A kind of robot batch hopper
Technical field
The present invention relates to construction implement technical field, be particularly well-suited to the truncated rectangular pyramids shape hopper that concrete-agitating automatically controls in charging equipment.
Background technology
What concrete mixing plant used at present automatically controls in charging equipment, and truncated rectangular pyramids shape hopper has dress electromagnetic shaker and screw impeller two kinds, is provided to make the medium sand in truncated rectangular pyramids shape hopper automatically drop to conveyer belt or fall in blender;nullIt is uniform that the truncated rectangular pyramids shape hopper of dress electromagnetic shaker and dress screw impeller is all applicable to sand grains、Moisture content is below 8%,The preferable medium sand of mobility,And for moisture content medium sand more than 8%、Or the medium sand with broken little frost caking,It is difficult to be suitable for,Often result in medium sand blocking in truncated rectangular pyramids shape hopper,Can not fall,And do not meet mixed concrete code requirement yet,The medium sand of broken little frost caking easily causes the concrete poured and honeycomb occurs,This is also to cause one of serious quality accident reason of casting concrete,When medium sand is poured into truncated rectangular pyramids shape hopper by loader from top to bottom、Impulsive force is big、Increase medium sand bulk density in truncated rectangular pyramids shape hopper,And the medium sand that humidity is bigger、Adhesion strength is the biggest,Support force is bigger,In addition under the shock effect of electromagnetic shaker,Medium sand is made to assemble along truncated rectangular pyramids shape hopper slope wall four direction toward end opening,And distance between conveyer belt and truncated rectangular pyramids shape hopper end opening is little,Medium sand is loaded when conveyer belt does not transmits,More closely knit,Can not flow,The particularly medium sand at truncated rectangular pyramids shape hopper corner is more difficult to glide,Lose mobility,Can not automatically fall;And in screw impeller promotion truncated rectangular pyramids shape hopper during medium sand, form the lower upper paulin of sky, medium sand can not be made automatically to fall, make automatic charging equipment lose and automatically control dispensing and feeding function, also need to workman dug out by medium sand with spade one spade spade, after unimpeded, then medium sand one spade one spade is loaded in truncated rectangular pyramids shape hopper, so waste substantial amounts of time, artificial and mechanical expense, and delay the construction period again, often result in concrete works cold injury quality accident and increase engineering cost.
Summary of the invention
It is an object of the invention to: a kind of robot batch hopper is provided, this equipment can overcome the deficiency in background technology and have its advantage concurrently, can realize not affected by broken little frost caking medium sand, the medium sand in truncated rectangular pyramids shape hopper can be made automatically to fall smooth and easy, do not adhere to the dead angle of medium sand in whole truncated rectangular pyramids shape hopper, provide guarantee to the dispensing of automation control appliance, feeding.
Realizing the technical solution used in the present invention is: this equipment is by truncated rectangular pyramids shape hopper, trapezoidal seesaw, destroyer, arc scraper plate, adjustable frequency motor and control module composition, trapezoidal seesaw is connected on truncated rectangular pyramids shape hopper inwall through support, destroyer is connected on truncated rectangular pyramids shape hopper through bearing, arc scraper plate is connected at corner in truncated rectangular pyramids shape hopper through guide cylinder, and be connected with the Minisize axial at angle, trapezoidal seesaw lower end through the first drive link, adjustable frequency motor is through being bolted on truncated rectangular pyramids shape hopper outer wall, and be flexibly connected through the second drive link axle little with on seesaw, engage through the gear of sector gear with destroyer axle head, adjustable frequency motor is connected with control module through wire.
In order to allow, the frost sand lump in truncated rectangular pyramids shape hopper is effectively broken makes the smooth and easy whereabouts of medium sand, the adjustable frequency motor arranged has two, it is connected with control module through wire, by control module control, First variable-frequency electric machine shaft end has rotation wheel, rotate the eccentric shaft on wheel and the second drive link connects, second drive link axle little with on seesaw is flexibly connected, First adjustable frequency motor is through being bolted to truncated rectangular pyramids shape hopper outer wall side, adjacent side is through fixed mount, bolt is connected to the second frequency conversion motors, second frequency conversion motors engages through the gear of sector gear with destroyer axle head.
In order to allow the medium sand in truncated rectangular pyramids shape hopper effectively reduce moisture, make the smooth and easy whereabouts of medium sand, the seesaw arranged has two pieces, in support is separately positioned on truncated rectangular pyramids shape hopper relative to two inwalls on, and the 3rd drive link of band rectangle turnover panel is flexibly connected with the little axle on seesaw, between upside and the left and right sides with the truncated rectangular pyramids shape bucket wall of every piece of seesaw, the protective cover through energy breathing is connected, the protective cover side of energy breathing is bonding with seesaw, opposite side is bonding with truncated rectangular pyramids shape bucket wall, in protective cover can prevent the gap that medium sand falls between seesaw and bucket wall, in order to avoid stopping the motion of seesaw;Electric boiling plate it is provided with in seesaw; this electric boiling plate is connected with temperature controller through wire; and temperature controller is connected and by control module control with control module through wire; medium sand is carried out heating broken; water-containing rate in reduction; improve medium sand, the temperature of ready-mixed concrete, accelerate concrete setting speed, prevent concrete cold injury from guaranteeing concrete quality.
nullIn order to make the smooth and easy whereabouts of medium sand in truncated rectangular pyramids shape hopper,Medium sand heating is stirred、Crush and freeze sand lump,Water-containing rate in reduction,Accelerate concrete setting speed and improve concrete quality,The destroyer arranged,Blade is crushed by bar shaped、Destroyer axle and gear composition,Broken blade is vertically welded on destroyer axle,But the transverse section of broken blade and rotary shaft constitute an angle being not equal to 90 °,And destroyer axle head via pins is connected to gear,This destroyer axle is cylinder barrel shaped,Its one end is opening,It is inserted with electrically heated rod from opening,Electrically heated rod is fixed on hemispherical flange dish through insulant、And be connected with truncated rectangular pyramids shape hopper outer wall through hemispherical flange dish and bolt,Electrically heated rod is connected with temperature controller through wire,Temperature controller is connected with control module through wire,And by control module control,The other end band gear of destroyer axle;This destroyer has two, it is set in parallel in truncated rectangular pyramids shape hopper, the blade cross arrangement of two destroyers, first destroyer axle head only one of which gear, second destroyer axle head has two gears, wherein a gear of destroyer axle outer end and the sector gear of the second frequency conversion motors axle head engage, another gear and carrier gear engagement, and the gear engagement of carrier gear and first destroyer axle head, and carrier gear via pins is connected on axle, the axle of carrier gear is connected on truncated rectangular pyramids shape hopper outer wall through bearing, the stage casing of bridge gear shaft is connected with bracing frame through bearing, bracing frame is through being bolted on truncated rectangular pyramids shape bucket wall, carrier gear axle head also has the gear that a via pins connects, the engagement when sector gear of this gear and the second frequency conversion motors axle head rotates, the axle of carrier gear is rotatable.
In order to make, medium sand in truncated rectangular pyramids shape hopper is smooth and easy to be fallen to reducing the frictional force of four interior angles, it is arranged to arc angle at four interior angles of truncated rectangular pyramids shape hopper and has arc scraper plate, this arc scraper plate is made up of guide post and scraper plate body, handle on scraper plate body welds on the guide bar through the slit on arc angle, guide cylinder, Minisize axial on guide post can slide in the slit on arc angle, guide cylinder, and is connected with the Minisize axial at angle, seesaw lower end through the first drive link.
The positive effect of the present invention is: novel structure, easy and simple to handle, in hopper medium sand all can smooth and easy fall, no longer have the medium sand of attachment at corner, to concrete mixing plant automation control appliance provide feed guarantee, dispensing is accurate, feeding is timely, serviceability is stable, sturdy and durable, practical;Unnecessary energy loss, artificial and machinery expense loss can be reduced than prior art device;For moisture content medium sand more than 8%, both can crush and dissolve frost caking medium sand, reduction moisture content makes the smooth and easy whereabouts of medium sand, medium sand temperature can be improved again, ensure concrete construction quality in the winter time, delay the construction period because of hopper blocking, increase engineering cost never again, thoroughly solve and thus result in, the problem such as concrete quality and duration penalty for nonperformance of contract.
Accompanying drawing explanation
Accompanying drawing 1 is external structure schematic diagram of the present invention;
Accompanying drawing 2 is the side view of accompanying drawing 1;
Accompanying drawing 3 is the top view of accompanying drawing 1;
Accompanying drawing 4 is the A-A sectional view on accompanying drawing 3;
Accompanying drawing 5 is that the B-B on accompanying drawing 3 is to sectional view (i.e. scraper plate body connects relative position view with guide post, guide cylinder, arc angle and truncated rectangular pyramids shape outer wall);
Accompanying drawing 6 is electrically heated rod and end hemispherical flange dish full-page proof schematic diagram in the destroyer axle on accompanying drawing 3;
Accompanying drawing 7 is control module and adjustable frequency motor, temperature controller connection diagram, and temperature controller and electrically heated rod, electric boiling plate connection diagram.
Detailed description of the invention
The present invention such as accompanying drawing 1, 2, shown in 3, this equipment is by truncated rectangular pyramids shape hopper 1, trapezoidal seesaw 2, destroyer 3, arc scraper plate 4, adjustable frequency motor 5 and control module 8 form, trapezoidal seesaw 2 is connected on truncated rectangular pyramids shape hopper 1 inwall through support 21, destroyer 3 is connected on truncated rectangular pyramids shape hopper 1 through bearing, arc scraper plate 4 is connected at corner in truncated rectangular pyramids shape hopper 1 through guide cylinder 11, and be connected with the Minisize axial 23 at angle, trapezoidal seesaw 2 lower end through the first drive link 22, adjustable frequency motor 5 is through fixed mount 6 and is bolted on truncated rectangular pyramids shape hopper 1 outer wall, and be flexibly connected with little axle on trapezoidal seesaw 2 through the second drive link 24, adjustable frequency motor 5 engages through the gear of sector gear 521 with destroyer 3 axle head, adjustable frequency motor 5 is connected with control module 8 through wire 28.In order to make the medium sand in truncated rectangular pyramids shape hopper 1, smooth and easy whereabouts, and effectively crush frost sand lump, improve medium sand temperature, water-containing rate in reduction, the adjustable frequency motor 5 arranged has two, being connected with control module 8 through wire 28 and controlled by control module 8, First adjustable frequency motor 51 axle head has the eccentric shaft rotated on wheel 511, rotation wheel 511 and the second drive link 24 to connect, and the second drive link 24 is flexibly connected with the little axle on trapezoidal seesaw 2;First adjustable frequency motor 51 is through being bolted to truncated rectangular pyramids shape hopper 1 outer wall side, adjacent outer wall side is connected to the second frequency conversion motors 52 through fixed mount 6 and bolt, and the second frequency conversion motors 52 engages through the gear of sector gear 521 with destroyer 3 axle head;The trapezoidal seesaw 2 arranged has two pieces, it is connected on two inwalls that truncated rectangular pyramids shape hopper 1 is relative through support 21, and the 3rd drive link 25 of band rectangle turnover panel 251 is flexibly connected with the little axle on trapezoidal seesaw 2, between upside and the left and right sides with the truncated rectangular pyramids bucket wall of every piece of trapezoidal seesaw 2, the protective cover 26 through energy breathing is connected, protective cover 26 side of energy breathing is bonding with trapezoidal seesaw 2, opposite side is bonding with truncated rectangular pyramids shape hopper 1 wall, protective cover 26 can prevent medium sand from falling in the gap between trapezoidal seesaw 2 and truncated rectangular pyramids shape hopper 1 wall, in order to avoid stopping the motion of trapezoidal seesaw;It is provided with electric boiling plate 27 in trapezoidal seesaw 2; this electric boiling plate 27 is connected with temperature controller 29 through wire 28; temperature controller 29 is connected with control module 8 through wire 28 and is controlled by control module 8; medium sand can be improved and mix and stir the temperature of concrete; accelerate the solidification of concrete, it is ensured that concrete quality (as shown in accompanying drawing 1,2,3,4,7);And the destroyer 3 arranged is by broken blade 31, destroyer axle 32 and gear composition, broken blade 31 is vertically welded on destroyer axle 32, but the transverse section of broken blade 31 and destroyer axle 32 constitute an angle being not equal to 90 °, make its founding crushing effect more preferable, destroyer axle 32 end via pins is connected to gear, this destroyer axle 32 is cylinder barrel shaped, its one end is opening, it is inserted with electrically heated rod 321 from opening part, electrically heated rod 321 is fixed on hemispherical flange dish 322 through insulant, and be connected with truncated rectangular pyramids shape hopper 1 outer wall through hemispherical flange dish 322 and bolt, electrically heated rod 321 is connected with temperature controller 29 through wire 28, temperature controller 29 is connected with control module 8 through wire 28 and is controlled by control module 8;nullThis destroyer 3 has two、It is set in parallel in truncated rectangular pyramids shape hopper 1,The broken blade cross arrangement of two destroyers,First destroyer 30 axle head only one of which gear 301,Second destroyer 300 axle head has two gears、Wherein a gear 3002 of destroyer axle outer end and the sector gear 521 of the second frequency conversion motors 52 axle head engage、Another gear 3001 and carrier gear 7 engage,The gear 301 of 7 again with the first destroyer 30 axle heads of carrier gear engages,And carrier gear 7 axle head is connected with truncated rectangular pyramids shape hopper 1 outer wall through bearing,The stage casing of carrier gear 7 axle is connected with bracing frame 71 through bearing,And bracing frame 71 is through being bolted on truncated rectangular pyramids shape hopper 1 outer wall,Carrier gear 7 is connected with axle via pins,One gear 72 also via pins of carrier gear 7 axle head connects,The gear 72 of this carrier gear 7 axle head and the sector gear 521 of the second frequency conversion motors 52 axle head engage,The axle of carrier gear 7 is rotatable (such as accompanying drawing 1、2、3、4、6、Shown in 7).In order to reduce medium sand frictional force when the downslide at four angles, it is arranged to arc angle 12 at 1 four interior angles of truncated rectangular pyramids shape hopper, and it is provided with arc scraper plate 4, this arc scraper plate 4 is made up of guide post 41 and scraper plate body 42, the arc tips of scraper plate body 42 has scraper plate handle 43, scraper plate handle 43 is through the slit 111 on arc angle 12 and guide cylinder 11 and guide post 41 vertical welding, guide post 41 is connected with guide cylinder 11 socket joint, guide post 41 slides along guide cylinder 11, guide post 41 connects through Minisize axial and first drive link 22 one end, first drive link 22 other end is connected with the Minisize axial 23 at angle, trapezoidal seesaw 2 lower end, guide cylinder 11 is connected between 1 four interior angles of truncated rectangular pyramids shape hopper and arc angle 12 (such as accompanying drawing 3, 4, shown in 5).
nullOperation principle of the present invention and using method: the present invention is the truncated rectangular pyramids shape hopper automatically controlled on feeder conveyer belt that concrete mixing plant uses,Medium sand is put in truncated rectangular pyramids shape hopper 1,Operation control module 8,Start two frequency conversion motors 5,The wheel 511 that rotates of First adjustable frequency motor 51 axle head promotes trapezoidal seesaw 2 tilting through the second drive link 24 of eccentric shaft connection,Owing between two trapezoidal seesaws 2, the 3rd drive link 25 of band rectangle turnover panel 251 is connected with the little axle on trapezoidal seesaw 2,Two trapezoidal seesaws 2 carry out push-and-pull to the medium sand in four prismatic hoppers 1 and stir,On 3rd drive link 25, rectangle turnover panel 251 is also carried out push-and-pull to medium sand and stirs simultaneously,It is in the end opening of truncated rectangular pyramids shape hopper again because of the rectangle turnover panel 251 on the 3rd drive link 25,And the lower end of two trapezoidal seesaws 2 is also at truncated rectangular pyramids shape hopper 1 end opening,The medium sand that motion is got up just is fallen on conveyer belt and is carried away;nullFor moisture content medium sand more than 8% with containing the broken little medium sand freezing sand lump,And loader loads the medium sand in hopper、Increase in density is difficult to again the medium sand of whereabouts,Operation control module 8,Start-up temperature controller 29,The electric boiling plate 27 in trapezoidal seesaw 2 and the electrically heated rod 321 in destroyer 3 is made to heat、Destroyer 3 rotates little to be freezed sand lump breaking by broken and stirs heating and melting,Reduce its moisture,Improve medium sand temperature,And destroyer 3 has be arranged two in parallel、And broken blade 31 cross arrangement that two on destroyer axle 32,When second frequency conversion motors 52 rotates,The sector gear 521 of the second frequency conversion motors 52 axle head alternately engages with the gear 3002 of the gear 72 of carrier gear 7 axle head and second destroyer 300 axle outer end,Make the broken blade on two destroyer 3 axles the most broken and stir medium sand、Medium sand is made to flow,Automatically fall on conveyer belt and be pulled away;For the medium sand at truncated rectangular pyramids shape hopper corner, under the effect of arc scraper plate 4 and the setting of arc angle 12, medium sand also can flow, make medium sand slip down on conveyer belt to be pulled away, owing to the Minisize axial 23 at angle, trapezoidal seesaw 2 lower end drives guide post 41 through the first drive link 22, and guide post 41 slides along guide cylinder 11, and the handle 43 on scraper plate body 42 is through arc angle 12, slit on guide cylinder 11 is welded on guide post 41, the continuous tilting of the most trapezoidal seesaw 2, arc scraper plate the most continuously scrapes medium sand, the dead angle that medium sand falls is hindered never again in making truncated rectangular pyramids shape hopper, when starting feeding and stop feeding and feeding number all can be realized by controlling operating platform and control module 8, automatically controlled feeding, dispensing equipment provides guarantee.