EP0938937A1 - Method of manufacturing bodywork and chassis parts for vehicles - Google Patents
Method of manufacturing bodywork and chassis parts for vehicles Download PDFInfo
- Publication number
- EP0938937A1 EP0938937A1 EP99102190A EP99102190A EP0938937A1 EP 0938937 A1 EP0938937 A1 EP 0938937A1 EP 99102190 A EP99102190 A EP 99102190A EP 99102190 A EP99102190 A EP 99102190A EP 0938937 A1 EP0938937 A1 EP 0938937A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profile
- thickness
- flat
- open
- semifinished product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/08—Making tubes with welded or soldered seams
- B21C37/0803—Making tubes with welded or soldered seams the tubes having a special shape, e.g. polygonal tubes
Definitions
- the invention has for its object a method for Manufacture of body and chassis parts for vehicles specify with which also longitudinally welded aluminum pipes and roll-formed profiles as well as open rolled profiles with different Wall thickness can be produced.
- the actual Profile forming process in which the flat ribbon-shaped plane Semi-finished products by means of which form a tubular profile or an open profile Rolling is formed at least one further processing upstream.
- the required ones Wall thicknesses of the final body and chassis parts determined become.
- the material thickness is selectively across the width of the semi-finished product formed to the required wall thickness. This happens through upstream rollers.
- This keeps the plane Material is the material thickness, which is the tube or profile wall thickness after forming into the desired tube profile or open Profile then in the appropriate places without further Post-processing forms.
- the method according to the invention has the advantage that it integrates into existing production lines can be.
- the flat strip-shaped semi-finished product selectively over its length using upstream rollers to the material thickness required for the required wall thickness be reshaped. It is so different Wall thicknesses not only over the circumference of the profile but also to achieve over the length of the profile, i.e. in the axial direction.
- the wall thicknesses can also be varied in this way local loads over the length of the pipe or open Customize profiles. Furthermore, another material and Weight saving possible.
- the material thickness of the flat flat flat semifinished product can be chosen so that in connection with the material forming Increase in thickness in areas laterally in addition to the areas processed by rollers, just the areas needed Wall thickness of the final body or chassis part having. This way it becomes a particularly good one Utilization of the raw material achieved and it can be inexpensive Insert semi-finished products.
- the arrangement of the tubular profile or open is expedient Profile-forming rollers depending on the changed section modulus the change in thickness previously occurred and hardening of the flat band-shaped material. This arrangement takes into account the previous processing changed moments of resistance and thus achieved that the extent of finishing after performing the Forming and possibly the longitudinal seam welding less can fail.
- Fig. 1 shows a schematic representation of a production line.
- a magazine 10 continuously becomes a flat ribbon flat semi-finished product of specified width and thickness fed.
- the semi-finished product came to a first processing station 12, where it is selectively over its Width and possibly also over its length to the material thickness required for the required wall thickness is reshaped.
- a Pipe profile or open profile forming rollers that first still flat band gradually formed into the final profile. The areas in which the material thickness previously reached has been changed to the intended positions in a certain one, from the original material thickness deviating wall thickness is required.
- the lateral ones Edges of the originally flat semi-finished product are adjacent to one another and are optionally in a third processing station 16 longitudinally welded.
- a fine calibration by by further Roll the final desired external dimension by forming is achieved.
- a fifth processing station 20 the continuous pipe or profile strand separated into pipe or profile sections.
- Figures 2a to c show examples of tube profiles that were produced by the method according to the invention.
- Figure 2a is a rectangular profile in which the wall thickness s1 is equal to 1/2 s2.
- Figure 2b is one oval profile in which the wall thickness s1 is essential is larger than s2.
- Fig. 2c there is a triangular one Profile shown.
- the wall thicknesses s1 and s2 are one below the other equal and larger than s3.
Abstract
Description
Im Fahrzeugbau werden für Karosserie- und Fahrwerkteile zunehmend Aluminiumrohre und -profile verwendet, da diese sich durch geringes Gewicht und geringe Korrosion auszeichnen. Es kann eine weitere Gewichts- und Materialeinsparung erzielt werden, wenn die Wanddicken speziell auf die möglichen Belastungen ausgelegt sind. Im Ergebnis führt dies zu unterschiedlichen Wanddicken bei Rohrprofilen und offenen Profilen.In vehicle construction, body and chassis parts are becoming increasingly popular Aluminum pipes and profiles are used as these characterized by low weight and low corrosion. It can achieve further weight and material savings if the wall thicknesses are specific to the possible loads are designed. As a result, this leads to different Wall thicknesses for tubular profiles and open profiles.
Rohrprofile mit unterschiedlichen Wanddicken konnten bisher nur durch Stangpreßverfahren realisiert werden. Dabei lassen sich wirtschaftlich nur Werkstoffe verarbeiten, die der Familie der aushärtbaren Aluminiumlegierungen, z. B. AlMgSi angehören. Diese Werkstoffe haben aber hinsichtlich der Umformbarkeit Nachteile. Außerdem sind die mit Stangpreßverfahren erzielbaren Maßtoleranzen schlechter als bei längsnahtverschweißten Rohren.So far, tube profiles with different wall thicknesses could can only be realized by extrusion. Let it go only materials that are family-friendly are processed economically the hardenable aluminum alloys, e.g. B. AlMgSi belong. However, these materials have formability Disadvantage. In addition, those with extrusion processes achievable dimensional tolerances worse than with longitudinally welded Pipes.
Andererseits war es bisher nur möglich, längsnahtverschweißte Rohre mit konstanter Wanddicke zu fertigen, mit Ausnahme einer Oberflächenstrukturierung ohne erhebliche Beeinflussung der Wanddicke oder der Steiffigkeit der Bauteile.On the other hand, it was previously only possible to use longitudinal welds Manufacture pipes with constant wall thickness, with the exception of one Surface structuring without significant interference the wall thickness or the rigidity of the components.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zur Herstellung von Karosserie- und Fahrwerkteilen für Fahrzeuge anzugeben, mit dem auch längsnahtverschweißte Aluminiumrohre und rollgeformte Profile sowie offene Walzprofile mit unterschiedlicher Wanddicke hergestellt werden können.The invention has for its object a method for Manufacture of body and chassis parts for vehicles specify with which also longitudinally welded aluminum pipes and roll-formed profiles as well as open rolled profiles with different Wall thickness can be produced.
Diese Aufgabe wird bei einem Verfahren nach dem Oberbegriff
des Anspruchs 1 durch die im kennzeichnenden Teil angegebenen
Merkmale gelöst. Weiterbildungen und vorteilhafte Ausgestaltungen
ergeben sich aus den Unteransprüchen. This task is carried out in a method according to the generic term
of
Bei dem erfindungsgemäßen Verfahren wird dem eigentlichen Profilformungsvorgang, bei dem das flachbandförmige plane Halbzeug mittels der ein Rohrprofil oder offenes Profil formenden Walzen umgeformt wird, zumindest eine weitere Bearbeitung vorgeschaltet. Dabei müssen zunächst die benötigten Wanddicken der endgültigen Karosserie- und Fahrwerkteile ermittelt werden. Anhand dieser Ermittlungen oder Berechnungen wird dann selektiv über der Breite des Halbzeugs die Materialdicke auf die benötigte Wanddicke umgeformt. Dies geschieht durch vorgeschaltete Walzen. Dadurch erhält das noch plane Material die Materialdicke, die die Rohr- oder Profilwanddicke nach der Umformung in das gewünschte Rohrprofil oder offene Profil dann an den entsprechenden Stellen ohne weitere Nachbearbeitung bildet. Das erfindungsgemäße Verfahren hat den Vorteil, daß es in vorhandene Produktionsstraßen integriert werden kann.In the method according to the invention, the actual Profile forming process in which the flat ribbon-shaped plane Semi-finished products by means of which form a tubular profile or an open profile Rolling is formed, at least one further processing upstream. First, the required ones Wall thicknesses of the final body and chassis parts determined become. Based on this investigation or calculation then the material thickness is selectively across the width of the semi-finished product formed to the required wall thickness. this happens through upstream rollers. This keeps the plane Material is the material thickness, which is the tube or profile wall thickness after forming into the desired tube profile or open Profile then in the appropriate places without further Post-processing forms. The method according to the invention has the advantage that it integrates into existing production lines can be.
Bei einer Weiterbildung kann das flachbandförmige Halbzeug mittels vorgeschalteter Walzen selektiv auch über seiner Länge auf die für die benötigten Wanddicken erforderliche Materialdicke umgeformt werden. Es gelingt so, unterschiedliche Wanddicken nicht nur über dem Umfang des Profils sondern auch über der Länge des Profils, also in Achsrichtung zu erzielen. Hindurch lassen sich die Wanddicken auch unterschiedlichen örtlichen Belastungen über der Länge des Rohres oder offenen Profils anpassen. Ferner wird so eine weitere Material- und Gewichtseinsparung möglich.In a further development, the flat strip-shaped semi-finished product selectively over its length using upstream rollers to the material thickness required for the required wall thickness be reshaped. It is so different Wall thicknesses not only over the circumference of the profile but also to achieve over the length of the profile, i.e. in the axial direction. The wall thicknesses can also be varied in this way local loads over the length of the pipe or open Customize profiles. Furthermore, another material and Weight saving possible.
Die Materialdicke des flachbandförmigen planen Halbzeugs kann so gewählt werden, daß die im Zusammenhang mit der Materialumformung eintretende Dickenzunahme in Bereichen seitlich neben den von Walzen bearbeiteten Bereichen gerade die benötigte Wanddicke des endgültigen Karosserie- oder Fahrwerkteils aufweist. Auf diese Weise wird eine besonders gute Ausnutzung des Rohstoffs erzielt und es lassen sich kostengünstige Halbzeuge einsetzen.The material thickness of the flat flat flat semifinished product can be chosen so that in connection with the material forming Increase in thickness in areas laterally in addition to the areas processed by rollers, just the areas needed Wall thickness of the final body or chassis part having. This way it becomes a particularly good one Utilization of the raw material achieved and it can be inexpensive Insert semi-finished products.
Zweckmäßig wird die Anordnung der das Rohrprofil oder offene Profil formenden Walzen in Abhängigkeit des veränderten Widerstandsmoments der zuvor eingetretenen Dickenveränderung und Verhärtung des flachbandförmigen Materials vorgenommen. Diese Anordnung berücksichtigt die durch die vorherige Bearbeitung veränderten Widerstandsmomente und erreicht damit, daß das Ausmaß einer Feinbearbeitung nach Durchführung der Umformung und gegebenenfalls der Längsnahtverschweißung geringer ausfallen kann.The arrangement of the tubular profile or open is expedient Profile-forming rollers depending on the changed section modulus the change in thickness previously occurred and hardening of the flat band-shaped material. This arrangement takes into account the previous processing changed moments of resistance and thus achieved that the extent of finishing after performing the Forming and possibly the longitudinal seam welding less can fail.
Nachfolgend wird der Verfahrensablauf des erfindungsgemäßen Verfahrens anhand der Zeichnung erläutert.The process sequence of the invention is described below Process explained using the drawing.
In der Zeichnung zeigen:
- Fig. 1
- eines schematische Darstellung einer Fertigungsstraße nach der Erfindung,
- Fig. 2 a-c
- Querschnitte durch Rohrprofile von nach dem erfindungsgemäßen Verfahren hergestellten Aluminiumrohren.
- Fig. 1
- 1 shows a schematic representation of a production line according to the invention,
- Fig. 2 ac
- Cross sections through tube profiles of aluminum tubes produced by the method according to the invention.
Fig. 1 zeigt eine schematische Darstellung einer Fertigungsstraße.
Aus einem Magazin 10 wird kontinuierlich ein flachbandförmiges
planes Halbzeug vorgegebener Breite und Dicke
zugeführt. Das Halbzeug gelang zu einer ersten Bearbeitungsstation
12, bei der es mittels Walzen selektiv über seiner
Breite und gegebenenfalls zusätzlich auch über seiner Länge
auf die für die benötigten Wanddicken erforderliche Materialdicke
umgeformt wird.Fig. 1 shows a schematic representation of a production line.
A
In einer zweiten Bearbeitungsstation 14 wird mittels ein
Rohrprofil oder offenes Profil formender Walzen das zunächst
noch plane Band nach und nach zu dem endgültigen Profil umgeformt.
Dabei gelangen die Bereiche, in denen zuvor die Materialdicke
verändert wurde, in die vorgesehenen Positionen, in
denen eine bestimmte, von der ursprünglichen Materialdicke
abweichende Wanddicke benötigt wird.In a
Am Ausgang der zweiten Bearbeitungsstation 14 sind die seitlichen
Kanten des ursprünglich planen Halbzeugs einander benachbart
und werden gegebenenfalls in einer dritten Bearbeitungsstation
16 längsnahtverschweißt. Nach Abkühlung des
Rohrprofils oder offenen Profils erfolgt in einer vierten Bearbeitungsstation
18 eine Feinkalibrierung, indem durch weitere
Walzen das endgültig gewünschte Außenmaß durch Umformung
erreicht wird. Schließlich wird in einer fünften Bearbeitungsstation
20 der kontinuierliche Rohr- oder Profilstrang
in Rohr- oder Profilabschnitte vereinzelt.At the exit of the
Die Figuren 2 a bis c zeigen Beispiele von Rohrprofilen, die nach dem erfindungsgemäßen Verfahren hergestellt wurden. In Figur 2a handelt es sich um ein rechteckiges Profil, bei der die Wanddicke s1 gleich 1/2 s2 beträgt. In Figur 2b ist eine ovales Profil dargestellt bei dem die Wanddicke s1 wesentlich größer als s2 ist. In Fig. 2c ist schließlich ein dreieckiges Profil dargestellt. Dabei sind die Wanddicken s1 und s2 untereinander gleich und größer als s3.Figures 2a to c show examples of tube profiles that were produced by the method according to the invention. In Figure 2a is a rectangular profile in which the wall thickness s1 is equal to 1/2 s2. In Figure 2b is one oval profile in which the wall thickness s1 is essential is larger than s2. Finally, in Fig. 2c there is a triangular one Profile shown. The wall thicknesses s1 and s2 are one below the other equal and larger than s3.
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1998107830 DE19807830B4 (en) | 1998-02-26 | 1998-02-26 | Method for producing bodywork and chassis parts for vehicles |
DE19807830 | 1998-02-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0938937A1 true EP0938937A1 (en) | 1999-09-01 |
Family
ID=7858812
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99102190A Ceased EP0938937A1 (en) | 1998-02-26 | 1999-02-04 | Method of manufacturing bodywork and chassis parts for vehicles |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0938937A1 (en) |
DE (1) | DE19807830B4 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1466676A1 (en) * | 2003-04-10 | 2004-10-13 | DREISTERN GmbH & Co.KG | Method and apparatus for producing a closed metal profile or metal pipe having a longitudinally varying wall thickness |
EP1479458A2 (en) * | 2003-05-22 | 2004-11-24 | Muhr und Bender KG | Method for manufacturing tubes and profiles |
EP2177282A1 (en) * | 2008-10-16 | 2010-04-21 | Behr GmbH & Co. KG | Metal structural component adjusted for load for a heat exchanger, method for producing a structural component adjusted for load |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004008301B4 (en) * | 2004-02-20 | 2006-04-06 | Daimlerchrysler Ag | profile component |
DE102005060252A1 (en) * | 2005-12-14 | 2007-06-21 | Behr Gmbh & Co. Kg | Method for producing a cross member, in particular for a motor vehicle |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3209432A (en) * | 1963-12-23 | 1965-10-05 | Ford Motor Co | Method for fabricating a structural member |
DE4300398A1 (en) * | 1993-01-09 | 1994-07-14 | Vaw Ver Aluminium Werke Ag | Mfr. of motor vehicle body |
DE4300158A1 (en) * | 1993-01-07 | 1994-07-14 | Bergische Achsen Kotz Soehne | Mfr. of hollow axle body with nearly square final cross=section |
EP0728656A1 (en) * | 1995-02-17 | 1996-08-28 | Volkswagen Aktiengesellschaft | Body segment for a vehicle |
EP0788849A1 (en) * | 1996-02-07 | 1997-08-13 | Benteler Ag | Method of manufacturing a pipe with sections of differing wall thickness and a pipe with sections of differing wall thicknesses |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59109466A (en) * | 1982-12-16 | 1984-06-25 | Nissan Motor Co Ltd | Member for car |
-
1998
- 1998-02-26 DE DE1998107830 patent/DE19807830B4/en not_active Expired - Fee Related
-
1999
- 1999-02-04 EP EP99102190A patent/EP0938937A1/en not_active Ceased
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3209432A (en) * | 1963-12-23 | 1965-10-05 | Ford Motor Co | Method for fabricating a structural member |
DE4300158A1 (en) * | 1993-01-07 | 1994-07-14 | Bergische Achsen Kotz Soehne | Mfr. of hollow axle body with nearly square final cross=section |
DE4300398A1 (en) * | 1993-01-09 | 1994-07-14 | Vaw Ver Aluminium Werke Ag | Mfr. of motor vehicle body |
EP0728656A1 (en) * | 1995-02-17 | 1996-08-28 | Volkswagen Aktiengesellschaft | Body segment for a vehicle |
EP0788849A1 (en) * | 1996-02-07 | 1997-08-13 | Benteler Ag | Method of manufacturing a pipe with sections of differing wall thickness and a pipe with sections of differing wall thicknesses |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1466676A1 (en) * | 2003-04-10 | 2004-10-13 | DREISTERN GmbH & Co.KG | Method and apparatus for producing a closed metal profile or metal pipe having a longitudinally varying wall thickness |
EP1479458A2 (en) * | 2003-05-22 | 2004-11-24 | Muhr und Bender KG | Method for manufacturing tubes and profiles |
EP1479458A3 (en) * | 2003-05-22 | 2004-12-01 | Muhr und Bender KG | Method for manufacturing tubes and profiles |
US7107682B2 (en) | 2003-05-22 | 2006-09-19 | Muhr Und Bender Kg | Method for manufacturing tubes and profiles |
EP2177282A1 (en) * | 2008-10-16 | 2010-04-21 | Behr GmbH & Co. KG | Metal structural component adjusted for load for a heat exchanger, method for producing a structural component adjusted for load |
Also Published As
Publication number | Publication date |
---|---|
DE19807830B4 (en) | 2005-10-20 |
DE19807830A1 (en) | 1999-09-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
DE19604357B4 (en) | Process for the production of pipes with sections of different wall thickness | |
DE60222300T2 (en) | TUBE BARREL WITH VARIABLE THICKNESS | |
DE19653509B4 (en) | Frame structure of a vehicle body of node elements and connected, pre-profiled support elements | |
DE3220029C2 (en) | ||
DE1452646A1 (en) | Process for the production of components, in particular load-bearing components | |
EP0425059A1 (en) | Tubular steel profile for door reinforcement | |
EP1481743A2 (en) | Metal sheet profiles obtained from a flexible rolled strip | |
DE4333500C2 (en) | Process for the production of a sheet with different wall thicknesses and a pair of extruded profiles | |
EP2085163B1 (en) | Cold rolling process for the production of a profile | |
DE19614656A1 (en) | Manufacture of increased wall thickness on hollow profile, for IC engine exhaust pipe | |
DE102004017343A1 (en) | Method for producing profiles with a longitudinally variable cross section | |
DE102006025522B4 (en) | Method and device for producing structured, closed hollow profiles | |
EP0706843A1 (en) | Method and device for the production of curved workpieces | |
DE4231213C2 (en) | Method for producing a carrier-like shaped body | |
DE10113610A1 (en) | Production of a thick profiled one-piece rolling stock used in the production of sheet metal comprises deforming the starting material widthwise using rollers which penetrate into the starting material forming a three-dimensional profile | |
DE102019127525A1 (en) | Method of molding a vehicle body element | |
DE102017107746A1 (en) | Continuous casting technology with variable thickness for tailor-made rolling | |
EP0788848A1 (en) | Method of manufacturing a tube with variable cross-section | |
EP1479458B1 (en) | Method for manufacturing tubes and profiles | |
EP0938937A1 (en) | Method of manufacturing bodywork and chassis parts for vehicles | |
EP0849027B1 (en) | Method for manufacturing profiled strips and sheets | |
WO2005082557A1 (en) | Profiled component | |
DE19857589C2 (en) | Impact girders for vehicle doors and processes for their manufacture | |
DE10248356A1 (en) | Method and device for producing a weight-optimized pneumatic tire rim | |
DE19851492A1 (en) | Process for producing a component by means of hydroforming |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): DE FR GB IT SE |
|
AX | Request for extension of the european patent |
Free format text: AL;LT;LV;MK;RO;SI |
|
17P | Request for examination filed |
Effective date: 20000124 |
|
AKX | Designation fees paid |
Free format text: DE FR GB IT SE |
|
17Q | First examination report despatched |
Effective date: 20000526 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN REFUSED |
|
18R | Application refused |
Effective date: 20030210 |