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Publication numberCN102688960 B
Publication typeGrant
Application numberCN 201210209879
Publication date18 Jun 2014
Filing date25 Jun 2012
Priority date25 Jun 2012
Also published asCN102688960A
Publication number201210209879.1, CN 102688960 B, CN 102688960B, CN 201210209879, CN-B-102688960, CN102688960 B, CN102688960B, CN201210209879, CN201210209879.1
Inventors彭仲平
Applicant安徽天宇金属股份有限公司
Export CitationBiBTeX, EndNote, RefMan
External Links: SIPO, Espacenet
Non-spiral bidirectional straightening roll device for straightening and cutting off steel bar
CN 102688960 B
Abstract  translated from Chinese
本发明是一种钢筋矫直切断用非螺旋双向矫直辊装置,属于钢筋矫直切断装置,其特征是该钢筋矫直切断用非螺旋双向矫直辊装置主要由主机座、左机架、右机架、前调节从动辊、前从动辊轴、后从动辊、后从动辊轴、前从动辊调节器、上调节从动压辊、上从动压辊轴、上调节从动辊、上从动辊轴、下主动辊、下主动辊轴和上从动压辊调节器、上从动辊调节器组成;钢筋在各下主动辊的夹持牵引下自左至右先穿过前调节从动辊、后从动辊作前后向矫直,接着穿过上调节从动辊、下主动辊作上下向矫直,矫直后,保持钢筋纵肋不扭曲,提高了产品加工速度和质量,省时省工、降低了成本。 The present invention is a non-spiral steel straightening and cutting-way straightening roller device belongs steel straightening cutting device, characterized in that the non-helical cutting steel straightening roller straightening device consists of a two-way host seat, left frame, right rack, before adjusting the driven roller, the driven rollers before, after the driven roller, the driven roller after the front driven roller regulator, the regulator driven pressure roller, the pressure roller on the driven shaft, the regulator driven roller, the driven roller shaft, lower drive roller, the capstan roller shaft and the lower pressure roller follower regulator, the follower roller regulator composition; steel from left to right in each lower gripping traction of the driving roller First through adjusting the front driven roller, driven roller back and forth after the straightening, then adjust the driven roller, under the initiative to roll up and down to make through straightening, after straightening, steel longitudinal ribs without distorting maintain and improve the processing speed and quality, saving time and labor, reducing costs.
Claims(1)  translated from Chinese
1.一种钢筋矫直切断用非螺旋双向矫直辊装置,其特征是:该钢筋矫直切断用非螺旋双向矫直辊装置主要由主机座(25)、左机架(12)、右机架(13)、前调节从动辊(I)、前从动辊轴(2 )、后从动辊(3 )、后从动辊轴(4)、前从动辊调节器(24)、上调节从动压辊(21)、上从动压辊轴(15 )、上调节从动辊(10 )、上从动辊轴(11)、下主动辊(17 )、下主动辊轴(18 )和上从动压辊调节器(20)、上从动辊调节器(16)组成; 该主机座(25)为横截面呈矩形的长方体钢结构框架件,在主机座(25)的上表面焊装主钢平台,在主钢平台的左部间隔对称地固定安装长方体钢结构的左机架(12)并焊装共同的左钢平台,在此左钢平台的后部从左至右均布间隔地安装各后从动辊(3),此各后从动辊(3)均为呈水平状的圆盘,在此后从动辊(3)上开设有中心轴孔并圆周开设圆弧形环槽,在后从动辊(3)中心轴孔中安装轴承,在此轴承中安装上端部带四方而下端段为螺纹段的后从动辊轴(4),各后从动辊轴(4)对应拧装在左钢平台上开设的螺孔中,并使各后从动辊(3)环槽的前侧切线位于同一水平线上; 在此左钢平台的前部从左至右均布间隔地安装各前调节从动辊(I)和辊座(9),各前调节从动辊(I)均为呈水平状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,并使各前调节从动辊(I)均对应位于两两相邻的后从动辊(3)之间的中部部位,且各前调节从动辊(I)环槽的后侧切线与各后从动辊(3)环槽的前侧切线位于同一水平线上,各前调节从动辊(I)均用前从动辊调节器(24)固定安装在辊座(9)的座板上,此辊座(9)由矩形的座板和前从动辊调节器(24)组成,在座板的左右侧部对称地开设安装孔,在此安装孔中穿装螺栓将各座板固定安装在左钢平台上,在各座板的中上部分别焊装前从动辊调节器(24),在前从动辊调节器(24)的连接杆(26 )的Π形叉头(22 )上用前从动辊轴(2 )安装前调节从动辊(I); 在主机座(25)主钢平台的右部固定安装竖向设置的长方体箱形右机架(13),在右机架(13)前后侧板的下部从左至右均布间隔地分别对称开设轴承孔并安装轴承,在各前后轴承中均固定安装下主动辊轴(18),在各下主动辊轴(18)位于右机架(13)箱体内的中段上用键安装齿轮或前后链轮,在各下主动辊轴(18)伸出右机架(13)箱体的前端段上用键安装下主动辊(17),各下主动辊(17)均为呈垂直状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,并使各下主动辊(17)环槽的上侧切线位于同一水平线上,此外,在中部的下主动辊轴(18)的伸出右机架(13)箱体的后端段上用联轴节与安装在右机架(13)后侧的减速箱和电动机相对应连接,同时,在各两两相邻的下主动辊轴(18)上的齿轮之间安装中间轴和中间齿轮相对应啮合传动,或在各两两相邻的下主动辊轴(18)上的前链轮或后链轮之间安装链条相传动,在电动机的带动下,使各下主动辊(17)同作顺时针旋转; 在右机架(13)前上部的左端部和右端部对应位于左端和右端的下主动辊(17)的部位分别用安装板(23)安装上从动压辊调节器(20),在此上从动压辊调节器(20)的连接杆(26)的Π形叉头(22)上用上从动压辊轴(15)安装上调节从动压辊(21),并使此左右上调节从动压辊(21)与左端和右端的下主动辊(17)的圆周分别对应相抵靠,此上调节从动压辊(21)为呈垂直状的圆盘并均开设有中心轴孔,同时,在右机架(13)的前上部分别用安装板(23)安装上从动辊调节器(16),在各上从动辊调节器(16)的连接杆(26)的Π形叉头(22)上均用上从动辊轴(11)安装上调节从动辊(10),并使各上调节从动辊(10)对应位于两两相邻的下主动辊(17)之间的中部部位,各上调节从动辊(10)均为呈垂直状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,且各上调节从动辊(10)的环槽的下侧切线与各下主动辊(17)环槽的上侧切线位于同一水平线上,同时,各上调节从动辊(10)环槽的下侧切线和各下主动辊(17)环槽的上侧切线又与各前调节从动辊(I)环槽的后侧切线和各后从动辊(3)环槽的前侧切线均位于同一水平线上; 此前从动辊调节器(24)、上从动压辊调节器(20)和上从动辊调节器(16)的结构相同,该上从动压辊调节器(20)主要由导向套管(6)、调节螺杆(7)、锁紧螺母(8)、连接杆(26)和限位螺栓(5)组成,该导向套管(6)呈圆柱形,在导向套管(6)的顶盖上开设中心螺孔并对应拧装带有锁紧螺母(8)的调节螺杆(7),在导向套管(6)的底板上开设中心通孔,在伸入导向套管(6)内的调节螺杆(7)的下端部安装连接杆(26),在连接杆(26)的上段的前部开设滑槽,而在导向套管(6)上对应开设螺孔并对应拧装限位螺栓(5),此各限位螺栓(5)拧入滑槽中,此连接杆(26)穿过导向套管(6)底板上的通孔并在其下外伸端上焊装直角η形的叉头(22),在叉头(22)上开设轴孔分别对应穿装上从动压辊轴(15)或前从动辊轴(2)或上从动辊轴(11),该上从动压辊调节器(20)和上从动辊调节器(16)的导向套管(6)为竖向设置并用安装板(23)安装在右机架(13)的前上部,此安装板(23)用螺栓(14)固定安装在右机架(13)的顶板上,而前从动辊调节器(24)的导向套管(6)呈前后向设置焊装在座板的中上部,此外,在上从动压`辊调节器(20)的调节螺杆(7)的顶段上安装手轮(19)。 1. A non-spiral steel straightening and cutting-way straightening roller device, characterized in that: the steel straightening and cutting non-spiral-way straightening roller device mainly by the host seat (25), the left frame (12), right rack (13), before adjusting the driven roller (I), the front driven roller (2), the rear driven roller (3), after the driven roller shaft (4), the front driven roller adjuster (24) , the regulator driven pressure roller (21), the driven platen roller shaft (15), the adjustment follower roller (10), the driven roller shaft (11), lower drive roller (17), under the driving roller shaft (18) and the driven pressure roller regulator (20), the follower roller regulator (16) members; the main housing (25) is rectangular steel frame member rectangular in cross-section, in the main housing (25) The upper surface of the main welding steel platform, in the left portion of the main steel platform fixedly mounted symmetrically spaced rectangular steel frame left (12) and left common welding steel platform, steel platform at the rear of the left and from left Uniform spacing to the right after each mounted driven roller (3), after this the respective driven roller (3) are horizontal-shaped disc, with a central shaft hole opened thereafter driven roller (3) and on the circumference arc-shaped annular groove open in the rear driven roller (3) holes on the center axis of the bearing means mounted on the upper end portion of the bearing in the lower end section of the rear driven roller shaft (4) thread segments, each with four rear from the movable roller (4) mounted on the left corresponding screwed steel platform opening the holes, and each of the rear driven roller (3) before the lateral lines of the annular groove is located in the same horizontal line; left front portion of the steel platform from left to right, uniform spacing mounted driven roller adjusting each of the front (I) and a roller holder (9), adjusting the driven roller (I) are the horizontal disc-shaped and are each of the front opening with a central axial bore and a circumferential open arcuate ring groove, and to adjust each of the front driven roller (I) corresponding to the central portion are located adjacent to each of the rear driven roller (3) between each of the front adjustment and the driven roller (I) ring tangent with the rear side of the groove rear driven roller (3) before the lateral lines of the annular groove is located in the same horizontal line, each of the front adjustment follower roller (I) are made before the follower roller adjuster (24) fixedly mounted in chocks (9) of the seat board, the roller housing (9) consists of a rectangular base plate and the front driven roller regulator (24), with left and right side portions of the base plate mounting holes symmetrically opened, in this mounting hole reeved Each bolt seat plate fixedly mounted on the left steel platform, in the upper portion of each front seat plate welding respectively driven roller regulator (24), the front driven roller adjuster (24) of the connecting rod (26) Π-shaped prongs (22) with the front driven roller (2) adjustment prior to installation on the driven roller (I); the right portion fixedly mounted in main housing (25) of the main steel platform vertically disposed right rectangular parallelepiped box-shaped unit frame (13), in the lower right frame (13) of the front and rear side panels from left to right uniform intervals are symmetrically open bearing hole and install bearing, are fixedly mounted in the lower front and rear bearings of the driving roller shaft (18), Under the initiative in the middle of each roller (18) located in the right frame (13) mounted cabinets or around the sprocket gear with the key, under the initiative in each roller (18) extends the right frame (13) box the tip segment by the following key Installation drive roller (17), each lower drive roller (17) are vertically shaped disc and has a central shaft hole are opened and a circumferential ring groove open arc, and each lower driving roller (17) on the lateral line of the annular groove is located in the same horizontal line, in addition, in the middle of the driving roller shaft (18) projecting right frame (13) by coupling with the casing mounted on the rear end of the right section Rack (13) of the gearbox and the rear side of the motor corresponding to the connection, while, in each of the two gears between the two next adjacent driving roller shaft (18) mounted on the intermediate shaft and the intermediate gear corresponding to the gear transmission, or front sprocket each pairwise adjacent in active roller (18) on or after the installation of the chain between the sprocket drive phase, driven by the motor, so that all under active roll (17) with clockwise rotation; in right rack (13) corresponding to left and right end portions of the upper front left and right ends of the lower located capstan roller (17) parts are mounted with a mounting plate (23) on the driven pressure roller regulator (20), on this driven pressure roller adjuster (20) of the connecting rod (26) of the Π-shaped prongs spend the driven platen roller shaft (15) is mounted (22) on the adjustment follower press roll (21), and the left and right adjusting the pressure roller driven capstan roller (21) with the left and right ends (17) abut a circumferential correspond, this adjustment on the driven pressure roller (21) is vertically shaped disc and are set up with a central shaft hole while, at the upper front right frame (13) are mounted with a mounting plate (23) on the driven roller regulator (16), Π on the driven roller in each regulator (16) of the connecting rod (26) shaped prongs (22) on both spend driven roller (11) is mounted regulator driven roller (10), and each of the regulator (10) corresponding to the driven roller is located between two adjacent lower driving roller (17 ) between the central portion, each of the adjustment follower roller (10) are vertically shaped disc and are set up with a central shaft hole and a circumferential ring groove open arc, each of the regulator and the driven roller (10) lower lateral lines of the annular groove with the lower drive roller (17) on the lateral line of the annular groove is located in the same horizontal line, at the same time, each of the adjustment follower roller (10) under the lateral line of the annular groove and the respective lower driving roller (17 ) on the lateral line of the annular groove and with the front driven roller adjustment (I) of the annular groove and the rear side of the tangent of each rear driven roller (3) before the lateral lines of the annular groove are located on the same horizontal line; previously driven roller adjustment (24), the same as the pressure on the driven roller regulator (20) and the driven roller adjuster (16) of the structure, the upper pressure roller follower regulator (20) mainly composed of the guide sleeve (6), adjusting screw (7), the lock nut (8), connecting rod (26) and the stopper bolt (5), with the guide sleeve (6) is cylindrical, open at the center of the guide sleeve (6) of the top cover screw holes and screwing the adjusting screw corresponding to (7) with lock nut (8), the central through hole opening in the guide sleeve (6) of the base plate, extends in the guide sleeve (6) inside the adjusting screw ( 7) connected to a lower end of the mounting rod (26), the connecting rod (26) of the front portion of the upper chute opening, and in the guide sleeve (6) and the corresponding screw holes opened corresponding screwing stop bolt (5) This limit each bolt (5) into the chute, the connecting rod (26) through the guide sleeve (6) through the hole on the floor and at its lower end extended at right angles to the welding η shaped prongs (22), a shaft hole opened in the fork head (22) mounted on the corresponding wear on the driven platen roller shaft (15) or the front driven roller (2) or the driven roller (11), that the follower pressure roller regulator (20) and the driven roller adjuster (16) of the guide sleeve (6) is vertically disposed and mounted on the upper right front frame (13) with a mounting plate (23), the mounting plate ( 23) with bolts (14) fixedly mounted on the right frame (13) of the top plate, and the front driven roller adjuster (24) of the guide sleeve (6) provided in the upper portion of the base plate before and after welding was, in addition mounted hand wheel (19) on the driven roller press `regulator (20) of the adjusting screw (7) of the top section.
Description  translated from Chinese

钢筋矫直切断用非螺旋双向矫直辊装置 Steel bar straightening and cutting non-spiral bi straightening roller device

技术领域 FIELD

[0001] 本发明属于钢筋矫直切断装置,尤其是涉及一种钢筋矫直切断机用双向矫直辊装置。 [0001] The present invention belongs rebar straightening and cutting device, particularly to a two-way steel straightening and cutting machine straightening roller device.

背景技术 BACKGROUND

[0002]目前,国内一些钢筋矫直切断机,一般采用单辊螺旋式装置对钢筋进行应力消除,并起到对钢筋矫直的作用;但此方法存在一些弊端:一是加工速度慢,二是当轧制的钢筋矫直应力比较大时,必须加大对钢筋的扭矩,才能使钢筋矫直,但由于加大扭矩,使原本在一条线上的钢筋纵肋,矫直后产生螺旋状扭曲现象,而且应力不能完全释放,影响钢筋力学性能和产品质量,因此,此方法既影响产品加工量、又带来质量隐患。 [0002] Currently, some domestic steel straightening and cutting machine, generally use single roll spiral reinforced stress relief device, and play a role in straightening of steel; but this method has some drawbacks: First, the process is slow, two when rolling steel straightening stress is large, reinforced torque must increase in order to make steel straightening, but due to increase torque, so that the original in a line of steel longitudinal ribs, resulting in a spiral after straightening distortions, and stress can not be completely released, affect the mechanical properties of steel and product quality, and therefore, this method only affects the processing capacity, brings quality problems.

发明内容 SUMMARY

[0003] 本发明的目的是提供一种钢筋矫直切断用非螺旋双向矫直辊装置,不仅结构合理,使用安全可靠,而且矫直后,保持钢筋纵肋不扭曲,提高产品加工速度和产品质量,省时省工、降低生产成本。 [0003] The present invention is to provide a non-helical steel straightening cutting bi-straightening roller device, not only reasonable structure, safe and reliable, and after straightening, maintain reinforced longitudinal ribs are not distorted, improve processing speed and product quality, saving time and labor, lower production costs.

[0004] 本发明的目的是这样来实现的:一种钢筋矫直切断用非螺旋双向矫直辊装置,其特征是:该钢筋矫直切断用非螺旋双向矫直辊装置主要由主机座、左机架、右机架、前调节从动辊、前从动辊轴、后从动辊、后从动辊轴、前从动辊调节器、上调节从动压辊、上从动压辊轴、上调节从动辊、上从动辊轴、下主动辊、下主动辊轴和上从动压辊调节器、上从动辊调节器组成; [0004] The object of the present invention is to achieve: a non-helical cutting steel straightening bidirectional straightening roller means, characterized in that: the reinforcement with a non-helical cutting straightening roller straightening device consists of two-way main housing, left frame, right frame, before adjusting the driven roller, the driven rollers before, after the driven roller, the driven roller after the front driven roller regulator, the regulator driven pressure roller, the pressure roller follower axis, the driven roller adjustment, the driven roller shaft, lower drive roller, the capstan roller shaft and the lower pressure roller follower regulator, the follower roller conditioner composition;

[0005] 该主机座为横截面呈矩形的长方体钢结构框架件,在主机座的上表面焊装主钢平台,在主钢平台的左部间隔对称地固定安装长方体钢结构的左机架,并焊装共同的左钢平台,在此左钢平台的后部,从左至右均布间隔地安装各后从动辊,此各后从动辊均为呈水平状的圆盘,在此后从动棍上开设有中心轴孔并圆周开设圆弧形环槽,在后从动棍中心轴孔中安装轴承,在此轴承中安装上端部带四方而下端段为螺纹段的后从动辊轴,各后从动辊轴对应拧装在左钢平台上开设的螺孔中,并使各后从动辊环槽的前侧切线位于同一水平线上。 [0005] The main housing is rectangular steel frame pieces rectangular cross section, and on the surface of the welding steel platform hosts the main seat in the left portion of the main steel platform fixedly mounted symmetrically spaced rectangular steel frame of the left, and welding together the left and steel platform, steel platform at the rear of the left, the uniform spacing after each driven rollers mounted from left to right, after all this was driven rollers are level-shaped disc, thereafter creation of the follower rod and with a central axial bore opening arcuate circumferential ring groove, in the holes on the central axis of the driven rod mounted bearings, mounted in the bearing in the lower end section of the driven roller after the upper end portion of the thread segments with four axis, each of the rear driven roller is mounted on the left corresponds screwed steel platform to open the holes, and after the front lateral lines of the annular groove of the driven roller in the same horizontal line.

[0006] 在此左钢平台的前部从左至右均布间隔地安装各前调节从动辊和辊座,各前调节从动辊均为呈水平状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,并使各前调节从动辊均对应位于两两相邻的后从动辊之间的中部部位,且各前调节从动辊环槽的后侧切线与各后从动辊环槽的前侧切线位于同一水平线上,各前调节从动辊均用前从动辊调节器固定安装在辊座的座板上,此辊座由矩形的座板和前从动辊调节器组成,在座板上左右侧部对称地开设安装孔,在此安装孔中穿装螺栓将各座板固定安装在左钢平台上,在各座板的中上部,分别焊装前从动辊调节器,在前从动辊调节器连接杆的η形叉头上用前从动辊轴安装前调节从动辊,前从动辊调节器的结构在后面作进一步说明; [0006] In the front of the left disc steel platform installation uniform intervals from left to right to adjust the driven roller and roll each of the front seats, each former follower rollers are adjustable horizontal shape and are now offering a central axis and circular arc-shaped hole opened ring groove, and to adjust each of the front driven roller are located in the central portion corresponding to each two adjacent rear driven roller between the driven roller and each of the front adjustment tangent with the rear side of the annular groove before the lateral lines of the annular groove after the driven roller are in the same horizontal line, each of the front driven roller are adjusted with the front driven roller adjuster fixedly mounted on the seat board chock, the chock by a rectangular base plate and the front driven roller regulator composition, the seat plate portions symmetrically right and left side mounting hole opened in the mounting bolt hole through the block plates mounted fixedly mounted on the left steel platform, in the upper portion of each seat plate, respectively, welding the front driven roller regulator, the regulator connected to the first driven roller lever η-shaped head with a front fork front driven roller driven roller adjustment shaft is mounted, the front structure of the regulator of the driven roller be further described later;

[0007] 在主机座主钢平台的右部固定安装(焊装)竖向设置的长方体箱形右机架,在右机架前后侧板的下部从左至右均布间隔地分别对称开设轴承孔并安装轴承,在各前后轴承中均固定安装下主动辊轴,在各下主动辊轴位于右机架箱体内的中段上用键安装齿轮或前后链轮,在各下主动辊轴伸出右机架箱体的前端段上用键安装下主动辊,各下主动辊均为呈垂直状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,并使各下主动辊环槽的上侧切线位于同一水平线上,此外,在中部的下主动辊轴的伸出右机架箱体的后端段上用联轴节与安装在右机架后侧的减速箱和电动机相对应连接,同时,各两两相邻的下主动辊轴上的齿轮之间安装中间轴和中间齿轮相对应啮合传动,或在各两两相邻的下主动辊轴上的前链轮或后链轮之间安装链条相传动,在电动机的带动下,使各下主动辊同时作顺时针旋转; [0007] In the right part of the fixed installation host seat main steel platform (welding) vertical rectangular box set right rack in the lower right side of the front and rear racks are spaced symmetrically opened cloth bearing bore respectively, from left to right and install the bearings are permanently installed in the lower front and rear roller bearings initiative, under the initiative in the front and rear rollers keyed on the middle of the right gear or sprocket rack cabinets, under the initiative in each roller extends right on the front section of the rack cabinet is installed with the following key initiative rolls, each roll under the initiative are vertically shaped disc and are set up with a central shaft hole and open circular circumference ring groove, and all under the initiative roll ring lateral line groove is positioned on the same horizontal line, in addition, in the middle of the rear end section extending on the right coupling phase with the rack cabinet with a rack mounted on the right rear side of the gearbox and the motor shaft of the driving roller corresponding connector, while the installation between any two adjacent lower driving roller shaft gear intermediate shaft and the intermediate gear meshing transmission corresponds to, or after the front sprocket or two at each of two adjacent driving roller shaft installed between the sprocket chain drive, driven by the motor, so that all under active roll while rotating clockwise;

[0008] 在右机架前上部的左端部和右端部对应位于左端和右端的下主动辊的部位分别用安装板安装上从动压辊调节器,在此上从动压辊调节器的连接杆的η形叉头上用上从动压辊轴安装上调节从动压辊,并使此上调节从动压辊与左端和右端的下主动辊的圆周分别对应相抵靠,此上调节从动压辊为呈垂直状的圆盘并均开设有中心轴孔,同时,在右机架前上部分别用安装板安装上从动辊调节器,在各上从动辊调节器的连接杆的η形叉头上均用上从动辊轴安装上调节从动辊,并使各上调节从动辊对应位于两两相邻的下主动辊之间的中部部位,各上调节从动辊均为呈垂直状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,且各上调节从动辊环槽的下侧切线与各下主动辊环槽的上侧切线位于同一水平线上,同时,各上调节从动辊环槽的下侧切线和各下主动辊环槽的上侧切线又与各前调节从动辊环槽的后侧切线和各后从动辊环槽的前侧切线均位于同一水平线上; [0008] were installed in the upper portion of the right front of the rack corresponding left and right end portions located at left and right ends of the lower portion of the driving roller driven by the mounting plate press roller actuator, the driven pressure roller in this regulator is connected η fork-shaped head of the rod to spend on the driven platen roller shaft installation adjustment driven roller, and this under the regulation of the pressure roller and the driven left and right ends of the drive roller circumference corresponding to abut, from this the adjustment dynamic pressure roller is vertically shaped disc and are set up with a central shaft hole, while, in the right front upper frame mounting plate respectively mounted on the driven roller regulator, the follower roller in the respective connecting rod regulator η-shaped fork head are adjusted to spend driven roller mounted driven roller shaft, and the driven roller corresponding to each of the regulator in the central portion between two adjacent lower driving roller between each of the driven rollers are adjusted for vertically-shaped disc and are now offering a central shaft hole and open circular circumference ring groove, and each lateral line on the regulator under lateral line driven roller ring groove with the lower drive roller ring groove in the same horizontal line On the same time, each driven roller adjustment ring groove on the lower lateral lines and the lower ring groove drive rolls on lateral line again with the front adjustable rear driven roller ring groove tangent and each rear driven roller ring groove before the lateral lines are located on the same horizontal line;

[0009] 此前从动辊调节器、上从动压辊调节器和上从动辊调节器的结构相同,现以上从动压辊调节器为例作进一步说明(见图3):该上从动压辊调节器主要由导向套管、调节螺杆、锁紧螺母、连接杆和限位螺栓组成,该导向套管呈圆柱形,在导向套管的顶盖上开设中心螺孔并对应拧装带有锁紧螺母的调节螺杆,在导向套管的底板上开设中心通孔,在伸入导向套管内的调节螺杆的下端部安装连接杆,在连接杆上段的前部开设滑槽,而在导向套管上对应开设螺孔并对应拧装限位螺栓,此各限位螺栓拧入滑槽中,防止连接杆旋转,起到限位、锁紧的作用,此连接杆穿过导向套管底板上的通孔并在其下外伸端上焊装直角η形的叉头,在叉头上开设轴孔分别对应穿装上从动压辊轴或前从动辊轴或上从动辊轴,该上从动压辊调节器和上从动辊调节器的导向套管为竖向设置并用安装板安装在右机架的前上部,此安装板用螺栓固定安装在右机架的顶板上,而前从动辊调节器的导向套管呈前后向设置焊装在座板的中上部,此外,在上从动压辊调节器的调节螺杆的顶段上安装手轮。 [0009] Prior to the driven roller regulator, the same configuration as the follower regulator and the pressure roller on the driven roller regulator, is now driven above the pressure roller is further illustrated by the regulator as an example (see Figure 3): from the upper dynamic pressure roller regulator mainly by the guide sleeve, adjusting screw, locking nut, connecting rods and limit bolts, which the guide sleeve is cylindrical, open center screw on the top cover of the guide sleeve and corresponding screwing with the adjusting screw lock nut, the central through hole opened in the guide thimble bottom plate, the lower end portion of the adjustment screw in the mounting sleeve extending into the guide connecting rod, open at the front portion of chute segments connecting rod, and in corresponding screw and open the guide bushing mounted limit corresponds to tighten the bolts, the bolts screwed into each chute stopper to prevent rotation of the connecting rod, play limit, locking effect, this connecting rod through the guide bushing through holes in the floor and on the lower end of the welding extended at right angles η fork-shaped head, opened the shaft hole in the fork head wear fitted respectively driven platen roller shaft or front driven roller or the driven roller axis, which the follower regulator and the pressure roller driven roller regulator is vertically disposed and the guide sleeve mounted on the upper front right frame mounting plate, the mounting plate bolted to the right of the rack mounted on the top plate on, while the front and rear of the front driven roller regulator guide cannula was set in the upper portion of the welding of the base plate, in addition, the hand wheel installed on the top section of the adjustment screw on the driven pressure roller regulator.

[0010] 使用时,钢筋在各下主动辊的夹持牵引下自左至右先穿过前调节从动辊、后从动辊作前后向矫直,接着穿过上调节从动辊、下主动辊作上下向矫直,矫直后,保持钢筋纵肋不扭曲,提高了产品加工速度和质量,省时省工、降低了成本。 [0010] When used, the steel grip traction at all under the regulation of the drive roller driven roller from front left to right through the first, after back and forth to the driven roller straightening, and then adjust the driven roller through the upper and lower initiative to roll up and down after straightening, straightening, steel longitudinal ribs without distorting maintain and improve the processing speed and quality, saving time and labor, reducing costs.

[0011] 本发明所提出的钢筋矫直切断用非螺旋双向矫直辊装置,不仅结构合理,使用安全可靠,而且矫直后,保持钢筋纵肋不扭曲,提高了产品加工速度和质量,省时省工、降低了成本。 [0011] The present invention is made with non-helical steel straightening and cutting-way straightening roller device, not only reasonable structure, safe and reliable, and after straightening, steel longitudinal ribs without distorting maintain and improve the processing speed and quality, the provincial When labor and reduce costs.

[0012] 现结合附图和实施例对本发明所提出的钢筋矫直切断用非螺旋双向矫直辊装置作进一步说明。 [0012] are combined with drawings and embodiments of the present invention proposed a non-spiral steel straightening and cutting-way straightening roller device for further instructions.

附图说明[0013] 图1是本发明所提出的钢筋矫直切断用非螺旋双向矫直辊装置的主视示意图。 BRIEF DESCRIPTION [0013] FIG. 1 is proposed by the present invention, straightening and cutting steel schematic view of a non-helical bi-directional with the main roller straightening device.

[0014] 图2是图1中的A向(俯视)示意图。 [0014] Figure 2 is a 1 in the A direction (top view). Fig.

[0015] 图3是图1中的B向(左视)示意图。 [0015] FIG. 3 is a B direction in FIG. 1 (a left view) Fig.

[0016] 图4是图1中的CC剖视示意图。 [0016] Figure 4 is a schematic cross-sectional view of the CC.

[0017] 图1、图2、图3、图4中: [0017] Figure 1, Figure 2, Figure 3, Figure 4:

[0018] 1、前调节从动辊2、前从动辊轴3、后从动辊4、后从动辊轴5、限位螺栓6、导向套管7、调节螺杆8、锁紧螺母9、辊座10、上调节从动辊11、上从动辊轴12、左机架13、右机架14、螺栓15、上从动压辊轴16、上从动辊调节器17、下主动辊18、下主动辊轴19、手轮20、上从动压辊调节器21、上调节从动压辊 22、叉头23、安装板24、前从动辊调节器25、主机座26、连接杆。 [0018] 1, before adjusting the follower roller 2, the front driven roller 3, after the driven roller 4, after the driven roller 5, the stopper bolt 6, the guide sleeve 7, the adjusting screw 8, lock nut 9 , roller housing 10, a driven roller 11 on the regulator, the follower roller 12, the left frame 13 and right frame 14, a bolt 15, on the driven platen roller shaft 16, the driven roller actuator 17, under the initiative roller 18, under the driving roller shaft 19, the hand wheel 20, the follower regulator pressure roller 21, pressure roller 22 on the adjustment follower, the prongs 23, mounting plate 24, the front driven roller actuator 25, main housing 26, connecting rod.

具体实施方式 DETAILED DESCRIPTION

[0019] 从图1、图2、图3、图4中可以看出:一种钢筋矫直切断用非螺旋双向矫直辊装置,其特征是:该钢筋矫直切断用非螺旋双向矫直辊装置主要由主机座25、左机架12、右机架13、前调节从动辊1、前从动辊轴2、后从动辊3、后从动辊轴4、前从动辊调节器24、上调节从动压辊21、上从动压辊轴15、上调节从动辊10、上从动辊轴11、下主动辊17、下主动辊轴18和上从动压辊调节器20、上从动辊调节器16组成; [0019] From Figure 1, Figure 2, Figure 3, Figure 4 can be seen: A reinforcement straightening and cutting with a non-helical bidirectional straightening roller device, characterized in that: the reinforcement with a non-helical cutting straightening bidirectional straightening roll device consists of main housing 25, the left frame 12 and right frame 13, the driven roller 1 before adjustment, the front driven roller shaft 2, after the driven roller 3, after the driven roller shaft 4, the front driven roller adjustment 24, the pressure roller 21 on the driven adjustment, the driven platen roller shaft 15, a driven roller 10 on the adjustment, the driven roller shaft 11, under the drive roller 17, under the driving roller 18 and the driven shaft adjust the pressure roller 20, the driven roller 16. The regulator;

[0020] 该主机座25为横截面呈矩形的长方体钢结构框架件,在主机座25的上表面焊装主钢平台,在主钢平台的左部间隔对称地固定安装长方体钢结构的左机架12并焊装共同的左钢平台,在此左钢平台的后部从左至右均布间隔地安装各后从动辊3,此各后从动辊3均为呈水平状的圆盘,在此后从动辊3上开设有中心轴孔并圆周开设圆弧形环槽,在后从动辊3中心轴孔中安装轴承,在此轴承中安装上端部带四方而下端段为螺纹段的后从动辊轴4,各后从动辊轴4对应拧装在左钢平台上开设的螺孔中,并使各后从动辊3环槽的前侧切线位于同一水平线上; [0020] The main housing 25 is a rectangular piece of steel frame rectangular cross section, on the surface of the host seat main welding steel platform 25, in the left portion of the main steel platform symmetrically spaced rectangular steel left permanently installed machine frame 12 and left common welding steel platform, steel platform at the rear of the left's uniform intervals after installing each driven roller 3 from left to right, the three were driven roller after each horizontal shaped disc , after which the driven roller 3 in the open with a central axial bore and a circumferential ring groove open arc, after the holes on the central axis of the driven roller 3 mounted bearings, mounted in an upper end portion of the bearing in the lower end segment with four thread segments After four driven rollers, each driven roller after 4 corresponds screwed steel platform mounted on the left to open the holes, and before the lateral lines of the rear driven roller 3 ring groove in the same horizontal line;

[0021] 在此左钢平台的前部从左至右均布间隔地安装各前调节从动辊I和辊座9,各前调节从动辊I均为呈水平状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,并使各前调节从动辊I均对应位于两两相邻的后从动辊3之间的中部部位,且各前调节从动辊I环槽的后侧切线与各后从动辊3环槽的前侧切线位于同一水平线上,各前调节从动辊I均用前从动辊调节器24固定安装在辊座9的座板上,此辊座9由矩形的座板和前从动辊调节器24组成,在座板上左右侧部对称地开设安装孔,在此安装孔中穿装螺栓将各座板固定安装在左钢平台上,在各座板的中上部分别焊装前从动辊调节器24,在前从动辊调节器24的连接杆26的Π形叉头22上用前从动辊轴2安装前调节从动辊1,前从动辊调节器24的结构在后面作进一步说明; [0021] In the front of the left disc steel platform uniform intervals from left to right, each installation before I adjust the driven roller and roll seat 9, each driven roller adjustment before I like both horizontally and are now offering a central shaft hole and open circular circumference ring groove, and all I have driven rollers before adjusting the corresponding central part 3 is located between any two adjacent later driven roller, and each driven roller adjustment before I ring before the lateral line tangent with the rear side of the groove after the annular groove of the driven roller 3 in the same horizontal line, each of the pre-adjustment before the follower roller follower I were adjuster roller 24 is fixedly mounted on the roll chock 9 of the seat board, This roller holder 9 constituted by a rectangular base plate and the front driven roller adjuster 24 composed of left and right side portions of the seat plate mounting hole symmetrically opened, this mounting bolt hole through the block plates mounted fixedly mounted on the left steel platform , in the upper portion of each seat plate, respectively, the front driven roller welding regulator 24, the regulator connected to the driven roller 24 of the first lever with the front driven roller shaft 2 before installation on the adjustment follower 26 of Π-shaped prong 22 roller 1, the structure of the front driven roller actuator 24 is further illustrated in the following;

[0022] 在主机座25主钢平台的右部固定安装(焊装)竖向设置的长方体箱形右机架13,在右机架13前后侧板的下部从左至右均布间隔地分别对称开设轴承孔并安装轴承,在各前后轴承中均固定安装下主动辊轴18,在各下主动辊轴18位于右机架13箱体内的中段上用键安装齿轮或前后链轮,在各下主动辊轴18伸出右机架13箱体的前端段上用键安装下主动辊17,各下主动辊17均为呈垂直状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,并使各下主动辊17环槽的上侧切线位于同一水平线上,此外,在中部的下主动辊轴18的伸出右机架13箱体的后端段上用联轴节与安装在右机架13后侧的减速箱和电动机相对应连接,同时,各两两相邻的下主动辊轴18上的齿轮之间安装中间轴和中间齿轮相对应啮合传动,或在各两两相邻的下主动辊轴18上的前链轮或后链轮之间安装链条相传动,在电动机的带动下,使各下主动辊17同作顺时针旋转; [0022] In the right part of the fixed installation host seat 25 main steel platform (welding) vertically disposed rectangular box-shaped frame 13 right in front right side of the lower frame 13 uniform intervals from left to right, respectively symmetrical open bearing bore and install bearings are permanently installed under the front and rear bearings in the drive roller shaft 18, 18 is located on the 13 cabinets right in the middle of each rack in active roller shaft mounted gear or front sprocket with the key in each Under the initiative of the right roller shaft 18 extending the front section of the cabinet frame 13 with the following key to install the drive roller 17, each under the drive roller 17 are vertically shaped disc and are set up with a central shaft hole and circular arcs open ring groove, and the lateral lines of the annular groove under the driving roller 17 located on the same horizontal line, in addition, on the right frame extending under the central axis of the driving roller 18 of the housing 13 with the rear end of the coupling segment corresponding to the connection to the rack 13 mounted in the right rear side of the gear box and motor, at the same time, installed between any two adjacent gear roller 18 on the lower intermediate shaft and the intermediate gear active corresponding meshing transmission, or in the Under the initiative between two adjacent rollers on the front or rear sprocket 18 is installed between the sprocket chain drive phase, driven by the motor, so that each roller 17 is the same as under the initiative clockwise;

[0023] 在右机架13前上部的左端部和右端部对应位于左端和右端的下主动辊17的部位分别用安装板23安装上从动压辊调节器20,在此上从动压辊调节器20的连接杆26的H形叉头22上用上从动压辊轴15安装上调节从动压辊21,并使此上调节从动压辊21与左端和右端的下主动辊17的圆周分别对应相抵靠,此上调节从动压辊21为呈垂直状的圆盘并均开设有中心轴孔,同时,在右机架13的前上部分别用安装板23安装上从动辊调节器16,在各上从动辊调节器16的连接杆26的Π形叉头22上均用上从动辊轴11安装上调节从动辊10,并使各上调节从动辊10对应位于两两相邻的下主动辊17之间的中部部位,各上调节从动辊10均为呈垂直状的圆盘并均开设有中心轴孔和圆周开设圆弧形环槽,且各上调节从动辊10的环槽的下侧切线与各下主动辊17环槽的上侧切线位于同一水平线上,同时,各上调节从动辊10环槽的下侧切线和各下主动辊17环槽的上侧切线又与各前调节从动辊I环槽的后侧切线和各后从动辊3环槽的前侧切线均位于同一水平线上; Site [0023] located in the lower left and right ends corresponding to the left and right end portion of the right front upper portion of the frame 13 of the driving roller 17, respectively, with mounting plate 23 is mounted on the driven platen roller regulator 20, here on the driven pressure roller spend regulator 20 of the connecting rod 26 of an H-shaped prongs 22 on the driven platen roller shaft 15 is mounted on the pressure regulator driven roller 21, and the pressure roller 21 on the driven adjusting the left and right ends of the lower driving roller 17 respectively abut the circumference, the upper press roll 21 is driven regulating vertically-shaped disc and are set up with a central shaft hole, while, in the upper right front of the rack 13 with the mounting plate 23 is mounted on the driven roller, respectively, regulator 16, in each of the driven roller regulator connecting rod 16 are adjusted to spend on the driven roller 11 is mounted on the shaft 26 of the driven roller 10 Π-shaped prongs 22, each of the regulator 10 and the driven roller corresponding located adjacent to each other under the driving roller 17 between the central portion, each of the driven roller 10 are adjusted vertically shaped disc and are set up with a central shaft hole and a circumferential ring groove open arc, and each of the upper adjusting the lateral line of the annular groove of the driven roller 10 with the lower lateral line under the driving roller 17 of the annular groove in the same horizontal line, at the same time, under the regulation of each of the lateral lines of the annular groove of the driven roller 10 and driving roller 17 of each lower lateral lateral line on the front line again with the ring groove before I ring groove driven roller adjustment rear tangent and each driven roller after three ring grooves are on the same horizontal line;

[0024] 此前从动辊调节器24、上从动压辊调节器20和上从动辊调节器16的结构相同,现以上从动压辊调节器20为例作进一步说明(见图3):该上从动压辊调节器20主要由导向套管6、调节螺杆7、锁紧螺母8、连接杆26和限位螺栓5组成,该导向套管6呈圆柱形,在导向套管6的顶盖上开设中心螺孔并对应拧装带有锁紧螺母8的调节螺杆7,在导向套管6的底板上开设中心通孔,在伸入导向套管6内的调节螺杆7的下端部安装连接杆26,在连接杆26上段的前部开设滑槽,而在导向套管6上对应开设螺孔并对应拧装限位螺栓5,此各限位螺栓5拧入滑槽中,防止连接杆26旋转,起到限位、锁紧的作用,此连接杆26穿过导向套管 [0024] Prior to the driven roller actuator 24, the follower regulator 20 and the pressure roller on the driven roller 16 of the same structure as the regulator, the pressure rollers are driven above the regulator 20 is further illustrated as an example (see Figure 3) : The upper driven press roller actuator 20 is mainly composed of the guide sleeve 6, adjustment screw 7, lock nut 8, the connecting rod 26 and the stopper bolt 5 composition, the guide sleeve 6 is cylindrical, in the guide sleeve 6 the center screw hole opened on the lower end cap and the corresponding lock nut screwing the adjust screw 7 with 8, the central through hole opening in the base plate 6 of the guide sleeve, projecting into the guide sleeve 6 in the inside of the adjustment screw 7 mounting the connecting rod 26, the connecting rod 26 in the upper section of the front portion of the chute opening, and in the guide sleeve 6 corresponding to the screw holes and open limit corresponding screwing the bolt 5, the bolt 5 is screwed into each of the stopper chute, effect of preventing the connecting rod 26 rotates, play limit, locking, the connecting rod 26 through the guide cannula

6底板上的通孔并在其下外伸端上焊装直角H形的叉头22,在叉头22上开设轴孔分别对应穿装上从动压棍轴15或前从动棍轴2或上从动棍轴11,该上从动压棍调节器20和上从动辊调节器16的导向套管6为竖向设置并用安装板23安装在右机架13的前上部,此安装板23用螺栓14固定安装在右机架13的顶板上,而前从动辊调节器24的导向套管6呈前后向设置焊装在座板的中上部,此外,在上从动压辊调节器20的调节螺杆7的顶段上安装手轮19。 Through holes 6 on the floor and in its extended end under the H-shaped cross at right angles to the welding head 22, opened the shaft hole in the fork head 22 respectively mounted on the driven pressure to wear stick shaft 15 or former slave stick shaft 2 or the driven shaft 11 stick, the upper guide rod driven pressure regulator 20 and the driven roller adjuster sleeve 16 6 vertical settings and mounting plate 23 is mounted on the upper right front frame 13, this installation plate 23 is fixedly mounted by bolts 14 on the right of the frame top plate 13 and the guide 24 before the follower roller adjuster sleeve 6 was disposed in the upper portion of the front and rear to the welding of the base plate, in addition, on the driven pressure roller adjustment adjustment screw 20 is installed on the top section 7 of the hand wheel 19.

[0025] 使用时,钢筋在各下主动辊17的夹持牵引下自左至右先穿过前调节从动辊1、后从动辊3作前后向矫直,接着穿过上调节从动辊10、下主动辊17作上下向矫直,矫直后,保持钢筋纵肋不扭曲,提高了产品加工速度和产品质量,省时省工、降低了成本。 When the [0025] use, reinforced at each gripping traction under the drive roller 17 is adjustable from front left to right through the first driven roller 1, the driven roller 3 back and forth to the straightening, then driven through the regulator roller 10, under the drive roller 17 to straightening up and down, after straightening, steel longitudinal ribs without distorting maintain and improve the processing speed and product quality, saving time and labor, reducing costs.

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Reference
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Classifications
International ClassificationB21F1/02
Legal Events
DateCodeEventDescription
26 Sep 2012C06Publication
21 Nov 2012C10Request of examination as to substance
18 Jun 2014C14Granted