CN104550309A - Method for processing wire by virtue of edge trimming waste in cold-rolled steel strip pickling line - Google Patents
Method for processing wire by virtue of edge trimming waste in cold-rolled steel strip pickling line Download PDFInfo
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- CN104550309A CN104550309A CN201410813948.9A CN201410813948A CN104550309A CN 104550309 A CN104550309 A CN 104550309A CN 201410813948 A CN201410813948 A CN 201410813948A CN 104550309 A CN104550309 A CN 104550309A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/047—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire of fine wires
Abstract
The invention relates to the field of processing of metal wires, and provides a method for processing wires by virtue of edge trimming waste in a cold-rolled steel strip pickling line. The edge trimming waste with different widths and thicknesses is continuously rolled and drawn to obtain steel wire finished products with a unified wire diameter. The method is easy to operate, and is energy-saving and environment-friendly, high in efficiency and low in cost, and the cold rolling edge trimming waste can be effectively processed into standard metal wires.
Description
Technical field
The present invention relates to metal wire rod manufacture field, be specifically related to a kind of method of the trimming waste material processing wire rod utilized in cold-rolling steel strip pickling line.
Background technology
On cold rolled strip steel production line, the trimming of the band steel both sides of pickling outlet is used as recirculating scrap after normally being pulverized by scrap cutter as waste material, more and more advocate the society of energy-conserving and environment-protective, how to utilize the standard metal squeeze that metal waste leftover material is processed into certain specification to become the problem that metallic article manufacture field makes great efforts thinking solution always.Metal waste leftover material is processed into wirework generally to need to melt down reprocessing, so both causes the power consumption of great number, easily cause huge environmental pollution again.
At present, although there is the processing method that need not melt down, because the defect of processing method and equipment itself is difficult to make the wire rod of processing to meet standard-required, its efficiency is not high yet yet.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art part, there is provided a kind of method of the trimming waste material processing wire rod utilized in cold-rolling steel strip pickling line, the method is simple to operate, energy-conserving and environment-protective, can effectively utilize cold rolling useless trimming material to be processed into standard metal silk, efficiency is high, cost is low.
The present invention seeks to be achieved through the following technical solutions.
Utilize a method for the trimming waste material processing wire rod in cold-rolling steel strip pickling line, comprise the steps:
(1) the trimming material of cold-rolling steel strip pickling line batches by 150-350 kilogram/part balling machine, and classifies by different in width, thickness, material to the trimming waste material batched;
(2) sorted trimming volume is rolled the section bar justifying into just circle respectively with the special tandem mill of different model;
(3) by first round material through company machine drawing cold-drawn after, pull into the wire diameter of the unified specification of single-piece and 3.0-6.0mm, and 150-350 when batching kilogram/part carried out butt welded splice joint, be wound into the finished product wiredrawing wire rod of 1.5-2 ton/part with take-up reel.
In technique scheme, first to the trimming of the band steel both sides cut be collected the pickling outlet on cold rolled strip steel production line, the method that trimming is cut off by the scrap cutter changing original each cold-rolled steel factory, method is originally the short material being cut into length 20-30mm, be convenient to reclaim steel-making use, coiled into continuous print wire rod shape, here need to use balling machine, to batch with two of steel both sides trimmings after pickling simultaneously and the identical linear velocity of pickling lines will be met, such could do not affect pickling line former establish duty under obtain two cut roll limits volumes simultaneously.Described balling machine comprises hydraulic motor, winding unit, wiring hydraulic cylinder, opening/closing hydraulic cylinder, collection volume groove, wherein hydraulic motor is connected with winding unit, hydraulic motor and winding unit form a winding unit, a winding unit is respectively equipped with in output strip line both sides, described winding unit drives reciprocating along output strip line by wiring hydraulic cylinder, described winding unit can the symmetrical parts of folding form by two, control it by opening/closing hydraulic cylinder to open or close, realize when it is closed batching, when having batched, two parts are opened, the trimming volume that oneself has batched drops in collection volume groove automatically.
In technique scheme, described in step (2), tandem mill comprises motor, gear-box, pressure roller, wire winding tube, wherein motor connects gear-box by driving-belt, the output shaft of gear-box connects pressure roller, wire winding tube, described gear-box, motor, pressure roller form a silk pressing assembly, several silk pressing assemblies are combined into silk pressing unit, thread press group end is connected with wire winding tube, the tooled joint place of described pressure roller is in closed circular dead slot, described pressure roller rotating speed is 20-100 rev/min, and the silk pressing assembly rotating speed in silk pressing unit increases progressively successively.The aperture of described circular dead slot should be determined according to the thickness of work metal waste edge wire, and scope is 1.8-6.0mm.
In technique scheme, company's machine drawing described in step (3) comprises diaphragm capsule, motor, gear-box, cylinder, wire winding tube, wherein motor connects gear-box by driving-belt, the output shaft of gear-box connects cylinder, wire winding tube, described gear-box, motor, cylinder form a wire drawing assembly, diaphragm capsule is provided with before each cylinder, forming hole is provided with in the middle part of diaphragm capsule, diaphragm capsule is built with Frication powder, at least be arranged in a linear by two wire drawing assemblies and be combined into wire drawing unit, wire drawing machine group end is connected with wire winding tube through diaphragm capsule.And successively decrease successively in the aperture connecting the forming hole on the diaphragm capsule in machine drawing.
The present invention utilizes the method for the useless trimming material processing wire rod in cold-rolling steel strip pickling line, utilize in flat cold-rolled sheet production process, to the technology exceeding waste material that specification width segments carries out melting down on broken limit after substrate pickling breaking down and carry out reclaiming processing and utilization, have the following advantages:
(1) useless trimming material different for width thickness is drawn by tandem rolling, company the finished product steel wire being processed into unified specification wire diameter;
(2) the smallclothes butt welded splice joint of about former 150-350 kilogram is become the large part about 1.5-2 ton, and have large-scale folding and unfolding guide frame supporting, cater to downstream drawing process;
(3) can distinguish all kinds of processing enterprise of supply targetedly according to unlike material, mainly replace 6.5 wire rods, application industry has the fields such as industrial yarn, culture and education silk, welding wire, building silk.
Accompanying drawing explanation
Fig. 1 is the structural representation of the balling machine used in the present invention.
Fig. 2 is the structural representation of the tandem mill used in the present invention.
Fig. 3 is the structural representation of the company's machine drawing used in the present invention.
Wherein: 1, base, 2, wiring hydraulic cylinder, 3, opening/closing hydraulic cylinder, 4, hydraulic motor, 5, the movable half portion of winding unit, 6, winding unit fix half portion, 7, thread press motor and gear-box, 8, thread press driving-belt, 9, pressure roller, 10, thread press wire winding tube, 11, wire rod, 12, wire drawing machine motor and gear-box, 13, wire drawing machine driving-belt, 14, cylinder, 15, diaphragm capsule, 16, wire drawing machine wire winding tube.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
The present embodiment provides a kind of method of the trimming waste material processing wire rod utilized in cold-rolling steel strip pickling line, utilize in flat cold-rolled sheet production process, carrying out recovery processing to exceeding the waste material that specification width segments carries out melting down on broken limit after substrate pickling breaking down, comprising the steps:
(1) the trimming material of cold-rolling steel strip pickling line batches by 150-350 kilogram/part balling machine, and classifies by different in width, thickness, material to the trimming waste material batched; Described balling machine comprises hydraulic motor 4, winding unit, wiring hydraulic cylinder 2, opening/closing hydraulic cylinder 3, collection volume groove, wherein hydraulic motor 4 is connected with winding unit, hydraulic motor 4 and winding unit form a winding unit, a winding unit is respectively equipped with in output strip line both sides, described winding unit is made up of halves, one of them half portion maintains static, and another half portion is promoted can realize performing opening/closing action with that half portion of solid by opening/closing hydraulic cylinder 3.Realize when it is closed batching, when having batched, two parts are opened, and the trimming volume that oneself has batched drops in collection volume groove automatically.In addition, while batching two winding units all pass through to connect up the control of hydraulic cylinder 2 reciprocating under wiring campaign to ensure trimming being uniformly distributed on winding unit in coiling process.
(2) sorted limit silk is rolled with special five tandem mills of different model respectively justify into just round material; Described tandem mill comprises motor and gear-box 7, pressure roller 9, wire winding tube 10, wherein motor connects gear-box by driving-belt 8, the output shaft of gear-box connects pressure roller 9, wire winding tube 10, described gear-box, motor, pressure roller form a silk pressing assembly, five silk pressing assemblies are combined into silk pressing unit, thread press group end is connected with wire winding tube 10, the tooled joint place of described pressure roller 9 is in closed circular dead slot, described pressure roller 9 rotating speed is 20-100 rev/min, and the silk pressing assembly rotating speed in silk pressing unit increases progressively successively.The aperture of described circular dead slot should be determined according to the thickness of work metal waste edge wire.Pressure roller 9 in five silk pressing units should vertically, level is arranged alternately, vertical symmetry as upper and lower in the pressure roller in first silk pressing assembly is arranged, pressure roller left and right horizontal in second silk pressing assembly is arranged, the upper and lower vertical symmetry of pressure roller in 3rd silk pressing assembly is arranged, pressure roller left and right horizontal in 4th silk pressing assembly is arranged, and the upper and lower vertical symmetry of the pressure roller in the 5th silk pressing assembly is arranged.
(3) by first round material wire rod through company machine drawing the cold-drawn of twice mould after, pull into the wire diameter of the unified specification of single-piece and 3.0-6.0mm, and 150-350 when batching kilogram/part is carried out butt welded splice joint, the finished product wiredrawing wire rod of 1.5-2 ton/part is wound into take-up reel.
Wherein, described even machine drawing comprises diaphragm capsule 15, motor and gear-box 12, cylinder 14, wire winding tube 16, wherein motor connects gear-box by driving-belt 13, the output shaft of gear-box connects cylinder 14, wire winding tube 16, described gear-box, motor, cylinder form a wire drawing assembly, are provided with diaphragm capsule 15 before each cylinder, and diaphragm capsule 15 is built with Frication powder, be arranged in a linear by two wire drawing assemblies and be combined into wire drawing unit, wire drawing machine group end is connected with wire winding tube 16 through diaphragm capsule 15.And successively decrease successively in the aperture connecting the forming hole on the diaphragm capsule 15 in machine drawing, generally successively decrease 0.8mm successively.If the diaphragm capsule aperture in first wire drawing assembly is 6.0mm, the diaphragm capsule aperture in second wire drawing assembly is 5.2mm, and the diaphragm capsule aperture before wire winding tube is 4.4 mm.
Use the production costs that metal waste leftover material is processed into the standard metal squeeze of certain specification by the inventive method can be reduced to about 200 yuan/ton by about original 800 yuan/ton, cost is low; Every part wirework is no more than 2 hours and can completes, and efficient and convenient, efficiency is high.
Claims (4)
1. utilize a method for the trimming waste material processing wire rod in cold-rolling steel strip pickling line, it is characterized in that the method comprises the steps:
(1) the trimming material of cold-rolling steel strip pickling line batches by 150-350 kilogram/part balling machine, and classifies by different in width, thickness, material to the trimming waste material batched;
(2) sorted trimming volume is rolled the section bar justifying into just circle respectively with the special tandem mill of different model;
(3) by first round material through company machine drawing cold-drawn after, pull into the wire diameter of the unified specification of single-piece and 3.0-6.0mm, and 150-350 when batching kilogram/part carried out butt welded splice joint, be wound into the finished product wiredrawing wire rod of 1.5-2 ton/part with take-up reel.
2. the method for the trimming waste material processing wire rod utilized in cold-rolling steel strip pickling line according to claim 1, it is characterized in that: described in step (1), balling machine comprises hydraulic motor, winding unit, wiring hydraulic cylinder, opening/closing hydraulic cylinder, collection volume groove, wherein hydraulic motor is connected with winding unit, hydraulic motor and winding unit form a winding unit, a winding unit is respectively equipped with in output strip line both sides, described winding unit drives reciprocating by wiring hydraulic cylinder, described winding unit can the symmetrical parts of folding form by two, control it by opening/closing hydraulic cylinder to open or close, realize when it is closed batching, when having batched, two parts are opened, the trimming volume that oneself has batched drops in collection volume groove automatically.
3. the method for the trimming waste material processing wire rod utilized in cold-rolling steel strip pickling line according to claim 1, it is characterized in that: described in step (2), tandem mill comprises motor, gear-box, pressure roller, wire winding tube, wherein motor connects gear-box by driving-belt, the output shaft of gear-box connects pressure roller, wire winding tube, described gear-box, motor, pressure roller forms a silk pressing assembly, five silk pressing assemblies are combined into silk pressing unit, thread press group end is connected with wire winding tube, the tooled joint place of described pressure roller is in closed circular dead slot, described pressure roller rotating speed is 20-100 rev/min, and the silk pressing assembly rotating speed in silk pressing unit increases progressively successively, the aperture of described circular dead slot should be determined according to the thickness of work metal waste edge wire, scope is 1.8-6.0mm.
4. the method for the trimming waste material processing wire rod utilized in cold-rolling steel strip pickling line according to claim 1, it is characterized in that: the company's machine drawing described in step (3) comprises diaphragm capsule, motor, gear-box, cylinder, wire winding tube, wherein motor connects gear-box by driving-belt, the output shaft of gear-box connects cylinder, wire winding tube, described gear-box, motor, cylinder forms a wire drawing assembly, diaphragm capsule is provided with before each cylinder, diaphragm capsule is provided with forming hole, diaphragm capsule is built with Frication powder, at least be arranged in a linear by two wire drawing assemblies and be combined into wire drawing unit, wire drawing machine group end is connected with wire winding tube through diaphragm capsule, successively decrease successively in the aperture of the forming hole on the described diaphragm capsule connected in machine drawing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410813948.9A CN104550309A (en) | 2014-12-25 | 2014-12-25 | Method for processing wire by virtue of edge trimming waste in cold-rolled steel strip pickling line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410813948.9A CN104550309A (en) | 2014-12-25 | 2014-12-25 | Method for processing wire by virtue of edge trimming waste in cold-rolled steel strip pickling line |
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| CN104550309A true CN104550309A (en) | 2015-04-29 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108580551A (en) * | 2017-04-28 | 2018-09-28 | 李文敏 | The technique for producing hot rolling standard size rod iron and band steel using the coil of strip waste material after cutting |
| CN109454125A (en) * | 2018-10-22 | 2019-03-12 | 攀钢集团西昌钢钒有限公司 | A kind of volume ball machine |
| CN109719159A (en) * | 2019-01-15 | 2019-05-07 | 吴贝尔 | A kind of cold-strip steel coiler for trimmings with tension coiling |
| CN110856860A (en) * | 2018-08-23 | 2020-03-03 | 赵路朔 | Recycling process of waste stainless steel plate edge wires |
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| US4634069A (en) * | 1983-08-29 | 1987-01-06 | Hiroshi Kataoka | Winding apparatus for sheet strip |
| JPH02147552A (en) * | 1988-02-17 | 1990-06-06 | Josef Hunkeler Ag Fab Graphische Mas | Paper feeder used for high-speed printer for treating single sheet |
| CN1182649A (en) * | 1997-11-26 | 1998-05-27 | 李树林 | Method for making stailess steel wire by utilizing scrap of stainless steel band material |
| JPH10272515A (en) * | 1997-03-31 | 1998-10-13 | Daihen Corp | Method for processing scrap of long size material cutting device and device for processing scrap |
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| CA2520237C (en) * | 2004-09-29 | 2013-06-25 | Ged Integrated Solutions, Inc. | Window component scrap reduction |
| WO2013149007A1 (en) * | 2012-03-29 | 2013-10-03 | L&P Property Management Company | Method of making border wire and apparatus for practiving method |
| CN203448393U (en) * | 2013-08-22 | 2014-02-26 | 陈科 | Chain transmission type waste leftover wire pressing machine |
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2014
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Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4634069A (en) * | 1983-08-29 | 1987-01-06 | Hiroshi Kataoka | Winding apparatus for sheet strip |
| JPH02147552A (en) * | 1988-02-17 | 1990-06-06 | Josef Hunkeler Ag Fab Graphische Mas | Paper feeder used for high-speed printer for treating single sheet |
| JPH10272515A (en) * | 1997-03-31 | 1998-10-13 | Daihen Corp | Method for processing scrap of long size material cutting device and device for processing scrap |
| CN1182649A (en) * | 1997-11-26 | 1998-05-27 | 李树林 | Method for making stailess steel wire by utilizing scrap of stainless steel band material |
| CA2520237C (en) * | 2004-09-29 | 2013-06-25 | Ged Integrated Solutions, Inc. | Window component scrap reduction |
| CN101015834A (en) * | 2006-11-23 | 2007-08-15 | 张文波 | Method for processing stainless steel wire by utilizing stainless steel plate rim leftover |
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| WO2013149007A1 (en) * | 2012-03-29 | 2013-10-03 | L&P Property Management Company | Method of making border wire and apparatus for practiving method |
| CN203448393U (en) * | 2013-08-22 | 2014-02-26 | 陈科 | Chain transmission type waste leftover wire pressing machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108580551A (en) * | 2017-04-28 | 2018-09-28 | 李文敏 | The technique for producing hot rolling standard size rod iron and band steel using the coil of strip waste material after cutting |
| CN110856860A (en) * | 2018-08-23 | 2020-03-03 | 赵路朔 | Recycling process of waste stainless steel plate edge wires |
| CN109454125A (en) * | 2018-10-22 | 2019-03-12 | 攀钢集团西昌钢钒有限公司 | A kind of volume ball machine |
| CN109719159A (en) * | 2019-01-15 | 2019-05-07 | 吴贝尔 | A kind of cold-strip steel coiler for trimmings with tension coiling |
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Application publication date: 20150429 |
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