US2505241A - Method of making ogee gutter - Google Patents

Method of making ogee gutter Download PDF

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Publication number
US2505241A
US2505241A US699292A US69929246A US2505241A US 2505241 A US2505241 A US 2505241A US 699292 A US699292 A US 699292A US 69929246 A US69929246 A US 69929246A US 2505241 A US2505241 A US 2505241A
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ogee
rollers
gutter
stage
forming
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US699292A
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Wayne A Gray
Nathan J Parris
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers

Definitions

  • This invention relates to a method of formin channels and the like from strip material.
  • An object of the invention is to provide a method of making deep channels in thin material without buckling or warping the same.
  • Another object of the invention is to provide a method of the described class whereby, deep channels may be formed in thin material, and at the same time provide a reversed or ogee curve in the cross section of the same.
  • the invention contemplates the use of a power roll machine for forming ogee gutter, such as attached to the eaves of houses.
  • Figure l is an elevational view of a pair of rollers comprising the first stage of the operation of the present invention.
  • v Figure 2 is a view similar to Figure 1, but showingthe second stage of operation.
  • Figure 3 is a view similar to Figure 2 and showing the third stage of operation.
  • Figure 4 is a view similar to Figure 3 and showing the fourth stage of operation.
  • Figure 5 is a view similar to Figure 4 and showing the first step in forming the ogee curve and the rearwardly projecting attaching flange.
  • Figure 6 is a view similar to Figure 5 and showing the sixth stage of operation.
  • Figure 7 is a view similar to Figure 6 and showing further development of the ogee curve and the rearwardly projecting flange.
  • Figure 8 is a side elevational view of the rollers arranged in their relative positions, and particularly showing the manner in which the strip stock is fed into the machine, as well as the various stages of forming.
  • Figure 9 is a side elevational view of a machine embodying the present invention and showing the means employed for driving the various rollers.
  • Figure 10 is an elevational view of a pair of rollers for initially forming the said stifiening flange of the gutter.
  • Figure 11 is a view similar to Figure 10, but illustrating a step which further forms the referred to stiilening flange
  • v Figure 12 is a lateral sectional view taken on lines ll-Jl of Figure 10 and showing a typical arrangement for driving the vertically disposed side rollers.
  • the exemplary form of the invention shown includes a frame I supporting upper and lower horizontal rollers 2 and 3.
  • the frame '3' Claims. (01. 153-28) 2 .i also supports vertically disposed side rollers das' shown in Figure 12.
  • the machine is provided with a prime mover 5, such as an electric motor,
  • Sprockets ID are secured at each endof the driven shaft 8 and alternately drive upper and lower sprockets l I and I2 afiixed to the horizontal shafts l3 and M which, respectively, support and engage the upper and lower rollers 2 and 3, and are accordingly connected by driving chains 15.
  • idling sprockets I6 may be rotatably supported by the frame I at suitable places.
  • those stages of operation requiring vertical rollers 4 include vertical shafts I! rotatably supported by the frame I and are driven by beveled gears l8 and i9 secured, respectively, to the lower horizontal shafts l4 and the said vertical shafts I 1.
  • the strip material 20 is fed into the machine by a pair of feeder rolls 2 and 3 and are particularly shown in Figure l.
  • the last described arrangement comprises the first stage of operation.
  • the second stage of operation, shown in Figure 2 is similar to the said first stage but diflers in that the upper roller 2 is relatively narrow, whereas, the lower roller 3 includes opposing conical portions to form the material 20 in the shape of a flat-bottomed shallow V-shaped channel in cross section.
  • the third stage of operation is substantially the same as the second stage, but further forms the material 20 to provide a, deeper channel.
  • the axes of the shafts l3 and I4 are disposed so as to feed the material 20 in the form of an arc during the first three stages.
  • the purpose of the last described arrangement is to prevent buckling of the partially formed and angularly extending sides of the material 20, and is a feature of the present invention.
  • the fourth stage of operation includes driven vertical rollers 4 which form a U-shaped channel of the material 20.
  • the fifth stage of operation is similar to that of Figure 4, but difiers in that one of the vertical rollers 4 is conical in shape, as at a, to coact with a corresponding .conical portion b at the side of the upper horizontal roller 2 when the thickness ofthe material is passed therebetween.
  • the other vertical roller 4 is outwardly curved, as at c, to coact with a projection d on the other side of the upper horizontal roller 2.
  • ] is acted upon by a driven lower horizontal roller 3 in each of the various stages.
  • the periphery of the upper roller projection d is arcuate to conform with theepcrtion c, of the, vertic al roller 4.
  • the sixth stageiof operation issimilar to the fifth stage of operation but includes an additional projection e on the upper.
  • the seventh stage of operation is substantially the same as the sixth, but includes variations inthe profiles of the various rollers 2 and Wand their projections 41, b, c, d, e; and f.
  • the forward stifremng fiangeof" thematerial; 20 is formed" by a, conical roller, 2
  • the last referred, to r'ollers*2l and Mara mounted on' shafts-'23 and"-'24-,- respectively, which arejmountedfor free rotation on the frame I.

Description

April 1950 w. A. GRAY ETAYL 2,505,241
METHOD OF MAKING OGEE GUTTER Filed Sept. 25, 1946 2 Sheets-Sheet 1 ATTOFNEH April 25, 1950 w. A. GRAY ETAL METHOD OF MAKING OGEE GUTTER Filed se t. 25, 1946 2 Sheets-Sheet 2 v \$l I t IE v o Patented Apr. 25, 1950 ries v I METnonoF MAKING OGEE GUTTER Wayne A.
Gray and Nathan J. Parris, Fort Worth, Tex.
Application September 25, 1946, Serial No. 699,292
This invention relates to a method of formin channels and the like from strip material.
An object of the invention is to provide a method of making deep channels in thin material without buckling or warping the same.
Another object of the invention is to provide a method of the described class whereby, deep channels may be formed in thin material, and at the same time provide a reversed or ogee curve in the cross section of the same.
Particularly, the invention contemplates the use of a power roll machine for forming ogee gutter, such as attached to the eaves of houses.
These andother objects of the invention will become apparent from the following description of the accompanying drawing, wherein:
Figure l is an elevational view of a pair of rollers comprising the first stage of the operation of the present invention. v Figure 2 is a view similar to Figure 1, but showingthe second stage of operation.
' Figure 3 is a view similar to Figure 2 and showing the third stage of operation.
Figure 4 is a view similar to Figure 3 and showing the fourth stage of operation.
Figure 5 is a view similar to Figure 4 and showing the first step in forming the ogee curve and the rearwardly projecting attaching flange.
Figure 6 is a view similar to Figure 5 and showing the sixth stage of operation.
Figure 7 is a view similar to Figure 6 and showing further development of the ogee curve and the rearwardly projecting flange.
Figure 8 is a side elevational view of the rollers arranged in their relative positions, and particularly showing the manner in which the strip stock is fed into the machine, as well as the various stages of forming.
Figure 9 is a side elevational view of a machine embodying the present invention and showing the means employed for driving the various rollers.
Figure 10 is an elevational view of a pair of rollers for initially forming the said stifiening flange of the gutter.
Figure 11 is a view similar to Figure 10, but illustrating a step which further forms the referred to stiilening flange, and v Figure 12 is a lateral sectional view taken on lines ll-Jl of Figure 10 and showing a typical arrangement for driving the vertically disposed side rollers.
Accordingly, the exemplary form of the invention shown includes a frame I supporting upper and lower horizontal rollers 2 and 3. The frame '3' Claims. (01. 153-28) 2 .i also supports vertically disposed side rollers das' shown in Figure 12.
As shown in Figure 9, the machine is provided with a prime mover 5, such as an electric motor,
which is connected by a belt 6.-With a driven pulley l, the axis of whichis parallel with the axes of the heretofore referred to upper and lower rollers 2 and 3. The driven pulley 1' is supported on a shaft 8 which, in turn, is supported upon a base 9.
Sprockets ID are secured at each endof the driven shaft 8 and alternately drive upper and lower sprockets l I and I2 afiixed to the horizontal shafts l3 and M which, respectively, support and engage the upper and lower rollers 2 and 3, and are accordingly connected by driving chains 15.
In order to carry out the proper direction of rotation of the upper and lower rollers 2 and 3, idling sprockets I6 may be rotatably supported by the frame I at suitable places.
Referring now to Figure 12, those stages of operation requiring vertical rollers 4 include vertical shafts I! rotatably supported by the frame I and are driven by beveled gears l8 and i9 secured, respectively, to the lower horizontal shafts l4 and the said vertical shafts I 1.
Referring now to Figure 9, the strip material 20 is fed into the machine by a pair of feeder rolls 2 and 3 and are particularly shown in Figure l. The last described arrangement comprises the first stage of operation. The second stage of operation, shown in Figure 2, is similar to the said first stage but diflers in that the upper roller 2 is relatively narrow, whereas, the lower roller 3 includes opposing conical portions to form the material 20 in the shape of a flat-bottomed shallow V-shaped channel in cross section.
The third stage of operation, illustrated in Figure 3, is substantially the same as the second stage, but further forms the material 20 to provide a, deeper channel.
As shown in Figure 9, the axes of the shafts l3 and I4 are disposed so as to feed the material 20 in the form of an arc during the first three stages. The purpose of the last described arrangement is to prevent buckling of the partially formed and angularly extending sides of the material 20, and is a feature of the present invention.
The fourth stage of operation, illustrated in Figure 4, includes driven vertical rollers 4 which form a U-shaped channel of the material 20.
The fifth stage of operation is similar to that of Figure 4, but difiers in that one of the vertical rollers 4 is conical in shape, as at a, to coact with a corresponding .conical portion b at the side of the upper horizontal roller 2 when the thickness ofthe material is passed therebetween. The other vertical roller 4 is outwardly curved, as at c, to coact with a projection d on the other side of the upper horizontal roller 2. The flat bottom portion'of the partially formed material 2|] is acted upon by a driven lower horizontal roller 3 in each of the various stages. The periphery of the upper roller projection d is arcuate to conform with theepcrtion c, of the, vertic al roller 4.
The sixth stageiof operation,gshownin Figure-6, issimilar to the fifth stage of operation but includes an additional projection e on the upper.
horizontal roller 2 and an additional step I in one of the vertical rollers 4. -Ati'. theisameitiinethe connecting flange of the materialifl is fur.-
ther formed by changed angles' ofthe' conical,
portions a and b of the rollers 4 and 2.
The seventh stage of operation is substantially the same as the sixth, but includes variations inthe profiles of the various rollers 2 and Wand their projections 41, b, c, d, e; and f. The forward stifremng fiangeof" thematerial; 20 is formed" by a, conical roller, 2| within the partially formed gutter and a coaeting; roller 22 'outwardly thereof; The last referred, to r'ollers*2l and Mara mounted on' shafts-'23=and"-'24-,- respectively, which arejmountedfor free rotation on the frame I. A second pairof "rollers 25 and- 2.6, also mounted on the: frame I by'shaftsil and 28; respectively,
channel thus formed, and at the same time forming an ogee curve in the side of the channel op posite said attaching flange, and forming an inwardly directed stifiening flange along the upper edge of the side of said channel containing said ogee curve.
2. The method of forming ogee gutter from a strip of sheet material between multiple pairs of rollers,v comprising --:progressively forming a u-shaped channel, forming an: outwardly directed flange along one side of the channel thus formed, forming an ogee curve in the side of the channel opposite said attaching flange, and forman inwardly-directed stiffening flange along theupper. edge-of the side of said channel containing said'ogee curve.
3. The method of forming ogee gutter from. a -str'ip-of sheet material between multiple pairs of. rollers, comprising: progressively forming a U-shaped channel during which forming the materialis arranged intherollerslthe form of an arc, forming ansoutwardly directed attaching flange alongjone'sid eofthechannelthus, formed.
formin n ogee curve ,intheeside ,of the. channelv opposite said attaching flange; and I forming 1 an inwardly directedfj stiifening, flange along the upper; edge of the side o fjsaid' channel containing saidogee curve. H
WAYNE" A. .GRAY. NATHAN JQ PARRIS.
7 REFERENCES CITED" The following. references are of. record in} the filev of this,. .patent:
UNITED STATES' 'PATE'NTS Number'l Name Date 592,767 Einfeldt l Nov. 2; 1897 13335902 Birckmayer, s Dec..8, 1931 1,843,064 Chesneyj Jan. 26, 1932 1,888,151 Walper ,Nov. 15,1932 2,248,088 Kane ,.July.8; 1941
US699292A 1946-09-25 1946-09-25 Method of making ogee gutter Expired - Lifetime US2505241A (en)

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Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2741831A (en) * 1952-04-07 1956-04-17 Detroit Steel Products Co Method for producing screen frame bars
US2912038A (en) * 1956-06-28 1959-11-10 Harper Laffie Clip forming machine and method
US2974710A (en) * 1958-02-10 1961-03-14 Dow Chemical Co Metal working device
US2988128A (en) * 1957-09-23 1961-06-13 Carl A Van Pappelendam Method of fabricating structural sandwiches
DE1123644B (en) * 1958-12-08 1962-02-15 Somenor Soc Metallurg Du Nord Profile rolling mill with a large number of pairs of horizontal rolls arranged one behind the other
US3150707A (en) * 1961-04-27 1964-09-29 Howell Pat Apparatus for making metal building and building elements
US3462989A (en) * 1967-03-22 1969-08-26 Zedco Co Inc Sheet-flanging machine
FR2064265A1 (en) * 1969-08-28 1971-07-23 Rapena Patent & Verwaltungs Ag
US3945233A (en) * 1975-03-27 1976-03-23 Dewey Herbert F Sheet metal strip roller apparatus
US4176539A (en) * 1977-03-25 1979-12-04 Hitachi Metals, Inc. Cold-roll forming stand
US4716754A (en) * 1986-04-21 1988-01-05 Collier Metal Specialties, Inc. Roll forming machine
US4899566A (en) * 1988-09-06 1990-02-13 Knudson Gary Art Apparatus for making gutters and the like
EP0385975A1 (en) * 1987-10-26 1990-09-12 Century Aero Prod Int Air cargo container and method for forming side panels thereof.
US5253501A (en) * 1987-04-01 1993-10-19 Spath Walter E Mechanism and method for bending sheet metal
US5272899A (en) * 1992-09-17 1993-12-28 Mcdonald Steel Corp. Method and apparatus for hot roll forming inside U-shaped channel section
US5337592A (en) * 1992-08-20 1994-08-16 Paulson Wallace S Non-stretch bending of sheet material to form cyclically variable cross-section members
US5394722A (en) * 1993-08-17 1995-03-07 Meyer; Bruce E. Apparatus for forming profiles on strip materials
US5740687A (en) * 1995-04-21 1998-04-21 New Tech Machinery Corporation Forming apparatus for strip materials
US5907969A (en) * 1997-03-19 1999-06-01 Soder; James T. Tool for working shaped, hollow metal tubing to achieve an end reduction
US6042319A (en) * 1999-04-26 2000-03-28 Stuebing Automatic Machine Co. Manual calendar binder
US20030136166A1 (en) * 2001-10-19 2003-07-24 Crown-Pn L.L.C. Architectural panel arching device
US20040244304A1 (en) * 2002-10-31 2004-12-09 Eastside Machine Company, Inc. Gutter and cover system
US20110203339A1 (en) * 2006-08-24 2011-08-25 Ltc Roll & Engineering Co. Apparatus and process for reducing profile variations in sheet metal stock
US8011218B1 (en) 2008-08-26 2011-09-06 New Tech Machinery Material forming machine incorporating quick changeover assembly
US8573012B1 (en) 2011-08-18 2013-11-05 Wallace S. Paulson Indexing system for corrugated metal forming
US20140150513A1 (en) * 2012-12-04 2014-06-05 Mark Yefimovich Doktorov Method and Apparatus for Manufacturing Asymmetrical Roll-Formed Sections
US11161207B2 (en) * 2014-10-13 2021-11-02 Dynamic Metals, LLC Process of forming and a seal for an engine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US592767A (en) * 1897-11-02 Flanging-machine
US1835002A (en) * 1930-12-01 1931-12-08 Wiremold Co Machine for cold rolling conduits
US1843064A (en) * 1930-01-02 1932-01-26 United States Gypsum Co Method of making reenforcing unions
US1888151A (en) * 1930-11-28 1932-11-15 Walper Curry Ora Method of manufacturing wall board channels
US2248088A (en) * 1940-06-06 1941-07-08 Robert C P Kane Universal cold roll forming machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US592767A (en) * 1897-11-02 Flanging-machine
US1843064A (en) * 1930-01-02 1932-01-26 United States Gypsum Co Method of making reenforcing unions
US1888151A (en) * 1930-11-28 1932-11-15 Walper Curry Ora Method of manufacturing wall board channels
US1835002A (en) * 1930-12-01 1931-12-08 Wiremold Co Machine for cold rolling conduits
US2248088A (en) * 1940-06-06 1941-07-08 Robert C P Kane Universal cold roll forming machine

Cited By (35)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2741831A (en) * 1952-04-07 1956-04-17 Detroit Steel Products Co Method for producing screen frame bars
US2912038A (en) * 1956-06-28 1959-11-10 Harper Laffie Clip forming machine and method
US2988128A (en) * 1957-09-23 1961-06-13 Carl A Van Pappelendam Method of fabricating structural sandwiches
US2974710A (en) * 1958-02-10 1961-03-14 Dow Chemical Co Metal working device
DE1123644B (en) * 1958-12-08 1962-02-15 Somenor Soc Metallurg Du Nord Profile rolling mill with a large number of pairs of horizontal rolls arranged one behind the other
US3150707A (en) * 1961-04-27 1964-09-29 Howell Pat Apparatus for making metal building and building elements
US3462989A (en) * 1967-03-22 1969-08-26 Zedco Co Inc Sheet-flanging machine
FR2064265A1 (en) * 1969-08-28 1971-07-23 Rapena Patent & Verwaltungs Ag
US3945233A (en) * 1975-03-27 1976-03-23 Dewey Herbert F Sheet metal strip roller apparatus
US4176539A (en) * 1977-03-25 1979-12-04 Hitachi Metals, Inc. Cold-roll forming stand
US4716754A (en) * 1986-04-21 1988-01-05 Collier Metal Specialties, Inc. Roll forming machine
US5253501A (en) * 1987-04-01 1993-10-19 Spath Walter E Mechanism and method for bending sheet metal
EP0385975A1 (en) * 1987-10-26 1990-09-12 Century Aero Prod Int Air cargo container and method for forming side panels thereof.
EP0385975A4 (en) * 1987-10-26 1992-01-02 Century Aero Products Inernational Inc. Air cargo container and method for forming side panels thereof
US4899566A (en) * 1988-09-06 1990-02-13 Knudson Gary Art Apparatus for making gutters and the like
US5337592A (en) * 1992-08-20 1994-08-16 Paulson Wallace S Non-stretch bending of sheet material to form cyclically variable cross-section members
US5272899A (en) * 1992-09-17 1993-12-28 Mcdonald Steel Corp. Method and apparatus for hot roll forming inside U-shaped channel section
US5394722A (en) * 1993-08-17 1995-03-07 Meyer; Bruce E. Apparatus for forming profiles on strip materials
US5740687A (en) * 1995-04-21 1998-04-21 New Tech Machinery Corporation Forming apparatus for strip materials
US5907969A (en) * 1997-03-19 1999-06-01 Soder; James T. Tool for working shaped, hollow metal tubing to achieve an end reduction
US6042319A (en) * 1999-04-26 2000-03-28 Stuebing Automatic Machine Co. Manual calendar binder
US20030136166A1 (en) * 2001-10-19 2003-07-24 Crown-Pn L.L.C. Architectural panel arching device
US6843092B2 (en) 2001-10-19 2005-01-18 Crown-Pn L.L.C. Architectural panel arching device
US8925253B2 (en) 2002-10-31 2015-01-06 Eastside Machine Company, Inc. Gutter and cover system
US20040244304A1 (en) * 2002-10-31 2004-12-09 Eastside Machine Company, Inc. Gutter and cover system
US20110203339A1 (en) * 2006-08-24 2011-08-25 Ltc Roll & Engineering Co. Apparatus and process for reducing profile variations in sheet metal stock
US8336356B2 (en) 2006-08-24 2012-12-25 Ltc Roll & Engineering Co. Apparatus and process for reducing profile variations in sheet metal stock
US8356502B1 (en) 2008-08-26 2013-01-22 New Tech Machinery Material forming machine incorporating quick changeover assembly
US8468864B1 (en) 2008-08-26 2013-06-25 New Tech Machinery Adjustment mechanism kit and rail structure kit along with methods incorporating the same
US8590354B1 (en) 2008-08-26 2013-11-26 New Tech Machinery Material forming machine incorporating quick changeover assembly
US8011218B1 (en) 2008-08-26 2011-09-06 New Tech Machinery Material forming machine incorporating quick changeover assembly
US9527123B1 (en) 2008-08-26 2016-12-27 Ronald W. Schell Material forming machine incorporating quick changeover assembly
US8573012B1 (en) 2011-08-18 2013-11-05 Wallace S. Paulson Indexing system for corrugated metal forming
US20140150513A1 (en) * 2012-12-04 2014-06-05 Mark Yefimovich Doktorov Method and Apparatus for Manufacturing Asymmetrical Roll-Formed Sections
US11161207B2 (en) * 2014-10-13 2021-11-02 Dynamic Metals, LLC Process of forming and a seal for an engine

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