CN201111450Y - Numerical control wire shaping machine - Google Patents

Numerical control wire shaping machine Download PDF

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Publication number
CN201111450Y
CN201111450Y CNU2007201722922U CN200720172292U CN201111450Y CN 201111450 Y CN201111450 Y CN 201111450Y CN U2007201722922 U CNU2007201722922 U CN U2007201722922U CN 200720172292 U CN200720172292 U CN 200720172292U CN 201111450 Y CN201111450 Y CN 201111450Y
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CN
China
Prior art keywords
wheel
numerical control
wire
servomotor
machine
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2007201722922U
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Chinese (zh)
Inventor
曾逸
郑武
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SHENZHEN ADTECH CNC TECHNOLOGY Co Ltd
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SHENZHEN ADTECH CNC TECHNOLOGY Co Ltd
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Priority to CNU2007201722922U priority Critical patent/CN201111450Y/en
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Publication of CN201111450Y publication Critical patent/CN201111450Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a numerical control wire forming machine, comprising a wire feeding wheel component which is driven by a first servo motor and used for delivering wires, a frame which is provided with a working wheel which is driven by a second servo motor; the center of the working wheel is provided with a through hole which is consistent with the passage for delivering the wire; one side of the working wheel is provided with a bracket used for supporting and arranging a forming work module which comprises a third servo motor used for driving a column claw to radially move along the working wheel and clamp the wires to be processed, and a fourth servo motor used for driving a tool apron arranged at the side edge of the column claw to rotate by a preset angle surrounding the column claw. The numerical control wire forming machine of the utility model provides a piece of high automatic equipment for the wire forming industry, thus greatly improving the labour productivity, improving the production efficiency by more than 20 times compared with the existing production efficiency, reducing the labour intensity, and improving the quality of products.

Description

A kind of machine for forming numerical control wire
Technical field
The utility model relates to a kind of machining equipment, the machine for forming numerical control wire device of a kind of automation in particular.
Background technology
The wire rod forming technique of prior art has the equipment of numerous species at present at home, and particularly Zhuan Yong spring production equipment has developed into higher automatization level; Also has the lower non-standard equipment of some automaticities in addition.Though the spring production equipment belongs to line moulding category, mainly is engaged in the production of spring, also can produce some small shaped wire products; And for bigger, the complex-shaped line shaped article of some sizes, at present domestic mainly to make by hand or the simple and easy master of being shaped to, efficient is low, and labour intensity is big, and is of low quality.
Therefore, also there is defective in prior art, and awaits improving and development.
The utility model content
The purpose of this utility model is to provide a kind of machine for forming numerical control wire, for solving existing problems such as efficient is low in the present line moulding production, labour intensity is high, of low quality, provide a kind of numerical control full-automatic process equipment, can realize automatic continuous high-efficient production, eliminate hand labour fully.The present domestic like product that also do not have.
The technical solution of the utility model is as follows:
A kind of machine for forming numerical control wire wherein, comprises a Wire Wheel assembly, by one first driven by servomotor, is used to carry wire rod; One frame, this frame is provided with an active wheel, and by one second driven by servomotor, the central authorities of this active wheel are set to through hole, and are consistent with the passage of carrying described wire rod; Be provided with support in this active wheel one side, be used for supporting that a shaping work module being set; Described shaping work module comprises one the 3rd servomotor, being used to drive a post pawl moves radially and clamping wire rod to be processed along described active wheel, and one the 4th servomotor, be used to drive be arranged on described post pawl side tool rest around described post pawl rotation predetermined angular; Described first to fourth servomotor by a control system in advance programming Control realize its operating process.
Described machine for forming numerical control wire, wherein, described Wire Wheel assembly comprises six Wire Wheels and is divided into three groups that every group of Wire Wheel rotates in opposite directions, is used to drive the wire rod that is clamped between the Wire Wheel and moves to the through hole of active wheel.
Described machine for forming numerical control wire, wherein, also be provided with an alignment assembly before the described Wire Wheel assembly, this alignment assembly includes vertically disposed mutually two groups of alignments wheel, every group of alignment wheel is crisscross arranged, and wire rod to be processed is set passes passage between the alignment wheel.
Described machine for forming numerical control wire, wherein, described active wheel is provided with counterweight, is used for offseting with described shaping work module joining.
Described machine for forming numerical control wire, wherein, described active wheel is coaxially arranged with second driven gear, and is driven by an intermediary wheel by second driving gear that is provided with on described second servomotor.
Described machine for forming numerical control wire, wherein, described the 3rd driven by servomotor is provided with a screw mandrel, drives the major axis one that an end is provided with the post pawl by this screw mandrel and moves radially along described active wheel, and pivot joint is provided with one the 3rd driven gear on this major axis, is used for fixing with described tool rest; One the 4th driving gear is arranged on described the 4th servomotor, the flank of tooth length of the 4th driving gear be used to guarantee described major axis in work shift with the suitable transmission of described the 3rd driven gear.
Described machine for forming numerical control wire, wherein, described the 3rd servomotor and described screw mandrel are by the interlock of one the 3rd shaft coupling.
Described machine for forming numerical control wire, wherein, described the 4th servomotor is by a tetrad axial organ and the interlock of described the 4th driving gear.
Described machine for forming numerical control wire wherein, also is provided with terminal pad in the through hole of described active wheel, be used to retrain described wire rod in position to be processed.
Described machine for forming numerical control wire wherein, also is provided with a mandrel on the described shaping work module, is used for the to be processed wire rod of clamping from described terminal pad; Described mandrel end is concordant, and with a cutting knife near, described cutting knife is fixed a Cutter apron plate by a pivot, and by the described cutting knife seat board of the controlled interlock of the 3rd driven gear on the described major axis.
A kind of machine for forming numerical control wire provided by the utility model for wire rod moulding industry provides a kind of high automation equipment, has improved labor productivity greatly, improves more than 20 times than original production efficiency, has reduced labour intensity, and has improved product quality.
Description of drawings
Fig. 1 is the schematic perspective view of machine for forming numerical control wire of the present utility model;
Fig. 2 is the schematic perspective view of another angle of machine for forming numerical control wire of the present utility model;
Fig. 3 is a production procedure schematic diagram of the present utility model;
Fig. 4 a and Fig. 4 b are respectively the partial cutaway diagrammatic sketch of shaping work module of the present utility model;
Fig. 5 is the Wire Wheel schematic representation of apparatus in the utility model machine for forming numerical control wire;
Fig. 6 is the active wheel rigging position cut-away view in the utility model machine for forming numerical control wire;
Fig. 7 is the cut-away view of the active wheel drives structure of the utility model machine for forming numerical control wire.
The specific embodiment
Below preferred embodiment of the present utility model is described in detail.
Machine for forming numerical control wire of the present utility model mainly is to be used for Industry Control production and processing wire rod, its industrial control unit (ICU) can adopt an all-purpose computer or embedded system, can control four servomotors respectively, realize complicated continuous mechanical motion, by programming in advance the structure that will be processed into is set, and can the various wire products of disposable machine-shaping.Must dispose an autoloader in addition simultaneously, to realize self-feeding.
Machine for forming numerical control wire of the present utility model, as depicted in figs. 1 and 2, it comprises a Wire Wheel assembly 110, is driven by one first servomotor 111, is used to carry wire rod to be processed; One frame 120 is set simultaneously, and this frame setting includes underframe 121 and bogie side frame 122, and described Wire Wheel assembly 110 can be set on the underframe table top, and each operate portions is set on bogie side frame 122; The bogie side frame 122 of this frame 120 is provided with an active wheel 123, this active wheel 123 is provided with has bigger wheel panel, drive by one second servomotor 211, the central authorities of this active wheel 123 are set to through hole 124, consistent with passage from the described wire rod of conveying of described Wire Wheel assembly 110, process and work thereby wire rod to be processed can be transported to active wheel central authorities.
Be provided with support 125 in these active wheel 123 1 sides, be used for supporting a shaping work module is set, this shaping work module comprises one the 3rd servomotor 311, drive a post pawl 132 moving radially by a screw mandrel 131 along described active wheel, but and clamping wire rod to be processed, shown in Fig. 4 a and Fig. 4 b, described post pawl is a jaw structure, can be clamped on the described wire rod to be processed advancing to described active wheel center under the driving of described the 3rd servomotor 311; Simultaneously, one the 4th servomotor 411 is set also on described support, is used to drive the tool rest 141 that is arranged on described post pawl 132 sides and rotates predetermined angulars around described post pawl 132.
Described first to fourth servomotor of the present utility model all by a control system in advance programming Control realize its operating process, this control system can be the manipulative procedure that moves on the all-purpose computer, the length that the wire rod to be processed of described post pawl 132 clampings is fed forward and is extended by 111 controls of first servomotor; By the operating angle of second servomotor, 211 control moulding operational modules, stretching again by the 3rd servomotor described post pawl of 311 controls; The tool rest 141 on the described post pawl of described the 4th servomotor 411 controls 132 next doors is around the angle of described post pawl rotation, thereby under the control of control system, can realize the wire rod of described post pawl clamping is bent, and then carry out the production process of various bending wire rods automatically.
Wire Wheel assembly described in the utility model as shown in Figure 5, also comprise six Wire Wheels 112 and can be divided into three groups, two Wire Wheels of every group can rotate in opposite directions, and being used for to same direction is that the direction of described typing operational module drives the wire rod be clamped between the Wire Wheel and moves.As shown in Figure 3, before Wire Wheel assembly described in the utility model, also be provided with an alignment assembly 130, this alignment assembly 130 includes vertically disposed mutually two groups of alignments wheel 140, every group of alignment wheel is crisscross arranged, and wire rod to be processed is set passes passage between the alignment wheel, after the correction by the alignment wheel, the wire rod that enters active wheel can guarantee it is straight line, so that reduce the error that the control of described control system adds man-hour like this.
Because described processing and forming module weight of the present utility model is heavier, on described active wheel 123, also be provided with counterweight 125, be used for weight with described shaping work module and offset and join, reduce the described second driven by servomotor power loss like this.Described active wheel 123 is coaxially arranged with second driven gear 126, as shown in Figure 7, and drive these second driven gears 126 by an intermediary wheel 128, thereby finally drive the rotation of described active wheel 123 by second driving gear 127 that is provided with on described second servomotor.
In the machine for forming numerical control wire described in the utility model, shown in Fig. 4 a and Fig. 4 b, described the 3rd servomotor 311 drives described screw mandrel 131, drive major axis 133 the moving radially that an end is provided with post pawl 132 by this screw mandrel 131 along described active wheel 123, its structure implementation is to be set with a threaded portion on described major axis 133, adaptive described screw mandrel 131, described screw mandrel is rotated by described the 3rd driven by servomotor, thereby promotes the advance and retreat that described major axis 133 makes progress in described active wheel 123 footpaths by screw thread.Described the 3rd servomotor 311 and described screw mandrel 131 be by 134 interlocks of one the 3rd shaft coupling, described the 3rd shaft coupling 134 be used to be connected described the 3rd servomotor 311 and described screw mandrel 131.
On this major axis 133, also articulate and be provided with one the 3rd driven gear 312, be used for fixing with described tool rest 141; One the 4th driving gear 412 is arranged on described the 4th servomotor 411, the flank of tooth length of the 4th driving gear 412 is longer, can guarantee described major axis 133 in the work shift scope, the 4th driving gear 412 can both with the 312 suitable transmissions of described the 3rd driven gear.By the transmission of the 4th driving gear 412, described tool rest 141 is just under the drive of described the 3rd driven gear 312, with respect to described post pawl rotary work.Described the 4th servomotor 411 is by a tetrad axial organ 144 and 412 interlocks of described the 4th driving gear.
For gripping the wire rod in the process, in the described machine for forming numerical control wire of the present utility model, in the through hole of described active wheel 123, also be provided with terminal pad 129, be used to retrain described wire rod in position to be processed.On described shaping work module, also be provided with simultaneously a mandrel 150, with the coaxial setting of the rotating shaft of described active wheel, be used for the to be processed wire rod of clamping from described terminal pad 129, according to wire thickness difference to be processed, described mandrel can adopt the aperture of different size with adaptive wire rod to be processed; The end of described mandrel 150 is concordant, and with a cutting knife 160 near, described cutting knife can be set to an annular element, its hole portion is used for passing through of described wire rod, and by a pivot 161 being set on described support 125, cross over described pivot 161 and be fixed with a Cutter apron plate 162 with described cutting knife 160, and by the described cutting knife seat board 162 of described major axis 133 controlled interlocks, shown in Fig. 4 b, for example can be when off-position retreats at described post pawl, described major axis 133 is provided with a protuberance can touch described cutting knife seat board 162, thereby drive the concordant end changing of the relative positions of described cutting knife 160 and described mandrel 150 by lever principle, can cut off the wire rod of completion of processing by control system control.
Workflow diagram of the present utility model as shown in Figure 3, by a dish coil holder 210 wire rod to be processed is drawn, by the alignment assembly wire rod is carried out alignment, carry wire rod to be processed by the processing and forming module of feeding material component on described active wheel then, it should be noted that, from feeding material component, described four servomotors carry out precision control by control system, require to carry out corresponding process thereby can be provided with according to programming in advance.Machine for forming numerical control wire of the present utility model adopts the automated production process fully, its production efficiency height, steady quality.
Should be understood that, for those of ordinary skills, can be improved according to the above description or conversion, and all these improvement and conversion all should belong to the protection domain of the utility model claims.

Claims (10)

1, a kind of machine for forming numerical control wire is characterized in that, comprises a Wire Wheel assembly, by one first driven by servomotor, is used to carry wire rod; One frame, this frame is provided with an active wheel, and by one second driven by servomotor, the central authorities of this active wheel are set to through hole, and are consistent with the passage of carrying described wire rod; Be provided with support in this active wheel one side, be used for supporting that a shaping work module being set; Described shaping work module comprises one the 3rd servomotor, being used to drive a post pawl moves radially and clamping wire rod to be processed along described active wheel, and one the 4th servomotor, be used to drive be arranged on described post pawl side tool rest around described post pawl rotation predetermined angular; Described first to fourth servomotor by a control system in advance programming Control realize its operating process.
2, machine for forming numerical control wire according to claim 1 is characterized in that, described Wire Wheel assembly comprises six Wire Wheels and be divided into three groups that every group of Wire Wheel rotates in opposite directions, is used to drive the wire rod that is clamped between the Wire Wheel and moves to the through hole of active wheel.
3, machine for forming numerical control wire according to claim 2, it is characterized in that, also be provided with an alignment assembly before the described Wire Wheel assembly, this alignment assembly includes vertically disposed mutually two groups of alignments wheel, every group of alignment wheel is crisscross arranged, and wire rod to be processed is set passes passage between the alignment wheel.
4, machine for forming numerical control wire according to claim 2 is characterized in that, described active wheel is provided with counterweight, is used for offseting with described shaping work module joining.
5, machine for forming numerical control wire according to claim 4 is characterized in that, described active wheel is coaxially arranged with second driven gear, and is driven by an intermediary wheel by second driving gear that is provided with on described second servomotor.
6, machine for forming numerical control wire according to claim 4, it is characterized in that, described the 3rd driven by servomotor is provided with a screw mandrel, driving the major axis one that an end is provided with the post pawl by this screw mandrel moves radially along described active wheel, and pivot joint is provided with one the 3rd driven gear on this major axis, is used for fixing with described tool rest; One the 4th driving gear is arranged on described the 4th servomotor, the flank of tooth length of the 4th driving gear be used to guarantee described major axis in work shift with the suitable transmission of described the 3rd driven gear.
7, machine for forming numerical control wire according to claim 6 is characterized in that, described the 3rd servomotor and described screw mandrel are by the interlock of one the 3rd shaft coupling.
8, machine for forming numerical control wire according to claim 6 is characterized in that, described the 4th servomotor is by a tetrad axial organ and the interlock of described the 4th driving gear.
9, machine for forming numerical control wire according to claim 6 is characterized in that, also is provided with terminal pad in the through hole of described active wheel, is used to retrain described wire rod in position to be processed.
10, machine for forming numerical control wire according to claim 9 is characterized in that, also is provided with a mandrel on the described shaping work module, is used for the to be processed wire rod of clamping from described terminal pad; Described mandrel end is concordant, and with a cutting knife near, described cutting knife is fixed a Cutter apron plate by a pivot, and by the described cutting knife seat board of the controlled interlock of the 3rd driven gear on the described major axis.
CNU2007201722922U 2007-10-10 2007-10-10 Numerical control wire shaping machine Expired - Fee Related CN201111450Y (en)

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Application Number Priority Date Filing Date Title
CNU2007201722922U CN201111450Y (en) 2007-10-10 2007-10-10 Numerical control wire shaping machine

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Application Number Priority Date Filing Date Title
CNU2007201722922U CN201111450Y (en) 2007-10-10 2007-10-10 Numerical control wire shaping machine

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101406921B (en) * 2007-10-09 2010-12-22 深圳市众为兴数控技术有限公司 Machine for forming numerical control wire
CN102211129A (en) * 2011-01-24 2011-10-12 广东昭信平洲电子有限公司 Wire forming machine
CN101716640B (en) * 2009-09-28 2011-11-16 绍兴市家度弹簧机械有限公司 Spring machine clamping system
CN102697282A (en) * 2012-06-15 2012-10-03 于春锋 Pinch-off device and pinch-off method
CN104368974A (en) * 2014-10-17 2015-02-25 无锡市宏源弹性器材有限公司 Numerical control forming equipment for non-standard type steel wire rope vibration isolator
CN106180488A (en) * 2016-07-28 2016-12-07 瑞安市旭东冲压机械厂 High speed punch cutting machine for stamping-out spring pad
CN113359613A (en) * 2021-07-05 2021-09-07 东莞市枫盛机械制造有限公司 Forming method, graphic input control system and intelligent wire forming equipment

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101406921B (en) * 2007-10-09 2010-12-22 深圳市众为兴数控技术有限公司 Machine for forming numerical control wire
CN101716640B (en) * 2009-09-28 2011-11-16 绍兴市家度弹簧机械有限公司 Spring machine clamping system
CN102211129A (en) * 2011-01-24 2011-10-12 广东昭信平洲电子有限公司 Wire forming machine
CN102697282A (en) * 2012-06-15 2012-10-03 于春锋 Pinch-off device and pinch-off method
CN102697282B (en) * 2012-06-15 2014-09-03 于春锋 Pinch-off device and pinch-off method
CN104368974A (en) * 2014-10-17 2015-02-25 无锡市宏源弹性器材有限公司 Numerical control forming equipment for non-standard type steel wire rope vibration isolator
CN106180488A (en) * 2016-07-28 2016-12-07 瑞安市旭东冲压机械厂 High speed punch cutting machine for stamping-out spring pad
CN106180488B (en) * 2016-07-28 2018-03-20 瑞安市旭东冲压机械厂 For being punched the high speed punch cutting machine of spring pad
CN113359613A (en) * 2021-07-05 2021-09-07 东莞市枫盛机械制造有限公司 Forming method, graphic input control system and intelligent wire forming equipment

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080910

Termination date: 20091110