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Publication numberCN201036896 Y
Publication typeGrant
Application numberCN 200720021200
Publication date19 Mar 2008
Filing date27 Apr 2007
Priority date27 Apr 2007
Publication number200720021200.0, CN 200720021200, CN 201036896 Y, CN 201036896Y, CN-Y-201036896, CN200720021200, CN200720021200.0, CN201036896 Y, CN201036896Y
Inventors刘洪彬, 张廷栓
Applicant刘洪彬
Export CitationBiBTeX, EndNote, RefMan
External Links: SIPO, Espacenet
Equipment for forming gypsum wallboard
CN 201036896 Y
Abstract
The utility model relates to a forming device for gypsum wallboard belonging to the forming device for hollow wallboard and comprises a mixing stirring device, two swivel pipe core extractors and a forming box, a forming box running gear and a finished product hanging device. The utility model is characterized in that the forming box comprises at least four risers, a plurality of porous end plates, a bottom plate with the inside provided with concavo convex and a crown plate, wherein, only one of the risers is a dead plate and others are movable plates which are provided with drive units realizing parallel switching of the movable plates; the two swivel pipe core extractors which are respectively positioned at both sides of the forming box are provided with swivel pipes corresponding to the die cavity formed by the risers. The utility model has the advantages that the forming device has reasonable design, and can process four gypsum wallboards at a time, thereby greatly increasing work efficiency; moreover, the utility model is also characterized by high safety, electricity saving and labor saving.
Claims(10)  translated from Chinese
1、 一种石膏墙板成型设备,它包括混料搅拌设备、转管抽芯机以及成型箱,成型箱行走装置,成品吊取装置,其特征是,所述的成型箱包括至少四个立板、多个多孔端板和内部带有凹凸形的底板和顶板,所述立板中仅有一个为固定板,其余为活动板,活动板设置有使其平行开合的驱动装置;转管抽芯机有两台,分别位于成型箱的两侧,每台上设置有转管,分别与立板构成的模腔对应。 A plaster wall molding equipment, including mixing stirring device, core pulling Gatling machine and a molding box, forming box running device, finished hanging tapping device, characterized in that said forming box comprising at least four vertical plates, end plates and a plurality of porous interior with bump-shaped floor and roof, the only one of the vertical plate fixed plate, and the rest to the movable plate, the movable plate drive means to be parallel to the opening and closing; Gatling Pulling machine has two, one on each side of the molding box, set up on each have Gatling, cavity respectively corresponding vertical plate.
2、 根据权利要求1所述的石膏墙板成型设备,其特征是,所述的成型箱包括五个立板,其中边板中的一个或者中间立板为固定板,其余为活动板。 2, according to claim 1, wherein the gypsum wallboard forming apparatus, wherein said forming box includes five vertical panels, wherein one side of the plate or the intermediate plate is a vertical fixing plate, the remainder of the movable plate.
3、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述的混料搅拌设备固定安装在支撑架上。 3, according to claim 1 or 2, wherein the gypsum wallboard forming device, characterized in that said mixing stirring device fixedly mounted on the support frame.
4、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述的在支撑架的上方设置有独立的桁车架,桁车架上安装有电动葫芦。 4, according to claim 1 or 2 wherein the gypsum wallboard molding equipment, characterized in that the frame is provided with a separate truss above the support frame, wherein the frame is mounted on the beam electric hoist.
5、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述活动板之间通过连接件连接,连接件与液压缸连接。 5, according to claim 1 or 2, wherein the gypsum wallboard forming apparatus, wherein said movable member is connected through the connection between the plates, the connecting member is connected to the hydraulic cylinder.
6、 根据权利要求2所述的石膏墙板成型设备,其特征是,所述的搅拌设备包括固定安装在支撑架上的漏斗,漏斗内安装有搅拌电机。 6, according to claim 2, wherein the gypsum wallboard forming apparatus, wherein said stirring device comprises a fixed hopper mounted on the support frame, inner funnel equipped with a stirring motor.
7、 根据权利要求6所述的石膏墙板成型设备,其特征是,对应漏斗设置有上料装置,上料装置的上端与漏斗口位置对应。 7, according to claim 6, wherein the gypsum wallboard forming device, characterized in that the funnel is provided with a corresponding feeding means and the upper end of the funnel opening corresponding to the position of the feeding apparatus.
8、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述的活动板平行开合的驱动装置包括与成型箱底座固联的液压缸体,与液压缸体配合的活塞杆通过连接件与活动板连接,成型箱底座上设置有活动板平行移动的轨道。 8, according to the gypsum wallboard forming apparatus according to claim 1 or claim 2, characterized in that the drive means parallel to the opening and closing of the moving plate comprises a hydraulic cylinder associated with the fixed molding box base, with the hydraulic cylinder By connecting rod connecting member and the movable plate, forming manifold base is provided with a movable plate moving in parallel tracks.
9、 根据权利要求8所述的石膏墙板成型设备,其特征是,所述的液压缸有两个,其背对背安装或安装在一侧,中间立板固定安装在底座上。 9, according to claim 8 wherein the gypsum wallboard forming device, characterized in that said two hydraulic cylinders, mounted on its side or back to back installation, the intermediate vertical plate fixedly mounted on the base.
10、 根据权利要求1或2所述的石膏墙板成型设备,其特征是,所述的成型箱行走装置包括安装在成型箱底座上的行走电机,链传动装置与行走轮联接。 10, according to claim 1 or 2, wherein the gypsum wallboard forming apparatus, wherein said forming means comprises a walking machine walking tank mounted on the manifold base molding, chain drive means coupled to the road wheels.
Description  translated from Chinese

石膏墙板成型设备技术领域本实用新型涉及一种空心墙板成型设备,尤其涉及一种石膏墙板成型设备。 Field of gypsum wallboard forming apparatus of the present utility model relates to a hollow wall molding equipment, particularly, to a gypsum wallboard molding equipment. 背景技术目前,国内生产石膏空心墙板的常用设备,多为一次生产一块的设备,其生产效率低,现在有一种的石膏墙板成型设备, 一次仅能加工两块石膏墙板, 其生产效率还是比较低。 Background Currently, the domestic production of hollow gypsum wallboard commonly used equipment, mostly for the production of a piece of equipment, low production efficiency, there is now a gypsum wallboard molding equipment, one can only process two gypsum wallboard, and its production efficiency It is still relatively low. 发明内容本实用新型是针对现有技术所存在的缺点,而提供了一种设计合理,能够大大地提高生产效率的石膏墙板成型设备的技术方案。 The present utility model exists for the disadvantages of the prior art, and provides a reasonable one design, technical solutions can greatly improve the production efficiency of gypsum wallboard molding equipment. 本实用新型是通过如下技术措施实现的:它包括混料搅拌设备、转管抽芯机以及成型箱,成型箱行走装置,成品吊取装置,其特征是,所述的成型箱包括至少四个立板,多个多孔端板和内部带有凹凸形的底板和顶板,所述立板中仅有一个为固定板,其余为活动板,活动板设置有使其平行开合的驱动装置; 转管抽芯机有两台,分别位于成型箱的两侧,每台上设置有转管,分别与立板构成的模腔对应。 The utility model is implemented through the following technical measures: It includes mixing stirring device, core pulling Gatling machine and a molding box, forming box running device, finished hanging tapping device, characterized in that said forming box comprising at least four vertical plates, end plates and a plurality of porous interior with a bump-shaped floor and roof, the only one of the vertical plate fixed plate, and the rest to the movable plate, the movable plate drive means to be parallel to the opening and closing; turn Pulling machine with two tubes, which are located on both sides of the molding box, set up on each have Gatling, cavity respectively corresponding vertical plate. 由于两侧均设置有转管抽芯机,可以采用一侧为两排转管的转管抽芯机,另一侧采用一排转管的转管抽芯机或者两侧均采用有两排转管的转管抽芯机,因此可以同时做3〜4块石膏墙板。 Since both sides are provided with Gatling Pulling machine, you can use the side of the two rows of Gatling Gatling pumping core machine, on the other side in a row using Gatling Gatling pumping core machine, or on both sides there are two rows of use Gatling The Gatling Pulling machine, so you can also do 3 to 4 blocks of gypsum wallboard. 一次加工3块石膏墙板时, 采用立板4块,多孔端板3块,底板和顶板,构成3个模腔; -次加工4块石膏墙板时,立板采用5块,多孔端板4块,底板和顶板,构成4个模腔,这大大地提高了生产效率,降低了生产成本。 When the primary processing three gypsum wallboard, using four vertical panels, perforated end plates 3, floor and roof, constitute three cavities; - when processing four times gypsum wallboard, vertical plate with five porous end plate 4, floor and roof, constitute four cavities, which greatly improves production efficiency, reduce production costs. 当然,当技术发展到一定程度时,转管抽芯机设置有3排或以上转管,进行抽管能够顺利不损坏石膏墙板时,本实用新型还可一次加工4块以上的石膏墙板,立板的数量相应增加。 Of course, as technology develops to a certain extent, Gatling Pulling machine is provided with three rows or more transfer tubes pumping tube can be smoothly carried out without damaging the gypsum wallboard, the utility model can be a process over four gypsum wallboard , a corresponding increase in the number of vertical plate. 当使用本实用新型实现一次做4块石膏墙板时,成型箱可以采用如下的结构:它包括五个立板,四个多孔端板,其中边板中的一个或者中间立板为固定板,其余为活动板,活动板之间可以通过连接件连接,连接件与液压缸连接。 When using the utility model to achieve a make four gypsum wallboard, molding box can be used as a structure: it consists of five vertical panels, four perforated end plate, wherein one side of the plate or in the middle of the vertical plate fixed plate, the rest can be connected between the movable plate, the movable plate through connector, the connector is connected to the hydraulic cylinder. 本实用新型中的混料搅拌设备可以固定安装在支撑架上,搅拌设备包括固 The utility model of mixing stirring device can be mounted on the support frame, mixing equipment including solid

定安装在支撑架上的漏斗,漏斗内安装有搅拌电机。 Mounted on the support frame fixed funnel, the funnel equipped with a stirring motor. 这样能够省电、省工,其安全性高。 This enables power, labor, and its safety. 在对应漏斗设置有上料装置,上料装置的上端与漏斗口位置对应。 In the corresponding feeding device is provided with a funnel, the funnel opening upper end position corresponding to the feeding apparatus. 这样自动化程度高,节省劳动力,可实现连续生产。 Such a high degree of automation, labor-saving, can realize continuous production. 本实用新型的进一步改进还有,在支撑架的上方设置有独立的桁车架,桁车架上安装有电动葫芦。 The utility model to further improve there, at the top of the support frame is provided with a separate truss frame, truss frame is mounted on the hoist. 这种桁车独立的设计,安全性高。 Such trussed independent design and high security. 上述的活动板平行开合的驱动装置包括与成型箱底座固定联接的液压缸体,与液压缸体配合的活塞杆通过连接件与活动板连接,成型箱底座上设置有活动板平行移动的轨道。 The drive plate parallel to the above-mentioned activities, including opening and closing with a hydraulic cylinder with a piston rod through the connector and activities connected with the molding box base plate fixed coupling of the hydraulic cylinder is provided with a molded seat bottom movable plate parallel to the movement track . 本实用新型中的液压缸有两个,其背对背安装或安装在一侧,中间立板固定安装在底座上。 The utility model has two hydraulic cylinders, which is mounted back to back or side, in the middle of the vertical plate fixedly mounted on the base. 其中,成型箱行走装置包括安装在成型箱底座上的行走电机,减速机和链传动装置与行走轮联接。 Among them, the molding box walking device including the installation of seat bottom forming walking motor, gear and chain drive and walking wheel coupling. 综上所述,本实用新型的有益效果为,其设计合理,能够一次加工4块石膏墙板,大大地提高了工效,本实用新型还具有安全性能高,省电省工的特点。 In summary, the utility model has the advantages of reasonable designed, capable of processing four gypsum wallboard time, greatly enhance the work efficiency, the utility model also has a high safety performance, save power and labor characteristics. 附图说明图1为本实用新型具体实施方式的机构示意图。 FIG. 1 schematic novel mechanism-based utility specific embodiments. 图2为图1的左视图。 Figure 2 is a left side view of FIG. 1. 图3为本实用新型具体实施方式中成型箱及其行走机构的结构示意图。 Figure 3 is a schematic structural diagram of practical embodiment forming the new box and its running gear. 图中,1、立板,2、边板,3、中间立板,4、漏斗,5、电动葫芦,6、搅拌机,7、轨道,8、多孔端板,9、成型箱车,10、支撑架,11、开关阀,12、 液压站,13、连接件,14、扶手,15、桁车架,16、底板,17、顶板,18、固定支座,19、行走电机,20、行走轮,21、转管齿轮箱,22、转管,23、转管支架,24、成型箱,25、上料轮,26、上料电机,27、上料斗,28、转管车, 29、液压缸体,30、底座,31、上料架,32、转管减速机,33、转管车行走电机。 FIG, 1, the vertical plate 2, side plate 3, intermediate vertical plate 4, funnel, 5, electric hoist, 6, blenders, 7, track, 8, perforated end plates 9, the molding box cars, 10, support frame 11, the switch valve 12, hydraulic station, 13, the connecting member 14, armrests 15, truss frame 16, bottom plate 17, top plate 18, fixed bearing, 19, walking motor, 20, running round, 21, Gatling gearbox, 22, Gatling, 23, Gatling bracket, 24, forming box 25, the feed rollers 26, the feed motor 27, the hopper 28, Gatling car, 29, the hydraulic cylinder 30, the base 31, the rack 32, Gatling reducer, 33, Gatling walking motor vehicle. 具体实施方式为能清楚说明本方案的技术特点,下面通过一个具体实施方式,并结合其附图,对本方案进行阐述。 DETAILED DESCRIPTION clearly illustrate the technical characteristics of this program, the following through a particular embodiment, in conjunction with their drawings for the program will be explained. 如图l、图2、图3所示本实用新型为一种石膏墙板成型设备。 As shown in Figure l, Figure 2, shown in Figure 3 of the utility model as a gypsum wallboard molding equipment. 下面以一次加工四块石膏墙板为例,对本具体实施方式进行简述。 The following four primary processing of gypsum wallboard, for example, specific embodiments of the present brief. 它包括混料搅拌设备、 It includes mixing mixing equipment,

转管抽芯机以及成型箱24,成型箱行走装置,成品吊取装置,成型箱24包括五个立板l,四个多孔端板8和内部带有凹凸形的底板16和顶板17,所述立板l中仅有一个为固定板,其余为活动板,其中活动板可以是边板2中的一个也可为中间立板3,本具体实施方式中采用的是中间立板3,所述的活动板设置有使其平行开合的驱动装置,具体采用的是活动板之间通过连接件13连接, 成型箱底座30上通过固定支座18固定联接有液压缸体29,与液压缸体29配合的活塞杆通过连接件13与活动板连接,当中间立板3为固定板时,液压缸29有两个,其可以采用背对背安装,中间立板3固定安装在底座30上。 Gatling Pulling machine and a molding box 24, forming box running device, finished hanging pickup device, molding box 24 includes five vertical panels l, four perforated plate 8 and the inner end with a convex shape of the bottom plate 16 and top plate 17, the said vertical plate l only a fixed plate, the remainder of the movable plate, wherein the movable plate can be a side plate 2 may also be an intermediate vertical plate 3, the present embodiment is used in the intermediate vertical plate 3, the said movable plate is provided with a driving means to be parallel to the opening and closing of specific uses by connecting member 13 is connected between the movable plate, the molding box base 30 has a hydraulic cylinder 29, the hydraulic cylinder 18 fixedly connected by fixed bearings body 29 with a piston rod connecting piece 13 and the movable plate by, when the intermediate vertical plate 3 is a fixed plate 29 has two hydraulic cylinders, which can be installed back to back, in the middle of the vertical plate 3 is fixedly mounted on the base 30. 当然液压缸29也可采用两个,且安装在同侧,其安装方式和位置可以根据需要设置,只要达到平行开合的目的即可。 Of course, also be used two hydraulic cylinders 29, and mounted on the same side, its installation and location can be set as desired, as long as the purpose to achieve parallel opening and closing. 所述的成型箱底座30上设置有活动板平行移动的轨道,如导向槽等可采用常规技术;成型箱行走装置包括安装在成型箱底座30上的行走电机19,如果可以通过减速机减速后再通过传动链与链轮链接,与链轮同轴安装有行走轮,行走轮20与轨道7配合,当采用低速电机时也可不使用减速机;当然这样传动方式有多种可以采用,如同步带传动等现有技术。 Said forming box is provided on the base plate 30 has parallel movement track activities, such as guide grooves, etc. using conventional techniques; forming box comprises a traveling motor traveling means mounted on the base 30 of the molding box 19, if the gear reducer by then through the drive chain and sprocket links, mounted coaxially with the sprocket wheel walking, walking round with 20 track 7, when a low-speed motor without using reducer; of course, this drive can be used in different ways, such as synchronous Belt drives and other art. 如图1所示,所述的转管抽芯机有两台,分别位于成型箱24的两侧,每台上通过转管支架23设置有两排转管22,分别与五个立板1构成的四个模腔对应。 1, said Gatling Pulling machine has two, one on each side molding box 24 on each holder 23 through the transfer tube is provided with two rows of Gatling 22, respectively, with five vertical plate 1 corresponding to the four cavities formed. 转管22由电机、减速机32和齿轮箱21驱动,转管抽芯机还设置有使其行走的行走电机33,行走电机33驱动行走轮,行走轮可沿着轨道运行,这可以采用现有技术实现。 Gatling 22 by the motor, speed reducer 32 and the gear box 21 drives, Gatling Pulling machine is also provided with a motor 33 so that walking walking, walking motor-driven road wheels 33, walking round runs along the track, which can be used now technical implementation. 有混料搅拌设备固定安装在支撑架10上,在支撑架10的上方设置有独立的桁车架15,桁车架15上安装有电动葫芦5。 There mixing stirring device fixedly mounted on the support frame 10, at the top of the support frame 10 is provided with a separate truss frame 15, truss frame 15 is mounted on an electric hoist 5. 所述的混料搅拌设备包括固定安装在支撑架10上的漏斗4,漏斗4内安装有搅拌电机。 The mixing of the stirring device comprises a funnel 10 fixedly mounted on the support frame 4, the funnel 4 equipped with a stirring motor. 对应漏斗4设置有上料装置,上料装置的上端与漏斗口位置对应,这样可以实现自动上料,节省劳动力。 Corresponding to the funnel 4 is provided with a feeding device, feeding device corresponding to the upper end of the funnel position, which allows for automatic feeding, labor savings. 该上料装置包括上料架31,位于上料架31上端的上料轮25,有上料电机26通过上料轮25带动上料架31上的导轨带动上料斗27进行升降运动,其也可以采用现有技术实现。 The feeding device comprises a rack 31, located on the rack on top of the 25 feed wheel 31, there is a feeding motor 26 driven by the rail on the rack 31 on the feed rollers 25 driven by the lifting movement of the hopper 27, which is also the prior art may be employed to achieve. 当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例, 本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。 Of course, the above description is not a limitation of the present invention, the present invention is not limited to the above example, the change of ordinary skill in the art within the spirit and scope of the present invention is made, modifications, additions or replacement should belong to The scope of the invention.

Referenced by
Citing PatentFiling datePublication dateApplicantTitle
CN102873805A *11 Oct 201216 Jan 2013济南大学Cluster control system of light and energy-saving wall plate forming production line
CN102873805B11 Oct 20129 Jul 2014济南大学Cluster control system of light and energy-saving wall plate forming production line
CN104626364A *15 Feb 201520 May 2015盛文领Automatic-control mixed concrete feeder
CN104626364B *15 Feb 201525 Jan 2017中州大学自动控制搅拌混凝土送料器
Classifications
International ClassificationB28B15/00, B28B7/24, B28B7/00, B28B7/16, B28B7/18, B28C5/10, B28C5/00
Legal Events
DateCodeEventDescription
19 Mar 2008C14Grant of patent or utility model
27 Mar 2013C41Transfer of patent application or patent right or utility model
27 Mar 2013ASSSuccession or assignment of patent right
Owner name: SHANDONG TIANYI MACHINERY CO., LTD.
Free format text: FORMER OWNER: LIU HONGBIN
Effective date: 20130308
24 May 2017CX01