CN102873805B - Cluster control system of light and energy-saving wall plate forming production line - Google Patents
Cluster control system of light and energy-saving wall plate forming production line Download PDFInfo
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- CN102873805B CN102873805B CN201210387519.0A CN201210387519A CN102873805B CN 102873805 B CN102873805 B CN 102873805B CN 201210387519 A CN201210387519 A CN 201210387519A CN 102873805 B CN102873805 B CN 102873805B
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Abstract
The invention discloses a cluster control system of a light and energy-saving wall plate forming production line. The cluster control system is used for automatically controlling the light and energy-saving wall plate forming production line and comprises a control center, a preprocessing subsystem, a material metering subsystem, a stirring subsystem, a pouring subsystem, an intelligent mold scheduling subsystem, a penetration tube subsystem and a carrying subsystem, and the preprocessing subsystem, the material metering subsystem, the stirring subsystem, the pouring subsystem, the intelligent mold scheduling subsystem, the penetration tube subsystem and the carrying subsystem are respectively connected with the control center. A whole wall plate producing process is controlled by a computer, the forming quality of light wall plates is greatly improved, uncontrollable factors are reduced, the quality of products is stable, the whole light and energy-saving wall plate forming process is finished automatically, and labor intensity of workers is reduced; and waste of raw materials is reduced, productivity is increased, and production cost is reduced. The light and energy-saving wall plate forming production line is automatically controlled, the labor intensity of the workers can be reduced, the waste of the raw materials is decreased, the production cost is lowered, and the productivity can be improved.
Description
Technical field
The present invention relates to a kind of cluster control technology of wallboard production line, specifically a kind of cluster control system of light energy-saving wall board forming production line, for realizing the automation control to light energy-saving wall board forming production line.
Background technology
At present, the quantity of China's building waste has accounted for 30%～40% of municipal refuse total amount.Calculate with the standards of 500～600 tons/ten thousand square metres, to the year two thousand twenty, China also will increase approximately 30,000,000,000 square metres of construction areas newly, and the new building waste producing will be a surprising numeral.But so the building waste overwhelming majority of flood tide, without any processing, just transports countryside or rural area to, adopt the mode of random air storage or direct landfill to process, not only took up an area but also contaminated environment, formed rubbish and enclose the phenomenon in village, besieged city, had a strong impact on town and country image.Along with protecting farmland and the reinforcement of environmental protection, the processing mode of traditional building waste, has become the major issue of enterprise in charge of construction and environmental administration's facing.If mix in slip and manufacture light energy-saving wall board after the waste materials such as the brick in building waste, stone, concrete are pulverized, its incorporation reaches more than 30%, can effectively solve the problem of building waste.
According to another relevant expert's statistics, the demand of China's light energy-saving wall board rises year by year, and the demand 2010 time has reached 2,300,000,000 m2, actual production is only 1,400,000,000 m2, be equivalent to 60.87% of demand, have every year the breach of 9 Yi ㎡ to fill up, and the annual speed rising with 30% left and right.Along with the develop rapidly of Chinese national economy and improving constantly and the enforcement of Comfortable Housing Project and the propelling of comfortable house of living standards of the people, China sharply increases the demand of house, simultaneously, due to implementing in full of the strategy of sustainable development, in building field, carrying out wall reform and building energy conservation research.The trend of Future in China house is the little high residential building of frame structure, along with the continuous perfection of construction pattern, in order to expand building usable floor area, architectural design progressively occurs without design forms such as beam concrete, simultaneously in order to reduce construction costs, the system that just requires the shear wall of little high residential building is more rational, and traditional cast-in-situ reinforced concrete shear wall structure far can not meet energy-conservation requirement aspect the building energy conservations such as insulation.
In this context, light energy-saving wall board is as the New Building Materials of internal partition wall, can solve that conventional wallboard occurs the shortcoming such as overweight, crack, the energy saving simultaneously having had, is widely used gradually.Through extensively investigation, light energy-saving wall board is produced also mainly take single machine production as main at present, and efficiency is low, labor strength is large, and forming quality is difficult to be protected.
Summary of the invention
The deficiency existing for overcoming above-mentioned prior art, the invention provides a kind of cluster control system of light energy-saving wall board forming production line, its can to light energy-saving wall board forming production line carry out automation control, not only can reduce labor strength, reduce waste of raw materials, reduce production costs and can boost productivity.
The present invention solves the technical scheme that its technical problem takes: a kind of cluster control system of light energy-saving wall board forming production line, for realizing the automation control to light energy-saving wall board forming production line, it is characterized in that,
Described wall board forming production line comprises the storage tank setting gradually according to material direction of transfer, EPS aging storage bin, conveying worm, electronic measurement storage bin, water tank, foam device, foaming mixer, wall panel forming machine, wear and take out pipe device and overall board discharging device, wherein, raw material in storage tank and EPS aging storage bin is transported to electronic measurement storage bin by conveying worm, after metering, enter the stir storehouse of foaming mixer together with the water of uniform temperature in water tank, after preliminary stirring, add again the foam in foam device to carry out mix and blend, after stirring, be poured in the poling rear mold of wall panel forming machine, after casting complete, wall panel forming machine moves to entirety and wears and take out area under control, take out pipe device and take out pipe operation by wearing, after taking out pipe, by overall board discharging device, wallboard is put in storage,
Described cluster control system comprises control centre and the preprocessing subsystem being connected with control centre respectively, material metering subsystem, stirrer system, cast subsystem, intelligent die scheduler subsystem, wear and take out tube system and carrying subsystem, described control centre comprises the industrial computer that accesses respectively industry control network, wireless dispatching server, collecting and distributing Control Server and backup server, described wireless dispatching server is connected with intelligent die scheduler subsystem and carrying subsystem by wireless communication mode respectively, described collecting and distributing Control Server respectively with preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem is taken out tube system and is connected with wearing.
Further, described wall panel forming machine comprises mould vehicle body, is provided with that several are removable and be with reeded baffle plate on described mould vehicle body, and the bottom of described baffle plate connects by four-bar mechanism, and one end of described four-bar mechanism is connected with stretching connecting rod.
Further, described wearing taken out pipe device and comprised wearing and take out pipe car body and be arranged on and wear the translation mechanism of taking out pipe car body one side, described translation mechanism comprises several core pipe and clamping devices, one end of described core pipe is provided with clamp groove, described clamping device is fixed on to wear and takes out on pipe car body, and is connected with clamp groove one end of core pipe.
Further, described collecting and distributing Control Server by RS485 bus respectively with the casting equipment instrument of the mixing plant instrument of the material metering instrument of the pre-processing device instrument of preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem with wear and take out wearing of tube system and take out pipe Instrument connection.
Further, described collecting and distributing Control Server by Profibus bus respectively with the casting equipment PLC of the mixing plant PLC of the material metering PLC of the pre-processing device PLC of preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem with wear and take out wearing of tube system and take out pipe PLC and be connected.
Further, described intelligent die scheduler subsystem comprises control module and the drive circuit of wall panel forming machine, and described drive circuit is connected with control module, and described control module is connected with wireless dispatching server by wireless communication mode.
Further, described wireless communication mode comprises Zigbee wireless communication mode.
Further, described drive circuit comprises DC drive circuit and AC driving circuit.
Further, described preprocessing subsystem comprises pre-transmitting apparatus, vulcanization plant, heater and the mixing arrangement of liquid material.
The invention has the beneficial effects as follows, the present invention is production line and the cluster control system thereof of a kind of high strength, insulation, heat insulation, water-fast, energy-saving wall board, make whole wallboard manufacture process by computer control, Light trabs Forming Quality improves greatly, uncontrollable factor reduces, constant product quality, the whole process of light energy-saving wall board moulding completes automatically, and labor strength is reduced; Reduce waste of raw materials, boost productivity, reduce production costs.The present invention has realized the automation control to light energy-saving wall board forming production line, not only can reduce labor strength, reduces waste of raw materials, reduce production costs and can boost productivity.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described:
Fig. 1 is wall board forming production line schematic diagram of the present invention;
Fig. 2 is the side view of wall panel forming machine of the present invention;
Fig. 3 is the upward view of wall panel forming machine of the present invention;
Fig. 4 is that the present invention wears the structural representation of taking out pipe;
Fig. 5 is the theory diagram of cluster control system of the present invention;
In figure, 1 storage tank, 2EPS aging storage bin, 3 conveying worms, 4 electronic measurement storage bins, 5 water tanks, 6 foam devices, 7 foaming mixers, 8 wall panel forming machines, 9 are worn and are taken out pipe device, 10 overall board discharging devices, 21 grooves, 22 baffle plates, 23 four-bar mechanisms, 24 stretching connecting rods, 31 and wear and take out pipe car body, 32 core pipes, 33 clamping devices, 34 clamp groove.
The specific embodiment
As shown in Figures 1 to 5, the cluster control system of a kind of light energy-saving wall board forming production line of the present invention, for realizing the automation control to light energy-saving wall board forming production line.
As shown in Figure 1, wall board forming production line of the present invention comprises the storage tank 1 that sets gradually according to material direction of transfer, EPS aging storage bin 2, conveying worm 3, electronic measurement storage bin 4, water tank 5, foam device 6, foaming mixer 7, wall panel forming machine 8, wears and take out pipe device 9 and overall board discharging device 10.The workflow of wall board forming production line is: the raw material in storage tank 1 and EPS aging storage bin 2 is transported to electronic measurement storage bin 4 by conveying worm 3, after metering, enter the stir storehouse of foaming mixer 7 together with the water of uniform temperature in water tank 5, after preliminary stirring, add again the foam in foam device 6 to carry out mix and blend, after stirring, be poured in the poling rear mold of wall panel forming machine 8, after casting complete, wall panel forming machine 8 moves to entirety and wears and take out area under control, take out the automatic location of pipe device 9 and dock with wall panel forming machine by wearing, take out pipe operation thereby complete, after taking out pipe, get plate by overall board discharging device 10, thereby wallboard is put in carrying in storage.Get plate rear wall plate forming machine and enter entirety and wear and take out area under control and wait for wearing and take out pipe device 9 and carry out mould poling, again wait for pouring operation next time.So realize the cycle operation of a production line flowing water.
As shown in Figures 2 and 3, wall panel forming machine of the present invention comprises mould vehicle body, on described mould vehicle body, be provided with that several are removable and be with reeded baffle plate, the bottom of described baffle plate connects by four-bar mechanism, and one end of described four-bar mechanism is connected with stretching connecting rod.Baffle plate on mould vehicle body utilizes four-bar mechanism to realize the width adjusting of making product, along with the stretched operation of stretching connecting rod, four-bar mechanism shape is changed, and the width between each baffle plate is changed, and reaches adjusting object.
As shown in Figure 4, of the present invention wearing taken out pipe device and comprised wearing and take out pipe car body and be arranged on and wear the translation mechanism of taking out pipe car body one side, described translation mechanism comprises several core pipe and clamping devices, one end of described core pipe is provided with clamp groove, described clamping device is fixed on to wear and takes out on pipe car body, and is connected with clamp groove one end of core pipe.
As shown in Figure 5, cluster control system of the present invention comprises control centre and the preprocessing subsystem being connected with control centre respectively, material metering subsystem, stirrer system, cast subsystem, intelligent die scheduler subsystem, wear and take out tube system and carrying subsystem, described control centre comprises the industrial computer that accesses respectively industry control network, wireless dispatching server, collecting and distributing Control Server and backup server, described wireless dispatching server is connected with intelligent die scheduler subsystem and carrying subsystem by Zigbee wireless communication mode respectively, described collecting and distributing Control Server respectively with preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem is taken out tube system and is connected with wearing.Wherein, described preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem, intelligent die scheduler subsystem, wear the material flow waterline of taking out tube system and carrying subsystem and form wall board forming production line.
Further, described collecting and distributing Control Server by RS485 bus respectively with the casting equipment instrument of the mixing plant instrument of the material metering instrument of the pre-processing device instrument of preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem with wear and take out wearing of tube system and take out pipe Instrument connection.
Further, described collecting and distributing Control Server by Profibus bus respectively with the casting equipment PLC of the mixing plant PLC of the material metering PLC of the pre-processing device PLC of preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem with wear and take out wearing of tube system and take out pipe PLC and be connected.
Further, described intelligent die scheduler subsystem comprises control module and the drive circuit of wall panel forming machine, and described drive circuit is connected with control module, and described control module is connected with wireless dispatching server by Zigbee wireless communication mode.Described drive circuit comprises DC drive circuit and AC driving circuit.
Further, described preprocessing subsystem comprises pre-transmitting apparatus, vulcanization plant, heater and the mixing arrangement of liquid material, sends out in advance, vulcanizes, heating and mixed processing to entering material before wall board forming production line.
Below each functional module of the present invention is explained in detail.
One, cluster control wall board forming production line, cluster control system is using industrial computer as control centre, take Intelligence repository, database, the algorithm of planning strategies for as support, by wire communication network, wireless communication networks, the pretreatment of clustering control material, material loading, stirring, cast, ejecting plate, wear take out pipe and carrying wall board forming production line, realize overall process and automatically control.The operation workflow of cluster control system is as follows: first industrial computer sends instruction to material pre-processing device PLC, to material send out in advance, vulcanize, the pretreatment operation such as heating and mixing, then send instruction to material metering PLC, communication module is realized the data communication of electronic measurement storage bin and PLC, control conveying worm rotation or stop, rotating soon or at a slow speed, realizing the accurate control to blanking weight.Cluster control system can directly be dispatched each mould vehicle, can be dispatched to arbitrary position of track regions.Mould vehicle obtains pouring into a mould after instruction, and autokinetic movement arrives under foaming mixer, automatic casting.After cast, mould vehicle, according to instruction, independently arrives system assigned address.Cluster control system is worn and is taken out area under control to entirety according to the wallboard setting time control mould vehicle in perception or Intelligence repository, wears and takes out pipe device automatic butt through mould vehicle and entirety, and core pipe is extracted out in batches.Mould vehicle arrives overall ejecting plate district, entirety board discharging device utilizes hydraulic servo to realize mould shaping plate automatic open-close, by panel turnover machine, light energy-saving wall board is taken out from die cavity, dividing plate in mould vehicle is automatically closed subsequently, mould vehicle moves to entirety and wears and take out area under control, realize core pipe and penetrate, so far complete a circulation.So circulation, realizes the cluster control of whole production line.
Two, automatic batching system.Automatic batching system is mainly made up of weighing bucket, mixing and blending machine, weighing sensor, mixing storage bin, Programmable Logic Controller, level detector and multiple pneumatic control valves etc.Weighing bucket and mixing storage bin are all equipped with upper and lower level detector, for controlling feed quantity.The upper level detector of weighing bucket is controlled maximum feed quantity by PLC, closes corresponding feeding device power supply; Lower level detector is controlled the minimum material stock amount of scale hooper by PLC, be arranged on the position that is more than or equal to the required material amount of Primary batching system, starts corresponding feeding device and carry out feed in the time expecting lower than this position.
Three, weighing unit intellectuality.Adopt intelligentized man-machine interaction input, by the cutting stock weight of touch-screen and corresponding Interface Control different materials, then notify next motor unit to complete motion, touch-screen can adopt PWS6600S, design configuration by special support software ADP6.0, first on personal computer with this Software for Design window, menu, the interfaces such as button, after having designed, by RS232 serial ports, program is downloaded in PWS6600S touch-screen internal memory, by PLC, touch-screen state control zone and notification area are read and write, reach information interaction between the two, PLC reads the data in touch-screen, control the motion of motor.
Four, pump pipe process automation.Adopt the control program of a kind of intellectuality, data base system, this scheme can be according to the casting solidification cycle of different materials formula, and what judgement was best takes out the pipe time, implements to take out pipe action, record the service condition of all material on the same day simultaneously, accomplish the orderly scheduling of ERM.
Five, die sinking automation.In the time that temperature in casting mold process of setting starts to decline, wallboard reach die sinking intensity, and Thermodynamic Law from wallboard raw material process of setting is known, the whole process of setting of light energy-saving wall board heats up very obvious, judge with the variation of temperature, the terminating point of indication light energy-saving wall board process of setting is feasible, is also eaily.Accordingly, in actual production process, temperature sensor is arranged on to the left side plate inner side of light energy-saving wall board former, detects the variations in temperature of light energy-saving wall board process of setting and carry out corresponding control, thereby realizing the automatic die sinking control of light energy-saving wall board former.Automatic die sinking system is made up of several parts such as temperature sensing circuit, microprocessor and peripheral circuit thereof, telecommunication circuit, executing agency, motor.The operation principle of automatic die sinking system is as follows: in the production process of light energy-saving wall board, the temperature data detecting is passed to single-chip microcomputer by temperature sensor, single-chip microcomputer receives and processes data, in the time detecting that variations in temperature meets established condition, single-chip microcomputer is just given an order to executing agency, executing agency amplifies signal to pass to motor, motor reversion drives left and right side form upset to open mould, host computer can be to single-chip microcomputer implementing monitoring, displays temperature data according to the flexible control single chip computer of on-site actual situations, and then instruct and produce.
Six, hydraulic system is integrated.Mould vehicle is worn and is taken out after guard system completes docking in entirety, according to varying in size of power demand, can divide 3 or 4 batches to extract successively core pipe out; Mould vehicle independently arrives die sinking region, completes die sinking by the hydraulic system of each dolly self, takes out afterwards light energy-saving wall board.Mould vehicle is outputed automatically, follows next mould vehicle and repeats die sinking, gets the processes such as wallboard.If but each dolly self is with hydraulic system, will certainly be that whole production line increases cost, the present invention, by the research of hydraulic system fast junction apparatus, can realize and set up a set of shared hydraulic system in die sinking region, the die sinking demand that realizes all mould vehicle, has reduced cost.
The present invention has completed light energy-saving wall board production overall process and has automatically controlled, by material loading, stirring, pour into a mould, wear and take out pipe, mould vehicle autonomous, wallboard stacking etc., take cluster control theory, controlling hinge is taken on by industrial computer, utilize rapidity, the real-time of master control machine that the situation of integral wall forming production line is gathered, analyzes, processed, and send fill order to slave computer PLC.Utilize PLC to realize the concrete control to each production link, utilize the feature that its reliability is high, complete function is powerful to realize different accurate actions.Network service aspect, cable network control combines with wireless network transmissions.Not roving mechanism or the device such as mixer, electronic measurement storage bin will foam; Mould vehicle, carrier etc. need constantly mobile mechanism or device, are connected by wireless network.The method like this two kinds of transmission means strictly being distinguished can realize and reducing costs, raise the efficiency.In addition between each mobile unit, between mobile unit and guide rail, all can be connected each other by wireless transmitting system, coordination.
Cluster control system automaticity of the present invention is high, and observing and controlling real-time is fast, and whole light energy-saving wall board forming process does not need human intervention automatically to complete, and host computer control software adopts C language compilation.When die casting, stir, pour into a mould according to the composition automation of formula, in conjunction with cast control algolithm, in Measurement die car cast capacity allowed band, realize continuous pouring, solved the automation issues to mould vehicle cast.
Claims (9)
1. a cluster control system for light energy-saving wall board forming production line, for realizing the automation control to light energy-saving wall board forming production line, is characterized in that,
Described wall board forming production line comprises the storage tank setting gradually according to material direction of transfer, EPS aging storage bin, conveying worm, electronic measurement storage bin, water tank, foam device, foaming mixer, wall panel forming machine, wear and take out pipe device and overall board discharging device, wherein, raw material in storage tank and EPS aging storage bin is transported to electronic measurement storage bin by conveying worm, after metering, enter the stir storehouse of foaming mixer together with the water of uniform temperature in water tank, after preliminary stirring, add again the foam in foam device to carry out mix and blend, after stirring, be poured in the poling rear mold of wall panel forming machine, after casting complete, wall panel forming machine moves to entirety and wears and take out area under control, take out pipe device and take out pipe operation by wearing, after taking out pipe, by overall board discharging device, wallboard is put in storage,
Described cluster control system comprises control centre and the preprocessing subsystem being connected with control centre respectively, material metering subsystem, stirrer system, cast subsystem, intelligent die scheduler subsystem, wear and take out tube system and carrying subsystem, described control centre comprises the industrial computer that accesses respectively industry control network, wireless dispatching server, collecting and distributing Control Server and backup server, described wireless dispatching server is connected with intelligent die scheduler subsystem and carrying subsystem by wireless communication mode respectively, described collecting and distributing Control Server respectively with preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem is taken out tube system and is connected with wearing.
2. the cluster control system of a kind of light energy-saving wall board forming production line according to claim 1, it is characterized in that, described wall panel forming machine comprises mould vehicle body, on described mould vehicle body, be provided with several removable and be with reeded baffle plate, the bottom of described baffle plate connects by four-bar mechanism, and one end of described four-bar mechanism is connected with stretching connecting rod.
3. the cluster control system of a kind of light energy-saving wall board forming production line according to claim 1, it is characterized in that, described wearing taken out pipe device and comprised wearing and take out pipe car body and be arranged on and wear the translation mechanism of taking out pipe car body one side, described translation mechanism comprises several core pipe and clamping devices, one end of described core pipe is provided with clamp groove, described clamping device is fixed on to wear and takes out on pipe car body, and is connected with clamp groove one end of core pipe.
4. the cluster control system of a kind of light energy-saving wall board forming production line according to claim 1, it is characterized in that, described collecting and distributing Control Server by RS485 bus respectively with the casting equipment instrument of the mixing plant instrument of the material metering instrument of the pre-processing device instrument of preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem with wear and take out wearing of tube system and take out pipe Instrument connection.
5. the cluster control system of a kind of light energy-saving wall board forming production line according to claim 1, it is characterized in that, described collecting and distributing Control Server by Profibus bus respectively with the casting equipment PLC of the mixing plant PLC of the material metering PLC of the pre-processing device PLC of preprocessing subsystem, material metering subsystem, stirrer system, cast subsystem with wear and take out wearing of tube system and take out pipe PLC and be connected.
6. the cluster control system of a kind of light energy-saving wall board forming production line according to claim 1, it is characterized in that, described intelligent die scheduler subsystem comprises control module and the drive circuit of wall panel forming machine, described drive circuit is connected with control module, and described control module is connected with wireless dispatching server by wireless communication mode.
7. according to the cluster control system of a kind of light energy-saving wall board forming production line described in claim 1 or 6, it is characterized in that, described wireless communication mode comprises Zigbee wireless communication mode.
8. the cluster control system of a kind of light energy-saving wall board forming production line according to claim 6, is characterized in that, described drive circuit comprises DC drive circuit and AC driving circuit.
9. the cluster control system of a kind of light energy-saving wall board forming production line according to claim 1, is characterized in that, described preprocessing subsystem comprises pre-transmitting apparatus, vulcanization plant, heater and the mixing arrangement of liquid material.
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| CN116068145B (en) * | 2022-12-16 | 2023-12-19 | 合肥综合性国家科学中心能源研究院(安徽省能源实验室) | Device and method for recycling similar simulation experiment materials |
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