WO2011147056A1 - Wire winding mechanism capable of making spring wire material ends automatically rotate - Google Patents

Wire winding mechanism capable of making spring wire material ends automatically rotate Download PDF

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Publication number
WO2011147056A1
WO2011147056A1 PCT/CN2010/001005 CN2010001005W WO2011147056A1 WO 2011147056 A1 WO2011147056 A1 WO 2011147056A1 CN 2010001005 W CN2010001005 W CN 2010001005W WO 2011147056 A1 WO2011147056 A1 WO 2011147056A1
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WO
WIPO (PCT)
Prior art keywords
wire
winding mechanism
wire winding
winding
shaft
Prior art date
Application number
PCT/CN2010/001005
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French (fr)
Chinese (zh)
Inventor
黄金堂
Original Assignee
金元宝弹簧设备(东莞)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Publication of WO2011147056A1 publication Critical patent/WO2011147056A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F35/00Making springs from wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • B21F3/02Coiling wire into particular forms helically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • B21F3/02Coiling wire into particular forms helically
    • B21F3/04Coiling wire into particular forms helically externally on a mandrel or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • B21F3/02Coiling wire into particular forms helically
    • B21F3/06Coiling wire into particular forms helically internally on a hollow form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F35/00Making springs from wire
    • B21F35/02Bending or deforming ends of coil springs to special shape

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

A wire winding mechanism capable of making the spring wire material ends automatically rotate comprises a plurality of pairs of wire feeding wheels (6) which are parallelly arranged on a machine body. The wire feeding wheels (6) in symmetrical arrangement respectively rotate in the positive direction and in the reverse direction for pushing the wire material (5) to move towards an outlet opening through a front wire guide plate (8), and a wire winding device is arranged on the machine body and in front of the outlet opening of the wire material (5). The wire winding device comprises a wire winding shaft (3) capable of being driven to rotate by motive power, a wire winding seat (4) is fixed on the wire winding shaft (3), and a pin shaft (7) is eccentrically arranged on the wire winding seat (4). The wire winding mechanism has low manufacture cost and is favorable for being popularized.

Description

说 明 书  Description
一种弹簧线材端头自动回转的绕线机构 Winding mechanism for automatically rotating the end of spring wire
技术内容:  Technical content:
本发明涉及压缩弹簧制造机械的技术领域, 具体是指一种能使弹簧线 材端头自动回转的绕线机构。  The present invention relates to the technical field of a compression spring manufacturing machine, and more particularly to a winding mechanism capable of automatically rotating a spring wire end.
背景技术:  Background technique:
压縮弹簧制造机械 (压簧机) 是一种能使弹簧线材卷绕成型的加工机 器。如其所使用的弹簧线材的线径不超过 5mm, 无需专门的绕线机构亦可生 产; 但对于线材线径大于 5mm的弹簧制品而言, 一般为 5mm- 20mm的大线径 线材, 常常需要操作工使用卷绕器具用人力手动的方式卷绕成圆弧状或反 复操作液压缸或马达推动滑块带动曲线规座及曲线规,将直线形状的线材 压成圆弧状, 再将线材置放于两只曲线规的线槽内, 才能调试或生产压缩 弹簧, 费时费力, 大大影响生产效率, 降低了自身的竞争力, 故大线径弹 簧的绕线功能势必成为大线径压缩弹簧制造机械的必备功能。 目前市场上 习知的绕线机构主要有两种:  The compression spring manufacturing machine (pressure spring machine) is a processing machine that can wind the spring wire. If the spring wire used has a wire diameter of no more than 5mm, it can be produced without a special winding mechanism. However, for a spring product with a wire diameter of more than 5mm, a large wire diameter of 5mm-20mm is often required. The worker uses a winding device to manually wind the fan into an arc shape or repeatedly operate the hydraulic cylinder or the motor to push the slider to drive the curve gauge and the curve gauge, and press the linear wire into an arc shape, and then place the wire. In the groove of the two curve gauges, the compression spring can be debugged or produced, which is time-consuming and laborious, greatly affects the production efficiency and reduces its own competitiveness. Therefore, the winding function of the large-diameter spring is bound to become a large-diameter compression spring manufacturing machine. Essential features. There are two main types of winding mechanisms currently on the market:
机构一为人工手动绕线式, 如图 1至 3所示, 包括线材 5、送线轮 6和 前导线板 8, 送线轮 6将线材 5经前导线板 8送出, 再由操作人员将线材 5 穿入到绕线手柄 13末端的孔中, 人工转动绕线手柄 13, 使线材 5卷绕成圆 弧状后, 再将线材 5置放于两只曲线规 9的线槽内, 曲线规 9安置于曲线 规座 12上, 由滑块 10调节。 此法操作难度大, 生产效率低下, 不易推广。  The mechanism is manually manual winding type, as shown in Figures 1 to 3, including the wire 5, the wire feeding wheel 6 and the front wire plate 8, the wire feeding wheel 6 sends the wire 5 through the front wire plate 8, and then the operator will The wire 5 is inserted into the hole at the end of the winding handle 13, and the wire handle 13 is manually rotated to wind the wire 5 into an arc shape, and then the wire 5 is placed in the groove of the two curve gauges 9, the curve The gauge 9 is placed on the curve gauge 12 and is adjusted by the slider 10. This method is difficult to operate, low in production efficiency, and difficult to promote.
机构二为机械绕线式, 如图 4至 6所示, 包括线材 5、 送线轮 6、 前导 线板 8, 送线轮 6将线材 5经前导线板 8送出后, 动力机构 11 (液压缸或 马达)动作, 推动滑块 10, 曲线规座 12上的曲线规 9作用在线材 5上, 使 线材 5压成圆弧状后, 再将线材 5置放于两只曲线规 9的线槽内, 此法结 构复杂, 操作麻烦, 造价较高没效率。 The mechanism 2 is a mechanical winding type, as shown in FIGS. 4 to 6, including a wire 5, a wire feed pulley 6, a front wire guide 8, and a wire feed mechanism 6 sends the wire 5 through the front wire guide 8, the power mechanism 11 (hydraulic Cylinder or The motor acts to push the slider 10, and the curve gauge 9 on the curve gauge 12 acts on the wire 5 to press the wire 5 into an arc shape, and then place the wire 5 in the wire groove of the two curve gauges 9. The structure of this method is complicated, the operation is troublesome, and the cost is high and inefficient.
发明内容:  Summary of the invention:
本发明的目的在于克服现有技术中的不足, 而提供一种能使弹簧线材 端头自动回转的绕线机构。  SUMMARY OF THE INVENTION It is an object of the present invention to overcome the deficiencies of the prior art and to provide a winding mechanism that enables the spring wire end to automatically rotate.
本发明通过以下技术方案实现, 包括若干对并排设立在机体上的送线 轮, 对称设立的送线轮分别正反方向旋转, 以推动线材经前导线板向送出 口移动。 在线材的送出口前方的机体上, 还设立有绕线机构, 所述绕线机 构包括可由动力带动旋转的绕线轴, 绕线座固定在绕线轴上, 销轴偏心安 装在绕线座上, 所述销轴与绕线轴的外径距离略大于线材的直径, 线材出 线端伸入绕线轴和销轴之间。  The invention is realized by the following technical solutions, comprising a plurality of pairs of wire feeding wheels arranged side by side on the machine body, wherein the symmetrically set wire feeding wheels rotate in the forward and reverse directions respectively to push the wire to move through the front wire plate to the sending port. A winding mechanism is further disposed on the body in front of the outlet of the wire material, and the winding mechanism includes a winding shaft that can be rotated by power, the winding wire is fixed on the winding shaft, and the pin is eccentrically mounted on the winding seat. The outer diameter of the pin shaft and the bobbin is slightly larger than the diameter of the wire, and the wire end of the wire extends between the bobbin and the pin.
本发明可使压缩弹簧机在调试或生产弹簧,以及更换大线径线材时,变 得简单、 容易、 高效, 造价低廉, 适宜推广。  The invention can make the compression spring machine become simple, easy, high-efficiency, low cost and suitable for promotion when debugging or producing springs and replacing large-diameter wires.
附图说明:  BRIEF DESCRIPTION OF THE DRAWINGS:
图 1为现有技术手动绕线机构示意图之一  1 is a schematic diagram of a prior art manual winding mechanism
图 2为现有技术手动绕线机构示意图之二  2 is a schematic view of a prior art manual winding mechanism
图 3为现有技术手动绕线机构示意图之三  3 is a schematic view of a prior art manual winding mechanism
图 4为现有技术机械绕线机构示意图之一  Figure 4 is a schematic diagram of a prior art mechanical winding mechanism
图 5为现有技术机械绕线机构示意图之二  Figure 5 is a schematic view of a prior art mechanical winding mechanism
图 6为现有技术机械绕线机构示意图之三  Figure 6 is a schematic view of a prior art mechanical winding mechanism
图 7为本发明示意图之一  Figure 7 is one of the schematic views of the present invention
图 8为本发明示意图之二 图 9为本发明示意图之三 Figure 8 is a schematic view of the present invention Figure 9 is a schematic view of the third embodiment of the present invention
图 10为本发明示意图之四  Figure 10 is a schematic view of the fourth embodiment of the present invention
图 Π为本发明示意图之五  Figure Π is the fifth schematic of the present invention
具体实施方式:  detailed description:
如图 7 至 11所示, 本发明包括若干对并排设立在机体上的送线轮 6, 对称设立的送线轮 6分别正反方向旋转, 以推动线材 5经前导线板 8向送 出口移动。 在线材 5 的送出口前方的机体上, 还设立有绕线机构, 所述绕 线机构包括可由动力带动旋转的绕线轴 3,绕线座 4固定在绕线轴 3上, 销 轴 7偏心安装在绕线座 4上, 所述销轴 7与绕线轴 3的外径距离略大于线 材 5的直径, 线材 5出线端伸入绕线轴 3和销轴 7之间。  As shown in FIGS. 7 to 11, the present invention includes a plurality of pairs of wire feed wheels 6 which are arranged side by side on the machine body, and the symmetrically set wire feed wheels 6 are respectively rotated in the forward and reverse directions to push the wire 5 to move toward the discharge port through the front wire guide plate 8. . A winding mechanism is further disposed on the body in front of the outlet of the wire 5, and the winding mechanism includes a winding shaft 3 that can be rotated by power. The winding seat 4 is fixed on the winding shaft 3, and the pin 7 is eccentrically mounted on On the winding base 4, the outer diameter of the pin shaft 7 and the bobbin 3 is slightly larger than the diameter of the wire 5, and the wire end of the wire 5 extends between the bobbin 3 and the pin 7.
工作时, 由于销轴 7与绕线轴 3的外径距离略大于线材 5的直径, 所 以送线轮 6将线材 5经前导线板 8送出后,线材 5进入到绕线轴 3和销轴 7, 之间, 使线材 5进入的长度足够圆弧变形的需求。 由马达 1和减速机 2组 成的动力系统驱动绕线轴 3旋转, 绕线座 4跟随绕线轴 3—同旋转, 即使 得偏心安装的销轴 7绕绕线轴 3的中心旋转, 销轴 7与绕线轴 3共同锁住 线材 5, 使线材 5的端头一同绕绕线轴 3的中心旋转, 产生圆弧变形。 当绕 线轴 3转动至设定位置后, 送线轮 6送线, 使线材 5继续向前移动, 线材 5 不再被绕线轴 3和销轴 7锁紧, 线材 5脱离绕线座 4后, 送线轮 6退线, 将线材 5置于两只曲线规 9的线槽内, 曲线规 9安置于曲线规座 12上, 由 滑块 10调节, 完成端头的绕线步骤。  In operation, since the outer diameter of the pin shaft 7 and the bobbin 3 is slightly larger than the diameter of the wire 5, the wire feedr 6 feeds the wire 5 through the front wire guide 8, and the wire 5 enters the bobbin 3 and the pin shaft 7, Between the length of the wire 5 entering is sufficient for the arc deformation. The power system consisting of the motor 1 and the speed reducer 2 drives the bobbin 3 to rotate, and the bobbin 4 rotates following the bobbin 3, that is, the eccentrically mounted pin 7 rotates around the center of the bobbin 3, and the pin 7 and the winding The bobbin 3 locks the wire 5 in common, and the ends of the wire 5 are rotated together around the center of the bobbin 3 to cause arc deformation. When the bobbin 3 is rotated to the set position, the wire feed pulley 6 is fed, so that the wire 5 continues to move forward, and the wire 5 is no longer locked by the bobbin 3 and the pin 7, after the wire 5 is detached from the winding seat 4, The wire feeding wheel 6 is retracted, and the wire 5 is placed in the wire groove of the two curve gauges 9, and the curve gauge 9 is placed on the curve gauge seat 12, and is adjusted by the slider 10 to complete the winding step of the end.

Claims

权 利 要 求 书 Claim
1. 一种弹簧线材端头自动回转的绕线机构, 包括若干对并排设立在机 体上的送线轮, 对称设立的送线轮分别正反方向旋转, 以推动线材经 前导线板向送出口移动, 其特征在于: 在线材的送出口前方的机体上, 还设立有绕线机构。 1. A winding mechanism for automatically rotating a spring wire end, comprising a plurality of wire feed wheels arranged side by side on a machine body, wherein the symmetrically set wire feed wheels rotate in forward and reverse directions respectively to push the wire through the front wire plate to the outlet The movement is characterized in that a winding mechanism is further provided on the body in front of the delivery port of the wire.
2. 根据权利要求 1 所述的一种弹簧线材端头自动回转的自动绕线机 构, 其特征在于: 所述绕线机构包括可由动力带动旋转的绕线轴, 绕 线座固定在绕线轴上, 销轴偏心安装在绕线座上。  2 . The automatic winding mechanism for automatically rotating a spring wire end according to claim 1 , wherein: the winding mechanism comprises a winding shaft that can be rotated by power, and the winding seat is fixed on the winding shaft. The pin is eccentrically mounted on the winding seat.
3. 根据权利要求 1 所述的一种弹簧线材端头自动回转的自动绕线机 构, 其特征在于: 所述销轴与绕线轴的外径距离略大于线材的直径。 3. The automatic winding mechanism for automatically rotating a spring end of a spring wire according to claim 1, wherein: the outer diameter of the pin shaft and the bobbin shaft is slightly larger than the diameter of the wire.
4.根据权利要求 1或 2或 3所述的一种弹簧线材端头自动回转的自动 绕线机构, 其特征在于: 线材出线端伸入绕线轴和销轴之间。 The automatic winding mechanism for automatically rotating a spring wire end according to claim 1 or 2 or 3, wherein the wire outlet end extends between the bobbin and the pin.
PCT/CN2010/001005 2010-05-26 2010-07-05 Wire winding mechanism capable of making spring wire material ends automatically rotate WO2011147056A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201010192170.6 2010-05-26
CN201010192170A CN101856705A (en) 2010-05-26 2010-05-26 Wire winding mechanism capable of making spring wire material ends automatically rotate

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Publication Number Publication Date
WO2011147056A1 true WO2011147056A1 (en) 2011-12-01

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WO (1) WO2011147056A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102626760A (en) * 2012-01-04 2012-08-08 杭州钱江弹簧有限公司 Torsional spring forming device

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Publication number Priority date Publication date Assignee Title
CN102641975A (en) * 2012-05-11 2012-08-22 乐清市力升弹簧有限公司 Production method of C-shaped snap spring and special device for implementing production method
CN112846001A (en) * 2021-01-26 2021-05-28 王文波 Coiling chuck for spring forming machine

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DE19748133A1 (en) * 1997-10-31 1999-05-12 Wafios Maschinen Wagner Method of manufacturing compressed wire coil springs on automatic winding machine
US6151942A (en) * 1998-08-21 2000-11-28 Kabushiki Kaisha Itaya Seisaku Sho Spring manufacturing apparatus
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CN201720367U (en) * 2010-05-26 2011-01-26 金元宝弹簧设备(东莞)有限公司 Wire winding mechanism with automatic rotating spring wire end

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DE19748133A1 (en) * 1997-10-31 1999-05-12 Wafios Maschinen Wagner Method of manufacturing compressed wire coil springs on automatic winding machine
US6151942A (en) * 1998-08-21 2000-11-28 Kabushiki Kaisha Itaya Seisaku Sho Spring manufacturing apparatus
CN1302871C (en) * 2002-06-26 2007-03-07 日本发条株式会社 Method of manufacturing a coil spring having an oblique and straight axial line
CN2564278Y (en) * 2002-08-29 2003-08-06 新超华企业有限公司 Forming device for spring shaper
JP2006167770A (en) * 2004-12-17 2006-06-29 Asahi-Seiki Mfg Co Ltd End bending machine, spring forming machine and end bending process
JP2006346729A (en) * 2005-06-20 2006-12-28 Asahi-Seiki Mfg Co Ltd Wire-rod feeding device
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CN201720367U (en) * 2010-05-26 2011-01-26 金元宝弹簧设备(东莞)有限公司 Wire winding mechanism with automatic rotating spring wire end

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Publication number Priority date Publication date Assignee Title
CN102626760A (en) * 2012-01-04 2012-08-08 杭州钱江弹簧有限公司 Torsional spring forming device

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