CN105215105A - The shaped device of high accuracy U-shaped anchor ear - Google Patents
The shaped device of high accuracy U-shaped anchor ear Download PDFInfo
- Publication number
- CN105215105A CN105215105A CN201510734762.9A CN201510734762A CN105215105A CN 105215105 A CN105215105 A CN 105215105A CN 201510734762 A CN201510734762 A CN 201510734762A CN 105215105 A CN105215105 A CN 105215105A
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- China
- Prior art keywords
- anchor ear
- baffle
- baffle plate
- shaped
- shaped anchor
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- 230000005540 biological transmission Effects 0.000 claims abstract description 26
- 238000009415 formwork Methods 0.000 claims abstract description 25
- 238000007493 shaping process Methods 0.000 claims abstract description 24
- 230000001105 regulatory effect Effects 0.000 claims abstract description 16
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- 238000005452 bending Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 206010053615 Thermal burn Diseases 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
Abstract
The invention discloses a kind of shaped device of high accuracy U-shaped anchor ear.This device comprises casing, transmission mechanism, shaping mechanism and positioning regulating mechanism, and described casing is used for arranging installs transmission mechanism, shaping mechanism and positioning regulating mechanism; Described transmission mechanism turns to desired location for driving shaping mechanism by initial position, wherein, at initial position, the head of to be formed is by the arc formwork of shaping mechanism and the first baffle limiting, at desired location, the afterbody of to be formed is spacing by the second baffle of positioning regulating mechanism.Of the present invention novel, structure is simple, easy to use, do not need to be treated as shaped piece to heat, directly adopt simultaneous manufacturing of colding pressing, substantially increase the quality of U-shaped anchor ear, reduce the labour intensity of operator, eliminate the potential safety hazard that may cause scald; Meanwhile, the qualification rate of U-shaped anchor ear improves greatly, effectively reduces U-shaped anchor ear production cost.
Description
Technical field
The invention belongs to mechanical-moulded equipment technical field, particularly relate to a kind of shaped device of high accuracy U-shaped anchor ear.
Background technology
U-shaped anchor ear is a vitals of power transmission line erection pylon, to service life of U-shaped anchor ear and intensity by high requirement.Fast development along with economy in these several years, the use amount of U-shaped anchor ear is also in line rising, the U-shaped anchor ear used in the market mainly contains band steel and round steel two type, and its production method is: first band steel or round steel are to being heated to red heat, then artificial brake forming.Problems existing is that this production method needs heating, and energy consumption is high, is unfavorable for energy-saving and emission-reduction and the cost control of enterprise; Operator's labour intensity is large, high to behaviour craftsmanship level requirement, carries out artificial buckling work simultaneously, easily cause scald, there is great potential safety hazard the band steel of red heat or round steel; In band steel or round steel hot procedure, easily there is wound and redox reaction, produced a large amount of oxide skin, affect the post-production quality of U-shaped anchor ear on the one hand, reducing U-shaped anchor ear intensity on the other hand, there is potential safety hazard in this U-shaped anchor ear of long-time use; In addition, during owing to manually bending, force is uneven, and the U-shaped anchor ear uniformity of brake forming is poor, and installation accuracy is low, and the quality of product is uneven.
Summary of the invention
In order to overcome the defect of prior art, the object of this invention is to provide a kind of shaped device of high accuracy U-shaped anchor ear, adopting cold working mode, the uniformity of U-shaped anchor ear is good, improves the quality of U-shaped anchor ear, reduces labour intensity, eliminate safe hidden trouble, reduce spike production cost.
The shaped device of high accuracy U-shaped anchor ear, is characterized in comprising casing, transmission mechanism, shaping mechanism and positioning regulating mechanism, and described casing is used for arranging installs transmission mechanism, shaping mechanism and positioning regulating mechanism; Described transmission mechanism turns to desired location for driving shaping mechanism by initial position, wherein, at initial position, the head of to be formed is by the arc formwork of shaping mechanism and the first baffle limiting, at desired location, the afterbody of to be formed is spacing by the second baffle of positioning regulating mechanism.
The present invention improves further, and described casing is hollow square shape, and its upper surface offers at least two round tube holes, and be wherein provided with the round tray of band center hole above a through hole, tray center axis overlaps with round tube hole; The backing plate that circular hole arranged by band one is provided with, wherein the central axes of a circular hole and through hole above another through hole.
The present invention improves further, and described transmission mechanism comprises motor, power transmission shaft and controller, and power transmission shaft is arranged in the round tube hole of described casing, and its one end connects motor, and the other end connects the rotating disk of shaping mechanism, is controlled the startup of motor by controller.
The present invention improves further, and described shaping mechanism comprises rotating disk, arc formwork, the first baffle plate, backstay and spacing contact, and arc formwork is in rotational direction fixedly mounted on rotating disk, and the central axis of its center line and power transmission shaft is in same plane; First baffle plate is parallel with the tangent line of arc formwork head quadrant circle point, and the spacing of tangent line and the first baffle plate, slightly larger than the width/diameter of to be formed, is provided with backstay outside the first baffle plate; Spacing contact is positioned on the extended line of the first baffle plate, and vertical with the first baffle plate.
The present invention improves further, described positioning regulating mechanism comprises second baffle and push rod, second baffle is connected with controller by rotating shaft, push rod is fixedly connected with backing plate, the head of push rod is resisted against on second baffle, the acting surface of second baffle is parallel with the first baffle plate, when shaping mechanism goes to desired location, second baffle and arc formwork act on to be formed, make its arcuately template surface bending curvature, second baffle inspires controller action simultaneously, and motor quits work, and ensure that U-shaped anchor ear can not overbending.
The present invention improves further, and described arc formwork is semicircle, and its diameter is consistent with the bending curvature of U-shaped anchor ear, and 2 quadrant circle points of arc formwork are connected with gripper shoe, strengthens the rigidity of arc formwork, ensures the life-span of arc formwork.
The present invention improves further, and described spacing contact comprises pedestal and screw rod, and pedestal is fixed on rotating disk, and it offers screwed hole, and screw rod is fastened on pedestal by double nut, by the position of adjusting screw(rod), to adapt to the different U-shaped anchor ear of length.
Compared with prior art, of the present invention novel, structure is simple, easy to use, do not need to be treated as shaped piece to heat, direct employing is colded pressing simultaneous manufacturing, whole forming process uniform force application, and the uniformity of U-shaped anchor ear is good, installation accuracy is high, substantially increase the quality of U-shaped anchor ear, reduce the labour intensity of operator, eliminate the potential safety hazard that may cause scald; Meanwhile, the qualification rate of U-shaped anchor ear improves greatly, effectively reduces U-shaped anchor ear production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the shaped device of high accuracy U-shaped anchor ear;
Fig. 2 is the initial position using state top view of the shaped device of high accuracy U-shaped anchor ear;
Fig. 3 is the desired location using state top view of the shaped device of high accuracy U-shaped anchor ear.
Detailed description of the invention
Below in conjunction with embodiment to the present invention's row detailed description further.
As shown in Figures 1 to 3, the shaped device of high accuracy U-shaped anchor ear of the present invention comprises casing 1, transmission mechanism 2, shaping mechanism 3 and positioning regulating mechanism 4, and described casing 1 installs transmission mechanism 2, shaping mechanism 3 and positioning regulating mechanism 4 for arranging; Described transmission mechanism turns to desired location for driving shaping mechanism by initial position, wherein, at initial position, the head of to be formed 5 by the arc formwork 32 of shaping mechanism and the first baffle plate 33 spacing, at desired location, the afterbody of to be formed is spacing by the second baffle 41 of positioning regulating mechanism.
In the present embodiment, described casing 1 is in hollow square shape, and its upper surface offers two round tube holes, and be wherein provided with the round tray 11 of band center hole above a through hole, tray center axis overlaps with round tube hole; The backing plate 12 that circular hole arranged by band one is provided with, the wherein central axes of a circular hole and through hole above another through hole.
In the present embodiment, described transmission mechanism 2 comprises motor 21, power transmission shaft 22 and controller 23, and power transmission shaft is arranged in the round tube hole of described casing 1, and its one end connects motor, and the other end connects the rotating disk 31 of shaping mechanism 3, is controlled the startup of motor by controller.
In the present embodiment, described shaping mechanism 3 comprises rotating disk 31, arc formwork 32, first baffle plate 33, backstay 34 and spacing contact 35, and arc formwork is in rotational direction fixedly mounted on rotating disk, and the central axis of its center line and power transmission shaft is in same plane; First baffle plate is parallel with the tangent line of arc formwork head quadrant circle point, and the spacing of tangent line and the first baffle plate, slightly larger than the width/diameter of to be formed 5, is provided with backstay outside the first baffle plate; Spacing contact is positioned on the extended line of the first baffle plate, and vertical with the first baffle plate.
In the present embodiment, described positioning regulating mechanism 4 comprises second baffle 41 and push rod 42, and second baffle is connected with controller 23 by rotating shaft, and push rod is fixedly connected with backing plate 12, the head of push rod is resisted against on second baffle, and the acting surface of second baffle is parallel with the first baffle plate 33.
In the present embodiment, described arc formwork 32 is semicircle, and its diameter is consistent with the bending curvature of U-shaped anchor ear, and 2 quadrant circle points of arc formwork are connected with gripper shoe 321.
In the present embodiment, described spacing contact 35 comprises pedestal 351 and screw rod 352, and pedestal is fixed on rotating disk 31, and it offers screwed hole, and screw rod is fastened on pedestal by double nut.
Of the present invention novel, structure is simple, easy to use, do not need to be treated as shaped piece and heat, directly adopt simultaneous manufacturing of colding pressing, whole forming process uniform force application, the uniformity of U-shaped anchor ear is good, and installation accuracy is high, substantially increases the quality of U-shaped anchor ear, reduce the labour intensity of operator, eliminate the potential safety hazard that may cause scald; Meanwhile, the qualification rate of U-shaped anchor ear improves greatly, effectively reduces U-shaped anchor ear production cost.
Claims (10)
1. the shaped device of high accuracy U-shaped anchor ear, it is characterized in that, this device comprises casing (1), transmission mechanism (2), shaping mechanism (3) and positioning regulating mechanism (4), and described casing (1) installs transmission mechanism (2), shaping mechanism (3) and positioning regulating mechanism (4) for arranging; Described transmission mechanism turns to desired location for driving shaping mechanism by initial position, wherein, at initial position, the head of to be formed (5) by the arc formwork (32) of shaping mechanism and the first baffle plate (33) spacing, at desired location, the afterbody of to be formed is spacing by the second baffle (41) of positioning regulating mechanism.
2. the shaped device of high accuracy U-shaped anchor ear according to claim 1, it is characterized in that, described casing (1) is in hollow square shape, its upper surface offers at least two round tube holes, wherein be provided with the round tray (11) of band center hole above a through hole, tray center axis overlaps with round tube hole; The backing plate (12) that circular hole arranged by band one is provided with, the wherein central axes of a circular hole and through hole above another through hole.
3. the shaped device of high accuracy U-shaped anchor ear according to claim 1 and 2, it is characterized in that, described transmission mechanism (2) comprises motor (21), power transmission shaft (22) and controller, power transmission shaft is arranged in the round tube hole of described casing (1), its one end connects motor, the other end connects the rotating disk (31) of shaping mechanism (3), is controlled the startup of motor by controller.
4. the shaped device of high accuracy U-shaped anchor ear according to claim 1 and 2, it is characterized in that, described shaping mechanism (3) comprises rotating disk (31), arc formwork (32), the first baffle plate (33), backstay (34) and spacing contact (35), arc formwork is in rotational direction fixedly mounted on rotating disk, and the central axis of its center line and power transmission shaft is in same plane; First baffle plate is parallel with the tangent line of arc formwork head quadrant circle point, and the spacing of tangent line and the first baffle plate, slightly larger than the width/diameter of to be formed (5), is provided with backstay outside the first baffle plate; Spacing contact is positioned on the extended line of the first baffle plate, and vertical with the first baffle plate.
5. the shaped device of high accuracy U-shaped anchor ear according to claim 3, it is characterized in that, described shaping mechanism (3) comprises rotating disk (31), arc formwork (32), the first baffle plate (33), backstay (34) and spacing contact (35), arc formwork is in rotational direction fixedly mounted on rotating disk, and the central axis of its center line and power transmission shaft is in same plane; First baffle plate is parallel with the tangent line of arc formwork head quadrant circle point, and the spacing of tangent line and the first baffle plate, slightly larger than the width/diameter of to be formed (5), is provided with backstay outside the first baffle plate; Spacing contact is positioned on the extended line of the first baffle plate, and vertical with the first baffle plate.
6. the shaped device of the high accuracy U-shaped anchor ear according to claim 1 or 2 or 5, it is characterized in that, described positioning regulating mechanism (4) comprises second baffle (41) and push rod (42), second baffle is connected with controller by rotating shaft, push rod is fixedly connected with backing plate (12), the head of push rod is resisted against on second baffle, and the acting surface of second baffle is parallel with the first baffle plate (33).
7. the shaped device of high accuracy U-shaped anchor ear according to claim 4, it is characterized in that, described positioning regulating mechanism (4) comprises second baffle (41) and push rod (42), second baffle is connected with controller by rotating shaft, push rod is fixedly connected with backing plate (12), the head of push rod is resisted against on second baffle, and the acting surface of second baffle is parallel with the first baffle plate (33).
8. the shaped device of high accuracy U-shaped anchor ear according to claim 4, is characterized in that, described arc formwork (32) is semicircle, and its diameter is consistent with the bending curvature of U-shaped anchor ear, and 2 quadrant circle points of arc formwork are connected with gripper shoe (321).
9. the shaped device of high accuracy U-shaped anchor ear according to claim 4, it is characterized in that, described spacing contact (35) comprises pedestal (351) and screw rod (352), and pedestal is fixed on rotating disk (31), it offers screwed hole, and screw rod is fastened on pedestal by double nut.
10. the shaped device of high accuracy U-shaped anchor ear according to claim 8, it is characterized in that, described spacing contact (35) comprises pedestal (351) and screw rod (352), and pedestal is fixed on rotating disk (31), it offers screwed hole, and screw rod is fastened on pedestal by double nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510734762.9A CN105215105B (en) | 2015-11-03 | 2015-11-03 | The shaped device of high accuracy U-shaped anchor ear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510734762.9A CN105215105B (en) | 2015-11-03 | 2015-11-03 | The shaped device of high accuracy U-shaped anchor ear |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105215105A true CN105215105A (en) | 2016-01-06 |
| CN105215105B CN105215105B (en) | 2017-06-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510734762.9A Active CN105215105B (en) | 2015-11-03 | 2015-11-03 | The shaped device of high accuracy U-shaped anchor ear |
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| Country | Link |
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| CN (1) | CN105215105B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0872292A2 (en) * | 1997-03-21 | 1998-10-21 | BLM S.p.A. | Machine for bending of elongate members such as tubes, bars or profiles |
| JP2000135518A (en) * | 1998-10-29 | 2000-05-16 | Takigawa Kogyo Co Ltd | Long material bending device |
| CN202877293U (en) * | 2012-10-22 | 2013-04-17 | 兰州兰石重型装备股份有限公司 | Multiple-heat-exchange-tube forming device |
| CN103495629A (en) * | 2013-09-29 | 2014-01-08 | 天津二十冶建设有限公司 | Bending machine for small-bore medium pipelines and using method of bending machine |
| CN203484455U (en) * | 2013-09-22 | 2014-03-19 | 赵顺成 | Small-angle pipe bending machine |
| CN205146959U (en) * | 2015-11-03 | 2016-04-13 | 安徽天宇金属股份有限公司 | Forming device of high accuracy U -shaped staple bolt |
-
2015
- 2015-11-03 CN CN201510734762.9A patent/CN105215105B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0872292A2 (en) * | 1997-03-21 | 1998-10-21 | BLM S.p.A. | Machine for bending of elongate members such as tubes, bars or profiles |
| JP2000135518A (en) * | 1998-10-29 | 2000-05-16 | Takigawa Kogyo Co Ltd | Long material bending device |
| CN202877293U (en) * | 2012-10-22 | 2013-04-17 | 兰州兰石重型装备股份有限公司 | Multiple-heat-exchange-tube forming device |
| CN203484455U (en) * | 2013-09-22 | 2014-03-19 | 赵顺成 | Small-angle pipe bending machine |
| CN103495629A (en) * | 2013-09-29 | 2014-01-08 | 天津二十冶建设有限公司 | Bending machine for small-bore medium pipelines and using method of bending machine |
| CN205146959U (en) * | 2015-11-03 | 2016-04-13 | 安徽天宇金属股份有限公司 | Forming device of high accuracy U -shaped staple bolt |
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| CN105215105B (en) | 2017-06-27 |
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Denomination of invention: A high-precision U-shaped hoop forming device Granted publication date: 20170627 Pledgee: China Postal Savings Bank Co.,Ltd. Ma'anshan Branch Pledgor: ANHUI TYHW METAL Co.,Ltd. Registration number: Y2024980007141 |