CN101148013A - Stereo luminous character enclosing machine - Google Patents
Stereo luminous character enclosing machine Download PDFInfo
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- CN101148013A CN101148013A CNA2007101135275A CN200710113527A CN101148013A CN 101148013 A CN101148013 A CN 101148013A CN A2007101135275 A CNA2007101135275 A CN A2007101135275A CN 200710113527 A CN200710113527 A CN 200710113527A CN 101148013 A CN101148013 A CN 101148013A
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- curved arc
- pressure roller
- arc pressure
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- luminous character
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Abstract
The stereo light emitting character making machine includes one feeding mechanism, one slot cutting mechanism and one bending mechanism. The feeding mechanism includes 2-4 pairs of vertical feeding rollers rotated with one motor and one gear assembly; the slot cutting mechanism includes one traversing rack, one elevating rack, motors for driving the traversing rack and the elevating rack separately through ball bearing lead screw and one saw disc driven with one motor and through one timing belt; and the bending mechanism includes one traversing rack driven with one motor through ball bearing lead screw, one elevating unit and bending rollers on the elevating unit. The present invention is applied in making stereo light emitting character, and has high making efficiency, low production cost and other advantages.
Description
Technical field
The present invention relates to a kind of metal material moulding equipment, specifically a kind of surrounding edge former that is used for the cubic metal characters or patterns luminescent characters.
Background technology
Advertising signboard traditionally mainly is air brushing signboard, copper iron sheet word and neon light three major types type.Neon light better appearance in evening, but look very messy daytime, and difficulty is installed, power consumption is big, and light source is perishable, has been in sunset.Though copper iron sheet word cost is lower, third dimension is not strong, looks that class is not high daytime, and evening, then what did not all see, and the shot-light that people have to adorn some high wattages illuminates it, and power consumption is big, and aesthetic effect is poor, and use occasion is limited.Though air brushing signboard day and night can both produce aesthetic effect, along with the quick reduction of air brushing price in recent years, painting advertisement is in full flourish, can not bring novel visual effect to the people.In recent years, a kind of novelty of people, pleasing visual effect are given in the appearance of stereo luminous character, the top grade attractive in appearance that seems its daytime, and evening, whole font entirely lighting was liked by businessman deeply, had obtained quick popularization.Existing stereo luminous character mainly contains three kinds of metal luminescent characters, acrylic plastic uptake luminescent characters and resin luminescent characters, and the cubic metal characters or patterns luminescent characters more and more becomes the first-selected product of advertising signboard owing to have advantages such as intensity height, life-span length, installation convenient in carrying, effect fineness.
In the manufacturing process of cubic metal characters or patterns luminescent characters, surrounding edge is topmost operation, becomes three-dimensional flute profile with aluminium sheet, corrosion resistant plate or iron plate by the crooked word of font shape limit exactly, so stereo luminous character claims channel letter again.Existing stereo luminous character surrounding edge method mainly adopts hollow out toe method, and promptly first water cutter cuts out a positive font outline letters on iron sheet or corrosion resistant plate, and the circle sideband of burn-oning along the edge of outline letters is then made the word shell.This method waste of material is serious, needs multiple working procedures such as cutting, bending, welding, polishing, and finishes by manual, inefficiency, and power consumption is big, the production cost height, to workman's specification requirement height, product is exquisite inadequately.Adopting the top to have the aluminium alloy sideband of flanging need not toe, can take various words and figure apart by graphics software earlier, automatically generate direction, position, angle and the circular arc etc. of bending, and come out by type matrix specialty Sticky Note printer prints, be posted on the sideband and bend, but must cut tooth during bending, and often on sideband, form folding line after the bending, influence the product flatness.Because above-mentioned to cut work such as tooth, crimp also be to be finished by manual, thereby there is low, high to the workman's specification requirement problem of production efficiency equally in this method, even an experienced operator, making one the one big word shell of square meter needs continuous operation 2-3 hour at least.For solving above-mentioned deficiency, the applicant once disclosed a kind of appearance design (patent No. is CN200530122623.8) of grooved luminescent characters sideband, but still do not have the suitable equipment that utilizes this sideband to make stereo luminous character before this, the present invention will provide a kind of like this production equipment special exactly.
Summary of the invention
Purpose of the present invention is exactly at above-mentioned the deficiencies in the prior art, and a kind of surrounding edge former of stereo luminous character is provided, and this equipment can reduce the manufacture difficulty of stereo luminous character, enhances productivity greatly, reduces production costs, and improves the quality of products.
For achieving the above object, stereo luminous character enclosing machine of the present invention comprises pay-off, groover and the curved arc device that is installed on the body mainboard, its design feature is: said pay-off comprises the upper and lower feeding roller installing plate that is fixedly mounted on above the body mainboard, 2-4 is installed to vertical feeding roller by bearing on upper and lower feeding roller installing plate, this feeding roller passes through the gear drive driven rotary by the feeding motor that is installed on the body mainboard.Said groover comprises the groover installing rack that is fixed on below the body mainboard, on installing rack, be fixed with horizontal slide rail, laterally by linear bearing traversing support is being installed on the slide rail, this traversing support is moved back and forth by the ball screw drive by the saw blade station conversion motor that is fixed on the installing rack.Vertical slide rail is installed on traversing support, by linear bearing lifting support is installed on vertical slide rail, this lifting support is driven by ball screw by the saw blade lifting motor that is fixed on traversing support lower end and moves up and down.Be fixed with the upper end and can pass the saw blade installing rack of body mainboard on lifting support, the upper end of saw blade installing rack is equipped with circular saw bit, is equipped with on lifting support by synchronous band driver plate saw blade motor rotating.Said curved arc device comprises the curved arc device installing rack that is fixed on below the body mainboard, on installing rack, be fixed with horizontal slide rail, laterally by linear bearing traversing support is installed on the slide rail, this traversing support is moved back and forth by the ball screw drive by the curved arc motor that is fixed on the installing rack.Curved arc pressure roller lowering or hoisting gear is installed on traversing support, the curved arc pressure roller that can pass the body mainboard is installed in the upper end of curved arc pressure roller lowering or hoisting gear.
Stereo luminous character enclosing machine as mentioned above, its curved arc pressure roller lowering or hoisting gear has the cylinder that vertically is installed on the traversing support, and the piston rod end of cylinder is connected with elevating lever by connecting plate, and the elevating lever upper end is connected with the curved arc pressure roller.Be located at the both sides of word sideband by two curved arc pressure roller branches of two cylinders drives.
Stereo luminous character enclosing machine as mentioned above, its curved arc pressure roller lowering or hoisting gear has the vertical guide that is installed on the traversing support, slide block is installed on vertical guide, be fixed with vertical tooth bar on the slide block, curved arc pressure roller lifting motor by the lifting of gear drive tooth bar is installed on traversing support, and upper end of slide block is connected with the curved arc pressure roller.Two corresponding two toothed rack of guide rail are by same gear drive lifting, are located at word sideband both sides by two curved arc pressure roller branches of two rack drives liftings.
Stereo luminous character enclosing machine as mentioned above, its pay-off preferably adopts four pairs of feeding rollers.
Compared with prior art, stereo luminous character enclosing machine automaticity height of the present invention can be realized the full-automatic production of numerical control, simplified technology, improved production efficiency greatly, alleviated labor strength, making one the one big word shell of square meter only needs a few minutes to finish; This equipment easy operating, not high to workman's specification requirement, the luminescent characters moulding exquisiteness of making more is imbued with cubic appearance than hollow out toe word, has realized the standardized production of stereo luminous character; And can not cause waste of material, can save metal material more than 50%, reduce energy consumption, thereby reduced production cost, help the further popularization of stereo luminous character.
Below in conjunction with drawings and Examples structure of the present invention and operation principle are described in further detail.
Description of drawings
Fig. 1 is a front view of the present invention, shows its overall structure;
Fig. 2 is a groover structural representation of the present invention;
Fig. 3 is the A-A cutaway view among Fig. 1, shows pay-off transmission principle of the present invention;
Fig. 4 is the B-B cutaway view among Fig. 1;
Fig. 5 is the curved arc apparatus structure schematic diagram among Fig. 1;
Fig. 6 is another embodiment of the present invention curved arc apparatus structure schematic diagram.
The specific embodiment
Accompanying drawing 1-5 illustrated embodiment, the present invention has rack-mounted body mainboard 6, the pay-off 1, groover 2 and the curved arc device 4 that are used to advance word sideband 7 (forming the section bar of stereo luminous character font) are installed on body mainboard 6, constitute stereo luminous character enclosing machine integral body jointly.
The said pay-off 1 of present embodiment comprises the upper and lower two material roller installing plates 17 that are fixedly mounted on above the body mainboard 6, on two material roller installing plates 17, two vertical power transmission shafts 13 are installed by bearing, the stepper motor 11 that is installed in by support on the body mainboard 6 is being arranged above the end of two power transmission shafts 13, and this stepper motor 11 drives 13 rotations of two power transmission shafts by gear drive 12.A material roller axle 15 that is installed in by bearing on the material roller installing plate 17 is also respectively arranged in the both sides of above-mentioned two power transmission shafts 13, feeding roller 16 is installed on material roller axle 15, that is to say that above-mentioned 4 feeding rollers 16 are on the same straight line.The same side at above-mentioned 4 feeding rollers 16 also is equipped with 4 feeding rollers 16 in addition correspondingly with it, thereby form 4 pairs of feeding rollers, the 4 pairs of feeding rollers drive rotation by two power transmission shafts 13 by gear drive 14, push ahead thereby the word sideband 7 that will form stereo luminous character is clipped between two feeding rollers.Feed end at feeding roller installing plate 17 is connected with feeding guide 18, has groove on the feeding guide 18 up and down, and roller is housed in the groove, to guarantee between word sideband 7 vertical accurately feeding two feeding rollers 16.For pinching word sideband 7 better, the groove 19 that adapts with word sideband 7 shapes is arranged in one of them Surface Machining of every pair of feeding roller 16.Referring to Fig. 1, Fig. 3, Fig. 4.
The said groover 2 of present embodiment comprises the groover installing rack 32 that is fixed on below the body mainboard 6, on installing rack 32, be installed with two horizontal slide rails 36, by linear bearing 37 traversing support 24 is installed on two horizontal slide rails 36, this traversing support 24 is moved back and forth by ball screw 34 and ball nut 35 drives that are installed on the traversing support 24 by the stepper motor 33 that is fixed on the installing rack 32.Two vertical slide rails 25 are installed on traversing support 24, on vertical slide rail 25, lifting support 30 is installed by linear bearing 31, at traversing support 24 a vertical ball screw 26 is installed, the ball nut 23 that cooperates with ball screw 26 is installed on lifting support 30, ball screw 26, is moved up and down thereby drive lifting support 30 by gear drive 27 driven rotary by the saw blade lifting motor 28 that is fixed on traversing support 24 lower ends.Be fixed with saw blade installing rack 29 on lifting support 30, the upper end of saw blade installing rack 29 is equipped with circular saw bit 21, is equipped with on lifting support 30 by synchronous belt transmission device driver plate saw blade 21 motor rotating 22.Perforate on the body mainboard (6) can be passed with circular saw bit 21 in the upper end of saw blade installing rack 29.Referring to Fig. 1, Fig. 2.
The said curved arc device 4 of present embodiment comprises the curved arc device installing rack 43 that is fixed on below the body mainboard 6, on installing rack 43, be fixed with two horizontal slide rails 44, laterally by linear bearing 50 traversing support 49 is installed on the slide rail 44, this traversing support 49 is moved back and forth by ball screw 52 and ball nut 51 drives that are installed on the traversing support 49 by the motor 42 that is fixed on the installing rack 43.Curved arc pressure roller lowering or hoisting gear is installed on traversing support 49, said curved arc pressure roller lowering or hoisting gear comprises two cylinders 45 that vertically are installed in side by side on the traversing support 49, the end of cylinder 45 piston rods 46 is connected with vertical elevating lever 48 by connecting plate 47 respectively, elevating lever 48 upper ends are connected with curved arc pressure roller 41, the opening on the body mainboard 6 can be passed in two corresponding respectively both sides that are arranged on word sideband 7 of curved arc pressure roller 41 when curved arc pressure roller 41 moves up and down.Referring to Fig. 1, Fig. 5.
Embodiment illustrated in fig. 6ly only be the different of curved arc pressure roller lowering or hoisting gear with the difference of the foregoing description, its curved arc pressure roller lowering or hoisting gear comprises two vertical guide 53 that are installed on the traversing support 49, slide block 55 is installed on vertical guide 53, on slide block 55, be fixed with vertical tooth bar 54, slide block 55 upper ends be connected with 41, two curved arc pressure rollers 41 of curved arc pressure roller respectively correspondence be arranged on word sideband 7 both sides.On traversing support 49 stepper motor 56 is installed, this motor 56 drives the 54 mutual liftings of two tooth bars by gear 57, upwards is in the operating position thereby drive a certain curved arc pressure roller 41.
Operation principle of the present invention is: word sideband 7 is pushed ahead by 4 pairs of feeding rollers, accurately locate at need flutings (purpose of fluting is in order to guarantee the bending angle of word sideband) or off-position, drive traversing support 24 by motor 33 and circular saw bit 21 is determined operating position in word sideband 7 a certain sides according to the fluting face, drive lifting support 30 by motor 28 by ball screw 26 then and move up and down, motor 22 driver plate saw blades 21 are rotary slotted.Word sideband 7 is in the process of advancing, and curved arc pressure roller 41 pushes word sideband 7 from the side according to the font needs and carries out curved arc.Two curved arc pressure rollers 41 are driven by cylinder 45 (or motor 56) according to the curved arc direction and alternately protrude upward, and move the realization curved arc thereby drive traversing support 49 drive curved arc pressure rollers 41 by motor 42.
Claims (8)
1. stereo luminous character enclosing machine, comprise the pay-off (1), groover (2) and the curved arc device (4) that are installed on the body mainboard (6), it is characterized in that: said pay-off (1) comprises the material roller installing plate (17) that is fixedly mounted on above the body mainboard (6), upward 2-4 is installed to vertical feeding roller (16) by bearing at material roller installing plate (17), this feeding roller (16) passes through the gear drive driven rotary by the feeding motor (11) that is installed on the body mainboard (6); Said groover (2) comprises the groover installing rack (32) that is fixed on below the body mainboard (6), on installing rack (32), be fixed with horizontal slide rail (36), upward traversing support (24) is installed at horizontal slide rail (36) by linear bearing (37), this traversing support (24) is moved back and forth by ball screw (34) drive by the saw blade station conversion motor (33) that is fixed on the installing rack (32), vertical slide rail (25) is installed on traversing support (24), upward lifting support (30) is installed at vertical slide rail (25) by linear bearing (31), this lifting support (30) is driven by ball screw (26) by the saw blade lifting motor (28) that is fixed on traversing support (24) lower end and moves up and down, on lifting support (30), be fixed with the upper end and can pass the saw blade installing rack (29) of body mainboard (6), the upper end of saw blade installing rack (29) is equipped with circular saw bit (21), is equipped with on lifting support (30) by synchronous band driver plate saw blade (21) motor rotating (22); Said curved arc device (4) comprises the curved arc device installing rack (43) that is fixed on below the body mainboard (6), on installing rack (43), be fixed with horizontal slide rail (44), laterally slide rail (44) is gone up and by linear bearing (50) traversing support (49) is installed, this traversing support (49) is moved back and forth by ball screw (52) drive by the curved arc motor (42) that is fixed on the installing rack (43), curved arc pressure roller lowering or hoisting gear is installed on traversing support (49), the curved arc pressure roller (41) that can pass body mainboard (6) is installed in the upper end of curved arc pressure roller lowering or hoisting gear.
2. stereo luminous character enclosing machine according to claim 1, it is characterized in that said curved arc pressure roller lowering or hoisting gear comprises the cylinder (45) that vertically is installed on the traversing support (49), piston rod (46) end of cylinder (45) is connected with elevating lever (48) by connecting plate (47), and elevating lever (48) upper end is connected with curved arc pressure roller (41).
3. stereo luminous character enclosing machine according to claim 2 is characterized in that curved arc pressure roller lowering or hoisting gear comprises two cylinders (45), and two the curved arc pressure rollers (41) that driven by two cylinders (45) divide the both sides that are located at word sideband (7).
4. stereo luminous character enclosing machine according to claim 1, it is characterized in that said curved arc pressure roller lowering or hoisting gear comprises the vertical guide (53) that is installed on the traversing support (49), slide block (55) is installed on vertical guide (53), be fixed with vertical tooth bar (54) on the slide block (55), the curved arc pressure roller lifting motor (56) that drives tooth bar (54) lifting by gear (57) is installed on traversing support (49), and slide block (55) upper end is connected with curved arc pressure roller (41).
5. stereo luminous character enclosing machine according to claim 4, it is characterized in that curved arc pressure roller lowering or hoisting gear comprises two vertical guide (53), drive lifting with corresponding two toothed rack of two guide rails (53) (54) by same gear (57), two curved arc pressure rollers (41) branch that is driven lifting by two tooth bars (54) is located at word sideband (7) both sides.
6. stereo luminous character enclosing machine according to claim 1 is characterized in that said pay-off has four pairs of feeding rollers (16).
7. stereo luminous character enclosing machine according to claim 1 is characterized in that feeding roller (16) surface has the groove (19) that adapts with word sideband (7) shape.
8. stereo luminous character enclosing machine according to claim 1 is characterized in that being connected with feeding guide (18) at the feed end of material roller installing plate (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007101135275A CN100484699C (en) | 2007-10-23 | 2007-10-23 | Stereo luminous character enclosing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007101135275A CN100484699C (en) | 2007-10-23 | 2007-10-23 | Stereo luminous character enclosing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101148013A true CN101148013A (en) | 2008-03-26 |
| CN100484699C CN100484699C (en) | 2009-05-06 |
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ID=39248773
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007101135275A Expired - Fee Related CN100484699C (en) | 2007-10-23 | 2007-10-23 | Stereo luminous character enclosing machine |
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| Country | Link |
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| CN (1) | CN100484699C (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829885A (en) * | 2010-05-19 | 2010-09-15 | 芦宁 | Full-automatic integrated character enclosing machine |
| WO2010121401A1 (en) * | 2009-04-21 | 2010-10-28 | Chen Qinghan | A luminous character enclosng machine |
| CN102357674A (en) * | 2011-09-26 | 2012-02-22 | 潍坊翰顿数控设备有限公司 | Stereoscopic light-emitting character enclosing machine |
| CN102407710A (en) * | 2011-09-20 | 2012-04-11 | 佛山易力佳办公设备有限公司 | Punching and hot riveting type precise binding machine |
| CN102430800A (en) * | 2011-09-26 | 2012-05-02 | 潍坊翰顿数控设备有限公司 | Grooving device of stereo luminous character enclosing machine |
| CN102744643A (en) * | 2012-07-26 | 2012-10-24 | 潍坊翰顿数控设备有限公司 | Feeding device of word surrounding device |
| CN103418646A (en) * | 2012-05-21 | 2013-12-04 | 天津智用科技有限公司 | Bending machine |
| CN103418837A (en) * | 2012-05-21 | 2013-12-04 | 天津智用科技有限公司 | Double-side grooving machine |
| CN104227416A (en) * | 2014-08-25 | 2014-12-24 | 潍坊奥凯数控设备有限公司 | Character bending machine |
| CN106623548A (en) * | 2016-12-30 | 2017-05-10 | 武汉思瑞法机器人制造有限公司 | Pipe bending device for pipe bending machine and capable of achieving leftward and rightward reversing rapidly |
| WO2017177944A1 (en) * | 2016-04-14 | 2017-10-19 | 陈庆汉 | Folding device for character-enclosing machine |
| CN110449679A (en) * | 2019-08-02 | 2019-11-15 | 福建捷思金属科技发展有限公司 | A kind of copper sheet moulding encloses word and haves mercy on side soldering method |
| CN110509068A (en) * | 2019-07-31 | 2019-11-29 | 潍坊东鑫智能科技有限公司 | A kind of numerical control character enclosing machine and stereo luminous character production method |
| WO2020073676A1 (en) * | 2018-10-09 | 2020-04-16 | 陈学涛 | Character enclosing machine |
-
2007
- 2007-10-23 CN CNB2007101135275A patent/CN100484699C/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010121401A1 (en) * | 2009-04-21 | 2010-10-28 | Chen Qinghan | A luminous character enclosng machine |
| US9021847B2 (en) | 2009-04-21 | 2015-05-05 | Weifang Handun CNC Equipment Co., Ltd. | Luminous character enclosing machine |
| CN101829885A (en) * | 2010-05-19 | 2010-09-15 | 芦宁 | Full-automatic integrated character enclosing machine |
| CN102407710A (en) * | 2011-09-20 | 2012-04-11 | 佛山易力佳办公设备有限公司 | Punching and hot riveting type precise binding machine |
| CN102407710B (en) * | 2011-09-20 | 2015-03-04 | 佛山易力佳办公设备有限公司 | Punching and hot riveting type precise binding machine |
| CN102430800B (en) * | 2011-09-26 | 2014-11-26 | 潍坊翰顿数控设备有限公司 | Grooving device of stereo luminous character enclosing machine |
| CN102430800A (en) * | 2011-09-26 | 2012-05-02 | 潍坊翰顿数控设备有限公司 | Grooving device of stereo luminous character enclosing machine |
| CN102357674A (en) * | 2011-09-26 | 2012-02-22 | 潍坊翰顿数控设备有限公司 | Stereoscopic light-emitting character enclosing machine |
| CN103418646A (en) * | 2012-05-21 | 2013-12-04 | 天津智用科技有限公司 | Bending machine |
| CN103418837A (en) * | 2012-05-21 | 2013-12-04 | 天津智用科技有限公司 | Double-side grooving machine |
| CN102744643A (en) * | 2012-07-26 | 2012-10-24 | 潍坊翰顿数控设备有限公司 | Feeding device of word surrounding device |
| CN104227416A (en) * | 2014-08-25 | 2014-12-24 | 潍坊奥凯数控设备有限公司 | Character bending machine |
| WO2017177944A1 (en) * | 2016-04-14 | 2017-10-19 | 陈庆汉 | Folding device for character-enclosing machine |
| CN106623548A (en) * | 2016-12-30 | 2017-05-10 | 武汉思瑞法机器人制造有限公司 | Pipe bending device for pipe bending machine and capable of achieving leftward and rightward reversing rapidly |
| CN106623548B (en) * | 2016-12-30 | 2018-11-30 | 武汉思瑞法机器人制造有限公司 | Quickly commutate swan neck system for a kind of left and right for bending machine |
| WO2020073676A1 (en) * | 2018-10-09 | 2020-04-16 | 陈学涛 | Character enclosing machine |
| CN110509068A (en) * | 2019-07-31 | 2019-11-29 | 潍坊东鑫智能科技有限公司 | A kind of numerical control character enclosing machine and stereo luminous character production method |
| CN110449679A (en) * | 2019-08-02 | 2019-11-15 | 福建捷思金属科技发展有限公司 | A kind of copper sheet moulding encloses word and haves mercy on side soldering method |
Also Published As
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| CN100484699C (en) | 2009-05-06 |
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| C14 | Grant of patent or utility model | ||
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Weifang Handun CNC Equipment Co., Ltd. Assignor: Chen Qinghan Contract fulfillment period: 2009.5.7 to 2019.5.6 contract change Contract record no.: 2009370000504 Denomination of invention: Stereo luminous character enclosing machine Granted publication date: 20090506 License type: Exclusive license Record date: 2009.12.3 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.5.7 TO 2019.5.6; CHANGE OF CONTRACT Name of requester: WEIFANG HANDUN CNC EQUIPMENT CO., LTD. Effective date: 20091203 |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090506 Termination date: 20111023 |