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Publication numberCN103212653 A
Publication typeApplication
Application numberCN 201310098903
Publication date24 Jul 2013
Filing date26 Mar 2013
Priority date26 Mar 2013
Also published asCN103212653B
Publication number201310098903.3, CN 103212653 A, CN 103212653A, CN 201310098903, CN-A-103212653, CN103212653 A, CN103212653A, CN201310098903, CN201310098903.3
Inventors姚友福, 戴龙渠
Applicant苏州盟川自动化科技有限公司
Export CitationBiBTeX, EndNote, RefMan
External Links: SIPO, Espacenet
Automatic wire feeding, cutting off and bending device for fuse wire
CN 103212653 A
Abstract
The invention discloses an automatic wire feeding, cutting off and bending device for a fuse wire. Equidistant wire feeding is performed on the fuse wire through a wire feeder, and the fuse wire is threaded into a center hole of a tube body of a to-be processed lead protective tube; meanwhile, the fuse wire is cut off at a set position by arranging a cutting off and bending mechanism, and both ends of the cut off fuse wire are bent to be clamped on the tube body so as to prevent the fuse wire from dropping. The fuses on different tube bodies are high in bending consistency. According to the device, automation of the equidistant wire feeding process, the cutting off process and the bending process of the fuse wire during the machining process of the lead protective tube is realized, and therefore, the production efficiency is greatly improved, the labor strength of workers is reduced, and meanwhile, the production cost is also greatly reduced, and the production percent of pass of products is improved.
Claims(8)  translated from Chinese
1.一种熔丝的自动送丝及切断折弯装置,包括底座、设置在所述底座上的卷绕有熔丝的卷料辊,其特征在于:所述装置还包括张紧机构,用于对所述熔丝进行导向和张紧; 送丝机构,所述送丝机构包括设置在所述底座上的至少一个移动座、至少一个固定座,所述移动座能够沿水平左右方向移动地设置在所述底座上,所述移动座、所述固定座上分别开设有沿水平左右方向贯穿的供所述熔丝穿入的第一通孔、第二通孔,至少有一个所述固定座上的所述第二通孔与所述第一通孔的中心线沿同一直线方向分布,所述移动座上设有能够用于夹紧所述熔丝的第一夹丝机构,所述固定座上设有用于夹紧所述熔丝的第二夹丝机构,所述送丝机构还包括能够沿水平左右方向移动地设置在所述底座上的移动导丝座、固定设置在所述底座上的固定导丝座、一端夹持在所述移动导丝座上的导丝管,所述导丝管的另一端能够沿水平左右方向滑移地设置在所述固定导丝座上,所述导丝管具有沿水平左右方向相贯穿的供所述熔丝对应配合地穿入的导丝孔,所述导丝孔的中心线与所述第一通孔的中心线沿同一水平左右方向延伸,所述底座上还设有能够驱动所述移动座、所述移动导丝座沿水平方向移动的送丝驱动机构; 切断折弯机构,所述切断折弯机构包括固定设置在所述底座上的切刀座、能够沿水平前后方向移动地设置在所述切刀座上的切割刀、用于驱动所述切割刀沿水平前后方向移动的切割驱动机构,所述切割折弯机构还包括能够夹持所述熔丝的端部并对其进行折弯的夹丝折弯组件,所述夹丝折弯组件包括设置在所述切刀座上两个能够相对张开或闭合以进行夹丝的夹块、用于驱动所述夹块张开或闭合的夹丝驱动机构,所述夹丝折弯组件还包括能够驱动所述夹块沿水平前后方向移动的折弯驱动机构,所述切割刀位于所述固定导丝座与所述夹丝折弯组件之间。 Automatic winding wire feeding and cutting device for a bending fuse, comprising a base, said base disposed on the reel has a fuse, characterized in that: said apparatus further comprises a tensioning mechanism, with to fuse to the guiding and tensioning; wire feeder, the wire feeding mechanism disposed on the base comprises at least one movable block, at least one holder, said movable block capable of moving in the horizontal direction to the left and right provided on the base, the movable block, respectively, for the first through-hole opened fuses along the horizontal lateral direction of the penetration through the fixed seat, the second through hole, at least one of said fixed center line of the seat and a second through hole of the first through hole distribution along the same linear direction, moving the seat can be provided with a first clamp for clamping the fuse wire mechanism, the is provided on the fuse holder for gripping a second wire clamp means, said wire feed mechanism further comprises a seat to be movable to move the guide wire disposed in the horizontal left-right direction on the base, provided in the fixed fixed guide wire seats on the base, one end of the moving guide wire sandwiched seat guide wire tube, the other end of the guide wire tube is capable of sliding in the horizontal left-right direction is provided in the guide wire fixing base, the fuse for the corresponding guide wire tube having right and left along a horizontal direction through mating holes penetrate the guide wire, the guide wire orifice and the center line of the center line along the first through hole about the same level direction of extension of the base also has a movable block capable of driving the said drive mechanism moving wire guide wire seats horizontally movable; bending cutting mechanism, the cutting mechanism comprises a fixed bend provided in the the knife on the base, arranged to be movable in forward and backward in the horizontal direction of the cutter seat cutter for cutting drive mechanism driving the cutting blade back and forth in the horizontal direction of movement, said cutting mechanism further bending including the ability to clamp the end portion of the fuse and its bent wired bending assembly, the clip wire bending assembly comprises two seat disposed in said cutter can be relatively open or closed for clip wire clamp blocks, for driving the opening or closing of the clamp blocks wired drive mechanism, the clip wire bending assembly further comprises a drive mechanism capable of driving the front and rear bending block in the horizontal direction of movement of the clamp, the said cutting blade located between the fixed guide wire wire bending assembly seat with the clip.
2.根据权利要求1所述的一种熔丝的自动送丝及切断折弯装置,其特征在于:所述移动座上位于所述熔丝延伸方向的两端分别设有第一导丝板,所述第一导丝板上分别开设有所述第一通孔,所述第一夹丝机构包括第一气缸,所述第一气缸包括第一缸体、轴心线沿水平前后方向分布的用于将所述熔丝压紧在所述移动座上的第一伸缩杆,所述第一伸缩杆位于所述移动座两端的所述第一导丝板之间。 The automatic wire feeding a fuse of claim 1, wherein the cutting and bending means, characterized in that: said two ends of the fuse located in the extending direction of the moving base plate are respectively provided with a first guidewire , the first guidewire were opened with the first plate through hole, said first wire clamp mechanism comprises a first cylinder, said first cylinder comprises a first cylinder, around the axial center line in the horizontal direction Distribution The means for moving said fuse is pressed against the seat of a first telescopic rod, the telescopic rod is positioned between the first movable block both ends of the first guidewire plate.
3.根据权利要求1所述的一种熔丝的自动送丝及切断折弯装置,其特征在于:所述固定座上位于所述熔丝延伸方向的两端分别设有第二导丝板,所述第二导丝板上分别开设有所述第二通孔,所述第二夹丝机构包括第二气缸,所述第二气缸包括第二缸体、轴心线沿垂直于熔丝延伸方向的用于将所述熔丝压紧在所述固定座上的第二伸缩杆,所述第二伸缩杆的伸出端位于所述固定座两端的所述第二导丝板之间。 3. The automatic wire feeding a fuse of claim 1, wherein the bending and cutting device, wherein: said holder is located on both ends of the fuse are provided extending in the direction of the second godet plate , the second godet plate were opened with said second through hole, said second means comprises a second wire clamp cylinder, said second cylinder including a second cylinder, along a line perpendicular to the axis of the fuse extending direction for pressing the fuse holder on the second telescopic rod, between the two ends of the second plate of the second guide wire projecting end of the telescopic rod in said holder .
4.根据权利要求1或2或3所述的一种熔丝的自动送丝及切断折弯装置,其特征在于:所述移动座、所述固定座分别有两个,所述两个移动座在所述底座上分别位于其中一个所述固定座的两侧。 4. The automatic wire feeding a fuse 1 or 2 or claim 3, wherein the cutting and bending means, characterized in that: said movable block, said mounting base has two respectively, the two mobile seat on the base of which are located on both sides of one of said mounting base.
5.根据权利要求1所述的一种熔丝的自动送丝及切断折弯装置,其特征在于:所述切割驱动机构为第三气缸,所述第三气缸包括固定设置在所述切刀座上的第三缸体、能够沿水平前后方向伸缩的第三伸缩杆,所述第三伸缩杆的伸出端设有刀具安装座,所述切割刀固定安装在所述刀具安装座上。 The automatic wire feeding a fuse of claim 1, wherein the cutting and bending means, characterized in that: said cutting drive mechanism for the third cylinder, the third cylinder fixedly disposed on said cutter comprising a third cylinder base, to be stretchable in the longitudinal direction of the third horizontal telescopic rod, the third rod projecting end with a telescopic tool mount, the cutting blade mounted on said tool mounting seat.
6.根据权利要求1所述的一种熔丝的自动送丝及切断折弯装置,其特征在于:所述夹丝驱动机构为第四气缸,两个所述夹块通过所述第四气缸可相对闭合或张开地设置在所述第四气缸的一端。 The automatic wire feeding a fuse of claim 1, wherein the cutting and bending means, characterized in that: said clip wire drive mechanism for the fourth cylinder, the two clamp blocks through the fourth cylinder may be relatively close or open at one end of the fourth cylinder.
7.根据权利要求1所述的一种熔丝的自动送丝及切断折弯装置,其特征在于:所述折弯驱动机构为第五气缸,所述第五气缸包括固定设置在切刀座上的第五缸体、能够沿水平前后方向伸缩的第五伸缩杆,所述第四气缸与所述第五伸缩杆相固接。 7. The automatic wire feeding a fuse of claim 1, wherein the cutting and bending means, characterized in that: said bending drive mechanism for the fifth cylinder, the fifth cylinder fixedly disposed knife receiver comprising fifth cylinder body, can stretch in the longitudinal direction of the fifth horizontal telescopic rod, the fourth and the fifth cylinder fixedly attached to the telescopic rod.
8.根据权利要求1所述的一种熔丝的自动送丝及切断折弯装置,其特征在于:所述张紧机构包括多个转动地设置在所述底座上的张紧轮,所述熔丝张紧地绕设在所述张紧轮的圆周边部上。 8. The automatic wire feeding a fuse of claim 1, wherein the cutting and bending means, characterized in that: said tensioning mechanism includes a plurality of rotatably disposed on the base of the tensioning wheel, said tension wound fuse provided on the peripheral edge portion of the idler wheel.
Description  translated from Chinese

一种熔丝的自动送丝及切断折弯装置 Automatic wire cutting and bending a fuse device

[0001] [0001]

技术领域 FIELD

[0002] 本发明涉及一种熔丝的自动送丝及切断折弯装置。 [0002] The present invention relates to an automatic fuse wire bending and cutting means.

[0003]背景技术 [0003] BACKGROUND

[0004] 引线保险管,即保险线,参见附图1所示,该引线保险管的结构一般包括陶瓷管管体I'、端帽3'、熔丝2',端帽3'设在管体I'两端,熔丝2'位于管体I'中并且连接在管体I'两端的端帽3'之间。 [0004] wire fuse, namely insurance line, see Figure 1, the structure of the wire fuse generally include ceramic pipe body I ', end cap 3', fuse 2 ', end cap 3' in the tube body I 'ends, the fuse 2' located in the tubular body I 'and is connected with the tubular body I' 'between the ends of the end cap 3. 现有技术中,引线保险管的生产一般是依靠人工来实现,其中需要逐个地将熔丝定距裁断,然后将其穿入陶瓷管管体的中心通孔中,再由人工将其两端折弯以避免其脱落,这样再进入下一步工序。 The prior art, the fuse wire is typically rely on manual production to achieve, which need to individually set the fuse from the cutting, and then penetrate the center of the through-hole ceramic tube body, then both ends by manually bend in order to avoid its falling, so the next step of re-entering. 这样采用手工的生产方式不仅耗费大量的人力,同时人工插丝往往会出现多插或漏插现象,熔丝折弯不一致,压合后熔丝外漏在端帽的外面,产品的不良率较高,生产效率低下,人员劳动强度大,生产成本也较高。 Such use of manual methods of production is not only a lot of manpower, while artificial plug wire will always be more plug or drain plug phenomenon, fuses bend inconsistent, lamination after a fuse leak out of the end cap, product defect rate than High, low productivity, high labor intensity, high production costs.

[0005]发明内容 [0005] SUMMARY

[0006] 本发明的目的是提供一种熔丝的自动送丝及切断折弯装置,从而实现对熔丝自动送丝、切断及折弯的自动化生产过程。 [0006] The present invention is to provide an automatic fuse wire bending and cutting equipment, enabling automatic fuse wire, cutting and bending of automated production processes.

[0007] 为达到上述目的,本发明采用的技术方案是:一种熔丝的自动送丝及切断折弯装置,包括底座、设置在所述底座上的卷绕有熔丝的卷料辊,所述装置还包括 [0007] To achieve the above object, the present invention uses: a fuse wire and the cutting of automatic bending apparatus, comprising a base disposed on the base of the wound there is a fuse-up reel, said apparatus further comprising

张紧机构,用于对所述熔丝进行导向和张紧; Tensioning means for guiding and tensioning said fuse;

送丝机构,所述送丝机构包括设置在所述底座上的至少一个移动座、至少一个固定座,所述移动座能够沿水平左右方向移动地设置在所述底座上,所述移动座、所述固定座上分别开设有沿水平左右方向贯穿的供所述熔丝穿入的第一通孔、第二通孔,至少有一个所述固定座上的所述第二通孔与所述第一通孔的中心线沿同一直线方向分布,所述移动座上设有能够用于夹紧所述熔丝的第一夹丝机构,所述固定座上设有用于夹紧所述熔丝的第二夹丝机构,所述送丝机构还包括能够沿水平左右方向移动地设置在所述底座上的移动导丝座、固定设置在所述底座上的固定导丝座、一端夹持在所述移动导丝座上的导丝管,所述导丝管的另一端能够沿水平左右方向滑移地设置在所述固定导丝座上,所述导丝管具有沿水平左右方向相贯穿的供所述熔丝对应配合地穿入的导丝孔,所述导丝孔的中心线与所述第一通孔的中心线沿同一水平左右方向延伸,所述底座上还设有能够驱动所述移动座、所述移动导丝座沿水平方向移动的送丝驱动机构; Wire feeder, the wire feeder disposed on said base comprises at least one movable block, at least one holder, the movable block movably disposed on the base along a horizontal left-right direction, the movable block, The fixing base has a first through hole opened respectively for the left and right horizontal direction along said fuse penetrated therethrough, a second through hole, at least one of said fixed seat on the second through hole with the centerline of the first through holes distributed along the same linear direction, can be provided with the moving seat for clamping said first fuse wired means, said mounting base is provided for clamping the fuse a second wired mechanism, the wire feed mechanism further comprises a seat to be movable to move the guide wire disposed in the horizontal left-right direction on the base, the fixed guide wire seats fixedly provided on said base, one end of the clamping said seat moving guide wire guidewire tube, the guidewire tube and the other end in the horizontal left-right direction can be slidably disposed in the guide wire fixing base, the guide wire tube having a horizontal direction through the left and right corresponding to a center line for said fuse mating penetrate the guidewire aperture, the center line of the guide wire orifice of the first through hole extending along the left-right direction at the same level, the base can be further provided with drive the movable block, the wire feeder driving mechanism moving the guide wire to move the seat in a horizontal direction;

切断折弯机构,所述切断折弯机构包括固定设置在所述底座上的切刀座、能够沿水平前后方向移动地设置在所述切刀座上的切割刀、用于驱动所述切割刀沿水平前后方向移动的切割驱动机构,所述切割折弯机构还包括能够夹持所述熔丝的端部并对其进行折弯的夹丝折弯组件,所述夹丝折弯组件包括设置在所述切刀座上两个能够相对张开或闭合以进行夹丝的夹块、用于驱动所述夹块张开或闭合的夹丝驱动机构,所述夹丝折弯组件还包括能够驱动所述夹块沿水平前后方向移动的折弯驱动机构,所述切割刀位于所述固定导丝座与所述夹丝折弯组件之间。 Cutting bending mechanism, said bending mechanism comprising the cutting knife holder fixedly disposed on the base, movably disposed in the cutter holder of the cutter back and forth along the horizontal direction, for driving said cutting blade cutting drive mechanism moves back and forth in the horizontal direction, said cutting mechanism further comprises a bending fuse capable of holding said end portion and its bent wire bending clamp assembly, said clip comprises a wire bending assembly disposed In two of the cutter holder can be relatively open or closed wire clamp for clamp blocks, for driving the opening or closing of the clamp blocks wired drive mechanism, the clamp assembly further comprises a wire capable of bending bending drive mechanism drives the front and rear block in the horizontal direction of movement of said clip, said cutter located between the fixed guide wire seats wire bending assembly with the clip.

[0008] 优选地,所述移动座上位于所述熔丝延伸方向的两端分别设有第一导丝板,所述第一导丝板上分别开设有所述第一通孔,所述第一夹丝机构包括第一气缸,所述第一气缸包括第一缸体、轴心线沿水平前后方向分布的用于将所述熔丝压紧在所述移动座上的第一伸缩杆,所述第一伸缩杆位于所述移动座两端的所述第一导丝板之间。 [0008] Preferably, the mobile seat is located in the extending direction of the both ends of the fuse are respectively provided with a first guidewire plate, the first guidewire were opened with the first plate through hole, the The first mechanism includes a first wire clamp cylinder, said first cylinder comprises a first cylinder, around the axial center line in the horizontal direction for the distribution of said fuse holder is pressed against the first telescopic rod movement said first telescopic rod located at both ends of the movable block between the first godet plate.

[0009] 优选地,所述固定座上位于所述熔丝延伸方向的两端分别设有第二导丝板,所述第二导丝板上分别开设有所述第二通孔,所述第二夹丝机构包括第二气缸,所述第二气缸包括第二缸体、轴心线沿垂直于熔丝延伸方向的用于将所述熔丝压紧在所述固定座上的第二伸缩杆,所述第二伸缩杆的伸出端位于所述固定座两端的所述第二导丝板之间。 [0009] Preferably, the anchor is located on both ends of the fuse are respectively provided with the extending direction of the second godet plate, said second guide wire board were opened with said second through hole, the The second means includes a second wire clamp cylinder, said second cylinder including a second cylinder, the axis extending along the direction perpendicular to the fuse for the fuse holder is pressed on the second telescopic rod, the projecting end of the second telescoping rod located between the ends of the anchor second godet plate.

[0010] 作为一种具体的实施方式,所述移动座、所述固定座分别有两个,所述两个移动座在所述底座上分别位于其中一个所述固定座的两侧。 [0010] As a specific embodiment, the movable block, the two fixed seat respectively, said two movable block on the base in which are located on both sides of one of said mounting base.

[0011] 优选地,所述切割驱动机构为第三气缸,所述第三气缸包括固定设置在所述切刀座上的第三缸体、能够沿水平前后方向伸缩的第三伸缩杆,所述第三伸缩杆的伸出端设有刀具安装座,所述切割刀固定安装在所述刀具安装座上。 [0011] Preferably, the cutter drive mechanism for the third cylinder, the third cylinder comprises a fixed seat provided in the cutter third cylinder, to be stretchable in the longitudinal direction of the third horizontal telescopic rod, the said third telescopic rod provided with the projecting end of the tool mount, the cutting blade is fixedly mounted on the tool mounting seat.

[0012] 优选地,所述夹丝驱动机构为第四气缸,两个所述夹块通过所述第四气缸可相对闭合或张开地设置在所述第四气缸的一端。 [0012] Preferably, the drive mechanism for the wire clip fourth cylinder, the two clamp blocks through the fourth cylinder may be relatively closed or open at one end of the fourth cylinder.

[0013] 优选地,所述折弯驱动机构为第五气缸,所述第五气缸包括固定设置在切刀座上的第五缸体、能够沿水平前后方向伸缩的第五伸缩杆,所述第四气缸与所述第五伸缩杆相固接。 [0013] Preferably, the bending drive mechanism for the fifth cylinder, the fifth cylinder comprises a fixed cutter seat provided in the fifth cylinder, capable of stretching in the longitudinal direction of the fifth horizontal telescopic rod, the The fourth and the fifth cylinder fixedly attached to the telescopic rod.

[0014] 优选地,所述张紧机构包括多个转动地设置在所述底座上的张紧轮,所述熔丝张紧地绕设在所述张紧轮的圆周边部上。 [0014] Preferably, the tensioning mechanism comprises a plurality of rotatably disposed on the base of the tension wheel, the tension wound fuse provided on the peripheral edge portion of the idler wheel.

[0015] 由于上述技术方案的运用,本发明与现有技术相比具有下列优点:本发明的一种熔丝的自动送丝及切断折弯装置,其中通过设置送丝机构将熔丝进行等距的送丝并将其穿入待加工的引线保险管的管体中心孔中,同时通过设置切断折弯机构将熔丝在设定的位置处进行切断,并将切断后的熔丝的两端折弯使其卡设在管体上以防止脱落,不同管体上熔丝的折弯一致性程度高。 [0015] Due to the use of the technical proposal, the invention over the prior art has the following advantages: automatic wire feeding a fuse of the present invention and cutting bending device, which is set by the wire agencies such as the fuses the tubular body from the center hole and the wire penetrates the fuse wire to be processed in the same time by providing the cutting means bending fuse is cut at the location of the set, and after the two cut fuse end bent to snap on the tube in order to prevent loss, high degree of consistency in different tube bending on the fuse. 该装置实现了引线保险管加工过程中熔丝的等距送丝、切断、折弯过程的自动化,大幅度地提高了生产效率,降低了工作人员的劳动强度,同时也使得生产成本大幅度下降,提闻了广品的生广合格率。 The device implements process lead fuse wire fuse equidistant, cutting, bending process automation, greatly improve production efficiency, reduce labor intensity of staff, but also makes a significant decline in the cost of production , to mention the smell of raw broad wide pass rate products.

[0016]附图说明 [0016] Brief Description

[0017] 附图1为背景技术中引线保险管的结构示意图; [0017] Figure 1 is a schematic diagram of the structure of the background art insurance lead pipe;

附图2为本发明的整体结构示意图一; Figure 2 illustrates the overall construction of the present invention a;

附图3为本发明的整体结构示意图二(去除底座后); The overall structure of Figure 3 a schematic view of the present invention bis (after removal of the base);

附图4为本发明中切断折弯机构的放大示意图一; Figure 4 of the present invention in an enlarged schematic view of cutting a folding means;

附图5为本发明中切断折弯机构的放大示意图二; 附图6为本发明中第一夹丝机构的放大示意图。 Figure 5 is an enlarged schematic view of the invention two cutting folding means; Figure 6 is an enlarged schematic view of the invention of the first wire clamp mechanism.

[0018] [0018]

具体实施方式 DETAILED DESCRIPTION

[0019] 下面结合附图和具体的实施例来对本发明的技术方案作进一步的阐述。 [0019] below with reference to the accompanying drawings and specific embodiments further elaboration of the aspect of the present invention.

[0020] 参见图2、图3所示的一种熔丝的自动送丝及切断折弯装置,用于在引线保险管的加工过程中自动地将熔丝3送入引线保险管上管体的中心孔中,再将其切断并将两端折弯在管体的两端。 [0020] Referring to Figure 2, an automatic wire fuse shown in Figure 3 and cutting bending device for processing wire fuse in the fuse 3 automatically lead into the fuse tube The center hole, and then cut at both ends thereof bent at both ends of the tubular body. 以下关于方向的定义中,均是按照熔丝3被送出的方向进行定义的,其中左右水平方向即为熔丝3从送丝机构上送出的方向,亦即观察者观察图2、图3时视线的左右方向,前后水平方向则为观察者观察图2、图3时视线的方向。 The following definitions of direction, are to be sent in accordance with the direction defined by the fuse 3, wherein the right and left horizontal direction that is fed from the wire feeding direction of the fuse 3, that is observed by the observer in Figure 2, Figure 3 the direction of the line of sight of the left and right, front and rear in the horizontal direction, compared with 2, the direction of the line of sight of the observer in Figure 3 as viewed in FIG.

[0021] 参见图2、图3所示,该装置包括底座1、设置在底座I上的卷料辊2,卷料辊2上卷绕有作为原料的熔丝3,该装置还包括用于对熔丝3进行导向和张紧的张紧机构4、用于将熔丝3定距送出的送丝机构5以及用于将熔丝3按指定的长度切断并将其两端折弯的切断折弯机构6。 [0021] Referring to Figure 2, shown in Figure 3, the apparatus comprises a base 1, disposed on the base I of the reel 2, the take-up reel 2 has a fuse 3 as the raw material, the apparatus further comprises means for 3 for guiding and fuse tensioning the tensioning mechanism 4, a fuse 3 for a given wire feed mechanism 5, and fed from the fuse 3 for the specified length of the cutting and bending cut ends folding means 6. 张紧机构4包括多个转动地设置在底座I上的张紧轮41,熔丝3张紧地绕设在张紧轮41的圆周边部上,通过多个张紧轮41的张紧将熔丝3送入送丝机构5。 Tensioning mechanism 4 comprises a plurality of rotatably disposed on the base I of the idler wheel 41, the fuse 3 is provided on the tension wound round the peripheral portion of the idler wheel 41, 41 by a plurality of tensioning the tension pulley fuse wire feeding mechanism 5 3.

[0022] 参见图2、图3所示,送丝机构5包括设置在底座I上的两个移动座51、两个固定座53,两个移动座51分别位于其中一个固定座53的两侧。 [0022] Referring to Figure 2, Figure 3, the wire feed mechanism 5 includes the base I provided on both the movable block 51, two mounts 53, two movable block 51 are located on both sides of a holder 53 in which . 移动座51、固定座53上分别开设有沿水平左右方向贯穿的供熔丝3穿入的第一通孔、第二通孔,位于两移动座51之间的固定座53上的第二通孔的中心线与两移动座51的第一通孔的中心线沿同一直线方向延伸,该直线方向即为熔丝3的送丝方向,亦即观察者观察图2、图3时视线的左右方向。 The movable block 51, 53 are opened a fixed seat on the first through hole for the fuse in the horizontal direction of about 3 penetrated through the second through-hole, the anchor 51 is located between the two movable block 53 on the second pass Centerline hole of the movable block and two of the first through hole 51 extending along the same line, the line direction is the direction of the fuse wire 3, that is observed by the observer in Figure 2, Figure 3 around the line of sight direction. 另一固定座53可设置为第二通孔与第一通孔沿同一中心线分布,也可设置在底座I上通过张紧轮41将由该固定座53的第二通孔中引出的熔丝3导入与其相邻的移动座51的第一通孔中。 Another holder 53 can be set to the second through hole and a first through hole along the center line of the distribution of the same, may be provided on the base I through the tension pulley 41 by the anchor 53 of the second through-hole leads fuse 3 introduced into the movable block 51 adjacent thereto a first through hole.

[0023] 参见图2、图3所示,移动座51上设有夹紧熔丝3的第一夹丝机构52,参见图6所示,该第一夹丝机构52与移动座51可按照如下方式进行设置:移动座51上位于熔丝3延伸方向的两端(在这里即为水平左右两端)上分别设有第一导丝板511,第一通孔512即开设在第一导丝板511上,第一夹丝机构52包括第一气缸,该第一气缸包括第一缸体521和轴心线沿水平前后方向分布的第一伸缩杆522,第一伸缩杆522的伸出端位于移动座51两端的两个第一导丝板511之间,第一伸缩杆522沿轴向伸长时其伸出端能够将熔丝3压紧在移动座51上实现对熔丝3的夹紧,当第一伸缩杆522沿轴向缩短时,第一伸缩杆522松开对熔丝3的夹持,熔丝3能够顺畅地与移动座51发生相对移动。 [0023] Referring to Figure 2, Figure 3, has a first clamping fuse wire clamp mechanism 52 of the movable block 3 51, shown in Figure 6, the first wire clamp mechanism 52 and the movable block 51 in accordance with set as follows: both ends (that is, where the level of the left and right ends) is located in the extending direction of the fuse 3 of the movable block 51 are respectively provided with a first guidewire plate 511, i.e., the first through hole 512 opened in the first guide the filament plate 511, a first wire clamp mechanism 52 comprises a first cylinder, the first cylinder comprises a first telescopic rod around the axis of the first cylinder 521 and the distribution 522 in the horizontal direction, a first telescopic rod 522 extending end is located between the two ends of the mobile base plate 51 of the first guidewire 511, 522 to achieve its first telescopic rod protruding end can fuse three pressed on the mobile base 51 along the axial elongation of the fuse 3 clamping, when the first extendable rod 522 shortens axially, a first telescopic rod 522 is released to the fuse holder 3, the fuse 3 can be smoothly and the movable block 51 there is relative movement. 固定座53上设有用于夹紧熔丝3的第二夹丝机构54,在该实施例中,第二夹丝机构54的设置同第一夹丝机构52相类似,固定座53上位于熔丝3的延伸方向的两端分别设有第二导丝板(图中未示出),第二通孔开设在第二导丝板上,第二夹丝机构54包括第二气缸,该第二气缸的第二伸缩杆的轴心线沿垂直于熔丝3延伸的方向分布,第二伸缩杆的伸出端位于两第二导丝板之间,第二伸缩杆沿轴向伸长时其伸出端能够将熔丝3压紧在固定座53上实现对熔丝3的夹持,当第二伸缩杆沿轴向缩短时,第二伸缩杆松开对熔丝3的压紧,熔丝3能够顺畅地与固定座53发生相对移动。 The holder 53 is provided for clamping the fuse wire 3 second clip mechanism 54, in this embodiment, the second wire clamp mechanism 54 is provided with a first wire clamp mechanism 52 is similar to the holder 53 is positioned melt both ends of the filament extending direction 3 are provided with a second guidewire plate (not shown), a second through-hole opened in the second godet board, the second wire clamp mechanism 54 includes a second cylinder, the first a second extendable rod of the cylinder axis in two directions extending in the fuse 3 distributed along the vertical, the second extended end of the extendable rod is positioned between two second godet plate, the second axially extendable rod elongation it is possible to fuse the projecting end 3 is pressed against the fixed seat 53 realized on the fuse holder 3, when the second extendable rod axially shortened, a second extendable rod release pressing fuses 3, 3 fuse holder 53 can be smoothly and there is relative movement.

[0024] 参见图2〜5所示,送丝机构5还包括能够沿水平左右方向移动地设置在底座I上的移动导丝座55、固定设置在底座I上的固定导丝座57、用于导丝的导丝管56,导丝管56的一端固定地夹持在移动导丝座55上,其另一端沿水平左右方向滑移地设置在固定导丝座57上,当移动导丝座55沿水平方向移动时,导丝管56随之移动。 [0024] Referring to Figure 2 ~ 5, on the base of the fixed guide wire seats I wire feed mechanism 5 further comprising moving the guide wire seats arranged to be movable in the horizontal left-right direction on the base I 55, 57 is fixedly provided with The guide wire in the guide wire tube 56, one end of the guide wire tube 56 is fixedly held on the mobile guide wire seats 55, and the other end slidably in the horizontal left-right direction is provided on the fixed guide wire seats 57, when the mobile guide wire When the seat 55 is moved horizontally, the guide wire tube 56 moves with it. 该导丝管56具有沿水平左右方向相贯穿的供熔丝3对应配合地穿入的导丝孔,该导丝孔的中心线应与第一通孔的中心线沿同一水平左右方向延伸,熔丝3穿入导丝管56,在送丝时,导丝管56与熔丝3同时沿水平左右方向移动,这样可保证熔丝3在送丝时的刚度,使其顺利地穿入待穿设的管体中心孔中完成送丝。 The guide wire tube 56 has a guide wire hole in the horizontal direction through the left and right for the corresponding fuse 3 fittingly penetrates, the center line of the guide wire hole extending in the horizontal direction should be at the same level with the centerline of the first through hole along, Fuse 3 penetrating guidewire tube 56, in the wire, the guide wire tube 56 and fuse three horizontal lateral direction while moving, it will ensure that when the fuse wire 3 rigidity, making it smooth penetration to be The drilled central hole in the pipe body is completed feeding. 该送丝机构5还包括能够驱动移动座51、移动导丝座55沿水平方向移动以进行送丝的送丝驱动机构58,该送丝驱动机构58可采用伺服电机和滚珠丝杠相配合的方式。 The wire feeder 5 also includes the ability to drive 51 to move the seat, move the seat guide wire 55 moves horizontally for wire wire feed drive mechanism 58, the wire drive mechanism 58 may be a servo motor and ball screw mating the way.

[0025] 参见图2〜5所示,切断折弯机构6包括固定设置在底座I上的切刀座66、能够沿水平前后方向移动地设置在切刀座66上的切割刀61、用于驱动切割刀61沿水平前后方向移动的切割驱动机构65,该切割驱动机构65可采用第三气缸,第三气缸包括固定地设置在切刀座66上的第三缸体、能够沿水平前后方向伸缩的第三伸缩杆,第三伸缩杆的伸出端设有刀具安装座67,切割刀61固定地设置在刀具安装座67上,通过第三伸缩杆的前后伸缩来驱动切割刀61前后移动而切断熔丝3。 [0025] See Fig. 2 ~ 5, the bending mechanism 6 includes a cutting knife holder fixedly disposed on the base I, 66, movably disposed on the cutter holder 66 back and forth along the horizontal direction of the cutting blade 61, for cutting drive mechanism driving the cutting blade 61 back and forth in the horizontal direction of movement 65, the cutter drive mechanism 65 may be the third cylinder, the third cylinder comprising fixedly disposed on the knife 66 a third cylinder can be moved back and forth in the horizontal direction The third telescopic extendable rod, the projecting end of the third telescopic rod provided with the tool mount 67 to move back and forth, the cutter 61 is fixedly disposed on the tool mount 67, the third through the front and rear telescopic extendable rod 61 to drive the cutter 3 shut off the fuse. 切割折弯机构6还包括能够用于夹持熔丝3的外端部并对其进行折弯的夹丝折弯组件,该夹丝折弯组件包括设置在切刀座66上的两个能够相对张开或闭合以进行夹丝的夹块64、用于驱动这两个夹块64相对张开或闭合的夹丝驱动机构63,该夹丝折弯组件还包括能够驱动夹块64沿水平前后方向移动的折弯驱动机构62,切割刀61位于固定导丝座57与夹丝折弯组件之间。 Cutting Bending mechanism 6 further includes an outer end portion for holding a fuse 3 can be folded and bent wire clamp assembly, the clamp assembly includes a wire bent knife receiver 66 provided on the two possible relatively open or closed for clip wire clamp blocks 64, used to drive the two clamp block 64 is relatively open or closed clip wire drive mechanism 63, the clip wire bending assembly further comprises a clamp block 64 is able to drive along the horizontal bending drive mechanism 62 to move back and forth direction, cutter 61 is located between the fixed guide wire seats 57 and clamp the wire bending assembly. 夹丝驱动机构63可采用第四气缸,通过其第四伸缩杆的伸缩驱动两夹块64的相对旋转以实现两者的相对张开或闭合,折弯驱动机构62可米用第五气缸,第五气缸包括设置在切刀座66上的第五缸体、能够沿水平前后方向伸缩的第五伸缩杆,第四气缸与第五伸缩杆相固接。 Clip wire drive mechanism 63 may be the fourth cylinder, by stretching its fourth telescopic rod drive block 64 relative rotation of the two folders to achieve both relatively open or closed, bending 62 meters with a fifth cylinder drive mechanism, fifth cylinder including the knife receiver 66 provided on the fifth cylinder, capable of stretching in the longitudinal horizontal direction of the telescopic rod fifth, fourth and fifth cylinder fixedly attached to the telescopic rod.

[0026] 参见图4、图5所示,两夹块64起始时处于相对张开的状态,当送丝机构5将熔丝3送至指定位置后,熔丝3的外端应位于两夹块64的中间,这时通过第四气缸63驱动两夹块64相对闭合将熔丝3的外端部夹持住,第三气缸65驱动切割刀61前移将熔丝3从对应的位置处进行切断,切断后,切割刀61继续向前移动将该切断端部的熔丝3向前推从而将其折弯,第四气缸63驱动两夹块64相对张开松开对熔丝3端部的夹持,同时第五气缸62驱动第四气缸63连同夹块64向后移动(即与切割刀61移动方向相异),这样便将夹块64在移动的过程中将熔丝3向后推从而将其折弯。 [0026] Referring to Figure 4, Figure 5, the two clamp blocks 64 in a relatively open state when the start, when the wire feed mechanism 5 will fuse 3 to the specified position, the outer ends of the fuse 3 to be located in two sandwiched in the middle block 64, then drive through the fourth cylinder 63 closed two clamping block 64 relative to the outer ends of the fuse 3 clamped, the third cylinder 65 drives the cutter 61 forward from the corresponding fuse 3 position place cut, after cutting, cutter 61 continues to move forward the cut ends of the fuse 3 pushed forward so as to be bent, and the fourth cylinder 63 to drive two blocks 64 relative 张开松 folder open ends of three fuses clamping, while the fifth cylinder 62 driving the fourth cylinder 63 together with clamping block 64 to move rearwardly (i.e., different from the moving direction of the cutter 61), so that they put a clamp block 64 will fuse in the process of moving backward 3 thus pushing it bends. 当然,夹块64与切割刀61的移动方向也可设置为相同方向,这样可将熔丝3的两端向同一方向进行折弯,这主要是根据熔丝3在待生产的引线保险管管体中的设置状态进行设置的。 Of course, the clamp block 64 and the moving direction of the cutting blade 61 may be set to the same direction, so that both ends of the fuse 3 can be bent in the same direction, which is mainly based on the production of the fuse wire 3 to be insured in the tube setting status of the body to be set.

[0027] 以下具体阐述下本实施例的工作过程: [0027] The following specific embodiments described the work under this process:

参见图2〜5所示,熔丝3首先经多个张紧轮41张紧,并依序穿设在移动座51的第一通孔中、固定座53的第二通孔中,其外端部穿过导丝管56的导丝孔并露出导丝孔的外侧,当需要送丝时,两移动座51上第一夹丝机构52分别先将熔丝3压紧在移动座51上实现对熔丝3的夹紧,固定座53上第二夹丝机构54分别松开对熔丝3的夹持状态,这时,送丝驱动机构58驱动移动座51、移动导丝座55沿水平方向向待送丝的位置处移动,在这里即为沿水平方向向左移动,这样,移动座51便在第一夹丝机构52的配合下将熔丝3水平向左拉动,移动导丝座55应与移动座51保持同步运动且沿水平方向移动相同的位移,待生产的引线保险管的管体应通过夹持装置设置在夹块64与切割刀61之间,且上述管体的中心孔应与导丝管56的导丝孔沿同一直线方向分布,同时,导丝管56应能够穿入管体的中心孔中。 Referring to Figure, the fuse 3 2 ~ 5 by a plurality of first tensioning idler wheel 41, and sequentially provided on the movable block through the first through hole 51, the holder 53 of the second through hole, the outer the ends of the guide wire tube 56 through the guide wire hole and the hole is exposed outside of the guide wire, wire feed when necessary, move the seat 51 on the two first clamp mechanism 52 are the first fuse wire 3 is pressed against the moving seat 51 achieve fuse three clamping holder 53 second clip of the fuse wire clamp release mechanism 54 state 3, then, wire drive mechanism 58 drives the movable block 51, respectively, to move the seat 55 along the guide wire horizontally moved to a position to be wire, where the mobile is the horizontal direction to the left, so that the movable block 51 will be in cooperation with a first clamp 52 will pull the fuse wire mechanism 3 horizontally to the left, moving the guidewire Block 55 should be 51 to maintain synchronization with the movement of the movable block and moves the displacement in the horizontal direction, the tubular body to be produced should lead fuse by a clamping means provided between the clamp block 64 and the cutter 61, and said tubular body center hole and the guide wire tube 56 should the guide wire orifice distribution along the same linear direction, while the guide wire tube 56 should be able to penetrate the central hole of the tubular body. 这样,熔丝3便随导丝管56共同穿入管体的中心孔中,移动座51、移动导丝座55移动至一定位移后停止向左移动,这时熔丝3的外端应位于两夹块64的中间,此时通过第四气缸63驱动两夹块64相对闭合将熔丝3的外端部夹持住。 Thus, the fuse wire 3 will immediately guide the common pipe 56 penetrates the central bore of the tubular body, the movable block 51, to move the guide wire seats 55 to move a certain displacement stops after moving to the left, then the fuse should be at the outer end 3 of the two clamp block in the middle 64's, this time driven by a fourth cylinder 63 block 64 relative to the closing of two folders outer ends of the fuse 3 clamped. 这时第一夹丝机构52松开对熔丝3的夹持,而固定座53上的第二夹丝机构54将熔丝3夹持在固定座53上,送丝驱动机构58驱动移动座51、移动导丝座55沿水平方向向回移动即沿水平方向向右移动,直至移动至送丝前的位置处,导丝管56便从待加工的引线保险管管体的中心孔中移出,以避免切割加工中切割到导丝管56。 At this first clip wire release mechanism 52 of the fuse holder 3, while the second clip on the wire agencies holder 53 54 3 fuse holder on the holder 53, the wire drive mechanism 58 to move the seat driver center hole 51, the guide wire seats 55 move in the horizontal direction, i.e. rightward moved back in the horizontal direction, until the wire is moved to a position in front of the guide wire tube 56 begins to be machined lead insurance tube body is removed in order to avoid cutting into the cutting guidewire tube 56. 此时,第三气缸65驱动切割刀61前移将熔丝3从对应的位置处进行切断,切断后,切割刀61继续向前移动将该切断端部的熔丝3向前推从而将其折弯,第四气缸63驱动两夹块64相对张开而松开对熔丝3端部的夹持,同时第五气缸62驱动第四气缸63连同夹块64向后移动,这样便将夹块64在移动的过程中将熔丝3向后推从而将其折弯。 In this case, the third air cylinder 65 drives the cutting blade 61 will advance from the fuse 3 is cut at a position corresponding to, after cutting, the cutting blade 61 continues to move forward fuse the cut end portion so as to be pushed forward 3 bending, the fourth cylinder 63 to drive two clamping block 64 relative to the fuse holder is released by opening the end portion 3, while the fifth cylinder 62 driving the fourth cylinder 63 together with the clamping block 64 moves backward, so that they put a clip Block 64 will be in the process of moving the fuse 3 so as to be bent backward push.

[0028] 综上,本发明的一种熔丝的自动送丝及切断折弯装置,其中通过送丝机构5将熔丝3进行等距的送丝并将其穿入待加工的引线保险管的管体中心孔中,同时通过设置切断折弯机构6将熔丝3在设定的位置处进行切断,并将切断后的熔丝3的两端折弯使其卡设在管体上以防止脱落,不同管体上熔丝3的折弯一致性程度高。 [0028] In summary, the automatic wire feeding a fuse of the present invention and cutting bending device, wherein the wire feed mechanism 5 by 3 equidistant fuse wire and penetration fuse wire to be processed The central bore of the tubular body, while cutting through the folding means 6 set the fuse 3 is cut at the location of the set, and after cutting both ends of the fuse 3 is bent so that the card is provided on the tubular body to prevent loss, high degree of consistency on different bending tube fuses 3. 该装置实现了引线保险管加工过程中熔丝的等距送丝、切断、折弯过程的自动化,大幅度地提高了生产效率,降低了工作人员的劳动强度,同时也使得生产成本大幅度下降,提高了产品的生产合格率。 The device implements process lead fuse wire fuse equidistant, cutting, bending process automation, greatly improve production efficiency, reduce labor intensity of staff, but also makes a significant decline in the cost of production improve production pass rate.

[0029] 上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。 [0029] The embodiments described above are for illustrative technical concept and features of the invention, the purpose is to allow those skilled in the art to understand the contents of the present invention and according to implement, and not to limit the scope of the invention. 凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。 Where under the equivalent changes or modifications made in the spirit of the invention should fall within the scope of the present invention.

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Classifications
International ClassificationB21F1/00, B21F11/00, B21F23/00
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