US1947449A - Filament making machine - Google Patents

Filament making machine Download PDF

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Publication number
US1947449A
US1947449A US476778A US47677830A US1947449A US 1947449 A US1947449 A US 1947449A US 476778 A US476778 A US 476778A US 47677830 A US47677830 A US 47677830A US 1947449 A US1947449 A US 1947449A
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Prior art keywords
filament
strip
tab
scraping
severing
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US476778A
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Anderson Victor
Donald G Trutner
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Alfred Hofmann & Co
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Alfred Hofmann & Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/02Manufacture of electrodes or electrode systems
    • H01J9/04Manufacture of electrodes or electrode systems of thermionic cathodes
    • H01J9/06Machines therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/45Scale remover or preventor
    • Y10T29/4561Scraper or scalper

Definitions

  • rIfhis invention is a novel filament making machine adapted for the manufacture of. filaments such as are used in various types of lamps, bulbs or vacuum tubes.
  • the invention has more particular reference to the production of filaments y such as are embodied in thermionic valves or audions employed in the radio art, and the machine herein illustratively disclosed is especially adapted for the manufacture in quantity of such '5.0 filaments.
  • Radio tube filament is-composed of a thin molybdenum wire, strip or ribbon which, in order to increase its ionic discharge, is coated with a suitable material such as oxide of strontium, oxide of barium, or the like, which coating 'is delicate and subject to injury.
  • the stock of coated strip is supplied in rolls, from which the strip is to be. drawn and severed into appropriate lengths for the individual filaments.
  • One object of the present invention is to provide an efticient machine with accurate means for cuttingor severing the stock or Vstrip into the desired lengths.
  • Another object of the invention is to provide such a machine in whichv a short length of coat- 5 ing will be scraped from the end portions each filament," as is necessary to permit the subsequent uniting by welding or.soldering of the filament endsto the leads of the audion; this object preferably being secured by a scraping of 3G the adjoining ends of each two filaments before the-severing thereof at the scraped portion.
  • Another object is to provide in such a machine means for forming and applying a wrapping or tab of suitable metal, suchA as nickel, to each of .the
  • Another object is to provide .a lament making machine in which some orV all of the aforesaid operations are carried out automatically in exact coordination; and a further object is to permit adjustments of the machine, for exampleto vary the lengths of the filaments produced.
  • Figure 1 is a. top plan view of the la ment making machine.
  • Fig. y2 is a top vview of portions of the machine-on a larger scale, and
  • Fig. 3 is a front elevation of in-Fig. 1.
  • y Fig. 4 is a vertical transverse sectional view taken approximately on the line'4-4 of Figui, looking from-the right, and with some parts broken away.
  • Fig. 5 is a partial top plan view on a larger scale than that of Fig. 1, and showing more completely the scraping and severing means as well as the cams coordinating the various operations of the machine, with the parts in normal or retracted position.
  • Fig. 6 is a view similar to Fig. 5 of the por-A tions adjacent'the scraping and severing position showing the parts in a different stage 4of operation, with the feeding'gripper being moved back toward the next section of lament.
  • Fig. 7 is a similar' view but showing the gripper fully retracted and gripping the end of the lament strip while the latter is still engaged by the scraping device.
  • Fig. 8 'is another similar view but .showing the scraper'device disengaged from the strip, and the gripper about to return on its feeding stroke.
  • Fig. 9 is a vertical transverse sectional View taken approximately on lline 9-9 of Fig. 1, looking from the right, and showing more particularly certain details of the tab forming and applying mechanism. l
  • Fig. 10 is a vertical longitudinal sectional view taken on the central line 10-10 of Fig. 1, showing details of the. tabbing mechanism.
  • Fig. 11 is a partial bottom plan view of the mechanism illustrated in Fig. 10.
  • Fig. 12 is a horizontal sectional view looking upward on the line l2'12 of Fig. 10.
  • Fig. 13 is a left elevation view of the lament guiding and straightening means between the supply and scraping point.
  • Fig. 14 is a perspective view of one of the scraping blades.
  • Fig. 15 lis* a diagrammatic plan View. illustrating the method of the present invention and showing the filament guiding, scraping, severing and feeding means.
  • Fig. 16 is an enlarged side view of a completed individual filament and with tabs applied to the bared ends thereof.
  • Fig. 17 is-a transverse sectional view of'the lament taken on the line 17-17 of Fig. 16.
  • Fig. 18 is a similar transverse sectional view taken on the line 18--18 of Fig. 16, through the bared end and tab.
  • Figs. 16 and 17 An example of the product or lament to be produced on the machine of this invention is illustratedin Figs. 16 and 17.
  • the individual lament A is shown centrally broken out in Fig. 16 to indicate that it is proportionately much longer than illustrated.
  • the completed lament consists of a core or strip B for example of molybdenum wire, with a coating 'C of suitable oxide as already mentioned and as shown also in cross section in Fig. 1'7.
  • the filament may be somewhat under 2 inches in length composed of a ribbon or strip of width .012 inch and thickness .002 inch..
  • the extreme ends of the filament are scraped clean of the oxide leaving bared ends B' taking part in the subsequent gaged one bared end of the filament and advanced it rightward to the position shown, the Scrapers having come into play to scrape a short length of strip sufficient to form the bared ends of two filaments and the severing device being about to operate to sever the completed lament A.
  • the filament stock is fed longitudinally towards the right from a stock roll or spool 10 by means of a reciprocating feed mechanismpr gripper which acts intermittently to draw the requisite length of strip from the source of supply.
  • a reciprocating feed mechanismpr gripper which acts intermittently to draw the requisite length of strip from the source of supply.
  • the strip is acted upon by the scraping means so that Y portions of its opposite sides will be scraped clean of coating over a lengthextending to both sides of the severing point.
  • the strip is .severed by the cutting means on a line substantially midway of the scraped length, preferably while the strip is still engaged by the Scrapers, although the scrapers might be positioned differently and complete theiroperation before the feeding stroke terminates.
  • the filament suppLyroll 10 is 'shown rotatably supported upon a shaft or arbor 11 near the left end of the machine.
  • the filament strip is wound flatwise upon the roll 10, but as it is drawn off it is fed between a pair of horizontally disposed guide rods or rollers 12 and a similar pair of vertically disposed guides 13, the latter being spaced more closely than the former and operating to twist the strip through a quarter turn between the supply roll and ⁇ guide rollers, and straighten it.
  • the guide rollers 12 can either precede or succeed ⁇ the rollers 13, and theywreceive the strip in its vertical position, as seen in Fig. 13, and aline it properly to advance through the rollers 13 and the succeeding horizontal guide tube 14 arranged to deliver the strip to the scraping and severing position.
  • the machine comprises a base plate 16, shown supported on logs 17, and said base plate constitutes the support for the stock supply as well as for the mechanisms which will next be described in detail.
  • this comprises a crosshead 18 which is mounted to reciprocate longitudinally above the base plate 16 and is guided by two spaced parallel guide plates 19 and 20, secured to the base plate by bolts 2l.
  • the crosshead 18 is formed with a longitudinal groove 22 in which is secured a block 23 having a longitudinal slot 24 'formed adjacent one end, through which slot a stud or screw 25 rises from the crosshead 18.-
  • the slot 24 in conjunction with the screw 25 allows the blockg23 to have a limited relative movement with reference to the body of the crosshead, and this movement is made use of as a lost motion for opening and closing the gripper jaws to be described.
  • the head of the sciew 25 is extended w -a substantial distance above the upper surface of the block 23 (see Fig. 3) and under it is a compression spring 26 which acts to impose a substantial frictional resistance to the relative sliding between the block 23 and the crosshead.
  • a compression spring 26 which acts to impose a substantial frictional resistance to the relative sliding between the block 23 and the crosshead.
  • the block 23 Atv its left end the block 23 has a narrow extension 27. provided at its opposite sides with flat leaf springs ⁇ 28 tending normally to spread laterally.
  • the body of the' crosshead 18 also has an extension 29 at its left-hand end serving as a support for a pair of gripper jaws 30 which ⁇ are pivoted together and to the support 29 by a bolt or post 31.
  • the gripperjaws 30 are formedwith rightwardly extending arms 32 engaging against the outer sides of the leaf springs 28.
  • the opposite ends of a coil spring 33 act upon said arms 32 to press them toward each other and maintain their engagement with said springs 28.
  • the spring 33 therefore acts normally to move the jaws 30 away fromveach other, and open the gripper.
  • the inner surfaces of the end portions of the arms 32 are curved outwardly ,as indicated at 34 (Fig. 2) so thatwhen the'block 23 is moved relatively to the right the arms are allowed to approach and the jaw members 30' to open, and in this condition they will be capable of receiving the end ofthe filament stock;
  • the right-hand end of the sliding block 23 is pivotallyattached as by a pin 36 to the left end of a connecting rod 37, the right end of which is connected by a pin or bolt 39 to an actuating crank or disk 40.
  • This crank disk 40 is secured to the front end of what may be called the drive shaft 41 which is journaled'for rotation in standards or bearings 42 on the base plate 16, As best shown in Fig. 1, the drive shaft extends transversely and carries at its rear end a gear 43 driven by a pinion' 44 on a power shaft 45 which may be rotated from any suitable source i of power as by a belt pulley 46.
  • Adjusting means are desirable to vary the stroke of the crosshead whereby to vary the length ofA filament, and for this purpose the connecting rod 37 is shown adjustable in length by means of two telescopiug sections 48 and 49 that may be set and clamped by the clamping member 50. This per-- mits the crank pin or bolt 39 to be adjusted radially in a slot 51 in the crank disk 40, to vary its throw and the length' of feed b'y the gripper.
  • a longitudinal bar 53 slightly spaced from the front edge of the crosshead 18 and parallel to the direction of movement thereof, and saidhead is provided with a forwardly projecting shoulder or pin which in one extreme position will engage the right-hand collar 54, and in its other extreme position will engagethe left-hand collar.
  • the distance between the collars is sufficiently less than the throw of the crank tobring the previously mentioned lost motion into play, at each end of-'the stroke and cause the opening of the grippers at their extreme right and their closing at their extreme left limit of movement.
  • the left stop 54 stops the crosshead and open gripper, and the continued motion of the rod 37 and block 23 causes the cam extension 27 to close the jaws upon the strip, this condition being re tained until the advancing grippers are stopped at the right end of their travel by the right stop 54, and then opened to release the filament.
  • a pair of co-operating scraper blades and 61 arranged to be rst movedinto closely spaced relation to scrape the strip coating from both sides of the advancing strip, without injuring the metallic core, and to separate after the correct length of strip has been scraped.
  • the two blades are shown adjustably secured to arms 62 and 63 which are pivotally ⁇ mounted upon a fixed post 64 upstanding from the base plate 16 of themachine.
  • These arms 62 and 63 are angularly related to each other, and their outer ends are connected by a pair of toggle links 65 and 66 whose ends are connected by pivot 6'7 toeach other and tothe arm 68 of a bell crank lever fulcrumed at 69.
  • the other arm '70 of the bell crank is shorter than 68 and is provided with two'cam rollers 7l which are adapted to be engaged respectively by the peripheries of. two cams '72 and '73, such engagement being maintained by the pull of a ten,- sion spring '74, one end of which is secured to ythe bell crank arm 70, and the other end anchored shown from drive shaft 41, and the cams are so.
  • the scraper plates preferably maintaining their engagement with the strip after the feed has ceased to hold it in position until the same has been severed asin Fig. 6 and thereafter' until the gripper jaws ⁇ 30vhave approached and gripped the scraped and severed end of the wire as in Fig. '7 preparatory to the next advancing stroke.
  • thecams 72 and '73 act upon the bell crank to withdraw the scraper plates again into their inactive position, thus allowing the wire to be' fed through for the next length of filament without injury to the coating.
  • the contours of the cams '72 and '73 are indicated in Fig. 4.
  • the reason there are two cams acting on two rollers'71 on the same bell crank arm is to provide means for varying the length or duration of the scraping action.
  • Both of the 'cams '72 and '73 are substantially alike in size and outline, and being mounted in side by side relation, they 'function as a single cam. But they are independently adjustable on' the shaft 76, and by turning one of them with reference to the other, the effective circumferential distance between the rise and fall can be varied. .Such an adjustment makes it possible v.to adjust the cornmencement of the scraping action to .an earlier or later point in the cycle of operations through one of the cams, and this correspondingly length. ens or shortens the extent of the scraped portion of the filament.
  • the position of the other cam determines when the Scrapers are with-- drawn, which should be just before thenext feed action commences after the gripper ,has taken hold of the
  • The. scraping action is shown as taking place closely adjacent to the severing point, but it might be some ⁇ distance in advance bytiming the cams to cause both the engagement and disengagernent of the Scrapers during travel, producing a bare length ⁇ which will comete rest at the severing point.
  • the cutting or severing of the strip into individual filaments is accomplished by means of opposed shearing members or blades '78 and '794 which are suitably supported in vfixed guides and 81 at opposite sides of the path of travel of the filament and in a line immediately to the right of the scraping means.
  • Mounted at the lis side of the shearingblade '78 is a yieldable bar blades effect the shearing thus preserving the.”
  • the shearing blades '78 and '79 are movable toward and from each other under individual control by cams 84 and 85. These cams are best shown in elevation in Fig. 4, from which it will be seen that the major portion of the cam 84 is concentric but provided at one side with a depression 86. A roller 87 on the end of a lever 88 engages the periphery of said cam 84 in such a manner as to rock the lever 88 loosely ⁇ on a rear shaft 89.
  • the lever 88 has a pin connection 90 for one end of a link 91, the other end of which extends forwardly and is pivotally connected as at 92 to the rearward end of the shearing member 78.
  • the formation of the cam 84 is such as to maintain the shearing member 78 in its retracted position during the major portion of the rotation of the cam shaft 76, and at the proper time to advance said shearing member to a position wherein it will engage the rear side'of the filament stock and dwell there until the severing is completed.
  • the cam 85 for the other severing blade is smaller than the cam 84 and vhas its periphery engaged by a roller 93 on the upper end of a rock lever 94 which is mounted fast upon the shaft 89.
  • Another rock lever 95 extends downwardly from the shaft 89 at the rear edge of the base plate 16 and has connected to its lower end at 96 the rearward end of a long link 97 which extends forwardly below the base plate.
  • This link 97 has its forward end connected at 98 to a rocker arm 99 which is supported upon a short horizontal rock shaft 100 at the front of the base plate, and actuates an upwardly extending lever 101 having its upper end connected at 102 to a pair of spaced parallel links 103 extending to the forward end of the shearing member 79.
  • the movement of the shearing member 79 by the cam 85 is preferably greater than the movement of the shearing member 78 by the cam 84.
  • the arrangement as shown is such that while the shearing member 78 advances only to a. point where it engages the rearward side of the lament, 'and there stops, forming a fixed shearing point, the shearing member 79 comes to the filament and moves further so as actually to effect the shearing, the slidable bar 82 yielding rearwardly withreference to its shearing member 78 and the bar 83 yielding relatively to member 79.
  • the combined cams 72 and 73 will have turned to the point where the peripheral surface of smallest radius comes into engagement with the rollers 71 on the bell-crank arm 70, thus allowing the spring 74 to rock the bell-crank in a counterclockwise direction as viewed in the plan view, and the forward end of the arm 68 ymoves quickly toward the right and acts through the toggle links and 66 to swing the scraper arms 62 and 63 so as to bring the scraping edges of the scraper blades 60 and 61 into scraping engagement. with the opposite flat surfaces of the filament stock.
  • the scraper blades are maintained in this position during the short remaining portion of the feeding stroke with the result that the oxide coating is removed from a portion of the filament.
  • the scraping pressure is determined by the pull ofthe spring 74 and is therefore uniform and predetermined, by adjustment, to give a clean scraping action without injuring the metallic core of the filament.
  • the cams 84 and 85 are acting through the abovedesoribed levers and links to move the shearing. members 78 and 79 inwardly toward each other.
  • the member 78 comes to rest just as it reaches the rearward side of the lament stock, while the member 79 continues in movement, passing the member 78, with shearing action, until the strip is severed, while the adja cent, fingers assist holding the strip against displacement.
  • This shearing action takes place just as the feeding stroke is ended, i. e., when the crank pin 39 has reached about the position indicated by the radial line x, and the crosshead body having been stopped by engagement of the pin 55 against the right-hand stop collar 54.
  • the block 23 moves rightwardly in the cross-head body, drawing the extension 27 and its flat springs 28 outwardly from between the gripper arms 32, and at the limit of the stroke the arms 32 are free. to move under the action of lli@ spring 33 to open th'e gripper jaws 30 and reabutment of the pin 55 with the left-hand stop j collar 54 and at this time the open jaws 30 have embraced the end of the filament stock. Thereafter, the block 23 moves relatively toward the right in the crosshead, pushing the extension 27 into the space between the gripper arms 32, and
  • the machine described in the foregoing description constitutes a complete scraping and severing machine for filaments having great utility and effecting great economies over hand production, and improvement of product. It may be ⁇ used without supplemental mechanism, but in some instances it is desirable to apply metallic reenforcing tabs or wrappings -to the ends of the 9 to 12, wherein the parts are shown in a different position from'the other figures, namely when the radial slot 51 of disk 40 hasvshifted around to the radial position y, Fig.
  • a supply roll 110 for a flat band or ribbon D of thin sheet nickel Rotatably mounted below the filament supply roll 10 is a supply roll 110 for a flat band or ribbon D of thin sheet nickel.
  • the ribbon is fed rightwardly over a supporting and guiding bar 111 and between two opposed feeding and shaping rolls 112 and 113, which effect an intermittent feeding of the tab ribbon D' longitudinally and deliver it in a form with a V-shaped cross-section.
  • the lower roll 112 has its periphery formed with a circumferupper roll 113 is formed with a complementari- 1y shaped-circumferential rib 115.
  • the lower roll 112 is secured to a shaft 116 which is journaled for rotation in adjustable bearing boxes 11'? in the side wall of a box-like casting 118 secured to the lower side of the base plate 16.
  • a ratchet mechanism is shown, as best shown in' Figs. 9, 10 and 11.
  • This comprises a ratchet 122 secured to the end of the upper shaft 119 and an actuating pawl 123 in engagement with the upper side thereof.
  • the pawl 123 is pivoted at 124 on one end of a lever 125, and is yieldingly held against the ratchet by a flat spring 126.
  • the lever 125 is pivoted at 127 on the lower side of the base plate 16 and extends rearwardly from the ratchet, and it is acted upon by a tension spring 128 which normally holds it in a definite n position.
  • the rear end 130 of the lever 125 is bent upwardly and 'extends through a suitable slot in the base plate, and is in the path of movement of a cam 131 having a beveled offset end and secured to the cam shaft 76.
  • the cam 131 will strike the end of the lever 125 and rock the same against the action of the spring 128 sufficiently to rotate 'the ratchet 122 a distance of one unit or tooth.
  • This movement causes the rolls 112 and 113 to be rotated a corresponding extent, advancing the tab material an amount equal'to the length of a double tab to be cut with and alongside the block or shearing member 135 is a cushioning piece 138 yieldingly supbetween them a plurality of tabs, and from which ential groove 114v ofsuitable shape, while the vthe cam shaft 76.
  • this piece 138 is also arranged below the path of travel of the tab materialfbut in alinement with the upper shearing member 136.
  • the cushioning piece 138 serves to support the material both before and after it is cut, it being free tomove downwardly with reference to the shearing member 135 during the shearing action.
  • the upper tab shearing member 136 is adapted to move vertically, it being secured as at 142 to the lower end of a push rod 143 which is slidably supported in the hollow post 64. Near its upper end, the push rod 143 is formed with a slot or opening 153 through which the fixed filament guide tube 14 extends, and with sufficient clearance to permit movementof the push rod without interference with said tube.
  • a yielding guide block 144 which is arranged above the fixed shearing member 135 and rests against the same by gravity.
  • the horizontal thickness of the shearing member 135 and guide block 144 is preferably greater than the length of a double tab, so that they can support the tabs can be pushed one at a time as will later be explained.
  • the upper end of said rod is pivotally attached as at 105 145 to the forward arm Aof a rocker lever 146 which in turn is pivotally supported at 147 on an extension of the xed guide 80.
  • the rear arm of the rocker lever 146 is offset laterally as shown in Fig. 5 and upwardly as in Fig. 9, 110 and is provided with a small roller 148 which rides on the periphery of a cam 149 secured to The major portion of the periphery of cam 149 is circular but it is provided with a small rise 150.
  • a spring 151 acts 115 upon the rocker arm 146 normally to maintain its forward end and the push rod 143 in the uppermost position when the roller 143 is in engagement with the concentric portion of the cam 149. But as the cam rise passes the roller, it l2@ causes the forward end of the rocker arm to be depressed, and in so doing, the shearing member 136 is .forced downwardly to sever the tab.
  • the cam 149 is so positioned and related to the other cams on shaft 76 that the shearing l2@ takes place at a definite time, namely while the feed rolls 112 and 113 are stationary.
  • a transfer carrier or block 155 is mounted for up and down movement within the right-hand 135 end of the box-like casting 118, it being guided by grooves 156 in the side walls of said casting.
  • This transfer block is mounted immediately to the right of the shearing member 135, :and is provided with a substantially central vertical Way or opening 157.
  • .Pivoted on pins 158 vat the upper end of the block 155 are two opposed crimping jaws or squeezers 159 which are normally held apart by a small compression spring 160 between them. and one of these jaws carries a tab supporting rod 161, which, when the carrier block 155 is in its lowermost position, is in line lto receive a tab as the latter is pushed out from between the shearing members 135 and 144.
  • the lower ends of the jaws 159 are in the 150 nature of arms 162 and have their inner sides tapered as best shown in Fig. 9 to engage the rounded upper end 163 of an actuating member 164.
  • This actuating member 164 is arranged to slide vertically within the way or opening 157 of this spring is sufficient to overcome the weight of the transfer block 155 and the clamping jaws, thusrholding the block normally up in its position as shown, the screw165 permitting adjustment to the tab deliveryv position.
  • lever 168 For the purpose of raising and lowering the tab carrier and connected parts, along lever 168 is shown, it being secured to a rock shaft 169 at the back of the machine, andhaving a slot 170 in its front end for the accommodation of a roller 171.
  • a shouldered screw 172 secures the roller 171 to the actuating member 164 (see Fig. 10).
  • a short lever 174 is also secured to the 4rock shaft 169, and has its front end pivotally connected at 175 to the lower end of a cam follower rod 176.
  • This rod 176 extends upwardly through a suitable opening in the baseplate 16 and its upper end is provided with a long fork 177 which straddles the cam shaft 76 so as to be guided thereby.
  • the cam follower rod 176 has a cam roller 178 which is disposed in the cam track 179 of a cam disk -180 on tle shaft 76.
  • This cam is eccentrically formed as shown in Fig. 9, toraisev and lower the follower rod 176 in propr time and give it a pause in its lowermost position.
  • the cam has a slight but abrupt drop 181 which acts to give the levers 168 and 174 a sudden upward and return movement at the uppermost position of the follower rod, this for closing and opening the squeezers or crimping jaws 159 in applying adouble tab to the unsevered scraped part of the lament strip.
  • the transfer carrier is stopped by the abutment of a stop screw 182 thereon against a fixed lug 183, at which time the V-shape tab will have ,risen to a position in which it embraces the scraped portion of the filament wire.
  • the transfer carrier being stopped against further lift, the slight additional upward movement of the lever 168 will cause the actuating member 164 to move upwardly in the carrier against the pressure of the spring 166, and in so doing, the roundedl upper end 163 of the actu-.
  • ating lmember will spread -the ar'ms 162 of 'the crimping jaws 159, and cause said jaws to move toward each other with a squeezing action which presses thedouble length tab in place upon the filament. See Fig. 18.
  • the cam 180 is preferably so related to th other cams on shaft 76 that the tab is applied to the filament immediately after the completion of the scraping operation, and before the severing of the filament by the members 78 and 79 so that the severing which follows will sever both filament and tab, leaving both filament ends properly tabbed.
  • a single tabbing'operation for. each filament serves to place tabs upon both ends of each filament, giving the product of Fig. 16.
  • timed means operating to grip the strip end and pull successive measured lengths of strip advancingly from the supply through the scraping and severing positions
  • timed means operating between the supply and 'severing position to scrape coating from a short section of strip at measured intervals, and timed means operating to sever the strip at the successive scraped sections thereof, thereby to produce successive coated filaments of measured length each having both ends bare of coating.
  • timed means operating to grip the strip end and pull successive measured lengths of strip advancingly from the supply through the scraping and 'severing positions
  • timed means operatingbetween the supply andgrip means to scrape coating from a shortI section of strip at measured intervals, and operating to sever the strip at the successive scraped sections thereof, thereby to produce successive coat,- ed filaments vof measured length each having both ends bare of coating.
  • timed means operating to grip the strip end and pull successivemeasured lengths of strip advancingly from the supply through the scraping and severing positions, timed means operating between the supply and severing position to scrape coating from a short section of strip at measured intervals, and timed means operating between the scraping means and pulling means to sever the strip at the successive scraped sections thereof, thereby to produce successive coated filaments of measured length each having both ends bare of coating. 4.
  • timed means operating to scrape coating from a short section of strip at measured intervals, and to sever the strip at the successive scraped sections thereof, thereby to produce successive coated filaments.
  • timed means operating to feed successive ⁇ measured lengths of strip advancingly sever the strip at the successive scraped sections thereof during pause. of strip-advance, thereby to produce successive coated filaments of measured length each having both 4ends bare of coating.
  • severing means is located ⁇ closely adjacent to the scraping means and timed to operate at the termination of each scraping operation and while the strip is held in position by the scraping means.
  • said reciprocating means includ ing a gripper adapted to engage and grip the end of the filament stock before its advancing stroke and to release the sameat the end of such stroke, scraper members movably mounted at opposite sides of the line of travel of the stock, timed means for moving said scraper members into scraping engagement with the sides of the stock before the end of the feeding stroke, and means for severing the stock midway of the scraped portion, said timed means adapted to maintain the scraper members in engagement with the stock to hold its free end until the gripper jaws return to engage' the stock at the beginning of next feeding stroke, and then move the Scrapers out of such engagement.
  • means for advancing a coated filament supply strip to measure off the length of each filament means acting on the strip during its advance for scraping a short extent of strip to remove coating therefrom at the adjoining ends of two filaments, means for applying a metal tab to the adjoining ends of two filaments after the scraping but beforev the severing thereof, and means acting thereafter to sever the strip at the scraped portion, whereby the tab is severed with the filament, and each severed filamentcarries a tab at each end.
  • timed means for advancing a coated filament supply strip to measure off the length of each filament, timed means acting on each length of strip for scraping a short section of strip to remove coating therefrom at the adjoining ends of two filaments, timed means for applying a metal tab to the scraped section, and means acting thereafter at the scraped section to sever strip and tab.
  • timed means operating to grip the strip end and feed ⁇ successive measured lengths of strip advancingly from the supply through the scraping and severing positions, timed means for applying metal tabs at measured intervals upon the strip in electrical conducting contact therewith, and timed means operating between the supply and pulling means after the successive feed actions to'sever the strip and tab, thereby to produce successive filaments each having both ends provided with tabs adapted to take part in subsequently uniting of the filament with lamp terminals.
  • timed means operating to grip the strip end and pull successive measured lengths 'of strip advancingly from the supply
  • timed means operating between the supply and severing position to scrape coating from a short section of strip at measured intervals
  • timed means for thereafter applying a metal tab in conducting contact upon the scraped section
  • timed means operating thereafter to sever the strip and tab at the successive scraped sections, thereby to produce successive coated filaments of measured length each having both ends vbar e of coating, and tabbed.
  • means for feeding filament stock longitudinally from a supply means for scraping portions of the stock at spaced intervals, and means forA applying metal tabs to the scraped portions of the filament stock.
  • means for feeding filament stock longitudinally from a supply means for scraping portions of the stock at spaced intervals, means for applying metal tabs to the scraped portions of the filament stock,
  • means for intermittently feeding tab ribbon means for bending the ribbon longitudinally into a V-shaped cross-section, means for cutting individual tabs from the material so bent, and means for applying the tabs to filaments.
  • means for feeding filament stock longitudinally from a supply means for scraping portions of the stock at spaced intervals, means for feeding, forming and severing tab material into tabs, andmeans for crimping the successive tabs upon the scraped portions of the filament stock.
  • a filament making machine means for feeding filament stock horizontally from a sup.- ply, means for scraping portions of the stock during travel at spaced intervals, means for feeding tab material at a lower level, means for vsevering successive individual tabs ⁇ from the tab material, means for raising each cut tab to present it to a scraped portion of the filament stock, and means for crimping the tab upon said scraped portion.
  • a filament making machine means for intermittently feeding coated filament stock from a supply, means forscraping ashort portion of the-stock at the end of each feeding stroke, cooperating rollers for feeding and forming tab material, ratchet means for rotating said rollers intermittently, means for severing successive tabs from the bent tab material, means for carrying each tab to ascraped portion of the filament stock and crimping it thereto, and means for severing the filament stock and the tab midway of each tab.

Description

Feb. 20, 1934. v ANDERSON ET AL FILAMENT MAKING MACHINE 8 Sheets-Sheet l Filed Aug. 2l, 1950 8 Sheets-Sheet 2 Filedl Aug. 21, 1930 V. ANDERSON ET AL FILAMENT MAKI-NG MACHINE Feb. 20, 1934.
[N VENTO/f5 Vcor Anderson D. 6. Truner b1, Wdh it W91 Il) 1 TTORNE ys.
Feb. 20, 1934. VI ANDERSON Er AL 1,947,449
FILAMENT MAKING MACHINE Filed Aug. 21, 1930 8 Sheets-Sheet 3 NVENTORS 1 Vic for A nderson D. G. Tru fn er A TTORNEYS.
Feb. 20, 1934. v ANDERSON ET AL 1,947,449
FILAMENT MAKING MACHINE Filed Aug. 21, 1930 8 Sheets-Sheet 14 lek? Feb. 20, 1934. v ANDERSON ET AL A 1,947,449
FILAMENT MAKING MACHINE Filed Aug` 21, 1950 8 Sheets-Sheet 5 l l t/N VENTO/es V/cor Anderson un D. .6. Fui/1er WMM a wf TTORNE ys,
68 A I l 6.', 513/30. .22,24 5 ,222,26
Feb. 2o, 1934. v, ANDERSON Er AL 1,947,449
FILAMENT MAKING MACHINE Filed Aug. 21, 1930 8 sheets-sheet 6 A TTORNE ys.
Feb. 20, 1934. V, ANDERSON E -r AL 1,947,449
FILAMENT MAKING MACHINE Fiwled Aug. 21, 195o l asheets-sneetv 1N VENTORS ,f V/cor Anderson D. G. Truner W1 mi) gvvwoehf MMIII A TTORNE Ys Fell 20, 1934- v. ANDERSON ET AL l 1,947,449
FILAMENT MAKING MACHINE Filed Aug. 21, 1930 8 Sheets-Sheet 8 N VEN To/e s V/cor Anderson D. G. Truner A TTORNE V5.
. Patented Feb. 20, 1934 UNITED STATES PATEN'rol-Flce Alfred Hofmann & Company, West New York, f N. J., a corporation of New Jersey Application August 21, 1930. Serial No. 476,778
22 Claims.
rIfhis invention is a novel filament making machine adapted for the manufacture of. filaments such as are used in various types of lamps, bulbs or vacuum tubes. The invention has more particular reference to the production of filaments y such as are embodied in thermionic valves or audions employed in the radio art, and the machine herein illustratively disclosed is especially adapted for the manufacture in quantity of such '5.0 filaments.
One kind of radio tube filament is-composed of a thin molybdenum wire, strip or ribbon which, in order to increase its ionic discharge, is coated with a suitable material such as oxide of strontium, oxide of barium, or the like, which coating 'is delicate and subject to injury. The stock of coated strip is supplied in rolls, from which the strip is to be. drawn and severed into appropriate lengths for the individual filaments. One object of the present invention is to provide an efticient machine with accurate means for cuttingor severing the stock or Vstrip into the desired lengths.
Another object of the invention is to provide such a machine in whichv a short length of coat- 5 ing will be scraped from the end portions each filament," as is necessary to permit the subsequent uniting by welding or.soldering of the filament endsto the leads of the audion; this object preferably being secured by a scraping of 3G the adjoining ends of each two filaments before the-severing thereof at the scraped portion.
Another object is to provide in such a machine means for forming and applying a wrapping or tab of suitable metal, suchA as nickel, to each of .the
" l scraped ends of the filaments in order to facilitate their subsequent attachment by`welding vto the leads of the audions.- l
Another object is to provide .a lament making machine in which some orV all of the aforesaid operations are carried out automatically in exact coordination; and a further object is to permit adjustments of the machine, for exampleto vary the lengths of the filaments produced.
Other and further objects and advantages of Y the invention will be pointed out in the hereinafter .following description'of an illustrative embodiment thereof or will be understood by those Vconversant withthe subject. To the attainment of such objects .and advantages the present in-V vention consists in the novel filament making machine,v and the novel features of operation, combination, construction and arrangement herein illustrated or described.
In the accompanying drawings, illustrating the invention, Figure 1 is a. top plan view of the la ment making machine. Fig. y2 is a top vview of portions of the machine-on a larger scale, and
showing the severing of a filament after* feeding Aand scraping operations.
Fig. 3 is a front elevation of in-Fig. 1. y Fig. 4 is a vertical transverse sectional view taken approximately on the line'4-4 of Figui, looking from-the right, and with some parts broken away.
Fig. 5 is a partial top plan view on a larger scale than that of Fig. 1, and showing more completely the scraping and severing means as well as the cams coordinating the various operations of the machine, with the parts in normal or retracted position.
the machine'shown' Fig. 6 is a view similar to Fig. 5 of the por-A tions adjacent'the scraping and severing position showing the parts in a different stage 4of operation, with the feeding'gripper being moved back toward the next section of lament. Fig. 7 is a similar' view but showing the gripper fully retracted and gripping the end of the lament strip while the latter is still engaged by the scraping device. Fig. 8 'is another similar view but .showing the scraper'device disengaged from the strip, and the gripper about to return on its feeding stroke.
Fig. 9 is a vertical transverse sectional View taken approximately on lline 9-9 of Fig. 1, looking from the right, and showing more particularly certain details of the tab forming and applying mechanism. l
Fig. 10 is a vertical longitudinal sectional view taken on the central line 10-10 of Fig. 1, showing details of the. tabbing mechanism. Fig. 11 is a partial bottom plan view of the mechanism illustrated in Fig. 10. Fig. 12 is a horizontal sectional view looking upward on the line l2'12 of Fig. 10.
Fig. 13 is a left elevation view of the lament guiding and straightening means between the supply and scraping point. Fig. 14 is a perspective view of one of the scraping blades. Fig. 15 lis* a diagrammatic plan View. illustrating the method of the present invention and showing the filament guiding, scraping, severing and feeding means. Fig. 16 is an enlarged side view of a completed individual filament and with tabs applied to the bared ends thereof. Fig. 17 is-a transverse sectional view of'the lament taken on the line 17-17 of Fig. 16. Fig. 18 is a similar transverse sectional view taken on the line 18--18 of Fig. 16, through the bared end and tab.
An example of the product or lament to be produced on the machine of this invention is illustratedin Figs. 16 and 17. The individual lament A is shown centrally broken out in Fig. 16 to indicate that it is proportionately much longer than illustrated. The completed lament consists of a core or strip B for example of molybdenum wire, with a coating 'C of suitable oxide as already mentioned and as shown also in cross section in Fig. 1'7. As an example the filament may be somewhat under 2 inches in length composed of a ribbon or strip of width .012 inch and thickness .002 inch.. The extreme ends of the filament are scraped clean of the oxide leaving bared ends B' taking part in the subsequent gaged one bared end of the filament and advanced it rightward to the position shown, the Scrapers having come into play to scrape a short length of strip sufficient to form the bared ends of two filaments and the severing device being about to operate to sever the completed lament A.
I'he application of metallic tabs D to the bared ends of each filament is preferable, but optional as they may be vapplied manually. They are omitted in Fig. 15, but such tabs are shown as applied in Fig. 16, while Fig. 18 shows the same in cross section pressed snugly around two sides of the bared end of the filament. The supply of nickel strip D for tabbing purposes is indicated in other figures as coming from a supply reel or.
spool adjacent to that supplying the strip for the lament.
Referring to Figs. 1 and 3 the filament stock is fed longitudinally towards the right from a stock roll or spool 10 by means of a reciprocating feed mechanismpr gripper which acts intermittently to draw the requisite length of strip from the source of supply. During the feeding stroke the strip is acted upon by the scraping means so that Y portions of its opposite sides will be scraped clean of coating over a lengthextending to both sides of the severing point. The strip is .severed by the cutting means on a line substantially midway of the scraped length, preferably while the strip is still engaged by the Scrapers, although the scrapers might be positioned differently and complete theiroperation before the feeding stroke terminates.
The filament suppLyroll 10 is 'shown rotatably supported upon a shaft or arbor 11 near the left end of the machine. The filament strip is wound flatwise upon the roll 10, but as it is drawn off it is fed between a pair of horizontally disposed guide rods or rollers 12 and a similar pair of vertically disposed guides 13, the latter being spaced more closely than the former and operating to twist the strip through a quarter turn between the supply roll and `guide rollers, and straighten it. The guide rollers 12 can either precede or succeed `the rollers 13, and theywreceive the strip in its vertical position, as seen in Fig. 13, and aline it properly to advance through the rollers 13 and the succeeding horizontal guide tube 14 arranged to deliver the strip to the scraping and severing position.
The machine comprises a base plate 16, shown supported on logs 17, and said base plate constitutes the support for the stock supply as well as for the mechanisms which will next be described in detail.
Referring to the feeding mechanism this comprises a crosshead 18 which is mounted to reciprocate longitudinally above the base plate 16 and is guided by two spaced parallel guide plates 19 and 20, secured to the base plate by bolts 2l. In its upper surface, the crosshead 18 is formed with a longitudinal groove 22 in which is secured a block 23 having a longitudinal slot 24 'formed adjacent one end, through which slot a stud or screw 25 rises from the crosshead 18.- Thus the slot 24 in conjunction with the screw 25 allows the blockg23 to have a limited relative movement with reference to the body of the crosshead, and this movement is made use of as a lost motion for opening and closing the gripper jaws to be described. v The head of the sciew 25 is extended w -a substantial distance above the upper surface of the block 23 (see Fig. 3) and under it is a compression spring 26 which acts to impose a substantial frictional resistance to the relative sliding between the block 23 and the crosshead. Atv its left end the block 23 has a narrow extension 27. provided at its opposite sides with flat leaf springs`28 tending normally to spread laterally.
The body of the' crosshead 18 also has an extension 29 at its left-hand end serving as a support for a pair of gripper jaws 30 which` are pivoted together and to the support 29 by a bolt or post 31. The gripperjaws 30 are formedwith rightwardly extending arms 32 engaging against the outer sides of the leaf springs 28. The opposite ends of a coil spring 33 act upon said arms 32 to press them toward each other and maintain their engagement with said springs 28. The spring 33 therefore acts normally to move the jaws 30 away fromveach other, and open the gripper. The inner surfaces of the end portions of the arms 32 are curved outwardly ,as indicated at 34 (Fig. 2) so thatwhen the'block 23 is moved relatively to the right the arms are allowed to approach and the jaw members 30' to open, and in this condition they will be capable of receiving the end ofthe filament stock;
while the opposite relative movement of the sliding block 23 cams apart the arms and closes the jaws upon the filament.
To reciprocate the crosshead 18 and its asso-- ciated parts the right-hand end of the sliding block 23 is pivotallyattached as by a pin 36 to the left end of a connecting rod 37, the right end of which is connected by a pin or bolt 39 to an actuating crank or disk 40. This crank disk 40 is secured to the front end of what may be called the drive shaft 41 which is journaled'for rotation in standards or bearings 42 on the base plate 16, As best shown in Fig. 1, the drive shaft extends transversely and carries at its rear end a gear 43 driven by a pinion' 44 on a power shaft 45 which may be rotated from any suitable source i of power as by a belt pulley 46.
Adjusting means are desirable to vary the stroke of the crosshead whereby to vary the length ofA filament, and for this purpose the connecting rod 37 is shown adjustable in length by means of two telescopiug sections 48 and 49 that may be set and clamped by the clamping member 50. This per-- mits the crank pin or bolt 39 to be adjusted radially in a slot 51 in the crank disk 40, to vary its throw and the length' of feed b'y the gripper.
when the throw is set to 'the proper length of .feed the rod 3'7 is adjusted to set the gripper so that at its left or retracted position it will engage correctly the projecting extremity of the lament strip.
In order to predetermine the limits of reciprocation ofthe crosshead 18, and thereby control the gripper movement and action the following means are shown. Above the .front guide plate is a longitudinal bar 53, slightly spaced from the front edge of the crosshead 18 and parallel to the direction of movement thereof, and saidhead is provided with a forwardly projecting shoulder or pin which in one extreme position will engage the right-hand collar 54, and in its other extreme position will engagethe left-hand collar. The distance between the collars is sufficiently less than the throw of the crank tobring the previously mentioned lost motion into play, at each end of-'the stroke and cause the opening of the grippers at their extreme right and their closing at their extreme left limit of movement. As the gripper retracts leftward to gripping position the left stop 54 stops the crosshead and open gripper, and the continued motion of the rod 37 and block 23 causes the cam extension 27 to close the jaws upon the strip, this condition being re tained until the advancing grippers are stopped at the right end of their travel by the right stop 54, and then opened to release the filament. y
Referring next to the scraping means, and particularly to Figs. 5-8, 10 and 14, there are shown a pair of co-operating scraper blades and 61 arranged to be rst movedinto closely spaced relation to scrape the strip coating from both sides of the advancing strip, without injuring the metallic core, and to separate after the correct length of strip has been scraped. The two blades are shown adjustably secured to arms 62 and 63 which are pivotally `mounted upon a fixed post 64 upstanding from the base plate 16 of themachine. These arms 62 and 63 are angularly related to each other, and their outer ends are connected by a pair of toggle links 65 and 66 whose ends are connected by pivot 6'7 toeach other and tothe arm 68 of a bell crank lever fulcrumed at 69. The other arm '70 of the bell crank is shorter than 68 and is provided with two'cam rollers 7l which are adapted to be engaged respectively by the peripheries of. two cams '72 and '73, such engagement being maintained by the pull of a ten,- sion spring '74, one end of which is secured to ythe bell crank arm 70, and the other end anchored shown from drive shaft 41, and the cams are so.
formed as to rock the bell crank 68-70 at certain definitely timed intervals whereby to move the sharp inner/corners of thescraper blades 60 and 6l into and out of engagement with the coated filament strip as it is drawn along its path of travel. During the major portion of the feeding operation the cams cause the scraper blades 60 and 61 to stand in their inactive positions as best shown in Figs. 5 and 8, but at a proper time, preferably near the end of the feeding stroke the cams allow'the spring '74 to `rock-the bell crank, and such movement being transmitted through the toggle links Vand 66 causes the scraper plates to move together and engage the opposite" sides of the filament strip as in Figs. 6 and '1. Such engagement is maintained for a short distance, and causes the oxide coating to be scraped from a corresponding portion of the filament, the scraper plates preferably maintaining their engagement with the strip after the feed has ceased to hold it in position until the same has been severed asin Fig. 6 and thereafter' until the gripper jaws `30vhave approached and gripped the scraped and severed end of the wire as in Fig. '7 preparatory to the next advancing stroke. Thereupon, and before the gripper jaws start their next feeding stroke, thecams 72 and '73 act upon the bell crank to withdraw the scraper plates again into their inactive position, thus allowing the wire to be' fed through for the next length of filament without injury to the coating. The contours of the cams '72 and '73 are indicated in Fig. 4. The reason there are two cams acting on two rollers'71 on the same bell crank arm is to provide means for varying the length or duration of the scraping action. Both of the 'cams '72 and '73 are substantially alike in size and outline, and being mounted in side by side relation, they 'function as a single cam. But they are independently adjustable on' the shaft 76, and by turning one of them with reference to the other, the effective circumferential distance between the rise and fall can be varied. .Such an adjustment makes it possible v.to adjust the cornmencement of the scraping action to .an earlier or later point in the cycle of operations through one of the cams, and this correspondingly length. ens or shortens the extent of the scraped portion of the filament. The position of the other cam determines when the Scrapers are with-- drawn, which should be just before thenext feed action commences after the gripper ,has taken hold of the strip.
The. scraping action is shown as taking place closely adjacent to the severing point, but it might be some` distance in advance bytiming the cams to cause both the engagement and disengagernent of the Scrapers during travel, producing a bare length` which will comete rest at the severing point.
The cutting or severing of the strip into individual filaments is accomplished by means of opposed shearing members or blades '78 and '794 which are suitably supported in vfixed guides and 81 at opposite sides of the path of travel of the filament and in a line immediately to the right of the scraping means. Mounted at the lis side of the shearingblade '78 is a yieldable bar blades effect the shearing thus preserving the."`
alinement of the strip The shearing blades '78 and '79 are movable toward and from each other under individual control by cams 84 and 85. These cams are best shown in elevation in Fig. 4, from which it will be seen that the major portion of the cam 84 is concentric but provided at one side with a depression 86. A roller 87 on the end of a lever 88 engages the periphery of said cam 84 in such a manner as to rock the lever 88 loosely `on a rear shaft 89. The lever 88 has a pin connection 90 for one end of a link 91, the other end of which extends forwardly and is pivotally connected as at 92 to the rearward end of the shearing member 78. The formation of the cam 84 is such as to maintain the shearing member 78 in its retracted position during the major portion of the rotation of the cam shaft 76, and at the proper time to advance said shearing member to a position wherein it will engage the rear side'of the filament stock and dwell there until the severing is completed.
The cam 85 for the other severing blade is smaller than the cam 84 and vhas its periphery engaged by a roller 93 on the upper end of a rock lever 94 which is mounted fast upon the shaft 89. Another rock lever 95 extends downwardly from the shaft 89 at the rear edge of the base plate 16 and has connected to its lower end at 96 the rearward end of a long link 97 which extends forwardly below the base plate. This link 97 has its forward end connected at 98 to a rocker arm 99 which is supported upon a short horizontal rock shaft 100 at the front of the base plate, and actuates an upwardly extending lever 101 having its upper end connected at 102 to a pair of spaced parallel links 103 extending to the forward end of the shearing member 79.
The movement of the shearing member 79 by the cam 85 is preferably greater than the movement of the shearing member 78 by the cam 84. The arrangement as shown is such that while the shearing member 78 advances only to a. point where it engages the rearward side of the lament, 'and there stops, forming a fixed shearing point, the shearing member 79 comes to the filament and moves further so as actually to effect the shearing, the slidable bar 82 yielding rearwardly withreference to its shearing member 78 and the bar 83 yielding relatively to member 79. With this arrangement during the shearing operation and immediately thereafter the strip and both sections of it are oppositely engaged at both sides of the line of shear,'which is particularly-important in severing thin flexible material because it makes possible the shearing action without deflecting the supply end of the material from its designated line of travel. rfhe bars 82 and 83 act as guards, preserving the alinement of the strip during severing, and avoiding bending of the stri Theline of severance is midway of the scraped portion of the strip, and by reason of this fact the severed filament resulting from each complete cycle of operations will have both of its endsbare, facilitating its. subsequent mounting in an audion or similar tube.
The preferred operation of the machine thus far described is as follows. The shaft"41 and disk rotatevcontinuously clockwise as viewed in Fig. 3, and the cam shaft 76 rotates clockwise as viewed in Fig. 4. Thus when the crank pin 39 is in the position of Fig. 3 the crosshead 18 is moving to the right and drawing with it the filament strip, the end of which is rmly grasped by the gripper jaws 30, which have nearly completed their advancing feed movement. As the parts reach this position, the combined cams 72 and 73 will have turned to the point where the peripheral surface of smallest radius comes into engagement with the rollers 71 on the bell-crank arm 70, thus allowing the spring 74 to rock the bell-crank in a counterclockwise direction as viewed in the plan view, and the forward end of the arm 68 ymoves quickly toward the right and acts through the toggle links and 66 to swing the scraper arms 62 and 63 so as to bring the scraping edges of the scraper blades 60 and 61 into scraping engagement. with the opposite flat surfaces of the filament stock. The scraper blades are maintained in this position during the short remaining portion of the feeding stroke with the result that the oxide coating is removed from a portion of the filament. The scraping pressure is determined by the pull ofthe spring 74 and is therefore uniform and predetermined, by adjustment, to give a clean scraping action without injuring the metallic core of the filament.
At the same time that the scraping action is taking place, the cams 84 and 85 are acting through the abovedesoribed levers and links to move the shearing. members 78 and 79 inwardly toward each other. The member 78 comes to rest just as it reaches the rearward side of the lament stock, while the member 79 continues in movement, passing the member 78, with shearing action, until the strip is severed, while the adja cent, fingers assist holding the strip against displacement. This shearing action takes place just as the feeding stroke is ended, i. e., when the crank pin 39 has reached about the position indicated by the radial line x, and the crosshead body having been stopped by engagement of the pin 55 against the right-hand stop collar 54.
As the crank pin moves on from position a: to the dead center, the block 23 moves rightwardly in the cross-head body, drawing the extension 27 and its flat springs 28 outwardly from between the gripper arms 32, and at the limit of the stroke the arms 32 are free. to move under the action of lli@ spring 33 to open th'e gripper jaws 30 and reabutment of the pin 55 with the left-hand stop j collar 54 and at this time the open jaws 30 have embraced the end of the filament stock. Thereafter, the block 23 moves relatively toward the right in the crosshead, pushing the extension 27 into the space between the gripper arms 32, and
acting on said arms to move the jaws 30 inwards into gripping engagement with the filament strip. Just before or about as the gripper jaws grip the strip, the cams 72 and 73 act upon the rollers 71 to rock the bell-crank 69 in a clockwise'direction,
moving the scraper blades out .to their retracted positions, thus completing the cycle of operations,
which may be repeated indefinitely as long as the strip supply lasts.
The machine described in the foregoing description constitutes a complete scraping and severing machine for filaments having great utility and effecting great economies over hand production, and improvement of product. It may be `used without supplemental mechanism, but in some instances it is desirable to apply metallic reenforcing tabs or wrappings -to the ends of the 9 to 12, wherein the parts are shown in a different position from'the other figures, namely when the radial slot 51 of disk 40 hasvshifted around to the radial position y, Fig.
Rotatably mounted below the filament supply roll 10 is a supply roll 110 for a flat band or ribbon D of thin sheet nickel. The ribbon .is fed rightwardly over a supporting and guiding bar 111 and between two opposed feeding and shaping rolls 112 and 113, which effect an intermittent feeding of the tab ribbon D' longitudinally and deliver it in a form with a V-shaped cross-section. For this purpose, the lower roll 112 has its periphery formed with a circumferupper roll 113 is formed with a complementari- 1y shaped-circumferential rib 115. The lower roll 112 is secured to a shaft 116 which is journaled for rotation in adjustable bearing boxes 11'? in the side wall of a box-like casting 118 secured to the lower side of the base plate 16. lT he upper roll 113 'is secured to a shaft 119 which is journaledin the side walls of said casting. The rear ends of said shafts are extended and fitted with gears 120 and 121 which mesh with each otherand by means of which the rolls will be rotatable in unison in opposite directions.
Torotate intermittently the rolls 112 and 113,
a ratchet mechanism is shown, as best shown in' Figs. 9, 10 and 11. This comprises a ratchet 122 secured to the end of the upper shaft 119 and an actuating pawl 123 in engagement with the upper side thereof. The pawl 123 is pivoted at 124 on one end of a lever 125, and is yieldingly held against the ratchet by a flat spring 126. The lever 125 is pivoted at 127 on the lower side of the base plate 16 and extends rearwardly from the ratchet, and it is acted upon by a tension spring 128 which normally holds it in a definite n position. The rear end 130 of the lever 125 is bent upwardly and 'extends through a suitable slot in the base plate, and is in the path of movement of a cam 131 having a beveled offset end and secured to the cam shaft 76. Thus for each revolution of the cam shaft, the cam 131 will strike the end of the lever 125 and rock the same against the action of the spring 128 sufficiently to rotate 'the ratchet 122 a distance of one unit or tooth. This movement causes the rolls 112 and 113 to be rotated a corresponding extent, advancing the tab material an amount equal'to the length of a double tab to be cut with and alongside the block or shearing member 135 is a cushioning piece 138 yieldingly supbetween them a plurality of tabs, and from which ential groove 114v ofsuitable shape, while the vthe cam shaft 76.
ported by a spring 139, this piece 138 being also arranged below the path of travel of the tab materialfbut in alinement with the upper shearing member 136. By this arrangement, the cushioning piece 138 serves to support the material both before and after it is cut, it being free tomove downwardly with reference to the shearing member 135 during the shearing action.
The upper tab shearing member 136 is adapted to move vertically, it being secured as at 142 to the lower end of a push rod 143 which is slidably supported in the hollow post 64. Near its upper end, the push rod 143 is formed with a slot or opening 153 through which the fixed filament guide tube 14 extends, and with sufficient clearance to permit movementof the push rod without interference with said tube.
Loosely associated with the shearing member 136 is a yielding guide block 144 which is arranged above the fixed shearing member 135 and rests against the same by gravity. The horizontal thickness of the shearing member 135 and guide block 144 is preferably greater than the length of a double tab, so that they can support the tabs can be pushed one at a time as will later be explained.
In order to reciprocate the push'rod 143 and thus to effect the tab severing operation, the upper end of said rod is pivotally attached as at 105 145 to the forward arm Aof a rocker lever 146 which in turn is pivotally supported at 147 on an extension of the xed guide 80.. The rear arm of the rocker lever 146 is offset laterally as shown in Fig. 5 and upwardly as in Fig. 9, 110 and is provided with a small roller 148 which rides on the periphery of a cam 149 secured to The major portion of the periphery of cam 149 is circular but it is provided with a small rise 150. A spring 151 acts 115 upon the rocker arm 146 normally to maintain its forward end and the push rod 143 in the uppermost position when the roller 143 is in engagement with the concentric portion of the cam 149. But as the cam rise passes the roller, it l2@ causes the forward end of the rocker arm to be depressed, and in so doing, the shearing member 136 is .forced downwardly to sever the tab. The cam 149 is so positioned and related to the other cams on shaft 76 that the shearing l2@ takes place at a definite time, namely while the feed rolls 112 and 113 are stationary.
The point at which the severed tabs are successively pushed out and delivered from the shearing means is directly below the scraped portion 13@ of the filament, and means for receiving and raising the tab and for applying, crimping or squeezing it upon the filament will next be described.
A transfer carrier or block 155 is mounted for up and down movement within the right-hand 135 end of the box-like casting 118, it being guided by grooves 156 in the side walls of said casting. This transfer block is mounted immediately to the right of the shearing member 135, :and is provided with a substantially central vertical Way or opening 157. .Pivoted on pins 158 vat the upper end of the block 155 are two opposed crimping jaws or squeezers 159 which are normally held apart by a small compression spring 160 between them. and one of these jaws carries a tab supporting rod 161, which, when the carrier block 155 is in its lowermost position, is in line lto receive a tab as the latter is pushed out from between the shearing members 135 and 144. The lower ends of the jaws 159 are in the 150 nature of arms 162 and have their inner sides tapered as best shown in Fig. 9 to engage the rounded upper end 163 of an actuating member 164. This actuating member 164 is arranged to slide vertically within the way or opening 157 of this spring is sufficient to overcome the weight of the transfer block 155 and the clamping jaws, thusrholding the block normally up in its position as shown, the screw165 permitting adjustment to the tab deliveryv position.
For the purpose of raising and lowering the tab carrier and connected parts, along lever 168 is shown, it being secured to a rock shaft 169 at the back of the machine, andhaving a slot 170 in its front end for the accommodation of a roller 171. A shouldered screw 172 secures the roller 171 to the actuating member 164 (see Fig. 10). A short lever 174 is also secured to the 4rock shaft 169, and has its front end pivotally connected at 175 to the lower end of a cam follower rod 176. This rod 176 extends upwardly through a suitable opening in the baseplate 16 and its upper end is provided with a long fork 177 which straddles the cam shaft 76 so as to be guided thereby. Intermediate its ends, the cam follower rod 176 has a cam roller 178 which is disposed in the cam track 179 of a cam disk -180 on tle shaft 76. This cam is eccentrically formed as shown in Fig. 9, toraisev and lower the follower rod 176 in propr time and give it a pause in its lowermost position. At the point of its shortest radius, the cam has a slight but abrupt drop 181 which acts to give the levers 168 and 174 a sudden upward and return movement at the uppermost position of the follower rod, this for closing and opening the squeezers or crimping jaws 159 in applying adouble tab to the unsevered scraped part of the lament strip.
Just before this abrupt short lift movement takes place, the transfer carrieris stopped by the abutment of a stop screw 182 thereon against a fixed lug 183, at which time the V-shape tab will have ,risen to a position in which it embraces the scraped portion of the filament wire. Thereupon, the transfer carrier being stopped against further lift, the slight additional upward movement of the lever 168 will cause the actuating member 164 to move upwardly in the carrier against the pressure of the spring 166, and in so doing, the roundedl upper end 163 of the actu-.
ating lmember will spread -the ar'ms 162 of 'the crimping jaws 159, and cause said jaws to move toward each other with a squeezing action which presses thedouble length tab in place upon the filament. See Fig. 18. The cam 180 is preferably so related to th other cams on shaft 76 that the tab is applied to the filament immediately after the completion of the scraping operation, and before the severing of the filament by the members 78 and 79 so that the severing which follows will sever both filament and tab, leaving both filament ends properly tabbed. By this operation a single tabbing'operation for. each filament serves to place tabs upon both ends of each filament, giving the product of Fig. 16.
Having thus describeda filament making machine and method embodying the principles and attainingthe objects of the invention, it is hereby stated that itl is not intended to limit the invention to the particular disclosed matters of operation, combination, construction and arrangement except to the extent-set forth in the appended claims.
What is claimed is:
1. Ina machine formanufacturing filaments from a coated supply strip, timed means operating to grip the strip end and pull successive measured lengths of strip advancingly from the supply through the scraping and severing positions,
timed means operating between the supply and 'severing position to scrape coating from a short section of strip at measured intervals, and timed means operating to sever the strip at the successive scraped sections thereof, thereby to produce successive coated filaments of measured length each having both ends bare of coating.
2. In 'a machine for manufacturing filaments from a coated supply strip, timed means operating to grip the strip end and pull successive measured lengths of strip advancingly from the supply through the scraping and 'severing positions,
timed means operatingbetween the supply andgrip means to scrape coating from a shortI section of strip at measured intervals, and operating to sever the strip at the successive scraped sections thereof, thereby to produce successive coat,- ed filaments vof measured length each having both ends bare of coating.
3. In a machine for manufacturing filaments from a coated supply strip, timed means operating to grip the strip end and pull successivemeasured lengths of strip advancingly from the supply through the scraping and severing positions, timed means operating between the supply and severing position to scrape coating from a short section of strip at measured intervals, and timed means operating between the scraping means and pulling means to sever the strip at the successive scraped sections thereof, thereby to produce successive coated filaments of measured length each having both ends bare of coating. 4. In a machine. for manufacturing filaments from a coated supply strip, timed means operating to scrape coating from a short section of strip at measured intervals, and to sever the strip at the successive scraped sections thereof, thereby to produce successive coated filaments. of measured length each having vboth ends bare of coating, and timed means operating to feed successive `measured lengths of strip advancingly sever the strip at the successive scraped sections thereof during pause. of strip-advance, thereby to produce successive coated filaments of measured length each having both 4ends bare of coating.
6. A machine as in claim 5 and wherein .the
severing means is located` closely adjacent to the scraping means and timed to operate at the termination of each scraping operation and while the strip is held in position by the scraping means.
7. A machine as in claim 5 and wherein the scraping means is timed to engage and scrape a short section of strip and thereafter retain engagement to position the strip during severing and until the gripping means returns and engages the new strip end.
from a supply, said reciprocating means includ ing a gripper adapted to engage and grip the end of the filament stock before its advancing stroke and to release the sameat the end of such stroke, scraper members movably mounted at opposite sides of the line of travel of the stock, timed means for moving said scraper members into scraping engagement with the sides of the stock before the end of the feeding stroke, and means for severing the stock midway of the scraped portion, said timed means adapted to maintain the scraper members in engagement with the stock to hold its free end until the gripper jaws return to engage' the stock at the beginning of next feeding stroke, and then move the Scrapers out of such engagement.
10. In a filament making machine, means for advancing a coated filament supply strip to measure off the length of each filament, means acting on the strip during its advance for scraping a short extent of strip to remove coating therefrom at the adjoining ends of two filaments, means for applying a metal tab to the adjoining ends of two filaments after the scraping but beforev the severing thereof, and means acting thereafter to sever the strip at the scraped portion, whereby the tab is severed with the filament, and each severed filamentcarries a tab at each end. v
11. In a filament making machine, timed means for advancing a coated filament supply strip to measure off the length of each filament, timed means acting on each length of strip for scraping a short section of strip to remove coating therefrom at the adjoining ends of two filaments, timed means for applying a metal tab to the scraped section, and means acting thereafter at the scraped section to sever strip and tab.
12. In a machine for manufacturing filaments from a coated supply strip, timed means operating to grip the strip end and feed `successive measured lengths of strip advancingly from the supply through the scraping and severing positions, timed means for applying metal tabs at measured intervals upon the strip in electrical conducting contact therewith, and timed means operating between the supply and pulling means after the successive feed actions to'sever the strip and tab, thereby to produce successive filaments each having both ends provided with tabs adapted to take part in subsequently uniting of the filament with lamp terminals. v
13. The combination of means -for feeding coated filament strip, means for scraping portions thereof at intervals, means for severing the same at the scraped portions, and means for tabbing the scraped portion.
14. vIn a machine for manufacturing filaments from'a coated supply strip, timed means operating to grip the strip end and pull successive measured lengths 'of strip advancingly from the supply, timed means operating between the supply and severing position to scrape coating from a short section of strip at measured intervals, timed means for thereafter applying a metal tab in conducting contact upon the scraped section, and timed means operating thereafter to sever the strip and tab at the successive scraped sections, thereby to produce successive coated filaments of measured length each having both ends vbar e of coating, and tabbed.
15. In a filament making machine, means for feeding filament stock longitudinally from a supply, means for scraping portions of the stock at spaced intervals, and means forA applying metal tabs to the scraped portions of the filament stock.
16. In a filament making machine, means for feeding filament stock longitudinally from a supply, means for scraping portions of the stock at spaced intervals, means for applying metal tabs to the scraped portions of the filament stock,
Aand means for severing the stock and the tabs midway of each tab. Y
17. In a filament making machine, means for intermittently feeding tab ribbon, means for bending the ribbon longitudinally into a V-shaped cross-section, means for cutting individual tabs from the material so bent, and means for applying the tabs to filaments.
18. In a filament making machine, means for feeding filament stock longitudinally from a supply, means for scraping portions of the stock at spaced intervals, means for feeding, forming and severing tab material into tabs, andmeans for crimping the successive tabs upon the scraped portions of the filament stock.
19. I n a filament making machine, means for feeding filament stock horizontally from a sup.- ply, means for scraping portions of the stock during travel at spaced intervals, means for feeding tab material at a lower level, means for vsevering successive individual tabs `from the tab material, means for raising each cut tab to present it to a scraped portion of the filament stock, and means for crimping the tab upon said scraped portion.
' 20. In a filament making machine, means for intermittently feeding coated filament stock from a supply, means forscraping ashort portion of the-stock at the end of each feeding stroke, cooperating rollers for feeding and forming tab material, ratchet means for rotating said rollers intermittently, means for severing successive tabs from the bent tab material, means for carrying each tab to ascraped portion of the filament stock and crimping it thereto, and means for severing the filament stock and the tab midway of each tab.
21. The method of manufacturing filaments
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2434591A (en) * 1945-06-27 1948-01-13 Western Electric Co Coil-winding apparatus
US2516930A (en) * 1944-04-14 1950-08-01 Sperry Corp Filament forming method
US2642648A (en) * 1949-08-31 1953-06-23 Rca Corp Apparatus and method for forming and mounting damper bars on grids
US2751735A (en) * 1951-11-13 1956-06-26 Meyer Geo J Mfg Co Device for applying bands to containers
US2759499A (en) * 1947-09-03 1956-08-21 Sylvania Electric Prod Automatic grid machine
US2961742A (en) * 1956-07-06 1960-11-29 Hatebur Friedrich Bernhard Method and apparatus for descaling heated bar or wire stock
US3037533A (en) * 1957-01-02 1962-06-05 Rca Corp Apparatus for use with automatic grid winding machines
US3048313A (en) * 1958-06-20 1962-08-07 Gen Electric Automatic wire-breaking device
US3088498A (en) * 1954-08-24 1963-05-07 Sylvania Electric Prod Lead-wire feeding apparatus
US3124861A (en) * 1964-03-17 Bead loader for an assembly machine
US3125795A (en) * 1964-03-24 Filament tabbing machine
US3167099A (en) * 1960-11-07 1965-01-26 Wells Co Frank L Looping apparatus for forming loops on coil springs
US3351101A (en) * 1964-12-03 1967-11-07 Sleeper & Hartley Inc Wire forming machine

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3124861A (en) * 1964-03-17 Bead loader for an assembly machine
US3125795A (en) * 1964-03-24 Filament tabbing machine
US2516930A (en) * 1944-04-14 1950-08-01 Sperry Corp Filament forming method
US2434591A (en) * 1945-06-27 1948-01-13 Western Electric Co Coil-winding apparatus
US2759499A (en) * 1947-09-03 1956-08-21 Sylvania Electric Prod Automatic grid machine
US2642648A (en) * 1949-08-31 1953-06-23 Rca Corp Apparatus and method for forming and mounting damper bars on grids
US2751735A (en) * 1951-11-13 1956-06-26 Meyer Geo J Mfg Co Device for applying bands to containers
US3088498A (en) * 1954-08-24 1963-05-07 Sylvania Electric Prod Lead-wire feeding apparatus
US2961742A (en) * 1956-07-06 1960-11-29 Hatebur Friedrich Bernhard Method and apparatus for descaling heated bar or wire stock
US3037533A (en) * 1957-01-02 1962-06-05 Rca Corp Apparatus for use with automatic grid winding machines
US3048313A (en) * 1958-06-20 1962-08-07 Gen Electric Automatic wire-breaking device
US3167099A (en) * 1960-11-07 1965-01-26 Wells Co Frank L Looping apparatus for forming loops on coil springs
US3351101A (en) * 1964-12-03 1967-11-07 Sleeper & Hartley Inc Wire forming machine

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