CN104207861A - Manufacturing process of digital custom-made skeleton implant - Google Patents

Manufacturing process of digital custom-made skeleton implant Download PDF

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Publication number
CN104207861A
CN104207861A CN201410446732.3A CN201410446732A CN104207861A CN 104207861 A CN104207861 A CN 104207861A CN 201410446732 A CN201410446732 A CN 201410446732A CN 104207861 A CN104207861 A CN 104207861A
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China
Prior art keywords
skeleton
implant
manufacturing process
polyether
ketone
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CN201410446732.3A
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Chinese (zh)
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CN104207861B (en
Inventor
王成学
于铁成
张海鹏
黄玉龙
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Jilin University
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Jilin University
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Publication of CN104207861A publication Critical patent/CN104207861A/en
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Publication of CN104207861B publication Critical patent/CN104207861B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a manufacturing process of a digital custom-made skeleton implant. The manufacturing process comprises the specific steps: (1) using simulating cartographic software of a computer to simulate a health state diagram of a skeleton undamaged and combining a state diagram of a broken skeleton to be implanted to simulate a state diagram of a skeleton needing to be implanted; (2) using CAD (Computer Aided Design) 3D model (Three-Dimensional Model) production software of the computer to draw a complete 3D solid figure of the skeleton needing to be implanted; (3) selecting and determining a material of the skeleton implant in a corresponding material library by the computer; and then calculating the specific ratio and weight of PEEK (Polyether-Ether-Ketone)-hydroxyapatite composite material in a corresponding area under the corresponding climate; and (4) printing this skeleton implant by a 3D printer. The manufacturing process provided by the invention is faster in time of customizing the skeleton implant and higher in efficiency; furthermore, the burdening of the material is more precise, therefore the quality of the skeleton implant prepared is better.

Description

A kind of manufacturing process of digitized customization skeleton implant
Technical field
The present invention relates to a kind of manufacturing process of skeleton implant, particularly relate to the manufacturing process of a kind of digitized customization skeleton implant, belong to orthopaedic technique field.
Background technology
Skeleton implant is made to measure due to needs, therefore seem in operation and extremely bother, method conventional is at present the mode adopting Gypsum Fibrosum sizing, first make a model, then make skeleton implant again according to model, the method fabrication cycle is long, and the larger skeleton implant of manufactured size can manage it, but the skeleton implant wanting manufactured size less often seems, some is coarse, causes can not mating with implantation position.
Summary of the invention
The present invention is exactly for the problems referred to above, there is provided a kind of digitized to customize the manufacturing process of skeleton implant, the time of this manufacturing process customization skeleton implant is very fast, and efficiency is higher, the batching simultaneously making material is comparatively accurate, makes the quality of the skeleton implant produced better.
For reaching above-mentioned technical purpose, present invention employs the manufacturing process of a kind of digitized customization skeleton implant, its concrete steps are:
(1) utilize computer simulation graphics software simulate skeleton not impaired time the state diagram of health, the more damaged skeletal status figure to be implanted such as to combine, simulate the skeletal form figure that must implant;
(2) utilize computer CAD 3D modelling software, draw out the three-dimensional graph of the complete skeletal form that must implant;
(3) material determining skeleton implant is selected in computer respective material storehouse: polyether-ether-ketone-hydroxyapatite composite material, then go out the concrete proportioning of polyether-ether-ketone-hydroxyapatite composite material under the corresponding weather in corresponding area by calculating computed in software, and calculate the concrete weight of polyether-ether-ketone-hydroxyapatite composite material making this skeleton implant;
(4) polyether-ether-ketone-hydroxyapatite composite material good for proportioning is put into 3D printer, adopt 3D printer to print this skeleton implant.
Above-mentioned technique abandons the processing technology of in the past loaded down with trivial details skeleton implant, and step simplifies greatly, improve make efficiency; Because whole process adopts computer related software to assist, the precision of skeleton implant is improved greatly; Meanwhile, adopt computer aided system to help to calculate the concrete proportioning of polyether-ether-ketone-hydroxyapatite composite material and concrete weight, make the skeleton implant better quality adopting polyether-ether-ketone-hydroxyapatite composite material to produce.
Accompanying drawing explanation
Shown in Fig. 1 is process chart of the present invention;
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in more detail.
Composition graphs 1 is known, a kind of manufacturing process of digitized customization skeleton implant, and its concrete steps are:
(1) first utilize computer simulation graphics software simulate skeleton not impaired time the state diagram of health, the more damaged skeletal status figure to be implanted such as to combine, simulate the skeletal form figure that must implant; This step is more crucial, directly has influence on the operation of subsequent step;
(2) then utilize computer CAD 3D modelling software, draw out the three-dimensional graph of the complete skeletal form that must implant; Changing step is be based upon on the basis of step (1), if step (1) does not have ready-made words, the model that this step is produced just has deviation and even scraps;
(3) computer respective material storehouse is next adopted to select to determine the material of skeleton implant: polyether-ether-ketone-hydroxyapatite composite material, the various indexs of this material are all relatively even consistent with skeleton, are therefore the materials of more satisfactory making skeleton implant; Then go out the concrete proportioning of polyether-ether-ketone-hydroxyapatite composite material under the corresponding weather in corresponding area by calculating computed in software, and calculate the concrete weight of polyether-ether-ketone-hydroxyapatite composite material making this skeleton implant; Because under the weather that different regions are different, the proportioning of material all can produce delicate change, therefore, adopts corresponding suitable proportioning under corresponding weather, contributes to the quality improving product;
(4) polyether-ether-ketone-hydroxyapatite composite material good for proportioning is put into 3D printer, adopt 3D printer to print this skeleton implant.

Claims (1)

1. a manufacturing process for digitized customization skeleton implant, it is characterized in that, concrete steps are:
(1) utilize computer simulation graphics software simulate skeleton not impaired time the state diagram of health, the more damaged skeletal status figure to be implanted such as to combine, simulate the skeletal form figure that must implant;
(2) utilize computer CAD 3D modelling software, draw out the three-dimensional graph of the complete skeletal form that must implant;
(3) material determining skeleton implant is selected in computer respective material storehouse: polyether-ether-ketone-hydroxyapatite composite material, then go out the concrete proportioning of polyether-ether-ketone-hydroxyapatite composite material under the corresponding weather in corresponding area by calculating computed in software, and calculate the concrete weight of polyether-ether-ketone-hydroxyapatite composite material making this skeleton implant;
(4) polyether-ether-ketone-hydroxyapatite composite material good for proportioning is put into 3D printer, adopt 3D printer to print this skeleton implant.
CN201410446732.3A 2014-09-03 2014-09-03 A kind of manufacturing process of digitized customization skeleton implant Expired - Fee Related CN104207861B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410446732.3A CN104207861B (en) 2014-09-03 2014-09-03 A kind of manufacturing process of digitized customization skeleton implant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410446732.3A CN104207861B (en) 2014-09-03 2014-09-03 A kind of manufacturing process of digitized customization skeleton implant

Publications (2)

Publication Number Publication Date
CN104207861A true CN104207861A (en) 2014-12-17
CN104207861B CN104207861B (en) 2016-08-31

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105726168A (en) * 2016-01-22 2016-07-06 张帆 Individualized customized implantation material shaping device for 3D printing and manufacturing method thereof
CN107050518A (en) * 2016-12-13 2017-08-18 杭州市萧山区中医院 A kind of Bone Defect Repari bioceramic scaffold material based on photocuring 3D printing technique individuation Custom Prosthesis and preparation method thereof
CN108261241A (en) * 2018-01-16 2018-07-10 河北瑞鹤医疗器械有限公司 Orthopedic implant method for customizing, apparatus and system
CN108515695A (en) * 2018-04-08 2018-09-11 西安交通大学 Based on the composite modified polyether-ether-ketone implantation material 3D printing method of bioceramic
CN109621001A (en) * 2018-12-30 2019-04-16 山东百多安医疗器械有限公司 A kind of polyether-ether-ketone alveolar bone repairing material and personalized production method

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CN101927346A (en) * 2010-09-09 2010-12-29 上海交通大学医学院附属第九人民医院 Three-dimensional printing technology based method for forming medical porous pure titanium implant
CN103284815A (en) * 2013-05-17 2013-09-11 中山大学 3D-printing fast forming method of nano composite degradable bone repair material
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CN103977451A (en) * 2014-05-19 2014-08-13 吉林大学 3D printing manufacturing method for tantalum-coated hierarchical pore polyether-ether-ketone artificial bone scaffold

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US20020007294A1 (en) * 2000-04-05 2002-01-17 Bradbury Thomas J. System and method for rapidly customizing a design and remotely manufacturing biomedical devices using a computer system
DE10332802A1 (en) * 2002-07-19 2004-03-11 Mediceram Chirurgische Implantate Gmbh Production of an oxide ceramic structure used in the production of denture or bone replacement in humans and animals comprises virtually constructing the structure as three-dimensional computer model in computer-aided design arrangement
CN101032430A (en) * 2007-04-13 2007-09-12 中国人民解放军第三军医大学第一附属医院 Method for preparing integrated frame fabrication of cartilage of tissue-engineered bone having function interface
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105726168A (en) * 2016-01-22 2016-07-06 张帆 Individualized customized implantation material shaping device for 3D printing and manufacturing method thereof
CN107050518A (en) * 2016-12-13 2017-08-18 杭州市萧山区中医院 A kind of Bone Defect Repari bioceramic scaffold material based on photocuring 3D printing technique individuation Custom Prosthesis and preparation method thereof
CN108261241A (en) * 2018-01-16 2018-07-10 河北瑞鹤医疗器械有限公司 Orthopedic implant method for customizing, apparatus and system
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CN108515695A (en) * 2018-04-08 2018-09-11 西安交通大学 Based on the composite modified polyether-ether-ketone implantation material 3D printing method of bioceramic
CN109621001A (en) * 2018-12-30 2019-04-16 山东百多安医疗器械有限公司 A kind of polyether-ether-ketone alveolar bone repairing material and personalized production method

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