CN105922576A - 3D printing method for fiber-grade reactive extrusion - Google Patents

3D printing method for fiber-grade reactive extrusion Download PDF

Info

Publication number
CN105922576A
CN105922576A CN201610250420.4A CN201610250420A CN105922576A CN 105922576 A CN105922576 A CN 105922576A CN 201610250420 A CN201610250420 A CN 201610250420A CN 105922576 A CN105922576 A CN 105922576A
Authority
CN
China
Prior art keywords
axis
printing
screw
nozzle
screw rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610250420.4A
Other languages
Chinese (zh)
Inventor
王华平
陈烨
王朝生
汤廉
王敏鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Donghua University
National Dong Hwa University
Original Assignee
Donghua University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Donghua University filed Critical Donghua University
Priority to CN201610250420.4A priority Critical patent/CN105922576A/en
Publication of CN105922576A publication Critical patent/CN105922576A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing

Abstract

The invention relates to a 3D printing method for fiber-grade reactive extrusion. A lactam monomer and/or lactone monomer and an assistant are fused and have a polymerization reaction under the catalyst effect, and target polymer is obtained; the target polymer is subject to fused deposition 3D printing, and then is subject to heat treatment, and a final product is obtained; and according to heat treatment, heat preservation is carried out for 3 min to 60 min at the temperature ranging from 100 DEG C to 180 DEG C. A high-precision high-adaptability 3D printer is adopted, the molding precision is high, the efficiency is high, and the mechanical property of the product is good; a technology for directly making the product from the polymeric monomer is adopted, the production flexibility is improved, meanwhile, the condition that due to crystallization and the large temperature difference of semi-crystalline polymer of nylon, polyester and the like, edge warping is caused, and even printing cannot be carried out is avoided, and the condition that due to high polymer degradation, the performance of the product is reduced is avoided; and the kind of the fused deposition 3D printing material is widened, the quality of the product is improved, and the method has the wide application to the fields of artware, machines, chemical engineering, instruments, automobiles and the like.

Description

A kind of 3D Method of printing of fibre-grade reactive extrursion
Technical field
The invention belongs to 3D printing technique field, relate to the 3D Method of printing of a kind of fibre-grade reactive extrursion, particularly relate to one From monomer directly to the 3D Method of printing of goods.
Background technology
3D printing technique is a kind of rapid shaping technique of the most popular rise, and this is a kind of greenization desktop quick shaping skill The advantages such as art, has volume little, low cost, pollutes low, easy to use.Its ultimate principle is with macromolecular material as base material, Use Deformation In The Fdm Process or fused glass pellet technology, complete object by successively printing type and to structure and formed, successively fold Add and ultimately form product, can successively pile up under being accurately positioned and build various three-dimensional bodies.
Utilize the feature that 3D prints, can be controlled by software, and by the transformation of equipment, print and there is specific function Material.Be currently used for 3D print polymeric material have acrylonitrile butadiene styrene terpolymer (ABS), polylactic acid (PLA), Nylon (PA), Merlon (PC) and polyvinyl alcohol (PVA) etc., predominantly polymeric articles.At present, along with 3D printer skill Art gradually develops, and product range is gradually widened, and the requirement of product is not only rested in bulk properties, to 3D by market The functionalization of printed product requires the most day by day to increase.
Patent " has the 3D printed material of self-cleaning antibacterial function and preparation method and application ", and (CN104530668A) is open A kind of method preparing functionalization 3D printed material: this 3D printed material comprises following component: polylactic acid or acrylonitrile-fourth The high polymer 70-85 parts such as styrene terpolymer;The pigment powder 1-5 part such as titanium white, red, calcium carbonate superfine powder, The inorganic filler 1-5 part such as superfine silicon dioxide and Pulvis Talci, nano antibacterial agent titanium dioxide 0.5-1.5 part, isoprene rubber, thermoplastic Property polyester elastomer binding material 10-20 part.This invention is by by aforementioned component mix homogeneously;Again the material of mix homogeneously is put into In single-screw extruder, extrusion, cooling and shaping, be dried, traction, coiling, obtain that there is self-cleaning antibacterial function 3D printed material.Patent " a kind of flame-proof composite material for 3D printing and preparation method thereof " (CN104479349A) carries Supply a kind of flame-proof composite material printed for 3D, including the raw material of following weight portion: the nylon resin of 60-95 weight portion; The lubricant of the ABS resin 0.3-2 weight portion of 5-40 weight portion;The compatilizer of 5-20 weight portion;The antioxidant of 0.2-1 weight portion; The unformed red phosphorus of 5-30 weight portion, the 3D prepared by the method prints raw material and goods have certain fire resistance. Patent " a kind of electric conductivity 3D prints plastics lines and production method thereof " (CN103788565A), this disclosure of the invention one is led Electrically 3D prints plastics lines and production method thereof, includes following components according to mass fraction ratio: the ABS of 100 parts, 35-55 The conductive nano white carbon black of part, the titanate coupling agent of 0.5-3 part, this invention obtains 3D printing plastic wire and has electric conductivity.
From the prior art, for 3D print functional composite material and goods it has been reported that but still suffer from some problems, Mainly there is the following aspects: in macromolecule raw material, the material being mainly polymerized in advance, it is impossible to the quickly body of controlled material Performance;In 3D prints the course of processing, need polymer remelt, and owing to the melting tube of conventional 3D printing is shorter, In order to ensure polymer melt, heating-up temperature need to bring up to above 20-50 DEG C of melting point polymer, this secondary processing process is to poly- The performance of compound own impacts, and easily produces low molecule, bubble etc. easily occurs, affect the performance of product in print procedure, Meanwhile, remelted process is also the waste to energy.For nylon and polyester material, its water absorption is relatively strong, chemically stable Property relatively poor, material store inconvenience, be not suitable for industrialization, this all be limit 3D print nylon and polyester material development Key factor.
Summary of the invention
For overcoming the deficiencies in the prior art, the present invention provides the 3D Method of printing of a kind of fibre-grade reactive extrursion, is a kind of from list Body directly arrives the 3D Method of printing of goods.The present invention uses the 3D printer with high-accuracy high-efficiency high-adaptability, with polymer Monomer is raw material, adds a certain amount of function ingredients, obtains the 3D printing goods with specific function through 3D printer molding. The method directly to goods from monomer, decreases in conventional 3D printing step and cools down remelted step, reduce cost, simultaneously It also avoid the second melting process degraded impact on product quality, it also avoid the processing that material causes owing to water suction waits simultaneously During degraded and hydraulic performance decline;From the direct goods of monomer, machine-shaping temperature can be reduced, it is to avoid due to excessive temperature differentials The problem causing the change in size caused because of percent thermal shrinkage;And Modulatory character is strong, can require that regulation and control produce work according to product quality Skill, it is achieved single line multi-item production, continuous production is good;Use the 3D printer with high-accuracy high-efficiency high-adaptability simultaneously, carry High molding degree of freedom, manufacturing speed and profiled member precision.
The 3D Method of printing of a kind of fibre-grade reactive extrursion of the present invention, melts lactam monomers and/or internal ester monomer with auxiliary agent After under catalyst action, carry out polyreaction, it is thus achieved that subject polymer;Then by described subject polymer through fusion sediment 3D Print, successively pile up and form 3 D workpiece;Described 3 D workpiece after heat treatment obtains final products;
Described heat treatment refers to keep 3-60min at 100-180 DEG C.The product that 3D prints, polyreaction is the completeest Become;The present invention use polymerization reaction system, at a certain temperature, polymer of the present invention under the effect of catalyst still There is polymerization activity, polyreaction can be made to proceed by heat treatment a period of time at a certain temperature, thus obtain specific The product of molecular weight, has the controllability producing properties of product.
As preferred technical scheme:
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, described lactam monomers is valerolactam, acyl in oneself More than one in amine, oenantholcatam, spicy inner formyl amine, certain herbaceous plants with big flowers lactams, ten lactams, 11 lactams, lauric lactam; Described internal ester monomer is valerolactone, caprolactone, heptalactone, caprylolactone, certain herbaceous plants with big flowers lactone, ten lactones, undecalactone, dodecalactone In more than one;Described catalyst is more than one in sodium hydroxide, potassium hydroxide, organo-metallic compound;Described have Machine metallic compound is that the one in a kind of and sodium in methyl, ethyl, propyl group, butyl, phenyl, potassium, calcium, magnesium is combined shape The stable compound become;Described auxiliary agent is in vinylcaprolactam, isocyanates, carbamate, carbonic ester or sulphonic acid ester More than one.
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, the temperature of described polyreaction is 150-300 DEG C, urges Agent addition is 0.01-1wt%, and additive dosage is 0.1-5wt%, and the number-average molecular weight of described subject polymer is 1000-20000。
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, described polyreaction completes in screw extruder, By controlling extruder temperature, catalyst content, the number-average molecular weight of accuracy controlling polymer;Described screw extruder include screw rod, Connect the extruder motor of screw rod, heating collar, temperature sensor and dosing pump;Described screw rod is single screw rod, twin screw, three screw rods In one, draw ratio is 12-48, uniform pitch, and helical angle is 14-18 °, and spiral groove depth is 1.5-3.5mm, rough surface Degree is Ra0.4-0.8;The extruder motor of described connection screw rod is fixedly mounted on the right side of screw rod, vertical support shaft fix;Described Heating collar and temperature sensor are arranged on outside screw rod.
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, the step that described 3D prints includes:
(1) use CAD or CAM software design product figure on computers, then carry out at the AUTOMATIC ZONING section of model Reason, obtains the panel data information of each processing aspect, and is converted into the coordinate G code of molding;
(2) described subject polymer is fed forward, and is controlled by dosing pump accurate quantification and put down to molding by nozzle system extrusion Platform, shaped platform makees X-Y plane motion under computer system control;After the temperature of the polymer of extrusion is less than solidification temperature Start curing molding, become the cross section of profiled member a layer thickness, terminates the deposition material of a layer and solidify rapidly and viscous with adjacent material Forming type, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively piles up and form three-dimensional Workpiece.
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, the translational speed of described shaped platform is 10-10000mm/s;Described dosing pump melt flow is 0.1-3000L/h, and precision is ± 0.1%, so that it is guaranteed that in forming process The accurate control of extrusion capacity, it is ensured that whole mechanism stability in work continuously, simultaneously works as the effect of supercharging, it is ensured that high viscous The smooth extrusion molding of degree thermoplastic.
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, described 3D prints and uses 3 D-printing machine, bag Include Screw Extrusion mechanism, three-dimensional motion mechanism, workbench mechanism and the computer set gradually to control and drive system, described Screw Extrusion mechanism maintain static relative to work platforms and profiled member;Described workbench mechanism is arranged on three-dimensional motion machine On structure;It is automatically controlling and driving for complete machine that described computer controls with drive system.
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, described three-dimensional motion mechanism by X-axis motion, Y-axis motion and Z axis motion composition;Described X-axis motion includes X-axis motor and lead screw guide rails composition;Described Y-axis motion includes y-axis motor and lead screw guide rails composition;Described Z axis motion includes Z axis motor and lead screw guide rails group Become;Described X-axis is supported and fixed on Y-axis feed screw nut, and Y-axis is supported and fixed on shaping work platform frame, and Z axis erects Directly it is fixed on pedestal.
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, described workbench mechanism by shaping work platform, Shaping work platform frame and leveling nut composition;Described shaping work stage+module, on described X-axis motion, has There is suitable coefficient of friction, it is possible to the most fixing ground floor printed material;Described shaping work platform frame and described Y Shaft movement mechanism is connected, the most affixed with Z axis moving slide block, it is possible to do with Z axis and move along a straight line up and down;Described leveling nut energy Enough regulate the height of molding work platforms, it is ensured that the perpendicularity requirement to shower nozzle discharging opening of the shaping work platform plane.
The 3D Method of printing of a kind of fibre-grade reactive extrursion as above, described Screw Extrusion mechanism is vertical or horizontal, It includes material feed drum, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus;Described material feed drum includes and screw rod The material feed drum that extrusion device is connected, the rounded funnel-form of material feed drum, outside arranges drying heater;Described nozzle system is by carrying Pipeline, nozzle, rotating disk, stop valve and chiller are constituted;Described nozzle is installed on conveyance conduit end, and nozzle number is at least Including one, it is generally circular in shape, one or more in rectangle, triangle, rhombus, and nozzle comprises 1-1000 spray orifice, Spray orifice is generally circular in shape, one or more in rectangle, triangle, rhombus, cross, in-line, Y shape, and spray orifice exports A diameter of 10-500 μm, simultaneously nozzle chiller installed above, chiller is ring blowing or cross air blasting, and pathogenic wind-warm is 15-25 DEG C, wind speed is 0.01-0.1m/s;Described stop valve is installed on above the chiller of shower nozzle, for controlling the work of many shower nozzles Make state.
Beneficial effect:
The present invention compared with prior art, has and the most obviously highlights substantive distinguishing features and remarkable advantage:
(1) present invention is by using screw rod and the combination of dosing pump, it is achieved in forming process, shower nozzle raw silk percentage of cocoon accurately controls and go out The stability of silk, improves formed precision;Simultaneously by the pressurization of dosing pump, it is achieved molding high viscosity thermoplastic polymer, Thus widen the range of choice of moulding material so that it is there is high-adaptability.
(2) present invention pressurization by dosing pump, can be effectively improved the material extruded velocity from nozzle, faster heap Long-pending profiled member, thus improve shaping efficiency;Additionally, supercharging can use the nozzle that diameter is less, reduce the transversal of extruded material Area, obtains more preferable formed precision, simultaneously because extrude being greatly increased of silk material specific surface area, its rate of cooling increases, and enters And shaping speed can be improved further, and the raising of shaping speed, the degree of orientation of extrusion silk material can be greatly increased, thus carry The mechanical property of high profiled member.
(3) present invention is by using many shower nozzles multiinjector, can the simultaneously multiple profiled member of molding, such that it is able to be effectively improved molding Efficiency, meets the requirement of batch molding.
(4) owing to fusion sediment 3D prints, to add heat pipe shorter, in order to make polymer the most melted, it is necessary to melt temperature must be improved, And the present invention from monomer directly to goods, decrease and conventional 3D printing step cool down remelted step, reduce cost; Second melting process easily produces little molecule and causes degraded, and little molecule can form stress concentration point in product, greatly reduces The mechanical property of product, and degrade and can reduce the molecular weight of polymer, molecular weight reduces the fall meaning the mechanical property of material own Low, bring is the reduction of Mechanical Properties of Products, and the present invention then eliminates second melting process, thus with avoiding second melting The little molecule of process generation and the impact on product quality of other degradation processes.
(5) present invention is from monomer directly to goods, decreases in conventional 3D printing step and cools down remelted step, it is to avoid Remelted process of cutting into slices can reduce machine-shaping temperature, it also avoid what printed material caused due to water suction etc. during storing The degraded declining and causing of quality of materials;The present invention can pass through accuracy controlling polymerization temperature, and when regulation and control print, polymer divides Son amount, then obtain finished product by post processing, so can reduce print temperature, it is to avoid cause because of thermal contraction due to excessive temperature differentials Rate and the problem of change in size that causes;The present invention is also by regulation and control aftertreatment technology, it is thus achieved that the goods of different performance, simultaneously Also act as elimination thermal history, thermal finalization, improve the effect of part performance further.
(6) conventional melt deposition 3D prints, and usual a kind of raw material can only print the product of a kind of performance, and the present invention is straight from monomer Receive goods, different product can be obtained by regulation polymerization technique and formula, substantially increase the motility of production, reduce Properties of product dependencies to raw material.
(7), compared with printing with conventional melt deposition 3D, the diameter of spray orifice of the present invention outlet can be as small as 10 μm, Reaching fibre-grade standard, this design can be greatly improved the precision that 3D prints, and makes 3D print finer and smoother, improves 3D and prints The quality of goods and fineness, also improve the scope of application that 3D prints simultaneously.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is expanded on further.Should be understood that these embodiments be merely to illustrate the present invention and It is not used in restriction the scope of the present invention.In addition, it is to be understood that after having read the content that the present invention lectures, those skilled in the art Can make various changes or modifications the present invention, these equivalent form of values fall within the model that the application appended claims is limited equally Enclose.
Embodiment 1
The 3D Method of printing of a kind of fibre-grade reactive extrursion, by lactam monomers valerolactam and internal ester monomer valerolactone and interpolation Amount is the auxiliary agent vinylcaprolactam of 0.1wt%;After Rong Rong under the catalyst sodium hydroxide effect that addition is 0.01wt% Temperature is to carry out polyreaction at 150 DEG C, it is thus achieved that number-average molecular weight is the subject polymer of 1000, and polyreaction is at Screw Extrusion Completing in machine, screw extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature sensor and dosing pump;Spiral shell Bar is single screw rod, and draw ratio is 12, uniform pitch, and helical angle is 14 °, and spiral groove depth is 1.5mm, and surface roughness is Ra0.4; The extruder motor connecting screw rod is fixedly mounted on the right side of screw rod, vertical support shaft fix;Heating collar and temperature sensor are installed Outside screw rod;Then subject polymer is printed through fusion sediment 3D, successively pile up and form 3 D workpiece;3 D workpiece exists 100 DEG C keep acquisition final products after 3min, and 3D prints and uses 3 D-printing machine, including the screw extruder set gradually Structure, three-dimensional motion mechanism, workbench mechanism and computer control and drive system, and Screw Extrusion mechanism is relative to work platforms Maintain static with profiled member;Workbench mechanism is arranged on three-dimensional motion mechanism;It is for whole that computer controls with drive system The automatically controlling and driving of machine;Three-dimensional motion mechanism is made up of X-axis motion, Y-axis motion and Z axis motion; X-axis motion includes X-axis motor and lead screw guide rails composition;Y-axis motion includes y-axis motor and lead screw guide rails composition; Z axis motion includes Z axis motor and lead screw guide rails composition;X-axis is supported and fixed on Y-axis feed screw nut, and Y-axis supports solid Being scheduled on shaping work platform frame, Z axis is vertically fixed on pedestal;Workbench mechanism is by shaping work platform, molding Work platforms bracing frame and leveling nut composition;Shaping work stage+module is on X-axis motion, and having suitably rubs is Number, it is possible to the most fixing ground floor printed material;Shaping work platform frame is connected with described Y-axis motion, with Time affixed with Z axis moving slide block, it is possible to do with Z axis and move along a straight line up and down;Leveling nut can regulate the height of molding work platforms Degree, it is ensured that the shaping work platform plane perpendicularity requirement to shower nozzle discharging opening;Screw Extrusion mechanism is vertical, and it includes feed Cylinder, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus;Material feed drum includes the confession being connected with screw extrusion apparatus Barrel, the rounded funnel-form of material feed drum, outside arranges drying heater;Nozzle system by conveyance conduit, nozzle, rotating disk, cut Only valve and chiller are constituted;Nozzle is installed on conveyance conduit end, nozzle number one, and it is generally circular in shape, and nozzle wraps Containing 1 spray orifice, spray orifice is generally circular in shape, and spray orifice outlet diameter is 10 μm, simultaneously nozzle chiller installed above, cooling Device is ring blowing, and pathogenic wind-warm is 15 DEG C, and wind speed is 0.01m/s;Stop valve is installed on above the chiller of shower nozzle;
The step that concrete 3D prints includes:
(1) use CAD software deisgn product figure on computers, then carry out the AUTOMATIC ZONING slicing treatment of model, obtain The panel data information of each processing aspect, and it is converted into the coordinate G code of molding;
(2) subject polymer is fed forward, and is controlled by dosing pump accurate quantification and extruded to shaped platform by nozzle system, Shaped platform makees X-Y plane motion under computer system control, and the translational speed of shaped platform is 10mm/s, dosing pump melt Flow is 0.1L/h, and precision is 0.1%;After the temperature of the polymer of extrusion is less than solidification temperature, starts curing molding, becomes into The cross section of type part a layer thickness, terminate the deposition material of a layer solidify rapidly and with adjacent material molding bonded, shaped platform is at Z The height of axle Move Up One Layer, carries out the deposition of next layer, the most successively piles up and form 3 D workpiece.
Embodiment 2
The 3D Method of printing of a kind of fibre-grade reactive extrursion, by lactam monomers caprolactam and internal ester monomer caprolactone and interpolation Amount is the auxiliary agent isocyanates of 5wt%;It it is 300 DEG C in temperature under the catalyst potassium hydroxide effect that addition is 1wt% after Rong Rong Under carry out polyreaction, it is thus achieved that number-average molecular weight is the subject polymer of 20000, and polyreaction completes in screw extruder, Screw extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature sensor and dosing pump;Screw rod is twin screw, Draw ratio is 48, uniform pitch, and helical angle is 18 °, and spiral groove depth is 3.5mm, and surface roughness is Ra0.8;Connect screw rod Extruder motor be fixedly mounted on the right side of screw rod, vertical support shaft fix;Heating collar and temperature sensor are arranged on outside screw rod Face;Then subject polymer is printed through fusion sediment 3D, successively pile up and form 3 D workpiece;3 D workpiece is 180 DEG C of holdings Obtaining final products after 60min, 3D prints and uses 3 D-printing machine, including the Screw Extrusion mechanism set gradually, three-dimensional Motion, workbench mechanism and computer control and drive system, and Screw Extrusion mechanism is relative to work platforms and profiled member Maintain static;Workbench mechanism is arranged on three-dimensional motion mechanism;Computer controls and drive system is automatic for complete machine Control and drive;Three-dimensional motion mechanism is made up of X-axis motion, Y-axis motion and Z axis motion;X-axis is moved Mechanism includes X-axis motor and lead screw guide rails composition;Y-axis motion includes y-axis motor and lead screw guide rails composition;Z axis moves Mechanism includes Z axis motor and lead screw guide rails composition;X-axis is supported and fixed on Y-axis feed screw nut, and Y-axis is supported and fixed on molding On work platforms bracing frame, Z axis is vertically fixed on pedestal;Workbench mechanism is by shaping work platform, shaping work platform Bracing frame and leveling nut composition;Shaping work stage+module, on X-axis motion, has suitable coefficient of friction, it is possible to The most fixing ground floor printed material;Shaping work platform frame is connected with Y-axis motion, simultaneously sliding with Z axis motion Block is affixed, it is possible to do moving along a straight line up and down with Z axis;Leveling nut can regulate the height of molding work platforms, it is ensured that molding work Make the platform plane perpendicularity requirement to shower nozzle discharging opening;Screw Extrusion mechanism is horizontal, and it includes that material feed drum, Screw Extrusion fill The nozzle system put and be connected with screw extrusion apparatus;Material feed drum includes the material feed drum being connected with screw extrusion apparatus, material feed drum in Circular funnel-form, outside arranges drying heater;Nozzle system is by conveyance conduit, nozzle, rotating disk, stop valve and chiller Constitute;Nozzle is installed on conveyance conduit end, and nozzle number includes 2, and it is shaped as rectangle, and nozzle comprises 1000 sprays Hole, spray orifice is shaped as rectangle, and spray orifice outlet diameter is 500 μm, simultaneously nozzle chiller installed above, and chiller is side Blowing, pathogenic wind-warm is 25 DEG C, and wind speed is 0.1m/s;Stop valve is installed on above the chiller of shower nozzle;
The step that concrete 3D prints includes:
(1) use CAM software design product figure on computers, then carry out the AUTOMATIC ZONING slicing treatment of model, Obtain the panel data information of each processing aspect, and be converted into the coordinate G code of molding;
(2) subject polymer is fed forward, and is controlled by dosing pump accurate quantification and put down to molding by nozzle system extrusion Platform, shaped platform make under computer system control X-Y plane motion, the translational speed of shaped platform is 10000mm/s, Dosing pump melt flow is 3000L/h, and precision is-0.1%;Start solid after the temperature of the polymer of extrusion is less than solidification temperature Chemical conversion type, becomes the cross section of profiled member a layer thickness, and the deposition material terminating a layer solidifies rapidly and is bonded to adjacent material Type, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively piles up and form three-dimensional work Part.
Embodiment 3
The 3D Method of printing of a kind of fibre-grade reactive extrursion, by lactam monomers oenantholcatam and internal ester monomer heptalactone and addition Auxiliary agent carbamate for 0.5wt%;After Rong Rong the catalyst methyl that addition is 0.08wt% be combined with sodium formed steady Determine to carry out at temperature is 250 DEG C under compound effects polyreaction, it is thus achieved that number-average molecular weight is the subject polymer of 10000, Polyreaction completes in screw extruder, and screw extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature Sensor and dosing pump;Screw rod is three screw rods, and draw ratio is 45, uniform pitch, and helical angle is 16 °, and spiral groove depth is 1.8mm, Surface roughness is Ra0.6;The extruder motor connecting screw rod is fixedly mounted on the right side of screw rod, vertical support shaft fix;Heating Circle and temperature sensor are arranged on outside screw rod;Then subject polymer is printed through fusion sediment 3D, successively pile up formation three Dimension workpiece;3 D workpiece obtains final products after keeping 10min at 120 DEG C, and 3D prints and uses 3 D-printing machine, including The Screw Extrusion mechanism, three-dimensional motion mechanism, workbench mechanism and the computer that set gradually control and drive system, and screw rod squeezes Go out mechanism to maintain static relative to work platforms and profiled member;Workbench mechanism is arranged on three-dimensional motion mechanism;Computer control System is automatically controlling and driving for complete machine with drive system;Three-dimensional motion mechanism is by X-axis motion, Y-axis motion Form with Z axis motion;X-axis motion includes X-axis motor and lead screw guide rails composition;Y-axis motion includes Y-axis Motor and lead screw guide rails composition;Z axis motion includes Z axis motor and lead screw guide rails composition;X-axis is supported and fixed on Y-axis silk On thick stick nut, Y-axis is supported and fixed on shaping work platform frame, and Z axis is vertically fixed on pedestal;Workbench mechanism It is made up of shaping work platform, shaping work platform frame and leveling nut;Shaping work stage+module is at X-axis motion On, there is suitable coefficient of friction, it is possible to the most fixing ground floor printed material;Shaping work platform frame is transported with Y-axis Motivation structure is connected, the most affixed with Z axis moving slide block, it is possible to do with Z axis and move along a straight line up and down;Leveling nut can be adjusted to The height of type work platforms, it is ensured that the shaping work platform plane perpendicularity requirement to shower nozzle discharging opening;Screw Extrusion mechanism is vertical Formula, it includes material feed drum, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus;Material feed drum includes squeezing with screw rod Going out the material feed drum that device is connected, the rounded funnel-form of material feed drum, outside arranges drying heater;Nozzle system by conveyance conduit, Nozzle, rotating disk, stop valve and chiller are constituted;Nozzle is installed on conveyance conduit end, and nozzle number includes 3, its shape Shape is triangle, and nozzle comprises 800 spray orifices, and spray orifice is shaped as triangle, and spray orifice outlet diameter is 100 μm, sprays simultaneously Mouth chiller installed above, chiller is ring blowing, and pathogenic wind-warm is 20 DEG C, and wind speed is 0.05m/s;Stop valve is installed on spray Above the chiller of head;
The step that concrete 3D prints includes:
(1) use CAD software deisgn product figure on computers, then carry out the AUTOMATIC ZONING slicing treatment of model, To the panel data information of each processing aspect, and it is converted into the coordinate G code of molding;
(2) described subject polymer is fed forward, and is controlled by dosing pump accurate quantification and by nozzle system extrusion to becoming Type platform, shaped platform make under computer system control X-Y plane motion, the translational speed of shaped platform is 100mm/s, Dosing pump melt flow is 1000L/h, and precision is 0.1%;Start solid after the temperature of the polymer of extrusion is less than solidification temperature Chemical conversion type, becomes the cross section of profiled member a layer thickness, and the deposition material terminating a layer solidifies rapidly and is bonded to adjacent material Type, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively piles up and form three-dimensional work Part.
Embodiment 4
The 3D Method of printing of a kind of fibre-grade reactive extrursion, by lactam monomers spicy inner formyl amine and internal ester monomer caprylolactone and interpolation Amount is the auxiliary agent carbonic ester of 2wt%;Be combined the stable compound effect formed with potassium at the ethyl that addition is 0.07wt% after Rong Rong Under at temperature is 200 DEG C, carry out polyreaction, it is thus achieved that number-average molecular weight is the subject polymer of 1000, and polyreaction is at screw rod Completing in extruder, screw extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature sensor and dosing pump; Screw rod is single screw rod, and draw ratio is 15, uniform pitch, and helical angle is 16 °, and spiral groove depth is 1.8mm, and surface roughness is Ra0.6;The extruder motor connecting screw rod is fixedly mounted on the right side of screw rod, vertical support shaft fix;Heating collar and temperature sensing Device is arranged on outside screw rod;Then subject polymer is printed through fusion sediment 3D, successively pile up and form 3 D workpiece;Three-dimensional Workpiece obtains final products after keeping 60min at 100 DEG C, and 3D prints and uses 3 D-printing machine, including the spiral shell set gradually Bar extrusion mechanism, three-dimensional motion mechanism, workbench mechanism and computer control and drive system, Screw Extrusion mechanism relative to Work platforms and profiled member maintain static;Workbench mechanism is arranged on three-dimensional motion mechanism;Computer controls and drive system It is automatically controlling and driving for complete machine;Three-dimensional motion mechanism is by X-axis motion, Y-axis motion and Z axis fitness machine Structure forms;X-axis motion includes X-axis motor and lead screw guide rails composition;Y-axis motion includes that y-axis motor and leading screw are led Rail forms;Z axis motion includes Z axis motor and lead screw guide rails composition;X-axis is supported and fixed on Y-axis feed screw nut, Y Axle is supported and fixed on shaping work platform frame, and Z axis is vertically fixed on pedestal;Workbench mechanism is put down by shaping work Platform, shaping work platform frame and leveling nut composition;Shaping work stage+module is on X-axis motion, and it is suitable to have Coefficient of friction, it is possible to well fixing ground floor printed material;Shaping work platform frame and described Y-axis motion It is connected, the most affixed with Z axis moving slide block, it is possible to do with Z axis and move along a straight line up and down;Leveling nut can regulate shaping work The height of platform, it is ensured that the shaping work platform plane perpendicularity requirement to shower nozzle discharging opening;Screw Extrusion mechanism is horizontal, its Including material feed drum, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus;Material feed drum includes and screw extrusion apparatus The material feed drum being connected, the rounded funnel-form of material feed drum, outside arranges drying heater;Nozzle system by conveyance conduit, nozzle, Rotating disk, stop valve and chiller are constituted;Nozzle is installed on conveyance conduit end, and nozzle number includes one, and it is shaped as Pedicellus et Pericarpium Trapae Shape, nozzle comprises 500 spray orifices, and spray orifice is shaped as rhombus, and spray orifice outlet diameter is 50 μm, and nozzle is installed above simultaneously Chiller, chiller is ring blowing, and pathogenic wind-warm is 19 DEG C, and wind speed is 0.02m/s;Stop valve is installed on the cooling dress of shower nozzle Put top;
The step that concrete 3D prints includes:
(1) use CAD software deisgn product figure on computers, then carry out the AUTOMATIC ZONING slicing treatment of model, To the panel data information of each processing aspect, and it is converted into the coordinate G code of molding;
(2) described subject polymer is fed forward, and is controlled by dosing pump accurate quantification and by nozzle system extrusion to becoming Type platform, shaped platform make under computer system control X-Y plane motion, the translational speed of shaped platform is 6000mm/s, dosing pump melt flow is 1500L/h, and precision is-0.1%;When the temperature of the polymer of extrusion is less than solidification Start curing molding after temperature, become the cross section of profiled member a layer thickness, terminate the deposition material of a layer solidify rapidly and with week Enclosing material molding bonded, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively heap Long-pending formation 3 D workpiece.
Embodiment 5
The 3D Method of printing of a kind of fibre-grade reactive extrursion, by lactam monomers certain herbaceous plants with big flowers lactams and internal ester monomer certain herbaceous plants with big flowers lactone and interpolation Amount is the auxiliary agent sulphonic acid ester of 3.5wt%;Be combined, with calcium, the stable compound formed at the propyl group that addition is 0.3wt% after Rong Rong to make At temperature is 160 DEG C, polyreaction is carried out, it is thus achieved that number-average molecular weight is the subject polymer of 1000, and polyreaction is at spiral shell under with Completing in bar extruder, screw extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature sensor and metering Pump;Screw rod is single screw rod, and draw ratio is 32, uniform pitch, and helical angle is 16 °, and spiral groove depth is 1.5mm, surface roughness For Ra0.8;The extruder motor connecting screw rod is fixedly mounted on the right side of screw rod, vertical support shaft fix;Heating collar and temperature pass Sensor is arranged on outside screw rod;Then subject polymer is printed through fusion sediment 3D, successively pile up and form 3 D workpiece;Three Dimension workpiece obtains final products after keeping 12min at 110 DEG C, and 3D prints and uses 3 D-printing machine, including set gradually Screw Extrusion mechanism, three-dimensional motion mechanism, workbench mechanism and computer control and drive system, and Screw Extrusion mechanism is relative Maintain static in work platforms and profiled member;Workbench mechanism is arranged on three-dimensional motion mechanism;Computer controls and drivetrain System is automatically controlling and driving for complete machine;Three-dimensional motion mechanism is moved by X-axis motion, Y-axis motion and Z axis Mechanism forms;X-axis motion includes X-axis motor and lead screw guide rails composition;Y-axis motion includes y-axis motor and leading screw Guide rail forms;Z axis motion includes Z axis motor and lead screw guide rails composition;X-axis is supported and fixed on Y-axis feed screw nut, Y-axis is supported and fixed on shaping work platform frame, and Z axis is vertically fixed on pedestal;Workbench mechanism is by shaping work Platform, shaping work platform frame and leveling nut composition;Shaping work stage+module, on X-axis motion, has conjunction Suitable coefficient of friction, it is possible to the most fixing ground floor printed material;Shaping work platform frame is connected with Y-axis motion, The most affixed with Z axis moving slide block, it is possible to do with Z axis and move along a straight line up and down;Leveling nut can regulate molding work platforms Highly, it is ensured that the perpendicularity requirement to shower nozzle discharging opening of the shaping work platform plane;Screw Extrusion mechanism is vertical, and it includes supplying Barrel, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus;Material feed drum includes being connected with screw extrusion apparatus Material feed drum, the rounded funnel-form of material feed drum, outside arranges drying heater;Nozzle system by conveyance conduit, nozzle, rotating disk, Stop valve and chiller are constituted;Nozzle is installed on conveyance conduit end, and nozzle number includes 10, and it is shaped as rhombus, spray Comprising 600 spray orifices on mouth, spray orifice is shaped as cross, and spray orifice outlet diameter is 80 μm, simultaneously nozzle cooling installed above Device, chiller is cross air blasting, and pathogenic wind-warm is 22 DEG C, and wind speed is 0.09m/s;Stop valve is installed on the chiller of shower nozzle Side;
The step that concrete 3D prints includes:
(1) use CAD or CAM software design product figure on computers, then carry out the AUTOMATIC ZONING section of model Process, obtain the panel data information of each processing aspect, and be converted into the coordinate G code of molding;
(2) subject polymer is fed forward, and is controlled by dosing pump accurate quantification and put down to molding by nozzle system extrusion Platform, shaped platform make under computer system control X-Y plane motion, the translational speed of shaped platform is 6000mm/s, Dosing pump melt flow is 100L/h, and precision is 0.1%;Start solid after the temperature of the polymer of extrusion is less than solidification temperature Chemical conversion type, becomes the cross section of profiled member a layer thickness, and the deposition material terminating a layer solidifies rapidly and is bonded to adjacent material Type, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively piles up and form three-dimensional work Part.
Embodiment 6
A kind of 3D Method of printing of fibre-grade reactive extrursion, by lactam monomers ten lactams and internal ester monomer ten lactone with addition be The auxiliary agent vinylcaprolactam of 4wt%;Be combined, at the catalyst butyl that addition is 0.2wt%, stablizing of being formed with magnesium after Rong Rong At temperature is 160 DEG C, polyreaction is carried out, it is thus achieved that number-average molecular weight is the subject polymer of 1200, polymerization under compound effects Reaction completes in screw extruder, and screw extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature sensing Device and dosing pump;Screw rod is single screw rod, and draw ratio is 30, uniform pitch, and helical angle is 14 °, and spiral groove depth is 1.8mm, table Surface roughness is Ra0.5;The extruder motor connecting screw rod is fixedly mounted on the right side of screw rod, vertical support shaft fix;Heating collar It is arranged on outside screw rod with temperature sensor;Then subject polymer is printed through fusion sediment 3D, successively pile up and form three-dimensional Workpiece;3 D workpiece obtains final products after keeping 30min at 130 DEG C, and 3D prints and uses 3 D-printing machine, including depending on The Screw Extrusion mechanism of secondary setting, three-dimensional motion mechanism, workbench mechanism and computer control and drive system, Screw Extrusion Mechanism maintains static relative to work platforms and profiled member;Workbench mechanism is arranged on three-dimensional motion mechanism;Computer controls It is automatically controlling and driving for complete machine with drive system;Three-dimensional motion mechanism by X-axis motion, Y-axis motion and Z axis motion forms;X-axis motion includes X-axis motor and lead screw guide rails composition;Y-axis motion includes Y-axis electricity Machine and lead screw guide rails composition;Z axis motion includes Z axis motor and lead screw guide rails composition;X-axis is supported and fixed on Y-axis leading screw On nut, Y-axis is supported and fixed on shaping work platform frame, and Z axis is vertically fixed on pedestal;Workbench mechanism by Shaping work platform, shaping work platform frame and leveling nut composition;Shaping work stage+module on X-axis motion, There is suitable coefficient of friction, it is possible to the most fixing ground floor printed material;Shaping work platform frame and Y-axis fitness machine Structure is connected, the most affixed with Z axis moving slide block, it is possible to do with Z axis and move along a straight line up and down;Leveling nut can regulate molding work Make the height of platform, it is ensured that the perpendicularity requirement to shower nozzle discharging opening of the shaping work platform plane;Screw Extrusion mechanism is horizontal, It includes material feed drum, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus;Material feed drum includes filling with Screw Extrusion Putting connected material feed drum, the rounded funnel-form of material feed drum, outside arranges drying heater;Nozzle system by conveyance conduit, nozzle, Rotating disk, stop valve and chiller are constituted;Nozzle is installed on conveyance conduit end, and nozzle number includes 8, and it is shaped as circle Shape, rectangle, nozzle comprises 650 spray orifices, and spray orifice is generally circular in shape, rectangle, and spray orifice outlet diameter is 35 μm, simultaneously Nozzle chiller installed above, chiller is cross air blasting, and pathogenic wind-warm is 15 DEG C, and wind speed is 0.1m/s;Stop valve is installed on spray Above the chiller of head;
The step that concrete 3D prints includes:
(1) use CAM software design product figure on computers, then carry out the AUTOMATIC ZONING slicing treatment of model, Obtain the panel data information of each processing aspect, and be converted into the coordinate G code of molding;
(2) described subject polymer is fed forward, and is controlled by dosing pump accurate quantification and by nozzle system extrusion to becoming Type platform, shaped platform make under computer system control X-Y plane motion, the translational speed of shaped platform is 30mm/s, Dosing pump melt flow is 120L/h, and precision is-0.1%;Start solid after the temperature of the polymer of extrusion is less than solidification temperature Chemical conversion type, becomes the cross section of profiled member a layer thickness, and the deposition material terminating a layer solidifies rapidly and is bonded to adjacent material Type, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively piles up and form three-dimensional work Part.
Embodiment 7
A kind of 3D Method of printing of fibre-grade reactive extrursion, by lactam monomers 11 lactams and internal ester monomer undecalactone with Addition is the auxiliary agent vinylcaprolactam of 0.1wt% and the mass ratio of isocyanates, vinylcaprolactam and isocyanates is 1:1;Being combined with sodium at the catalyst phenyl that addition is 1wt% after Rong Rong under the stable compound effect formed in temperature is 300 DEG C Under carry out polyreaction, it is thus achieved that number-average molecular weight is the subject polymer of 1000, and polyreaction completes in screw extruder, spiral shell Bar extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature sensor and dosing pump;Screw rod is three screw rods, Draw ratio is 48, uniform pitch, and helical angle is 18 °, and spiral groove depth is 1.5mm, and surface roughness is Ra0.8;Connect screw rod Extruder motor be fixedly mounted on the right side of screw rod, vertical support shaft fix;Heating collar and temperature sensor are arranged on outside screw rod Face;Then subject polymer is printed through fusion sediment 3D, successively pile up and form 3 D workpiece;3 D workpiece is 160 DEG C of holdings Obtaining final products after 40min, 3D prints and uses 3 D-printing machine, including the Screw Extrusion mechanism set gradually, three-dimensional Motion, workbench mechanism and computer control and drive system, and Screw Extrusion mechanism is relative to work platforms and profiled member Maintain static;Workbench mechanism is arranged on three-dimensional motion mechanism;Computer controls and drive system is automatic for complete machine Control and drive;Three-dimensional motion mechanism is made up of X-axis motion, Y-axis motion and Z axis motion;X-axis is moved Mechanism includes X-axis motor and lead screw guide rails composition;Y-axis motion includes y-axis motor and lead screw guide rails composition;Z axis moves Mechanism includes Z axis motor and lead screw guide rails composition;X-axis is supported and fixed on Y-axis feed screw nut, and Y-axis is supported and fixed on molding On work platforms bracing frame, Z axis is vertically fixed on pedestal;Workbench mechanism is by shaping work platform, shaping work platform Bracing frame and leveling nut composition;Shaping work stage+module, on X-axis motion, has suitable coefficient of friction, it is possible to The most fixing ground floor printed material;Shaping work platform frame and described Y-axis motion are connected, simultaneously and Z axis Moving slide block is affixed, it is possible to do moving along a straight line up and down with Z axis;Leveling nut can regulate the height of molding work platforms, it is ensured that The perpendicularity requirement to shower nozzle discharging opening of the shaping work platform plane;Screw Extrusion mechanism is vertical or horizontal, and it includes feed Cylinder, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus;Material feed drum includes the confession being connected with screw extrusion apparatus Barrel, the rounded funnel-form of material feed drum, outside arranges drying heater;Nozzle system by conveyance conduit, nozzle, rotating disk, cut Only valve and chiller are constituted;Nozzle is installed on conveyance conduit end, and nozzle number includes 10, and it is shaped as triangle, Pedicellus et Pericarpium Trapae Shape, nozzle comprises 800 spray orifices, and spray orifice is shaped as cross, in-line, and spray orifice outlet diameter is 25 μm, sprays simultaneously Mouth chiller installed above, chiller is ring blowing or cross air blasting, and pathogenic wind-warm is 25 DEG C, and wind speed is 0.1m/s;Stop valve is pacified It is loaded on above the chiller of shower nozzle;
The step that concrete 3D prints includes:
(1) use CAD software deisgn product figure on computers, then carry out the AUTOMATIC ZONING slicing treatment of model, To the panel data information of each processing aspect, and it is converted into the coordinate G code of molding;
(2) described subject polymer is fed forward, and is controlled by dosing pump accurate quantification and by nozzle system extrusion to becoming Type platform, shaped platform make under computer system control X-Y plane motion, the translational speed of shaped platform is 10mm/s, Dosing pump melt flow is 0.1L/h, and precision is 0.1%;Start solid after the temperature of the polymer of extrusion is less than solidification temperature Chemical conversion type, becomes the cross section of profiled member a layer thickness, and the deposition material terminating a layer solidifies rapidly and is bonded to adjacent material Type, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively piles up and form three-dimensional work Part.
Embodiment 8
A kind of 3D Method of printing of fibre-grade reactive extrursion, by lactam monomers lauric lactam and internal ester monomer dodecalactone with Addition is auxiliary agent carbamate and the mixture of carbonic ester of 5wt%, and wherein the mass ratio of carbamate and carbonic ester is 1:2;At mixture (wherein sodium hydroxide and the hydrogen-oxygen of the catalyst sodium hydroxide that addition is 0.9wt% and potassium hydroxide after Rong Rong Change potassium mass ratio be 2:1) effect under at temperature is 160 DEG C, carry out polyreaction, it is thus achieved that number-average molecular weight is the mesh of 10000 Mark polymer, polyreaction completes in screw extruder, and screw extruder includes screw rod, the extruder motor connecting screw rod, adds Gas ket, temperature sensor and dosing pump;Screw rod is single screw rod, and draw ratio is 30, uniform pitch, and helical angle is 14 °, and screw channel is deep Degree is 3.5mm, and surface roughness is Ra0.4;The extruder motor connecting screw rod is fixedly mounted on the right side of screw rod, by vertically propping up Support axle is fixed;Heating collar and temperature sensor are arranged on outside screw rod;Then subject polymer is printed through fusion sediment 3D, Successively pile up and form 3 D workpiece;3 D workpiece obtains final products after keeping 10min at 150 DEG C, and 3D prints and uses three-dimensional to beat Print machine, controls including the Screw Extrusion mechanism set gradually, three-dimensional motion mechanism, workbench mechanism and computer and drives Dynamic system, Screw Extrusion mechanism maintains static relative to work platforms and profiled member;Workbench mechanism is arranged on three-dimensional motion machine On structure;It is automatically controlling and driving for complete machine that computer controls with drive system;Three-dimensional motion mechanism by X-axis motion, Y-axis motion and Z axis motion composition;X-axis motion includes X-axis motor and lead screw guide rails composition;Y-axis is moved Mechanism includes y-axis motor and lead screw guide rails composition;Z axis motion includes Z axis motor and lead screw guide rails composition;X-axis supports Being fixed on Y-axis feed screw nut, Y-axis is supported and fixed on shaping work platform frame, and Z axis is vertically fixed on pedestal; Workbench mechanism is made up of shaping work platform, shaping work platform frame and leveling nut;Shaping work stage+module exists On X-axis motion, there is suitable coefficient of friction, it is possible to the most fixing ground floor printed material;Shaping work platform props up Support is connected with described Y-axis motion, the most affixed with Z axis moving slide block, it is possible to do with Z axis and move along a straight line up and down; Leveling nut can regulate the height of molding work platforms, it is ensured that the perpendicularity requirement to shower nozzle discharging opening of the shaping work platform plane; Screw Extrusion mechanism is vertical or horizontal, and it includes material feed drum, screw extrusion apparatus and the shower nozzle being connected with screw extrusion apparatus System;Material feed drum includes the material feed drum being connected with screw extrusion apparatus, and the rounded funnel-form of material feed drum, outside arranges dry heat Device;Nozzle system is made up of conveyance conduit, nozzle, rotating disk, stop valve and chiller;Nozzle is installed on conveyance conduit end, Nozzle number includes 6, and it is shaped as rhombus, and nozzle comprises 600 spray orifices, and spray orifice is shaped as Y shape, and spray orifice outlet is straight Footpath is 300 μm, simultaneously nozzle chiller installed above, and chiller is ring blowing, and pathogenic wind-warm is 15 DEG C, and wind speed is 0.1m/s; Stop valve is installed on above the chiller of shower nozzle;
The step that concrete 3D prints includes:
(1) use CAM software design product figure on computers, then carry out the AUTOMATIC ZONING slicing treatment of model, Obtain the panel data information of each processing aspect, and be converted into the coordinate G code of molding;
(2) described subject polymer is fed forward, and is controlled by dosing pump accurate quantification and by nozzle system extrusion to becoming Type platform, shaped platform make under computer system control X-Y plane motion, the translational speed of shaped platform is 10000mm/s, dosing pump melt flow is 0.1L/h, and precision is-0.1%;When the temperature of the polymer of extrusion is warm less than solidification Start curing molding after degree, become the cross section of profiled member a layer thickness, terminate the deposition material of a layer solidify rapidly and with surrounding Material molding bonded, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively piles up Form 3 D workpiece.
Embodiment 9
The 3D Method of printing of a kind of fibre-grade reactive extrursion, is that the valerolactam of 1:1, caprolactam are with addition by mass ratio After the auxiliary agent vinylcaprolactam of 5wt% is melted under the catalyst sodium hydroxide effect that addition is 0.01wt% in temperature it is Carrying out polyreaction at 300 DEG C, it is thus achieved that number-average molecular weight is the subject polymer of 20000, polyreaction is complete in screw extruder Becoming, screw extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature sensor and dosing pump;Screw rod is single Screw rod, draw ratio is 12, uniform pitch, and helical angle is 14 °, and spiral groove depth is 1.5mm, and surface roughness is Ra0.8;Even The extruder motor connecing screw rod is fixedly mounted on the right side of screw rod, vertical support shaft fix;Heating collar and temperature sensor are arranged on Outside screw rod;Then subject polymer is printed through fusion sediment 3D, successively pile up and form 3 D workpiece;3 D workpiece is at 100 DEG C Keeping obtaining after 60min final products, 3D prints and uses 3 D-printing machine, including the Screw Extrusion mechanism set gradually, Three-dimensional motion mechanism, workbench mechanism and computer control and drive system, Screw Extrusion mechanism relative to work platforms with become Type part maintains static;Workbench mechanism is arranged on three-dimensional motion mechanism;Computer controls with drive system for complete machine Automatically control and drive;Three-dimensional motion mechanism is made up of X-axis motion, Y-axis motion and Z axis motion;X-axis Motion includes X-axis motor and lead screw guide rails composition;Y-axis motion includes y-axis motor and lead screw guide rails composition;Z axis Motion includes Z axis motor and lead screw guide rails composition;X-axis is supported and fixed on Y-axis feed screw nut, and Y-axis is supported and fixed on On shaping work platform frame, Z axis is vertically fixed on pedestal;Workbench mechanism is by shaping work platform, shaping work Platform frame and leveling nut composition;Shaping work stage+module, on X-axis motion, has suitable coefficient of friction, Can be good at fixing ground floor printed material;Shaping work platform frame and described Y-axis motion are connected, simultaneously with Z axis moving slide block is affixed, it is possible to do moving along a straight line up and down with Z axis;Leveling nut can regulate the height of molding work platforms, Ensure the perpendicularity requirement to shower nozzle discharging opening of the shaping work platform plane;Screw Extrusion mechanism is vertical or horizontal, and it includes Material feed drum, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus;Material feed drum includes being connected with screw extrusion apparatus Material feed drum, the rounded funnel-form of material feed drum, outside arranges drying heater;Nozzle system by conveyance conduit, nozzle, rotating disk, Stop valve and chiller are constituted;Nozzle is installed on conveyance conduit end, and nozzle number includes one, and it is generally circular in shape, spray Comprising 1 spray orifice on mouth, spray orifice is generally circular in shape, and spray orifice outlet diameter is 500 μm, simultaneously nozzle chiller installed above, Chiller is ring blowing, and pathogenic wind-warm is 15 DEG C, and wind speed is 0.01m/s;Stop valve is installed on above the chiller of shower nozzle;
The step that concrete 3D prints includes:
(1) use CAM software design product figure on computers, then carry out the AUTOMATIC ZONING slicing treatment of model, Obtain the panel data information of each processing aspect, and be converted into the coordinate G code of molding;
(2) described subject polymer is fed forward, and is controlled by dosing pump accurate quantification and by nozzle system extrusion to becoming Type platform, shaped platform make under computer system control X-Y plane motion, the translational speed of shaped platform is 500mm/s, Dosing pump melt flow is 3000L/h, and precision is 0.1%;Start solid after the temperature of the polymer of extrusion is less than solidification temperature Chemical conversion type, becomes the cross section of profiled member a layer thickness, and the deposition material terminating a layer solidifies rapidly and is bonded to adjacent material Type, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively piles up and form three-dimensional work Part.

Claims (10)

1. a 3D Method of printing for fibre-grade reactive extrursion, is characterized in that: lactam monomers and/or internal ester monomer are melted with auxiliary agent Under catalyst action, polyreaction is carried out, it is thus achieved that subject polymer after melting;Then by described subject polymer through fusion sediment 3D prints, and successively piles up and forms 3 D workpiece;Described 3 D workpiece after heat treatment obtains final products;
Described heat treatment refers to keep 3-60min at 100-180 DEG C.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 1, it is characterised in that described lactams list Body be valerolactam, caprolactam, oenantholcatam, spicy inner formyl amine, certain herbaceous plants with big flowers lactams, ten lactams, 11 lactams, ten More than one in two lactams;Described internal ester monomer be valerolactone, caprolactone, heptalactone, caprylolactone, certain herbaceous plants with big flowers lactone, ten More than one in lactone, undecalactone, dodecalactone;Described catalyst is sodium hydroxide, potassium hydroxide, organic metal More than one in compound;Described organo-metallic compound be one in methyl, ethyl, propyl group, butyl, phenyl with The stable compound that a kind of combination in sodium, potassium, calcium, magnesium is formed;Described auxiliary agent be vinylcaprolactam, isocyanates, More than one in carbamate, carbonic ester or sulphonic acid ester.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 1, it is characterised in that described polyreaction Temperature be 150-300 DEG C, catalyst loading is 0.01-1wt%, and additive dosage is 0.1-5wt%, described target gather The number-average molecular weight of compound is 1000-20000.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 1, it is characterised in that described polyreaction Completing in screw extruder, described screw extruder includes screw rod, connects the extruder motor of screw rod, heating collar, temperature biography Sensor and dosing pump;Described screw rod is the one in single screw rod, twin screw, three screw rods, and draw ratio is 12-48, uniform pitch, Helical angle is 14-18 °, and spiral groove depth is 1.5-3.5mm, and surface roughness is Ra0.4-0.8;Squeezing of described connection screw rod Go out motor and be fixedly mounted on the right side of screw rod, vertical support shaft fix;Described heating collar and temperature sensor are arranged on screw rod Outside.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 1, it is characterised in that described 3D prints Step include:
(1) use CAD or CAM software design product figure on computers, then carry out the AUTOMATIC ZONING section of model Process, obtain the panel data information of each processing aspect, and be converted into the coordinate G code of molding;
(2) described subject polymer is fed forward, and is controlled by dosing pump accurate quantification and by nozzle system extrusion to becoming Type platform, shaped platform makees X-Y plane motion under computer system control;When the temperature of the polymer of extrusion is less than solid Change and start curing molding after temperature, become the cross section of profiled member a layer thickness, terminate the deposition material of a layer solidify rapidly and with Adjacent material molding bonded, shaped platform, at the height of Z axis Move Up One Layer, carries out the deposition of next layer, the most successively Pile up and form 3 D workpiece.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 5, it is characterised in that described molding is put down The translational speed of platform is 10-10000mm/s;Described dosing pump melt flow is 0.1-3000L/h, and precision is ± 0.1%.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 1, it is characterised in that described 3D prints Use 3 D-printing machine, including the Screw Extrusion mechanism, three-dimensional motion mechanism, workbench mechanism and the meter that set gradually Calculation machine controls and drive system, and described Screw Extrusion mechanism maintains static relative to work platforms and profiled member;Described work It is arranged on three-dimensional motion mechanism as platform mechanism;Described computer control with drive system be for complete machine automatically control with Drive.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 7, it is characterised in that described three-dimensional motion Mechanism is made up of X-axis motion, Y-axis motion and Z axis motion;Described X-axis motion includes X-axis Motor and lead screw guide rails composition;Described Y-axis motion includes y-axis motor and lead screw guide rails composition;Described Z axis moves Mechanism includes Z axis motor and lead screw guide rails composition;Described X-axis is supported and fixed on Y-axis feed screw nut, and Y-axis supports solid Being scheduled on shaping work platform frame, Z axis is vertically fixed on pedestal.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 7, it is characterised in that described work platforms Mechanism is made up of shaping work platform, shaping work platform frame and leveling nut;Described shaping work stage+module is in institute On the X-axis motion stated, there is suitable coefficient of friction, it is possible to the most fixing ground floor printed material;Described one-tenth Type work platforms bracing frame is connected with described Y-axis motion, the most affixed with Z axis moving slide block, it is possible to Z axis Do and move along a straight line up and down;Described leveling nut can regulate the height of molding work platforms, it is ensured that shaping work platform plane pair The perpendicularity requirement of shower nozzle discharging opening.
The 3D Method of printing of a kind of fibre-grade reactive extrursion the most according to claim 7, it is characterised in that described screw rod squeezes It is vertical or horizontal for going out mechanism, and it includes material feed drum, screw extrusion apparatus and the nozzle system being connected with screw extrusion apparatus; Described material feed drum includes the material feed drum being connected with screw extrusion apparatus, the rounded funnel-form of material feed drum, and outside arranges to be dried and adds Hot device;Described nozzle system is made up of conveyance conduit, nozzle, rotating disk, stop valve and chiller;Described nozzle is installed on Conveyance conduit end, nozzle number at least includes one, it is generally circular in shape, one in rectangle, triangle, rhombus or Several, nozzle comprises 1-1000 spray orifice, spray orifice is generally circular in shape, rectangle, triangle, rhombus, cross, one One or more in font, Y shape, spray orifice outlet diameter is 10-500 μm, nozzle chiller installed above simultaneously, Chiller is ring blowing or cross air blasting, and pathogenic wind-warm is 15-25 DEG C, and wind speed is 0.01-0.1m/s;Described stop valve is installed on spray Above the chiller of head.
CN201610250420.4A 2016-04-21 2016-04-21 3D printing method for fiber-grade reactive extrusion Pending CN105922576A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610250420.4A CN105922576A (en) 2016-04-21 2016-04-21 3D printing method for fiber-grade reactive extrusion

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610250420.4A CN105922576A (en) 2016-04-21 2016-04-21 3D printing method for fiber-grade reactive extrusion

Publications (1)

Publication Number Publication Date
CN105922576A true CN105922576A (en) 2016-09-07

Family

ID=56838670

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610250420.4A Pending CN105922576A (en) 2016-04-21 2016-04-21 3D printing method for fiber-grade reactive extrusion

Country Status (1)

Country Link
CN (1) CN105922576A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020113331A1 (en) * 2000-12-20 2002-08-22 Tan Zhang Freeform fabrication method using extrusion of non-cross-linking reactive prepolymers
CN103991219A (en) * 2014-05-29 2014-08-20 东华大学 Three-dimensional rapid molding printer made of nylon 6 material synthesized based on anionic polymerization reaction
CN104786506A (en) * 2015-05-11 2015-07-22 北京化工大学 Three-dimensional forming equipment capable of preparing soft-hard compound polyurethane product
CN104890234A (en) * 2015-03-25 2015-09-09 常州大学 In-situ polymerization extrusion three-dimensional printer based on ring-opening polymerization of glycolide

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020113331A1 (en) * 2000-12-20 2002-08-22 Tan Zhang Freeform fabrication method using extrusion of non-cross-linking reactive prepolymers
CN103991219A (en) * 2014-05-29 2014-08-20 东华大学 Three-dimensional rapid molding printer made of nylon 6 material synthesized based on anionic polymerization reaction
CN104890234A (en) * 2015-03-25 2015-09-09 常州大学 In-situ polymerization extrusion three-dimensional printer based on ring-opening polymerization of glycolide
CN104786506A (en) * 2015-05-11 2015-07-22 北京化工大学 Three-dimensional forming equipment capable of preparing soft-hard compound polyurethane product

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
张书华等: "《高性能电缆材料及其应用技术》", 30 November 2015, 上海交通大学出版社 *
彭治汉等: "《塑料工业手册》", 30 November 2011, 化学工业出版社 *
贾润礼等: "《塑料成型加工新技术》", 31 October 2006 *

Similar Documents

Publication Publication Date Title
CN105711094B (en) A kind of 3 D-printing method
CN104875389B (en) Three-dimensional printer and printing method and three-dimensional printing head
CN105773976A (en) Fiber-stage anti-microbial product 3D printing method based on reaction extrusion
AU2015258536B2 (en) Plasticizing delivery method and device using eccentric rotor and having pulsed volume deformation
JP5920859B2 (en) 3D printer
CN105818384A (en) 3D printing method of fiber-grade flame retardant product based on reactive extrusion
CN103448228B (en) The technique of the continuously extruded preparation microporous pipe of a kind of polymeric powder semi-molten
CN105669333B (en) Gunpowder 3D printing shaped device
CN104357990B (en) Shaping silk and preparation method thereof
CN103847104A (en) Three-dimensional waxing printer and using method thereof
CN105904728A (en) Fiber-scale reactive extrusion 3D printing method
CN104231524A (en) Moulded wire and preparation method thereof
CN105835374A (en) 3D printing method for fiber-grade electric conduction product based on reactive extrusion
CN105313341A (en) Three-dimensional printer
CN208247301U (en) A kind of injection moulding apparatus for light guide plate processing
CN105690778A (en) Fiber-grade 3D (three-dimensional) printing method on basis of reactive extrusion
CN105922577A (en) Functional fiber-grade 3D printing method based on reactive extrusion
CN106476243A (en) The anti-pore production technology of coloured PE tubing
CN105922576A (en) 3D printing method for fiber-grade reactive extrusion
CN110303679A (en) A kind of metal mixes increasing material manufacturing device and manufacturing method with nonmetallic
CN203888159U (en) Vacuum-exhaust-type screw charging barrel
CN109334060B (en) Preparation method of double-bubble internal water injection inflation PVC thermal contraction label film
CN106560315A (en) Transient extrusion molding method and FDM-3D printer thereof
CN112140500A (en) Polyamide hot melt adhesive rod manufacturing process
CN208812404U (en) A kind of full electric injection molding machine independence She Tai mechanism

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20160907