CN102284568A - Three-dimensional single-side variable-section roll bending forming machine - Google Patents

Three-dimensional single-side variable-section roll bending forming machine Download PDF

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Publication number
CN102284568A
CN102284568A CN2011101222693A CN201110122269A CN102284568A CN 102284568 A CN102284568 A CN 102284568A CN 2011101222693 A CN2011101222693 A CN 2011101222693A CN 201110122269 A CN201110122269 A CN 201110122269A CN 102284568 A CN102284568 A CN 102284568A
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roller
auxiliary
molding roller
section
molding
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CN102284568B (en
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李强
钱波
闫昱
彭文芳
孙文婷
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North China University of Technology
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North China University of Technology
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Abstract

The forming roller device comprises a rack, a forming roller component, an auxiliary roller component, a rotating component and a driving mechanism, wherein the rack comprises a fixed rack and a movable rack movably connected with the fixed rack, the rotating component is driven by the driving mechanism and is connected with the movable rack, the forming roller component is connected with the rotating component and is driven by the driving mechanism, and the auxiliary roller component is arranged on the fixed rack at a position opposite to the rotating component. The invention effectively solves the technical problem that the plate cannot deform along the longitudinal direction, and can better meet the requirements of actual production. Meanwhile, the invention is a single-shaft variable cross-section roll bending forming technology, and combines the cold bending forming technology with the servo control technology, so that the continuous change of the cross-section shape in the longitudinal direction of the section can be realized according to the design requirement, and the cold bending forming section has more reasonable mechanical property.

Description

Three-dimensional one-sided variable cross-section roller bending and shaping machine
Technical field
The present invention relates to roll-bending shaping machine, be specifically related to the one-sided variable cross-section roller bending and shaping machine of a kind of three-dimensional.
Background technology
Existing roll-bending shaping machine, generally be uiform section moulding or the one-sided variable-section roll-bending moulding of two dimension, the uiform section roll-bending shaping machine can't moulding variable cross-section product, and in the actual production practice to the demand of variable cross-section product growing, there is significant limitation in the plastic scope of uiform section roll-bending shaping machine.The one-sided variable cross-section roller bending and shaping machine of two dimension be mostly by sheet material advance and roll along sheet material horizontal move these two move synthesize the monolateral variable cross-section moulding that realizes sheet material.Because the roll edge lacks the swing along profile when laterally spurring sheet material, make the interior metal flow of sheet material to disorderly more, thereby cause the forming force of sheet material to cause the sheet material gross distortion very greatly and easily, the mechanical property of reduction profiled member.
Summary of the invention
At the demand, the technical problem of solution of the present invention is, a kind of three-dimensional one-sided variable cross-section roller bending and shaping machine that can move or rotate along three-dimensional is provided.
The technical scheme of the one-sided variable cross-section roller bending and shaping machine of three-dimensional of the present invention is as follows.
The one-sided variable cross-section roller bending and shaping machine of three-dimensional of the present invention comprises frame, the molding roller parts, the auxiliary roller parts, rotary part, driving mechanism, described frame comprises fixed frame and the movable machine frame that flexibly connects with fixed frame, described rotary part is connected by described drive mechanism and with described movable machine frame, described molding roller parts are connected with rotary part and by drive mechanism, described auxiliary roller parts are arranged on the fixed frame with described rotary part relative position and by drive mechanism, described rotary part is vertical with the plane at described molding roller parts and described auxiliary roller parts place, and described molding roller parts and described auxiliary roller parts are in the same plane.
Wherein, also comprise ball screw assembly,, the described ball screw assembly, that comprises is connected with described movable machine frame by fixed frame.
Wherein, described fixed frame comprises base plate and is fixed on fixed head and auxiliary framework on the base plate that the top of described fixed head and auxiliary framework is fixedly connected with precise guide rail, also is fixed with down tight guide rail on the described base plate.
Wherein, described movable machine frame comprises movable floor, connection gripper shoe, mobile top board and rotation riser support down, described movable floor down and described tight guide rail down are slidingly connected, the lower end of described connection gripper shoe and rotation riser support is connected with following movable floor, and the top of described connection gripper shoe and rotation riser support is connected with mobile top board.
Wherein, also comprise tight guideway, the described precise guide rail pair that goes up is fixedlyed connected with described mobile top board, and the secondary and described movable floor down of described precise guide rail is down fixedlyed connected.
Wherein, described rotary part comprises upper-lower rotating shaft, a described end of going up rotating shaft is connected with the upper end of described rotation riser support, the described other end of going up rotating shaft is connected with described mobile top board, a described end of rotating shaft down is connected with the lower end of described rotation riser support, the other end of described rotating shaft down is connected with described movable floor down, described rotating shaft and the described axis coinciding of rotating shaft down gone up.
Wherein, also comprise the molding roller support, described molding roller support is fixed on the inside of described rotation riser support, described molding roller parts comprise some laterally zygomorphic molding rollers, molding roller axle, bearing block, the molding roller support, described bearing block is threaded with described molding roller support, and described molding roller axle is fixedlyed connected with described bearing block, and described molding roller is fixedlyed connected with described molding roller axle.
Wherein, a wherein side of described rotation riser support is provided with circular groove, be provided with guide runner in the described circular groove, one end of described guide runner is fixedlyed connected with the molding roller support, the other end is fixedlyed connected with described bearing block, described molding roller support is positioned at described rotation riser mid-stent, and the upper and lower side of described molding roller support is fixedly connected respectively at described rotation riser support, and the upper end of described molding roller support is connected with described bearing block axial thread.
Wherein, described auxiliary roller parts comprise auxiliary framework, some groups of laterally zygomorphic auxiliary rollers, auxiliary roller axle, auxiliary roller slide block, the upper and lower side of described auxiliary framework connects respectively at described tight guide rail and base plate, described auxiliary roller slide block and described auxiliary framework are slidingly connected, described auxiliary roller axle is fixedlyed connected with described auxiliary roller slide block, and described auxiliary roller is fixedlyed connected with described auxiliary roller axle.
Wherein, the intersection point of the center line of the axis of the center of circle of described circular groove and described rotating shaft and molding roller axle overlaps.
Wherein, ball screw one end of described ball screw assembly, is connected with described fixed head, and the other end connects with the described gripper shoe that is connected.
Beneficial effect of the present invention is as follows.
The present invention has effectively solved the technical problem that sheet material can not longitudinally be out of shape, and can better satisfy requirements of actual production, and the field of its roll bending formation technology utilization is more extensive, can be used for the part in fields such as automobile, building and the making of member.Simultaneously because the present invention is a kind of single-shaft cross-section variable roller bend forming technique, cold roll forming technology and servo control technique are combined, it can realize continuously changing of cross sectional shape according to designing requirement on the section bar longitudinal direction, make the cold roll forming section bar have more reasonably mechanical property.
Description of drawings
Fig. 1 is the front view of the three-dimensional one-sided variable cross-section roller bending and shaping machine of the present invention;
Fig. 2 is the left view of the three-dimensional one-sided variable cross-section roller bending and shaping machine auxiliary framework of the present invention;
Fig. 3 is the right view of the three-dimensional one-sided variable cross-section roller bending and shaping machine forming frame of the present invention;
Fig. 4 is the front view of the three-dimensional one-sided variable cross-section roller bending and shaping machine forming frame of the present invention;
Fig. 5 is the sheet material contour curve figure that utilizes moulding of the present invention.
Among the figure: 1-servomotor 1; The 2-fixed head; 3-upper rail supporting base; The last precise guide rail of 4-; 5-connects gripper shoe; The 6-stiffener; 7-moves top board; The last precise guide rail pair of 8-; The last rotating shaft of 9-; 10-rotation riser support; The 11-auxiliary framework; 12-molding roller frame; The 13-bearing block; The 14-molding roller; The 15-auxiliary roller; 16-auxiliary roller axle; Rotating shaft under the 17-; The 18-base plate; 19-precise guide rail pair; 20-lower guideway pedestal; Precise guide rail under the 21-; Movable floor under the 22-; The 23-precise ball screw pair; The 24-precision ball screw; The 25-lifting nut; 26-auxiliary roller slide block; The 27-guide runner; 28-molding roller axle.
The specific embodiment
Below in conjunction with accompanying drawing the one-sided variable cross-section roller bending and shaping machine of three-dimensional of the present invention is further specified.
Referring to the front view shown in the accompanying drawing 1, comprise fixed frame and the movable machine frame that flexibly connects with fixed frame according to the one-sided variable cross-section roller bending and shaping machine of a kind of three-dimensional of the present invention, the molding roller parts, the auxiliary roller parts, rotary part, driving mechanism, described rotary part is connected by described drive mechanism and with described movable machine frame, described molding roller parts are connected with rotary part and by drive mechanism, described auxiliary roller parts are arranged on the fixed frame with described rotary part relative position and by drive mechanism, described rotary part is vertical with the plane at described molding roller parts and described auxiliary roller parts place, and described molding roller parts and described auxiliary roller parts are in the same plane.Described fixed frame comprises base plate 18 and is fixed on fixed head 2 and auxiliary framework 11 on the base plate 18 that described fixed head 2 is fixedly connected with precise guide rail 4 with the top of auxiliary framework 11, also is fixed with down tight guide rail 21 on the described base plate 18.Precise guide rail 4,21 has guaranteed the high-precision rectilinear motion of molding roller 14 and molding roller frame 12 up and down.Described movable machine frame comprises movable floor 22, connection gripper shoe 5, mobile top board 7 and rotation riser support 10 down, described movable floor 22 down is slidingly connected with described tight guide rail 21 down, the lower end of described connection gripper shoe 5 and rotation riser support 10 is connected with following movable floor 22, and the top of described connection gripper shoe 5 and rotation riser support 10 is connected with mobile top board 7.Be fixedly connected with precise guide rail pair 8 on the mobile top board 7, following movable floor 22 is fixedlyed connected with following precise guide rail secondary 19, and wherein, following precise guide rail secondary 19 is connected by lower guideway pedestal 20 with base plate 18.
Shown in accompanying drawing 3, rotary part comprises upper-lower rotating shaft, a described end of going up rotating shaft 9 is connected with the upper end of described rotation riser support 10, the described other end of going up rotating shaft 9 is connected with described mobile top board 7, a described end of rotating shaft 17 down is connected with the lower end of described rotation riser support 10, last rotating shaft 9 is axially by mobile top board 7 location, the axle upper end of last rotating shaft 9 connects servomotor 1, under servomotor 1 torque, drive whole format roll part by rotation riser support 10 and rotate around top rotating shaft 9, following rotating shaft 17 axis.Described rotating shaft 9 and the described axis coinciding of rotating shaft 17 down gone up.
The other end of described rotating shaft 17 down is connected with described movable floor 22 down.Described auxiliary roller parts comprise auxiliary framework 11, some groups of laterally zygomorphic auxiliary rollers 15, auxiliary roller axle 16, auxiliary roller slide block 26, the upper and lower side of described auxiliary framework 11 connects respectively at described tight guide rail 4 and base plate 18, described auxiliary roller slide block 26 is slidingly connected with described auxiliary framework 11, described auxiliary roller axle 16 is fixedlyed connected with described auxiliary roller slide block 26, and described auxiliary roller 15 is connected with described auxiliary roller axle 16.Auxiliary roller 15 and auxiliary framework 11 parts mainly play when plate forming the effect of sheet material assist location, prevent from because of left side molding roller 14 forming forces sheet material to be produced deflection.
Referring to the molding roller support 12 shown in accompanying drawing 2 and the accompanying drawing 4, be fixed on the inside of described rotation riser support 10, described molding roller parts comprise some groups of laterally zygomorphic molding rollers 14, molding roller axle 28, bearing block 13, molding roller support 12, described bearing block 13 is threaded with described molding roller support 12, described molding roller axle 28 is connected with described bearing block 13, and described molding roller 14 is connected with described molding roller axle 28.
Wherein, a wherein side of described rotation riser support 10 is provided with circular groove, be provided with guide runner 27 in the described circular groove, one end of described guide runner 27 is fixedlyed connected with molding roller support 12, the other end is fixedlyed connected with described bearing block 13, described molding roller support 12 is positioned at described rotation riser support 10 middle parts, the upper and lower side of described molding roller support 12 is fixedly connected respectively at described rotation riser support 10, and the upper end of described molding roller support 12 is connected with described bearing block 13 axial threads.Molding roller 14 can be adjusted along the slippage up and down of molding roller frame 12 inwalls by lifting nut 25, adjusts when realizing the plate forming at different thicknesss of slab.Guide runner 27 is embedded in the curved circular arc groove of left side frame fixed head 10, be mated and make the guide runner 27 can slippage in circular groove, the center of circle of this circular arc overlaps with the intersection point of the center line of vertical axes (going up rotating shaft 9 and following rotating shaft 17) and two molding roller axles 28, and then realizes that moulding roll stand 12 and molding roller 14 are around this rotating certain angle.She Ji benefit is to adjust the angle of molding roller 14 and sheet material according to each passage in the plate forming process stressed like this, and then improves force-bearing situation, realizes the moulding of high strength steel plate.
The ball screw assembly, part mainly is made up of servomotor 1, fixed head 2, connection gripper shoe 5, precise ball screw pair 23, precision ball screw 24.Be connected on the fixed head 2 through decelerator at servomotor 1, fixed head 2 is fixedly connected on the base plate 18; Precision ball screw 24 left ends are fixed on the fixed head 2, and right-hand member cooperates with precise ball screw pair 23.The left and right sides straight line that promotes molding roller 14 and molding roller frame 12 through precise ball screw pair 23, precision ball screw 24 under the output torque of servomotor 1 moves.
By above explanation, can see that the cooperation that cooperatively interacts by each parts can realize molding roller 14 left and right directions rectilinear motions and around the vertical axes rotation, go up lower forming roller simultaneously also in synchronous rotation to each parts.The present invention also can control servomotor 1 by computer program, thereby the control roll is along the rotation of profile.The present invention can be according to designing requirement, by the advancing of sheet material, roll move along the horizontal feeding of sheet material and roll along three of the rotations of profile synthetic, on the section bar longitudinal direction, realize continuously changing of cross sectional shape, realize three-dimensional one-sided variable-section roll-bending moulding, make the cold roll forming section bar have more reasonably mechanical property.Illustrate the working method of make-up machine of the present invention below.
Fig. 5 is the sheet material contour curve figure that utilizes moulding of the present invention.The present invention adopts the monolateral irregular section of make-up machine moulding of 12 passages (promptly 12 groups symmetry rolls), the contour curve figure on its variable cross-section limit as shown in Figure 5, desire is molded into 80 degree with the variable cross-section limit from 0 degree.The distance that adjacent two passage molding roller frames are 12 is 500mm (being the distance between the engaging-in end of two adjacent groups molding roller 14).The side (downside as shown in Figure 5) that cross section profile changes during the sheet material charging enters molding roller, and the immovable side of cross section profile (upper side edge as shown in Figure 5) enters auxiliary roller.The servomotor 1 that is installed on molding roller frame 12 main shafts drives 28 rotations of molding roller axle, and then drives molding roller 14 rotations that are installed on the molding roller axle 28.Molding roller 14 drives sheet material by friction and advances, simultaneously auxiliary roller 15 another side of pushing down sheet material prevent that sheet material from swinging in forming process, deflection and influence formed precision.In forming process, the servomotor 1 that links to each other with precision ball screw 24 drives precision ball screw 24 and rotates, driving precise ball screw pair 23 moves on precision ball screw 24, thereby realize that moulding roll stand 12 is laterally moving the monolateral variable cross section when realizing plate forming down along sheet material on the precise guide rail 21.Molding roller frame 12 depends on sheet material contour shape and sheet material charging rate along the horizontal displacement of sheet material.As the sheet material profile is conic section y=ax 2The part of+bx+c, the sheet material Δ x that whenever advances on feedstock direction then at the horizontal feeding increment of molding roller frame 12 is
Figure BSA00000494365100061
Meanwhile, be connected servomotor 1 on the rotating shaft 9 and drive and go up rotating shaft 9 and rotate, following rotating shaft 17 is driven, thereby drives 12 rotations of molding roller frame.The angle of rotation is also relevant with the sheet material charging rate with the roll contour shape.As the sheet material profile of above-mentioned conic section, the sheet material Δ x that on feedstock direction, whenever advances then, the corner increment of molding roller frame 12 is Δ θ=arctan (2ax N+1+ b)-arctan (2ax n+ b).By synthesizing of moving along the horizontal feeding of sheet material and roll along three of the rotations of profile of the advancing of sheet material, roll on the section bar longitudinal direction, realizing continuously changing of cross sectional shape, realize three-dimensional one-sided variable-section roll-bending moulding.
Desire is molded into 80 degree with sheet material variable cross-section limit from 0 degree, except that the roll of design specialized roll shape, considers the concrete condition of profiled member, might need to make the axis of each passage molding roller from the horizontal by certain angle.In this example, the angle of the molding roller axis of the make-up machine of 12 passages and horizontal direction is respectively-10 degree ,-10 degree, 0 degree, 10 degree, 10 degree, 20 degree, 30 degree, 30 degree, 40 degree, 50 degree, 50 degree and 60 degree.Guide runner 27 is fixed on the molding roller frame 12 by screw, and makes molding roller frame 12 to slide along the chute on the rotation riser support 10, thereby adjusts the angle of moulding roll axis and horizontal direction.Before moulding began, the angle of molding roller axis and horizontal direction will be adjusted to required angle, with screw molding roller frame 12 was fixed on the rotation riser support 10 then.In forming process, this angle no longer changes.
When sheet material enters next passage by certain passage, the action of a time make-up machine before the make-up machine of this passage repeats, with carrying out smoothly of assurance forming process, and reshaping 10 is spent angles on the basis of preceding a time forming angle degree.The roll profile difference has guaranteed angle and the shape that every time make-up machine moulding is different, but the moulding track of each passage make-up machine motion is identical, and just the time of each passage forming moving goes up according to the spacing distance between every time of space and postpones.
The above only is a preferred implementation of the present invention; should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (10)

1. one-sided variable cross-section roller bending and shaping machine of three-dimensional, it is characterized in that, comprise frame, molding roller parts, auxiliary roller parts, rotary part, driving mechanism, described frame comprises fixed frame and the movable machine frame that flexibly connects with fixed frame, described rotary part is connected by described drive mechanism and with described movable machine frame, described molding roller parts are connected with rotary part and by drive mechanism, and described auxiliary roller parts are arranged on the fixed frame with described rotary part relative position.
2. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 1 is characterized in that, also comprises ball screw assembly,, and the described ball screw assembly, that comprises is connected with described movable machine frame by fixed frame.
3. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 2, it is characterized in that, described fixed frame comprises base plate and is fixed on fixed head and auxiliary framework on the base plate, the top of described fixed head and auxiliary framework is fixedly connected with precise guide rail, also is fixed with down tight guide rail on the described base plate.
4. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 3, it is characterized in that, described movable machine frame comprises movable floor, connection gripper shoe, mobile top board and rotation riser support down, described movable floor down and described tight guide rail down are slidingly connected, the lower end of described connection gripper shoe and rotation riser support is connected with following movable floor, and the top of described connection gripper shoe and rotation riser support is connected with mobile top board.
5. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 4 is characterized in that, also comprises tight guideway, and the described precise guide rail pair that goes up is fixedlyed connected with described mobile top board, and the secondary and described movable floor down of described precise guide rail is down fixedlyed connected.
6. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 4, it is characterized in that, described rotary part comprises upper-lower rotating shaft, a described end of going up rotating shaft is connected with the upper end of described rotation riser support, the described other end of going up rotating shaft is connected with described mobile top board, a described end of rotating shaft down is connected with the lower end of described rotation riser support, and the other end of described rotating shaft down is connected with described movable floor down, described rotating shaft and the described axis coinciding of rotating shaft down gone up.
7. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 6, it is characterized in that, also comprise the molding roller support, described molding roller support is fixed on the inside of described rotation riser support, described molding roller parts comprise some groups of laterally zygomorphic molding rollers, molding roller axle, bearing block, molding roller support, described bearing block is threaded with described molding roller support, described molding roller axle is fixedlyed connected with described bearing block, and described molding roller is fixedlyed connected with described molding roller axle.
8. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 7, it is characterized in that, a wherein side of described rotation riser support is provided with circular groove, be provided with guide runner in the described circular groove, one end of described guide runner is fixedlyed connected with the molding roller support, the other end is fixedlyed connected with described bearing block, described molding roller support is positioned at described rotation riser mid-stent, the upper and lower side of described molding roller support is fixedly connected respectively at described rotation riser support, and the upper end of described molding roller support is connected with described bearing block axial thread.
9. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 8, it is characterized in that, described auxiliary roller parts comprise auxiliary framework, some groups of laterally zygomorphic auxiliary rollers, auxiliary roller axle, auxiliary roller slide block, the upper and lower side of described auxiliary framework connects respectively at described tight guide rail and base plate, described auxiliary roller slide block and described auxiliary framework are slidingly connected, described auxiliary roller axle is fixedlyed connected with described auxiliary roller slide block, and described auxiliary roller is fixedlyed connected with described auxiliary roller axle.
10. the one-sided variable cross-section roller bending and shaping machine of three-dimensional according to claim 9 is characterized in that, the center of circle of described circular groove overlaps with the intersection point of the center line of the axis of described rotating shaft and molding roller axle.
CN 201110122269 2011-05-12 2011-05-12 Three-dimensional single-side variable-section roll bending forming machine Expired - Fee Related CN102284568B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106001199A (en) * 2016-06-29 2016-10-12 安徽汇展热交换系统股份有限公司 Radiator wind scooper arc coaming bending device
CN109967531A (en) * 2019-04-28 2019-07-05 广东奥基德信机电有限公司 A kind of three-dimensional variable section roll cold bending machine

Citations (4)

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Publication number Priority date Publication date Assignee Title
CN101623702A (en) * 2009-08-06 2010-01-13 上海交通大学 Plastic forming plate blank roll device
CN101698211A (en) * 2009-10-30 2010-04-28 北方工业大学 Double-shaft and variable-cross section roll forming machine
US20110067472A1 (en) * 2009-09-21 2011-03-24 Heinz Richard D Roll Former With Three-Dimensional Sweep Unit
CN202061948U (en) * 2011-05-12 2011-12-07 北方工业大学 Three-dimensional unilateral variable cross-section roll bending molding machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101623702A (en) * 2009-08-06 2010-01-13 上海交通大学 Plastic forming plate blank roll device
US20110067472A1 (en) * 2009-09-21 2011-03-24 Heinz Richard D Roll Former With Three-Dimensional Sweep Unit
CN101698211A (en) * 2009-10-30 2010-04-28 北方工业大学 Double-shaft and variable-cross section roll forming machine
CN202061948U (en) * 2011-05-12 2011-12-07 北方工业大学 Three-dimensional unilateral variable cross-section roll bending molding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106001199A (en) * 2016-06-29 2016-10-12 安徽汇展热交换系统股份有限公司 Radiator wind scooper arc coaming bending device
CN109967531A (en) * 2019-04-28 2019-07-05 广东奥基德信机电有限公司 A kind of three-dimensional variable section roll cold bending machine

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