CN103632841B - A kind of inductance coil line end riveting molding machine - Google Patents
A kind of inductance coil line end riveting molding machine Download PDFInfo
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- CN103632841B CN103632841B CN201310636162.XA CN201310636162A CN103632841B CN 103632841 B CN103632841 B CN 103632841B CN 201310636162 A CN201310636162 A CN 201310636162A CN 103632841 B CN103632841 B CN 103632841B
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Abstract
A kind of inductance coil line end riveting molding machine, comprise frame and workbench, workbench is provided with two row's guide wheel group, the front of guide wheel group is slidably equipped with lead-in wire guide plate, lead-in wire guide plate is provided with lead channels and thread clamping mechanism, the front of lead-in wire guide plate is provided with tangent line peeling cutter, and the front of tangent line peeling cutter is provided with thread drawing mechanism; Workbench is also provided with material loading passage, transition passage and assembling passage, also comprises multiple fixture module; The top of assembling passage is provided with the first detection station, riveting station, bending station and the second detection station, and the below of assembling passage is provided with feed mechanism, and front is provided with moves line mechanism; First detects station place is provided with the first testing agency, and riveting station place is provided with riveting mechanism, and bending station place is provided with bending mechanism, and second detects station place is provided with the second testing agency.Adopt said structure, Automated assembly and the detection of inductance coil can be realized, not only substantially increase production efficiency, and greatly reduce labour intensity.
Description
Technical field
The present invention relates to a kind of inductance coil line end riveting molding machine.
Background technology
In prior art, when inductance coil and lead-in wire assemble, first lead-in wire is cut into the length of regulation, then peeling process is carried out to the two ends of lead-in wire, then a wherein exposed end of lead-in wire is placed in the wire connecting portion of inductance coil, then inductance coil is put into together with lead-in wire and riveter carries out riveting makes lead-in wire be fixed in the wire connecting portion of inductance coil, then inductance coil is put on bender and bending is carried out to the wire connecting portion of inductance coil, thus realize the assembling of an inductance coil and lead-in wire, not only production efficiency is low for this assembling mode, and labour intensity is large.
Summary of the invention
There is above-mentioned deficiency to overcome in prior art, the invention provides a kind of simple and compact for structure, production efficiency is high, labour intensity is low inductance coil line end riveting molding machine.
The technical scheme that the present invention solves its technical problem is: a kind of inductance coil line end riveting molding machine, comprise frame, be located at the workbench in this frame, described workbench is provided with two rows and is respectively used to guide two lead-in wires and the guide wheel group of alignment, the front of this guide wheel group is slidably equipped with by lead-in wire air cylinder driven thus front, the lead-in wire guide plate of rear slippage, this lead-in wire guide plate is provided with the lead channels that twice match with two lead-in wires respectively, and to the thread clamping mechanism that the lead-in wire in lead channels described in twice clamps, the front of described lead-in wire guide plate is provided with the tangent line peeling cutter carrying out cutting off peeling to lead-in wire, the front of this tangent line peeling cutter is provided with and goes between from described lead channels crawl and be stretched to the thread drawing mechanism of appropriate length,
Described workbench is also provided with the material loading passage for carrying out material loading to inductance coil, for inductance coil and lead-in wire are assembled and feeding assembling passage and be connected to described material loading passage and assembling passage between transition passage, also comprise multiple can the fixture module of movement in described material loading passage, transition passage and assembling passage, this fixture module is arranged with the standing groove for placing inductance coil downwards, the both sides inwardly protruding of the upper end of the front side of this standing groove thus form the convex of the wire connecting portion being used for fixed inductance coil;
The below of described material loading passage is provided with charging belt, this charging belt rotates thus is fed forward described fixture module one by one under the drive of material loading motor, the porch of described transition passage is provided with scraping wings, and this scraping wings to stretch in described transition passage thus promotes forward described fixture module one by one under the drive of pusher cylinder;
The top of described assembling passage is provided with the first detection station, riveting station, bending station and the second detection station from left to right successively, the below of described assembling passage is provided with the feed mechanism being fed forward described fixture module one by one, the front of described assembling passage be provided with lead-in wire is moved to described riveting station place from described thread drawing mechanism move line mechanism;
Described first detects station place is provided with the first testing agency detected the electric conductivity of the inductance coil in described fixture module, described riveting station place is provided with the riveting mechanism that will go between in the wire connecting portion of the inductance coil be fixed in described fixture module, described bending station place is provided with the bending mechanism wire connecting portion of the inductance coil in described fixture module being carried out bending, and described second detects station place is provided with the second testing agency detected the electric conductivity installing the inductance coil of lead-in wire in described fixture module.
Further, described thread clamping mechanism comprises two clamp pawls and a clamp cylinder, two described clamp pawls are symmetrically set in the outside of two described lead channels, the front portion of two described clamp pawls can be stretched in described lead channels, middle part and the described lead-in wire guide plate of two described clamp pawls are hinged, spring is connected with between the rear portion of two described clamp pawls, described clamp cylinder is fixed on described lead-in wire guide plate, the output of described clamp cylinder is provided with the large circular cone in little rear end, front end, and this circular cone can stretch between the rear portion of two described clamp pawls.
Further, described thread drawing mechanism comprises bracing wire belt, this bracing wire belt by bracing wire driven by motor thus rotate, this bracing wire belt is fixed with bracing wire seat, this bracing wire seat is fixed with bracing wire clamping cylinder, and the output of this bracing wire clamping cylinder is provided with the bracing wire claw clamped that goes between.
Further, described feed mechanism comprises the base of horizontally set, this base is laterally provided with cross slide way, this cross slide way is laterally slidably equipped with slide, this slide is driven by lateral cylinder thus along described cross slide way horizontal sliding, this slide is vertically provided with vertical guide, this vertical guide is slidably equipped with shift fork, this shift fork is by vertical air cylinder driven thus along the vertical slippage of described vertical guide, the upper end of this shift fork is provided with the draw-in groove that multiple and described fixture module matches, and this draw-in groove can stretch in described assembling passage.
Further, the described line mechanism that moves comprises and moves line belt, and this moves line belt by moving line driven by motor thus rotating, and this moves line belt is fixed with and moves line seat, this moves line seat is fixed with and moves line clamping cylinder, this output moving line clamping cylinder be provided with lead-in wire is clamped move line card pawl.
Further, described riveting mechanism comprises riveting seat, and be located to drive on this riveting seat and by riveting motor thus on, the riveting head of lower movement, this riveting head is fixed with riveting patrix, the lower end of this riveting patrix is provided with breach on the riveting that matches with the wire connecting portion of inductance coil, described assembling passage is positioned at immediately below described riveting patrix and is provided with riveting counterdie, and this riveting counterdie is positioned at the front of described fixture module, the upper end of this riveting counterdie is provided with breach under the riveting matched with breach on described riveting, the rear described assembling passage being positioned at described fixture module is provided with riveting positioning cylinder, the output of this riveting positioning cylinder is provided with the riveting locating piece on the rear side that can withstand on described fixture module.
Further, described bending mechanism comprises bending seat and is located on this bending seat and by bending motor and drives thus the bending head moved up and down, this bending head is fixed with bending upper slice, the rear side of the below of this bending upper slice is provided with the bending bottom sheet be fixed on described assembling passage, and this bending bottom sheet is positioned at the front of described fixture module, the rear described assembling passage being positioned at described fixture module is provided with bending positioning cylinder, and the output of this bending positioning cylinder is provided with the bending locating piece on the rear side that can withstand on described fixture module.
Further, described first testing agency and the second testing agency include a detection seat, and this detection seat is provided with and detects mobile cylinder, and the output of the mobile cylinder of this detection is fixed with detection block, and the below of this detection block is provided with detection contact.
Further, described material loading passage be arranged in parallel with assembling passage, and described assembling passage is positioned at the front of material loading passage, and the two ends of described transition passage are connected with the end vertical of described material loading passage with the same side of assembling passage respectively.Material loading passage, transition passage and assembling passage are that ∏ arranges, layout is more reasonable, saves space.
Further, described workbench is also provided with alarm lamp and display, this display is provided with control button, and described thread drawing mechanism is covered with dustproof protecting cover with moving outside line mechanism.In feeding, line sending and assembling process, there is mistake, then alarm lamp can be reported to the police, and display can be monitored operating state and arrange, and dustproof protecting cover has effect that is dust-proof and protection.
The present invention in use, inductance coil is put in the standing groove of fixture module, and make the wire connecting portion of inductance coil be placed between convex, then fixture module is put into the porch of material loading passage, and the convex making fixture module forward, material loading driven by motor charging belt rotates thus fixture module is moved to exit from the entrance of material loading passage, last fixture module enters transition passage under the promotion of a rear fixture module, scraping wings stretches into transition passage under the drive of pusher cylinder, thus by the fixture module driven forward of the porch of transition passage, like this under the pushing of multiple fixture module thus make the fixture module be positioned at foremost enter assembling passage, at this moment fixture module is positioned at the first detection station place, then the mobile cylinder action of the detection of the first testing agency thus detection block is moved down, detection contact also moves down thus contacts with the wire connecting portion of the inductance coil in fixture module, thus realize detecting the electric conductivity of inductance coil, if inductance coil does not have conductivity, represent that inductance coil is defective, then alarm lamp is reported to the police, if inductance coil is conductive, represent that inductance coil is qualified, then next step action can be carried out,
Then vertical air cylinder driven shift fork move thus make fixture module be placed in the draw-in groove of shift fork, then lateral cylinder drive slide horizontal sliding thus make shift fork and on fixture module from first detect station move to riveting station, and the fixture module being positioned at riveting station place is moved into bending station place simultaneously, the fixture module being positioned at bending station place is moved into the second detection station place, then vertical air cylinder driven shift fork moves down thus draw-in groove and fixture module is separated, then lateral cylinder drives the horizontal travelling backwards of slide thus makes shift fork get back to original position, prepare feeding next time,
Simultaneously, two lead-in wires pass from two row's guide wheel group respectively, guide wheel group guides and alignment lead-in wire, then two lead-in wires are each passed through the lead channels gone between on guide plate, the front end of its lead-in wire is placed on tangent line peeling cutter, then clamp air cylinder driven circular cone reach, the rear portion of two clamp pawls is backed down in circular cone reach, the rear portion of two clamp pawls is opened relatively, and the front portion of two clamp pawls is drawn close relatively thus clamped by the lead-in wire in lead channels, now spring is stretched, then tangent line peeling cutter can carry out tangent line peeling to the front end of lead-in wire, then the cylinder action that goes between makes lead-in wire guide plate and lead-in wire move forward, and the front end that two go between clamps by bracing wire claw under the effect of bracing wire clamping cylinder, then clamp air cylinder driven circular cone travelling backwards thus between the rear portion of shifting out two clamp pawls, the rear portion of two clamp pawls closes up under the action of the spring relatively, and the front portion of two clamp pawls is opened relatively thus unclamp lead channels lead, then the cylinder that goes between drives the travelling backwards backward of lead-in wire guide plate, prepare line sending next time, simultaneously, bracing wire driven by motor bracing wire belt rotate thus drive bracing wire seat and on bracing wire claw move forward until the stretching suitable length that goes between, bracing wire motor stops action, move the front that line card pawl is positioned at tangent line peeling cutter, then move the tight air cylinder driven of wire clamp to move line card pawl the rear end of lead-in wire is clamped, then tangent line peeling cutter carries out cut-out peeling process to the rear end of lead-in wire and rear one section of front end gone between, then bracing wire clamping air cylinder driven bracing wire claw unclamps the front end of lead-in wire, bracing wire driven by motor bracing wire belt revolution thus drive bracing wire seat and on the travelling backwards of bracing wire claw, prepare bracing wire next time, simultaneously, move line driven by motor move line belt rotate thus drive move the front that line card pawl is positioned at riveting station, and the rear end moving the lead-in wire on line card pawl is placed in the wire connecting portion of the inductance coil in the fixture module at riveting station place,
Then riveting positioning cylinder drives riveting locating piece to be fixed the fixture module being positioned at riveting station place, then riveting driven by motor riveting head moves down, riveting head drives riveting patrix to move down, under riveting on riveting on riveting patrix on breach and riveting counterdie, breach coincides thus the wire connecting portion of inductance coil is closed up and envelope lead-in wire, the riveting of the wire connecting portion and lead-in wire that realize inductance coil is fixed, then riveting patrix under the drive of riveting motor on move, riveting locating piece unclamps fixture module under the drive of riveting positioning cylinder, move the rear end that line card pawl unclamps lead-in wire under the effect moving line clamping cylinder, then move line driven by motor move line belt rotate thus drive move line seat and on move the travelling backwards of line card pawl, prepare bracing wire next time,
Then fixture module moves to bending station from riveting station under the drive of shift fork, bending positioning cylinder drives bending locating piece to be fixed the fixture module being positioned at bender position place, then bending driven by motor bending head moves down, bending head drives bending upper slice to move down, bending upper slice matches with bending bottom sheet thus the wire connecting portion of inductance coil is carried out bending, then bending upper slice under the drive of bending motor on move, bending locating piece unclamps fixture module under the drive of bending positioning cylinder;
Then fixture module moves to the second detection station from bender position under the drive of shift fork, the mobile cylinder action of detection of the second testing agency thus detection block is moved down, detection contact also moves down thus contacts with wire connecting portion fixture module having installed the inductance coil of lead-in wire, thus realize detecting the electric conductivity of the inductance coil installing lead-in wire, if inductance coil does not have conductivity, represent that inductance coil is defective, then alarm lamp is reported to the police, if inductance coil is conductive, represent that inductance coil is qualified, then take out inductance coil and qualified product and defective item are carried out classifying, thus realize the material loading of inductance coil, the line sending of lead-in wire, the riveted joint of inductance coil and lead-in wire, bending and molding, and the detection of inductance coil.
Beneficial effect of the present invention is: adopt said structure, can realize Automated assembly and the detection of inductance coil, not only substantially increase production efficiency, and greatly reduce labour intensity.
Accompanying drawing explanation
Fig. 1 is front schematic view of the present invention.
Fig. 2 is schematic rear view of the present invention.
Fig. 3 is the schematic rear view of thread clamping mechanism of the present invention.
Fig. 4 is the structural representation of fixture module of the present invention.
Fig. 5 is the structural representation of thread drawing mechanism of the present invention.
Fig. 6 is the structural representation of feed mechanism of the present invention.
Fig. 7 is the structural representation moving line mechanism of the present invention.
Fig. 8 is the structural representation of the second testing agency of the present invention.
Fig. 9 is the structural representation of riveting mechanism of the present invention.
Figure 10 is the structural representation of bending mechanism of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
With reference to Fig. 1 ~ Figure 10, a kind of inductance coil line end riveting molding machine, comprise frame 1, be located at the workbench 2 in this frame, described workbench is provided with two rows and is respectively used to guide two lead-in wires and the guide wheel group 3 of alignment, the front of this guide wheel group is slidably equipped with and is driven by lead-in wire cylinder 4 thus front, the lead-in wire guide plate 5 of rear slippage, this lead-in wire guide plate is provided with the lead channels 6 that twice match with two lead-in wires respectively, and to the thread clamping mechanism that the lead-in wire in lead channels described in twice clamps, this thread clamping mechanism comprises two clamp pawls 7 and a clamp cylinder 8, two described clamp pawls are symmetrically set in the outside of two described lead channels 6, the front portion of two described clamp pawls 7 can be stretched in described lead channels 6, middle part and the described lead-in wire guide plate 5 of two described clamp pawls 7 are hinged, spring is connected with between the rear portion of two described clamp pawls, described clamp cylinder 8 is fixed on described lead-in wire guide plate 6, the output of described clamp cylinder is provided with the large circular cone in little rear end, front end, this circular cone can stretch between the rear portion of two described clamp pawls,
The front of described lead-in wire guide plate 5 is provided with the tangent line peeling cutter 9 carrying out cutting off peeling to lead-in wire, the front of this tangent line peeling cutter is provided with and goes between from described lead channels 6 crawl and be stretched to the thread drawing mechanism of appropriate length, this thread drawing mechanism comprises bracing wire belt 10, this bracing wire belt is driven by bracing wire motor 11 thus rotates, this bracing wire belt is fixed with bracing wire seat 12, this bracing wire seat is fixed with bracing wire clamping cylinder 13, and the output of this bracing wire clamping cylinder is provided with the bracing wire claw 14 clamped that goes between;
Described workbench 2 is also provided with the material loading passage 15 for carrying out material loading to inductance coil, for inductance coil and lead-in wire being carried out assembling and the assembling passage 16 of feeding, and the transition passage 17 be connected between described material loading passage and assembling passage, also comprise multiple can at described material loading passage, the fixture module 18 of transition passage and the interior movement of assembling passage, this fixture module is arranged with the standing groove 1801 for placing inductance coil downwards, the both sides inwardly protruding of the upper end of the front side of this standing groove thus form the convex 1802 of the wire connecting portion being used for fixed inductance coil,
The below of described material loading passage 15 is provided with charging belt 19, this charging belt rotates thus is fed forward described fixture module one by one under the drive of material loading motor, the porch of described transition passage 17 is provided with scraping wings 20, and this scraping wings to stretch in described transition passage thus promotes forward described fixture module one by one under the drive of pusher cylinder 21;
The top of described assembling passage 11 is provided with the first detection station from left to right successively, riveting station, bending station and second detects station, the below of described assembling passage 11 is provided with the feed mechanism being fed forward described fixture module one by one, this feed mechanism comprises the base 22 of horizontally set, this base is laterally provided with cross slide way 23, this cross slide way is laterally slidably equipped with slide 24, this slide is driven by lateral cylinder 25 thus along described cross slide way horizontal sliding, this slide is vertically provided with vertical guide 26, this vertical guide is slidably equipped with shift fork 27, this shift fork is driven by vertical cylinder 28 thus along the vertical slippage of described vertical guide, the upper end of this shift fork is provided with the draw-in groove 29 that multiple and described fixture module matches, this draw-in groove can stretch in described assembling passage,
The front of described assembling passage 11 be provided with lead-in wire is moved to described riveting station place from described thread drawing mechanism move line mechanism, this moves line mechanism and comprises and move line belt 30, this moves line belt and drives by moving line motor 31 thus rotate, this moves line belt is fixed with and moves line seat 32, this moves line seat is fixed with and moves line clamping cylinder 33, this output moving line clamping cylinder be provided with lead-in wire is clamped move line card pawl 34;
Described first detects station place is provided with the first testing agency detected the electric conductivity of the inductance coil in described fixture module, described second detects station place is provided with the second testing agency detected the electric conductivity installing the inductance coil of lead-in wire in described fixture module, described first testing agency and the second testing agency include a detection seat 35, this detection seat is provided with and detects mobile cylinder 36, the output of the mobile cylinder of this detection is fixed with and detects block 37, the below of this detection block is provided with detection contact 38;
Described riveting station place is provided with the riveting mechanism that will go between in the wire connecting portion of the inductance coil be fixed in described fixture module, this riveting mechanism comprises riveting seat 39, and be located to drive on this riveting seat and by riveting motor 40 thus on, the riveting head 41 of lower movement, this riveting head is fixed with riveting patrix 42, the lower end of this riveting patrix is provided with breach on the riveting that matches with the wire connecting portion of inductance coil, described assembling passage 16 is positioned at immediately below described riveting patrix and is provided with riveting counterdie 43, and this riveting counterdie is positioned at the front of described fixture module, the upper end of this riveting counterdie is provided with breach under the riveting matched with breach on described riveting, the rear described assembling passage being positioned at described fixture module is provided with riveting positioning cylinder 44, the output of this riveting positioning cylinder is provided with the riveting locating piece on the rear side that can withstand on described fixture module,
Described bending station place is provided with the bending mechanism wire connecting portion of the inductance coil in described fixture module being carried out bending, this bending mechanism comprises bending seat 45, and be located to drive on this bending seat and by bending motor 46 thus on, the bending of lower movement 47, this bending head is fixed with bending upper slice 48, the rear side of the below of this bending upper slice is provided with the bending bottom sheet 49 be fixed on described assembling passage, and this bending bottom sheet is positioned at the front of described fixture module, the rear described assembling passage being positioned at described fixture module is provided with bending positioning cylinder 50, the output of this bending positioning cylinder is provided with the bending locating piece on the rear side that can withstand on described fixture module.
Described material loading passage 15 be arranged in parallel with assembling passage 16, and described assembling passage is positioned at the front of material loading passage, and the two ends of described transition passage 17 are connected with the end vertical of the same side of assembling passage 16 with described material loading passage 15 respectively.Material loading passage, transition passage and assembling passage are that ∏ arranges, layout is more reasonable, saves space.
Described workbench 2 is also provided with alarm lamp 51 and display 52, this display is provided with control button, and described thread drawing mechanism is covered with dustproof protecting cover 53 with moving outside line mechanism.In feeding, line sending and assembling process, there is mistake, then alarm lamp can be reported to the police, and display can be monitored operating state and arrange, and dustproof protecting cover has effect that is dust-proof and protection.
The present invention in use, inductance coil 54 is put in the standing groove 1801 of fixture module 18, and make the wire connecting portion 55 of inductance coil be placed between convex 1802, then fixture module 18 is put into the porch of material loading passage 15, and the convex making fixture module forward, material loading driven by motor charging belt 19 rotates thus fixture module is moved to exit from the entrance of material loading passage, last fixture module enters transition passage 17 under the promotion of a rear fixture module, scraping wings 20 stretches into transition passage 17 under the drive of pusher cylinder 21, thus by the fixture module driven forward of the porch of transition passage, like this under the pushing of multiple fixture module thus make the fixture module be positioned at foremost enter assembling passage 16, at this moment fixture module is positioned at the first detection station place, then the detection of the first testing agency mobile cylinder 36 action thus detection block 37 is moved down, detection contact 38 also moves down thus contacts with the wire connecting portion 55 of the inductance coil in fixture module 18, thus realize detecting the electric conductivity of inductance coil, if inductance coil does not have conductivity, represent that inductance coil is defective, then alarm lamp 51 is reported to the police, if inductance coil is conductive, represent that inductance coil is qualified, then next step action can be carried out,
Then vertical cylinder 28 shift fork 27 move thus make fixture module 18 be placed in the draw-in groove 29 of shift fork, then lateral cylinder 25 drive slide 24 horizontal sliding thus make shift fork 27 and on fixture module from first detect station move to riveting station, and the fixture module being positioned at riveting station place is moved into bending station place simultaneously, the fixture module being positioned at bending station place is moved into the second detection station place, then vertical cylinder 28 shift fork 27 moves down thus draw-in groove 29 and fixture module is separated, then lateral cylinder 25 drives the horizontal travelling backwards of slide 24 thus makes shift fork 27 get back to original position, prepare feeding next time,
Simultaneously, two lead-in wires 56 pass from two row's guide wheel group 3 respectively, guide wheel group guides and alignment lead-in wire, then two lead-in wires are each passed through the lead channels 6 gone between on guide plate 5, the front end of its lead-in wire is placed on tangent line peeling cutter 9, then clamp cylinder 8 drives circular cone to move forward, the rear portion of two clamp pawls 7 is backed down in circular cone reach, the rear portion of two clamp pawls 7 is opened relatively, and the front portion of two clamp pawls 7 is drawn close relatively thus clamped by the lead-in wire in lead channels 6, now spring is stretched, then tangent line peeling cutter 9 can carry out tangent line peeling to the front end of lead-in wire, then cylinder 4 action that goes between makes lead-in wire guide plate 5 and lead-in wire 56 move forward, and the front end that two go between clamps by bracing wire claw 14 under the effect of bracing wire clamping cylinder 13, then clamp cylinder 8 drives circular cone travelling backwards thus shifts out between the rear portion of two clamp pawls 7, the rear portion of two clamp pawls 7 closes up under the action of the spring relatively, and the front portion of two clamp pawls 7 is opened relatively thus unclamp lead channels lead, then the cylinder 4 that goes between drives the travelling backwards backward of lead-in wire guide plate 5, prepare line sending next time, simultaneously, bracing wire motor 11 drive bracing wire belt 10 to rotate thus drive bracing wire seat 12 and on bracing wire claw 14 move forward until the stretching suitable length that goes between, bracing wire motor 11 stops action, move the front that line card pawl 34 is positioned at tangent line peeling cutter 9, then move line clamping cylinder 33 to drive and move line card pawl 34 rear end of lead-in wire 56 is clamped, then tangent line peeling cutter carries out cut-out peeling process to the rear end of lead-in wire and rear one section of front end gone between, then bracing wire clamping cylinder 33 drives bracing wire claw 34 to unclamp the front end of lead-in wire, bracing wire motor 11 drive bracing wire belt 10 to turn round thus drive bracing wire seat 12 and on bracing wire claw 14 travelling backwards, prepare bracing wire next time, simultaneously, move line motor 31 to drive and move line belt 30 and rotate thus drive and move the front that line card pawl 34 is positioned at riveting station, and the rear end moving the lead-in wire on line card pawl is placed in the wire connecting portion of the inductance coil in the fixture module at riveting station place,
Then riveting positioning cylinder 44 drives riveting locating piece to be fixed the fixture module 18 being positioned at riveting station place, then riveting motor 40 drives riveting head 41 to move down, riveting head drives riveting patrix 42 to move down, under riveting on riveting on riveting patrix 42 on breach and riveting counterdie 43, breach coincides thus the wire connecting portion of inductance coil is closed up and envelope lead-in wire, the riveting of the wire connecting portion and lead-in wire that realize inductance coil is fixed, then riveting patrix 42 under the drive of riveting motor 40 on move, riveting locating piece unclamps fixture module 18 under the drive of riveting positioning cylinder 44, move the rear end that line card pawl 34 unclamps lead-in wire under the effect moving line clamping cylinder 33, then move line motor 31 drive move line belt 30 rotate thus drive move line seat 32 and on move line card pawl 34 travelling backwards, prepare bracing wire next time,
Then fixture module 18 moves to bending station from riveting station under the drive of shift fork 27, bending positioning cylinder 50 drives bending locating piece to be fixed the fixture module 18 being positioned at bender position place, then bending motor 46 drives bending 47 to move down, bending head drives bending upper slice 48 to move down, bending upper slice 48 matches with bending bottom sheet 49 thus the wire connecting portion of inductance coil is carried out bending, then bending upper slice 48 under the drive of bending motor 46 on move, bending locating piece unclamps fixture module under the drive of bending positioning cylinder 50;
Then fixture module 18 moves to the second detection station from bender position under the drive of shift fork 27, detection mobile cylinder 36 action of the second testing agency thus detection block 37 is moved down, detection contact 38 also moves down thus contacts with wire connecting portion fixture module having installed the inductance coil of lead-in wire, thus realize detecting the electric conductivity of the inductance coil installing lead-in wire, if inductance coil does not have conductivity, represent that inductance coil is defective, then alarm lamp 51 is reported to the police, if inductance coil is conductive, represent that inductance coil is qualified, then take out inductance coil and qualified product and defective item are carried out classifying, thus realize the material loading of inductance coil, the line sending of lead-in wire, the riveted joint of inductance coil and lead-in wire, bending and molding, and the detection of inductance coil.
Claims (10)
1. an inductance coil line end riveting molding machine, comprise frame, be located at the workbench in this frame, it is characterized in that: described workbench is provided with two rows and is respectively used to guide two lead-in wires and the guide wheel group of alignment, the front of this guide wheel group is slidably equipped with by lead-in wire air cylinder driven thus front, the lead-in wire guide plate of rear slippage, this lead-in wire guide plate is provided with the lead channels that twice match with two lead-in wires respectively, and to the thread clamping mechanism that the lead-in wire in lead channels described in twice clamps, the front of described lead-in wire guide plate is provided with the tangent line peeling cutter carrying out cutting off peeling to lead-in wire, the front of this tangent line peeling cutter is provided with and goes between from described lead channels crawl and be stretched to the thread drawing mechanism of appropriate length,
Described workbench is also provided with the material loading passage for carrying out material loading to inductance coil, for inductance coil and lead-in wire are assembled and feeding assembling passage and be connected to described material loading passage and assembling passage between transition passage, also comprise multiple can the fixture module of movement in described material loading passage, transition passage and assembling passage, this fixture module is arranged with the standing groove for placing inductance coil downwards, the both sides inwardly protruding of the upper end of the front side of this standing groove thus form the convex of the wire connecting portion being used for fixed inductance coil;
The below of described material loading passage is provided with charging belt, this charging belt rotates thus is fed forward described fixture module one by one under the drive of material loading motor, the porch of described transition passage is provided with scraping wings, and this scraping wings to stretch in described transition passage thus promotes forward described fixture module one by one under the drive of pusher cylinder;
The top of described assembling passage is provided with the first detection station, riveting station, bending station and the second detection station from left to right successively, the below of described assembling passage is provided with the feed mechanism being fed forward described fixture module one by one, the front of described assembling passage be provided with lead-in wire is moved to described riveting station place from described thread drawing mechanism move line mechanism;
Described first detects station place is provided with the first testing agency detected the electric conductivity of the inductance coil in described fixture module, described riveting station place is provided with the riveting mechanism that will go between in the wire connecting portion of the inductance coil be fixed in described fixture module, described bending station place is provided with the bending mechanism wire connecting portion of the inductance coil in described fixture module being carried out bending, and described second detects station place is provided with the second testing agency detected the electric conductivity installing the inductance coil of lead-in wire in described fixture module.
2. according to inductance coil line end riveting molding machine according to claim 1, it is characterized in that: described thread clamping mechanism comprises two clamp pawls and a clamp cylinder, two described clamp pawls are symmetrically set in the outside of two described lead channels, the front portion of two described clamp pawls can be stretched in described lead channels, middle part and the described lead-in wire guide plate of two described clamp pawls are hinged, spring is connected with between the rear portion of two described clamp pawls, described clamp cylinder is fixed on described lead-in wire guide plate, the output of described clamp cylinder is provided with the large circular cone in little rear end, front end, this circular cone can stretch between the rear portion of two described clamp pawls.
3. according to inductance coil line end riveting molding machine according to claim 1, it is characterized in that: described thread drawing mechanism comprises bracing wire belt, this bracing wire belt by bracing wire driven by motor thus rotate, this bracing wire belt is fixed with bracing wire seat, this bracing wire seat is fixed with bracing wire clamping cylinder, and the output of this bracing wire clamping cylinder is provided with the bracing wire claw clamped that goes between.
4. according to inductance coil line end riveting molding machine according to claim 1, it is characterized in that: described feed mechanism comprises the base of horizontally set, this base is laterally provided with cross slide way, this cross slide way is laterally slidably equipped with slide, this slide is driven by lateral cylinder thus along described cross slide way horizontal sliding, this slide is vertically provided with vertical guide, this vertical guide is slidably equipped with shift fork, this shift fork is by vertical air cylinder driven thus along the vertical slippage of described vertical guide, the upper end of this shift fork is provided with the draw-in groove that multiple and described fixture module matches, this draw-in groove can stretch in described assembling passage.
5. according to inductance coil line end riveting molding machine according to claim 1, it is characterized in that: described in move line mechanism and comprise and move line belt, this moves line belt by moving line driven by motor thus rotating, this moves line belt is fixed with and moves line seat, this moves line seat is fixed with and moves line clamping cylinder, this output moving line clamping cylinder be provided with lead-in wire is clamped move line card pawl.
6. according to inductance coil line end riveting molding machine according to claim 1, it is characterized in that: described riveting mechanism comprises riveting seat, and be located to drive on this riveting seat and by riveting motor thus on, the riveting head of lower movement, this riveting head is fixed with riveting patrix, the lower end of this riveting patrix is provided with breach on the riveting that matches with the wire connecting portion of inductance coil, described assembling passage is positioned at immediately below described riveting patrix and is provided with riveting counterdie, and this riveting counterdie is positioned at the front of described fixture module, the upper end of this riveting counterdie is provided with breach under the riveting matched with breach on described riveting, the rear described assembling passage being positioned at described fixture module is provided with riveting positioning cylinder, the output of this riveting positioning cylinder is provided with the riveting locating piece on the rear side that can withstand on described fixture module.
7. according to inductance coil line end riveting molding machine according to claim 1, it is characterized in that: described bending mechanism comprises bending seat, and be located to drive on this bending seat and by bending motor thus on, the bending head of lower movement, this bending head is fixed with bending upper slice, the rear side of the below of this bending upper slice is provided with the bending bottom sheet be fixed on described assembling passage, and this bending bottom sheet is positioned at the front of described fixture module, the rear described assembling passage being positioned at described fixture module is provided with bending positioning cylinder, the output of this bending positioning cylinder is provided with the bending locating piece on the rear side that can withstand on described fixture module.
8. according to inductance coil line end riveting molding machine according to claim 1, it is characterized in that: described first testing agency and the second testing agency include a detection seat, this detection seat is provided with and detects mobile cylinder, the output of the mobile cylinder of this detection is fixed with detection block, and the below of this detection block is provided with detection contact.
9. according to the inductance coil line end riveting molding machine one of claim 1 ~ 8 Suo Shu, it is characterized in that: described material loading passage be arranged in parallel with assembling passage, and described assembling passage is positioned at the front of material loading passage, the two ends of described transition passage are connected with the end vertical of described material loading passage with the same side of assembling passage respectively.
10. according to the inductance coil line end riveting molding machine one of claim 1 ~ 8 Suo Shu; it is characterized in that: described workbench is also provided with alarm lamp and display; this display is provided with control button, and described thread drawing mechanism is covered with dustproof protecting cover with moving outside line mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310636162.XA CN103632841B (en) | 2013-12-03 | 2013-12-03 | A kind of inductance coil line end riveting molding machine |
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| CN201310636162.XA CN103632841B (en) | 2013-12-03 | 2013-12-03 | A kind of inductance coil line end riveting molding machine |
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| CN103632841A CN103632841A (en) | 2014-03-12 |
| CN103632841B true CN103632841B (en) | 2015-09-30 |
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| CN201310636162.XA Expired - Fee Related CN103632841B (en) | 2013-12-03 | 2013-12-03 | A kind of inductance coil line end riveting molding machine |
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| CN112117113A (en) * | 2020-09-10 | 2020-12-22 | 青岛润众自动化科技有限公司 | Single-phase table mutual-inductor terminal assembly riveting production line |
| CN112735805B (en) * | 2020-12-22 | 2022-11-15 | 合肥云路聚能电气有限公司 | Production process of inductance coil |
| CN113927264A (en) * | 2021-09-22 | 2022-01-14 | 江苏铂英特电子科技有限公司 | Buckling assembly device and method for new energy automobile charging seat and AC line set |
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| CN87210763U (en) * | 1987-11-20 | 1988-08-31 | 赵国英 | Noiseless riveter |
| US5113683A (en) * | 1990-01-26 | 1992-05-19 | Eaton Leonard Picot S.A. | Pipe bending machine having two bending heads |
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