one informational marker on an attachment member in the patient's mouth, the at least one informational marker indicating the location and the orientation of a dental implant installed in the patient's mouth, and (iii) a virtual guide strut positioned adjacent to the virtual teeth and spaced from the virtual bore;
fabricating, using a fabrication machine, a physical model of the at least a portion of the patient's mouth based on the three-dimensional computer model, the physical model including (i) a bore corresponding to the virtual bore, and (ii) a guide strut corresponding to the virtual guide strut; and
coupling the dental implant analog to a placement jig, the placement jig including a guide-strut receiving feature to be used in conjunction with the guide strut of the physical model in positioning the dental implant analog within the bore of the physical model at a position and an orientation corresponding to the location and the orientation of the dental implant in the patient's mouth.
26. The method of claim 25, further comprising registering the placement jig on the physical model by mating the guide-strut receiving feature with the guide strut.
27. The method of claim 26, wherein the dental implant analog is coupled to the placement jig such that a central axis of the dental implant analog is perpendicular to a base of the placement jig and wherein a central axis of the guide strut and a central axis of the bore are both at an angle a with respect to vertical such that in response to the registering, the dental implant analog being positioned within the bore with its central axis at the angle a with respect to vertical, the angle a being based on an angle of a central axis of the dental implant in the patient's mouth with respect to vertical.
28. The method of claim 27, further comprising securing the dental implant analog to the bore of the physical model with a securing material and decoupling the placement jig from the dental implant analog and coupling a custom abutment to the dental implant analog.
29. The method of claim 28, further comprising creating the tooth prosthesis using the physical model of the at least a portion of the patient's mouth with the secured dental implant analog and the custom abutment coupled to the dental implant analog.
32
30. A method of locating a dental implant analog in a physical model of a patient's mouth for use in creating a tooth prosthesis, comprising:
creating a three-dimensional computer model of at least a portion of the patient's mouth using scan data from a scan of the patient's mouth, the three- dimensional computer model including (i) virtual teeth that correspond with teeth in the patient's mouth, (ii) a virtual bore at a position based on at least one informational marker on an attachment member in the patient's mouth, the at least one informational marker indicating the location and the orientation of a dental implant installed in the patient's mouth, and (iii) a virtual guide strut positioned adjacent to the virtual teeth;
fabricating, using a fabrication machine, a physical model of the at least a portion of the patient's mouth based on the three-dimensional computer model, the physical model including (i) a bore corresponding to the virtual bore, and (ii) a guide strut corresponding to the virtual guide strut; and
coupling the dental implant analog to an adjustable arm of a placement jig, the adjustable arm having at least two degrees of rotational freedom with respect to a base of the placement jig, the base of the placement jig further including a guide-strut receiving feature to be used in conjunction with the guide strut of the physical model in positioning the dental implant analog within the bore of the physical model at a position and an orientation corresponding to the location and the orientation of the dental implant in the patient's mouth.
31. The method of claim 30, further comprising manually adjusting the orientation of the adjustable arm with respect to the base of the placement jig based on the three- dimensional computer model.
32. The method of claim 30, further comprising automatically adjusting the orientation of the adjustable arm with respect to the base of the placement jig in response to the placement jig receiving an input, the input being based on the three-dimensional computer model.
33. The method of claim 30, further comprising registering the placement jig on the physical model, the registering including mating the guide-strut receiving feature with the guide strut such that the dental implant analog is positioned within the bore of the physical model at the position and the orientation corresponding to the location and the orientation of the dental implant in the patient's mouth.
33
34. The method of claim 33, wherein the registering automatically causes the adjustable arm of the placement jig to move such that a central axis of the dental implant analog coupled thereto is substantially coaxial with a central axis of the bore of the physical model.
35. The method of claim 34, further comprising securing the dental implant analog to the bore of the physical model with a securing material and decoupling the adjustable arm of the placement jig from the dental implant analog and coupling a custom abutment to the dental implant analog.
36. The method of claim 35, further comprising creating the tooth prosthesis using the physical model of the at least a portion of the patient's mouth with the secured dental implant analog and the custom abutment coupled to the dental implant analog.
34
PCT/US2013/073864 2012-12-27 2013-12-09 Jigs for placing dental implant analogs in models and methods of doing the same WO2014105406A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP17174632.4A EP3348226B1 (en) 2012-12-27 2013-12-09 Jigs for placing dental implant analogs
EP13867717.4A EP2897551B1 (en) 2012-12-27 2013-12-09 Jigs for placing dental implant analogs in models and methods of doing the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US13/727,750 2012-12-27
US13/727,750 US8926328B2 (en) 2012-12-27 2012-12-27 Jigs for placing dental implant analogs in models and methods of doing the same

Publications (2)

Publication Number Publication Date
WO2014105406A1 WO2014105406A1 (en) 2014-07-03
WO2014105406A4 true WO2014105406A4 (en) 2014-08-21

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PCT/US2013/073864 WO2014105406A1 (en) 2012-12-27 2013-12-09 Jigs for placing dental implant analogs in models and methods of doing the same

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US (2) US8926328B2 (en)
EP (2) EP3348226B1 (en)
ES (1) ES2785602T3 (en)
WO (1) WO2014105406A1 (en)

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