US3748890A - Female die and workpiece support arrangement for a press - Google Patents

Female die and workpiece support arrangement for a press Download PDF

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US3748890A
US3748890A US00071795A US3748890DA US3748890A US 3748890 A US3748890 A US 3748890A US 00071795 A US00071795 A US 00071795A US 3748890D A US3748890D A US 3748890DA US 3748890 A US3748890 A US 3748890A
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members
support
carriage
workpiece
opposed
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R Thatcher
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KELSO MARINE Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means

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  • ABSTRACT Opposed cylindrical members are provided in opposed support members or means to provide a female die for a press.
  • a plurality of opposed support members or means may be arranged for receiving cylindrical members therein in axial alignment and end-to-end relationship to provide a female die of desired longitudinal extent for a press.
  • the support means are each provided with cylindrical surfaces arranged in end-to-end relationship for contacting and cradling said cylindrical members substantially throughout their longitudinal extent and over a substantial portion of their circumferential extent or surface area.
  • the opposed cylindrical members may freely rotate in said support memers while transmitting the load applied to the workpiece from the cylindrical members to the support members over a maximum surface area.
  • the support members are carried on a carriage and means are provided to quickly and easily adjust and regulate the distance between the opposed cylindrical female die members as desired.
  • a support is provided for the workpiece to support it as it is formed including a carriage mounted on rollers which is in turn engaged on tracks so that the carriage can be moved toward and away from the press.
  • the present invention provides a relatively simple female die arrangement for a press comprising opposed cylindrical members rotatably engaged and cradled by a cylindrical surface of support members whereby substantial loads may be applied to a workpiece carried by the female dies. Also, this arrangement inhibits damage to the workpiece being formed or working of the metal workpiece as it is formed by a male die of a press in cooperation with the cylindrical female die members.
  • the support members are carried on a carriage in a manner so that they may be spaced apart quickly and easily and maintained in such spaced relationship even under extreme loads as the workpiece is formed.
  • the support arms on the carriage which support the workpiece are provided with rollers for engaging the workpiece so that as the workpiece is formed and a portion thereof deflected upwardly, the support arms may pivot upwardly to thereby maintain engagement with the elevated portion of the workpiece and provide support therefor.
  • One of the objects of the present invention is to provide a female die arrangement for a press wherein substantial loads are adapted to be applied to the dies in the forming of a workpiece, such dies being supported in a manner so that they are in continuous contact with the support surfaces throughout a substantial extent of their peripheral area to thereby transmit the load from the female die to the support and thence in turn to a carriage which carries the support members without creating undue stresses in any specific part of the carriage and the structure supporting it.
  • Another object is to provide a female die arrangement for a press including opposed cylindrical members whereby the cylindrical members may rotate about their longitudinal axis as a workpiece is forced donwardly in the space between the opposed dies so as to inhibit die abrasion of the workpiece.
  • Yet a further object is to provide a female die arrangement of substantial longitudinal extent including a plurality of axially aligned cylindrical rotatable members in end-to-end relation in two rows of support members to form a female die of desired longitudinal extent and which provides a die arrangement wherein substantial loads may be applied thereto to form a workpiece.
  • Still another object of the present invention is to provide a female die arrangement for a press wherein the distance or space between the rows of cylindrical members forming the female die may be quickly and easily regulated.
  • Yet a further object is to provide a female die for a press wherein a support member supports a cylindrical member over a substantial portion of its area to aid in keeping heavy grease between the cylindrical member and the support to facilitate rotation of the cylindrical member within the support without squirting the grease out from between the cylindrical member and support.
  • Still another object of the present invention is to provide a female die arrangement for a press including opposed cylindrical members carried and supported in engagement with support members having a cylindrical surface for engaging the opposed cylindrical die members and a carriage for supporting the support members, the carriage also including support arms extending laterally from one side of one of the support members and the support arms being pivotally mounted on the carriage whereby a workpiece may be placed on the carriage and over the female dies and then the support arms pivoted as the workpiece is formed to maintain engagement and support thereof.
  • FIG. 1 is a schematic diagram showing the carriage in dotted outline in the left-hand side of FIG. 1 and the track means therefor and showing on the right-hand side of FIG. 1 a diagrammatic sectional view of a press with the carriage moved into position and the female dies thereon with a partial showing of a workpiece in position on the carriage and on the female dies to be formed by the press;
  • FIG. 2. is an end view on the line 2-2 of FIG. 1 showing an end elevational view of a hydraulic press with a female die therein and the carriage and female die arrangement of the present invention positioned within the press and ready to form a workpiece carried on the carriage and female die;
  • FIG. 3 is a view similar to FIG. 2 but shows the relationship of the support arms on the carriage when they move upwardly as the workpiece is deformed by engagement of the male die against the workpiece and between the cylindrical opposed members of the female die;
  • FIG. 4 is a top plan view of a portion of the carriage illustrating in greater detail the arrangement of the opposed cylindrical members and the opposed supports therefor, which supports straddle the serrated members extending laterally across the carriage. It will be noted that the opposed cylindrical members are axially aligned and in end-to-end relationship to form a female die of desired extent. One of the support arms which is pivotally mounted on the carriage is also illustrated;
  • FIG. 5 is an end view on the line 5-5 of FIG. 4 showing one end in elevation of the carriage, and showing further details of the serrated hold down block members and their relationship to the opposed support members and serrated members mounted on the carriage; v
  • FIG. 6 is a diagrammatic view illustrating a male die member engaging and forming a workpiece between the opposed cylindrical female die members and the manner of engagement of the opposed cylindrical fe-
  • FIG. 7 is a sectional view on the line 7-7 of FIG. 4
  • the dotted outline form indicates the position of the support arms as the workpiece shown in solid section line thereon is formed whereby the support arms maintain engagement with the workpiece as it is formed and a portion thereof elevated;
  • FIG. 8 is a sectional view on the line 8-8 of FIG. 7 to illustrate further details of the support members and their relation to the serrated members on the carriage;
  • FIG. 9 is a sectional view on the line 9-9 of FIG. 8 illustrating still further structural details of the pivot arrangement for the support arms.
  • a hydraulic press is referred to generally by the numeral on the right-hand side of such figure. It includes a plurality of vertically extending, spaced structural support members 21 on each side of the press and suitable horizontal load bearing support members referred to generally by the numeral 23 for supporting the loads applied during operation of the hydraulic press.
  • the vertically extending structural members 21 are illustrated as being in section in order that the relationship of the carriage referred to generally by the numeral 25 may be illustrated when in position in the hydraulic press, such carriage being referred to at 26 in dotted line showing it moved away from the press on the left-hand side of FIG. 1.
  • the carriage 25 is moved on the spaced track means 30 as shown in FIG.
  • IySUCh track means extending longitudinally through the press and to the left thereof as viewed in FIG. 1.
  • the carriage 25 carries a female die arrangement referred to generally at 33 and in the form of the invention shown for purpose of illustration only, the female die arrangement 33 extends longitudinally throughout the extent of the carriage.
  • a plurality of support arms 35 extend from one side of the female die arrangement 33 and are arranged at spaced intervals longitudinally along the carriage 25 for supporting a workpiece, a portion of a workpiece being illustrated in elevation at 36 in FIG. 1.
  • FIG. 2 an end view of the press 20 is illustrated and this view includes the top section 37 of the press from which depends the male die referred to generally by the numeral 37.
  • the carriage 25 is provided with roller means 38 at suitably spaced intervals longitudinally thereof for engaging the track means 30 whereby the carriage means 25 may be moved towards and away from the press 20.
  • the workpiece 36 is illustrated as being carried by the support arms 35 and the female die arrangement 33 which die arrangement is carried by the carriage 25;
  • FIG. 3 is a view somewhat similar to FIG. 2, and it will be noted that the male die 37 has been moved downwardly so that the workpiece 36 is engaged between the male die 37' and forced into the space between the female die 33 for forming the workpiece in a predetermined manner. It will also be noted that the support arms 35 are connected by means of the piston rod 40 which is connected to a piston (not shown) within the two-way acting hydraulic cylinder 41 so that the workpiece 36 may be engaged at all times by the support arms 35. It can be appreciated that the workpiece 36 canbe of substantial size and may have reinforcing members on the portion thereof which is carried on the support arm 35 that further increases its weight. To avoid undue stresses on the workpiece and to maintain it in proper position, the support means 35 is positioned at spaced intervals longitudinally of the carriage 25 to provide proper support for the workpiece 36 as it is formed.
  • FIG. 4 of the drawings Attention is next directed to FIG. 4 of the drawings wherein the carriage 25 is referred to in greater detail.
  • the carriage 25 is formed of suitable longitudinally extending members 45 which are connected with cross bracing members 47 at spaced longitudinal intervals to provide the necessary strength and rigidity to the carriage.
  • the carriage also includes a portion represented at 50 which has additional longitudinally extending members 51 connected together by the cross members 52, the portion 50 providing additional strength to the carriage 25 to withstand the loads imposed during the forming of the workpiece 36.
  • the portion 50 of the carriage 25 extends longitudinally of the carriage 25 and is arranged so that it is aligned with the male die 37' when the carriage 25 is moved into the press.
  • the portion 50 of the carriage 25 also provides a support 55 for the female die arrangement 33.
  • the female die arrangement 33 includes opposed cylindrical members and 61 which are rotatably carried in the opposed support members 62 and 63 respectively.
  • Means referred to generally by the numeral 65 in FIGS. 4 and 5 are provided for regulating the distance between the opposed support members 62 and 63 so as to maintain the opposed cylindrical members 60 and 61 a predetermined distance apart, as will be described.
  • the opposed cylindrical members 60 and 61 are preferably solid to withstand the loads imposed as the workpiece 36 is formed
  • the opposed support members 62 and 63 each include a cylindrical surface 62a and 63a better seen in FIG. 5, in which the opposed cylindrical members are received. It will be noted that the cylindrical surfaces 620 and 63a conform with the cylindrical members 60 and 61 to thereby provide a means for accommodating rotation of the members 60 and 61 during the forming of the workpiece 36. Also, as noted in FIGS.
  • the cylindrical surfaces 62a and 63a of the opposed support members 62 and 63 surround a substantial surface portion of each of the cylindrical members 60 and 61, and as illustrated are shown as surrounding approximately fifty percent of such members.
  • the support members are of substantially the same longitudinal extent as the cylindrical member supported thereby.
  • the amount of surface area contact between the support members 62 and 63 and the re spective cylindrical members 60 and 61 that are carried thereby may be varied, but is such that the members 60 and 61 will not become dislodged or disengaged from the support members 62 and 63 as the male die 37 engages the workpiece 36 and deforms it between the spaced cylindrical members 60 and 61 as schematically illustrated in FIG. 6 of the drawings.
  • the surface contact between the cylindrical members and support members aids in distributing the heavy loads imposed more uniformly over a larger area.
  • a suitable lubricant such as heavy grease or the like may be employed between the cylindrical members 60 and 61 and their respective cylindrical surfaces 62a and 63a to facilitate rotation of the members 60 and 61 in their respective supports as the workpiece is formed.
  • I Means 65 are provided for enabling the support members 62 and 63 to be easily moved apart on the carriage 25 for regulating the distance between the opposed cylindrical members 60 and 61, such adjusting and regulating means including the elongated members referred to generally at 70 in FIG.
  • the means 65 also include the holding or hold down block members 74 which abut the rear edge of each of the members 62 and 63.
  • the elongated members 70 include upwardly facing serrations 72 which mate with the downwardly facing serrations 73 formed on the removable holding block 74- used with each of the support members 62 and 63.
  • the removable holding block 74 When it is desired to vary the distance between the opposed cylindrical members 60 and 61, the removable holding block 74 is lifted and the support means 62 and 63 are manually shifted longitudinally of each of the members of 70 until the desired distance between the opposed cylin drical members 60 and 61 is attained.
  • the blocks 74 are then repositioned to bear against the the rear of means 62 and 63 as shown in FIGS. 4, 5, and 7 to mate serrations 72 and 73 so as to maintain the support members 62 and 63 in any predetermined position which regulates and maintains the desired distance between the opposed, cylindrical members 60 and 61 as the workpiece is formed.
  • the support members 62 and 63 and the cylindrical members 60 and 61 are too heavy to be lifted, but may be shifted along the plate 55a secured to and extending between longitudinal members 51.
  • the support members 62, 63 each respectively include the body 620, 63c in which cylindrical surfaces 62a, 63a are formed and depending side members 62d, 63d which are connected to their respective bodies 62c, 63c.
  • the side members rest on plate 55a asshown in the drawings.
  • the support members straddle the elongated serrated members 70 with the body 620 and body 63c being spaced above the members 70.
  • the members 70 are also positioned on the plate 55a.
  • the cylindrical members 60 and 61 are cradled within the cylindrical surfaces 62a and 63a as previously noted, and for all practical purposes this is the only means employed for retaining the opposed cylindrical means 60 and 61 within their respective support members 62 and 63.
  • the cylindrical members 60 and 61 and the support members 62 and 63 are of relative limited longitudinal extent in relation to the total extent or length of the carriage 25 and a'plurality is axially aligned in end-to-end relationship as shown in FIG. 4 of the drawings so as to provide a substantially continuous surface as if the cylindrical members 60 and 61 were of the same extent as the length of the female die if formed of one member rather than a plurality of individual members.
  • the metal workpiece is referred to again by the numeral 36 and is shown in enlarged cross section.
  • the support arms are referred to again generally by the numeral 35.
  • the support arm is also referred to at 35 and includes an elongated plate 86 which is connected at one end 80 to a cylindrical member 81 which is of the same shape as the cylindrical members 60 and 61 and is also cradled in a support member as will be described herein; however its longitudinal extent need not be the same as the cylindrical members 60 and 61.
  • the cylindrical member 81 is carried in a support member 82 which support is provided with a cylindrical surface 82a for accommodating rotation of the cylindrical member 81 as the support member 35 is elevated.
  • the support member 82 includes body 82c and connected side members 82d depending therefrom and resting on surface 55a.
  • the member 82 straddles one of the elongated members 70, as do each of the members 62 and 63 and its body 82c is spaced above the serrated member as shown in FIG. 8.
  • Suitable means may be provided for efiecting elevation of the support arm or support member 35 as the workpiece is deformed between the male die 37 and female die 33, which, for purposes of illustration, is shown as including the double acting hydraulic cylinder 41 having the connections 41a on each side of a piston within the cylinder,which piston is connected to the piston rod 40.
  • the piston rod 40 is secured at its outermost end 40a to a pivot pin 40b mounted on the support arm 35.
  • An enlarged roller 85 is mounted at the outer end of the support member 35 as shown in solid line view of FIG. 7 and this, in turn, engages the plate 86, which plate is secured at one end to the cylindrical roller 81 in any suitable means and is shown as being secured in a notch 87 formed in the cylindrical surface of the cylindrical member 81.
  • the plate 86 is provided with a plurality of rollers 90 carried thereby and arranged at spaced intervals throughout the longitudinal extent thereof for engaging the workpiece 36 to more readily facilitate movement of the workpiece relative to the plate 86 as the workpiece 36 is formed and elevated.
  • the support member 35 is pivotally secured to one end of a holding or hold down member 74 by means of the pivot pin 88 to enable the support member 35 to elevate when power is supplied to the cylinder 41 to urge the support member 35 upwardly along with the plate 86 and the portion of the workpiece supported thereby.
  • the portion 36a of workpiece 36 carried on the support arm 35 which extends from one side of one of the cylindrical members forming the female die is elevated substantially higher than the portion 36b during the forming operation.
  • power may be supplied to the cylinders 41 which are connected with the various support members 35 extending at spaced intervals throughout the carriage 25 to aid in maintaining the portion 36a of the workpiece 36 as viewed in FIG. 3 in its elevated position.
  • the roller means 90 engage the workpiece 36 and lessen the frictional engagement that would otherwise occur, and similarly, the roller engages the plate 86 to reduce the friction.
  • This arrangement provides support for the portion of the workpiece 36 resting on the support members 35 during the forming thereof to inhibit improper deflection or bending of the workpiece, which might otherwise occur in relatively large members which are being formed in the press.
  • a load transfer plate 82 is shown which is welded or otherwise connected to body 820 and arms 82d for transferring load as will be described.
  • Each of the support members 62 and 63 also are similarly con structed.
  • the support member includes the means 65 previously described for accommodating spacing of the support members 82 to maintain the cylindrical members 81 in alignment with the cylindrical members 61.
  • the arrangement of the support members 82 is such that as the male die engages the workpiece and deforms it in cooperation with the female dies, the load is transmitted from the support members or means 62, 63 and 82 to the carriage.
  • suitable means such as hydraulic cylinders or the like (not shown) may be actuated to elevate rollers 38 slightly. When this occurs, the carriage will rest upon the load bearing members represented at 100 in FIGS. 2 and 3.
  • the large surface area of contact between the rotatable cylindrical members and their respective supports transmits the load to the carriage and then it is transmitted to the stationary load carrying members 100 positioned in the press as the workpiece is formed.
  • the cylindrical member 81 is again referred to and the end 80 of the plate 86 is shown in greater detail in the notch 87 for engagement therewith.
  • the cylindrical surface 82a cradles the cylindrical member 81 as previously noted, and it will be noted that the regulating means 65 includes upwardly facing serrations 72 on members 70 as well as downwardly facing serrations 73 formed on the hold down block 74.
  • the die arrangement by including the construction as shown and described, can withstand relatively high unit loading, while still performing their proper function and without die abrading the metal workpiece.
  • the press is operated by any suitable power source, such as hydraulic means to move the male die 37' down into engagement with the workpiece to form it and then to retract the male die 37 when the forming is completed.
  • a suitable power source such as hydraulic means to move the male die 37' down into engagement with the workpiece to form it and then to retract the male die 37 when the forming is completed.
  • a female die and workpiece arrangement for a press comprising:
  • block means positioned on and longitudinally aligned with said members for abutting against the rear of said support means, said block means being shorter in length than said members and having downwardly facing serrations for engaging a preselected number of said upwardly facing serrations on said members whereby the distance between said opposed support means may be adjusted and maintained at any desired predetermined amount by placing said block means at any preselected position on said members with said serrations in mating engagement;
  • means for moving said carriage into and away from the press including:
  • said support arms each including a plate extending longitudinally thereof and being longer than said support arms, said plate being secured at one end to one of said cylindrical members;
  • said support arms each having roller means adjacent its other end for'engaging and supporting said plate in relation to said arms;
  • each support arm including a plurality of spaced rollers carried thereby for engaging the workpiece;
  • g. means to pivot said support arms upwardly to maintain said rollers on each of said plates in supporting relationship with the workpiece as the workpiece is shaped by the press.

Abstract

Opposed cylindrical members are provided in opposed support members or means to provide a female die for a press. A plurality of opposed support members or means may be arranged for receiving cylindrical members therein in axial alignment and end-to-end relationship to provide a female die of desired longitudinal extent for a press. The support means are each provided with cylindrical surfaces arranged in end-to-end relationship for contacting and cradling said cylindrical members substantially throughout their longitudinal extent and over a substantial portion of their circumferential extent or surface area. Thus, when a workpiece is placed on the opposed cylindrical members and engaged on the opposite side by a male die of a press to force the workpiece in the space between the opposed cylindrical members to form the workpiece, the opposed cylindrical members may freely rotate in said support memers while transmitting the load applied to the workpiece from the cylindrical members to the support members over a maximum surface area. The support members are carried on a carriage and means are provided to quickly and easily adjust and regulate the distance between the opposed cylindrical female die members as desired. A support is provided for the workpiece to support it as it is formed including a carriage mounted on rollers which is in turn engaged on tracks so that the carriage can be moved toward and away from the press.

Description

ilted States Patent 1 Thatcher FEMALE DIE AND WORKPIECE SUPPORT ARRANGEMENT FOR A PRESS [75] Inventor: Russell S. Thatcher, Alvin, Tex.
[73] Assignee: Kelso Marine, Inc., Galveston, Tex.
[22] Filed: Sept. 14, 1970 [21] Appl. No.: 71,795
[52] U.S. Cl 72/383, 72/386, 72/389 [51] Int. Cl B21d 5/02, B21d 9/05, B21d 9/14,
B2ld 31/00 [58] Field of Search 72/383, 386, 389,
FOREIGN PATENTS OR APPLICATIONS 1,085,487 2/1956 Germany 72/389 1,221,933 2/1959 France 72/383 1 July 31, 1973 Primary Examiner-Charles W. Lanham Assistant ExaminerE. M. Combs Att0rneyJack W. Hayden [57] ABSTRACT Opposed cylindrical members are provided in opposed support members or means to provide a female die for a press. A plurality of opposed support members or means may be arranged for receiving cylindrical members therein in axial alignment and end-to-end relationship to provide a female die of desired longitudinal extent for a press. The support means are each provided with cylindrical surfaces arranged in end-to-end relationship for contacting and cradling said cylindrical members substantially throughout their longitudinal extent and over a substantial portion of their circumferential extent or surface area. Thus, when a workpiece is placed on the opposed cylindrical members and engaged on the opposite side by a male die of a press to force the workpiece in the space between the opposed cylindrical members to form the workpiece, the opposed cylindrical members may freely rotate in said support memers while transmitting the load applied to the workpiece from the cylindrical members to the support members over a maximum surface area. The support members are carried on a carriage and means are provided to quickly and easily adjust and regulate the distance between the opposed cylindrical female die members as desired. A support is provided for the workpiece to support it as it is formed including a carriage mounted on rollers which is in turn engaged on tracks so that the carriage can be moved toward and away from the press.
2 Claims, 9 Drawing Figures PAIENIEU JUL3 1 I973 SHEET 1 BF 3 PATENIEB JUL 3 1 i975 SHEET 2 BF 3 PATENIEU JUL 3 1 I975 SHEET 3 BF 3 FEMALE DIE AND WORKPIECE SUPPORT ARRANGEMENT FOR A PRESS BACKGROUND OF THE INVENTION The present invention provides a relatively simple female die arrangement for a press comprising opposed cylindrical members rotatably engaged and cradled by a cylindrical surface of support members whereby substantial loads may be applied to a workpiece carried by the female dies. Also, this arrangement inhibits damage to the workpiece being formed or working of the metal workpiece as it is formed by a male die of a press in cooperation with the cylindrical female die members.
The support members are carried on a carriage in a manner so that they may be spaced apart quickly and easily and maintained in such spaced relationship even under extreme loads as the workpiece is formed. The support arms on the carriage which support the workpiece are provided with rollers for engaging the workpiece so that as the workpiece is formed and a portion thereof deflected upwardly, the support arms may pivot upwardly to thereby maintain engagement with the elevated portion of the workpiece and provide support therefor.
Various forms of female die arrangements have been suggested and are shown in the prior art including U.S. Pat. No. 1,965,716 issued on July 10, I934; U.S. Pat. No. 2,650,637 issued on Sept. 1, 1953; U.S. Pat. No. 3,209,576 issued on Oct. 5, 1965 and U.S. Pat. No. 3,271,990 issued on Sept. 13, 1966, all of which show various die arrangements for a press or apparatus for forming or bending metal workpieces.
It will be noted that all of such art includes rather complicated mechanism that is the female die arrangement of presses. Also, such die arrangements are somewhat difficult to adjust or regulate insofar as positioning one part of the female die relative to another part.
Additionally, in those instances where substantial loads are to be applied to metal workpieces in the fortning thereof, it is necessary that the female die receive support over a substantial surface area to avoid damage or deformation thereto as the loads are applied.
One of the objects of the present invention is to provide a female die arrangement for a press wherein substantial loads are adapted to be applied to the dies in the forming of a workpiece, such dies being supported in a manner so that they are in continuous contact with the support surfaces throughout a substantial extent of their peripheral area to thereby transmit the load from the female die to the support and thence in turn to a carriage which carries the support members without creating undue stresses in any specific part of the carriage and the structure supporting it.
Another object is to provide a female die arrangement for a press including opposed cylindrical members whereby the cylindrical members may rotate about their longitudinal axis as a workpiece is forced donwardly in the space between the opposed dies so as to inhibit die abrasion of the workpiece.
Yet a further object is to provide a female die arrangement of substantial longitudinal extent including a plurality of axially aligned cylindrical rotatable members in end-to-end relation in two rows of support members to form a female die of desired longitudinal extent and which provides a die arrangement wherein substantial loads may be applied thereto to form a workpiece.
Still another object of the present invention is to provide a female die arrangement for a press wherein the distance or space between the rows of cylindrical members forming the female die may be quickly and easily regulated.
Yet a further object is to provide a female die for a press wherein a support member supports a cylindrical member over a substantial portion of its area to aid in keeping heavy grease between the cylindrical member and the support to facilitate rotation of the cylindrical member within the support without squirting the grease out from between the cylindrical member and support.
Still another object of the present invention is to provide a female die arrangement for a press including opposed cylindrical members carried and supported in engagement with support members having a cylindrical surface for engaging the opposed cylindrical die members and a carriage for supporting the support members, the carriage also including support arms extending laterally from one side of one of the support members and the support arms being pivotally mounted on the carriage whereby a workpiece may be placed on the carriage and over the female dies and then the support arms pivoted as the workpiece is formed to maintain engagement and support thereof.
Other objects and advantages will become apparent from consideration of the following description and drawings wherein:
FIG. 1 is a schematic diagram showing the carriage in dotted outline in the left-hand side of FIG. 1 and the track means therefor and showing on the right-hand side of FIG. 1 a diagrammatic sectional view of a press with the carriage moved into position and the female dies thereon with a partial showing of a workpiece in position on the carriage and on the female dies to be formed by the press;
FIG. 2.is an end view on the line 2-2 of FIG. 1 showing an end elevational view of a hydraulic press with a female die therein and the carriage and female die arrangement of the present invention positioned within the press and ready to form a workpiece carried on the carriage and female die;
FIG. 3 is a view similar to FIG. 2 but shows the relationship of the support arms on the carriage when they move upwardly as the workpiece is deformed by engagement of the male die against the workpiece and between the cylindrical opposed members of the female die;
FIG. 4 is a top plan view of a portion of the carriage illustrating in greater detail the arrangement of the opposed cylindrical members and the opposed supports therefor, which supports straddle the serrated members extending laterally across the carriage. It will be noted that the opposed cylindrical members are axially aligned and in end-to-end relationship to form a female die of desired extent. One of the support arms which is pivotally mounted on the carriage is also illustrated;
FIG. 5 is an end view on the line 5-5 of FIG. 4 showing one end in elevation of the carriage, and showing further details of the serrated hold down block members and their relationship to the opposed support members and serrated members mounted on the carriage; v
FIG. 6 is a diagrammatic view illustrating a male die member engaging and forming a workpiece between the opposed cylindrical female die members and the manner of engagement of the opposed cylindrical fe- FIG. 7 is a sectional view on the line 7-7 of FIG. 4
and shows in greater detail the arrangement and relationship of the support arms on the carriage and their relation to the opposed cylindrical female die members. The dotted outline form indicates the position of the support arms as the workpiece shown in solid section line thereon is formed whereby the support arms maintain engagement with the workpiece as it is formed and a portion thereof elevated;
FIG. 8 is a sectional view on the line 8-8 of FIG. 7 to illustrate further details of the support members and their relation to the serrated members on the carriage;
FIG. 9 is a sectional view on the line 9-9 of FIG. 8 illustrating still further structural details of the pivot arrangement for the support arms.
DESCRIPTION OF THE PREFERRED EMBODIMENTS In FIG. 1, a hydraulic press is referred to generally by the numeral on the right-hand side of such figure. It includes a plurality of vertically extending, spaced structural support members 21 on each side of the press and suitable horizontal load bearing support members referred to generally by the numeral 23 for supporting the loads applied during operation of the hydraulic press. In FIG. 1, the vertically extending structural members 21 are illustrated as being in section in order that the relationship of the carriage referred to generally by the numeral 25 may be illustrated when in position in the hydraulic press, such carriage being referred to at 26 in dotted line showing it moved away from the press on the left-hand side of FIG. 1. The carriage 25 is moved on the spaced track means 30 as shown in FIG. IySUCh track means extending longitudinally through the press and to the left thereof as viewed in FIG. 1. The carriage 25 carries a female die arrangement referred to generally at 33 and in the form of the invention shown for purpose of illustration only, the female die arrangement 33 extends longitudinally throughout the extent of the carriage. A plurality of support arms 35 extend from one side of the female die arrangement 33 and are arranged at spaced intervals longitudinally along the carriage 25 for supporting a workpiece, a portion of a workpiece being illustrated in elevation at 36 in FIG. 1.
In FIG. 2, an end view of the press 20 is illustrated and this view includes the top section 37 of the press from which depends the male die referred to generally by the numeral 37. The carriage 25 is provided with roller means 38 at suitably spaced intervals longitudinally thereof for engaging the track means 30 whereby the carriage means 25 may be moved towards and away from the press 20. The workpiece 36 is illustrated as being carried by the support arms 35 and the female die arrangement 33 which die arrangement is carried by the carriage 25;
FIG. 3 is a view somewhat similar to FIG. 2, and it will be noted that the male die 37 has been moved downwardly so that the workpiece 36 is engaged between the male die 37' and forced into the space between the female die 33 for forming the workpiece in a predetermined manner. It will also be noted that the support arms 35 are connected by means of the piston rod 40 which is connected to a piston (not shown) within the two-way acting hydraulic cylinder 41 so that the workpiece 36 may be engaged at all times by the support arms 35. It can be appreciated that the workpiece 36 canbe of substantial size and may have reinforcing members on the portion thereof which is carried on the support arm 35 that further increases its weight. To avoid undue stresses on the workpiece and to maintain it in proper position, the support means 35 is positioned at spaced intervals longitudinally of the carriage 25 to provide proper support for the workpiece 36 as it is formed.
Attention is next directed to FIG. 4 of the drawings wherein the carriage 25 is referred to in greater detail. The carriage 25 is formed of suitable longitudinally extending members 45 which are connected with cross bracing members 47 at spaced longitudinal intervals to provide the necessary strength and rigidity to the carriage. The carriage also includes a portion represented at 50 which has additional longitudinally extending members 51 connected together by the cross members 52, the portion 50 providing additional strength to the carriage 25 to withstand the loads imposed during the forming of the workpiece 36.
The portion 50 of the carriage 25 extends longitudinally of the carriage 25 and is arranged so that it is aligned with the male die 37' when the carriage 25 is moved into the press. The portion 50 of the carriage 25 also provides a support 55 for the female die arrangement 33.
The female die arrangement 33 includes opposed cylindrical members and 61 which are rotatably carried in the opposed support members 62 and 63 respectively.
Means referred to generally by the numeral 65 in FIGS. 4 and 5 are provided for regulating the distance between the opposed support members 62 and 63 so as to maintain the opposed cylindrical members 60 and 61 a predetermined distance apart, as will be described. The opposed cylindrical members 60 and 61 are preferably solid to withstand the loads imposed as the workpiece 36 is formed The opposed support members 62 and 63 each include a cylindrical surface 62a and 63a better seen in FIG. 5, in which the opposed cylindrical members are received. It will be noted that the cylindrical surfaces 620 and 63a conform with the cylindrical members 60 and 61 to thereby provide a means for accommodating rotation of the members 60 and 61 during the forming of the workpiece 36. Also, as noted in FIGS. 5 and 6, the cylindrical surfaces 62a and 63a of the opposed support members 62 and 63 surround a substantial surface portion of each of the cylindrical members 60 and 61, and as illustrated are shown as surrounding approximately fifty percent of such members. Also, the support members are of substantially the same longitudinal extent as the cylindrical member supported thereby. The amount of surface area contact between the support members 62 and 63 and the re spective cylindrical members 60 and 61 that are carried thereby may be varied, but is such that the members 60 and 61 will not become dislodged or disengaged from the support members 62 and 63 as the male die 37 engages the workpiece 36 and deforms it between the spaced cylindrical members 60 and 61 as schematically illustrated in FIG. 6 of the drawings. Also, the surface contact between the cylindrical members and support members aids in distributing the heavy loads imposed more uniformly over a larger area. If desired, and preferably, a suitable lubricant such as heavy grease or the like may be employed between the cylindrical members 60 and 61 and their respective cylindrical surfaces 62a and 63a to facilitate rotation of the members 60 and 61 in their respective supports as the workpiece is formed. I Means 65 are provided for enabling the support members 62 and 63 to be easily moved apart on the carriage 25 for regulating the distance between the opposed cylindrical members 60 and 61, such adjusting and regulating means including the elongated members referred to generally at 70 in FIG. 4 which are arranged at spaced intervals longitudinally of the portion 50 of the carriage at 25 and extend partially across the carriage from each side of each of the support members 62 and 63. The means 65 also include the holding or hold down block members 74 which abut the rear edge of each of the members 62 and 63. The elongated members 70 include upwardly facing serrations 72 which mate with the downwardly facing serrations 73 formed on the removable holding block 74- used with each of the support members 62 and 63. When it is desired to vary the distance between the opposed cylindrical members 60 and 61, the removable holding block 74 is lifted and the support means 62 and 63 are manually shifted longitudinally of each of the members of 70 until the desired distance between the opposed cylin drical members 60 and 61 is attained. The blocks 74 are then repositioned to bear against the the rear of means 62 and 63 as shown in FIGS. 4, 5, and 7 to mate serrations 72 and 73 so as to maintain the support members 62 and 63 in any predetermined position which regulates and maintains the desired distance between the opposed, cylindrical members 60 and 61 as the workpiece is formed.
The support members 62 and 63 and the cylindrical members 60 and 61 are too heavy to be lifted, but may be shifted along the plate 55a secured to and extending between longitudinal members 51. The support members 62, 63 each respectively include the body 620, 63c in which cylindrical surfaces 62a, 63a are formed and depending side members 62d, 63d which are connected to their respective bodies 62c, 63c. The side members rest on plate 55a asshown in the drawings. As more clearly illustrated in FIG. 8, the support members straddle the elongated serrated members 70 with the body 620 and body 63c being spaced above the members 70. The members 70 are also positioned on the plate 55a.
The cylindrical members 60 and 61 are cradled within the cylindrical surfaces 62a and 63a as previously noted, and for all practical purposes this is the only means employed for retaining the opposed cylindrical means 60 and 61 within their respective support members 62 and 63.
As also noted in FIG. 4 of the drawings, the cylindrical members 60 and 61 and the support members 62 and 63 are of relative limited longitudinal extent in relation to the total extent or length of the carriage 25 and a'plurality is axially aligned in end-to-end relationship as shown in FIG. 4 of the drawings so as to provide a substantially continuous surface as if the cylindrical members 60 and 61 were of the same extent as the length of the female die if formed of one member rather than a plurality of individual members. However, it is believed that by providing a plurality of individual members such members will, under load, roll or rotate more easily within their respective cylindrical surfaces 620 and 63a of the support members 62 and 63 then if they were formed from one long piece of bar stock.
In FIG. 7 the metal workpiece is referred to again by the numeral 36 and is shown in enlarged cross section. The support arms are referred to again generally by the numeral 35. It will be noted that in FIG. 4 the support arm is also referred to at 35 and includes an elongated plate 86 which is connected at one end 80 to a cylindrical member 81 which is of the same shape as the cylindrical members 60 and 61 and is also cradled in a support member as will be described herein; however its longitudinal extent need not be the same as the cylindrical members 60 and 61. Referring to FIG. 7 it will be noted that the cylindrical member 81 is carried in a support member 82 which support is provided with a cylindrical surface 82a for accommodating rotation of the cylindrical member 81 as the support member 35 is elevated. The support member 82 includes body 82c and connected side members 82d depending therefrom and resting on surface 55a. The member 82 straddles one of the elongated members 70, as do each of the members 62 and 63 and its body 82c is spaced above the serrated member as shown in FIG. 8. Suitable means may be provided for efiecting elevation of the support arm or support member 35 as the workpiece is deformed between the male die 37 and female die 33, which, for purposes of illustration, is shown as including the double acting hydraulic cylinder 41 having the connections 41a on each side of a piston within the cylinder,which piston is connected to the piston rod 40. The piston rod 40 is secured at its outermost end 40a to a pivot pin 40b mounted on the support arm 35. An enlarged roller 85 is mounted at the outer end of the support member 35 as shown in solid line view of FIG. 7 and this, in turn, engages the plate 86, which plate is secured at one end to the cylindrical roller 81 in any suitable means and is shown as being secured in a notch 87 formed in the cylindrical surface of the cylindrical member 81. The plate 86 is provided with a plurality of rollers 90 carried thereby and arranged at spaced intervals throughout the longitudinal extent thereof for engaging the workpiece 36 to more readily facilitate movement of the workpiece relative to the plate 86 as the workpiece 36 is formed and elevated.
The support member 35 is pivotally secured to one end of a holding or hold down member 74 by means of the pivot pin 88 to enable the support member 35 to elevate when power is supplied to the cylinder 41 to urge the support member 35 upwardly along with the plate 86 and the portion of the workpiece supported thereby.
By referring to FIG. 3 of the drawings, it will be noted that the portion 36a of workpiece 36 carried on the support arm 35 which extends from one side of one of the cylindrical members forming the female die is elevated substantially higher than the portion 36b during the forming operation. Thus, as the plate 36 is formed, power may be supplied to the cylinders 41 which are connected with the various support members 35 extending at spaced intervals throughout the carriage 25 to aid in maintaining the portion 36a of the workpiece 36 as viewed in FIG. 3 in its elevated position. The roller means 90 engage the workpiece 36 and lessen the frictional engagement that would otherwise occur, and similarly, the roller engages the plate 86 to reduce the friction.
This arrangement provides support for the portion of the workpiece 36 resting on the support members 35 during the forming thereof to inhibit improper deflection or bending of the workpiece, which might otherwise occur in relatively large members which are being formed in the press.
In FIG. 8 a load transfer plate 82 is shown which is welded or otherwise connected to body 820 and arms 82d for transferring load as will be described. Each of the support members 62 and 63 also are similarly con structed. The support member includes the means 65 previously described for accommodating spacing of the support members 82 to maintain the cylindrical members 81 in alignment with the cylindrical members 61. The arrangement of the support members 82 is such that as the male die engages the workpiece and deforms it in cooperation with the female dies, the load is transmitted from the support members or means 62, 63 and 82 to the carriage.
For example, when the carriage is moved into the press as previously described, suitable means such as hydraulic cylinders or the like (not shown) may be actuated to elevate rollers 38 slightly. When this occurs, the carriage will rest upon the load bearing members represented at 100 in FIGS. 2 and 3.
The large surface area of contact between the rotatable cylindrical members and their respective supports transmits the load to the carriage and then it is transmitted to the stationary load carrying members 100 positioned in the press as the workpiece is formed.
In FIG. 9, the cylindrical member 81 is again referred to and the end 80 of the plate 86 is shown in greater detail in the notch 87 for engagement therewith. The cylindrical surface 82a cradles the cylindrical member 81 as previously noted, and it will be noted that the regulating means 65 includes upwardly facing serrations 72 on members 70 as well as downwardly facing serrations 73 formed on the hold down block 74.
The die arrangement, by including the construction as shown and described, can withstand relatively high unit loading, while still performing their proper function and without die abrading the metal workpiece.
The press is operated by any suitable power source, such as hydraulic means to move the male die 37' down into engagement with the workpiece to form it and then to retract the male die 37 when the forming is completed.
The foregoing disclosure and description of the invention are illustrative and explanatory thereof, and various changes in the size, shape, and materials as well as in the details of the illustrated construction may be made without departing from the spirit of the invention.
What is claimed is:
1. A female die and workpiece arrangement for a press comprising:
a. opposed cylindrical members;
b. opposed support means for said cylindrical members, said support means including:
a. a cylindrical surface conforming with the cylindrical surface on said cylindrical members for engaging and supporting said cylindrical members for rotation on said cylindrical surfaces; and
b. means for regulating the distance between said opposed support means to thereby position said opposed cylindrical members a desired distance apart, said regulating means including:
1. members arranged laterally relative to said opposed support means, said members having upwardly facing serrations thereon; and
2. block means positioned on and longitudinally aligned with said members for abutting against the rear of said support means, said block means being shorter in length than said members and having downwardly facing serrations for engaging a preselected number of said upwardly facing serrations on said members whereby the distance between said opposed support means may be adjusted and maintained at any desired predetermined amount by placing said block means at any preselected position on said members with said serrations in mating engagement;
carriage means upon which said support means are carried;
means for moving said carriage into and away from the press including:
a. track means; and b. roller means mounted on said carriage for engaging and moving along said track means.
2. The invention of claim 1 wherein said carriage inciudes:
a. a plurality of support arms extending laterally relative to one of said opposed support means;
b. said support arms being positioned at spaced intervals longitudinally of said carriage for supporting a workpiece;
c. said support arms each being pivotally connected at one end to one of said support means;
d. said support arms each including a plate extending longitudinally thereof and being longer than said support arms, said plate being secured at one end to one of said cylindrical members;
e. said support arms each having roller means adjacent its other end for'engaging and supporting said plate in relation to said arms;
f. said plate of each support arm including a plurality of spaced rollers carried thereby for engaging the workpiece; and
g. means to pivot said support arms upwardly to maintain said rollers on each of said plates in supporting relationship with the workpiece as the workpiece is shaped by the press.
nm m s m

Claims (3)

1. A female die and workpiece arrangement for a press comprising: a. opposed cylindrical members; b. opposed support means for said cylindrical members, said support means including: a. a cylindrical surface conforming with the cylindrical surface on said cylindrical members for engaging and supporting said cylindrical members for rotation on said cylindrical surfaces; and b. means for regulating the distance between said opposed support means to thereby position said opposed cylindrical members a desired distance apart, said regulating means including: 1. members arranged laterally relative to said opposed support means, said members having upwardly facing serrations thereon; and 2. block means positioned on and longitudinally aligned with said members for abutting against the rear of said support means, said block means being shorter in length than said members and having downwardly facing serrations for engaging a preselected number of said upwardly facing serrations on said members whereby the distance between said opposed support means may be adjusted and maintained at any desired predetermined amount by placing said block means at any preselected position on said members with said serrations in mating engagement; carriage means upon which said support means are carried; means for moving said carriage into and away from the press including: a. track means; and b. roller means mounted on said carriage for engaging and moving along said track means.
2. block means positioned on and longitudinally aligned with said members for abutting against the rear of said support means, said block means being shorter in length than said members and having downwardly facing serrations for engaging a preselected number of said upwardly facing serrations on said members whereby the distance between said opposed support means may be adjusted and maintained at any desired predetermined amount by placing said block means at any preselected position on said members with said serrations in mating engagement; carriage means upon which said support means are carried; means for moving said carriage into and away from the press including: a. track means; and b. roller means mounted on said carriage for engaging and moving along said track means.
2. The invention of claim 1 wherein said carriage includes: a. a plurality of support arms extending laterally relative to one of said opposed support means; b. said support arms being positioned at spaced intervals longitudinally of said carriage for supporting a workpiece; c. said support arms each being pivotally connected at one end to one of said support means; d. said support arms each including a plate extending longitudinally thereof and being longer than said support arms, said plate being secured at one end to one of said cylindrical members; e. said support arms each having roller means adjacent its other end for engaging and supporting said plate in relation to said arms; f. said plate of each support arm including a plurality of spaced rollers carried thereby for engaging the workpiece; and g. means to pivot said support arms upwardly to maintain saId rollers on each of said plates in supporting relationship with the workpiece as the workpiece is shaped by the press.
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US3889513A (en) * 1973-12-26 1975-06-17 Mitsubishi Heavy Ind Ltd Apparatus for bending a steel plate
US4114418A (en) * 1976-12-09 1978-09-19 Jarman David J Material handling means
US4341104A (en) * 1979-11-19 1982-07-27 Jarman David J Press brake plate lifter table
US5022248A (en) * 1990-10-12 1991-06-11 Caterpillar Inc. Press brake apparatus with powered adjustable female die jaws
GB2278795A (en) * 1993-06-12 1994-12-14 Douglas Roger Hawkey Apparatus and method for working materials

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US2426260A (en) * 1944-01-05 1947-08-26 Kaiser Fleetwings Inc Method of deforming sheet material on predetermined spaced lines
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US3889513A (en) * 1973-12-26 1975-06-17 Mitsubishi Heavy Ind Ltd Apparatus for bending a steel plate
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GB2278795B (en) * 1993-06-12 1996-10-02 Douglas Roger Hawkey Apparatus and method for working materials

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