CN105215105B - The shaped device of high accuracy U-shaped anchor ear - Google Patents
The shaped device of high accuracy U-shaped anchor ear Download PDFInfo
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- CN105215105B CN105215105B CN201510734762.9A CN201510734762A CN105215105B CN 105215105 B CN105215105 B CN 105215105B CN 201510734762 A CN201510734762 A CN 201510734762A CN 105215105 B CN105215105 B CN 105215105B
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- Prior art keywords
- baffle
- anchor ear
- shaped anchor
- shaped
- high accuracy
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- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 238000007493 shaping process Methods 0.000 claims abstract description 20
- 238000009415 formwork Methods 0.000 claims abstract description 19
- 230000001105 regulatory effect Effects 0.000 claims abstract description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 206010053615 Thermal burn Diseases 0.000 abstract description 4
- 230000008030 elimination Effects 0.000 abstract description 3
- 238000003379 elimination reaction Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
- 230000008844 regulatory mechanism Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
Abstract
The invention discloses a kind of shaped device of high accuracy U-shaped anchor ear.The device includes casing, transmission mechanism, shaping mechanism and positioning regulating mechanism, and the casing is used to set installs transmission mechanism, shaping mechanism and positioning regulating mechanism；The transmission mechanism is used to drive shaping mechanism to turn to setting position by initial position, wherein, in initial position, the head of part to be formed is spacing by the arc formwork and first baffle of shaping mechanism, in setting position, the afterbody of part to be formed is spacing by the second baffle of positioning regulating mechanism.Of the invention novel, simple structure is easy to use, profiled member need not be treated to be heated, directly using simultaneous manufacturing of colding pressing, the quality of U-shaped anchor ear is substantially increased, the labour intensity of operator is reduced, elimination is likely to result in the potential safety hazard of scald；Meanwhile, the qualification rate of U-shaped anchor ear is greatly improved, and effectively reduces U-shaped anchor ear production cost.
Description
Technical field
The invention belongs to mechanical-moulded equipment technical field, more particularly to a kind of shaped device of high accuracy U-shaped anchor ear.
Background technology
U-shaped anchor ear is the important component that power transmission line sets up pylon, and the service life and intensity to U-shaped anchor ear are equal
By high requirement.The usage amount of U-shaped anchor ear is also in line rising, makes in the market with economic fast development within this several years
U-shaped anchor ear mainly has band steel and round steel two types, and its production method is：Band steel or round steel first to being heated to red heat,
Then artificial brake forming.The problem of presence is that this production method needs heating, and high energy consumption is unfavorable for the energy-saving and emission-reduction of enterprise
And cost control；Operator's labour intensity is big, high to behaviour's craftsmanship's level requirement, while entering to the band steel or round steel of red heat
Pedestrian's work buckling work, easily causes scald, there is great potential safety hazard；In band steel or round steel hot procedure, easily
Wound and redox reaction are crossed in generation, produce substantial amounts of oxide skin, on the one hand influence the post-production quality of U-shaped anchor ear, another
, there is potential safety hazard using this U-shaped anchor ear for a long time in aspect reduction U-shaped anchor ear intensity；Further, since being exerted a force during artificial bending
It is uneven, the U-shaped anchor ear uniformity of brake forming is poor, and installation accuracy is low, and the quality of product is uneven.
The content of the invention
In order to overcome the defect of prior art, it is an object of the invention to provide a kind of shaped device of high accuracy U-shaped anchor ear,
Using cold working mode, the uniformity of U-shaped anchor ear is good, improves the quality of U-shaped anchor ear, reduces labour intensity, eliminates safe hidden trouble,
Reduce spike production cost.
The shaped device of high accuracy U-shaped anchor ear, is characterized in including casing, transmission mechanism, shaping mechanism and positioning regulation
Mechanism, the casing is used to set installs transmission mechanism, shaping mechanism and positioning regulating mechanism；The transmission mechanism is used to drive
Shaping mechanism turns to setting position by initial position, wherein, in initial position, the head of part to be formed by shaping mechanism arc
Shape template and first baffle are spacing, and in setting position, the afterbody of part to be formed is spacing by the second baffle of positioning regulating mechanism.
Of the invention further to improve, the casing is in hollow square shape, and its upper surface offers at least two round tube holes, its
In a through hole top be provided with the round tray with center hole, tray center axis overlaps with round tube hole；Another through hole top sets
There is the backing plate with row's circular hole, wherein the central axes of a circular hole and through hole.
Of the invention further to improve, the transmission mechanism includes motor, power transmission shaft and controller, and power transmission shaft is arranged in described
In the round tube hole of casing, its one end connection motor, the rotating disk of other end connecting machine structure, by opening for controller controlled motor
It is dynamic.
Of the invention further to improve, the shaping mechanism includes rotating disk, arc formwork, first baffle, locating rod and spacing
Contact, arc formwork is rotationally fixed on rotating disk, and the central axis of its center line and power transmission shaft is on the same plane
It is interior；First baffle is parallel with the tangent line of arc formwork head quadrant circle point, and tangent line is slightly larger than to be formed with the spacing of first baffle
The width/diameter of part, first baffle outside is provided with locating rod；Spacing contact is located on the extended line of first baffle, and with first
Baffle plate is vertical.
Of the invention further to improve, the positioning regulating mechanism includes second baffle and push rod, second baffle by rotating shaft with
Controller is connected, and push rod is fixedly connected with backing plate, and the head of push rod is resisted against on second baffle, the acting surface of second baffle and the
One baffle plate is parallel, and when shaping mechanism goes to setting position, second baffle acts on part to be formed with arc formwork, makes it along arc
Shape template surface bending curvature, while second baffle inspires controller action, motor is stopped, it is ensured that U-shaped anchor ear will not
Overbending.
Of the invention further to improve, the arc formwork is semicircle, the bending curvature phase one of its diameter and U-shaped anchor ear
Cause, 2 quadrant circle points of arc formwork are connected with supporting plate, strengthen the rigidity of arc formwork, it is ensured that the life-span of arc formwork.
Of the invention further to improve, the spacing contact includes pedestal and screw rod, and pedestal is fixed on rotating disk, opens up thereon
Screwed hole, screw rod is fastened on pedestal by double nut, by the position of adjusting screw rod, the U-shaped anchor ear different to adapt to length.
Compared with prior art, of the invention novel, simple structure is easy to use, it is not necessary to treats profiled member and enters
Row heating, directly using simultaneous manufacturing of colding pressing, whole forming process uniform force application, the uniformity of U-shaped anchor ear is good, installs essence
Degree is high, substantially increases the quality of U-shaped anchor ear, reduces the labour intensity of operator, and elimination is likely to result in the safety of scald
Hidden danger；Meanwhile, the qualification rate of U-shaped anchor ear is greatly improved, and effectively reduces U-shaped anchor ear production cost.
Brief description of the drawings
Fig. 1 is the structural representation of the shaped device of high accuracy U-shaped anchor ear；
Fig. 2 is the initial position use state top view of the shaped device of high accuracy U-shaped anchor ear；
Fig. 3 is the setting position use state top view of the shaped device of high accuracy U-shaped anchor ear.
Specific embodiment
With reference to embodiment, to the present invention, further row is described in detail.
As shown in Figures 1 to 3, the shaped device of high accuracy U-shaped anchor ear of the invention includes casing 1, transmission mechanism 2, shaping
Mechanism 3 and positioning regulating mechanism 4, the casing 1 is used to set installs transmission mechanism 2, shaping mechanism 3 and positioning regulating mechanism 4；
The transmission mechanism is used to drive shaping mechanism to turn to setting position by initial position, wherein, in initial position, part to be formed
5 head is spacing by the arc formwork 32 and first baffle 33 of shaping mechanism, and in setting position, the afterbody of part to be formed is by positioning
The second baffle 41 of governor motion is spacing.
In the present embodiment, the casing 1 is in hollow square shape, and its upper surface offers two round tube holes, wherein one is logical
Hole top is provided with the round tray 11 with center hole, and tray center axis overlaps with round tube hole；Another through hole top is provided with band
The backing plate 12 of one row's circular hole, wherein the central axes of a circular hole and through hole.
In the present embodiment, the transmission mechanism 2 includes motor 21, power transmission shaft 22 and controller 23, and power transmission shaft is arranged in
In the round tube hole of the casing 1, its one end connection motor, the rotating disk 31 of other end connecting machine structure 3 controls electricity by controller
The startup of machine.
In the present embodiment, the shaping mechanism 3 includes rotating disk 31, arc formwork 32, first baffle 33, the and of locating rod 34
Spacing contact 35, arc formwork is rotationally fixed on rotating disk, and the central axis of its center line and power transmission shaft is same
In one plane；First baffle is parallel with the tangent line of arc formwork head quadrant circle point, and tangent line is slightly larger than with the spacing of first baffle
The width/diameter of part to be formed 5, first baffle outside is provided with locating rod；Spacing contact is located on the extended line of first baffle, and
It is vertical with first baffle.
In the present embodiment, the positioning regulating mechanism 4 include second baffle 41 and push rod 42, second baffle by rotating shaft with
Controller 23 is connected, and push rod is fixedly connected with backing plate 12, and the head of push rod is resisted against on second baffle, the acting surface of second baffle
It is parallel with first baffle 33.
In the present embodiment, the arc formwork 32 is semicircle, and its diameter is consistent with the bending curvature of U-shaped anchor ear,
2 quadrant circle points of arc formwork are connected with supporting plate 321.
In the present embodiment, the spacing contact 35 includes pedestal 351 and screw rod 352, and pedestal is fixed on rotating disk 31, its
On open up screwed hole, screw rod is fastened on pedestal by double nut.
Of the invention novel, simple structure is easy to use, it is not necessary to treats profiled member and is heated, and directly uses
Cold pressing simultaneous manufacturing, whole forming process uniform force application, the uniformity of U-shaped anchor ear is good, and installation accuracy is high, substantially increases
The quality of U-shaped anchor ear, reduces the labour intensity of operator, and elimination is likely to result in the potential safety hazard of scald；Meanwhile, U-shaped is embraced
The qualification rate of hoop is greatly improved, and effectively reduces U-shaped anchor ear production cost.
Claims (8)
1. the shaped device of high accuracy U-shaped anchor ear, the device includes casing（1）, transmission mechanism（2）, shaping mechanism（3）And positioning
Governor motion（4）, the casing（1）Transmission mechanism is installed for setting（2）, shaping mechanism（3）And positioning regulating mechanism（4）；
The transmission mechanism is used to drive shaping mechanism to turn to setting position by initial position, wherein, in initial position, part to be formed
（5）Head by shaping mechanism arc formwork（32）And first baffle（33）It is spacing, in setting position, the afterbody of part to be formed
By the second baffle of positioning regulating mechanism（41）It is spacing, it is characterised in that the shaping mechanism（3）Including rotating disk（31）, arc
Template（32）, first baffle（33）, locating rod（34）With spacing contact（35）, arc formwork it is rotationally fixed installed in turn
On disk, the central axis of its center line and power transmission shaft is in the same plane；First baffle and arc formwork head quadrant circle point
Tangent line is parallel, and tangent line is slightly larger than part to be formed with the spacing of first baffle（5）Width/diameter, first baffle outside is provided with fixed
Position bar；Spacing contact is located on the extended line of first baffle, and vertical with first baffle.
2. the shaped device of high accuracy U-shaped anchor ear according to claim 1, it is characterised in that the casing（1）In hollow
Square shape, its upper surface offers at least two round tube holes, wherein through hole top is provided with the round tray with center hole
（11）, tray center axis overlaps with round tube hole；Another through hole top is provided with the backing plate with row's circular hole（12）, wherein a circular hole
With the central axes of through hole.
3. the shaped device of high accuracy U-shaped anchor ear according to claim 1 and 2, it is characterised in that the transmission mechanism
（2）Including motor（21）, power transmission shaft（22）And controller, power transmission shaft is arranged in the casing（1）Round tube hole in, its one end connect
Connect motor, other end connecting machine structure（3）Rotating disk（31）, by the startup of controller controlled motor.
4. the shaped device of high accuracy U-shaped anchor ear according to claim 1 and 2, it is characterised in that the positioning adjusts machine
Structure（4）Including second baffle（41）And push rod（42）, second baffle is connected by rotating shaft with controller, push rod and backing plate（12）It is fixed
Connection, the head of push rod is resisted against on second baffle, the acting surface and first baffle of second baffle（33）It is parallel.
5. the shaped device of high accuracy U-shaped anchor ear according to claim 3, it is characterised in that the positioning regulating mechanism
（4）Including second baffle（41）And push rod（42）, second baffle is connected by rotating shaft with controller, push rod and backing plate（12）It is fixed to connect
Connect, the head of push rod is resisted against on second baffle, the acting surface and first baffle of second baffle（33）It is parallel.
6. the shaped device of the high accuracy U-shaped anchor ear according to claim 1 or 2 or 5, it is characterised in that the arc mould
Plate（32）It is semicircle, its diameter is consistent with the bending curvature of U-shaped anchor ear, 2 quadrant circle points of arc formwork are connected with support
Plate（321）.
7. the shaped device of high accuracy U-shaped anchor ear according to claim 4, it is characterised in that the spacing contact（35）
Including pedestal（351）And screw rod（352）, pedestal is fixed on rotating disk（31）On, screwed hole is opened up thereon, screw rod is fastened by double nut
On pedestal.
8. the shaped device of high accuracy U-shaped anchor ear according to claim 6, it is characterised in that the spacing contact（35）
Including pedestal（351）And screw rod（352）, pedestal is fixed on rotating disk（31）On, screwed hole is opened up thereon, screw rod is fastened by double nut
On pedestal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510734762.9A CN105215105B (en) | 2015-11-03 | 2015-11-03 | The shaped device of high accuracy U-shaped anchor ear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510734762.9A CN105215105B (en) | 2015-11-03 | 2015-11-03 | The shaped device of high accuracy U-shaped anchor ear |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105215105A CN105215105A (en) | 2016-01-06 |
| CN105215105B true CN105215105B (en) | 2017-06-27 |
Family
ID=54984563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510734762.9A Active CN105215105B (en) | 2015-11-03 | 2015-11-03 | The shaped device of high accuracy U-shaped anchor ear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105215105B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117772868A (en) * | 2024-02-27 | 2024-03-29 | 洛阳诚发电力设备有限公司 | Steel bending device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0872292A2 (en) * | 1997-03-21 | 1998-10-21 | BLM S.p.A. | Machine for bending of elongate members such as tubes, bars or profiles |
| JP2000135518A (en) * | 1998-10-29 | 2000-05-16 | Takigawa Kogyo Co Ltd | Long material bending device |
| CN202877293U (en) * | 2012-10-22 | 2013-04-17 | 兰州兰石重型装备股份有限公司 | Multiple-heat-exchange-tube forming device |
| CN103495629A (en) * | 2013-09-29 | 2014-01-08 | 天津二十冶建设有限公司 | Bending machine for small-bore medium pipelines and using method of bending machine |
| CN203484455U (en) * | 2013-09-22 | 2014-03-19 | 赵顺成 | Small-angle pipe bending machine |
| CN205146959U (en) * | 2015-11-03 | 2016-04-13 | 安徽天宇金属股份有限公司 | Forming device of high accuracy U -shaped staple bolt |
-
2015
- 2015-11-03 CN CN201510734762.9A patent/CN105215105B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0872292A2 (en) * | 1997-03-21 | 1998-10-21 | BLM S.p.A. | Machine for bending of elongate members such as tubes, bars or profiles |
| JP2000135518A (en) * | 1998-10-29 | 2000-05-16 | Takigawa Kogyo Co Ltd | Long material bending device |
| CN202877293U (en) * | 2012-10-22 | 2013-04-17 | 兰州兰石重型装备股份有限公司 | Multiple-heat-exchange-tube forming device |
| CN203484455U (en) * | 2013-09-22 | 2014-03-19 | 赵顺成 | Small-angle pipe bending machine |
| CN103495629A (en) * | 2013-09-29 | 2014-01-08 | 天津二十冶建设有限公司 | Bending machine for small-bore medium pipelines and using method of bending machine |
| CN205146959U (en) * | 2015-11-03 | 2016-04-13 | 安徽天宇金属股份有限公司 | Forming device of high accuracy U -shaped staple bolt |
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| Publication number | Publication date |
|---|---|
| CN105215105A (en) | 2016-01-06 |
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Denomination of invention: A high-precision U-shaped hoop forming device Granted publication date: 20170627 Pledgee: China Postal Savings Bank Co.,Ltd. Ma'anshan Branch Pledgor: ANHUI TYHW METAL Co.,Ltd. Registration number: Y2024980007141 |