EP2279812A1 - Bending tool for a machine, in particular a wire or belt bending machine - Google Patents

Bending tool for a machine, in particular a wire or belt bending machine Download PDF

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Publication number
EP2279812A1
EP2279812A1 EP10164435A EP10164435A EP2279812A1 EP 2279812 A1 EP2279812 A1 EP 2279812A1 EP 10164435 A EP10164435 A EP 10164435A EP 10164435 A EP10164435 A EP 10164435A EP 2279812 A1 EP2279812 A1 EP 2279812A1
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EP
European Patent Office
Prior art keywords
punch
bending
punch member
bending tool
forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10164435A
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German (de)
French (fr)
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EP2279812B1 (en
Inventor
Mathias Bihler
Marc Walter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Otto Bihler Handels Beteiligungs GmbH
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Otto Bihler Handels Beteiligungs GmbH
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Application filed by Otto Bihler Handels Beteiligungs GmbH filed Critical Otto Bihler Handels Beteiligungs GmbH
Priority to PL10164435T priority Critical patent/PL2279812T3/en
Publication of EP2279812A1 publication Critical patent/EP2279812A1/en
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Publication of EP2279812B1 publication Critical patent/EP2279812B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/004Bending wire other than coiling; Straightening wire by means of press-type tooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F37/00Manufacture of rings from wire

Definitions

  • the present invention relates to a bending tool for a work machine, in particular wire or strip bending machine, for forming workpieces passing through the work machine, wherein the bending tool comprises at least one bending punch, which in the direction of a bending core of the bending tool in a forming position and away from this in a Release position is movable.
  • bending punch which can be moved to the workpiece usually only linear.
  • This purely linear movement of the punch leads, in particular in the case of strong deformations or large-dimensioned workpieces, to shear loads on the workpiece material, so that it is partially damaged during the forming process.
  • the here discussed strong forming of a workpiece may be, for example, the manufacture of tubular sleeves made of strip material, wherein the workpiece to be formed has a thickness of several millimeters and is to be bent into sleeves with diameters of several centimeters. If such forming operations are carried out with linear bending dies, the forces required for forming can not be optimally transferred from the punch to the workpiece, so that the mentioned undesirable shear loads occur.
  • the object of the invention is to provide a bending tool for a work machine, in which an improved introduction of force from the punch to the workpiece is made possible to mitigate or prevent the above disadvantages.
  • the invention proposes that the bending punch comprises a plurality of punch members, which are in force transmission connection with each other, that they are movable together from the release position to the forming position, wherein at least two punch members are hinged together, in particular rotatable relative to each other about a first Stamp rotation axis, which preferably extends substantially parallel to a bending axis of the bending core.
  • the multi-memberedness of the bending punch (s) in a bending tool according to the invention makes it possible for the bending punch to be movable relative to the workpiece to be reshaped or at least one punch member of the bending punch to be movable relative to the workpiece.
  • This relative movement of the punch members made possible by the articulated power transmission connection, superimposes the generally rectilinear and linear feed movement of the punch in the direction of the workpiece.
  • other force introduction points or regions on the workpiece are made possible, and the force applied by the bending punch can be better transmitted to the workpiece to be machined.
  • the bending punch has a first punch member and a second punch member hingedly connected thereto, wherein the first punch member is coupled to a punch drive, and wherein the first punch member is preferably received linearly movable in a punch guide.
  • the first punch member therefore represents the connecting piece to an arbitrarily designed stamp drive, which can be designed, for example, as an eccentric drive, linear drive or the like.
  • the first punch member is preferably received in a linear punch guide, so that is made possible by the punch guide a kind of linear basic movement of the punch from the release position into the forming position and back.
  • the second punch member is designed such that at its end remote from the first punch member, a third punch member is attached or attached, wherein the third punch member is rotatable relative to the second punch member about a second punch axis and / or together with the second punch member is rotatable about the first punch axis relative to the first punch member, wherein the two punch axes are substantially parallel to each other.
  • the bending punch in the region of the second punch axis in particular concentric with this arranged stamp guide elements, which are accommodated in respective slotted guides, which are formed in a base plate and a cover plate of the bending tool between which the bending punch is arranged.
  • the proposed slotted guides can be straight or curved, in particular circular arc-shaped.
  • the punch guide elements are preferably constructed in the manner of a sliding bearing, with the second and the third punch members being connected to one another in an articulated manner between two punch guide elements received in respective slotted guides.
  • a punch guide in the region of the joint between the second and third punch member makes it possible that this joint superimposed a desired, possibly the linear basic movement Movement performs. In the case of a linear guide slot this can coincide with the linear basic movement direction of the punch.
  • the slide guides can be curved, so that the bending punch, in particular the second and the third punch member, can be pivoted together about the first punch axis in the articulated connection between the first and second punch member.
  • Such a curved, in particular arc-shaped link guide allows a further degree of freedom in the feed movement of the punch during the forming process.
  • the position of the punch can be influenced relative to the workpiece in order to create the best possible force introduction conditions during the forming process.
  • the third punch member is preferably the one which comes into direct contact with the workpiece to be formed.
  • the third punch member has a forming contour facing the bending core in the forming position, which is in contact with the workpiece during forming, such that the workpiece lies between the forming contour of the punch member and the bending core.
  • the punch member coming into contact with the workpiece and the bending core have complementary contours in order to be able to produce the desired forming on the workpiece.
  • the third punch member on the second punch member facing stop surfaces which are in contact with corresponding stop surfaces on the second punch member can be brought or stand, such that the relative rotational or pivotal movement between the third and the second punch member is limited or limited.
  • the abutment surfaces of the third punch member are preferably formed on the side facing away from the forming contour of the third punch member.
  • the third punch member during the Movement of the punch from the release position into the forming position from its stop position on the second punch member is pivotable about the second punch axis.
  • the abutment surfaces of the second and the third punch member may be advantageously formed such that the third punch member by about 25 ° to 50 °, preferably about 30 ° to 45 ° relative to the direction of movement of the punch is pivotable.
  • the direction of movement is considered in this case as a linear basic movement direction of the punch toward the workpiece or away from it (movement of the punch from the release position to the forming position and back).
  • the pivotal movement of the third punch member is preferably carried out by its support on the workpiece and by the support of the punch guide elements in the above-mentioned slotted guides.
  • the punch guide elements are incorporated in link guides and the joint between the second and the third punch member is supported on these stamp guide elements on the bending tool, in particular its base plate and cover.
  • the pivotal movement of the third punch member is thus passive due to the articulated connection with the second punch member, the support of the punch guide elements in the slide guides and the support of the third punch member on the workpiece to be formed.
  • the third punch member during movement of the punch moves from the forming position to the release position in its stop position on the second punch member automatically back, especially under gravity and / or under a biasing force acting in the direction of the stop position.
  • the automatic pivoting back of the third punch member in its stop position makes it possible that the bending punch, starting from the release position always equal attacks on a workpiece to be machined or reshaped.
  • An acting in the stop position bias can in particular of Be advantageous if the pivoting of the third punch member should be done as quickly as possible in its stop position.
  • the third punch member is preferably designed such that it rests against at least two different contact areas of the workpiece during the forming, in particular at the beginning of the forming operation, such that forces exerted by the bending punch are exerted on the contact areas.
  • Such a configuration of the third punch member allows dividing the forces applied by the second and the first punch member on two contact areas on the workpiece, so that no extremely high loads occur at these contact areas at the beginning of the forming process. This leads to improved thrust loads on the workpiece, so that no material damage occurs.
  • the stop surfaces are designed such that the second and third punch members are positively and firmly connected to one another in such a way that they are pivotable together about the first punch axis.
  • a positive engagement of the second and the third punch element is effected by the stop surfaces, so that a pivoting of the third punch element relative to the second punch element is no longer possible.
  • the stop surfaces are formed such that pivoting in one direction is possible, but the pivoting in the opposite direction is limited or prevented.
  • the bending core preferably has the shape of a circular cylinder, and further the bending tool may comprise a plurality of bending punches, preferably four bending punches, which are distributed uniformly in the circumferential direction around the bending core, such that they are in a substantially radial direction to the bending core or the bending axis are movable.
  • the basic movement of the punch takes place (Linear movement) of the release position in the forming position and back in the radial direction, based on the circular cylindrical bending core or the associated bending axis.
  • the evenly distributed over the circumference arranged bending punch allow the partial deformation of the workpiece, preferably two adjacent bending punch bend the workpiece first by about half the circumference of the bending core and then press two opposing punch the workpiece on the other peripheral side of the cylinder against this to a plate-like trained workpiece to form a hollow cylinder or a sleeve can.
  • the two ends of the workpiece to be joined together may possibly be pre-bent in a separate step, so that when bending along the bending core the connection of the two free ends of the workpiece takes place substantially tangentially to the bending core.
  • the free ends of the workpiece are preferably connected to one another via a clinch connection.
  • Fig. 1 shows a work machine 10, which is set up as a bending machine for the production of sleeves. It concerns with the Fig. 1 to a simplified schematic view of a front side A of the bending machine 10.
  • the bending machine comprises a supported on a substrate U wall-like base body 12, on which a serving for machining workpieces bending tool 14 (also referred to as bending station) is mounted. From the illustration it can be seen that 12 openings 16 are recessed on the base body, through which the view of an indicated central drive wheel 18 is released.
  • Drive devices 20a to 20d for bending punches 22a to 22d of the bending tool 14 can be coupled to this drive wheel 18.
  • the bending punches 22a to 22d shown here are movable relative to a bending axis BA substantially in the radial direction towards a bending core 24 and away from it.
  • the bending tool 14 further comprises a base plate 12 attached to the base plate 26 and a cover plate, not shown here, which is attachable to the bending tool 14 that the bending punch 22 a to 22 d between it and the base plate 26 are received.
  • the bending core platinum-like workpieces in different flow levels DE-1 and DE-2 along the body 12 can be supplied.
  • workpieces are fed in the DE-1 pass plane, they are first picked up by the upper bending dies 22a and 22b around the bending core 24 bent and then the finished forming by actuation of the punch 22c and 22d.
  • the bending punch 22c and 22d upwardly deform the workpiece, and then the workpiece is brought into the cylindrical final shape by the punching punches 22a, 22b deliverable from above.
  • a press can be attached to form from an endless strip material to be formed platinum-like workpieces.
  • Such workpieces can also be fed directly from a kind of magazine device, so that no press is required on the bending machine 10.
  • it also has an associated, not shown here indentation in the case of punching of workpieces of endless material.
  • Fig. 2 shows a schematic, partial perspective view of the bending tool 14, wherein the base plate 26 and the bending punch 22b and 22c are shown as essential components.
  • the bending punches 22a to 22d comprise, in the direction of the bending axis BA, a first punch member 30, a second punch member 32 and a third punch member 34. These three punch members are shown in FIG Fig. 2 for the bending dies 22b and 22c.
  • the first punch member 30b, c is pivotally connected to the second punch member 32b, c, such that these two punch members 30b, c and 32b, c are pivotable relative to each other about a first punch axis S1.
  • the third punch member 34b, c is also hinged to the second punch member 32b, c and, depending on the configuration of the third punch member 34b, c relative to the second punch member 32b, c are pivoted about a second punch axis S2.
  • the bending punch 22b has a second punch member 32b and a third punch member 34b which are pivotable relative to each other about the punch axis S2b. This here in the Fig. 2 For the bending punch 22b and 22c what is said applies, of course also for those in the Fig. 1 shown bending punch 22a and 22d.
  • the first punch members 30a to 30d are connected to the respective punch driver 20a to 20d, and the first punch members 30a to 30d are linearly guided in the radial direction with respect to the bending axis B.
  • a linear basic movement for moving the bending punch 22a to 22d into a forming position and back to a releasing position is generated.
  • the rotational movement generated by the central drive 18 must be correspondingly translated in the respective punch drives 20a to 20d.
  • this movement translation will not be discussed in detail here.
  • slide guides 36 are provided, of which only the slotted guides 36a and 36d can be seen.
  • stamp guide elements 38 are added, which are in communication with the second punch axis S2 forming swivel joint.
  • Such slotted guides are also formed on the cover plate of the bending tool, not shown, so that the bending punch 22a to 22d guided and supported both by slotted guides 36 in the base plate 26 and by slide guides in the cover plate.
  • the base plate has an opening 40 in a central area, through which workpieces to be formed can also be supplied to the bending tool 14 from a transverse direction Q orthogonal to the base body 12.
  • workpieces can be supplied from a rear side of the main body 12 through the opening 40 and subsequently be deformed by the bending punches 22a to 22d.
  • a transverse transport device 42 is provided, which is the subject of a simultaneously filed with the present application, the Applicant's patent application entitled "work machine with cross-transport device and method for producing a sleeve using the working machine". The content of this patent application with respect the embodiment of the transverse transport device is incorporated by reference in the present application.
  • Fig. 3 shows a cross-sectional view along the section line III-III of Fig. 1 , From this illustration, the base body 12 can be seen with its front side A and its rear side B. On the front side A, the bending tool 14 with its base plate 26 is attached. In the main body 12, a passage opening 44 is recessed, through which extends the previously mentioned transverse transport device 42. The transverse transport device 42 is supported on the back B via a protruding flange 46. On the front side A, the transverse transport device 42 has a support element 48, which is received in a recess 50 formed in the base plate 26. In the axial extension of the transverse direction Q, the bending core 24 is attached to the transverse transport device 42.
  • the bending forces acting on the bending core, the support element 48 and the base plate 26 on the main body 12 of the bending machine are first supported from above in this embodiment.
  • workpieces are fed to the bending tool 14 in the transverse direction pass plane DE-1 q above a transport rail 52 belonging to the transverse transport device 42.
  • the transverse transport device 42 is designed such that, relative to the transverse axis Q, it can also be installed turned by 180 ° into the bending machine so that the support element 48 is directed upwards in the recess 50 of the base plate 26.
  • workpieces are fed in the continuous plane DE-2q below the transport rail 52 and lie below the bending core 24.
  • the first forming step consists in such a case in a bending from below, so by the bending punch 22c and 22d, the then acting Forces are supported on the above-arranged support member 48 in the same manner as in the Fig. 3 for the opposite case.
  • the transverse transport device 42 is assembled by the support member 48 and by the attachment of the bending core 24 on the transverse transport device 42 with the bending tool 14 to a kind of unit, which optimally also the feeding of pre-bent workpieces in the transverse direction Q allows. Further details on the transverse transport device and on a production method for sleeves can be found in the patent application "Working machine with transverse transport device and method for producing a sleeve using the working machine" already mentioned above.
  • the Fig. 4 and 5 show in their respective subfigures the bending process on the example of the punch 22b with the articulated third punch member 34b.
  • a workpiece 54 fed to the bending tool is first fixed to the bending core 24 by means of a merely indicated holding device 56 coming from vertically above.
  • the bending punch 22a, 22b are moved in the radial direction with respect to the bending axis BA to the bending core 24.
  • the third punch member 34b is in the release position of the punch 22b in a stop position on the second punch member 32b, as shown in Fig. 4a ) can be seen.
  • the stop position of the third punch member 34b on the second punch member 32b depends, in particular, on the configuration of the associated stop faces 58 or 60 on the two punch members 34b and 32b.
  • the joint between the second punch member 32b and the third punch member 34b is guided via punch guide elements 38 in a slotted guide 36b.
  • This slotted guide is in examples of Fig. 4 executed in a straight line.
  • the force K acting on the third punch member 34b in the radial direction by the first punch member 30b and the second punch member 32b is split and transmitted to two contact portions KB1 and KB2 on the workpiece, respectively.
  • These contact areas KB1 and KB2 arise in particular in that the third punch member 34b has a contour 62 facing the workpiece, which corresponds approximately to a quarter circle arc. Of course, other contours 62 may be provided.
  • the contact area KB1 is due to the articulated connection of the third punch member 34b and whose pivotability about the second punch axis S2b is very far away from the bending axis or very far from the tangential bearing region 64 of the workpiece 54 at the bending core 24.
  • the lever effect is correspondingly large, so that the workpiece 54 can be bent over with relatively little force, avoiding high and possibly material-damaging shear loads.
  • the third punch member 34b Upon further advancement of the bending punch 22b in the radial direction to the bending core 24, the third punch member 34b is continuously supported with its contact projections 66 and 68 on the workpiece 54.
  • the workpiece 54 is thereby continuously bent around the bending core 24, wherein the contact projections 66, 68 are displaced along the workpiece 54 due to the radial feed movement and the superimposed pivoting movement of the third punch member 34b ( Fig. 4b) and 4c )).
  • the contact projection 68 is already on the workpiece so that it is held between the contact projection 68 and the bending core 24.
  • Fig. 5a can be in Fig.
  • the third punch member 34b is located over its entire surface with its inner contour 62 on the workpiece 54, such that the workpiece 54 is received and held between the outer circumference of the bending core 24 and the inner contour 62. In this situation, the force K acts on the entire surface of the workpiece 54.
  • the in the Fig. 4a) to 4c ) and 5a), 5b) illustrated pivoting of the third punch member 34b is a passive movement due to the support of the punch member 34b on the workpiece and the guidance of the hinge connection in the slotted guide 36b.
  • the third punch member 34b pivoted under gravity automatically back into the stop position in which the corresponding stop surfaces 58 and 60 of the third punch member 34b and the second punch member 32b are in contact with each other.
  • This automatic, gravitational Provision of the third punch member 34b may optionally also be assisted by a spring bias (torsion spring or the like).
  • the movement performed by the two bending punches 22a and 22b during the forming process of the workpiece 54 can also be compared with a manual forming of a plate-like object by a human with both his hands.
  • the third punch members 34a and 34b with the respective contact projections 66, 68 assume the function of hands and fingers (in particular spread thumb and forefinger), this hand via the hinge connection (wrist) with the second punch member 32b (Scham) is connected.
  • the forearm is then connected via a kind of elbow joint to the linearly movable upper arm and the first punch member 30a and 30b.
  • Fig. 6 shows for the lower bending punch 22c and 22d the possibility of a curved link guide 136c and 136d in contrast to a in Fig. 2 apparent linear slide guide 36d.
  • the third punch member 34c or 34d is designed such that it is not pivotable relative to the second punch member 32c or 32d, since the abutment surfaces between the second and third punch members do not permit such a pivoting movement.
  • the inherent hinge connection is thus stiffened by design of the abutment surfaces. This shows that the possibilities of pivotal movement of the third punch member relative to the second punch member can be made very variable by corresponding shaping of the corresponding stop surfaces on the second and third punch members.
  • the second and third ram members 32c, 32d and 34c, 34d become common about the first one Stamp axis S1c or S1d pivoted.
  • This pivoting movement is superimposed on the basic movement of the bending punch 22c, 22d which extends linearly in the radial direction and also serves to bring the third punch member, which comes into contact with the workpiece, into an optimum position for the forming operation.
  • the shape of the slide guide and the embodiment of the pivotability of the third punch members relative to the second punch members can be combined with each other.
  • differently shaped link guides are provided as the rectilinear link guides shown here.
  • Fig. 7 shows a bending tool 14, in which the workpiece 54 is first bent from the bottom of the punch 24 upwards.
  • the bending dies 22c and 22d have the pivotable third punch members 34c and 34d.
  • the third punch members are removable from the second punch members, so that depending on Umformides (from bottom to top or from top to bottom relative to the punch) or depending on umzuformendem workpiece differently configured third punch members are attached can.
  • the bending tool according to the Fig. 1 to 5 thus, by simply replacing the third punch members 34a and 34b downward and by changing the third punch members 34c and 34d upward in a bending tool according to FIG Fig. 7 be rebuilt. For this purpose, only the cover plate of the bending tool must be removed and the third punch members can be removed along the punch axis S2 of the second punch members and replaced.

Abstract

The tool has bending stamps (22b, 22c) comprising stamp elements (30b, 30c, 32b, 32c, 34b, 34c), which are connected together in a hinged force-transfer connection. The stamp elements are moved from a release position into a deformation position. The stamp elements are relatively rotated together around a stamp axis that is extended parallel to a bending axis of a bending core. The bending stamps comprise a stamp guiding element (38) that is concentrically arranged towards the stamps at a region of the stamp axis. The guide laments are accommodated in guide rails (36a, 36d).

Description

Die vorliegende Erfindung betrifft ein Biegewerkzeug für eine Arbeitsmaschine, insbesondere Draht- oder Bandbiegemaschine, zur Umformung von durch die Arbeitsmaschine durchlaufenden Werkstücken, wobei das Biegewerkzeug wenigstens einen Biegestempel umfasst, der in Richtung zu einem Biegekern des Biegewerkzeugs in eine Umformstellung und weg von diesem in eine Freigabestellung beweglich ist.The present invention relates to a bending tool for a work machine, in particular wire or strip bending machine, for forming workpieces passing through the work machine, wherein the bending tool comprises at least one bending punch, which in the direction of a bending core of the bending tool in a forming position and away from this in a Release position is movable.

Bei derartigen Biegewerkzeugen kommen bei bekannten Arbeitsmaschinen Biegestempel zum Einsatz, welche in der Regel nur linear auf das Werkstück zu bewegt werden können. Diese rein lineare Bewegung der Biegestempel führt insbesondere bei starken Verformungen bzw. groß dimensionierten Werkstücken zu Schubbelastungen am Werkstückmaterial, so dass dieses teilweise beschädigt wird während des Umformprozesses. Bei dem hier angesprochenen starken Umformen eines Werkstücks kann es sich beispielsweise um das Herstellen von rohrartigen Hülsen aus Bandmaterial handeln, wobei das umzuformende Werkstück eine Dicke von mehreren Millimetern aufweist und zu Hülsen mit Durchmessern von mehreren Zentimetern umgebogen werden soll. Werden solche Umformvorgänge mit linearen Biegestempeln durchgeführt, können die zum Umformen erforderlichen Kräfte nicht optimal vom Biegestempel auf das Werkstück übertragen werden, so dass die angesprochenen unerwünschten Schubbelastungen entstehen.In such bending tools are used in known machines bending punch, which can be moved to the workpiece usually only linear. This purely linear movement of the punch leads, in particular in the case of strong deformations or large-dimensioned workpieces, to shear loads on the workpiece material, so that it is partially damaged during the forming process. The here discussed strong forming of a workpiece may be, for example, the manufacture of tubular sleeves made of strip material, wherein the workpiece to be formed has a thickness of several millimeters and is to be bent into sleeves with diameters of several centimeters. If such forming operations are carried out with linear bending dies, the forces required for forming can not be optimally transferred from the punch to the workpiece, so that the mentioned undesirable shear loads occur.

Aufgabe der Erfindung ist es, ein Biegewerkzeug für eine Arbeitsmaschine bereitzustellen, bei dem eine verbesserte Krafteinleitung vom Biegestempel auf das Werkstück ermöglicht ist, um die obigen Nachteile abzuschwächen bzw. zu verhindern.The object of the invention is to provide a bending tool for a work machine, in which an improved introduction of force from the punch to the workpiece is made possible to mitigate or prevent the above disadvantages.

Zur Lösung dieser Aufgabe wird erfindungsgemäß vorgeschlagen, dass der Biegestempel mehrere Stempelglieder umfasst, die derart miteinander in Kraftübertragungsverbindung stehen, dass sie gemeinsam von der Freigabestellung in die Umformstellung beweglich sind, wobei wenigstens zwei Stempelglieder gelenkig miteinander verbunden sind, insbesondere relativ zueinander drehbar um eine erste Stempeldrehachse sind, die sich vorzugsweise im Wesentlichen parallel zu einer Biegeachse des Biegekerns erstreckt.To achieve this object, the invention proposes that the bending punch comprises a plurality of punch members, which are in force transmission connection with each other, that they are movable together from the release position to the forming position, wherein at least two punch members are hinged together, in particular rotatable relative to each other about a first Stamp rotation axis, which preferably extends substantially parallel to a bending axis of the bending core.

Die Mehrgliedrigkeit des bzw. der Biegestempel in einem erfindungsgemäßen Biegewerkzeug ermöglicht es, dass der Biegestempel relativ zum umzuformenden Werkstück beweglich ist bzw. wenigstens ein Stempelglied des Biegestempels relativ zum Werkstück beweglich ist. Diese durch die gelenkige Kraftübertragungsverbindung ermöglichte Relativbewegung der Stempelglieder überlagert die in der Regel geradlinige und lineare Zustellbewegung des Biegestempels in Richtung des Werkstücks. Durch diese Überlagerung von mehreren Bewegungen werden andere Krafteinleitungspunkte bzw. -bereiche am Werkstück ermöglicht und die vom Biegestempel aufgebrachte Kraft kann besser auf das zu bearbeitende Werkstück übertragen werden.The multi-memberedness of the bending punch (s) in a bending tool according to the invention makes it possible for the bending punch to be movable relative to the workpiece to be reshaped or at least one punch member of the bending punch to be movable relative to the workpiece. This relative movement of the punch members, made possible by the articulated power transmission connection, superimposes the generally rectilinear and linear feed movement of the punch in the direction of the workpiece. As a result of this superimposition of several movements, other force introduction points or regions on the workpiece are made possible, and the force applied by the bending punch can be better transmitted to the workpiece to be machined.

Es wird vorgeschlagen, dass der Biegestempel ein erstes Stempelglied und ein damit gelenkig verbundenes zweites Stempelglied aufweist, wobei das erste Stempelglied mit einem Biegestempelantrieb gekoppelt ist, und wobei das erste Stempelglied vorzugsweise in einer Stempelführung linear beweglich aufgenommen ist.It is proposed that the bending punch has a first punch member and a second punch member hingedly connected thereto, wherein the first punch member is coupled to a punch drive, and wherein the first punch member is preferably received linearly movable in a punch guide.

Das erste Stempelglied stellt demnach das Verbindungsstück zu einem an sich beliebig ausgestalteten Stempelantrieb dar, der beispielsweise als Exzenterantrieb, Linearantrieb oder dgl. ausgeführt sein kann. Das erste Stempelglied ist dabei vorzugsweise in einer linearen Stempelführung aufgenommen, so dass durch die Stempelführung eine Art lineare Grundbewegung des Biegestempels von der Freigabestellung in die Umformstellung und zurück ermöglicht ist.The first punch member therefore represents the connecting piece to an arbitrarily designed stamp drive, which can be designed, for example, as an eccentric drive, linear drive or the like. The first punch member is preferably received in a linear punch guide, so that is made possible by the punch guide a kind of linear basic movement of the punch from the release position into the forming position and back.

Weiterbildend wird vorgeschlagen, dass das zweite Stempelglied derart ausgestaltet ist, dass an seinem vom ersten Stempelglied entfernten Ende ein drittes Stempelglied anbringbar oder angebracht ist, wobei das dritte Stempelglied relativ zum zweiten Stempelglied um eine zweite Stempelachse drehbar ist oder/und gemeinsam mit dem zweiten Stempelglied um die erste Stempelachse relativ zum ersten Stempelglied drehbar ist, wobei die beiden Stempelachsen im Wesentlichen parallel zueinander verlaufen.Further, it is proposed that the second punch member is designed such that at its end remote from the first punch member, a third punch member is attached or attached, wherein the third punch member is rotatable relative to the second punch member about a second punch axis and / or together with the second punch member is rotatable about the first punch axis relative to the first punch member, wherein the two punch axes are substantially parallel to each other.

Durch die gelenkige Lagerung des dritten Stempelglieds am zweiten Stempelglied werden die Möglichkeiten, wie der Biegestempel mit dem Werkstück beim Umformvorgang in Kontakt zwecks Kraftübertragung steht, weiter erweitert. Insbesondere ermöglicht eine derartige gelenkige Verbindung des dritten Stempelglieds am zweiten Stempelglied, dass das dritte Stempelglied relativ zur Richtung der Grundbewegung (lineare Bewegung) verschwenkt wird, so dass das dritte Stempelglied eine kombinierte Bewegung durchführt beim Umformen, insbesondere eine lineare Grundbewegung und eine hierzu überlagerte Schwenkbewegung.Due to the articulated mounting of the third punch member on the second punch member are the possibilities of how the punch with the workpiece during the forming process in contact for the purpose of power transmission, further expanded. In particular, such an articulated connection of the third punch member to the second punch member allows the third punch member to be pivoted relative to the direction of basic movement (linear motion) such that the third punch member performs a combined movement during forming, in particular a linear basic motion and a pivotal motion superimposed thereon ,

Vorzugsweise weist der Biegestempel im Bereich der zweiten Stempelachse insbesondere konzentrisch zu dieser angeordnete Stempelführungselemente auf, die in jeweiligen Kulissenführungen aufgenommen sind, welche in einer Grundplatte und einer Abdeckplatte des Biegewerkzeugs, zwischen denen der Biegestempel angeordnet ist, ausgebildet sind. Dabei können die vorgeschlagenen Kulissenführungen geradlinig oder gekrümmt, insbesondere kreisbogenförmig ausgebildet sein.Preferably, the bending punch in the region of the second punch axis in particular concentric with this arranged stamp guide elements, which are accommodated in respective slotted guides, which are formed in a base plate and a cover plate of the bending tool between which the bending punch is arranged. The proposed slotted guides can be straight or curved, in particular circular arc-shaped.

Die Stempelführungselemente sind vorzugsweise gleitlagerartig ausgebildet, wobei zwischen zwei in jeweiligen Kulissenführungen aufgenommenen Stempelführungselementen das zweite und das dritte Stempelglied gelenkig miteinander verbunden sind. Eine derartige Stempelführung im Bereich des Gelenks zwischen zweitem und drittem Stempelglied ermöglicht es, dass dieses Gelenk eine gewünschte, ggf. der linearen Grundbewegung überlagerte Bewegung durchführt. Im Falle einer geradlinigen Kulissenführung kann diese mit der linearen Grundbewegungsrichtung des Biegestempels zusammenfallen. Alternativ können die Kulissenführungen gekrümmt ausgebildet sein, so dass der Biegestempel, insbesondere das zweite und das dritte Stempelglied, gemeinsam um die erste Stempelachse in der Gelenkverbindung zwischen erstem und zweitem Stempelglied verschwenkt werden können. Eine derartige gekrümmte, insbesondere bogenförmige Kulissenführung ermöglicht einen weiteren Freiheitsgrad bei der Zustellbewegung des Biegestempels während des Umformprozesses. Insbesondere kann die Lage des Biegestempels relativ zum Werkstück beeinflusst werden, um möglichst optimale Krafteinleitungsbedingungen beim Umformprozess zu schaffen.The punch guide elements are preferably constructed in the manner of a sliding bearing, with the second and the third punch members being connected to one another in an articulated manner between two punch guide elements received in respective slotted guides. Such a punch guide in the region of the joint between the second and third punch member makes it possible that this joint superimposed a desired, possibly the linear basic movement Movement performs. In the case of a linear guide slot this can coincide with the linear basic movement direction of the punch. Alternatively, the slide guides can be curved, so that the bending punch, in particular the second and the third punch member, can be pivoted together about the first punch axis in the articulated connection between the first and second punch member. Such a curved, in particular arc-shaped link guide allows a further degree of freedom in the feed movement of the punch during the forming process. In particular, the position of the punch can be influenced relative to the workpiece in order to create the best possible force introduction conditions during the forming process.

Das dritte Stempelglied ist vorzugsweise dasjenige, welches direkt in Berührung kommt mit dem umzuformenden Werkstück. Hierzu wird vorgeschlagen, dass das dritte Stempelglied eine in der Umformstellung dem Biegekern zugewandte Umformkontur aufweist, die beim Umformen des Werkstücks in Kontakt mit diesem steht, derart, dass das Werkstück zwischen der Umformkontur des Stempelglieds und dem Biegekern liegt bzw. aufgenommen ist. Wie bei derartigen Biegewerkzeugen an sich üblich, weisen das mit dem Werkstück in Kontakt kommende Stempelglied und der Biegekern komplementäre Konturen auf, um die gewünschte Umformung am Werkstück herstellen zu können.The third punch member is preferably the one which comes into direct contact with the workpiece to be formed. For this purpose, it is proposed that the third punch member has a forming contour facing the bending core in the forming position, which is in contact with the workpiece during forming, such that the workpiece lies between the forming contour of the punch member and the bending core. As usual with such bending tools, the punch member coming into contact with the workpiece and the bending core have complementary contours in order to be able to produce the desired forming on the workpiece.

Vorzugsweise weist das dritte Stempelglied dem zweiten Stempelglied zugewandte Anschlagflächen auf, die in Kontakt mit korrespondierenden Anschlagflächen am zweiten Stempelglied bringbar sind oder stehen, derart, dass die relative Dreh- bzw. Schwenkbewegung zwischen dem dritten und dem zweiten Stempelglied begrenzbar oder begrenzt ist. Die Anschlagflächen des dritten Stempelglieds sind dabei vorzugsweise auf der der Umformkontur abgewandten Seite des dritten Stempelglieds ausgebildet.Preferably, the third punch member on the second punch member facing stop surfaces, which are in contact with corresponding stop surfaces on the second punch member can be brought or stand, such that the relative rotational or pivotal movement between the third and the second punch member is limited or limited. The abutment surfaces of the third punch member are preferably formed on the side facing away from the forming contour of the third punch member.

Hierzu wird ferner vorgeschlagen, dass das dritte Stempelglied während der Bewegung des Biegestempels von der Freigabestellung in die Umformstellung aus seiner Anschlagstellung am zweiten Stempelglied um die zweite Stempelachse verschwenkbar ist. Dabei können die Anschlagflächen des zweiten und des drittel Stempelelements in vorteilhafter Weise derart ausgebildet sein, dass das dritte Stempelglied um etwa 25° bis 50°, vorzugsweise etwa 30° bis 45° bezogen auf die Bewegungsrichtung des Biegestempels verschwenkbar ist. die Bewegungsrichtung wird in diesem Fall als lineare Grundbewegungsrichtung des Biegestempels zum Werkstück hin bzw. von diesem weg angesehen (Bewegung des Biegestempels von der Freigabestellung in die Umformstellung und zurück).For this purpose, it is further proposed that the third punch member during the Movement of the punch from the release position into the forming position from its stop position on the second punch member is pivotable about the second punch axis. In this case, the abutment surfaces of the second and the third punch member may be advantageously formed such that the third punch member by about 25 ° to 50 °, preferably about 30 ° to 45 ° relative to the direction of movement of the punch is pivotable. the direction of movement is considered in this case as a linear basic movement direction of the punch toward the workpiece or away from it (movement of the punch from the release position to the forming position and back).

Die Schwenkbewegung des dritten Stempelglieds erfolgt vorzugsweise durch seine Abstützung am Werkstück und durch die Abstützung der Stempelführungselemente in den bereits oben genannten Kulissenführungen. Wie bereits oben erwähnt, sind die Stempelführungselemente in Kulissenführungen aufgenommen und das Gelenk zwischen dem zweiten und dem dritten Stempelglied ist über diese Stempelführungselemente am Biegewerkzeug, insbesondere dessen Grundplatte und Abdeckung abgestützt. In einer derartigen Konfiguration erfolgt die Schwenkbewegung des dritten Stempelglieds also passiv aufgrund der gelenkigen Verbindung mit dem zweiten Stempelglied, der Abstützung der Stempelführungselemente in den Kulissenführungen und der Abstützung des dritten Stempelglieds am umzuformenden Werkstück.The pivotal movement of the third punch member is preferably carried out by its support on the workpiece and by the support of the punch guide elements in the above-mentioned slotted guides. As already mentioned above, the punch guide elements are incorporated in link guides and the joint between the second and the third punch member is supported on these stamp guide elements on the bending tool, in particular its base plate and cover. In such a configuration, the pivotal movement of the third punch member is thus passive due to the articulated connection with the second punch member, the support of the punch guide elements in the slide guides and the support of the third punch member on the workpiece to be formed.

Ferner wird vorgeschlagen, dass das dritte Stempelglied beim Bewegen des Biegestempels von der Umformstellung in die Freigabestellung in seine Anschlagstellung am zweiten Stempelglied selbsttätig zurück verschwenkt, insbesondere unter Schwerkrafteinwirkung oder/und unter einer in Richtung der Anschlagstellung wirkenden Vorspannkraft. Das selbsttätige Zurückverschwenken des dritten Stempelglieds in seine Anschlagstellung ermöglicht es, dass der Biegestempel ausgehend von der Freigabestellung immer gleich an einem zu bearbeitenden bzw. umzuformenden Werkstück angreift. Eine in die Anschlagstellung wirkende Vorspannung kann insbesondere von Vorteil sein, wenn das Verschwenken des dritten Stempelglieds in seine Anschlagstellung möglichst schnell erfolgen soll.It is also proposed that the third punch member during movement of the punch moves from the forming position to the release position in its stop position on the second punch member automatically back, especially under gravity and / or under a biasing force acting in the direction of the stop position. The automatic pivoting back of the third punch member in its stop position makes it possible that the bending punch, starting from the release position always equal attacks on a workpiece to be machined or reshaped. An acting in the stop position bias can in particular of Be advantageous if the pivoting of the third punch member should be done as quickly as possible in its stop position.

Das dritte Stempelglied ist vorzugsweise derart ausgebildet, dass es während des Umformens, insbesondere zu Beginn des Umformvorgangs an wenigstens zwei unterschiedlichen Kontaktbereichen des Werkstücks anliegt, derart, dass vom Biegestempel ausgeübte Kräfte auf die Kontaktbereiche ausgeübt werden. Eine derartige Ausgestaltung des dritten Stempelglieds ermöglicht das Aufteilen der vom zweiten und vom ersten Stempelglied aufgebrachten Kräfte auf zwei Kontaktbereiche am Werkstück, so dass an diesen Kontaktbereichen zu Beginn des Umformvorgangs keine extrem hohen Belastungen auftreten. Dies führt zu verbesserten Schubbelastungen am Werkstück, so dass keine Materialschädigungen auftreten.The third punch member is preferably designed such that it rests against at least two different contact areas of the workpiece during the forming, in particular at the beginning of the forming operation, such that forces exerted by the bending punch are exerted on the contact areas. Such a configuration of the third punch member allows dividing the forces applied by the second and the first punch member on two contact areas on the workpiece, so that no extremely high loads occur at these contact areas at the beginning of the forming process. This leads to improved thrust loads on the workpiece, so that no material damage occurs.

Alternativ zur verschwenkbaren Anbringung des dritten Stempelglieds am zweiten Stempelglied wird vorgeschlagen, dass die Anschlagflächen derart ausgebildet sind, dass das zweite und das dritte Stempelglied formschlüssig und fest miteinander verbunden sind, derart, dass sie gemeinsam um die erste Stempelachse verschwenkbar sind. In einer derartigen Ausgestaltung erfolgt durch die Anschlagflächen eine formschlüssige Anlage des zweiten und des dritten Stempelelements aneinander, so dass ein Verschwenken des dritten Stempelelements relativ zum zweiten Stempelelement nicht mehr möglich ist. Es ist im Übrigen auch denkbar, dass die Anschlagflächen derart ausgebildet sind, dass ein Verschwenken in eine Richtung möglich ist, das Verschwenken in die Gegenrichtung jedoch eingeschränkt bzw. verhindert ist.As an alternative to the pivotable attachment of the third punch member on the second punch member, it is proposed that the stop surfaces are designed such that the second and third punch members are positively and firmly connected to one another in such a way that they are pivotable together about the first punch axis. In such an embodiment, a positive engagement of the second and the third punch element is effected by the stop surfaces, so that a pivoting of the third punch element relative to the second punch element is no longer possible. It is also conceivable that the stop surfaces are formed such that pivoting in one direction is possible, but the pivoting in the opposite direction is limited or prevented.

Der Biegekern weist vorzugsweise die Form eines Kreiszylinders auf, und ferner kann das Biegewerkzeug mehrere Biegestempel, vorzugsweise vier Biegestempel, aufweisen, welche in Umfangsrichtung um den Biegekern gleichmäßig verteilt angeordnet sind, derart, dass sie in im Wesentlichen radialer Richtung zum Biegekern bzw. zur Biegeachse bewegbar sind. Bei einer derartigen Anordnung erfolgt somit die Grundbewegung des Biegestempels (lineare Bewegung) von der Freigabestellung in die Umformstellung und zurück in radialer Richtung, bezogen auf den kreiszylindrisch ausgebildeten Biegekern bzw. die zugehörige Biegeachse. Die über den Umfang gleichmäßig verteilt angeordneten Biegestempel ermöglichen das bereichsweise Umformen des Werkstücks, wobei vorzugsweise zwei benachbarte Biegestempel das Werkstück zuerst um etwa den halben Umfang des Biegekerns biegen und dann zwei gegenüberliegende Biegestempel das Werkstück auf der anderen Umfangsseite des Zylinders gegen diesen drücken, um ein plattenartig ausgebildetes Werkstück zu einem Hohlzylinder bzw. einer Hülse umformen zu können. Die beiden miteinander zu verbindenden Enden des Werkstücks können in einem gesonderten Schritt ggf. vorgebogen sein, so dass beim Umbiegen entlang des Biegekerns die Verbindung der zwei freien Enden des Werkstücks im Wesentlichen tangential zum Biegekern erfolgt. Die freien Enden des Werkstücks sind vorzugsweise über eine Clinch-Verbindung miteinander verbunden.The bending core preferably has the shape of a circular cylinder, and further the bending tool may comprise a plurality of bending punches, preferably four bending punches, which are distributed uniformly in the circumferential direction around the bending core, such that they are in a substantially radial direction to the bending core or the bending axis are movable. In such an arrangement thus the basic movement of the punch takes place (Linear movement) of the release position in the forming position and back in the radial direction, based on the circular cylindrical bending core or the associated bending axis. The evenly distributed over the circumference arranged bending punch allow the partial deformation of the workpiece, preferably two adjacent bending punch bend the workpiece first by about half the circumference of the bending core and then press two opposing punch the workpiece on the other peripheral side of the cylinder against this to a plate-like trained workpiece to form a hollow cylinder or a sleeve can. The two ends of the workpiece to be joined together may possibly be pre-bent in a separate step, so that when bending along the bending core the connection of the two free ends of the workpiece takes place substantially tangentially to the bending core. The free ends of the workpiece are preferably connected to one another via a clinch connection.

Die Erfindung wird anhand verschiedener Ausführungsformen unter Bezugnahme auf die anliegenden Figuren beispielhaft und nicht einschränkend beschrieben.

Fig. 1
zeigt eine schematische Vorderansicht einer Biegemaschine mit einer Ausführungsform eines erfindungsgemäßen Biege- werkzeugs.
Fig. 2
zeigt eine perspektivische Teildarstellung des Biegewerk- zeugs von schräg vorne.
Fig. 3
zeigt eine Querschnittsdarstellung durch die Biegemaschine entsprechend der Linie III-III der Fig. 1.
Fig. 4
zeigt in den Teilfiguren a) bis c) den Biegevorgang mit einem gelenkigen Biegestempel.
Fig. 5
zeigt in den Teilfiguren a) und b) die Fortsetzung des Biege- vorgangs der Fig. 4.
Fig. 6
zeigt schematisch eine Ausführungsform des Biegewerk- zeugs mit geradlinigen und gekrümmten Kulissenführungen für die Biegestempel, wobei das umzuformende Werkstück zuerst von oben umgebogen wird.
Fig. 7
zeigt eine alternative Anordnung der Biegestempel, um ein Werkstück zuerst von unten umzubiegen.
The invention will be described by way of example with reference to the accompanying drawings, by way of non-limiting example.
Fig. 1
shows a schematic front view of a bending machine with an embodiment of a bending tool according to the invention.
Fig. 2
shows a partial perspective view of the bending tool obliquely from the front.
Fig. 3
shows a cross-sectional view through the bending machine according to the line III-III of Fig. 1 ,
Fig. 4
shows in the partial figures a) to c) the bending process with an articulated bending punch.
Fig. 5
shows in the subfigures a) and b) the continuation of the bending process of Fig. 4 ,
Fig. 6
schematically shows an embodiment of the bending tool with straight and curved slide guides for the punch, wherein the workpiece to be formed is first bent from above.
Fig. 7
shows an alternative arrangement of the punch to first bend a workpiece from below.

Fig. 1 zeigt eine Arbeitsmaschine 10, die als Biegemaschine zur Herstellung von Hülsen eingerichtet ist. Es handelt sich bei der Fig. 1 um eine vereinfachte schematische Ansicht auf eine Vorderseite A der Biegemaschine 10. Die Biegemaschine umfasst einen auf einem Untergrund U abgestützten wandartigen Grundkörper 12, an dem ein zur Bearbeitung von Werkstücken dienendes Biegewerkzeug 14 (auch als Biegestation bezeichnet) angebracht ist. Aus der Darstellung ist ersichtlich, dass am Grundkörper 12 Öffnungen 16 ausgespart sind, durch welche hindurch der Blick auf ein angedeutetes zentrales Antriebsrad 18 freigegeben ist. Mit diesem Antriebsrad 18 können Antriebsvorrichtungen 20a bis 20d für Biegestempel 22a bis 22d des Biegewerkzeugs 14 gekoppelt werden. Die hier dargestellten Biegestempel 22a bis 22d sind bezogen auf eine Biegeachse BA im Wesentlichen in radialer Richtung zu einem Biegekern 24 hin und von diesem weg beweglich. Das Biegewerkzeug 14 umfasst ferner eine am Grundkörper 12 angebrachte Grundplatte 26 und eine hier nicht dargestellte Abdeckplatte, die derart am Biegewerkzeug 14 anbringbar ist, dass die Biegestempel 22a bis 22d zwischen ihr und der Grundplatte 26 aufgenommen sind. Fig. 1 shows a work machine 10, which is set up as a bending machine for the production of sleeves. It concerns with the Fig. 1 to a simplified schematic view of a front side A of the bending machine 10. The bending machine comprises a supported on a substrate U wall-like base body 12, on which a serving for machining workpieces bending tool 14 (also referred to as bending station) is mounted. From the illustration it can be seen that 12 openings 16 are recessed on the base body, through which the view of an indicated central drive wheel 18 is released. Drive devices 20a to 20d for bending punches 22a to 22d of the bending tool 14 can be coupled to this drive wheel 18. The bending punches 22a to 22d shown here are movable relative to a bending axis BA substantially in the radial direction towards a bending core 24 and away from it. The bending tool 14 further comprises a base plate 12 attached to the base plate 26 and a cover plate, not shown here, which is attachable to the bending tool 14 that the bending punch 22 a to 22 d between it and the base plate 26 are received.

Dem Biegekern können platinenartige Werkstücke in unterschiedlichen Durchlaufebenen DE-1 bzw. DE-2 entlang dem Grundkörper 12 zugeführt werden. Wenn Werkstücke in der Durchlaufebene DE-1 zugeführt werden, werden sie zuerst von den oberen Biegestempeln 22a und 22b um den Biegekern 24 gebogen und anschließend erfolgt die fertige Umformung durch Betätigung der Biegestempel 22c und 22d. Im Falle der Einführung von Werkstücken auf Durchlaufebene DE-2 formen zuerst die Biegestempel 22c und 22d das Werkstück nach oben um, und anschließend wird das Werkstück durch die von oben zustellbaren Biegestempel 22a, 22b in die zylindrische Endform gebracht. Im Bereich 28 der Biegemaschine 10 kann eine Presse angebracht werden, um aus einem endlosen Bandmaterial die umzuformenden platinenartigen Werkstücke zu bilden. Alternativ können solche Werkstücke auch direkt aus einer Art Magazinvorrichtung zugeführt werden, so dass keine Presse erforderlich ist an der Biegemaschine 10. Wie bei solchen Maschinen üblich, weist sie im Falle des Ausstanzens von Werkstücken aus Endlosmaterial auch einen zugehörigen, hier nicht dargestellten Einzug auf. Hinsichtlich unterschiedlicher Materialquellen wird auf die zeitgleich eingereichte Patentanmeldung mit dem Titel "Arbeitsmaschine, insbesondere Draht- oder Bandbiegemaschine" hingewiesen, deren diesbezüglicher Inhalt hier durch Bezugnahme aufgenommen wird.The bending core platinum-like workpieces in different flow levels DE-1 and DE-2 along the body 12 can be supplied. When workpieces are fed in the DE-1 pass plane, they are first picked up by the upper bending dies 22a and 22b around the bending core 24 bent and then the finished forming by actuation of the punch 22c and 22d. In the case of the introduction of workpieces on the continuous plane DE-2, first the bending punch 22c and 22d upwardly deform the workpiece, and then the workpiece is brought into the cylindrical final shape by the punching punches 22a, 22b deliverable from above. In the region 28 of the bending machine 10, a press can be attached to form from an endless strip material to be formed platinum-like workpieces. Alternatively, such workpieces can also be fed directly from a kind of magazine device, so that no press is required on the bending machine 10. As usual with such machines, it also has an associated, not shown here indentation in the case of punching of workpieces of endless material. With regard to different material sources, reference is made to the simultaneously filed patent application entitled "Working machine, in particular wire or strip bending machine", whose content is incorporated herein by reference.

Fig. 2 zeigt eine schematische, perspektivische Teilansicht des Biegewerkzeugs 14, wobei als wesentliche Bestandteile die Grundplatte 26 sowie die Biegestempel 22b und 22c dargestellt sind. Die Biegestempel 22a bis 22d umfassen in Richtung der Biegeachse BA ein erstes Stempelglied 30, ein zweites Stempelglied 32 und ein drittes Stempelglied 34. Diese drei Stempelglieder sind in der Fig. 2 für die Biegestempel 22b und 22c dargestellt. Das erste Stempelglied 30b, c ist mit dem zweiten Stempelglied 32b, c gelenkig verbunden, derart, dass diese beiden Stempelglieder 30b, c und 32b, c relativ zueinander verschwenkbar sind, um eine erste Stempelachse S1. Das dritte Stempelglied 34b, c ist am zweiten Stempelglied 32b, c ebenfalls gelenkig angebracht und kann je nach Ausgestaltung des dritten Stempelglieds 34b, c relativ zum zweiten Stempelglied 32b, c um eine zweite Stempelachse S2 verschwenkt werden. Bezug nehmend auf die Fig. 2 weist der Biegestempel 22b ein zweites Stempelglied 32b und ein drittes Stempelglied 34b auf, welche zueinander um die Stempelachse S2b verschwenkbar sind. Das hier in der Fig. 2 für die Biegestempel 22b und 22c Gesagte gilt selbstverständlich auch für die in der Fig. 1 dargestellten Biegestempel 22a und 22d. Die ersten Stempelglieder 30a bis 30d sind mit dem jeweiligen Stempelantrieb 20a bis 20d verbunden, wobei die ersten Stempelglieder 30a bis 30d linear in Radialrichtung bezogen auf die Biegeachse B geführt sind. Somit wird durch diese ersten Stempelglieder 30a bis 30d eine lineare Grundbewegung für das Bewegen der Biegestempel 22a bis 22d in eine Umformstellung und zurück in eine Freigabestellung erzeugt. Selbstverständlich muss zur Erzeugung dieser linearen Grundbewegung die durch den Zentralantrieb 18 erzeugte Drehbewegung entsprechend übersetzt werden in den jeweiligen Stempelantrieben 20a bis 20d. Auf diese Bewegungsübersetzung wird hier aber nicht im Detail eingegangen. Fig. 2 shows a schematic, partial perspective view of the bending tool 14, wherein the base plate 26 and the bending punch 22b and 22c are shown as essential components. The bending punches 22a to 22d comprise, in the direction of the bending axis BA, a first punch member 30, a second punch member 32 and a third punch member 34. These three punch members are shown in FIG Fig. 2 for the bending dies 22b and 22c. The first punch member 30b, c is pivotally connected to the second punch member 32b, c, such that these two punch members 30b, c and 32b, c are pivotable relative to each other about a first punch axis S1. The third punch member 34b, c is also hinged to the second punch member 32b, c and, depending on the configuration of the third punch member 34b, c relative to the second punch member 32b, c are pivoted about a second punch axis S2. Referring to the Fig. 2 the bending punch 22b has a second punch member 32b and a third punch member 34b which are pivotable relative to each other about the punch axis S2b. This here in the Fig. 2 For the bending punch 22b and 22c what is said applies, of course also for those in the Fig. 1 shown bending punch 22a and 22d. The first punch members 30a to 30d are connected to the respective punch driver 20a to 20d, and the first punch members 30a to 30d are linearly guided in the radial direction with respect to the bending axis B. Thus, by these first punch members 30a to 30d, a linear basic movement for moving the bending punch 22a to 22d into a forming position and back to a releasing position is generated. Of course, to generate this linear basic movement, the rotational movement generated by the central drive 18 must be correspondingly translated in the respective punch drives 20a to 20d. However, this movement translation will not be discussed in detail here.

Aus der Fig. 2 ist ferner ersichtlich, dass in der Grundplatte 26 Kulissenführungen 36 vorgesehen sind, von denen nur die Kulissenführungen 36a und 36d ersichtlich sind. In diesen Kulissenführungen 36 sind Stempelführungselemente 38 aufgenommen, welche in Verbindung stehen mit dem die zweite Stempelachse S2 bildenden Drehgelenk. Derartige Kulissenführungen sind auch auf der nicht dargestellten Abdeckplatte des Biegewerkzeugs ausgebildet, so dass die Biegestempel 22a bis 22d sowohl durch Kulissenführungen 36 in der Grundplatte 26 als auch durch Kulissenführungen in der Abdeckplatte geführt und abgestützt sind.From the Fig. 2 is also seen that in the base plate 26 slide guides 36 are provided, of which only the slotted guides 36a and 36d can be seen. In this slide guides 36 stamp guide elements 38 are added, which are in communication with the second punch axis S2 forming swivel joint. Such slotted guides are also formed on the cover plate of the bending tool, not shown, so that the bending punch 22a to 22d guided and supported both by slotted guides 36 in the base plate 26 and by slide guides in the cover plate.

Die Grundplatte weist in einem zentralen Bereich eine Öffnung 40 auf, durch welche umzuformende Werkstücke auch aus einer zum Grundkörper 12 orthogonalen Querrichtung Q dem Biegewerkzeug 14 zugeführt werden können. Insbesondere können Werkstücke von einer Rückseite des Grundkörpers 12 durch die Öffnung 40 hindurch zugeführt und anschließend durch die Biegestempel 22a bis 22d umgeformt werden. Zum Transport von Werkstücken in Querrichtung Q ist eine Quertransportvorrichtung 42 vorgesehen, die Gegenstand einer gleichzeitig zur vorliegenden Anmeldung eingereichten Patentanmeldung der Anmelderin ist mit dem Titel "Arbeitsmaschine mit Quertransportvorrichtung und Verfahren zum Herstellen einer Hülse unter Verwendung der Arbeitsmaschine". Der Inhalt dieser Patentanmeldung hinsichtlich der Ausgestaltung der Quertransportvorrichtung wird durch Bezugnahme in die vorliegende Anmeldung aufgenommen.The base plate has an opening 40 in a central area, through which workpieces to be formed can also be supplied to the bending tool 14 from a transverse direction Q orthogonal to the base body 12. In particular, workpieces can be supplied from a rear side of the main body 12 through the opening 40 and subsequently be deformed by the bending punches 22a to 22d. For the transport of workpieces in the transverse direction Q, a transverse transport device 42 is provided, which is the subject of a simultaneously filed with the present application, the Applicant's patent application entitled "work machine with cross-transport device and method for producing a sleeve using the working machine". The content of this patent application with respect the embodiment of the transverse transport device is incorporated by reference in the present application.

Fig. 3 zeigt eine Querschnittsdarstellung entsprechend der Schnittlinie III-III der Fig. 1. Aus dieser Darstellung ist der Grundkörper 12 ersichtlich mit seiner Vorderseite A und seiner Rückseite B. Auf der Vorderseite A ist das Biegewerkzeug 14 mit seiner Grundplatte 26 angebracht. Im Grundkörper 12 ist eine Durchgangsöffnung 44 ausgespart, durch welche sich hindurch die zuvor angesprochene Quertransportvorrichtung 42 erstreckt. Die Quertransportvorrichtung 42 ist auf der Rückseite B über einen vorstehenden Flansch 46 abgestützt. Auf der Vorderseite A weist die Quertransportvorrichtung 42 ein Abstützelement 48 auf, das in einer in der Grundplatte 26 ausgebildeten Ausnehmung 50 aufgenommen ist. In axialer Verlängerung der Querrichtung Q ist an der Quertransportvorrichtung 42 der Biegekern 24 angebracht. Somit werden beim Biegevorgang die in dieser Ausführungsform zuerst von oben wirkenden Biegekräfte über den Biegekern, das Abstützelement 48 und die Grundplatte 26 am Grundkörper 12 der Biegemaschine abgestützt. In der vorliegenden Ausführungsform werden Werkstücke in der Querrichtungsdurchlaufebene DE-1 q oberhalb einer zur Quertransportvorrichtung 42 zugehörigen Transportschiene 52 dem Biegewerkzeug 14 zugeführt. Die Quertransportvorrichtung 42 ist derart ausgebildet, dass sie bezogen auf die Querachse Q auch um 180° gedreht in die Biegemaschine eingebaut werden kann, so dass sich das Abstützelement 48 nach oben gerichtet in der Ausnehmung 50 der Grundplatte 26 befindet. In einem solchen Falle werden Werkstücke in der Durchlaufebene DE-2q unterhalb der Transportschiene 52 zugeführt und liegen unterhalb des Biegekerns 24. Der erste Umformschritt besteht in einem solchen Fall in einem Biegen von unten, also durch die Biegestempel 22c und 22d, wobei die dann wirkenden Kräfte über das oben angeordnete Abstützelement 48 in gleicher Weise abgestützt sind, wie in der Fig. 3 für den umgekehrten Fall beschrieben. Die Quertransportvorrichtung 42 ist durch das Abstützelement 48 und durch die Anbringung des Biegekerns 24 an der Quertransportvorrichtung 42 mit dem Biegewerkzeug 14 zu einer Art Einheit zusammengebaut, welche in optimaler Weise auch das Zuführen von vorgebogenen Werkstücken in Querrichtung Q ermöglicht. Weitere Details zur Quertransportvorrichtung und zu einem Herstellungsverfahren für Hülsen sind der bereits oben angesprochenen Patentanmeldung "Arbeitsmaschine mit Quertransportvorrichtung und Verfahren zum Herstellen einer Hülse unter Verwendung der Arbeitsmaschine" zu entnehmen. Fig. 3 shows a cross-sectional view along the section line III-III of Fig. 1 , From this illustration, the base body 12 can be seen with its front side A and its rear side B. On the front side A, the bending tool 14 with its base plate 26 is attached. In the main body 12, a passage opening 44 is recessed, through which extends the previously mentioned transverse transport device 42. The transverse transport device 42 is supported on the back B via a protruding flange 46. On the front side A, the transverse transport device 42 has a support element 48, which is received in a recess 50 formed in the base plate 26. In the axial extension of the transverse direction Q, the bending core 24 is attached to the transverse transport device 42. Thus, in the bending process, the bending forces acting on the bending core, the support element 48 and the base plate 26 on the main body 12 of the bending machine are first supported from above in this embodiment. In the present embodiment, workpieces are fed to the bending tool 14 in the transverse direction pass plane DE-1 q above a transport rail 52 belonging to the transverse transport device 42. The transverse transport device 42 is designed such that, relative to the transverse axis Q, it can also be installed turned by 180 ° into the bending machine so that the support element 48 is directed upwards in the recess 50 of the base plate 26. In such a case, workpieces are fed in the continuous plane DE-2q below the transport rail 52 and lie below the bending core 24. The first forming step consists in such a case in a bending from below, so by the bending punch 22c and 22d, the then acting Forces are supported on the above-arranged support member 48 in the same manner as in the Fig. 3 for the opposite case. The transverse transport device 42 is assembled by the support member 48 and by the attachment of the bending core 24 on the transverse transport device 42 with the bending tool 14 to a kind of unit, which optimally also the feeding of pre-bent workpieces in the transverse direction Q allows. Further details on the transverse transport device and on a production method for sleeves can be found in the patent application "Working machine with transverse transport device and method for producing a sleeve using the working machine" already mentioned above.

Die Fig. 4 und 5 zeigen in ihren jeweiligen Teilfiguren den Biegevorgang am Beispiel des Biegestempels 22b mit dem gelenkig gelagerten dritten Stempelglied 34b. Ein dem Biegewerkzeug zugeführtes Werkstück 54 wird zunächst mittels einer nur angedeuteten, von vertikal oben kommenden Haltevorrichtung 56 am Biegekern 24 fixiert. Anschließend werden die Biegestempel 22a, 22b in radialer Richtung bezogen auf die Biegeachse BA zum Biegekern 24 hin bewegt. Das dritte Stempelglied 34b befindet sich dabei in der Freigabestellung des Biegestempels 22b in einer Anschlagstellung am zweiten Stempelglied 32b, wie dies aus der Fig. 4a) ersichtlich ist. Die Anschlagstellung des dritten Stempelglieds 34b am zweiten Stempelglied 32b hängt insbesondere von der Ausgestaltung der zugehörigen Anschlagflächen 58 bzw. 60 an den beiden Stempelgliedern 34b bzw. 32b ab.The Fig. 4 and 5 show in their respective subfigures the bending process on the example of the punch 22b with the articulated third punch member 34b. A workpiece 54 fed to the bending tool is first fixed to the bending core 24 by means of a merely indicated holding device 56 coming from vertically above. Subsequently, the bending punch 22a, 22b are moved in the radial direction with respect to the bending axis BA to the bending core 24. The third punch member 34b is in the release position of the punch 22b in a stop position on the second punch member 32b, as shown in Fig. 4a ) can be seen. The stop position of the third punch member 34b on the second punch member 32b depends, in particular, on the configuration of the associated stop faces 58 or 60 on the two punch members 34b and 32b.

Wie bereits unter Bezugnahme auf die Fig. 2 erläutert, wird das Gelenk zwischen dem zweiten Stempelglied 32b und dem dritten Stempelglied 34b über Stempelführungselemente 38 in einer Kulissenführung 36b geführt. Diese Kulissenführung ist in Beispielen der Fig. 4 geradlinig ausgeführt.As already with reference to the Fig. 2 explained, the joint between the second punch member 32b and the third punch member 34b is guided via punch guide elements 38 in a slotted guide 36b. This slotted guide is in examples of Fig. 4 executed in a straight line.

Wenn ein Werkstück 54 in das Biegewerkzeug eingeführt worden ist, wird die durch das erste Stempelglied 30b und das zweite Stempelglied 32b auf das dritte Stempelglied 34b in radialer Richtung wirkende Kraft K aufgeteilt und auf zwei Kontaktbereiche KB1 bzw. KB2 am Werkstück übertragen. Diese Kontaktbereiche KB1 und KB2 entstehen insbesondere dadurch, dass das dritte Stempelglied 34b eine dem Werkstück zugewandte Kontur 62 aufweist, die in etwa einem Viertelkreisbogen entspricht. Selbstverständlich können auch andere Konturen 62 vorgesehen sein. Der Kontaktbereich KB1 ist aufgrund der gelenkigen Verbindung des dritten Stempelglieds 34b und dessen Verschwenkbarkeit um die zweite Stempelachse S2b sehr weit von der Biegeachse bzw. sehr weit vom tangentialen Auflagebereich 64 des Werkstücks 54 am Biegekern 24 entfernt. Entsprechend groß ist die Hebelwirkung, so dass das Werkstück 54 mit relativ geringer Kraft umgebogen werden kann, wobei hohe und ggf. materialschädigende Schubbelastungen vermieden werden.When a workpiece 54 has been inserted into the bending tool, the force K acting on the third punch member 34b in the radial direction by the first punch member 30b and the second punch member 32b is split and transmitted to two contact portions KB1 and KB2 on the workpiece, respectively. These contact areas KB1 and KB2 arise in particular in that the third punch member 34b has a contour 62 facing the workpiece, which corresponds approximately to a quarter circle arc. Of course, other contours 62 may be provided. The contact area KB1 is due to the articulated connection of the third punch member 34b and whose pivotability about the second punch axis S2b is very far away from the bending axis or very far from the tangential bearing region 64 of the workpiece 54 at the bending core 24. The lever effect is correspondingly large, so that the workpiece 54 can be bent over with relatively little force, avoiding high and possibly material-damaging shear loads.

Beim weiteren Zustellen des Biegestempels 22b in radialer Richtung zum Biegekern 24 hin stützt sich das dritte Stempelglied 34b kontinuierlich mit seinen Kontaktvorsprüngen 66 und 68 am Werkstück 54 ab. Das Werkstück 54 wird dabei kontinuierlich um den Biegekern 24 herumgebogen, wobei die Kontaktvorsprünge 66, 68 aufgrund der radialen Zustellbewegung und der überlagerten Schwenkbewegung des dritten Stempelglieds 34b entlang dem Werkstück 54 verschoben werden (Fig. 4b) und 4c)). Im Zustand der Fig. 4c) bzw. der Fig. 5a) liegt der Kontaktvorsprung 68 bereits so am Werkstück an, dass dieses zwischen dem Kontaktvorsprung 68 und dem Biegekern 24 gehalten ist. Spätestens im Zustand gemäß Fig. 5a) kann die in Fig. 4a) illustrierte Haltevorrichtung 56 nach oben verfahren werden, da das Werkstück 54 nun am Biegekern mittels der Biegestempel 22a, 22b gehalten ist. Am Ende des Biegevorgangs (Fig. 5b)) liegt das dritte Stempelglied 34b vollflächig mit seiner Innenkontur 62 am Werkstück 54 an, derart, dass das Werkstück 54 zwischen dem Außenumfang des Biegekerns 24 und der Innenkontur 62 aufgenommen und festgehalten ist. In dieser Situation wirkt die Kraft K vollflächig auf das Werkstück 54. Das in den Fig. 4a) bis 4c) und 5a), 5b) dargestellte Verschwenken des dritten Stempelglieds 34b ist eine passive Bewegung aufgrund der Abstützung des Stempelglieds 34b am Werkstück und der Führung der Gelenkverbindung in der Kulissenführung 36b. Wenn der Biegestempel 22b von der in Fig. 5 dargestellten Umformstellung wieder zurück in die in Fig. 4a) dargestellte Freigabestellung bewegt wird, verschwenkt das dritte Stempelglied 34b unter Schwerkrafteinwirkung selbsttätig wieder in die Anschlagposition, in welcher die entsprechenden Anschlagflächen 58 bzw. 60 des dritten Stempelglieds 34b bzw. des zweiten Stempelglieds 32b miteinander in Berührung stehen. Diese selbsttätige, schwerkraftbedingte Rückstellung des dritten Stempelglieds 34b kann ggf. auch unterstützt sein durch eine Federvorspannung (Torsionsfeder oder dgl.).Upon further advancement of the bending punch 22b in the radial direction to the bending core 24, the third punch member 34b is continuously supported with its contact projections 66 and 68 on the workpiece 54. The workpiece 54 is thereby continuously bent around the bending core 24, wherein the contact projections 66, 68 are displaced along the workpiece 54 due to the radial feed movement and the superimposed pivoting movement of the third punch member 34b ( Fig. 4b) and 4c )). In the state of Fig. 4c ) or the Fig. 5a ), the contact projection 68 is already on the workpiece so that it is held between the contact projection 68 and the bending core 24. At the latest in the condition according to Fig. 5a ) can be in Fig. 4a ) illustrated holding device 56 are moved upward, since the workpiece 54 is now held on the bending core by means of the bending punch 22a, 22b. At the end of the bending process ( Fig. 5b )), the third punch member 34b is located over its entire surface with its inner contour 62 on the workpiece 54, such that the workpiece 54 is received and held between the outer circumference of the bending core 24 and the inner contour 62. In this situation, the force K acts on the entire surface of the workpiece 54. The in the Fig. 4a) to 4c ) and 5a), 5b) illustrated pivoting of the third punch member 34b is a passive movement due to the support of the punch member 34b on the workpiece and the guidance of the hinge connection in the slotted guide 36b. When the bending punch 22b of the in Fig. 5 shown forming position back into the in Fig. 4a is moved, the third punch member 34b pivoted under gravity automatically back into the stop position in which the corresponding stop surfaces 58 and 60 of the third punch member 34b and the second punch member 32b are in contact with each other. This automatic, gravitational Provision of the third punch member 34b may optionally also be assisted by a spring bias (torsion spring or the like).

Der in den Fig. 4 und 5 für den Biegestempel 22b beschriebene Ablauf ergibt sich für jeden Biegestempel, welcher ein derartiges gelenkig aufgenommenes drittes Stempelglied 34e aufweist, also beispielsweise auch für den Biegestempel 22a.The in the Fig. 4 and 5 for the bending punch 22b described sequence results for each bending punch, which has such a hinged third punch member 34e, so for example also for the punch 22a.

Die durch die beiden Biegestempel 22a und 22b durchgeführte Bewegung beim Umformvorgang des Werkstücks 54 kann auch verglichen werden mit einem manuellen Umformen eines plattenartigen Gegenstands durch einen Menschen mit seinen beiden Händen. Dabei übernehmen die dritten Stempelglieder 34a und 34b mit den jeweiligen Kontaktvorsprüngen 66, 68 die Funktion von Händen und Fingern (insbesondere gespreizter Daumen und Zeigefinger), wobei diese Hand über die Gelenkverbindung (Handgelenk) mit dem zweiten Stempelglied 32b (Unteram) verbunden ist. Der Unterarm ist dann über eine Art Ellbogengelenk mit dem linear beweglichen Oberarm bzw. dem ersten Stempelglied 30a bzw. 30b verbunden.The movement performed by the two bending punches 22a and 22b during the forming process of the workpiece 54 can also be compared with a manual forming of a plate-like object by a human with both his hands. The third punch members 34a and 34b with the respective contact projections 66, 68 assume the function of hands and fingers (in particular spread thumb and forefinger), this hand via the hinge connection (wrist) with the second punch member 32b (Unteram) is connected. The forearm is then connected via a kind of elbow joint to the linearly movable upper arm and the first punch member 30a and 30b.

Fig. 6 zeigt für die unteren Biegestempel 22c und 22d die Möglichkeit einer gebogenen Kulissenführung 136c und 136d im Gegensatz zu einer in Fig. 2 ersichtlichen linearen Kulissenführung 36d. Bei den Biegestempeln 22c und 22d ist das dritte Stempelglied 34c bzw. 34d derart ausgestaltet, dass es relativ zum zweiten Stempelglied 32c bzw. 32d nicht verschwenkbar ist, da die Anschlagflächen zwischen zweiten und dritten Stempelgliedern keine solche Schwenkbewegung ermöglichen. Die an sich vorhandene Gelenkverbindung ist somit durch Ausgestaltung der Anschlagflächen versteift. Dies zeigt, dass die Möglichkeiten der Schwenkbewegung des dritten Stempelglieds relativ zum zweiten Stempelglied sehr variabel ausgestaltet werden können durch entsprechende Ausformung der korrespondierenden Anschlagflächen an den zweiten und dritten Stempelgliedern. Aufgrund der gekrümmten bzw. kreisbogenförmigen Kulissenführung 136c und 136d werden die zweiten und dritten Stempelglieder 32c, 32d und 34c, 34d gemeinsam um die erste Stempelachse S1c bzw. S1d verschwenkt. Diese Schwenkbewegung ist der in radialer Richtung linear verlaufenden Grundbewegung des Biegestempels 22c, 22d überlagert und dient ebenfalls dazu, das mit dem Werkstück in Berührung kommende dritte Stempelglied in eine für den Umformvorgang optimale Position zu bringen. Selbstverständlich können die Form der Kulissenführung und die Ausgestaltung der Verschwenkbarkeit der dritten Stempelglieder relativ zu den zweiten Stempelgliedern beliebig miteinander kombiniert werden. So ist es durchaus denkbar, dass bei den Biegestempeln 22a und 22b anders geformte Kulissenführungen vorgesehen werden als die hier dargestellten geradlinigen Kulissenführungen. Fig. 6 shows for the lower bending punch 22c and 22d the possibility of a curved link guide 136c and 136d in contrast to a in Fig. 2 apparent linear slide guide 36d. In the case of the punch dies 22c and 22d, the third punch member 34c or 34d is designed such that it is not pivotable relative to the second punch member 32c or 32d, since the abutment surfaces between the second and third punch members do not permit such a pivoting movement. The inherent hinge connection is thus stiffened by design of the abutment surfaces. This shows that the possibilities of pivotal movement of the third punch member relative to the second punch member can be made very variable by corresponding shaping of the corresponding stop surfaces on the second and third punch members. Due to the arcuate slotted guide 136c and 136d, the second and third ram members 32c, 32d and 34c, 34d become common about the first one Stamp axis S1c or S1d pivoted. This pivoting movement is superimposed on the basic movement of the bending punch 22c, 22d which extends linearly in the radial direction and also serves to bring the third punch member, which comes into contact with the workpiece, into an optimum position for the forming operation. Of course, the shape of the slide guide and the embodiment of the pivotability of the third punch members relative to the second punch members can be combined with each other. Thus, it is quite conceivable that in the bending dies 22a and 22b differently shaped link guides are provided as the rectilinear link guides shown here.

Fig. 7 zeigt ein Biegewerkzeug 14, bei dem das Werkstück 54 zuerst von der Unterseite des Biegestempels 24 nach oben umgebogen wird. In diesem Falle weisen die Biegestempel 22c und 22d die verschwenkbaren dritten Stempelglieder 34c und 34d auf. Fig. 7 shows a bending tool 14, in which the workpiece 54 is first bent from the bottom of the punch 24 upwards. In this case, the bending dies 22c and 22d have the pivotable third punch members 34c and 34d.

In diesem Zusammenhang ist anzumerken, dass die dritten Stempelglieder von den zweiten Stempelgliedern abnehmbar sind, so dass je nach Umformrichtung (von unten nach oben bzw. von oben nach unten bezogen auf den Biegestempel) bzw. je nach umzuformendem Werkstück anders ausgestaltete dritte Stempelglieder angebracht werden können. Das Biegewerkzeug gemäß der Fig. 1 bis 5 kann somit durch einfaches Auswechseln der dritten Stempelglieder 34a und 34b nach unten und durch Wechseln der dritten Stempelglieder 34c und 34d nach oben in ein Biegewerkzeug gemäß Fig. 7 umgebaut werden. Zu diesem Zweck muss nur die Abdeckplatte des Biegewerkzeugs abgenommen werden und die dritten Stempelglieder können entlang der Stempelachse S2 von den zweiten Stempelgliedern abgenommen werden und ausgetauscht werden.In this context, it should be noted that the third punch members are removable from the second punch members, so that depending on Umformrichtung (from bottom to top or from top to bottom relative to the punch) or depending on umzuformendem workpiece differently configured third punch members are attached can. The bending tool according to the Fig. 1 to 5 Thus, by simply replacing the third punch members 34a and 34b downward and by changing the third punch members 34c and 34d upward in a bending tool according to FIG Fig. 7 be rebuilt. For this purpose, only the cover plate of the bending tool must be removed and the third punch members can be removed along the punch axis S2 of the second punch members and replaced.

Claims (15)

Biegewerkzeug für eine Arbeitsmaschine, insbesondere Draht- oder Bandbiegemaschine, zur Umformung von durch die Arbeitsmaschine durchlaufenden Werkstücken (54), wobei das Biegewerkzeug (14) wenigstens einen Biegestempel (22a-d) umfasst, der in Richtung zu einem Biegekern (24) des Biegewerkzeugs (14) in eine Umformstellung und weg von diesem in eine Freigabestellung beweglich ist,
dadurch gekennzeichnet, dass der Biegestempel (22a-d) mehrere Stempelglieder (30, 32, 34) umfasst, die derart miteinander in Kraftübertragungsverbindung stehen, dass sie gemeinsam von der Freigabestellung in die Umformstellung beweglich sind, wobei wenigstens zwei Stempelglieder (30, 32, 34) gelenkig miteinander verbunden sind, insbesondere relativ zueinander drehbar um eine erste Stempeldrehachse (S1) sind, die sich vorzugsweise im Wesentlichen parallel zu einer Biegeachse (B) des Biegekerns (24) erstreckt.
Bending tool for a work machine, in particular wire or strip bending machine, for forming workpieces (54) passing through the work machine, the bending tool (14) comprising at least one bending punch (22a-d) which is directed towards a bending core (24) of the bending tool (14) is movable into a forming position and away from it into a release position,
characterized in that the bending punch (22a-d) comprises a plurality of punch members (30, 32, 34) in force-transmitting connection with each other so as to be movable together from the release position to the forming position, at least two punch members (30, 32, 34) are hinged together, in particular are relatively rotatable about a first punch rotational axis (S1), which preferably extends substantially parallel to a bending axis (B) of the bending core (24).
Biegewerkzeug nach Anspruch 1, dadurch gekennzeichnet, dass der Biegestempel (22a-d) ein erstes Stempelglied (30a-d) und ein damit gelenkig verbundenes zweites Stempelglied (32a-d) aufweist, wobei das erste Stempelglied (30a-d) mit einem Biegestempelantrieb (20a-d) gekoppelt ist, wobei das erste Stempelglied (30a-d) vorzugsweise in einer Stempelführung linear beweglich aufgenommen ist.Bending tool according to claim 1, characterized in that the bending punch (22a-d) has a first punch member (30a-d) and a second punch member (32a-d) hingedly connected thereto, the first punch member (30a-d) having a punch drive (20a-d) is coupled, wherein the first punch member (30a-d) is preferably received linearly movable in a punch guide. Biegewerkzeug nach Anspruch 2, dadurch gekennzeichnet, dass das zweite Stempelglied (32a-d) derart ausgestaltet ist, dass an seinem vom ersten Stempelglied (30a-d) entfernten Ende ein drittes Stempelglied (34a-d) anbringbar oder angebracht ist, wobei das dritte Stempelglied (34a-d) relativ zum zweiten Stempelglied (32a-d) um eine zweite Stempelachse (S2) drehbar ist oder/und gemeinsam mit dem zweiten Stempelglied (32a-d) um die erste Stempelachse (S1) relativ zum ersten Stempelglied (30a-d) drehbar ist, wobei die beiden Stempelachsen (S1, S2) im Wesentlichen parallel zueinander verlaufen.Bending tool according to claim 2, characterized in that the second punch member (32a-d) is designed such that at its from the first punch member (30a-d) remote end, a third punch member (34a-d) is attachable or attached, wherein the third Punch member (34a-d) relative to the second punch member (32a-d) about a second punch axis (S2) is rotatable and / or together with the second punch member (32a-d) about the first punch axis (S1) relative to the first punch member (30a -d) is rotatable, the two Stamp axes (S1, S2) are substantially parallel to each other. Biegewerkzeug nach Anspruch 3, dadurch gekennzeichnet, dass der Biegestempel (22a-d) im Bereich der zweiten Stempelachse (S2) insbesondere konzentrisch zu dieser angeordnete Stempelführungselemente (38) aufweist, die in jeweiligen Kulissenführungen (36a-d; 136c, d) aufgenommen sind, welche in einer Grundplatte (26) und einer Abdeckplatte des Biegewerkzeugs (14), zwischen denen der Biegestempel (22a-d) angeordnet ist, ausgebildet sind.Bending tool according to claim 3, characterized in that the bending punch (22a-d) in the region of the second punch axis (S2) has in particular concentrically arranged thereon punch guide elements (38) which are received in respective slotted guides (36a-d; 136c, d) which are formed in a base plate (26) and a cover plate of the bending tool (14), between which the bending punch (22a-d) is arranged. Biegewerkzeug nach Anspruch 4, dadurch gekennzeichnet, dass die Kulissenführungen geradlinig (36a, d) oder gekrümmt (36c, d), insbesondere kreisbogenförmig ausgebildet sind.Bending tool according to claim 4, characterized in that the slotted guides are rectilinear (36a, d) or curved (36c, d), in particular circular arc-shaped. Biegewerkzeug nach einem der Ansprüche 3 bis 5, dadurch gekennzeichnet, dass das dritte Stempelglied (34a-d) eine in der Umformstellung dem Biegekern (24) zugewandte Umformfläche (62) aufweist, die beim Umformen des Werkstücks (54) in Kontakt mit diesem steht, derart, dass das Werkstück (54) zwischen der Umformfläche (62) und dem Biegekern (24) liegt.Bending tool according to one of claims 3 to 5, characterized in that the third punch member (34a-d) in the forming position the bending core (24) facing forming surface (62) which is in the forming of the workpiece (54) in contact therewith such that the workpiece (54) lies between the forming surface (62) and the bending core (24). Biegewerkzeug nach einem der Ansprüche 3 bis 6, dadurch gekennzeichnet, dass das dritte Stempelglied (34a-d) dem zweiten Stempelglied (32a-d) zugewandte Anschlagflächen (58) aufweist, die in Kontakt mit korrespondierenden Anschlagflächen (60) am zweiten Stempelglied (32a-d) bringbar sind oder stehen, derart, dass die relative Drehbewegung zwischen dem dritten und dem zweiten Stempelglied begrenzbar oder begrenzt ist.Comprises bending tool according to one of claims 3 to 6, characterized in that the third punch member (34a-d) to the second stamping member (32a-d) facing stop surfaces (58) which (in contact with the corresponding stop surfaces (60) on the second stamping member 32a -d) can be brought or stand, such that the relative rotational movement between the third and the second punch member is limited or limited. Biegewerkzeug nach Anspruch 7, dadurch gekennzeichnet, dass das dritte Stempelglied (34a, b) während der Bewegung des Biegestempels (22a, b) von der Freigabestellung in die Umformstellung aus seiner Anschlagstellung am zweiten Stempelglied (32a, b) um die zweite Stempelachse (52a, b) verschwenkbar ist.Bending tool according to claim 7, characterized in that the third punch member (34a, b) during the movement of the bending punch (22a, b) from the release position to the forming position its stop position on the second punch member (32a, b) about the second punch axis (52a, b) is pivotable. Biegewerkzeug nach Anspruch 8, dadurch gekennzeichnet, dass die Anschlagflächen (58, 60) des zweiten und des dritten Stempelglieds derart ausgebildet sind, dass das dritte Stempelglied (34a, b) um etwa 25° bis 50°, vorzugsweise etwa 30° bis 45° bezogen auf die Bewegungsrichtung des Biegestempels verschwenkbar ist.Bending tool according to claim 8, characterized in that the abutment surfaces (58, 60) of the second and the third punch member are formed such that the third punch member (34 a, b) by about 25 ° to 50 °, preferably about 30 ° to 45 ° is pivotable relative to the direction of movement of the punch. Biegewerkzeug nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass die Schwenkbewegung des dritten Stempelglieds (34a, b) durch seine Abstützung am Werkstück (54) und durch die Abstützung der Stempelführungselemente (38) in den Kulissenführungen (36) hervorgerufen wird.Bending tool according to claim 8 or 9, characterized in that the pivoting movement of the third punch member (34a, b) is caused by its support on the workpiece (54) and by the support of the punch guide elements (38) in the slide guides (36). Biegewerkzeug nach einem der Ansprüche 8 bis 10, dadurch gekennzeichnet, dass das dritte Stempelglied (34a, b) beim Bewegen des Biegestempels (22a, b) von der Umformstellung in die Freigabestellung in seine Anschlagstellung am zweiten Stempelglied (32a, b) selbsttätig zurück verschwenkt, insbesondere unter Schwerkrafteinwirkung oder/und unter einer in Richtung der Anschlagstellung wirkenden Vorspannkraft.Bending tool according to one of claims 8 to 10, characterized in that the third punch member (34a, b) when moving the punch (22a, b) of the forming position in the release position in its stop position on the second punch member (32a, b) pivoted back automatically , in particular under the action of gravity or / and under a biasing force acting in the direction of the stop position. Biegewerkzeug nach einem der Ansprüche 8 bis 11, dadurch gekennzeichnet, dass das dritte Stempelglied (34a, b) derart ausgebildet ist, dass es während des Umformens, insbesondere zu Beginn des Umformens an wenigstens zwei unterschiedlichen Kontaktbereichen (KB1, KB2) des Werkstücks (54) anliegt, derart, dass vom Biegestempel (22a, d) ausgeübte Kräfte auf die Kontaktbereiche (KB1, KB2) ausgeübt werden.Bending tool according to one of claims 8 to 11, characterized in that the third punch member (34a, b) is formed such that it during the forming, in particular at the beginning of forming at least two different contact areas (KB1, KB2) of the workpiece (54 ) is applied, such that forces exerted by the bending punch (22a, d) are exerted on the contact areas (KB1, KB2). Biegewerkzeug nach Anspruch 7, dadurch gekennzeichnet, dass die Anschlagflächen (58, 60) derart ausgebildet sind, dass das zweite und das dritte Stempelglied (32c, d; 34c, d) formschlüssig und fest miteinander verbunden sind, derart, dass sie gemeinsam um die erste Stempelachse (S1c, d) verschwenkbar sind.Bending tool according to claim 7, characterized in that the stop surfaces (58, 60) are formed such that the second and the third punch member (32c, d; 34c, d) are positively and firmly connected to each other such that they are pivotable together about the first punch axis (S1c, d). Biegewerkzeug nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Biegekern (24) die Form eines Kreiszylinders aufweist und dass mehrere Biegestempel (22a-d), vorzugsweise vier Biegestempel, in Umfangsrichtung um den Biegekern gleichmäßig verteilt angeordnet sind, derart, dass sie in im Wesentlichen radialer Richtung zum Biegekern (24) bewegbar sind.Bending tool according to one of the preceding claims, characterized in that the bending core (24) has the shape of a circular cylinder and in that a plurality of bending punches (22a-d), preferably four bending punches, are distributed uniformly in the circumferential direction around the bending core, such that they are in essentially radial direction to the bending core (24) are movable. Arbeitsmaschine, insbesondere Draht- oder Bandbiegemaschine, zur Bearbeitung, insbesondere Umformung, von durchlaufenden Werkstücken (54), mit einem auf einem Untergrund (U) stehenden, wandartigen Grundkörper (12), der eine vordere und eine hintere Bearbeitungsseite (A, B) aufweist, dadurch gekennzeichnet, dass sie ferner wenigstens ein Biegewerkzeug (14) nach einem der Ansprüche 1 bis 14 umfasst, wobei vorzugsweise das Biegewerkzeug (14) an der vorderen oder der hinteren Bearbeitungsseite (B) anbringbar oder angebracht ist, wobei vorzugsweise Werkstücke (54) dem Biegewerkzeug (14) entlang der Biegeachse (B) oder/und entlang des Grundkörpers (12) zuführbar sind.Work machine, in particular wire or strip bending machine, for machining, in particular forming, of continuous workpieces (54), with a wall base (12) standing on a substrate (U) and having a front and a rear machining side (A, B) characterized in that it further comprises at least one bending tool (14) according to one of claims 1 to 14, wherein preferably the bending tool (14) is attachable or attached to the front or the rear machining side (B), preferably workpieces (54) the bending tool (14) along the bending axis (B) and / or along the base body (12) are fed.
EP10164435A 2009-07-29 2010-05-31 Bending tool for a machine, in particular a wire or belt bending machine Active EP2279812B1 (en)

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CN103264123A (en) * 2013-05-07 2013-08-28 青岛昊河水泥制品有限责任公司 Pile tip bending machine for reinforcement cages comprising precast piles
DE102012023695A1 (en) 2012-12-05 2014-06-05 Hella Kgaa Hueck & Co. Method for manufacturing case used for steering wheel angle sensor of vehicle, involves adjusting expansion of workpiece in longitudinal or transverse direction, to compensate deviation of thickness value of semi-finished material
EP2878396A1 (en) 2013-11-28 2015-06-03 Otto Bihler Handels-Beteiligungs-GmbH Round bending device and method for reshaping sheet sections into round objects, in particular sleeves, by bending around the peripheral surface of a cylindrical bending core
CN106001315A (en) * 2016-06-17 2016-10-12 郑州机械研究所 Wire spool forming equipment
CN106271623A (en) * 2016-08-31 2017-01-04 信质电机股份有限公司 Motor three-phase connecting line forming machine
CN107900259A (en) * 2017-09-30 2018-04-13 孝感英华机械模具设计有限公司 Steel wire flower curls up mechanism
CN108555133A (en) * 2018-06-22 2018-09-21 佛山好运电器配件有限公司 It is bent decompressor
CN114309342A (en) * 2021-12-27 2022-04-12 浙江省东阳市东磁诚基电子有限公司 Bending jig and bending pressure head capable of realizing automatic circulation and implementation method thereof

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DE102011077308A1 (en) 2011-06-09 2012-12-13 Otto Bihler Handels-Beteiligungs-Gmbh Bending machine and bending tool
DE102011085005B4 (en) 2011-10-21 2022-09-15 Otto Bihler Handels-Beteiligungs-Gmbh Bending machine, bending unit for a bending machine and tool carrier for a bending unit

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
DE102012023695A1 (en) 2012-12-05 2014-06-05 Hella Kgaa Hueck & Co. Method for manufacturing case used for steering wheel angle sensor of vehicle, involves adjusting expansion of workpiece in longitudinal or transverse direction, to compensate deviation of thickness value of semi-finished material
CN103264123A (en) * 2013-05-07 2013-08-28 青岛昊河水泥制品有限责任公司 Pile tip bending machine for reinforcement cages comprising precast piles
EP2878396A1 (en) 2013-11-28 2015-06-03 Otto Bihler Handels-Beteiligungs-GmbH Round bending device and method for reshaping sheet sections into round objects, in particular sleeves, by bending around the peripheral surface of a cylindrical bending core
CN106001315A (en) * 2016-06-17 2016-10-12 郑州机械研究所 Wire spool forming equipment
CN106271623A (en) * 2016-08-31 2017-01-04 信质电机股份有限公司 Motor three-phase connecting line forming machine
CN107900259A (en) * 2017-09-30 2018-04-13 孝感英华机械模具设计有限公司 Steel wire flower curls up mechanism
CN108555133A (en) * 2018-06-22 2018-09-21 佛山好运电器配件有限公司 It is bent decompressor
CN114309342A (en) * 2021-12-27 2022-04-12 浙江省东阳市东磁诚基电子有限公司 Bending jig and bending pressure head capable of realizing automatic circulation and implementation method thereof

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ATE536226T1 (en) 2011-12-15
ES2376532T3 (en) 2012-03-14
PL2279812T3 (en) 2012-05-31
EP2279812B1 (en) 2011-12-07

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