The continuous process units of bar straightening shear-bow
Technical field
The utility model relates to a kind of to the reinforcing bar process equipment, particularly to the incorporate improvement of aligning, bending, shearing equipment of reinforcing bar.
Background technology
People often will carry out the processing of certain program to reinforcing bar when using reinforcing bar.Such as, earlier reinforcing bar is aligned, then according to different instructions for uses, reinforcing bar is carried out bending and shearing.Before the utility model was realized, people often adopted the operator scheme of using single equipment that reinforcing bar is carried out simple shape processing or shears at operation field.Its problem is that the arrangement of equipment is scattered, and floor space is big.When quantities is bigger, more for a long time, above-mentioned processing mode obviously can not satisfy the needs of use to processing reinforcing bar demand.Be apparent that more above-mentioned processing mode is manual field fabrication, not only cause the generation of unsafe condition easily, and, cause production efficiency low, the processing cost height of reinforcing bar because the operative employee is many, operator's labour intensity is big, causes the prolongation of duration of a project at last; The more important thing is the crudy that is difficult to guarantee reinforcing bar, thereby may directly influence construction quality.
Technology contents
The purpose of this utility model is by providing a kind of bar straightening shear-bow continuous process units, can realize by the control device of automation continuous production and processing is carried out in conveying, aligning, shearing, the bending of reinforcing bar, not only saved processing cost greatly, reduce operator's labour intensity, and can guarantee the unification of crudy, and then effectively solved the problem that exists in the above-mentioned background technology.
Technical solution of the present utility model realizes by the following method: be provided with a reinforcing bar feed mechanism between bar straightening mechanism, be disposed with a bar cutting mechanism and a reinforcing bar bender structure at the output of bar straightening mechanism.
Described bar straightening mechanism can be two or more, can vertically be provided with mutually between the bar straightening mechanism, also can be according to same vertical plane setting.
In described bar straightening mechanism, hold-down roller, two or more moving aligning wheels, fixed aligning wheel is top-down is fixed in successively on the aligning seat.Contact roller and moving aligning wheel, fixed aligning wheel axially be the horizontal vertical setting.The corresponding deep-slotted chip breaker that is provided with on the wheel surface of described moving aligning wheel, fixed aligning wheel.Described moving aligning wheel is arranged on two tops between the fixed aligning wheel, is spaced.
Hold-down roller in the described bar straightening mechanism is by adjusting the immovable top of being fixed in the aligning seat of bolt; Described moving aligning wheel, fixed aligning wheel can be connected by middle part or the lower shaft of axle sleeve with the aligning seat, and be that freely rotate at the center with this axle respectively.
Between above-mentioned hold-down roller and moving aligning wheel, be provided with the depression bar that is threaded with the hold-down roller lower end, this depression bar can press in the deep-slotted chip breaker that moving aligning wheel upper edge wheel surface is provided with after passing and being arranged at the groove that is arranged at moving aligning wheel top on the aligning seat and being arranged at spring in the groove.
In described reinforcing bar feed mechanism, be arranged at the support lower end decide send wheel to and be connected with motor output shaft by support, and obtain power.The moving wheel of sending to is arranged at the top of sending wheel surely to, and is connected with support shaft by axle sleeve.The two ends of clamping cylinder are connected with two mobilizable pins of compact heap of sending to that are fixed in support upper end with pin respectively by pivot pin respectively.Compressor arm passes and is arranged at the moving hole of sending on the support of wheel top, and after being supported in holddown spring in this hole, described hole is exposed in the upper end, and corresponding with the described platform of sending on the compact heap, and the lower end can be supported in moving sending on the wheel shaft.
Motor in the above-mentioned reinforcing bar feed mechanism can with send encoder to and be connected.
In the described cutting mechanism, movable blade is fixedlyed connected with the output shaft of motor, and is support with this output shaft; Be provided with circular hole in the dead knife.The knife face place of movable blade and the wire vent face of dead knife closely cooperate.
In described reinforcing bar bender structure, crooked motor is supported on the bending system lift cylinder, and the one end is connected with encoder, and the output shaft of the other end is connected with fixed crooked head in the crooked head; A crooked telescopic cylinder can be supported on the described crooked motor, and the end portion supports of cylinder rod is in the end of a crooked flexible link arm.Crooked head bracket is provided with groove, and crooked head is arranged in the groove, and can be upper and lower mobile in groove.Crooked head is fixedlyed connected with the output shaft of motor, and can rotate under the drive of motor output shaft.Crooked pedestal is fixed in the side surface of crooked head, is provided with groove in it, describedly decide bending axis, moving bending axis can be arranged at respectively in the groove, and the distance between the axle can be adjusted, and wherein decides bending axis and is arranged on the axle center of described bending.
Various mechanisms described in the above-mentioned technical solution of the present utility model can realize the synchronous working of each mechanism easily, and described each mechanism both may be used alone, can also be used in combination by using the technological means in the known technology.Compare with background technology, it is big that the utility model has effectively solved floor space, and equipment is arranged scattered problem, and the operator is greatly reduced, and has reduced the processing cost of reinforcing bar, improved operating efficiency simultaneously greatly.To the processing mode of reinforcing bar one continuous line formula, strong assurance the homogeneity of reinforcing bar crudy and crudy.
Description of drawings
Accompanying drawing 1 is the two sides combining structure schematic diagram of a kind of embodiment of the utility model;
Accompanying drawing 2 is the two sides structural representation of bar straightening mechanism in the accompanying drawing 1;
Accompanying drawing 3 is the two sides structural representation of reinforcing bar feed mechanism in the accompanying drawing 1;
Accompanying drawing 4 is the structural representation of bar cutting mechanism in the accompanying drawing 1;
Accompanying drawing 5 is the structural representation of reinforcing bar bender structure in the accompanying drawing 1;
Accompanying drawing 6 is the bar bending view of accompanying drawing 5.
In the accompanying drawing: bar straightening mechanism 1, reinforcing bar feed mechanism 2, bar straightening mechanism 3, reinforcing bar 4, bar cutting mechanism 5, bar bending mechanism 6, adjust bolt 7, hold-down roller 8, axle center 9, adjust bolt 10, depression bar 11, spring 12, fixed aligning wheel 13, moving aligning wheel 14, depression bar 15, hole 16, deep-slotted chip breaker 17, bolt 18, aligning seat 19, platform 20, pivot pin 21, clamping cylinder bar 22, clamping cylinder 23, pivot pin 24, send compact heap 25 to, compressor arm 26, hole 27, pivot pin 28, holddown spring 29, platform 30, axle 31, the moving wheel 32 of sending to, surely send wheel 33 to, support 34, pivot pin 35, send encoder 36 to, send motor 37 to, reductor 38, output shaft 39, deep-slotted chip breaker 40, axle 41, support 42, silk rolling hole 43, reductor 44, movable blade 45, knife face 46, dead knife 47, output shaft 48, the wire vent face of dead knife 49, crooked encoder 50, crooked motor 51, a crooked telescopic cylinder 52, cylinder bar 53, a crooked flexible link arm 54, crooked head bracket 55, crooked 56, crooked pedestal 57, moving bending axis 58, decide bending axis 59, reinforcing bar 60, bending system lift cylinder 61, output shaft 62, reductor 63, groove 64, groove 65, shear motor 66.
Embodiment
Below in conjunction with accompanying drawing a kind of embodiment of the present utility model is done and to specify:
Embodiment
As shown in Figure 1, present embodiment adopts two bar straightening mechanisms 1,3, and is mutual arranged vertical, and then can make reinforcing bar 4 all can obtain good leveling effect on 360 ° direction.Reinforcing bar feed mechanism 2 is arranged between the bar straightening mechanism, as the power of reinforcing bar motion, drags by motor and to send wheel surely to and the moving wheel of sending to is processed reinforcing bar turnover each mechanism of the present utility model.Bar cutting mechanism 5 is arranged at the output of bar straightening mechanism 2, can according to instruction the reinforcing bar of input be sheared under the control of motor.Bar bending mechanism 6 is arranged at the output of bar cutting mechanism, the reinforcing bar through processing previously under the control of laying a foundation, can be carried out various bendings according to design to reinforcing bar.
The structure of described bar straightening mechanism as shown in Figure 2.
In the accompanying drawings, hold-down roller 8, moving aligning wheel 14, fixed aligning wheel 13 top-down being fixed in successively on the aligning seat 19.The horizontal vertical setting that described contact roller is taken turns with moving aligning, fixed aligning wheel goes to upper and lower.Described moving aligning wheel is provided with six, uniformly horizontally.Fixed aligning wheel is provided with six, equally all Yun the lower end that is arranged in the eastern suburb through ship.Fixed aligning wheel is straggly mutually with the arrangement of moving aligning wheel, and moving aligning wheel is arranged on two tops between the fixed aligning wheel, is spaced.The corresponding deep-slotted chip breaker 17 that is provided with on the wheel surface of fixed aligning wheel and moving aligning wheel.
Described moving aligning wheel, fixed aligning wheel can be fixed on the aligning seat with bolt 18 by axle sleeve and the middle part or the bottom of aligning seat, and respectively fixedly axle center 9 be that freely rotate at the center.
Hold-down roller in the described bar straightening mechanism by around adjustment bolt 7,10 immovable tops of being fixed in the aligning seat.Described adjustment bolt can be arranged according to moving distribution of aligning the quantity correspondence of wheel more, and it mainly acts on one is the upper end that hold-down roller can be fixed in the aligning seat; The 2nd, can adjust the length of stretching out by connecting the depression bar 11 of different length, make the processing of bar straightening mechanism adaptation to the different-diameter reinforcing bar.
Between above-mentioned hold-down roller and moving aligning wheel, be provided with the depression bar 15 that is threaded with the hold-down roller lower end, after this depression bar passes the hole 16 that is arranged at moving aligning wheel top on the aligning seat and is arranged at spring 12 in this hole, be supported on the platform 20 in the hole, and under the effect of spring, press in the deep-slotted chip breaker that moving aligning wheel upper edge wheel surface is provided with.The upper end of described depression bar can with the adjustment bolt 10 of hold-down roller lower end to be threaded.
At work, the driven aligning of reinforcing bar wheel and deep-slotted chip breaker between the fixed aligning wheel are passed, adjust depression bar, calender roller is taken turns by the moving aligning of depression bar compressing compress reinforcing bar and align by adjusting bolt.
The structure of described reinforcing bar feed mechanism as shown in Figure 3.
Be arranged at support 34 lower ends decide send wheel 33 to and be connected with the output shaft 39 of reductor 38 by support, and obtain power.The moving wheel 32 of sending to is arranged at the top of sending wheel surely to, and is connected with axle 41 with support by axle sleeve.The end of clamping cylinder 23 is connected with the compact heap 25 rotating pins of sending to that are fixed in the support upper end with pivot pin 28 by pivot pin 24, and the end of clamping cylinder bar 22 is connected with the compact heap 25 rotating pins of sending to that are fixed in the support upper end with pivot pin 35 by pivot pin 21.Send compact heap to and be symmetrical arranged for above-mentioned two in the support upper end.Compressor arm 26 pass be arranged at moving send the hole 27 on the support of wheel top to and be supported in holddown spring 29 in this hole after, the upper end in described hole is exposed in the upper end, the lower end can be supported in the moving upper surface of sending the axle 31 of wheel to.The upper end of described spring can be supported under the platform at described compressor arm middle part,, the lower end is supported on the platform 30 of lower end, described hole.
Above-mentioned decide to send to wheel and the moving wheel surface of sending wheel to is provided with deep-slotted chip breaker 40, can make reinforcing bar pass this deep-slotted chip breaker in the use, when sending wheel surely to and rotating, can drag reinforcing bar and move, reach the purpose of conveying steel along the rotation direction of sending wheel surely to.
During work, send to again under the control of encoder, when cylinder rod shrinks, can drive compact heap, and then compress the moving wheel of sending to downwards and make it to clamp reinforcing bar in the deep-slotted chip breaker with sending wheel surely to the lower compression compressor arm.When cylinder rod discharged, under the effect of spring, compressor arm made to send to surely to take turns and move to send to and takes turns the clamping of loosening reinforcing bar owing to the loosening of compact heap rises.
Described cylinder can be conventional mode with air compressor and send motor to and be connected, send to motor 37 can with send encoder 36 to and be connected, and controlled.The described output of sending motor to by reduction box and output shaft with send 23 on wheel surely to and be connected, and the rotation of wheel is sent in control surely to.
The structure of described bar cutting mechanism as shown in Figure 4.
In the described cutting mechanism, movable blade 45 is connected with output shaft 48 keys of reductor 44, and is support with this output shaft; Described reductor is connected with the output of shear motor 66, and dead knife 47 is connected as a single entity with support 42, be provided with in the middle of it can pass reinforcing bar silk rolling hole 43 arranged.The knife face 46 of movable blade closely cooperates with the wire vent face 49 of dead knife.
During use, reinforcing bar is passed through hole in the support, with the angle that shear motor control movable blade is rotated, the angle that movable blade is rotated just makes the blade portion of movable blade cut the silk rolling hole of dead knife wire vent face.The rotation of described shear motor can be controlled in the mode of routine by The whole control system of the present utility model, also can manually-operated.
The structure of described reinforcing bar bender structure as shown in Figure 5.
Crooked motor 51 is supported on the bending system lift cylinder 61, and the one end is connected with crooked encoder 50, and crooked pedestal 57 keys in the output shaft that pass through reductor 63 62 of the other end and the bending 56 are connected.A crooked telescopic cylinder 52 is supported on the described crooked motor, and the end portion supports of a crooked telescopic cylinder cylinder rod 53 is in the end of a crooked flexible link arm 54.Crooked head bracket 55 is provided with groove 64, and crooked head is arranged in the groove, and can be upper and lower mobile in groove.Crooked head is connected with the output axle key of reductor, and can rotate under the drive of speed reducer output shaft.Crooked pedestal is fixed in the side surface of crooked head, be provided with groove 65 in it, decide bending axis 59, moving bending axis 58 is arranged at respectively in this groove, distance between the axle can be adjusted in this groove by bolt and be supported on the crooked pedestal after fixing, wherein decides bending axis and is arranged on the axle center of described bending.
Moving bending axis can be done 360 ° rotating rotation around deciding bending axis.Above-mentionedly decide bending axis, the moving bending axis distance between being supported in and to adjust in the groove 65 of crooked pedestal according to the diameter decision of reinforcing bar to be processed, and make reinforcing bar 60 from decide bending axis, moving between the bending axis and pass.The rotation of moving bending axis is dragged by crooked motor via reducer, crooked head, and the angle of being rotated is carried out Monitoring and Controlling by crooked encoder.The bending system lift cylinder can make the upper and lower lifting of whole bending mechanism.The end of a crooked telescopic cylinder cylinder rod by with being connected of a crooked flexible link arm, can control crooked flexible link arm and promote crooked head axially carrying out indentation or stretch out and move along motor.
During work, when reinforcing bar to be processed extend into decide between bending axis and the moving bending axis after, moving bending axis has the motor holder moving, clockwise rotate, moment reinforcement, detection and control system by crooked encoder make reinforcing bar be bowed downward to a fixed angle.When needs are bent upwards certain angle with reinforcing bar, at first make a crooked telescopic cylinder drive a bending flexible link arm action, make it drive of the axial indentation of crooked head along motor, make bending axis, decide bending axis disengaging reinforcing bar.Whole then bending mechanism moves up under the promotion of bending system lift cylinder, makes the position of deciding bending axis be higher than reinforcing bar.By the control of motor, make crooked the certain angle that turns clockwise, make the position of crooked head be lower than reinforcing bar.Make then crooked telescopic cylinder promote a crooked flexible link arm and crooked head along motor shaft to stretching out, make reinforcing bar be stuck in moving bending axis again, decide between the bending axis.Be rotated counterclockwise certain angle by the crooked head of Electric Machine Control, can realize the opposite direction bending of reinforcing bar.
Crooked in the other direction state as shown in Figure 6.