A kind of semi-automatic two bending machine
[technical field]
The present invention relates to a kind of bending machine, is more particularly a kind of semi-automatic two bending machine.
[background technology]
At present a lot of product all needs to use the pipe fitting that two all bends, and pipe fitting two bending segment is not in same plane, and in different surface beeline.The equipment that the such bend pipe of current production uses is complicated, needing through multiple working procedure, is all generally first curved one, then arrives other station adjustment angle clamping curved more again, then arriving another one station is machined to not in a plane by two, such processing technology operation is many, operate loaded down with trivial details, efficiency is low, hold facility workshop volume is large, labor strength is high, scale error needs workman to hold, and error is large, and constant product quality is low.
Therefore, the present invention produces based on above deficiency just.
[summary of the invention]
The present invention seeks to overcome the deficiencies in the prior art, provide a kind of structure simple, production efficiency is high, semi-automatic two bending machine of constant product quality.
The present invention is achieved by the following technical solutions:
A kind of semi-automatic two bending machine, it is characterized in that: comprise frame 1, described frame 1 is provided with brace table 2, described brace table 2 is provided with the first clamping device 3 and the second clamping device 4 for clamping pipe fitting 100, described brace table 2 is also provided with and coordinates with the first clamping device 3 and pipe fitting 100 1 bent and forms the first bending apparatus 5 of the first bending segment 200, described brace table 2 is also provided with and coordinates with the second clamping device 4 and pipe fitting 100 other end bent and forms the second bending apparatus 6 of the second bending segment 300, the first described bending apparatus 5 side is provided with can stir the first bending segment 200 thus make the first bending segment 200 and the axis both the second bending segment 300 become the adjusting device 7 of different surface beeline, described adjusting device 7 comprises and can be elevated and can touch with the first bending segment 200 and make the swinging plate 71 that the relative pipe fitting 100 of the first bending segment 200 twists in the first clamping device 3 clamping place by relative support platform 2, described brace table 2 is provided with the drive unit driving swinging plate 71 to be elevated.
Semi-automatic two as above bending machine, is characterized in that: described drive unit comprises the adjusting cylinders 72 be located on brace table 2, and described swinging plate 71 is connected on the cylinder rod of adjusting cylinders 72.
Semi-automatic two as above bending machine, it is characterized in that: described brace table 2 is provided with fixed leg 73, described fixed leg 73 is provided with vertical dovetail groove 74, and described swinging plate 71 is provided with and coordinates with dovetail groove 74 thus when swinging plate 71 is elevated to the guide pad 75 that swinging plate 71 leads.
Semi-automatic two as above bending machine, is characterized in that: described fixed leg 73 is provided with the screw rod 76 that can regulate swinging plate 71 stroke and then adjustment the first bending segment 200 windup-degree.
Semi-automatic two as above bending machine, it is characterized in that: described brace table 2 comprises left support plate 21 and right support plate 22, the second described clamping device 4 and the second bending apparatus 6 are located on left support plate 21, the first described clamping device 3, first bending apparatus 5 and adjusting device 7 are located on right support plate 22, are provided with the regulating part 8 for regulating the two interval between described left support plate 21 and right support plate 22.
Semi-automatic two as above bending machine, it is characterized in that: described regulating part 8 comprises the regulating block 81 be located on left support plate 21, described regulating block 81 is provided with bar hole 82, is provided with the adjusting bolt 83 for being connected with right support plate 22 by regulating block 81 in described bar hole 82.
Semi-automatic two as above bending machine, it is characterized in that: described right support plate 22 is provided with the adjustment part 9 for regulating the first bending segment 200 length, described adjustment part 9 comprises the adjustment block 91 that can adjust pipe fitting 100 end, described adjustment block 91 is provided with strip hole 92, is provided with the adjustment bolt 93 for adjustment block 91 being connected with right support plate 22 in described strip hole 92.
Semi-automatic two as above bending machine, it is characterized in that: the first described clamping device 3 comprises and is located at the first cover half 31 on brace table 2 and can relative to the first dynamic model 32 of the first cover half 31 movement, the first described cover half 31 be provided with mate with pipe fitting 100 outer wall first determine deep-slotted chip breaker 33, the first described dynamic model 32 is provided with to be determined deep-slotted chip breaker 33 and coordinates and the first dynamic deep-slotted chip breaker 34 of clamping pipe fitting 100 with first, the first described dynamic model 32 is connected with the first cylinder 35 driving its movement; The second described clamping device 4 comprises and is located at the second cover half 41 on brace table 2 and can relative to the second dynamic model 42 of the second cover half 41 movement, the second described cover half 41 be provided with mate with pipe fitting 100 outer wall second determine deep-slotted chip breaker 43, the second described dynamic model 42 is provided with to be determined deep-slotted chip breaker 43 and coordinates and the second dynamic deep-slotted chip breaker 44 of clamping pipe fitting 100 with second, the second described dynamic model 42 is connected with the second cylinder 45 driving its movement.
Semi-automatic two as above bending machine, it is characterized in that: the first described bending apparatus 5 comprises the first curved portions 51 be located on the first cover half 31 and the first arcuate socket 52 be located on brace table 2, being provided with in the first described arcuate socket 52 can within it along the first moving lever 53 of movement in a curve, the first described moving lever 53 be provided with coordinate with the first curved portions 51 and pipe fitting 100 is bent first bend wheel 54, described frame 1 is provided with the first driving mechanism 55 of driving first moving lever 53 motion; The second described bending apparatus 6 comprises the second curved portions 61 be located on the second cover half 41 and the second arcuate socket 62 be located on brace table 2, being provided with in the second described arcuate socket 62 can within it along the second moving lever 63 of movement in a curve, the second described moving lever 63 be provided with coordinate with the second curved portions 61 and pipe fitting 100 is bent second bend wheel 64, described frame 1 is provided with the second driving mechanism 65 of driving second moving lever 63 motion.
Semi-automatic two as above bending machine, it is characterized in that: the first described driving mechanism 55 comprises the first driving cylinder 551 be located on brace table 2, the cylinder rod of the first described driving cylinder 551 is connected with the first tooth bar 552, and the first described tooth bar 552 coordinates with the first gear 553 be connected on the first moving lever 53; The second described driving mechanism 65 comprises the second driving cylinder 651 be located on brace table 2, the cylinder rod of the second described driving cylinder 651 is connected with the second tooth bar 652, and the second described tooth bar 652 coordinates with the second gear 653 be connected on the second moving lever 63.
Compared with prior art, the present invention has the following advantages:
1, the first clamping device of the present invention and the second gripping means grips pipe fitting, two of first bending apparatus and the second bending apparatus bending pipe fitting, and the swinging plate of adjusting device stirs the first bending segment in the process risen, relative first clamping device clamping place of first bending segment is twisted, and then make the first bending segment and the second bending segment be different surface beeline and not in same plane, whole process is accomplished without any letup on same machine, only need clamping once, ensure that the stable of product quality, and production efficiency is high, reduce labor strength.
2, brace table of the present invention comprises left support plate and right support plate, second clamping device and the second bending apparatus are located on left support plate, the first described clamping device, the first bending apparatus and adjusting device are located on right support plate, the regulating part for regulating the two interval is provided with between left support plate and right support plate, regulating part comprises the regulating block be located on left support plate, described regulating block is provided with bar hole, is provided with the adjusting bolt for being connected with right support plate by regulating block in bar hole.By loosening adjusting bolt, then pull left support plate, adjusting bolt and bar hole generation relative movement, when desired position moved to by left support plate, then lock adjusting bolt.Adjusted by the interval of left support plate and right support plate, the length of the second bending segment on pipe fitting can be regulated.
3, right support plate of the present invention is provided with the adjustment part for regulating the first bending segment length, and adjustment part comprises the adjustment block that can promote pipe fitting end, and adjustment block is provided with strip hole, is provided with the adjustment bolt for adjustment block being connected with right support plate in strip hole.Before pipe fitting is by the first clamping device and the second gripping means grips, by loosening adjustment bolt and driven forward adjustment block, adjustment block is driven forward pipe fitting then, when pipe fitting is in desired position, locking adjustment bolt, can regulate the length of the first bending segment on pipe fitting like this.
4, structure of the present invention is simple, and production efficiency is high, simple to operate, constant product quality, is applicable to promoting.
[accompanying drawing explanation]
Fig. 1 is stereogram of the present invention;
Fig. 2 is the zoomed-in view at A place in Fig. 1;
Fig. 3 is one of stereogram of parts of the present invention;
Fig. 4 is the stereogram two of parts of the present invention;
Fig. 5 is the zoomed-in view at B place in Fig. 4;
Fig. 6 is the zoomed-in view at C place in Fig. 4;
Fig. 7 is the bending rear stereogram of converted products of the present invention.
In figure, each Reference numeral is:
1: frame; 2: brace table; 21: left support plate; 22: right support plate; 3: the first clamping devices; 31: the first cover half; 32: the first dynamic models; Determine deep-slotted chip breaker at 33: the first; 34: the first dynamic deep-slotted chip breakers; 35: the first cylinders; 4: the second clamping devices; 41: the second cover half; 42: the second dynamic models; Determine deep-slotted chip breaker at 43: the second; 44: the second dynamic deep-slotted chip breakers; 45: the second cylinders; 5: the first bending apparatus; 51: the first curved portions; 52: the first arcuate sockets; 53: the first moving levers; 54: the first bending wheels; 55: the first driving mechanisms; Drive cylinder at 551: the first; 552: the first tooth bars; 553: the first gears; 6: the second bending apparatus; 61: the second curved portions; 62: the second arcuate sockets; 63: the second moving levers; 64: the second bending wheels; 65: the second driving mechanisms; Drive cylinder at 651: the second; 652: the second tooth bars; 653: the second gears; 7: adjusting device; 71: swinging plate; 72: adjusting cylinders; 73: fixed leg; 74: dovetail groove; 75: guide pad; 76: screw rod; 8: regulating part; 81: regulating block; 82: bar hole; 83: adjusting bolt; 9: adjustment part; 91: adjustment block; 92: strip hole; 93: adjustment bolt; 100: pipe fitting; 200: the first bending segments; 300: the second bending segments.
[detailed description of the invention]
Below in conjunction with accompanying drawing, the invention will be further described:
As Fig. 1, Fig. 2, shown in Fig. 7, a kind of semi-automatic two bending machine, comprise frame 1, described frame 1 is provided with brace table 2, described brace table 2 is provided with the first clamping device 3 and the second clamping device 4 for clamping pipe fitting 100, described brace table 2 is also provided with and coordinates with the first clamping device 3 and pipe fitting 100 1 bent and forms the first bending apparatus 5 of the first bending segment 200, described brace table 2 is also provided with and coordinates with the second clamping device 4 and pipe fitting 100 other end bent and forms the second bending apparatus 6 of the second bending segment 300, the first described bending apparatus 5 side is provided with can stir the first bending segment 200 thus make the first bending segment 200 and the axis both the second bending segment 300 become the adjusting device 7 of different surface beeline, described adjusting device 7 comprises and can be elevated and can touch with the first bending segment 200 and make the swinging plate 71 that the relative pipe fitting 100 of the first bending segment 200 twists in the first clamping device 3 clamping place by relative support platform 2, described brace table 2 is provided with the drive unit driving swinging plate 71 to be elevated.
As shown in Figure 2 and Figure 3, described drive unit comprises the adjusting cylinders 72 be located on brace table 2, and described swinging plate 71 is connected on the cylinder rod of adjusting cylinders 72.
As shown in Figure 2, Figure 4 shows, described brace table 2 is provided with fixed leg 73, described fixed leg 73 is provided with vertical dovetail groove 74, and described swinging plate 71 is provided with and coordinates with dovetail groove 74 thus when swinging plate 71 is elevated to the guide pad 75 that swinging plate 71 leads.
As shown in Figure 3, Figure 4, described fixed leg 73 is provided with the screw rod 76 that can regulate swinging plate 71 stroke and then adjustment the first bending segment 200 windup-degree.
As shown in Figures 2 to 4, described brace table 2 comprises left support plate 21 and right support plate 22, the second described clamping device 4 and the second bending apparatus 6 are located on left support plate 21, the first described clamping device 3, first bending apparatus 5 and adjusting device 7 are located on right support plate 22, are provided with the regulating part 8 for regulating the two interval between described left support plate 21 and right support plate 22.
As shown in Figure 2, Figure 4 shows, described regulating part 8 comprises the regulating block 81 be located on left support plate 21, and described regulating block 81 is provided with bar hole 82, is provided with the adjusting bolt 83 for being connected with right support plate 22 by regulating block 81 in described bar hole 82.
As shown in Figure 2, Figure 4 shows, described right support plate 22 is provided with the adjustment part 9 for regulating the first bending segment 200 length, described adjustment part 9 comprises the adjustment block 91 that can adjust pipe fitting 100 end, described adjustment block 91 is provided with strip hole 92, is provided with the adjustment bolt 93 for adjustment block 91 being connected with right support plate 22 in described strip hole 92.
As shown in Fig. 2, Fig. 4, Fig. 5, Fig. 6, the first described clamping device 3 comprises and is located at the first cover half 31 on brace table 2 and can relative to the first dynamic model 32 of the first cover half 31 movement, the first described cover half 31 be provided with mate with pipe fitting 100 outer wall first determine deep-slotted chip breaker 33, the first described dynamic model 32 is provided with to be determined deep-slotted chip breaker 33 and coordinates and the first dynamic deep-slotted chip breaker 34 of clamping pipe fitting 100 with first, the first described dynamic model 32 is connected with the first cylinder 35 driving its movement; The second described clamping device 4 comprises and is located at the second cover half 41 on brace table 2 and can relative to the second dynamic model 42 of the second cover half 41 movement, the second described cover half 41 be provided with mate with pipe fitting 100 outer wall second determine deep-slotted chip breaker 43, the second described dynamic model 42 is provided with to be determined deep-slotted chip breaker 43 and coordinates and the second dynamic deep-slotted chip breaker 44 of clamping pipe fitting 100 with second, the second described dynamic model 42 is connected with the second cylinder 45 driving its movement.
As shown in Figures 2 to 6, the first described bending apparatus 5 comprises the first curved portions 51 be located on the first cover half 31 and the first arcuate socket 52 be located on brace table 2, being provided with in the first described arcuate socket 52 can within it along the first moving lever 53 of movement in a curve, the first described moving lever 53 be provided with coordinate with the first curved portions 51 and pipe fitting 100 is bent first bend wheel 54, described frame 1 is provided with the first driving mechanism 55 of driving first moving lever 53 motion; The second described bending apparatus 6 comprises the second curved portions 61 be located on the second cover half 41 and the second arcuate socket 62 be located on brace table 2, being provided with in the second described arcuate socket 62 can within it along the second moving lever 63 of movement in a curve, the second described moving lever 63 be provided with coordinate with the second curved portions 61 and pipe fitting 100 is bent second bend wheel 64, described frame 1 is provided with the second driving mechanism 65 of driving second moving lever 63 motion.
As shown in Figure 3, the first described driving mechanism 55 comprises the first driving cylinder 551 be located on brace table 2, the cylinder rod of the first described driving cylinder 551 is connected with the first tooth bar 552, and the first described tooth bar 552 coordinates with the first gear 553 be connected on the first moving lever 53; The second described driving mechanism 65 comprises the second driving cylinder 651 be located on brace table 2, the cylinder rod of the second described driving cylinder 651 is connected with the second tooth bar 652, and the second described tooth bar 652 coordinates with the second gear 653 be connected on the second moving lever 63.
Operation principle:
First, the first clamping device 3 and the second clamping device 4 are in open mode.Put into pipe fitting 100 to the first clamping device 3 and the second clamping device 4.Then, unclamp adjustment bolt 93, driven forward adjustment block 91, make pipe fitting 100 by adjustment block 91 driven forward, the locking adjustment bolt 93 when adjustment block 91 arrives desired position, thus have adjusted pipe fitting 100 and be exposed at length outside the first clamping device 3, the length of the first bending segment 200 so just can be made to be controlled, such benefit also comprises when processing second pipe fitting 100, to during pipe fitting 100 clamping by the end immediate roof of pipe fitting 100 in adjustment block 91, can guarantee that the length of the first bending segment 200 that the every root pipe fitting 100 processed finally obtains is equal.
When the length adjustment of the first bending segment 200 is complete, by unclamping adjusting bolt 83, left support plate 21 is moved relative to right support plate 22, in the process of left support plate 21 movement, the second clamping device 4 on it and the second bending apparatus 6 also follow movement, thus have adjusted pipe fitting 100 other end and be exposed at length outside the second clamping device 4, the length of the second bending segment 300 so just can be made to be controlled, such benefit also comprises when processing second pipe fitting 100, because one end of pipe fitting 100 is located by adjustment block 91, so the length of the second bending segment 300 that every root pipe fitting 100 other end finally obtains is equal.
After pipe fitting 100 is located by adjustment block 91, the first cylinder 35 promotes the first dynamic model 32, and therefore, on the on the first dynamic model 32 first dynamic deep-slotted chip breaker 34 and the first cover half 31 first determines deep-slotted chip breaker 33 clamps pipe fitting 100.Meanwhile, the second cylinder 45 promotes the second dynamic model 42, and therefore, on the on the second dynamic model 42 second dynamic deep-slotted chip breaker 44 and the second cover half 41 second determines deep-slotted chip breaker 43 clamps pipe fitting 100 opposite side.Then first cylinder 551 is driven to promote the first tooth bar 552 action, first tooth bar 552 promotes the first gear 553 and rotates, first gear 553 drives the first moving lever 53 along movement in a curve in the first arcuate socket 52, and the first bending wheel 54 on the first trace 53 just coordinates just pipe fitting 100 to bend with the first curved portions 51 and forms the first bending segment 200.Then the first cylinder 35 and the second cylinder 45 are died, but the first dynamic deep-slotted chip breaker 34 and first is determined deep-slotted chip breaker 33 and still closed, and second moves deep-slotted chip breaker 44 and second determines deep-slotted chip breaker 43 and still close, and does not just have clamping force to pipe fitting 100.Then adjusting cylinders 72 promotes swinging plate 71 and rises, the first bending segment 200 is promoted in the process that swinging plate 71 rises, therefore, clamping place of relative first clamping device 3 of the first bending segment 200 occurs upwards to reverse, the angle of the first bending segment 200 is just adjusted, and the stroke adjusting adjusting cylinders 72 by screw rod 76 can regulate the windup-degree of the first bending segment 200.Why the first cylinder 35 and the second cylinder 45 being died before windup-degree, is to just reverse the first bending segment 200 by less power, and so not only size accurately but also can not sprain pipe.If the first cylinder 35 and the second cylinder 45 are not died, first cylinder 35 and the second cylinder 45 can hold very tight, adjusting cylinders 72 just needs very large power that the first bending segment 200 just can be made to reverse, and easily there is damage at the position reversed in pipe fitting 100, there is resilience simultaneously, the exact requirements of windup-degree cannot be ensured.
Then the first cylinder 35 and the second cylinder 45 are ventilated again, and pipe fitting 100 is clamped again.Then second cylinder 651 is driven to promote the second tooth bar 652 action, second tooth bar 652 promotes the second gear 653 and rotates, second gear 653 drives the second moving lever 63 along movement in a curve in the second arcuate socket 62, and the second bending wheel 64 on the second trace 63 just coordinates with the second curved portions 61 and bent by pipe fitting 100 and form the second bending segment 300.After two has bent, the first cylinder 35 and the ventilation of the second cylinder 45 are return, and manually take out pipe fitting.
Therefore, second bending segment 300 is positioned at horizontal plane, and clamping place of relative first clamping device 3 of the first bending segment 200 there occurs torsion, therefore, first bending segment 200 just with the second bending segment 300 not in same plane, but mutually in different surface beeline (as shown in Figure 7).Whole process completes on a machine, and only need clamping once, production efficiency improves greatly, and steady quality.