CN103632841A - Coil end riveting and molding machine for inductance coil - Google Patents
Coil end riveting and molding machine for inductance coil Download PDFInfo
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- CN103632841A CN103632841A CN201310636162.XA CN201310636162A CN103632841A CN 103632841 A CN103632841 A CN 103632841A CN 201310636162 A CN201310636162 A CN 201310636162A CN 103632841 A CN103632841 A CN 103632841A
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Abstract
The invention discloses a coil end riveting and molding machine for an inductance coil. The coil end riveting and molding machine comprises a frame, a workbench and a plurality of clamping tool modules, wherein the workbench is provided with two rows of guide wheel sets; a lead guide plate is arranged in front of the guide wheel sets in a sliding way; the lead guiding plate is provided with a lead channel and a wire clamping mechanism; a tangent peeling tool is arranged in front of the lead guide plate; a wire pulling mechanism is arranged in front of the tangent peeling tool; the workbench is provided with a charging channel, a transition channel and an assembling channel; a first detection workstation, a riveting workstation, a bending workstation and a second detection workstation are arranged above the assembling channel; a feeding mechanism is arranged below the assembling channel; a wire moving mechanism is arranged in front of the assembling channel; a first detection mechanism is arranged on the first detection workstation; a riveting mechanism is arranged on the riveting workstation; a bending mechanism is arranged on the bending workstation; a second detection mechanism is arranged on the second detection workstation. Due to the adoption of the structure, automatic assembly and detection of the inductance coil can be realized, the production efficiency is increased greatly, and the labor intensity is reduced greatly.
Description
Technical field
The present invention relates to a kind of inductance coil line end riveting molding machine.
Background technology
In prior art, when inductance coil and lead-in wire assemble, first lead-in wire is cut into the length of regulation, then peeling processing is carried out in the two ends of lead-in wire, then a wherein exposed end of lead-in wire is placed in the wire connecting portion of inductance coil, then inductance coil is put into together with lead-in wire and on riveter, carries out riveting lead-in wire is fixed in the wire connecting portion of inductance coil, then inductance coil is put on bender the wire connecting portion of inductance coil is carried out to bending, thereby realize the assembling of an inductance coil and lead-in wire, not only production efficiency is low for this assembling mode, and labour intensity is large.
Summary of the invention
In order overcoming in prior art, to there is above-mentioned deficiency, to the invention provides a kind of simple and compact for structure, production efficiency is high, labour intensity is low inductance coil line end riveting molding machine.
The technical scheme that the present invention solves its technical problem is: a kind of inductance coil line end riveting molding machine, comprise frame, be located at the workbench in this frame, described workbench is provided with two rows and is respectively used to two lead-in wires to guide the guide wheel group with alignment, thereby it is front that the place ahead of this guide wheel group is slidably equipped with by lead-in wire air cylinder driven, the lead-in wire guide plate of rear slippage, this lead-in wire guide plate is provided with the lead channels that twice match with two lead-in wires respectively, and the thread clamping mechanism that the lead-in wire in lead channels described in twice is clamped, the place ahead of described lead-in wire guide plate is provided with the tangent line peeling cutter that lead-in wire is cut off to peeling, the place ahead of this tangent line peeling cutter is provided with from described lead channels and captures the thread drawing mechanism that goes between and be stretched to appropriate length,
On described workbench, be also provided with material loading passage for inductance coil being carried out to material loading, for by inductance coil and lead-in wire assembles and the assembling passage of feeding and be connected to described material loading passage and the transition passage assembling between passage, also comprise a plurality of fixture modules that can move in described material loading passage, transition passage and assembling passage, in this fixture module, be concaved with downwards for placing the standing groove of inductance coil, thereby the both sides inwardly protruding of the upper end of the front side of this standing groove is formed for the convex of the wire connecting portion of fixed inductance coil;
The below of described material loading passage is provided with charging belt, thereby this charging belt rotates and is fed forward one by one described fixture module under the drive of material loading motor, the porch of described transition passage is provided with scraping wings, thereby this scraping wings stretches into and in described transition passage, promotes one by one forward described fixture module under the drive of pusher cylinder;
The top of described assembling passage is provided with the first detection station, riveting station, bending station and the second detection station from left to right successively, the below of described assembling passage is provided with the feed mechanism that is fed forward one by one described fixture module, and the place ahead of described assembling passage is provided with and lead-in wire is moved to the line mechanism that moves at described riveting station place from described thread drawing mechanism;
Described first detects station place is provided with the first testing agency that the electric conductivity of the inductance coil in described fixture module is detected, described riveting station place is provided with lead-in wire is fixed to the riveting mechanism in the wire connecting portion of the inductance coil in described fixture module, described bending station place is provided with the bending mechanism that the wire connecting portion of the inductance coil in described fixture module is carried out to bending, and described second detects station place is provided with the second testing agency that the electric conductivity of the inductance coil that installs lead-in wire in described fixture module is detected.
Further, described thread clamping mechanism comprises two clamp pawls and a clamp cylinder, two described clamp pawls are symmetrically set in the outside of two described lead channels, the front portion of two described clamp pawls can be stretched in described lead channels, the middle part of two described clamp pawls and described lead-in wire guide plate are hinged, between the rear portion of two described clamp pawls, be connected with spring, described clamp cylinder is fixed on described lead-in wire guide plate, the output of described clamp cylinder is provided with the large circular cone in the little rear end of front end, and this circular cone can stretch between the rear portion of two described clamp pawls.
Further, described thread drawing mechanism comprises bracing wire belt, thereby this bracing wire belt is rotated by bracing wire driven by motor, on this bracing wire belt, is fixed with bracing wire seat, on this bracing wire seat, be fixed with bracing wire clamping cylinder, the output of this bracing wire clamping cylinder is provided with the bracing wire claw that lead-in wire is clamped.
Further, described feed mechanism comprises the base of horizontally set, on this base, be laterally provided with cross slide way, on this cross slide way, be laterally slidably equipped with slide, thereby this slide is driven along described cross slide way horizontal sliding by lateral cylinder, on this slide, be vertically provided with vertical guide, in this vertical guide, be slidably equipped with shift fork, thereby this shift fork by vertical air cylinder driven along the vertical slippage of described vertical guide, the upper end of this shift fork is provided with the draw-in groove that a plurality of and described fixture module matches, and this draw-in groove can stretch in described assembling passage.
Further, the described line mechanism that moves comprises and moves line belt, thereby this moves line belt and rotates by moving line driven by motor, and this moves on line belt and is fixed with and moves line seat, this moves on line seat and is fixed with and moves line clamping cylinder, this output that moves line clamping cylinder be provided with lead-in wire is clamped move line card pawl.
Further, described riveting mechanism comprises riveting seat, thereby and be located on this riveting seat and by riveting motor and drive, the riveting head of lower movement, on this riveting head, be fixed with riveting patrix, the lower end of this riveting patrix is provided with breach on the riveting that the wire connecting portion with inductance coil matches, on described assembling passage, be positioned at described riveting patrix under be provided with riveting counterdie, and this riveting counterdie is positioned at the place ahead of described fixture module, the upper end of this riveting counterdie be provided with described riveting on breach under the riveting that matches of breach, the rear that is positioned at described fixture module on described assembling passage is provided with riveting positioning cylinder, the output of this riveting positioning cylinder is provided with the riveting locating piece on the rear side that can withstand on described fixture module.
Further, thereby described bending mechanism comprises bending seat and is located at and drives the bending head moving up and down on this bending seat and by bending motor, on this bending head, be fixed with bending upper slice, the rear side of the below of this bending upper slice is provided with sheet under the bending being fixed on described assembling passage, and under this bending, sheet is positioned at the place ahead of described fixture module, the rear that is positioned at described fixture module on described assembling passage is provided with bending positioning cylinder, and the output of this bending positioning cylinder is provided with the bending locating piece on the rear side that can withstand on described fixture module.
Further, described the first testing agency and the second testing agency include a detection seat, and this detection seat is provided with and detects mobile cylinder, and this detects on the output of mobile cylinder and is fixed with detection piece, and the below of this detection piece is provided with detection contact.
Further, described material loading passage and assembling channel parallel setting, and described assembling passage is positioned at the place ahead of material loading passage, the two ends of described transition passage are respectively with described material loading passage with assemble vertical connection of end of the same side of passage.Material loading passage, transition passage and assembling passage are ∏ to be arranged, layout is more reasonable, saves space.
Further, be also provided with alarm lamp and display on described workbench, this display is provided with control button, described thread drawing mechanism and move line mechanism and be covered with dustproof protecting cover outward.In feeding, line sending and assembling process, have mistake, alarm lamp can be reported to the police, and display can be monitored and arrange operating state, and dustproof protecting cover has effect dustproof and protection.
The present invention in use, inductance coil is put in the standing groove of fixture module, and the wire connecting portion that makes inductance coil is placed between convex, then fixture module is put into the porch of material loading passage, and the convex that makes fixture module forward, thereby material loading driven by motor charging belt rotates fixture module is moved to exit from the entrance of material loading passage, last fixture module enters transition passage under the promotion of a rear fixture module, scraping wings stretches into transition passage under the drive of pusher cylinder, thereby the fixture module of the porch of transition passage is promoted forward, thereby a fixture module that makes to be positioned at like this under the pushing of a plurality of fixture modules foremost enters assembling passage, at this moment fixture module is positioned at the first detection station place, then thereby the action of the mobile cylinder of the detection of the first testing agency makes to detect piece and moves down, thereby detection contact also moves down with the wire connecting portion of inductance coil in fixture module and contacts, thereby realize, the electric conductivity of inductance coil is detected, if inductance coil does not have conductivity to represent that inductance coil is defective, alarm lamp is reported to the police, if inductance coil has conductivity to represent that inductance coil is qualified, can carry out next step action,
Thereby then on vertical air cylinder driven shift fork, move in the draw-in groove that makes fixture module be placed in shift fork, thereby then lateral cylinder drive slide horizontal sliding make shift fork and on fixture module from the first detection station, move to riveting station, and the fixture module that is positioned at riveting station place is moved into bending station place simultaneously, the fixture module that is positioned at bending station place is moved into the second detection station place, thereby then vertical air cylinder driven shift fork moves down draw-in groove and fixture module is separated, then thereby lateral cylinder drives the horizontal travelling backwards of slide to make shift fork get back to original position, prepare feeding next time,
Simultaneously, two lead-in wires pass from two row's guide wheel group respectively, guide wheel group guides and alignment lead-in wire, then two lead-in wires are respectively through the lead channels on lead-in wire guide plate, the front end of its lead-in wire is placed on tangent line peeling cutter, then clamp air cylinder driven circular cone reach, the rear portion that two clamp pawls are backed down in circular cone reach, the rear portion of two clamp pawls is opened relatively, thereby and the front portion of two clamp pawls is relatively drawn close the lead-in wire in lead channels is clamped, now spring is stretched, then tangent line peeling cutter can carry out tangent line peeling to the front end of lead-in wire, then the cylinder that goes between action make to go between guide plate and lead-in wire moves forward, and bracing wire claw clamps the front end of two lead-in wires under the effect of bracing wire clamping cylinder, then thereby the travelling backwards of clamp air cylinder driven circular cone is shifted out between the rear portion of two clamp pawls, the rear portion of two clamp pawls relatively closes up under the effect of spring, and thereby the front portion of two clamp pawls is relatively opened and is unclamped lead channels lead, then the cylinder that goes between drives the travelling backwards backward of lead-in wire guide plate, prepare line sending next time, simultaneously, thereby bracing wire driven by motor bracing wire belt rotate to drive bracing wire seat and on bracing wire claw move forward until the stretching suitable length that goes between, bracing wire motor stops action, move the place ahead that line card pawl is positioned at tangent line peeling cutter, then moving the tight air cylinder driven of wire clamp moves line card pawl the rear end of lead-in wire is clamped, then tangent line peeling cutter cuts off peeling processing to the front end of the rear end of lead-in wire and rear one section of lead-in wire, then bracing wire clamps the front end that air cylinder driven bracing wire claw unclamps lead-in wire, thereby bracing wire driven by motor bracing wire belt revolution drive bracing wire seat and on the travelling backwards of bracing wire claw, prepare bracing wire next time, simultaneously, thereby moving line driven by motor moves line belt and rotate to drive and to move the place ahead that line card pawl is positioned at riveting station, and the rear end of moving the lead-in wire on line card pawl is placed in the wire connecting portion of the inductance coil in the fixture module at riveting station place,
Then riveting positioning cylinder drives riveting locating piece to be fixed being positioned at the fixture module at riveting station place, then riveting driven by motor riveting head moves down, riveting head drives riveting patrix to move down, thereby under the riveting on the riveting on riveting patrix on breach and riveting counterdie, breach coincides and the wire connecting portion of inductance coil is closed up and envelope lead-in wire, realize the wire connecting portion of inductance coil and the riveting of lead-in wire is fixed, then riveting patrix moves under the drive of riveting motor, riveting locating piece unclamps fixture module under the drive of riveting positioning cylinder, move line card pawl and under the effect that moves line clamping cylinder, unclamp the rear end of lead-in wire, thereby then move line driven by motor move line belt rotate to drive move line seat and on move the travelling backwards of line card pawl, prepare bracing wire next time,
Then fixture module moves to bending station from riveting station under the drive of shift fork, bending positioning cylinder drives bending locating piece to be fixed being positioned at the fixture module at place, bender position, then bending driven by motor bending head moves down, bending head drives bending upper slice to move down, thereby bending upper slice matches the wire connecting portion of inductance coil is carried out to bending with sheet under bending, then bending upper slice moves under the drive of bending motor, and bending locating piece unclamps fixture module under the drive of bending positioning cylinder;
Then fixture module moves to the second detection station under the drive of shift fork from bender position, thereby the mobile cylinder action of the detection of the second testing agency makes to detect piece and moves down, thereby detection contact also moves down with the wire connecting portion that has installed the inductance coil of lead-in wire in fixture module and contacts, thereby realize, to installing the electric conductivity of the inductance coil of lead-in wire, detect, if inductance coil does not have conductivity to represent that inductance coil is defective, alarm lamp is reported to the police, if inductance coil has conductivity to represent that inductance coil is qualified, then take out inductance coil and qualified product and defective item are classified, thereby realize the material loading of inductance coil, the line sending of lead-in wire, the riveted joint of inductance coil and lead-in wire, bending and molding, and the detection of inductance coil.
Beneficial effect of the present invention is: adopt said structure, can realize the automation assembling of inductance coil and detect, not only greatly improved production efficiency, and greatly reduced labour intensity.
Accompanying drawing explanation
Fig. 1 is front schematic view of the present invention.
Fig. 2 is schematic rear view of the present invention.
Fig. 3 is the schematic rear view of thread clamping mechanism of the present invention.
Fig. 4 is the structural representation of fixture module of the present invention.
Fig. 5 is the structural representation of thread drawing mechanism of the present invention.
Fig. 6 is the structural representation of feed mechanism of the present invention.
Fig. 7 is the structural representation that moves line mechanism of the present invention.
Fig. 8 is the structural representation of the second testing agency of the present invention.
Fig. 9 is the structural representation of riveting of the present invention mechanism.
Figure 10 is the structural representation of bending mechanism of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
With reference to Fig. 1 ~ Figure 10, a kind of inductance coil line end riveting molding machine, comprise frame 1, be located at the workbench 2 in this frame, described workbench is provided with two rows and is respectively used to two lead-in wires to guide the guide wheel group 3 with alignment, thereby the place ahead of this guide wheel group is slidably equipped with and drives front by lead-in wire cylinder 4, the lead-in wire guide plate 5 of rear slippage, this lead-in wire guide plate is provided with the lead channels 6 that twice match with two lead-in wires respectively, and the thread clamping mechanism that the lead-in wire in lead channels described in twice is clamped, this thread clamping mechanism comprises two clamp pawls 7 and a clamp cylinder 8, two described clamp pawls are symmetrically set in the outside of two described lead channels 6, the front portion of two described clamp pawls 7 can be stretched in described lead channels 6, the middle part of two described clamp pawls 7 and described lead-in wire guide plate 5 are hinged, between the rear portion of two described clamp pawls, be connected with spring, described clamp cylinder 8 is fixed on described lead-in wire guide plate 6, the output of described clamp cylinder is provided with the large circular cone in the little rear end of front end, this circular cone can stretch between the rear portion of two described clamp pawls,
The place ahead of described lead-in wire guide plate 5 is provided with the tangent line peeling cutter 9 that lead-in wire is cut off to peeling, the place ahead of this tangent line peeling cutter is provided with from described lead channels 6 and captures the thread drawing mechanism that goes between and be stretched to appropriate length, this thread drawing mechanism comprises bracing wire belt 10, thereby this bracing wire belt is driven and is rotated by bracing wire motor 11, on this bracing wire belt, be fixed with bracing wire seat 12, on this bracing wire seat, be fixed with bracing wire clamping cylinder 13, the output of this bracing wire clamping cylinder is provided with the bracing wire claw 14 that lead-in wire is clamped;
On described workbench 2, be also provided with for inductance coil being carried out to the material loading passage 15 of material loading, for inductance coil and lead-in wire are assembled and the assembling passage 16 of feeding, and be connected to described material loading passage and assemble the transition passage 17 between passage, also comprise a plurality of can be at described material loading passage, mobile fixture module 18 in transition passage and assembling passage, in this fixture module, be concaved with downwards for placing the standing groove 1801 of inductance coil, thereby the both sides inwardly protruding of the upper end of the front side of this standing groove is formed for the convex 1802 of the wire connecting portion of fixed inductance coil,
The below of described material loading passage 15 is provided with charging belt 19, thereby this charging belt rotates and is fed forward one by one described fixture module under the drive of material loading motor, the porch of described transition passage 17 is provided with scraping wings 20, thereby this scraping wings stretches into and in described transition passage, promotes one by one forward described fixture module under the drive of pusher cylinder 21;
The top of described assembling passage 11 is provided with the first detection station from left to right successively, riveting station, bending station and second detects station, the below of described assembling passage 11 is provided with the feed mechanism that is fed forward one by one described fixture module, this feed mechanism comprises the base 22 of horizontally set, on this base, be laterally provided with cross slide way 23, on this cross slide way, be laterally slidably equipped with slide 24, thereby this slide is driven along described cross slide way horizontal sliding by lateral cylinder 25, on this slide, be vertically provided with vertical guide 26, in this vertical guide, be slidably equipped with shift fork 27, thereby this shift fork is driven along the vertical slippage of described vertical guide by vertical cylinder 28, the upper end of this shift fork is provided with the draw-in groove 29 that a plurality of and described fixture module matches, this draw-in groove can stretch in described assembling passage,
The place ahead of described assembling passage 11 is provided with and lead-in wire is moved to the line mechanism that moves at described riveting station place from described thread drawing mechanism, this moves line mechanism and comprises and move line belt 30, thereby this moves line belt and drives rotation by moving line motor 31, this moves on line belt and is fixed with and moves line seat 32, this moves on line seat and is fixed with and moves line clamping cylinder 33, this output that moves line clamping cylinder be provided with lead-in wire is clamped move line card pawl 34;
Described first detects station place is provided with the first testing agency that the electric conductivity of the inductance coil in described fixture module is detected, described second detects station place is provided with the second testing agency that the electric conductivity of the inductance coil that installs lead-in wire in described fixture module is detected, described the first testing agency and the second testing agency include a detection seat 35, this detection seat is provided with and detects mobile cylinder 36, this detects on the output of mobile cylinder and is fixed with and detects piece 37, and the below of this detection piece is provided with detection contact 38;
Described riveting station place is provided with lead-in wire is fixed to the riveting mechanism in the wire connecting portion of the inductance coil in described fixture module, this riveting mechanism comprises riveting seat 39, thereby and be located on this riveting seat and by 40 drivings of riveting motor, the riveting head 41 of lower movement, on this riveting head, be fixed with riveting patrix 42, the lower end of this riveting patrix is provided with breach on the riveting that the wire connecting portion with inductance coil matches, on described assembling passage 16, be positioned at described riveting patrix under be provided with riveting counterdie 43, and this riveting counterdie is positioned at the place ahead of described fixture module, the upper end of this riveting counterdie be provided with described riveting on breach under the riveting that matches of breach, the rear that is positioned at described fixture module on described assembling passage is provided with riveting positioning cylinder 44, the output of this riveting positioning cylinder is provided with the riveting locating piece on the rear side that can withstand on described fixture module,
Described bending station place is provided with the bending mechanism that the wire connecting portion of the inductance coil in described fixture module is carried out to bending, this bending mechanism comprises bending seat 45, thereby and be located on this bending seat and by 46 drivings of bending motor, the bending of lower movement 47, on this bending head, be fixed with bending upper slice 48, the rear side of the below of this bending upper slice is provided with sheet 49 under the bending being fixed on described assembling passage, and under this bending, sheet is positioned at the place ahead of described fixture module, the rear that is positioned at described fixture module on described assembling passage is provided with bending positioning cylinder 50, the output of this bending positioning cylinder is provided with the bending locating piece on the rear side that can withstand on described fixture module.
Described material loading passage 15 be arranged in parallel with assembling passage 16, and described assembling passage is positioned at the place ahead of material loading passage, and the two ends of described transition passage 17 are respectively with described material loading passage 15 with assemble vertical connection of end of the same side of passage 16.Material loading passage, transition passage and assembling passage are ∏ to be arranged, layout is more reasonable, saves space.
On described workbench 2, be also provided with alarm lamp 51 and display 52, this display is provided with control button, described thread drawing mechanism and move line mechanism and be covered with dustproof protecting cover 53 outward.In feeding, line sending and assembling process, have mistake, alarm lamp can be reported to the police, and display can be monitored and arrange operating state, and dustproof protecting cover has effect dustproof and protection.
The present invention in use, inductance coil 54 is put in the standing groove 1801 of fixture module 18, and the wire connecting portion 55 that makes inductance coil is placed between convex 1802, then fixture module 18 is put into the porch of material loading passage 15, and the convex that makes fixture module forward, thereby material loading driven by motor charging belt 19 rotates fixture module is moved to exit from the entrance of material loading passage, last fixture module enters transition passage 17 under the promotion of a rear fixture module, scraping wings 20 stretches into transition passage 17 under the drive of pusher cylinder 21, thereby the fixture module of the porch of transition passage is promoted forward, thereby a fixture module that makes to be positioned at like this under the pushing of a plurality of fixture modules foremost enters assembling passage 16, at this moment fixture module is positioned at the first detection station place, then thereby 36 actions of the mobile cylinder of the detection of the first testing agency make to detect piece 37 and move down, thereby detection contact 38 also moves down with the wire connecting portion 55 of inductance coil in fixture module 18 and contacts, thereby realize, the electric conductivity of inductance coil is detected, if inductance coil does not have conductivity to represent that inductance coil is defective, alarm lamp 51 is reported to the police, if inductance coil has conductivity to represent that inductance coil is qualified, can carry out next step action,
Thereby then on vertical cylinder 28 shift forks 27, move in the draw-in groove 29 that makes fixture module 18 be placed in shift fork, thereby then lateral cylinder 25 drive slide 24 horizontal slidings make shift fork 27 and on fixture module from the first detection station, move to riveting station, and the fixture module that is positioned at riveting station place is moved into bending station place simultaneously, the fixture module that is positioned at bending station place is moved into the second detection station place, thereby then vertical cylinder 28 shift forks 27 move down draw-in groove 29 and fixture module are separated, then thereby lateral cylinder 25 drives the horizontal travelling backwards of slide 24 to make shift fork 27 get back to original position, prepare feeding next time,
Simultaneously, two lead-in wires 56 pass from two row's guide wheel group 3 respectively, guide wheel group guides and alignment lead-in wire, then two lead-in wires are respectively through the lead channels 6 on lead-in wire guide plate 5, the front end of its lead-in wire is placed on tangent line peeling cutter 9, then clamp cylinder 8 drives circular cone reach, the rear portion that two clamp pawls 7 are backed down in circular cone reach, the rear portion of two clamp pawls 7 is opened relatively, thereby and the front portion of two clamp pawls 7 is relatively drawn close the lead-in wire in lead channels 6 is clamped, now spring is stretched, then tangent line peeling cutter 9 can carry out tangent line peeling to the front end of lead-in wire, then cylinder 4 action that goes between make to go between guide plate 5 and going between 56 moves forward, and bracing wire claw 14 clamps the front end of two lead-in wires under the effect of bracing wire clamping cylinder 13, then thereby clamp cylinder 8 drives circular cone travelling backwards to shift out between the rear portion of two clamp pawls 7, the rear portion of two clamp pawls 7 relatively closes up under the effect of spring, and thereby the front portion of two clamp pawls 7 is relatively opened and is unclamped lead channels lead, then the cylinder 4 that goes between drives the travelling backwards backward of lead-in wire guide plate 5, prepare line sending next time, simultaneously, thereby bracing wire motor 11 drives bracing wire belts 10 to rotate drive bracing wire seats 12 and on bracing wire claw 14 move forward until the stretching suitable length that goes between, bracing wire motor 11 stops action, move the place ahead that line card pawl 34 is positioned at tangent line peeling cutter 9, then moving line clamping cylinder 33 drives and moves line card pawl 34 rear end of lead-in wire 56 is clamped, then tangent line peeling cutter cuts off peeling processing to the front end of the rear end of lead-in wire and rear one section of lead-in wire, then bracing wire clamping cylinder 33 drives bracing wire claw 34 to unclamp the front end of lead-in wire, thereby bracing wire motor 11 drive 10 revolutions of bracing wire belts drive bracing wire seats 12 and on 14 travelling backwards of bracing wire claw, prepare bracing wire next time, simultaneously, thereby moving line motor 31 drives and moves line belt 30 and rotate to drive and move the place ahead that line card pawl 34 is positioned at riveting station, and the rear end of moving the lead-in wire on line card pawl is placed in the wire connecting portion of the inductance coil in the fixture module at riveting station place,
Then riveting positioning cylinder 44 drives riveting locating piece to be fixed being positioned at the fixture module 18 at riveting station place, then riveting motor 40 drives riveting head 41 to move down, riveting head drives riveting patrix 42 to move down, thereby under the riveting on the riveting on riveting patrix 42 on breach and riveting counterdie 43, breach coincides and the wire connecting portion of inductance coil is closed up and envelope lead-in wire, realize the wire connecting portion of inductance coil and the riveting of lead-in wire is fixed, then riveting patrix 42 moves under the drive of riveting motor 40, riveting locating piece unclamps fixture module 18 under the drive of riveting positioning cylinder 44, move line card pawl 34 and under the effect that moves line clamping cylinder 33, unclamp the rear end of lead-in wire, thereby then move line motor 31 drive move line belt 30 rotate drive move line seat 32 and on move 34 travelling backwards of line card pawl, prepare bracing wire next time,
Then fixture module 18 moves to bending station from riveting station under the drive of shift fork 27, bending positioning cylinder 50 drives bending locating piece to be fixed being positioned at the fixture module 18 at place, bender position, then bending motor 46 drives bendings 47 to move down, bending head drives bending upper slice 48 to move down, thereby bending upper slice 48 matches the wire connecting portion of inductance coil is carried out to bending with sheet under bending 49, then bending upper slice 48 moves under the drive of bending motor 46, and bending locating piece unclamps fixture module under the drive of bending positioning cylinder 50;
Then fixture module 18 moves to the second detection station under the drive of shift fork 27 from bender position, thereby mobile cylinder 36 actions of the detection of the second testing agency make to detect piece 37 and move down, thereby detection contact 38 also moves down with the wire connecting portion that has installed the inductance coil of lead-in wire in fixture module and contacts, thereby realize, to installing the electric conductivity of the inductance coil of lead-in wire, detect, if inductance coil does not have conductivity to represent that inductance coil is defective, alarm lamp 51 is reported to the police, if inductance coil has conductivity to represent that inductance coil is qualified, then take out inductance coil and qualified product and defective item are classified, thereby realize the material loading of inductance coil, the line sending of lead-in wire, the riveted joint of inductance coil and lead-in wire, bending and molding, and the detection of inductance coil.
Claims (10)
1. an inductance coil line end riveting molding machine, comprise frame, be located at the workbench in this frame, it is characterized in that: described workbench is provided with two rows and is respectively used to two lead-in wires to guide the guide wheel group with alignment, thereby it is front that the place ahead of this guide wheel group is slidably equipped with by lead-in wire air cylinder driven, the lead-in wire guide plate of rear slippage, this lead-in wire guide plate is provided with the lead channels that twice match with two lead-in wires respectively, and the thread clamping mechanism that the lead-in wire in lead channels described in twice is clamped, the place ahead of described lead-in wire guide plate is provided with the tangent line peeling cutter that lead-in wire is cut off to peeling, the place ahead of this tangent line peeling cutter is provided with from described lead channels and captures the thread drawing mechanism that goes between and be stretched to appropriate length,
On described workbench, be also provided with material loading passage for inductance coil being carried out to material loading, for by inductance coil and lead-in wire assembles and the assembling passage of feeding and be connected to described material loading passage and the transition passage assembling between passage, also comprise a plurality of fixture modules that can move in described material loading passage, transition passage and assembling passage, in this fixture module, be concaved with downwards for placing the standing groove of inductance coil, thereby the both sides inwardly protruding of the upper end of the front side of this standing groove is formed for the convex of the wire connecting portion of fixed inductance coil;
The below of described material loading passage is provided with charging belt, thereby this charging belt rotates and is fed forward one by one described fixture module under the drive of material loading motor, the porch of described transition passage is provided with scraping wings, thereby this scraping wings stretches into and in described transition passage, promotes one by one forward described fixture module under the drive of pusher cylinder;
The top of described assembling passage is provided with the first detection station, riveting station, bending station and the second detection station from left to right successively, the below of described assembling passage is provided with the feed mechanism that is fed forward one by one described fixture module, and the place ahead of described assembling passage is provided with and lead-in wire is moved to the line mechanism that moves at described riveting station place from described thread drawing mechanism;
Described first detects station place is provided with the first testing agency that the electric conductivity of the inductance coil in described fixture module is detected, described riveting station place is provided with lead-in wire is fixed to the riveting mechanism in the wire connecting portion of the inductance coil in described fixture module, described bending station place is provided with the bending mechanism that the wire connecting portion of the inductance coil in described fixture module is carried out to bending, and described second detects station place is provided with the second testing agency that the electric conductivity of the inductance coil that installs lead-in wire in described fixture module is detected.
2. according to inductance coil line end riveting molding machine claimed in claim 1, it is characterized in that: described thread clamping mechanism comprises two clamp pawls and a clamp cylinder, two described clamp pawls are symmetrically set in the outside of two described lead channels, the front portion of two described clamp pawls can be stretched in described lead channels, the middle part of two described clamp pawls and described lead-in wire guide plate are hinged, between the rear portion of two described clamp pawls, be connected with spring, described clamp cylinder is fixed on described lead-in wire guide plate, the output of described clamp cylinder is provided with the large circular cone in the little rear end of front end, this circular cone can stretch between the rear portion of two described clamp pawls.
3. according to inductance coil line end riveting molding machine claimed in claim 1, it is characterized in that: described thread drawing mechanism comprises bracing wire belt, thereby this bracing wire belt is rotated by bracing wire driven by motor, on this bracing wire belt, be fixed with bracing wire seat, on this bracing wire seat, be fixed with bracing wire clamping cylinder, the output of this bracing wire clamping cylinder is provided with the bracing wire claw that lead-in wire is clamped.
4. according to inductance coil line end riveting molding machine claimed in claim 1, it is characterized in that: described feed mechanism comprises the base of horizontally set, on this base, be laterally provided with cross slide way, on this cross slide way, be laterally slidably equipped with slide, thereby this slide is driven along described cross slide way horizontal sliding by lateral cylinder, on this slide, be vertically provided with vertical guide, in this vertical guide, be slidably equipped with shift fork, thereby this shift fork by vertical air cylinder driven along the vertical slippage of described vertical guide, the upper end of this shift fork is provided with the draw-in groove that a plurality of and described fixture module matches, this draw-in groove can stretch in described assembling passage.
5. according to inductance coil line end riveting molding machine claimed in claim 1, it is characterized in that: described in move line mechanism and comprise and move line belt, thereby this moves line belt and rotates by moving line driven by motor, this moves on line belt and is fixed with and moves line seat, this moves on line seat and is fixed with and moves line clamping cylinder, this output that moves line clamping cylinder be provided with lead-in wire is clamped move line card pawl.
6. according to inductance coil line end riveting molding machine claimed in claim 1, it is characterized in that: described riveting mechanism comprises riveting seat, thereby and be located on this riveting seat and by riveting motor and drive, the riveting head of lower movement, on this riveting head, be fixed with riveting patrix, the lower end of this riveting patrix is provided with breach on the riveting that the wire connecting portion with inductance coil matches, on described assembling passage, be positioned at described riveting patrix under be provided with riveting counterdie, and this riveting counterdie is positioned at the place ahead of described fixture module, the upper end of this riveting counterdie be provided with described riveting on breach under the riveting that matches of breach, the rear that is positioned at described fixture module on described assembling passage is provided with riveting positioning cylinder, the output of this riveting positioning cylinder is provided with the riveting locating piece on the rear side that can withstand on described fixture module.
7. according to inductance coil line end riveting molding machine claimed in claim 1, it is characterized in that: described bending mechanism comprises bending seat, thereby and be located on this bending seat and by bending motor and drive, the bending head of lower movement, on this bending head, be fixed with bending upper slice, the rear side of the below of this bending upper slice is provided with sheet under the bending being fixed on described assembling passage, and under this bending, sheet is positioned at the place ahead of described fixture module, the rear that is positioned at described fixture module on described assembling passage is provided with bending positioning cylinder, the output of this bending positioning cylinder is provided with the bending locating piece on the rear side that can withstand on described fixture module.
8. according to inductance coil line end riveting molding machine claimed in claim 1, it is characterized in that: described the first testing agency and the second testing agency include a detection seat, this detection seat is provided with and detects mobile cylinder, this detects on the output of mobile cylinder and is fixed with detection piece, and the below of this detection piece is provided with detection contact.
9. according to the inductance coil line end riveting molding machine one of claim 1 ~ 8 Suo Shu, it is characterized in that: described material loading passage and the setting of assembling channel parallel, and described assembling passage is positioned at the place ahead of material loading passage, the two ends of described transition passage respectively with vertical connection of end of the same side of described material loading passage and assembling passage.
10. according to the inductance coil line end riveting molding machine one of claim 1 ~ 8 Suo Shu; it is characterized in that: on described workbench, be also provided with alarm lamp and display; this display is provided with control button, described thread drawing mechanism and move line mechanism and be covered with dustproof protecting cover outward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310636162.XA CN103632841B (en) | 2013-12-03 | 2013-12-03 | A kind of inductance coil line end riveting molding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310636162.XA CN103632841B (en) | 2013-12-03 | 2013-12-03 | A kind of inductance coil line end riveting molding machine |
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| CN103632841A true CN103632841A (en) | 2014-03-12 |
| CN103632841B CN103632841B (en) | 2015-09-30 |
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| CN201310636162.XA Expired - Fee Related CN103632841B (en) | 2013-12-03 | 2013-12-03 | A kind of inductance coil line end riveting molding machine |
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| CN105048238A (en) * | 2015-09-09 | 2015-11-11 | 胡绍梁 | Full-automatic connecting line double-end terminal crimping and plastic shell plug-in mounting device |
| CN105990782A (en) * | 2015-02-02 | 2016-10-05 | 泰科电子(上海)有限公司 | Cable loading system |
| CN108461276A (en) * | 2018-03-16 | 2018-08-28 | 东莞市鑫华翼自动化科技有限公司 | A kind of air core coil coil winding machine |
| CN108607938A (en) * | 2018-05-28 | 2018-10-02 | 必诺机械（东莞）有限公司 | A kind of automatic riveting detection device being used to prepare winding displacement |
| CN109436774A (en) * | 2018-12-31 | 2019-03-08 | 上海霄腾机电设备有限公司 | Blade automatic-separation mechanism |
| CN110211789A (en) * | 2019-05-06 | 2019-09-06 | 湖南俊宇电子科技有限公司 | A kind of inductor pin automatic-shearing device |
| CN112117113A (en) * | 2020-09-10 | 2020-12-22 | 青岛润众自动化科技有限公司 | Single-phase table mutual-inductor terminal assembly riveting production line |
| CN112735805A (en) * | 2020-12-22 | 2021-04-30 | 合肥云路聚能电气有限公司 | Production process of inductance coil |
| CN113927264A (en) * | 2021-09-22 | 2022-01-14 | 江苏铂英特电子科技有限公司 | Buckling assembly device and method for new energy automobile charging seat and AC line set |
| CN115258308A (en) * | 2022-07-20 | 2022-11-01 | 龙旗电子(惠州)有限公司 | Automatic feeding card sender |
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| CN110211789B (en) * | 2019-05-06 | 2022-03-04 | 湖南俊宇电子科技有限公司 | Inductor pin automatic cutout device |
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| CN112735805B (en) * | 2020-12-22 | 2022-11-15 | 合肥云路聚能电气有限公司 | Production process of inductance coil |
| CN113927264A (en) * | 2021-09-22 | 2022-01-14 | 江苏铂英特电子科技有限公司 | Buckling assembly device and method for new energy automobile charging seat and AC line set |
| CN115258308A (en) * | 2022-07-20 | 2022-11-01 | 龙旗电子(惠州)有限公司 | Automatic feeding card sender |
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