CN103658266A - Digital control tube bending machine - Google Patents

Digital control tube bending machine Download PDF

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Publication number
CN103658266A
CN103658266A CN201210356754.1A CN201210356754A CN103658266A CN 103658266 A CN103658266 A CN 103658266A CN 201210356754 A CN201210356754 A CN 201210356754A CN 103658266 A CN103658266 A CN 103658266A
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Prior art keywords
contra
angle handpiece
bending machine
clamping
tube bending
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CN201210356754.1A
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CN103658266B (en
Inventor
杨勇
刘春�
曾霄
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Abstract

The invention discloses a digital control tube bending machine which comprises a machine tool, a left contra-angle handpiece and a feeding device. The left contra-angle handpiece is fixed on one side of the top end of the machine tool, the feeding device is arranged on the machine tool and used for loading and conveying and adjusting pipe fittings and adjusting the positions of the pipe fittings. The digital control tube bending machine further comprises a right contra-angle handpiece and a transverse movement mechanism. The right contra-angle handpiece and the left contra-angle handpiece are symmetrically fixed on the other side of the top end of the machine tool. The transverse movement mechanism is connected with the feeding device and used for respectively moving the feeding device on the machine tool to the positions corresponding to the left contra-angle handpiece and the right contra-angle handpiece. The digital control tube bending machine comprises the left contra-angle handpiece, the right contra-angle handpiece, the feeding device and the transverse movement mechanism, the left contra-angle handpiece and the right contra-angle handpiece of the tube bending machine can be flexibly used according to the actual pipe fitting bending requirement, position switching of added workpieces under left-bending and right-bending functions is achieved, and accordingly improvement of the working efficiency and guarantee of pipe fitting machining quality are achieved.

Description

CNC tube bending machine
Technical field
The present invention relates to the technical field of bending machine, particularly relate to a kind of CNC tube bending machine.
Background technology
Current bending machine all configures a head, the head of configuration is that left contra-angle handpiece or right contra-angle handpiece are (from equipment front, left contra-angle handpiece is from the bending from left to right of bending arm, right contra-angle handpiece is the bending from right to left of bending arm), for bending the copper pipe pipe fitting of air-conditioning system, restriction due to fitting structure and CNC tube bending machine, the most of suction of air-conditioning system at present, exhaust pipe assembly all will be by minute 2 blankings, 1 pipe end moulding, 2 bend pipes and 1 welding sequences, procedure is complicated, inefficiency, and cannot guarantee the crudy of pipe fitting.
Existing CNC tube bending machine generally only arranges a head, for the curved or right elbow member in a left side.But the bending machine of a this head can only bend pipe fitting on a position, some pipe fitting is in the restriction that can easily be subject to bending machine itself that bends of a position, cannot once bend shaping, after need to bending several times, then by each section of elbow pipe welding together.For example, while using existing bending machine to bend the exhaust pipe assembly of air-conditioning use, need 2 bend pipes, 2 blankings, 1 pipe end moulding and 1 welding sequence, as shown in Figure 1, after minute the first pipeline section 1 and the second pipeline section 2 bend, the first pipeline section 1 and the second pipeline section 2 is welded at joint 3 places, procedure is complicated, inefficiency, and in welding process, cannot accurately guarantee the soldering angle of technological requirement, crudy is poor.
Summary of the invention
Based on this, in order to solve existing CNC tube bending machine, can only realize the problem of single-head bend pipe operation, the invention provides a kind of CNC tube bending machine that can realize the operation of Double-head bend pipe.
The CNC tube bending machine providing for realizing the object of the invention, comprises lathe, left contra-angle handpiece and pay-off; Described left contra-angle handpiece is fixed on a side on described lathe top, and described pay-off is arranged on described lathe, for the position of loading, transporting and adjusting pipe fitting; CNC tube bending machine of the present invention also comprises:
Right contra-angle handpiece and transverse moving mechanism;
Described right contra-angle handpiece and described left contra-angle handpiece are fixed on the opposite side on described lathe top symmetrically;
Described transverse moving mechanism is connected with described pay-off, for described pay-off being moved to respectively on described lathe to the position corresponding with described left contra-angle handpiece and described right contra-angle handpiece.
In an embodiment, described left contra-angle handpiece and described right contra-angle handpiece include therein: crosshead body, fixed axis, circle mould, pattern, pattern travelling mechanism, bending arm, clamping and clamping travelling mechanism;
Described fixed axis is fixedly installed in described crosshead body;
Described bending arm is arranged on described fixed axis, and can be around described fixed axis rotation, for bending pipe fitting;
Described round mould is arranged on described fixed axis;
Be arranged in described crosshead body to described pattern and described round mould left and right dislocation;
Described pattern is connected with described pattern travelling mechanism, by pattern travelling mechanism, adjusts the distance between described pattern and circle mould;
On described bending arm, be provided with described clamping travelling mechanism, described clamping is connected with described clamping travelling mechanism, by clamping travelling mechanism, adjusts the distance between described clamping and circle mould.
In an embodiment, described pay-off comprises feed spool therein, and described feed spool can be around the central axis rotation of described pay-off; Described feed spool leading section is provided with for clamping the clamp mechanism of pipe fitting.
Therein in an embodiment, on described lathe, be provided with on along the longitudinal direction with described left contra-angle handpiece and or the first slide rail corresponding to described right contra-angle handpiece position; On described lathe, edge is provided with the second slide rail in a lateral direction.
In an embodiment, described transverse moving mechanism comprises lead-screw drive mechanism therein.
In an embodiment, CNC tube bending machine of the present invention also comprises servomotor therein, and described servomotor drives described left contra-angle handpiece, described right contra-angle handpiece, described pay-off and the operation of described transverse moving mechanism.
Beneficial effect of the present invention: CNC tube bending machine of the present invention comprises left contra-angle handpiece, right contra-angle handpiece, pay-off and transverse moving mechanism, the actual needs that can bend according to pipe fitting, use flexibly left contra-angle handpiece and the right contra-angle handpiece of bending machine, switch the position of realizing workpiece under left curved and right curved function, thereby realized the crudy of pipe fitting of having increased work efficiency with effective guarantee.
Accompanying drawing explanation
In order to make object, technical scheme and the advantage of CNC tube bending machine of the present invention clearer, below in conjunction with concrete drawings and the specific embodiments, CNC tube bending machine of the present invention is further elaborated.
Fig. 1 is the schematic diagram of an embodiment of CNC tube bending machine of the present invention;
Fig. 2 is the right contra-angle handpiece front view of CNC tube bending machine as shown in Figure 1;
Fig. 3 is the right contra-angle handpiece left view of CNC tube bending machine as shown in Figure 2;
Fig. 4 is the right contra-angle handpiece top view of CNC tube bending machine as shown in Figure 3;
Fig. 5 is the schematic diagram of the pipe fitting of welding fabrication;
Fig. 6 is for adopting Double-head bending machine of the present invention to bend the schematic diagram of the pipe fitting of moulding.
The specific embodiment
CNC tube bending machine of the present invention, as shown in Figures 1 to 4, includes lathe 100, pay-off 200, left contra-angle handpiece 300, right contra-angle handpiece 400, servomotor and numerical control device 500.
Left contra-angle handpiece 300 is arranged on a side of lathe 100 leading sections, comprising: fixed axis 301, circle mould 302, pattern 303, pattern travelling mechanism, clamping 304, clamping travelling mechanism and bending arm; Fixed axis 301 is fixedly installed on left contra-angle handpiece 300, and bending arm is rotatable to be arranged on head, and for bending pipe fitting, preferably, bending arm is around fixed axis 301 rotary setting.
Preferably, circle mould 302 is arranged on fixed axis 301, and circle mould 302 is determined pipe fitting and the crooked radius that bends different-diameter according to the shape of self; Pattern 303 misplaces and is arranged on left contra-angle handpiece 300 with circle mould 302 left and right, pattern 303 is connected with pattern travelling mechanism, by numerical control device 500, control pattern travelling mechanisms and adjust it and justify the distance between mould 302, coordinate with the round mould 302 being fixedly installed, play the effect that clamps and unclamp pipe fitting; Preferably, on bending arm, be also provided with clamping 304, clamping 304 is connected with clamping travelling mechanism, by numerical control device 500, controlling clamping travelling mechanisms adjusts it and justifies the distance between mould 302, play the effect that clamps and unclamp pipe fitting, meanwhile, clamping 304 can rotatablely move with bending arm, for bending of pipe fitting provides bending power;
In the upper plane of lathe 100, be provided with the first slide rail 101 extending longitudinally, the second slide rail 102 of horizontally set and the lead-screw drive mechanism 103 of horizontally set.
Pay-off 200 is arranged on the first slide rail 101, by servomotor, is driven and can be moved forward and backward along the first slide rail 101.Pay-off 200 is also connected with lead-screw drive mechanism 103, can be driven along the second slide rail 102 transverse shiftings by lead screw transmission structure.Pay-off 200 also comprises feed spool 201, and feed spool can be around its central axis rotation, and feed spool leading section is provided with clamp mechanism 202, and clamp mechanism is preferably triangle clamp manipulator, and pay-off 200 is for being transported to pipe fitting suitable bending position.
The architectural feature of right contra-angle handpiece 400 and left contra-angle handpiece 300 symmetries, itself and left contra-angle handpiece 300 are arranged on the opposite side of lathe 100 leading sections symmetrically.
When needs bend pipe fitting, first straight tube needs being bent is contained in clamp mechanism, clamp mechanism clamps pipe fitting, start the machine, pay-off 200 moves along the first slide rail 101, the first bending point of pipe fitting is delivered to round mould 302 places, pattern travelling mechanism drives pattern 303 close to circle mould 302, coordinate with circle mould 302, to pipe fitting the right and left, carrying out spacing, play the effect of helping tensioning pipe fitting, then by clamping travelling mechanism, drive clamping 304 close to circle mould 302, coordinate and clamp pipe fitting with circle mould 302, the radian that left contra-angle handpiece 300 is set around fixed axis 301 rotations by driven by motor, the bending that is pipe fitting by clamping 304 provides bending power, bend pipe fitting, after the first bending place completes, unclamp clamping 304 and pattern 303, pay-off 200 continues by seesawing, and the second bending point of pipe fitting is delivered to round mould 302 places, continues above-mentioned steps, completes the second bending part bending, the like, complete the bending operation of pipe fitting.
In above step, in order to meet the needs that bend pipe fitting, can also by the rotation of feed spool 201, make pipe fitting rotate a certain angle.
When left contra-angle handpiece 300 cannot complete bending of pipe fitting, numerical control device 500 is controlled lead-screw drive mechanism 103 and is driven pay-off 200 along the second slide rail 102, to move laterally to the another side of lathe 100, coordinates right contra-angle handpiece 400 to complete bending of pipe fitting.
According to bending machine of the present invention, especially applicable air-conditioner exhaust pipe assembly bends.Following table is for being used CNC tube bending machine of the present invention to bend the movement decomposition of blast pipe, in the present embodiment, all to stand in the visual angle that CNC tube bending machine head section partly sees to tail, the rotation direction of each parts described:
Figure BDA00002181936500051
Figure BDA00002181936500061
Wherein, completed after step 8, need to carry out to pipe fitting next step 90 degree bendings, now, the 4th below of curved position in left contra-angle handpiece 300 due to blast pipe, if continue to carry out next step 90 degree bending operations at left contra-angle handpiece 300, the 4th curved position of blast pipe can interfere with the fuselage sections of lathe 100, cannot bending.For avoiding above problem, blast pipe need to be changed to a direction bends, therefore by lead-screw drive mechanism 103, drive pay-off 200 along the second slide rail 102, to move laterally to a side of right contra-angle handpiece 400, pipe fitting is placed on right contra-angle handpiece 400, by right contra-angle handpiece 400, complete and bend.
Be illustrated in figure 5 the pipe fitting of welding fabrication, be illustrated in figure 6 the pipe fitting that adopts CNC tube bending machine of the present invention to bend moulding, two pipe fittings size, angle are all consistent, all meet the related request of air-conditioning system through dependence test.Compare with the tube manufacture mode of welding fabrication, use CNC tube bending machine of the present invention to save 1 blanking, 1 moulding, 1 bend pipe and 1 welding sequence, when having improved operating efficiency, improved the stability of pipe fitting, guaranteed the crudy of pipe fitting.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (6)

1. a CNC tube bending machine, comprises lathe, left contra-angle handpiece and pay-off; Described left contra-angle handpiece is fixed on a side on described lathe top, and described pay-off is arranged on described lathe, for the position of loading, transporting and adjusting pipe fitting; It is characterized in that, also comprise:
Right contra-angle handpiece and transverse moving mechanism;
Described right contra-angle handpiece and described left contra-angle handpiece are fixed on the opposite side on described lathe top symmetrically;
Described transverse moving mechanism is connected with described pay-off, for described pay-off being moved to respectively on described lathe to the position corresponding with described left contra-angle handpiece and described right contra-angle handpiece.
2. CNC tube bending machine according to claim 1, is characterized in that:
Described left contra-angle handpiece and described right contra-angle handpiece include: crosshead body, fixed axis, circle mould, pattern, pattern travelling mechanism, bending arm, clamping and clamping travelling mechanism;
Described fixed axis is fixedly installed in described crosshead body;
Described bending arm is arranged on described fixed axis, and can be around described fixed axis rotation, for bending pipe fitting;
Described round mould is arranged on described fixed axis;
Be arranged in described crosshead body to described pattern and described round mould left and right dislocation;
Described pattern is connected with described pattern travelling mechanism, by pattern travelling mechanism, adjusts the distance between described pattern and circle mould;
On described bending arm, be provided with described clamping travelling mechanism, described clamping is connected with described clamping travelling mechanism, by clamping travelling mechanism, adjusts the distance between described clamping and circle mould.
3. CNC tube bending machine according to claim 2, is characterized in that:
Described pay-off comprises feed spool, and described feed spool can be around the central axis rotation of described pay-off; Described feed spool leading section is provided with for clamping the clamp mechanism of pipe fitting.
4. CNC tube bending machine according to claim 3, is characterized in that:
On described lathe, be provided with on along the longitudinal direction with described left contra-angle handpiece and or the first slide rail corresponding to described right contra-angle handpiece position; On described lathe, edge is provided with the second slide rail in a lateral direction.
5. CNC tube bending machine according to claim 4, is characterized in that:
Described transverse moving mechanism comprises lead-screw drive mechanism.
6. according to the CNC tube bending machine described in claim 1-5 any one, it is characterized in that:
Also comprise servomotor, described servomotor drives described left contra-angle handpiece, described right contra-angle handpiece, described pay-off and the operation of described transverse moving mechanism.
CN201210356754.1A 2012-09-24 2012-09-24 CNC tube bending machine Expired - Fee Related CN103658266B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104550375A (en) * 2015-01-09 2015-04-29 吴建波 Efficient left and right integrated tube bending machine
CN104690116A (en) * 2015-03-25 2015-06-10 珠海格力电器股份有限公司 Pipe bender and control method thereof
CN104765320A (en) * 2015-02-05 2015-07-08 珠海格力电器股份有限公司 Automatic pipe bender and control method and device thereof
CN106825156A (en) * 2015-12-07 2017-06-13 上海乐翱机械设计有限公司 A kind of bending machine
CN107282720A (en) * 2017-07-31 2017-10-24 浙江和良智能装备有限公司 A kind of common curved CNC tube bending machine in left and right
CN108246849A (en) * 2018-02-05 2018-07-06 广州捷晟自动化控制设备有限公司 A kind of bending machine
CN108555167A (en) * 2018-04-20 2018-09-21 浙江大学 A kind of bending machine and its feed device
CN109877198A (en) * 2019-03-29 2019-06-14 奥美森智能装备股份有限公司 A kind of bending machine structure
CN110394385A (en) * 2019-08-26 2019-11-01 格力电器(郑州)有限公司 A kind of pipeline fitting integrated molding device
CN113680864A (en) * 2021-08-17 2021-11-23 上海发那科机器人有限公司 Full-servo double-single-head robot pipe bending machine

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US5499522A (en) * 1993-10-21 1996-03-19 Schwarze; Rigobert Double-head pipe bending machine
CN101474651A (en) * 2008-01-05 2009-07-08 中山市奥美森工业有限公司 Integrated pipe bender
CN101722218A (en) * 2009-10-22 2010-06-09 张家港市杰创机械有限公司 Forming device in pipe bender
CN201768785U (en) * 2010-08-20 2011-03-23 和和机械股份有限公司 Pipe bending machine not requiring lifting guide mold
CN202779316U (en) * 2012-09-24 2013-03-13 珠海格力电器股份有限公司 Numerical control tube bending machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4485658A (en) * 1983-05-31 1984-12-04 Stewart A K Carriage assembly for a tube bending machine
JPS61255722A (en) * 1985-05-08 1986-11-13 Ishikawajima Harima Heavy Ind Co Ltd Tube bending device
US4843859A (en) * 1987-07-14 1989-07-04 Chiyoda Kogyo Co., Ltd. Pipe bender
US5499522A (en) * 1993-10-21 1996-03-19 Schwarze; Rigobert Double-head pipe bending machine
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CN101722218A (en) * 2009-10-22 2010-06-09 张家港市杰创机械有限公司 Forming device in pipe bender
CN201768785U (en) * 2010-08-20 2011-03-23 和和机械股份有限公司 Pipe bending machine not requiring lifting guide mold
CN202779316U (en) * 2012-09-24 2013-03-13 珠海格力电器股份有限公司 Numerical control tube bending machine

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104550375A (en) * 2015-01-09 2015-04-29 吴建波 Efficient left and right integrated tube bending machine
CN104765320A (en) * 2015-02-05 2015-07-08 珠海格力电器股份有限公司 Automatic pipe bender and control method and device thereof
CN104690116A (en) * 2015-03-25 2015-06-10 珠海格力电器股份有限公司 Pipe bender and control method thereof
CN104690116B (en) * 2015-03-25 2016-08-24 珠海格力电器股份有限公司 bending machine and control method thereof
CN106825156B (en) * 2015-12-07 2019-03-05 上海乐翱机械设计有限公司 A kind of bending machine
CN106825156A (en) * 2015-12-07 2017-06-13 上海乐翱机械设计有限公司 A kind of bending machine
CN107282720A (en) * 2017-07-31 2017-10-24 浙江和良智能装备有限公司 A kind of common curved CNC tube bending machine in left and right
CN107282720B (en) * 2017-07-31 2023-08-25 浙江和良智能装备有限公司 Left-right co-bending type numerical control pipe bending machine
CN108246849A (en) * 2018-02-05 2018-07-06 广州捷晟自动化控制设备有限公司 A kind of bending machine
CN108555167A (en) * 2018-04-20 2018-09-21 浙江大学 A kind of bending machine and its feed device
CN109877198A (en) * 2019-03-29 2019-06-14 奥美森智能装备股份有限公司 A kind of bending machine structure
CN109877198B (en) * 2019-03-29 2023-10-10 奥美森智能装备股份有限公司 Bending machine structure
CN110394385A (en) * 2019-08-26 2019-11-01 格力电器(郑州)有限公司 A kind of pipeline fitting integrated molding device
CN113680864A (en) * 2021-08-17 2021-11-23 上海发那科机器人有限公司 Full-servo double-single-head robot pipe bending machine

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