CN101530888B - Filter disc processor - Google Patents

Filter disc processor Download PDF

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Publication number
CN101530888B
CN101530888B CN2009100289256A CN200910028925A CN101530888B CN 101530888 B CN101530888 B CN 101530888B CN 2009100289256 A CN2009100289256 A CN 2009100289256A CN 200910028925 A CN200910028925 A CN 200910028925A CN 101530888 B CN101530888 B CN 101530888B
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China
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vertical rib
rib strip
strip
holder
fixed
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CN2009100289256A
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CN101530888A (en
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俞蓉
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CHANGSHU HUANENG WATER-TREATING EQUIPMENT Co Ltd
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CHANGSHU HUANENG WATER-TREATING EQUIPMENT Co Ltd
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Abstract

A filter disc processor comprises: a machine base platform; guide rails configured on the side corresponding to the lengthwise direction of the machine base platform; a longitudinal bar holding mechanism arranged on the machine base platform; a reciprocating displacement mechanism configured on the guide rails in a sliding way; a power transmission mechanism arranged on the machine base platform and linked with the reciprocating displacement mechanism; a welding mechanism fixed on the reciprocating displacement mechanism and corresponding to the part above the longitudinal bar holding mechanism; at least one pair of longitudinal bar fixing seat moving mechanisms arranged on the other side in the lengthwise direction of the machine base platform and linked with the longitudinal bar holding mechanism; a transverse bar capturing mechanism fixedly arranged on the welding mechanism; and a transverse bar cutting mechanism arranged on the machine base platform and corresponding to the longitudinal bar holding mechanism. The filter disc process has the advantages of ideal processing efficiency, no limitation of dimension and reduction in labor intensity of workers and the number of operation workers.

Description

Filter disc processor
Technical field
The invention belongs to the electroplating equipment wielding machine technical field, be specifically related to a kind of filter disc processor.
Background technology
The filter element sheet material filter disc that is otherwise known as is applied to industries such as oil preparation, medication chemistry, papermaking, food and power station, in the media processing apparatus that is laid in, and filtration.Owing to lack special-purpose filter screen disc processor, thereby adopt following dual mode making usually in the prior art, the one, make cylindrical body in advance, open then and cut down and merge and flatten; The 2nd, manual welding.The former shows as secondary operations, so process is tediously long relatively, and cylindrical body is opened comparatively difficulty of sanction, and particularly the calm effect of Zhan Pinging can't ensure that this outside dimension is restricted; The latter's work efficiency is extremely low, and difficult quality guarantee, and Welder's labour intensity is big in addition.
Summary of the invention
Task of the present invention is to provide a kind of and not only can shortens work flow and use the raising working (machining) efficiency, and can alleviate the filter disc processor of labor strength effectively.
Task of the present invention is finished like this, a kind of filter disc processor, and it comprises a support platform; One guide rail is configured in the side corresponding to the length direction of support platform; The one vertical rib strip holding structure that is made of vertical rib strip guide holder and vertical rib strip holder is located on the support platform; One shift reciprocately mechanism, sliding fitting on the described guide rail; One power drive mechanism is located on the described support platform and connects with described shift reciprocately mechanism; One welding mechanism is fixed in the described shift reciprocately mechanism, and corresponding to the top of described vertical rib strip holding structure; At least one pair of vertical rib strip holder travel mechanism is located at the opposite side of the length direction of support platform, and connects with described vertical rib strip holding structure; One transverse rod strip catches gets mechanism, is installed on the described welding mechanism; One transverse rod strip cutting mechanism is located on the described support platform, and corresponding with described vertical rib strip holding structure.
In a specific embodiment of the present invention, one side of the length direction of described support platform is installed with a jig, described guide rail is followed in jig and corresponding with the length direction of jig, described vertical rib strip guide holder is fixed on the described jig, and the vertical rib strip holder is shelved on the jig, corresponding with the length direction of vertical rib strip guide holder, this vertical rib strip holder also is slidingly matched with the jig nose girder of described jig and links with described vertical rib strip holder travel mechanism, and described transverse rod strip cutting mechanism is corresponding to an end of the length direction of described vertical rib strip guide holder.
In another specific embodiment of the present invention, the spaced apart vertical rib strip gathering sill that is provided with of the length direction of described vertical rib strip guide holder, and on the vertical rib strip guide holder, also be connected with first lead, the spaced apart vertical rib strip holddown groove that is provided with of the length direction of described vertical rib strip holder, the vertical rib strip gathering sill keeps corresponding with the position of vertical rib strip holddown groove.
In another specific embodiment of the present invention, described shift reciprocately mechanism comprises sliding seat, lifting balladeur train seat, first acting cylinder and lifting balladeur train, sliding seat and described guide rail are slidingly matched, lifting balladeur train seat is fixed on the sliding seat, first acting cylinder with plumbness be fixed on the lifting balladeur train seat, the lifting sledge slide fits on the lifting balladeur train seat and connects with the first acting cylinder post of described first acting cylinder, and described welding mechanism and described lifting balladeur train corresponding to vertical rib strip holding structure top fixed.
In another specific embodiment of the present invention, described first acting cylinder is cylinder or oil cylinder.
Go back in the specific embodiment of the present invention, described power drive mechanism comprises first motor, reductor, the three-dimensional reduction box, sprocket shaft, first, second sprocket wheel, chain and clutch handle, first motor and reductor are matched, reductor is taken first motor and is installed on the described support platform or is installed on the terrace corresponding to three-dimensional reduction box one end, be installed with one first tie-plate on the output shaft of reductor, first tie-plate connects with second tie-plate that is fixed on the power input shaft on the three-dimensional reduction box, the three-dimensional reduction box is fixed on the support platform, one end of sprocket shaft and the transmission of three-dimensional reduction box connect, the other end is bearing in an end of described guide rail by first support arm, first sprocket wheel is fixed on the sprocket shaft, second sprocket wheel is bearing in the other end of described guide rail by second support arm, the middle part of chain is nested with first, on second sprocket wheel, the two ends of chain all connect with described shift reciprocately mechanism, and clutch handle is located in the described vertical rib strip holder travel mechanism and matches with gear wheel on the power output shaft that is installed in described three-dimensional reduction box.
More of the present invention and in specific embodiment, described welding mechanism comprises Connection Block, axle bed frame, welding rolling disk, balancing weight, insulation axle bed and electric welding machine, Connection Block and described lifting balladeur train are fixed, the axle bed framework is formed on the Connection Block, described transverse rod strip catches to be got mechanism and is located on the axle bed frame, the welding rolling disk is located on the rolling disk axle, the rolling disk axle is located on a pair of insulation axle bed, balancing weight is fixed on the top of axle bed frame, and the insulation axle bed is fixed on the axle bed frame and by circuit and is connected with electric welding machine.
In of the present invention and then specific embodiment, described vertical rib strip holder travel mechanism comprises one second motor, worm screw, worm gear case, screw rod and power transmission shaft, second motor and worm-drive connect, worm gear case is located on the described support platform, one end of screw rod is connected with described vertical rib strip holder, the other end is provided on the worm gear case, and the worm gear that is disposed on the screw rod matches with described worm screw in worm gear case, and power transmission shaft is connected with worm screw.
Of the present invention again more and in specific embodiment, described transverse rod strip catches to be got mechanism and comprises the angle seat board, the transverse rod strip clip tongue, adjustment seat and spring, the axle bed frame of angle seat board and described welding mechanism is fixed, one end of transverse rod strip clip tongue is hinged on the seat board of angle, the other end constitutes one and compels to hold pin, this is compeled to hold pin and is insinuated into and is opened in compeling on the seat board of angle and holds in the pin hole, adjustment seat is fixed on the seat board of angle, be equipped with the adjustment screw on it, spring is located on the adjustment seat, one end of spring contacts with the sidepiece of transverse rod strip clip tongue, the other end contacts with the adjustment screw on adjustment seat, the bottom of described angle seat board offers the transverse rod strip guide channel, and this transverse rod strip guide channel is compeled to hold the pin hole and communicated with described.
In again of the present invention and then specific embodiment, described transverse rod strip cutting mechanism comprises second acting cylinder, moving knife bar and fixed blade, second acting cylinder vertically is installed with on the acting cylinder bearing, the acting cylinder bearing is fixed on a side sidepiece of the length direction of described support platform, the second acting cylinder post of one end of moving knife bar and second acting cylinder connects, the other end constitutes free end and matches with fixed blade, fixed blade is fixed on an end end of the length direction of described jig, wherein, described second acting cylinder is cylinder or oil cylinder.
The advantage of technical scheme provided by the present invention: owing to can directly obtain filter element sheet material plain net sheet, need not to resemble and be processed into cylindrical body earlier the prior art and open sanction again, so working (machining) efficiency is desirable and be not subjected to the restriction of size; Because welding process need not by manual taking on by finishing welding automatically, thereby can alleviate working strength of workers and drop into workman's number of operation.
Description of drawings
Fig. 1 is a specific embodiment structure chart of the present invention.
Fig. 2 is the schematic diagram of welding mechanism of the present invention.
Fig. 3 is the example structure figure of transverse rod strip cutting mechanism of the present invention.
Fig. 4 is the partial structurtes figure of the resulting filter element sheet material of filter disc processor of the present invention.
The specific embodiment
For the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, the applicant general elaborates in conjunction with the accompanying drawings in the mode of embodiment below, but to the description of embodiment all is not restriction to the present invention program, any according to the present invention's design done only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.
Ask for an interview Fig. 1, what provided that length and width all be not subjected to concrete restriction preferably is (present embodiment is a cuboid) support platform 1 of cuboid, a side of the length direction of this support platform 1 be illustrated left side constitute one be higher than support platform 1 the plane use and the plane of support platform 1 between form the jig 11 of step, constitute a bond pads platform nose girder 111 in a side of the length direction of jig 11 with the extension of state ground, interval.
Guide rail 2 is followed in aforesaid jig 11, here the notion of being said of following is that guide rail 2 is configured in jig 11 places, configuration mode is not subjected to illustrated restriction equally, because diagram is located at guide rail 2 on the track base 21 as concrete embodiment, and track base 21 is corresponding to jig 11.If guide rail 2 is directly fixed with the length direction of a side of support platform 1, demonstration is fine so.Respectively constituting a preferred shape of cross section in the both sides of the length direction of guide rail 2 is that swallow-tail form has guide rail chute 22, so that slide along this guide rail chute 22 for the following shift reciprocately mechanism 4 that also will describe in detail.
Vertical rib strip holding structure 3 of the present invention is made of vertical rib strip guide holder 31 and vertical rib strip holder 32, vertical rib strip guide holder 31 places on the jig 11 and with bolt and jig 11 and fixes, at the spaced apart vertical rib strip gathering sill 311 that is provided with of the length direction of vertical rib strip guide holder 31, the groove width of vertical rib strip gathering sill 311 and groove height are to constitute the thickness of vertical rib strip 20a of filter element sheet material and highly suitable with being used to shown in the figure, are connected to first lead 312 on vertical rib strip guide holder 31.Is furnished with vertical rib strip holder 32 in a side corresponding to the length direction of vertical rib strip guide holder 31, this vertical rib strip holder 32 is movable, and be shelved on the aforesaid bond pads platform nose girder 111, connect, drive by this vertical rib strip holder travel mechanism 7 with vertical rib strip holder travel mechanism 7.At the spaced apart vertical rib strip holddown groove 321 that is provided with of the length direction of vertical rib strip holder 32, each vertical rib strip holddown groove 321 is corresponding one by one with vertical rib strip gathering sill 311, after the end of vertical rib strip 20a was presented in the vertical rib strip holddown groove 321, the end that is screwed in the pre-screw hole 323 on vertical rib strip holder 32 vertical rib strip 20a with screw 322 was fixed on the vertical rib strip holder 32.The groove width of vertical rib strip holddown groove 321 and groove are high with the description to vertical rib strip gathering sill 311.According to general knowledge, when the specification of vertical rib strip 20a is thickness and Level Change, vertical rib strip guide holder 31 and vertical rib strip holder 32 are also corresponding so replaces, just use the vertical rib strip guide holder 31 that has with the suitable vertical rib strip gathering sill 311 of the specification of vertical rib strip 20a instead, vertical rib strip holder 32 is as the same.Therefore, vertical rib strip guide holder 31 and vertical rib strip holder 32 have the effect as the mould.
Shift reciprocately mechanism 4 preferably but not the structure that definitely is limited to is as follows: a shape is tending towards the shape of a saddle or claims the both sides of the sliding seat 41 of n shape to join with aforesaid guide rail chute 22 cunnings, the fixing lifting balladeur train seat 42 at the top of sliding seat 41, solid first acting cylinder 43 hangs down on lifting balladeur train seat 42, the first acting cylinder post 431 of first acting cylinder 43 connects with lifting balladeur train 44, and lifting balladeur train 44 is slidingly fitted on the lifting balladeur train seat 42.When the first acting cylinder post 431 of first acting cylinder 43 stretches out (protruding upward) outside cylinder body, just by the first acting cylinder post 431 with upwards liftings of lifting balladeur train 44.Because welding mechanism 6 connects firmly with lifting balladeur train 44, therefore, drive welding mechanism 6 up or declines by lifting balladeur train 44.In the present embodiment, selecting cylinder is first acting cylinder 43, if use oil cylinder, should be considered as equivalence so.
Please continue to see Fig. 1, first motor 51 with rotating function as the power drive mechanism of recommending 5 of the present invention connects with reductor 52, and it is fixing with support platform 1 to take first motor 51 by reductor 52, also reductor 52 can be fixed on the on-the-spot terrace of work (processing).Second tie-plate 531 on first tie-plate of being fixed on the power output shaft of reductor 52 521 and the power input shaft of three-dimensional reduction box 53 connects firmly, set firmly gear wheel 532 on the power output shaft of three-dimensional reduction box 53, gear wheel 532 is essentially ratchet, the action effect of chain wheel on its principle is still driven a vehicle or title sprocket wheel.One end of sprocket shaft 54 and 53 transmissions of three-dimensional reductor connect, and the other end is located at an end of first support arm 541 rotationally by bearing, and the other end of first support arm 541 is fixed in the guide rail chamber of guide rail 2.First sprocket wheel 55 is fixed on the sprocket shaft 54, and second sprocket wheel 56 is located at an end of second support arm 561 rotationally, and second support arm 561 then imitates first support arm 541 fixing with guide rail 2.The middle part of chain 57 is nested with on first, second sprocket wheel 55,56, fixedly ear 571 is fixing with corresponding chain at two ends, because a pair of chain fixedly ear 571 is to be fixed on the sliding seat 41 of shift reciprocately mechanism 4, so chain 57 has constituted the connection with shift reciprocately mechanism 4.Clutch handle 58 carries in vertical rib strip holder travel mechanism 7, specifically: the bottom and the shaft gear 582 of this clutch handle 58 are connect, clutch gear 581 is set above shaft gear 582, clutch gear 581 is meshed with gear wheel 532 and shaft gear 582 respectively, so that give shaft gear 582 by clutch gear 581 with transmission of power by gear wheel 532, because shaft gear 582 is provided in a side of on the power transmission shaft 75 of vertical rib strip holder travel mechanism 7, therefore by shaft gear 582 driving force is passed to power transmission shaft 75, make power transmission shaft 75 motions.
Ask for an interview Fig. 2 and still in conjunction with Fig. 1, one group of screw of Connection Block 61 usefulness and aforesaid lifting balladeur train 44 as the welding mechanism 6 that the present invention recommended are fixing, axle bed frame 62 preferably directly is formed on the Connection Block 61 promptly and Connection Block 61 integral productions, welding rolling disk 63 is installed on the rolling disk axle 631, rolling disk axle 631 is located on a pair of insulation axle bed 65, a pair of insulation axle bed 65 is fixing with axle bed frame 62 by dog screw 651, balancing weight 64 is fixing by screw and axle bed frame 62, electric welding machine 66 is located at a side of support platform 1, its feed cable 661 draws and is connected to aforesaid insulation axle bed 65, and then draw and weld rolling disk 63 and avoid snarl in order to ensure feed cable 661, therefore set cable trough 6611, feed cable 661 places on the cable trough 6611.
As second motor 71 of vertical rib strip holder of the present invention travel mechanism 7 both can be directly and the terrace at support platform 1 place fix, also can be by setting motor cabinet separately and terrace is fixed, second motor 71 connects with worm screw 72 transmissions.In the present embodiment, a pair of worm screw 72 and a pair of worm gear case 73 and a pair of screw rod 74 have been provided, each worm gear case 73 is fixing with support platform 1, one end of each screw rod 74 and aforesaid vertical rib strip holder 32 connect firmly, the other end is configured on the corresponding worm gear case 73, worm screw 72 connect mutually with power transmission shaft 75 and in worm gear case 73 be formed in screw rod 74 on worm gear 741 match.After welding mechanism 6 had whenever been finished welding to one piece of transverse rod strip 20b, vertical rib strip holder 32 just will be towards the certain distance of the direction displacement of worm gear case 73, so that 6 pairs of following piece of transverse rod strip 20b welding of welding mechanism.In this case, the motion of power transmission shaft 75 is driven by shaft gear 582, and then drives screw rod 74 motions by the worm screw 72 that is bound up on the power transmission shaft 75 by worm gear 741.Yet, after welding mechanism 6 has been finished welding to all transverse rod strip 20b, the position of the vertical rib strip holder 32 of this moment has been in by worm gear case 73 places, more particularly be in the opposite side of support platform 1, therefore when loose open screw 322 and filter element sheet material shown in Figure 4 removed after, need be when vertical rib strip guide holder 31 be drawn close with vertical rib strip holder 32, pull the clutch handle 58 of power drive mechanism 5 so, clutch gear 581 on the clutch handle 58 is thrown off with gear wheel 532, then second motor, 71 work, make worm screw 72 fast rotational (direction of rotation is opposite with previous direction), thereby drive screw rod 74 fast rotational by worm gear 741, make vertical rib strip holder 32 turn back to initial position, prepare for processing next filter element sheet material.
Ask for an interview Fig. 3 and continuation in conjunction with Fig. 1, catching the angle seat board 81 of getting mechanism 8 as transverse rod strip provided by the present invention is that axle bed frame 62 with welding mechanism 6 fixes, specifically be to offer at least one fixing hole 813 (present embodiment is a pair of) in the upper end of angle seat board 81, fix with the screw hole that screw is offered at these fixing hole 813 positions and axle bed frame 62, offer one respectively in the lower end of angle seat board 81 and compel to hold a pin hole 811 and a guide channel 812, and guide channel 812 with compel to hold pin hole 811 and communicate.One end of transverse rod strip clip tongue 82 is hinged with bearing pin 822 and angle seat board 81, and the other end constitutes free end and is formed with compels to hold pin 821, compels to hold pin 821 and probes into and compel to hold in the pin hole 811.Adjustment seat 83 is fixing with angle seat board 81, screw 831 is adjusted in configuration on adjustment seat 83, spring 84 places on the adjustment seat 83, one end is kept out on transverse rod strip clip tongue 82, the other end contacts with adjustment screw 831 in the seat chamber of adjustment seat 83, when screw 831 is adjusted in clockwise or counterclockwise turn, make spring 84 compressions or elongation (answer) by adjusting screw 831 so, thereby what force transverse rod strip clip tongue 82 compels to hold the transverse rod strip 20b in the guide channel 812 of being set in that illustrates among pin 821 packing Fig. 3, perhaps removes the packing to transverse rod strip 20b.
Still ask for an interview Fig. 1, as second acting cylinder 91 of the transverse rod strip cutting mechanism 9 that the present invention recommended with plumbness be fixed on the acting cylinder bearing 912, acting cylinder bearing 912 is fixed with a side sidepiece and an inclined to one side end of the length direction of support platform 1, by the below of diagram acting cylinder bearing 912 corresponding to aforesaid first sprocket wheel 55, the second acting cylinder post 911 of second acting cylinder 91 is hinged with an end of moving knife bar 92, and the other end of moving knife bar 92 constitutes free end and match with the fixed blade 93 that is located at jig 11 1 ends.
Ask for an interview Fig. 4 and in conjunction with Fig. 1 to Fig. 3, narrate operation principle of the present invention, if will obtain by shown in Figure 4 by longitudinal and transverse rib 20a, the 20b filter element net sheet after welding, to penetrate and draw and vertical rib strip holddown groove 321 to the vertical rib strip holder 32 from the vertical rib strip gathering sill 311 of the vertical rib strip guide holder 31 of vertical rib strip clamping device 3 according to the initiating terminal of the vertical rib strip 20a (Fig. 1 shows) that needs quantity so earlier, fixing by screw 322 then.To pass transverse rod strip from the transverse rod strip 20b that the rib dish is drawn and catch guide channel 812 on the angle seat board 81 of getting mechanism 8, and by transverse rod strip clip tongue 82 compel hold pin 821 transverse rod strip 20b compeled to hold.Handle corresponding work button electric control box 10 on by the personnel of working online this moment, because power drive mechanism 5 is electrically connected with electric control box 10 and is controlled by electric control box 10, therefore behind the play button of pressing on the electric control box 10, power drive mechanism 5 is in running order, the gear wheel 532 that makes sprocket shaft 54 and only have a single effect is in rotation status, and the clutch gear 581 on the clutch handle 58 of this moment is in respectively the state that is meshed simultaneously with gear wheel 532 and shaft gear 582.Driving first sprocket wheel, 55 rotations that are installed on the sprocket shaft 54 under the rotation of aforesaid sprocket shaft 54, and then by 56 rotations of chain 57 drives second sprocket wheel, because two end points of chain 57 are that it is mobile on guide rail 2 therefore to drive sliding seats 41 by chain 57 by the fixing ear 571 and connecting with the sliding seat 41 of shift reciprocately mechanism 4 of a pair of chain.Again because the Connection Block 61 of whole welding mechanism 6 is lifting balladeur trains 44 with shift reciprocately mechanism 4 fixes, therefore just driving Connection Block 61 when moving in whole shift reciprocately mechanism 4 moves, also, therefore weld rolling disk 63 and just move with Connection Block 61 owing to the axle bed frame 62 that carries welding rolling disk 63 is fixing with Connection Block 61.Shift reciprocately mechanism 4 from an end of guide rail 2 gradually in the process of the other end displacement of guide rail 2,63 couples of transverse rod strip 20b of the welding rolling disk effect by the feed cable 661 with electric welding machine 66 is electrically connected makes transverse rod strip 20b and vertical rib strip 20a solid welding.In the process of welding rolling disk 63 with transverse rod strip 20b and vertical rib strip 20a welding, the first acting cylinder post 431 of first acting cylinder 43 of shift reciprocately mechanism 4 is in retracted state, make lifting balladeur train 44 take Connection Block 61 and be in low level, fully contact with transverse rod strip 20b to ensure welding rolling disk 63.Under above-mentioned state, though gear wheel 532 is in rotation status, can not drive clutch gear 581 rotation, thereby shaft gear 582 do not rotate yet, power transmission shaft 75 can not rotate equally.When shift reciprocately mechanism 4 moves to when touching the position and being located at the travel switch 23 of an end on the guide rail 2 adjustablely, then show the welding of having finished one piece of transverse rod strip 20b and all vertical rib strip 20a, give electric control box 10 by travel switch 23 with signal feedback this moment, give first motor 51 of power drive mechanism 5 to instruction by electric control box 10, make 51 reverse rotations of first motor, simultaneously give compressed air source unit to instruction by electric control box 10, the first acting cylinder post 431 of first acting cylinder 43 of the shift reciprocately mechanism 4 that is connected with the source of the gas pipeline of compressed air source unit is stretched outside cylinder body, promote or title lifting lifting balladeur train 44, making Connection Block 61 take axle bed frame 62 rises, welding rolling disk 63 also rises simultaneously, make welding rolling disk 63 leave transverse rod strip 20b, also meanwhile, the second acting cylinder post 911 by second acting cylinder 91 of the transverse rod strip cutting mechanism 9 that is connected with compressed air source unit stretches outside cylinder body, the free end of moving knife bar 92 is fallen, and the transverse rod strip 20b severing that cooperates fixed blade 93 will be positioned at preceding knife-edge part is opened.The shift reciprocately mechanism 4 of this moment just moves to original position along guide rail 2, stop after directly moving to another travel switch (not shown) that is located at equally adjustably on the guide rail 2, in the process that shift reciprocately mechanism 4 resetting property of work move, drive clutch gear 581 by gear wheel 532, and then drive the shaft gear 582 that is installed on the power transmission shaft 75, thereby power transmission shaft 75 is rotated by clutch gear 581.The rotation degree of power transmission shaft 75 is about the width of transverse rod strip 20b, because the rotation of power transmission shaft 75, thereby drive worm screw 72 with its connection, and then by worm screw 72 drive worm gears 741, finally make screw rod 74 rotations by worm gear 741, drive vertical rib strip holder 32 by screw rod 74 and move, mobile degree is essentially the width of transverse rod strip 20b.Repeating said process just can obtain by filter element sheet material shown in Figure 4.After width of cloth filter element sheet material welding is finished, because the position of the vertical rib strip holder 32 of this moment is in the opposite side of the length direction of support platform 1, promptly by the side of screw rod 74 tractions in close worm gear case 73, therefore after pine is opened each screw 322 back and withdraws the filter element sheet material, need make vertical rib strip holder 32 turn back to the origin-location, handle clutch handle 58 this moment, clutch gear 581 and gear wheel 532 are thrown off, press the corresponding button on the electric control box 10, make second motor, 71 work of vertical rib strip holder travel mechanism 7, driving worm screw 72 does to rotate with previous rightabout, power transmission shaft 75 is as the same, in worm screw 72 rotations, drive worm gear 741, make screw rod 74 do the rotation opposite by worm gear 741 with previous direction of rotation, thereby promote vertical rib strip holder 32 and be returned to vertical rib strip guide holder 31 places, prepare for processing next width of cloth filter element sheet material.

Claims (10)

1. a filter disc processor is characterized in that it comprises a support platform (1); One guide rail (2) is configured in the side corresponding to the length direction of support platform (1); The one vertical rib strip holding structure (3) by vertical rib strip guide holder (31) and vertical rib strip holder (32) formation is located on the support platform (1); One shift reciprocately mechanism (4), sliding fitting on the described guide rail (2); One power drive mechanism (5) is located at described support platform (1) and upward and with described shift reciprocately mechanism (4) connects; One welding mechanism (6) is fixed in the described shift reciprocately mechanism (4), and corresponding to the top of described vertical rib strip holding structure (3); At least one pair of vertical rib strip holder travel mechanism (7) is located at the opposite side of the length direction of support platform (1), and connects with described vertical rib strip holding structure (3); One transverse rod strip catches gets mechanism (8), is installed on the described welding mechanism (6); One transverse rod strip cutting mechanism (9) is located on the described support platform (1), and corresponding with described vertical rib strip holding structure (3).
2. filter disc processor according to claim 1, a side that it is characterized in that the length direction of described support platform (1) is installed with a jig (11), described guide rail (2) is followed in jig (11) and corresponding with the length direction of jig (11), described vertical rib strip guide holder (31) is fixed on the described jig (11), and vertical rib strip holder (32) is shelved on the jig (11), corresponding with the length direction of vertical rib strip guide holder (31), this vertical rib strip holder (32) also is slidingly matched with the jig nose girder (111) of described jig (11) and links with described vertical rib strip holder travel mechanism (7), and described transverse rod strip cutting mechanism (9) is corresponding to an end of the length direction of described vertical rib strip guide holder (31).
3. filter disc processor according to claim 1, the spaced apart vertical rib strip gathering sill (311) that is provided with of length direction that it is characterized in that described vertical rib strip guide holder (31), and on vertical rib strip guide holder (31), also be connected with first lead (312), the spaced apart vertical rib strip holddown groove (321) that is provided with of the length direction of described vertical rib strip holder (32), vertical rib strip gathering sill (311) keeps corresponding with the position of vertical rib strip holddown groove (321).
4. filter disc processor according to claim 1, it is characterized in that described shift reciprocately mechanism (4) comprises sliding seat (41), lifting balladeur train seat (42), first acting cylinder (43) and lifting balladeur train (44), sliding seat (41) is slidingly matched with described guide rail (2), lifting balladeur train seat (42) is fixed on the sliding seat (41), first acting cylinder (43) with plumbness be fixed on the lifting balladeur train seat (42), lifting balladeur train (44) is sliding to be fitted over that lifting balladeur train seat (42) is gone up and connects with the first acting cylinder post (431) of described first acting cylinder (43), and described welding mechanism (6) corresponding to vertical rib strip holding structure (3) top is fixing with described lifting balladeur train (44).
5. filter disc processor according to claim 4 is characterized in that described first acting cylinder (43) is cylinder or oil cylinder.
6. filter disc processor according to claim 1, it is characterized in that described power drive mechanism (5) comprises first motor (51), reductor (52), three-dimensional reduction box (53), sprocket shaft (54), first, second sprocket wheel (55,56), chain (57) and clutch handle (58), first motor (51) is matched with reductor (52), reductor (52) is taken first motor (51) and is installed in described support platform (1) and goes up or be installed on the terrace corresponding to three-dimensional reduction box (53) one ends, be installed with one first tie-plate (521) on the output shaft of reductor (52), first tie-plate (521) connects with second tie-plate (531) that is fixed on the power input shaft on the three-dimensional reduction box (53), three-dimensional reduction box (53) is fixed on the support platform (1), one end of sprocket shaft (54) and three-dimensional reduction box (53) transmission connect, the other end is bearing in an end of described guide rail (2) by first support arm (541), first sprocket wheel (55) is fixed on the sprocket shaft (54), second sprocket wheel (56) is bearing in the other end of described guide rail (2) by second support arm (561), the middle part of chain (57) is nested with first, second sprocket wheel (55,56) on, the two ends of chain (57) all connect with described shift reciprocately mechanism (4), and clutch handle (58) is located at that described vertical rib strip holder travel mechanism (7) goes up and matches with gear wheel (532) on the power output shaft that is installed in described three-dimensional reduction box (53).
7. filter disc processor according to claim 4, it is characterized in that described welding mechanism (6) comprises Connection Block (61), axle bed frame (62), welding rolling disk (63), balancing weight (64), insulation axle bed (65) and electric welding machine (66), Connection Block (61) is fixing with described lifting balladeur train (44), axle bed frame (62) is formed on the Connection Block (61), described transverse rod strip catches to be got mechanism (8) and is located on the axle bed frame (62), welding rolling disk (63) is located on the rolling disk axle (631), rolling disk axle (631) is located on a pair of insulation axle bed (65), balancing weight (64) is fixed on the top of axle bed frame (62), and insulation axle bed (65) is fixed on axle bed frame (62) and upward and by circuit is connected with electric welding machine (66).
8. filter disc processor according to claim 2, it is characterized in that described vertical rib strip holder travel mechanism (7) comprises one second motor (71), worm screw (72), worm gear case (73), screw rod (74) and power transmission shaft (75), second motor (71) connects with worm screw (72) transmission, worm gear case (73) is located on the described support platform (1), one end of screw rod (74) is connected with described vertical rib strip holder (32), the other end is provided on the worm gear case (73), the worm gear (741) that is disposed on the screw rod (74) matches with described worm screw (72) in worm gear case (73), and power transmission shaft (75) is connected with worm screw (72).
9. filter disc processor according to claim 7, it is characterized in that described transverse rod strip catches gets mechanism (8) and comprises angle seat board (81), transverse rod strip clip tongue (82), adjustment seat (83) and spring (84), angle seat board (81) is fixing with the axle bed frame (62) of described welding mechanism (6), one end of transverse rod strip clip tongue (82) is hinged on angle seat board (81), the other end constitutes one and compels to hold pin (821), this is compeled to hold pin (821) and is insinuated into and is opened in compeling on the angle seat board (81) and holds in the pin hole (811), adjustment seat (83) is fixed on the angle seat board (81), be equipped with on it and adjust screw (831), spring (84) is located on the adjustment seat (83), one end of spring (84) contacts with the sidepiece of transverse rod strip clip tongue (82), the other end is gone up with adjustment screw (831) in adjustment seat (83) and is contacted, the bottom of described angle seat board (81) offers transverse rod strip guide channel (812), and this transverse rod strip guide channel (812) is compeled to hold pin hole (811) and communicated with described.
10. filter disc processor according to claim 1, it is characterized in that described transverse rod strip cutting mechanism (9) comprises second acting cylinder (91), moving knife bar (92) and fixed blade (93), second acting cylinder (91) vertically is installed with on acting cylinder bearing (912), acting cylinder bearing (912) is fixed on a side sidepiece of the length direction of described support platform (1), the second acting cylinder post (911) of one end of moving knife bar (92) and second acting cylinder (91) connects, the other end constitutes free end and matches with fixed blade (93), fixed blade (93) is fixed on an end end of the length direction of described jig (11), wherein, described second acting cylinder (91) is cylinder or oil cylinder.
CN2009100289256A 2009-01-20 2009-01-20 Filter disc processor Active CN101530888B (en)

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Publication number Priority date Publication date Assignee Title
CN105171263B (en) * 2015-10-29 2017-10-03 佛山市华德涞机器人智能科技有限公司 A kind of automatic row's net welding equipment
CN116393880B (en) * 2023-06-06 2023-08-29 成都环龙智能机器人有限公司 Welding equipment with magnesium aluminum tray clamp

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US5113915A (en) * 1989-05-24 1992-05-19 Evg Entwicklungs- U.Verwertungs-Gesellschaft M.B.H. Grid welding machine
US5446254A (en) * 1992-02-20 1995-08-29 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Process and installation for producing reinforcement wire meshes
EP0715923A1 (en) * 1994-12-08 1996-06-12 Van Merksteijn B.V. Welding apparatus for wire-mesh mats, and wire-mesh mat
CN1297360C (en) * 2002-06-18 2007-01-31 倍塔赛斯特姆有限公司 Machine for the formation of metal mesh and relative method
CN2930923Y (en) * 2006-06-20 2007-08-08 蔡文闯 Silk screen welding machine
CN201338180Y (en) * 2009-01-20 2009-11-04 常熟市华能水处理设备有限责任公司 Filtering sheet material piece processor

Patent Citations (7)

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Publication number Priority date Publication date Assignee Title
US5113915A (en) * 1989-05-24 1992-05-19 Evg Entwicklungs- U.Verwertungs-Gesellschaft M.B.H. Grid welding machine
CN2055428U (en) * 1989-06-15 1990-04-04 河北省黄骅工贸合营电焊网厂 Electrically welded net machine
US5446254A (en) * 1992-02-20 1995-08-29 Evg Entwicklungs- U. Verwertungs-Gesellschaft M.B.H. Process and installation for producing reinforcement wire meshes
EP0715923A1 (en) * 1994-12-08 1996-06-12 Van Merksteijn B.V. Welding apparatus for wire-mesh mats, and wire-mesh mat
CN1297360C (en) * 2002-06-18 2007-01-31 倍塔赛斯特姆有限公司 Machine for the formation of metal mesh and relative method
CN2930923Y (en) * 2006-06-20 2007-08-08 蔡文闯 Silk screen welding machine
CN201338180Y (en) * 2009-01-20 2009-11-04 常熟市华能水处理设备有限责任公司 Filtering sheet material piece processor

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