CN104128533A - Electric wire bending machine and control system thereof - Google Patents
Electric wire bending machine and control system thereof Download PDFInfo
- Publication number
- CN104128533A CN104128533A CN201410373608.9A CN201410373608A CN104128533A CN 104128533 A CN104128533 A CN 104128533A CN 201410373608 A CN201410373608 A CN 201410373608A CN 104128533 A CN104128533 A CN 104128533A
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- Prior art keywords
- electric wire
- bending
- roller
- line sending
- control system
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Abstract
The invention provides an electric wire bending machine and a control system thereof. The electric wire bending machine comprises a machine frame, an electric wire pay-off roller, a wire feeding roller, a bending head, a shearing cutter and a peeling component and further comprises the corresponding control system, wherein the electric wire pay-off roller, the wire feeding roller, the bending head, the shearing cutter and the peeling component are arranged on the machine frame. The electric wire pay-off roller is used for storing an electric wire to be bent, the wire feeding roller is used for pulling out the electric wire from the electric wire pay-off roller and conveying the electric wire to the bending head, the bending head is used for bending the electric wire into a preset shape, the shearing cutter is used for cutting the bent electric wire, ultimately, the peeling component peels the head and the tail of the bent electric wire and the machined electric wire can be conveniently used in an electric meter box and used for connecting electric energy meters. Due to the facts that the electric wire bending machine can replace manpower to bend the electric wire to a preset shape and the situation that speed is reduced due to fatigue of operators cannot occur, the problem that efficiency of a manual bending mode is low can be solved.
Description
Technical field
The application relates to power technology field, more particularly, relates to a kind of electric wire bender and control system thereof.
Background technology
Installing in electric energy meter process, electric wire bending need to be become predetermined shape to adapt to the space in ammeter box.In installation process in the past, often need O&M personnel by hand electric wire bending to be become to this predetermined shape, in the time carrying out electric network reconstruction process, often there is a large amount of electric energy meters to need to install, because the efficiency of manual bending is lower, therefore by manual mode, electric wire is bent and just becomes the key factor that affects electric energy meter installation effectiveness.
Summary of the invention
In view of this, the application provides a kind of electric wire bending machine and control system thereof, for electric wire bending is become to reservation shape, to solve the lower problem of manual bending mode efficiency.
To achieve these goals, the existing scheme proposing is as follows:
A kind of electric wire bender, comprising:
Frame;
Be arranged on the wire releasing roller of one end of described frame;
Be arranged in described frame, the line sending roller of contiguous described wire releasing roller;
Be arranged in described frame, one end is near the bending head of described line sending roller afterbody;
Be arranged in described frame, near the shear knife of the other end of described bending head;
Be arranged in described frame, peeling parts adjacent with described shear knife.
Preferably, described line sending roller comprises:
Lower compression roller;
Be positioned at the upper pressure roller of described lower roll top.
Preferably, described peeling parts comprise head peeling parts and afterbody peeling parts.
Preferably, the drive unit of described line sending roller comprises:
The first stepper motor that power output shaft is connected with described line sending roller;
The second stepper motor that power output shaft is connected with described bending head;
The cylinder that clutch end is connected with described shear knife.
Preferably, described drive unit also comprises the air compressor being connected with the inlet end of described cylinder.
A kind of control system, is applied to electric wire bender as above, comprises controller;
Described controller is provided with:
Be connected with described the first stepper motor, for the line sending signal output part of line sending signal;
Be connected with described the second stepper motor, for exporting the bending signal output part of bending signal;
Be connected with the control valve of described cylinder, for exporting the shear signal output of shear signal.
Preferably, also comprise be positioned at described bending head before, for export the linear transducer of the length information of electric wire to be rolled over to described controller.
Preferably, described linear transducer is photoelectric sensor.
Preferably, also comprise and being arranged on described bending head, for export the position sensor of the positional information of described bending head to described controller.
Preferably, described position sensor comprises the first Hall element and the second Hall element.
Can find out from technique scheme, the application provides a kind of electric wire bender and control system thereof, comprises frame and is arranged on wire releasing roller, line sending roller, bending head in this frame, clips to and remove the peel parts, also comprises corresponding control system.Wire releasing roller is for depositing the electric wire for the treatment of bending, line sending roller is for pulling out and be transported to bending head by electric wire from wire releasing roller, electric wire bending is become default shape by bending head, the electric wire that shear knife completes bending cuts off, finally remove the peel parts the crust of the head of the electric wire after this bending and afterbody is divested, the electric wire after processing can be applied in ammeter box easily for electric energy meter is connected.Because this electric wire bender can substitute manually, electric wire bending is become to reservation shape, again can be because fatigue underspeeds, therefore can solve the lower problem of manual bending mode efficiency.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiment of the application, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structure chart of a kind of electric wire bender that Fig. 1 provides for the embodiment of the present application;
The structure chart of the control system of a kind of electric wire bender that Fig. 2 provides for another embodiment of the application.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present application, the technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiment.Based on the embodiment in the application, those of ordinary skill in the art are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the application's protection.
Embodiment mono-
The structure chart of a kind of electric wire bender that Fig. 1 provides for the embodiment of the present application.
As shown in Figure 1, the electric wire bender that the present embodiment provides comprises frame 100 and is arranged on wire releasing roller 10 in this frame 100, line sending roller 20, bending 30, shear knife 40 and peeling parts 50.
Wire releasing roller 10 is arranged on one end of frame 100, above the electric wire of preparation bending is wrapped in advance.In the time of bending, the electric wire being wrapped on this wire releasing roller 10 is discharged.
Line sending roller 20 for by electric wire from wire releasing roller 10 pull-out, be transported to backward at a predetermined velocity bending 30.Line sending roller 20 comprises pressure roller 21 and the lower compression roller 22 that is positioned at pressure roller 21 bottoms on this, and in order to ensure that its frictional force enough pulls electric wire, upper pressure roller 21 is for being two, and lower compression roller 22 is similarly two.Distance between upper pressure roller 21 and lower compression roller 22 is adjustable, to adapt to the electric wire of different-diameter.
Bending 30 is arranged on the afterbody of line sending roller 20, for the electric wire of sending into from line sending roller 20 is bent to 90 degree up or down.Its concrete structure is the tubular part that comprises a hollow, wherein be provided for the hole by this electric wire, there is with it vertical rotating shaft (not shown) in the outer setting of this tubular part, this tubular part can do around the shaft clockwise or anticlockwise 90 degree and rotate under the driving of drive unit, thereby electric wire is carried out to bending.
Shear knife 40 cuts off for the electric wire that bending is completed.
Peeling parts 50 are divested for the crust of the end of the head of electric wire that bending is completed and the electric wire of afterbody, and the complete electric wire of peeling can be applied in ammeter box easily for electric energy meter is connected.These peeling parts 50 comprise the head peeling parts 51 of the head crust for removing electric wire and spend away the afterbody peeling parts 52 of the afterbody crust of electric wire.
Can find out from technique scheme, the present embodiment provides a kind of electric wire bender, comprises frame and is arranged on wire releasing roller, line sending roller, bending head in this frame, clips to and remove the peel parts.Wire releasing roller is for depositing the electric wire for the treatment of bending, line sending roller is for pulling out and be transported to bending head by electric wire from wire releasing roller, electric wire bending is become default shape by bending head, the electric wire that shear knife completes bending cuts off, finally remove the peel parts the crust of the head of the electric wire after this bending and afterbody is divested, the electric wire after processing can be applied in ammeter box easily for electric energy meter is connected.Because this electric wire bender can substitute manually, electric wire bending is become to reservation shape, again can be because fatigue underspeeds, therefore can solve the lower problem of manual bending mode efficiency.
The power set of this electric wire bender comprise the first stepper motor (not shown), the second stepper motor (not shown) and cylinder (not shown).
The first stepper motor is arranged in frame 100, and its power output shaft is connected with line sending roller 20, for driving line sending roller 20 to rotate; The second stepper motor is also arranged in frame 100, and the rotating shaft of its power output shaft and bending 30 is connected, for driving bending 30 to rotate; Because the needed strength of shear knife 40 is larger, therefore in the application, adopt air cylinder driven shear knife 40 to move, to cut off the electric wire that bending is good.In addition, this electric wire bender is also provided with air compressor (not shown) to provide compressed air to cylinder.
Embodiment bis-
The structure chart of the control system of a kind of electric wire bender that Fig. 2 provides for the embodiment of the present application.
As shown in Figure 2, the control system that the present embodiment provides comprises controller 200, linear transducer 240 and position sensor 250.
Controller 200 is provided with the line sending signal output part 201 being connected with the first stepper motor 210, the bending signal output part 202 being connected with the second stepper motor 220, the shear signal output 203 being connected with the control valve 230 of cylinder, the length signals input 204 being connected with linear transducer 240 and the position signalling input 205 being connected with position sensor 250.
Linear transducer 240 is arranged on the afterbody of the line sending roller of electric wire bender, and before being positioned at its bending head.The length that is used for the electric wire that line sending roller is sent detects, and length signals is outputed to controller 200.Linear transducer 240 preferred light electric transducers, utilize the circumstance of occlusion of its light of wire pair to detect the length of electric wire.
Controller 200 is controlled for driving the first stepper motor 210 of line sending roller to rotate by line sending signal output part 201, the second stepper motor 220 of controlling for driving bending head by bending signal output part 202 in the time that the length signals of exporting according to linear transducer 240 calculates the wire length of sending and meets preset length rotates, and completes the bending to electric wire.
After the shape of needed electric wire has bent, controller 200 is exported shear signal by shear signal output 203 to the control valve 230 of cylinder, for control cylinder action, to complete the shearing to the electric wire after bending.
Position sensor 250 is provided with that the position of doubling elbow detects, because bending head need to rotate that electric wire is carried out to bending, therefore detect and can learn whether whether bending puts in place, meet the demands to the bending angle of electric wire by the position of doubling elbow.
The preferred Hall element of position sensor 250, because this elbow has clockwise bending and counterclockwise two kinds of motion modes of bending, be therefore provided with the first Hall element (not shown) and the second Hall element (not shown) in relevant position.
The optional computer of using of controller 200 in the present embodiment is provided with shape, the parameter etc. of the electric wire that needs bending, and procedure of processing can be set in computer, and computer is controlled each parts of electric wire bender by Programmable Logic Controller.
Certainly, in order to ensure the normal work of electric wire bender, on electric wire bender, be also provided with the auxiliary devices such as the fiber switch that is connected with control system, indicator lamp, action button.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is and the difference of other embodiment, between each embodiment identical similar part mutually referring to.To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the application.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the case of not departing from the application's spirit or scope, realize in other embodiments.Therefore, the application will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. an electric wire bender, is characterized in that, comprising:
Frame;
Be arranged on the wire releasing roller of one end of described frame;
Be arranged in described frame, the line sending roller of contiguous described wire releasing roller;
Be arranged in described frame, one end is near the bending head of described line sending roller afterbody;
Be arranged in described frame, near the shear knife of the other end of described bending head;
Be arranged in described frame, peeling parts adjacent with described shear knife.
2. electric wire bending machine as claimed in claim 1, is characterized in that, described line sending roller comprises:
Lower compression roller;
Be positioned at the upper pressure roller of described lower roll top.
3. electric wire bending machine as claimed in claim 1, is characterized in that, described peeling parts comprise head peeling parts and afterbody peeling parts.
4. the electric wire bender as described in claim 1～3 any one, is characterized in that, the drive unit of described line sending roller comprises:
The first stepper motor that power output shaft is connected with described line sending roller;
The second stepper motor that power output shaft is connected with described bending head;
The cylinder that clutch end is connected with described shear knife.
5. electric wire bender as claimed in claim 4, is characterized in that, described drive unit also comprises the air compressor being connected with the inlet end of described cylinder.
6. a control system, is applied to the electric wire bender as described in claim 4 or 5, it is characterized in that, comprises controller;
Described controller is provided with:
Be connected with described the first stepper motor, for the line sending signal output part of line sending signal;
Be connected with described the second stepper motor, for exporting the bending signal output part of bending signal;
Be connected with the control valve of described cylinder, for exporting the shear signal output of shear signal.
7. control system as claimed in claim 6, is characterized in that, also comprise be positioned at described bending head before, for export the linear transducer of the length information of electric wire to be rolled over to described controller.
8. control system as claimed in claim 7, is characterized in that, described linear transducer is photoelectric sensor.
9. control system as claimed in claim 7, is characterized in that, also comprises and being arranged on described bending head, for export the position sensor of the positional information of described bending head to described controller.
10. control system as claimed in claim 9, is characterized in that, described position sensor comprises the first Hall element and the second Hall element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410373608.9A CN104128533B (en) | 2014-07-31 | 2014-07-31 | A kind of electric wire bender and control system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410373608.9A CN104128533B (en) | 2014-07-31 | 2014-07-31 | A kind of electric wire bender and control system thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104128533A true CN104128533A (en) | 2014-11-05 |
| CN104128533B CN104128533B (en) | 2016-10-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410373608.9A Active CN104128533B (en) | 2014-07-31 | 2014-07-31 | A kind of electric wire bender and control system thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN104128533B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105846341A (en) * | 2015-01-13 | 2016-08-10 | 国家电网公司 | Wire clipper and automatic wire-folding machine |
| CN109081172A (en) * | 2018-09-13 | 2018-12-25 | 深圳供电局有限公司 | Cable three-dimensional processing device |
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| EP0015354A1 (en) * | 1979-02-28 | 1980-09-17 | M.E.P. Macchine Elettroniche Piegatrici S.p.A. | Stirrup machine |
| CN2810810Y (en) * | 2005-07-11 | 2006-08-30 | 朱广富 | Automatic straightening bending dual-purpose machine |
| CN2912860Y (en) * | 2005-09-30 | 2007-06-20 | 王增合 | Building stirrup forming machine |
| CN101335121A (en) * | 2007-06-25 | 2008-12-31 | 矢崎总业株式会社 | Electric wire delivery apparatus and electric wire sizing-cutting apparatus including the same |
| CN102814431A (en) * | 2012-08-03 | 2012-12-12 | 苏州忠明祥和精工有限公司 | Automatic steel wire bending machine |
| CN103752726A (en) * | 2013-11-11 | 2014-04-30 | 浙江博雷重型机床制造有限公司 | Production line for numerical control wire bending |
| CN204108181U (en) * | 2014-07-31 | 2015-01-21 | 国家电网公司 | A kind of electric wire bender and control system thereof |
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2014
- 2014-07-31 CN CN201410373608.9A patent/CN104128533B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0015354A1 (en) * | 1979-02-28 | 1980-09-17 | M.E.P. Macchine Elettroniche Piegatrici S.p.A. | Stirrup machine |
| CN2810810Y (en) * | 2005-07-11 | 2006-08-30 | 朱广富 | Automatic straightening bending dual-purpose machine |
| CN2912860Y (en) * | 2005-09-30 | 2007-06-20 | 王增合 | Building stirrup forming machine |
| CN101335121A (en) * | 2007-06-25 | 2008-12-31 | 矢崎总业株式会社 | Electric wire delivery apparatus and electric wire sizing-cutting apparatus including the same |
| CN102814431A (en) * | 2012-08-03 | 2012-12-12 | 苏州忠明祥和精工有限公司 | Automatic steel wire bending machine |
| CN103752726A (en) * | 2013-11-11 | 2014-04-30 | 浙江博雷重型机床制造有限公司 | Production line for numerical control wire bending |
| CN204108181U (en) * | 2014-07-31 | 2015-01-21 | 国家电网公司 | A kind of electric wire bender and control system thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105846341A (en) * | 2015-01-13 | 2016-08-10 | 国家电网公司 | Wire clipper and automatic wire-folding machine |
| CN109081172A (en) * | 2018-09-13 | 2018-12-25 | 深圳供电局有限公司 | Cable three-dimensional processing device |
| CN109081172B (en) * | 2018-09-13 | 2023-09-08 | 深圳供电局有限公司 | Cable three-dimensional processing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104128533B (en) | 2016-10-05 |
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