Automatically control ready-mixed concrete feed appliance
Technical field
The present invention relates to construction implement technical field, it is particularly well-suited to concrete-agitating and automatically controls in charging equipment
Truncated rectangular pyramids shape hopper.
Background technology
What concrete mixing plant used at present automatically controls in charging equipment, and truncated rectangular pyramids shape hopper has dress electromagnetic shaker and spiral
Two kinds of pusher, is provided to make the middle sand in truncated rectangular pyramids shape hopper automatically drop to conveyer belt or fall in mixer;Dress shake
The truncated rectangular pyramids shape hopper of dynamic device and dress screw impeller be all applied to sand grains uniformly, moisture content below 8%, mobility is preferable
Middle sand, and for middle sand more than 8% for the moisture content or the middle sand with broken little frost caking, it is difficult to applicable, often
Cause middle sand plug plug in truncated rectangular pyramids shape hopper it is impossible to fall, and also do not meet mixed concrete code requirement, broken little frost
The middle sand of caking easily causes the concrete pouring and honeycomb, and this is also the quality accident reason causing casting concrete serious
One of, when loading machine pours middle sand into truncated rectangular pyramids shape hopper from top to bottom, impulsive force is big, increase middle sand in truncated rectangular pyramids shape hopper
Interior bulk density, and the larger middle sand of humidity, adhesion strength are also big, support force is larger, in addition in the shock effect of electromagnetic shaker
Under, down mouth is assembled along truncated rectangular pyramids shape hopper slope wall four direction to make middle sand, and under conveyer belt and truncated rectangular pyramids shape hopper between mouth
Distance is again little, sand in loading when conveyer belt does not transmit, more closely knit it is impossible to flowing, particularly at truncated rectangular pyramids shape hopper corner
Middle sand be more difficult to glide, lose mobility it is impossible to automatic fall;And screw impeller promotes middle sand in truncated rectangular pyramids shape hopper
When, form lower empty upper paulin, nor so that middle sand is automatically fallen, so that automatic charging equipment is lost and automatically control dispensing and feeding work(
In addition it is also necessary to middle sand is dug out by workman with spade one spade spade, after unimpeded, middle sand one spade one spade can be loaded truncated rectangular pyramids shape hopper
Interior, so waste substantial amounts of time, artificial and machinery cost, and delay the construction period again, often result in concrete works
Frostbite quality accident and increase engineering cost.
Content of the invention
The purpose of the present invention is: provides one kind to automatically control ready-mixed concrete feed appliance, this equipment can overcome background technology
In deficiency and have its advantage concurrently, enable not affected by sand in broken little frost caking, in making in truncated rectangular pyramids shape hopper
Sand automatically falls smooth, not have the dead angle of sand in attachment in whole truncated rectangular pyramids shape hopper, to the dispensing of automation control appliance, on
Material provides guarantee.
Realizing the technical solution used in the present invention is: this equipment by truncated rectangular pyramids shape hopper, trapezoidal seesaw, destroyer,
Arc scraper plate, adjustable frequency motor and control module composition, trapezoidal seesaw is connected on truncated rectangular pyramids shape hopper inwall through support, breaks
Millstone is connected on truncated rectangular pyramids shape hopper through bearing, and arc scraper plate is connected with corner in truncated rectangular pyramids shape hopper through guide cylinder, and
It is connected with the Minisize axial at the angle of trapezoidal seesaw lower end through the first drive link, adjustable frequency motor is through being bolted to truncated rectangular pyramids shape material
On bucket outer wall, and it is flexibly connected with axle little on seesaw through the second drive link, the gear through sector gear and destroyer axle head is nibbled
Close, adjustable frequency motor is connected with control module through wire.
In order to allow, the frost sand lump in truncated rectangular pyramids shape hopper is effectively broken to make the smooth whereabouts of middle sand, the adjustable frequency motor of setting
There are two, be connected with control module through wire, by control module control, the first frequency conversion motors axle head has rotating wheel, turn
Eccentric shaft on driving wheel is connected with the second drive link, and the second drive link is flexibly connected with axle little on seesaw, First variable-frequency electric
Motivation second frequency conversion through being bolted to truncated rectangular pyramids shape hopper outer wall side, adjacent side through fixed mount, bolt connection
Motor, the second frequency conversion motors are engaged with the gear of destroyer axle head through sector gear.
In order to allow the middle sand in truncated rectangular pyramids shape hopper effectively reduce moisture, make the smooth whereabouts of middle sand, the seesaw of setting has
Two pieces, through support be separately positioned in truncated rectangular pyramids shape hopper relative to two inwalls on, and through the 3rd transmission with rectangle turnover panel
Bar is flexibly connected with the little axle on seesaw, through energy between the upside of every piece of seesaw and the left and right sides and truncated rectangular pyramids shape bucket wall
The protective cover of breathing connects, and the protective cover side of energy breathing is bonding with seesaw, and opposite side is bonding with truncated rectangular pyramids shape bucket wall, prevents
Guard shield can prevent middle sand from falling in the gap between seesaw and bucket wall, in order to avoid stopping the motion of seesaw;Set in seesaw
It is equipped with electric boiling plate, this electric boiling plate is connected with temperature controller through wire, and temperature controller is through wire with control module even
Connect and by control module control, centering sand carries out heating and crushes, water-containing rate in reduction, the temperature of sand ready-mixed concrete in raising
Degree, accelerates concrete setting speed, prevents concrete frostbite it is ensured that concrete quality.
In order that the smooth whereabouts of middle sand in truncated rectangular pyramids shape hopper, the heating of centering sand is stirred, broken freeze sand lump, sand in reduction
Moisture content, accelerates concrete setting speed, improves concrete quality, the destroyer of setting, crushes blade, destroyer axle by bar shaped
And gear composition, broken blade is vertically welded on destroyer axle, but the cross section of broken blade and destroyer axle constitute one
It is not equal to 90 ° of angle, and destroyer axle head via pins are connected to gear, this destroyer axle is cylinder barrel shaped, and its one end is
Opening, is inserted with electrically heated rod from opening, and electrically heated rod is fixed on hemispherical flange disk through insulating materials, and through hemispheric method
Blue disk and bolt are connected with truncated rectangular pyramids shape hopper outer wall, and electrically heated rod is connected with temperature controller through wire, temperature controller warp
Wire is connected with control module, and by control module control;This destroyer has two, is set in parallel in truncated rectangular pyramids shape hopper,
The blade cross arrangement of two destroyers, first destroyer axle head only one of which gear, second destroyer axle head has two
The sector gear engagement of gear, wherein destroyer axle outer end a gear and the second frequency conversion motors axle head, another tooth
Wheel and carrier gear engagement, and the engagement of the gear of carrier gear and first destroyer axle head, and carrier gear via pins are even
Be connected on axle, the axle of carrier gear is connected on truncated rectangular pyramids shape hopper outer wall through bearing, the stage casing of bridge gear shaft through bearing with
Bracing frame connects, and through being bolted on truncated rectangular pyramids shape bucket wall, carrier gear axle head also has via pins to connect to bracing frame
Gear, the sector gear of this gear and the second frequency conversion motors axle head engages when rotating, and the axle of carrier gear is rotatable.
In order that in truncated rectangular pyramids shape hopper, middle sand is smooth falling to reducing the frictional force of four interior angles, in truncated rectangular pyramids shape hopper four
Individual interior angle is arranged to arc angle and has arc scraper plate, and this arc scraper plate is made up of guide post and scraper plate body, in scraper plate body
Handle passes through the slit on arc angle, guide cylinder to weld on the guide bar, and the Minisize axial on guide post can be in arc angle, guide cylinder
On slit in slide, and be connected with the Minisize axial at the angle of seesaw lower end through the first drive link.
The positive effect of the present invention is: structure is novel, easy and simple to handle, in hopper middle sand all can smooth fall, at corner not
There is the middle sand of attachment again, provide to concrete mixing plant automation control appliance that feed guarantee, dispensing be accurate, feeding is timely, make
With stable performance, sturdy and durable, practical;Than prior art device can reduce energy loss unnecessary in a large number, artificial and
Machinery cost is lost;For moisture content more than 8% middle sand, both can crush and dissolve frost caking in sand, reduce moisture content make middle sand
Smooth whereabouts, and sand temperature in improving, ensure concrete construction quality in the winter time, delay because hopper blocks never again
Construction period, increase engineering cost, thoroughly solve and thus result in, the problems such as concrete quality and duration penalty for nonperformance of contract.
Brief description
Accompanying drawing 1 is external structure schematic diagram of the present invention;
Accompanying drawing 2 is the side view of accompanying drawing 1;
Accompanying drawing 3 is the top view of accompanying drawing 1;
Accompanying drawing 4 is the a-a sectional view on accompanying drawing 3;
Accompanying drawing 5 is for the b-b on accompanying drawing 3 to sectional view (i.e. scraper plate body and guide post, guide cylinder, arc angle and four ribs
Platform shape outer wall connects relative position schematic diagram);
Accompanying drawing 6 is electrically heated rod and end hemispherical flange disk full-page proof schematic diagram in the destroyer axle on accompanying drawing 3;
Accompanying drawing 7 is control module and adjustable frequency motor, temperature controller connection diagram, and temperature controller is added with electricity
Hot pin, electric boiling plate connection diagram.
Specific embodiment
, as shown in accompanying drawing 1,2,3, this equipment is by truncated rectangular pyramids shape hopper 1, trapezoidal seesaw 2, destroyer 3, arc for the present invention
Scraper plate 4, adjustable frequency motor 5 and control module 8 form, and trapezoidal seesaw 2 is connected to truncated rectangular pyramids shape hopper 1 inwall through support 21
On, destroyer 3 is connected on truncated rectangular pyramids shape hopper 1 through bearing, and arc scraper plate 4 is through in guide cylinder 11 and truncated rectangular pyramids shape hopper 1 four
Connect at angle, and be connected with the Minisize axial 23 at trapezoidal seesaw 2 lower end angle through the first drive link 22, adjustable frequency motor 5 is through solid
Determine frame 6 and be bolted on truncated rectangular pyramids shape hopper 1 outer wall, and through the second drive link 24 and axle activity little on trapezoidal seesaw 2
Connect, adjustable frequency motor 5 is engaged with the gear of destroyer 3 axle head through sector gear 521, adjustable frequency motor 5 is through wire 28 and control
Molding block 8 connects.In order that the smooth whereabouts of middle sand in truncated rectangular pyramids shape hopper 1, and effectively broken frost sand lump, sand temperature in raising
Degree, water-containing rate in reduction, the adjustable frequency motor 5 of setting has two, is connected and by control module with control module 8 through wire 28
8 controls, the first frequency conversion motors 51 axle head has rotating wheel 511, the eccentric shaft on rotating wheel 511 and the second drive link 24 even
Connect, the second drive link 24 is flexibly connected with the little axle on trapezoidal seesaw 2;First frequency conversion motors 51 are through being bolted to four
Prismatic table shape hopper 1 outer wall side, adjacent outer wall side the second frequency conversion motors 52 through fixed mount 6 and bolt connection, the
Two frequency conversion motors 52 are engaged with the gear of destroyer 3 axle head through sector gear 521;The trapezoidal seesaw 2 of setting has two pieces,
It is connected on two relative inwalls of truncated rectangular pyramids shape hopper 1 through support 21, and through the 3rd drive link with rectangle turnover panel 251
25 are flexibly connected with the little axle on trapezoidal seesaw 2, the upside of every piece of trapezoidal seesaw 2 and the left and right sides and truncated rectangular pyramids bucket wall
Between through can the protective cover 26 of breathing connect, can breathing protective cover 26 side bonding with trapezoidal seesaw 2, opposite side and four ribs
Platform shape hopper 1 wall bonding, protective cover 26 can prevent middle sand from falling into the gap between trapezoidal seesaw 2 and truncated rectangular pyramids shape hopper 1 wall
Interior, in order to avoid stopping the motion of trapezoidal seesaw;It is provided with electric boiling plate 27, this electric boiling plate 27 is through wire in trapezoidal seesaw 2
28 are connected with temperature controller 29, and temperature controller 29 is connected with control module 8 through wire 28 and is controlled by control module 8, can
In raising, sand mixes and stirs the temperature of concrete, and the solidification accelerating concrete is it is ensured that concrete quality is (as accompanying drawing 1,2,3,4,7 institute
Show);And the destroyer 3 arranging is made up of broken blade 31, destroyer axle 32 and gear, broken blade 31 is vertically welded in broken
On device axle 32, but the cross section of broken blade 31 and destroyer axle 32 constitute an angle being not equal to 90 ° so as to founding crushes
More preferably, destroyer axle 32 end via pins are connected to gear to effect, and this destroyer axle 32 is cylinder barrel shaped, and its one end is opening,
It is inserted with electrically heated rod 321 at opening, electrically heated rod 321 is fixed on hemispherical flange disk 322 through insulating materials, and through partly
Spherical flange disk 322 and bolt are connected with truncated rectangular pyramids shape hopper 1 outer wall, and electrically heated rod 321 is through wire 28 and temperature controller 29
Connect, temperature controller 29 is connected with control module 8 through wire 28 and is controlled by control module 8;This destroyer 3 has two, puts down
Row is arranged in truncated rectangular pyramids shape hopper 1, the broken blade cross arrangement of two destroyers, and first destroyer 30 axle head only has one
Individual gear 301, second destroyer 300 axle head has two gears, wherein a gear 3002 of destroyer axle outer end and second
The sector gear 521 of adjustable frequency motor 52 axle head engages, and another gear 3001 and carrier gear 7 engage, carrier gear 7 again and
The gear 301 of first destroyer 30 axle head engages, and carrier gear 7 axle head is connected with truncated rectangular pyramids shape hopper 1 outer wall through bearing,
The stage casing of carrier gear 7 axle is connected with bracing frame 71 through bearing, and bracing frame 71 is through being bolted to truncated rectangular pyramids shape hopper 1 outer wall
On, carrier gear 7 is connected with axle via pins, and also via pins connect a gear 72 of carrier gear 7 axle head, this carrier gear 7
The sector gear 521 of the gear 72 of axle head and the second frequency conversion motors 52 axle head engages, and the axle of carrier gear 7 is rotatable (such as
Shown in accompanying drawing 1,2,3,4,6,7).For sand frictional force in the downslide at four angles in reducing, in 1 four, truncated rectangular pyramids shape hopper
It is arranged to arc angle 12 at angle, and is provided with arc scraper plate 4, this arc scraper plate 4 is made up of guide post 41 and scraper plate body 42, scrapes
The arc tips of plate body 42 have scraper plate handle 43, and scraper plate handle 43 passes through slit 111 on arc angle 12 and guide cylinder 11 and leads
To bar 41 vertical welding, guide post 41 is connected with guide cylinder 11 socket joint, and guide post 41 slides along guide cylinder 11, and guide post 41 is through micro-
Profile shaft is connected with the first drive link 22 one end, the Minisize axial 23 at the first drive link 22 other end and trapezoidal seesaw 2 lower end angle
Connect, guide cylinder 11 is connected to (as shown in accompanying drawing 3,4,5) between 1 four interior angles of truncated rectangular pyramids shape hopper and arc angle 12.
Operation principle of the present invention and using method: the present invention automatically controls feeder transmission for what concrete mixing plant used
Truncated rectangular pyramids shape hopper on band, middle sand is put in truncated rectangular pyramids shape hopper 1, operational control module 8, starts two frequency conversion motors
5, the rotating wheel 511 of the first frequency conversion motors 51 axle head promotes trapezoidal seesaw 2 through the second drive link 24 that eccentric shaft connects
Tilting, due between two trapezoidal seesaws 2 through little on the 3rd drive link 25 with rectangle turnover panel 251 and trapezoidal seesaw 2
Axle connects, and two trapezoidal seesaws 2 carry out push-and-pull to the middle sand in four prismatic hoppers 1 and stir, square on the 3rd drive link 25 simultaneously
Shape turnover panel 251 centering sand is also carried out push-and-pull and stirs, and because the band rectangle turnover panel 251 on the 3rd drive link 25 is in truncated rectangular pyramids shape material
The lower mouth of bucket, and the lower end of two trapezoidal seesaws 2 is also at truncated rectangular pyramids 1 time mouth of shape hopper, and the middle sand that motion is got up just is fallen
It is carried away on conveyer belt;For middle sand more than 8% for the moisture content with contain the broken little middle sand freezing sand lump, and loading machine
Load the middle sand in hopper, increase in density is difficult to the middle sand of whereabouts, operational control module 8, start-up temperature controller 29 again, makes ladder
Electric boiling plate 27 in shape seesaw 2 and the electrically heated rod 321 in destroyer 3 heat, and destroyer 3 rotates and little freezes sand by broken
Block crushes and stirs heating and melting, reduces its moisture, sand temperature in raising, and destroyer 3 has be arranged two in parallel, and two is broken
Broken blade 31 cross arrangement on device axle 32, when the second frequency conversion motors 52 rotate, the second frequency conversion motors 52 axle head
Sector gear 521 replace with the gear 72 of carrier gear 7 axle head and the gear 3002 of second destroyer 300 axle outer end and nibble
Close, so that the broken blade on two destroyer 3 axle is alternately crushed up and down and stir middle sand, so that middle sand flow is moved, automatically fall conveyer belt
On be pulled away;For the middle sand at truncated rectangular pyramids shape hopper corner, in the presence of arc scraper plate 4 and arc angle 12 setting,
Middle sand also can flow, and so that middle sand is slipped down to and be pulled away on conveyer belt, due to the Minisize axial 23 at trapezoidal seesaw 2 lower end angle
Drive guide post 41 through the first drive link 22, and guide post 41 slides along guide cylinder 11, the handle 43 in scraper plate body 42 is through arc
Slit on shape angle 12, guide cylinder 11 is welded on guide post 41, the continuous tilting of therefore trapezoidal seesaw 2, arc scraper plate
Continuously scrape middle sand, the dead angle that in making to hinder never again in truncated rectangular pyramids shape hopper, sand falls, start feeding and stopping
During feeding and the number of feeding all can be realized by control operation platform and control module 8, to automatically controlling feeding, dispensing sets
Standby provide guarantee.