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Publication numberCN105665580 A
Publication typeApplication
Application numberCN 201410677494
Publication date15 Jun 2016
Filing date21 Nov 2014
Priority date21 Nov 2014
Publication number201410677494.7, CN 105665580 A, CN 105665580A, CN 201410677494, CN-A-105665580, CN105665580 A, CN105665580A, CN201410677494, CN201410677494.7
Inventors包望, 庞金红, 范基良, 张勇
Applicant沈阳兴华航空电器有限责任公司
Export CitationBiBTeX, EndNote, RefMan
External Links: SIPO, Espacenet
Novel whole-row contact body bending device
CN 105665580 A
Abstract
Disclosed is a novel whole-row contact body bending device. The novel whole-row contact body bending device comprises a locating plate (1), a left vertical plate (3), a bearing (4), a shaft (5), a base (6), a support plate (7), a clamping plate (8), a locating bolt (11), a pin (12), a clamping rod (13), a handle II (14), a right vertical plate (15), an adjusting bolt (16) and a needle bending plate (19). The right vertical plate (15) is fixedly connected to one end of the base (6). The locating bolt (11) is connected to the other end of the base (6). The adjusting bolt (16) penetrates through the base (6) to be connected with the support plate (7). The novel whole-row contact body bending device is convenient to disassemble and assemble and small in operation space. An additional auxiliary tool is not needed, a whole row of needles can be bent easily with hands, the bending uniformity is good, and the efficiency is high.
Claims(7)  translated from Chinese
1.一种新型整排接触体弯曲装置,其特征在于:所述新型整排接触体弯曲装置构成如下:定位板(I)、左立板(3)、轴承(4)、轴(5)、基座)、支撑板(7)、夹紧板(8)、定位螺栓(11)、销子(12)、夹紧杆(13)、手柄II (14)、右立板(15)、调整螺栓(16)和弯针板(19);所述右立板(15)固定连接在基座(6)的一端,基座(6)的另一端连接有定位螺栓(11);调整螺栓(16)穿过基座(6)与支撑板(7)的相连,夹紧板(8)通过T型槽滑动连接在支撑板(7)上,夹紧杆(13)的一端通过螺纹配合穿过右立板(15)后与手柄II (14)连接,夹紧杆(13)的另一端设置有凹槽结构,夹紧杆(13)通过销子(12)夹紧并固定在夹紧板(8)上,所述左立板(3)固定在基座),定位板(I)与左立板(3)相连接,所述弯针板(19)通过轴承(4)和轴(5)与左立板(3)相连接,弯针板(19)的中部内侧设计有舌形弯曲压接板(191),舌形弯曲压接板(191)上设计有与接触体定位的半R槽(1911)。 A new row of contact body bending means, characterized in that: the new row of the contact body bending means consisting of: positioning plate (I), the left vertical plate (3), bearing (4), the shaft (5) , base ), the support plate (7), the clamping plate (8), positioning bolts (11), the pin (12), the clamp rod (13), the handle II (14), a right vertical plate (15) , adjusting bolt (16) and looper plates (19); said right vertical plate (15) fixedly connected to the base (6) at one end, a base (6) and the other end connected to a positioning screw (11); adjustment bolts (16) through the base (6) and the support plate (7) is connected to the clamping plate (8) slidably connected through a T-slot in the support plate (7) on one end of the clamp rod (13) by a threaded fit through the right vertical plate (15) is connected with the handle II (14), the clamp rod (13) and the other end provided with a groove structure, the clamp rod (13) on a pin (12) clamped and fixed clamping plate (8) on the left vertical plate (3) fixed to the base ), positioning plate (I) and the left vertical plate (3) connected to the curved needle plate (19) via a bearing (4 ) and the shaft (5) is connected to the left vertical plate (3), curved needle plate (19) in the middle of the inside of the design of the tongue-shaped curved crimp plate (191), the design and the tongue-shaped curved crimp plate (191) on semi-contact body positioning groove R (1911).
2.按照权利要求1所述新型整排接触体弯曲装置,其特征在于:所述弯针板(19)上设置有螺纹孔(192),所述螺纹孔连接有弯杆(10),弯杆(10)的另一端连接手柄I (9)。 2. In accordance with claim 1 new row of contact body bending apparatus, wherein: the curved needle plate (19) is provided with a threaded hole (192), the threaded hole is connected with curved rod (10) on the bend the other end of the rod (10) connected to the handle I (9).
3.按照权利要求2所述新型整排接触体弯曲装置,其特征在于:所述左立板(3)构成如下:加强筋槽(31)、轴承孔(32)和定位孔I (33);所述加强筋槽(31)位于左立板(3)中部,定位孔I (33)对称分布在加强筋槽(31)两侧,轴承孔(32)对称分布在左立板(3)端部。 3. according to claim 2 new row of contact body bending means, characterized in that: the left vertical plate (3) consists of: rib grooves (31), the bearing hole (32) and the positioning hole I (33) ; said rib grooves (31) in the left vertical plate (3) central positioning holes I (33) distributed symmetrically (31) on both sides of the ribs groove bearing bore (32) symmetrically distributed on the left of the vertical plate (3) Ends.
4.按照权利要求3所述新型整排接触体弯曲装置,其特征在于:所述定位板(I)的一侧中部设置有定位板支撑(101),另一侧中部设置有定位加强筋(102),所述定位板(I)与定位孔I (33)对应位置设置有定位孔II (103)。 According to claim 3 new row of the contact body bending means, characterized in that: the central side of the positioning plate (I) is a support provided with a positioning plate (101), the other side of the middle of a positioning rib ( 102), said positioning plate (I) with the positioning hole I (33) is provided with a positioning hole corresponding to the position II (103).
5.按照权利要求4所述新型整排接触体弯曲装置,其特征在于:所述定位板(I)和左立板(3)通过定位销(17)穿过I (33)和定位孔II (103)连接并定位。 5. In accordance with claim 4 new row of contact body bending apparatus, wherein: the positioning plate (I) and the left vertical plate (3) by means of positioning pins (17) through I (33) and the positioning hole II (103) connected to and positioned.
6.按照权利要求5所述新型整排接触体弯曲装置,其特征在于:所述弯针板(19)的两端设置有连接销孔(193),弯针板(19)通过连接销孔(193)、轴承(4)和轴(5)与左立板(3)相连接。 6. The novel claim 5, wherein the row of the contact body bending means, characterized in that: both ends of the curved needle plate (19) is provided with a connector pin hole (193), bending the needle plate (19) is connected via a pin hole (193), bearing (4) and the shaft (5) and left vertical plate (3) is connected.
7.按照权利要求1-6之一所述新型整排接触体弯曲装置,其特征在于:所述右立板(15)与基座(6)通过MlO螺栓⑵连接。 7. according to one of claims 1-6 new row of contact body bending apparatus, wherein: said right vertical plate (15) with the base (6) connected by bolts MlO ⑵.
Description  translated from Chinese
一种新型整排接触体弯曲装置 A new row of contact body bending means

技术领域 TECHNICAL FIELD

[0001] 本发明涉及弯曲装置的结构设计和应用技术领域,特别提供了一种新型整排接触体弯曲装置。 [0001] Design and Application of technical fields related to the bending apparatus of the present invention offers a novel whole row of contact body bending means.

背景技术 Background technique

[0002]目前,矩形连接器接触体整体塑压产品的接触体弯曲,是靠单根弯曲后实现的,弯曲一致性不好,容易出现高低不齐,长短不一的现象,质量不容易保证,效率低下。 [0002] Currently, the contact rectangular connector body contact body integrally molded pressure bent product is on the list to achieve a single bent, curved consistency is not good, the level of missing prone, the phenomenon of varying lengths, quality assurance is not easy ,low efficiency.

[0003] 人们迫切希望获得一种技术效果优良的新型整排接触体弯曲装置。 [0003] people are eager to obtain a good technical effect of the new row of contact body bending means.

发明内容 SUMMARY

[0004] 本发明的目的是提供一种技术效果优良的新型整排接触体弯曲装置。 [0004] The object of the present invention is to provide an excellent effect of the new technology the whole row of contact body bending means. 解决了目前镶嵌接触体弯曲工艺方法的不足,拆装方便,操作空间小,不需要额外的辅助工具,徒手便轻松可以实现整排接触体的弯曲操作。 Solve the current shortage mosaic contact body bending process method, easy accessibility, small operating space, no additional aids, hand it can easily operate the whole row of curved contact body. 大大提高了镶嵌塑压矩形连接器整排弯针产品的质量和生产效率。 Greatly improving the quality and productivity of mosaic rectangular connectors plastic pressure whole row curved needle products.

[0005] 所述新型整排接触体弯曲装置构成如下:定位板1、左立板3、轴承4、轴5、基座6、支撑板7、夹紧板8、定位螺栓11、销子12、夹紧杆13、手柄II 14、右立板15、调整螺栓16和弯针板19 ;所述右立板15固定连接在基座6的一端,基座6的另一端连接有定位螺栓11 ;调整螺栓16穿过基座6与支撑板7的相连,通过调整螺栓16调整支撑板的高度实现零件的上下定位调整;夹紧板8通过T型槽滑动连接在支撑板7上,夹紧杆13的一端通过螺纹配合穿过右立板15后与手柄II 14连接,实现零件夹紧;夹紧杆13的另一端设置有凹槽结构,夹紧杆13通过销子12夹紧并固定在夹紧板8上,实现快速夹紧、松开功能;所述左立板3固定在基座6,定位板I与左立板3相连接,所述弯针板19通过轴承4和轴5与左立板3相连接,实现弯针板19绕固定在左立板3上的定位板I弯曲旋转,进而实现弯针功能。 [0005] The novel whole row of contact body bending means consists of: positioning plate 1, a left vertical plate 3, 4 bearings, shaft 5, the base 6, the support plate 7, the clamping plate 8, bolts 11, pins 12 , the clamp rod 13, handle II 14, the right vertical plate 15, the adjusting bolt 16 and the looper plate 19; the right of the vertical plate 15 fixed to the base 6 connected to one end and the other end connected to the base 6 of bolts 11 ; adjusting bolt 16 is connected through the base 6 of the support plate 7, the vertical position adjustment by adjusting screw 16 to adjust the height of the support plate into a part; clamp plate 8 through a T-slot slidably connected to the support plate 7, the clamp One end of the rod 13 is threaded through the right upright with the rear plate 15 is connected to the handle II 14, implement parts of the clamp; the other end of the clamp rod 13 is provided with a groove structure, the clamping lever 13 by pin 12 and fixed clamping the clamping plate 8, quick clamping release function; the left vertical plate 3 is fixed to the base 6, the positioning plate I left vertical plate 3 is connected to the curved needle plate 19 via a bearing and the shaft 4 53 is connected to the left vertical plate to achieve bending the needle plate 19 is fixed to the positioning plate 3 wound on the left vertical plate I bend rotation, thus achieving looper function. 弯针板19的中部内侧设计有舌形弯曲压接板191,舌形弯曲压接板191上设计有与接触体定位的半R槽1911,用于接触体弯曲时的结合定位,实现装置整排的接触体同时弯曲时每根针的接触定位,保证弯曲的一致性。 Looper middle of the plate 19 of the inner side of the tongue-shaped design curved crimp plate 191, the design and positioning of the contact body half 1911 R groove on the tongue-shaped curved crimp plate 191 for engaging a contact body positioning when bent, the entire apparatus to achieve contact body row of curved contact simultaneously positioning each needle, to ensure the consistency of bending.

[0006] 所述弯针板19上设置有螺纹孔192,所述螺纹孔连接有弯杆10,弯杆10的另一端连接手柄I 9。 192 is provided with a threaded hole 19 [0006] The curved needle plate, the threaded hole 10 is connected to the rod bent, the other end of the bent rod 10 connected to the handle I 9.

[0007] 所述左立板3构成如下:加强筋槽31、轴承孔32和定位孔I 33 ;所述加强筋槽31位于左立板3中部,定位孔I 33对称分布在加强筋槽31两侧,轴承孔32对称分布在左立板3端部。 [0007] The left vertical plate 3 is structured as follows: rib groove 31, the bearing hole 32 and the positioning hole I 33; the rib groove 31 is located in the middle of 3, positioning holes left upright plate I 33 symmetrically distributed in rib grooves 31 both sides of the bearing hole 32 symmetrically distributed on the left vertical plate 3 ends.

[0008] 所述定位板I的一侧中部设置有定位板支撑101,另一侧中部设置有定位加强筋102,所述定位板I与定位孔I 33对应位置设置有定位孔II 103。 Central [0008] I said positioning plate side of a positioning plate support 101, and the other side is provided with a central positioning ribs 102, I said positioning plate positioning hole corresponding to the position I 33 is provided with positioning holes II 103. 加强筋槽31用于与定位板加强筋102配合,实现装置定位时的防变形功能;保证夹紧弯曲时,定位板不能顶弯变形,保证更好的定位刚性强度。 Ribs and grooves 31 for positioning the stiffener plate 102 together to achieve the anti-transformation function when the device is positioned; ensure clamping bending, positioning plate benders can not deform to ensure better positioning rigid strength. 轴承孔32用于与调心轴承配合,可小间隙调整,实现装置弯曲过程中间隙自动调节功能;定位板支撑101按照接触体弯曲的尺寸结构计算设计,此部位保证弯曲的位置和尺寸,弓I导斜面处避免弯曲时的干涉。 Bearing bore 32 for mating with the spherical bearing, can be a small gap adjustment, means the bending process automatic clearance adjustment function; positioning plate 101 supporting computational design in accordance with the size of the contact body bent structure, to ensure that this part of the bent position and size of the bow I guide ramp at avoiding interference bending.

[0009] 所述定位板I和左立板3通过定位销17穿过I 33和定位孔II 103连接并定位。 [0009] I said positioning plate and left vertical plate 3 by the positioning pins 17 and the positioning hole through the I 33 II 103 connection and positioning. 保证定位精度,及不同的产品之间定位板的方便更换。 Ensure the positioning accuracy, and between different product positioning plates easy to replace.

[0010] 所述弯针板19的两端设置有连接销孔193,弯针板19通过连接销孔193、轴承4和轴5与左立板3相连接。 Ends [0010] The curved needle plate 19 is provided with a connecting pin hole 193, curved needle plate 19 by connecting pin holes 193, the bearing shaft 4 and 5 and the left vertical plate 3 are connected.

[0011] 所述右立板15与基座6通过MlO螺栓2连接。 [0011] said right vertical plate 15 and the base 62 are connected by MlO bolts.

[0012] 所述新型整排接触体弯曲装置使用时,首先将零件插入弯针板19与左立板3之间,调整好升降台,所述升降台具体包括支撑板7、夹紧板8和调整螺栓16。 [0012] The novel whole row of contact body bending means used first parts insertion plate looper 19 and the left vertical plate 3, adjust the lifts, the lifts specifically includes a support plate 7, the clamping plate 8 and adjusting bolt 16.

[0013] 利用夹紧手柄旋转带动夹紧板实现夹紧,旋转搬动与弯针板19相连的手柄I 9,带动弯针板19弯曲,首件弯曲时需要调整定位螺栓11,确定弯曲角度的大小,通过首件弯曲尺寸、角度的测算,调整升降台的位置及定位螺栓11的位置,尺寸、角度合格,固定升降台及定位螺栓11的位置不动。 [0013] the clamp lever clamping plate rotary drive to achieve clamping, move and rotate the handle I bent needle plate 19 is connected to 9, 19 to drive the curved needle plate bending, need to be adjusted when the first pieces of bent bolts 11, to determine the bend angle the size, by first bending the size, angle calculation, adjust the position of the lift and the positioning bolt 11 position, size, angle qualified, fixed lifts and bolts position 11 is not moving. 之后可进行批量的重复装夹弯曲即可。 After the batch can be repeated bending fixture.

[0014] 所述新型整排接触体弯曲装置操作按顺序可分为:通过旋转调整螺栓调整支撑板上下位置,旋转定位螺栓调整顶住弯针板最终弯曲的位置,将零件插入弯针板后立起,下方通过支撑板定位,旋转夹紧杆手柄夹紧零件,扳动弯针板的手柄进行弯曲,首件需要上述五个步骤,首件合格后批量弯曲需要重复后三步骤;拆卸过程为松开夹紧杆的手柄,小幅度扳动弯针板手柄,倾斜取出零件,防止将零件碰伤。 [0014] The novel whole row of contact body bending means in the order can be divided into: by turning the adjustment screw to adjust the lower support plate position, rotation adjustment bolts against the curved needle plate final bent position, the curved needle plate inserted after the part standing below by the support plate position, rotate the clamp rod handle clamping elements, and pulled the handle curved needle plate bending, the first thing to these five steps, the first bending piece quantities need to be repeated after a three-step after passing; disassembly process Loosen the clamp rod handle, a slight curved needle plate pulled the handle, tilt removed parts to prevent the parts bumps.

[0015] 所述新型整排接触体弯曲装置对弯制旋转结构采取调心球轴承的轴式旋转配合;对弯曲定位的位置进行控制可调,进而实现了弯针尺寸的控制可调;实现了弯针角度可调式定位,保证定位弯曲的一致性;弯针板的半R槽,对整排的针进行定位,保证弯针整齐,尺寸符合产品设计要求,保证产品质量。 [0015] The novel whole row of contact body bending means for bending the rotating structure to take self-aligning ball bearing shaft rotating fit; bending position adjustable positioning control, thus achieving a looper control adjustable size; realization the looper angle adjustable positioning, positioning to ensure the consistency of bending; half-board looper R groove, the whole row of needle positioning, ensure looper neat, product size consistent with the design requirements, to ensure product quality. 定位板与左立板采用加强筋插入式的配合,解除了双销定位,夹紧时中间部位刚性的不足,进而防止定位板被顶弯变形。 Positioning plate and left vertical ribs plate with plug-fit, lifting the dual pin registration, less rigid clamping intermediate portion, thereby preventing the positioning plate benders being deformed. 采用柔性设计理念,其它芯数的产品,对左立板、定位板、弯针板进行改制调换,即可实现扩展使用。 Using flexible design concept, the number of other core products, on the left upright plate, positioning plate, curved needle exchange board restructuring, to achieve expansion. 夹紧杆带动夹紧板结构,使装、夹方便,快速。 Driven clamp rod clamp plate structure, the equipment, clip, easy and fast. 弯针工序简单易行,提高可操作性,保证产品质量。 Looper process is simple, improve operability, to ensure product quality.

[0016] 所述新型整排接触体弯曲装置拆装方便,操作空间小,不需要额外的辅助工具,徒手便轻松可以实现整排针弯曲操作,弯曲一致性好,效率高。 [0016] The novel whole row of contact body bending means easy accessibility, small operating space, no additional aid, it easily can bring the whole hand pin bending operation, the bending consistency, and high efficiency. 同类产品的弯曲,只需要更换同种结构的定位板和弯曲板即可实现。 Bending similar products, only need to replace the same kind of structure of the positioning plate and curved plate can be realized. 克服了单根针弯曲一致性不好、效率低的缺点。 To overcome the single needle bending consistency is not good, low efficiency shortcomings. 大大提高了矩形弯针产品的质量一致性和生产效率。 Greatly improving the quality consistency and productivity rectangular curved needle products.

附图说明 BRIEF DESCRIPTION

[0017] 下面结合附图及实施方式对本发明作进一步详细的说明: [0017] below in conjunction with the accompanying drawings and the embodiments of the present invention will be further described in detail:

[0018] 图1为新型整排接触体弯曲装置俯视图; [0018] FIG. 1 is a whole row of new body bending means contacting a plan view;

[0019] 图2为图1中AA处剖视图; [0019] FIG. 2 is a sectional view at AA in FIG. 1;

[0020] 图3为图2中BB处剖视图; [0020] FIG. 3 is a cross-sectional view of the BB at 2;

[0021] 图4为图1中CC处剖视图; [0021] FIG. 4 is a sectional view at CC in Figure 1;

[0022] 图5为定位板结构示意图; [0022] FIG. 5 is a schematic view of the positioning plate structure;

[0023] 图6为定位板上定位孔示意图; [0023] FIG. 6 is a schematic view of the positioning plate positioning hole;

[0024] 图7为左立板示意图; [0024] FIG. 7 is a schematic view of the left upright plate;

[0025] 图8为图7中DD处剖视图; [0025] Figure 7 Figure 8 is a sectional view at DD;

[0026] 图9为舌形弯曲压接板示意图; [0026] FIG. 9 is a tongue-shaped curved crimp board schematic;

[0027] 图10为弯针板螺纹孔示意图; [0027] FIG. 10 is a schematic view of the curved needle plate screw holes;

[0028] 图11为连接销孔示意图; [0028] FIG. 11 is a schematic view of a pin-hole connection;

[0029] 图12为支撑板、夹紧板和夹紧杆配合连接示意图; [0029] FIG. 12 is a support plate, the clamp plate and the clamp rod with connection diagram;

[0030] 图13为销子与夹紧杆配合连接示意图; [0030] FIG. 13 is a pin and the clamp rod with connection diagram;

[0031] 图14为新型整排接触体弯曲装置示意图; [0031] FIG. 14 is a whole row of new contact body bending means schematic;

[0032] 图15为半R槽示意图。 [0032] R 15 is a semi-schematic groove.

具体实施方式 detailed description

[0033] 实施例1 [0033] Example 1

[0034] 所述新型整排接触体弯曲装置构成如下:定位板1、左立板3、轴承4、轴5、基座6、支撑板7、夹紧板8、定位螺栓11、销子12、夹紧杆13、手柄II 14、右立板15、调整螺栓16和弯针板19 ;所述右立板15固定连接在基座6的一端,基座6的另一端连接有定位螺栓11 ;调整螺栓16穿过基座6与支撑板7的相连,通过调整螺栓16调整支撑板的高度实现零件的上下定位调整;夹紧板8通过T型槽滑动连接在支撑板7上,夹紧杆13的一端通过螺纹配合穿过右立板15后与手柄II 14连接,实现零件夹紧;夹紧杆13的另一端设置有凹槽结构,夹紧杆13通过销子12夹紧并固定在夹紧板8上,实现快速夹紧、松开功能;所述左立板3固定在基座6,定位板I与左立板3相连接,所述弯针板19通过轴承4和轴5与左立板3相连接,实现弯针板19绕固定在左立板3上的定位板I弯曲旋转,进而实现弯针功能。 [0034] The novel whole row of contact body bending means consists of: positioning plate 1, a left vertical plate 3, 4 bearings, shaft 5, the base 6, the support plate 7, the clamping plate 8, bolts 11, pins 12 , the clamp rod 13, handle II 14, the right vertical plate 15, the adjusting bolt 16 and the looper plate 19; the right of the vertical plate 15 fixed to the base 6 connected to one end and the other end connected to the base 6 of bolts 11 ; adjusting bolt 16 is connected through the base 6 of the support plate 7, the vertical position adjustment by adjusting screw 16 to adjust the height of the support plate into a part; clamp plate 8 through a T-slot slidably connected to the support plate 7, the clamp One end of the rod 13 is threaded through the right upright with the rear plate 15 is connected to the handle II 14, implement parts of the clamp; the other end of the clamp rod 13 is provided with a groove structure, the clamping lever 13 by pin 12 and fixed clamping the clamping plate 8, quick clamping release function; the left vertical plate 3 is fixed to the base 6, the positioning plate I left vertical plate 3 is connected to the curved needle plate 19 via a bearing and the shaft 4 53 is connected to the left vertical plate to achieve bending the needle plate 19 is fixed to the positioning plate 3 wound on the left vertical plate I bend rotation, thus achieving looper function. 弯针板19的中部内侧设计有舌形弯曲压接板191,舌形弯曲压接板191上设计有与接触体定位的半R槽1911,用于接触体弯曲时的结合定位,实现装置整排的接触体同时弯曲时每根针的接触定位,保证弯曲的一致性。 Looper middle of the plate 19 of the inner side of the tongue-shaped design curved crimp plate 191, the design and positioning of the contact body half 1911 R groove on the tongue-shaped curved crimp plate 191 for engaging a contact body positioning when bent, the entire apparatus to achieve contact body row of curved contact simultaneously positioning each needle, to ensure the consistency of bending.

[0035] 所述弯针板19上设置有螺纹孔192,所述螺纹孔连接有弯杆10,弯杆10的另一端连接手柄I 9。 192 is provided with a threaded hole 19 [0035] The curved needle plate, the threaded hole 10 is connected to the rod bent, the other end of the bent rod 10 connected to the handle I 9.

[0036] 所述左立板3构成如下:加强筋槽31、轴承孔32和定位孔I 33 ;所述加强筋槽31位于左立板3中部,定位孔I 33对称分布在加强筋槽31两侧,轴承孔32对称分布在左立板3端部。 [0036] The left vertical plate 3 is structured as follows: rib groove 31, the bearing hole 32 and the positioning hole I 33; the rib groove 31 is located in the middle of 3, positioning holes left upright plate I 33 symmetrically distributed in rib grooves 31 both sides of the bearing hole 32 symmetrically distributed on the left vertical plate 3 ends.

[0037] 所述定位板I的一侧中部设置有定位板支撑101,另一侧中部设置有定位加强筋102,所述定位板I与定位孔I 33对应位置设置有定位孔II 103。 Central [0037] I said positioning plate side of a positioning plate support 101, and the other side is provided with a central positioning ribs 102, I said positioning plate positioning hole corresponding to the position I 33 is provided with positioning holes II 103. 加强筋槽31用于与定位板加强筋102配合,实现装置定位时的防变形功能;保证夹紧弯曲时,定位板不能顶弯变形,保证更好的定位刚性强度。 Ribs and grooves 31 for positioning the stiffener plate 102 together to achieve the anti-transformation function when the device is positioned; ensure clamping bending, positioning plate benders can not deform to ensure better positioning rigid strength. 轴承孔32用于与调心轴承配合,可小间隙调整,实现装置弯曲过程中间隙自动调节功能;定位板支撑101按照接触体弯曲的尺寸结构计算设计,此部位保证弯曲的位置和尺寸,弓I导斜面处避免弯曲时的干涉。 Bearing bore 32 for mating with the spherical bearing, can be a small gap adjustment, means the bending process automatic clearance adjustment function; positioning plate 101 supporting computational design in accordance with the size of the contact body bent structure, to ensure that this part of the bent position and size of the bow I guide ramp at avoiding interference bending.

[0038] 所述定位板I和左立板3通过定位销17穿过I 33和定位孔II 103连接并定位。 [0038] I said positioning plate and left vertical plate 3 by the positioning pins 17 and the positioning hole through the I 33 II 103 connection and positioning. 保证定位精度,及不同的产品之间定位板的方便更换。 Ensure the positioning accuracy, and between different product positioning plates easy to replace.

[0039] 所述弯针板19的两端设置有连接销孔193,弯针板19通过连接销孔193、轴承4和轴5与左立板3相连接。 Ends [0039] The curved needle plate 19 is provided with a connecting pin hole 193, curved needle plate 19 by connecting pin holes 193, the bearing shaft 4 and 5 and the left vertical plate 3 are connected.

[0040] 所述右立板15与基座6通过MlO螺栓2连接。 [0040] said right vertical plate 15 and the base 62 are connected by MlO bolts.

[0041] 所述新型整排接触体弯曲装置使用时,首先将零件插入弯针板19与左立板3之间,调整好升降台,所述升降台具体包括支撑板7、夹紧板8和调整螺栓16。 [0041] The novel whole row of contact body bending means used first parts insertion plate looper 19 and the left vertical plate 3, adjust the lifts, the lifts specifically includes a support plate 7, the clamping plate 8 and adjusting bolt 16.

[0042] 利用夹紧手柄旋转带动夹紧板实现夹紧,旋转搬动与弯针板19相连的手柄I 9,带动弯针板19弯曲,首件弯曲时需要调整定位螺栓11,确定弯曲角度的大小,通过首件弯曲尺寸、角度的测算,调整升降台的位置及定位螺栓11的位置,尺寸、角度合格,固定升降台及定位螺栓11的位置不动。 [0042] the clamp lever clamping plate rotary drive to achieve clamping, move and rotate the handle I bent needle plate 19 is connected to 9, 19 to drive the curved needle plate bending, need to be adjusted when the first pieces of bent bolts 11, to determine the bend angle the size, by first bending the size, angle calculation, adjust the position of the lift and the positioning bolt 11 position, size, angle qualified, fixed lifts and bolts position 11 is not moving. 之后可进行批量的重复装夹弯曲即可。 After the batch can be repeated bending fixture.

[0043] 所述新型整排接触体弯曲装置操作按顺序可分为:通过旋转调整螺栓调整支撑板上下位置,旋转定位螺栓调整顶住弯针板最终弯曲的位置,将零件插入弯针板后立起,下方通过支撑板定位,旋转夹紧杆手柄夹紧零件,扳动弯针板的手柄进行弯曲,首件需要上述五个步骤,首件合格后批量弯曲需要重复后三步骤;拆卸过程为松开夹紧杆的手柄,小幅度扳动弯针板手柄,倾斜取出零件,防止将零件碰伤。 [0043] The novel whole row of contact body bending means in the order can be divided into: by turning the adjustment screw to adjust the lower support plate position, rotation adjustment bolts against the curved needle plate final bent position, the curved needle plate inserted after the part standing below by the support plate position, rotate the clamp rod handle clamping elements, and pulled the handle curved needle plate bending, the first thing to these five steps, the first bending piece quantities need to be repeated after a three-step after passing; disassembly process Loosen the clamp rod handle, a slight curved needle plate pulled the handle, tilt removed parts to prevent the parts bumps.

[0044] 所述新型整排接触体弯曲装置对弯制旋转结构采取调心球轴承的轴式旋转配合;对弯曲定位的位置进行控制可调,进而实现了弯针尺寸的控制可调;实现了弯针角度可调式定位,保证定位弯曲的一致性;弯针板的半R槽,对整排的针进行定位,保证弯针整齐,尺寸符合产品设计要求,保证产品质量。 [0044] The novel whole row of contact body bending means for bending the rotating structure to take self-aligning ball bearing shaft rotating fit; bending position adjustable positioning control, thus achieving a looper control adjustable size; realization the looper angle adjustable positioning, positioning to ensure the consistency of bending; half-board looper R groove, the whole row of needle positioning, ensure looper neat, product size consistent with the design requirements, to ensure product quality. 定位板与左立板采用加强筋插入式的配合,解除了双销定位,夹紧时中间部位刚性的不足,进而防止定位板被顶弯变形。 Positioning plate and left vertical ribs plate with plug-fit, lifting the dual pin registration, less rigid clamping intermediate portion, thereby preventing the positioning plate benders being deformed. 采用柔性设计理念,其它芯数的产品,对左立板、定位板、弯针板进行改制调换,即可实现扩展使用。 Using flexible design concept, the number of other core products, on the left upright plate, positioning plate, curved needle exchange board restructuring, to achieve expansion. 夹紧杆带动夹紧板结构,使装、夹方便,快速。 Driven clamp rod clamp plate structure, the equipment, clip, easy and fast. 弯针工序简单易行,提高可操作性,保证产品质量。 Looper process is simple, improve operability, to ensure product quality.

[0045] 所述新型整排接触体弯曲装置拆装方便,操作空间小,不需要额外的辅助工具,徒手便轻松可以实现整排针弯曲操作,弯曲一致性好,效率高。 [0045] The novel whole row of contact body bending means easy accessibility, small operating space, no additional aid, it easily can bring the whole hand pin bending operation, the bending consistency, and high efficiency. 同类产品的弯曲,只需要更换同种结构的定位板和弯曲板即可实现。 Bending similar products, only need to replace the same kind of structure of the positioning plate and curved plate can be realized. 克服了单根针弯曲一致性不好、效率低的缺点。 To overcome the single needle bending consistency is not good, low efficiency shortcomings. 大大提高了矩形弯针产品的质量一致性和生产效率。 Greatly improving the quality consistency and productivity rectangular curved needle products.

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Classifications
International ClassificationH01R43/16, B21F1/00
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15 Jun 2016C06Publication
13 Jul 2016C10Entry into substantive examination