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Publication numberCN100406152 C
Publication typeGrant
Application numberCN 03124866
Publication date30 Jul 2008
Filing date25 Sep 2003
Priority date25 Sep 2003
Also published asCN1600473A
Publication number03124866.7, CN 03124866, CN 100406152 C, CN 100406152C, CN-C-100406152, CN03124866, CN03124866.7, CN100406152 C, CN100406152C
Inventors张光伟
Applicant张光伟
Export CitationBiBTeX, EndNote, RefMan
External Links: SIPO, Espacenet
Equipment for straightening hot rolled reinforcing steel bar having ribs
CN 100406152 C
Abstract  translated from Chinese
一种热轧带肋钢筋矫直方法及设备,其设备包括预矫直机构和纵肋导向机构,预矫直机构2上有预矫直辊组1,纵肋导向机构5上有导向辊6,预矫直机构2和纵肋导向机构5之间设有滚轮3和导轨4。 A hot rolled ribbed steel straightening method and apparatus, which apparatus includes a pre-straightening mechanism and longitudinal ribs oriented institutions, 2 pre-straightening mechanism pre-straightening rollers 1, a guide roller guide mechanism 6 on the longitudinal ribs 5 with roller guide 4 between 3 and 2 and the longitudinal ribs guiding mechanism 5 pre-straightening mechanism. 本发明相比背景技术的有益效果是:由于热轧带肋钢筋从预矫直辊组进入相距至少0.4米的导向辊后,相当于导向辊对一段至少0.4米的钢筋进行反扭转,只要在纵肋上对钢筋施加一定的扭力,便可通过纵肋对钢筋进行连续导向,避免钢筋纵肋扭曲,纵、横肋的严重损伤,保证后续工步矫直出合格钢筋;同时,由于在预矫直机构和纵肋导向机构之间设滚轮和导轨,能有效避免盘卷尾端因为失去控制而打结或者摆动伤人。 BACKGROUND compared to the beneficial effects of the present invention are: hot rolled ribbed steel bars from the pre-straightening roller set into the distance of at least 0.4 m after the guide rollers, guide rollers for a period equivalent to at least 0.4 meters of reinforced anti-reverse, as long as the longitudinal ribs torque applied to certain steel, longitudinal ribs can be reinforced through continuous guide, avoid twisting steel longitudinal ribs, longitudinal and transverse ribs serious injury, and ensure follow-up step straightening qualified reinforced; at the same time, since the pre- straightening mechanism is provided between the guide means and longitudinal ribs and guide rollers can avoid coiled tail end because knotted or swing out of control and hurt.
Claims(3)  translated from Chinese
1. 一种热轧带肋钢筋矫直设备,它包括预矫直机构和纵肋导向机构,预矫直机构上有预矫直辊组,纵肋导向机构上有导向辊,其特征是预矫直辊组到导向辊之间的距离为至少0.4米。 A hot rolled ribbed steel straightening device, which includes a pre-straightening mechanism and longitudinal ribs guiding mechanism, with a pre-straightening rollers on the pre-straightening mechanism, a guide roller guide mechanism longitudinal ribs, wherein the pre- straightening roller set distance between the guide rollers to be at least 0.4 meters.
2、 根据权利要求1所述的热轧带肋钢筋矫直设备,其特征是预矫直辊组到导向辊之间的距离为0.5-10米。 2, according to claim 1, wherein the hot-rolled ribbed steel straightening device, wherein the pre-straightening rollers to the distance between the guide rollers 0.5 to 10 meters.
3、 根据权利要求2所述的热轧带肋钢筋矫直设备,其特征是在矫直06-8毫米的热轧带肋钢筋时,预矫直辊组到导向辊之间的距离为0.7-1.5 米;在矫直OS-12毫米的热轧带肋钢筋时,预矫直辊组到导向辊之间的距离为1.5-3米;在矫直0) 12-16毫米的热轧带肋钢筋时,预矫直辊组到导向辊之间的距离为3-5米;在矫直06-16毫米的热轧带肋钢筋时,便以矫直①16毫米钢筋所需的距离为依据确定从预矫直辊组到导向辊之间的距离,即预矫直辊组到导向辊之间的距离为3-5米。 3, according to claim 2, wherein the hot-rolled ribbed steel straightening device, characterized in straightening 06-8 mm hot-rolled ribbed steel bars, pre-straightening roller set distance between the guide roller to 0.7 -1.5 m; when straightening OS-12 mm hot rolled ribbed steel bars, pre-straightening rollers to the distance between the guide rollers of 1.5-3 meters; in straightening 0) 12-16 mm hot band When ribbed steel, pre-straightening rollers to the distance between the guide rollers 3-5 m; 06-16 mm at straightening rolled ribbed steel bars, then to straighten ①16 mm steel based on the distance required determine the distance from the pre-straightening rollers between the guide roller to that pre-straightening rollers to the distance between the guide rollers 3-5 meters.
Description  translated from Chinese

热轧带肋钢筋矫直设备技术领域本发明涉及一种线材矫直方法及设备,特别是热轧带肋钢筋矫直方法及设备。 Hot-rolled ribbed steel straightening TECHNICAL FIELD The present invention relates to a wire straightening method and apparatus, in particular hot-rolled ribbed steel straightening method and apparatus. 背景技术自从建设部、冶金部1995年联合下发文件重点推广应用热轧带肋钢筋(特别是400Mpa新m级钢筋)以来,热轧带肋钢筋盘巻开巻矫直后纵肋扭曲,纵、横肋严重损伤的问题已经成为建筑业和冶金业一大难题,该难题虽经众多厂家数年努力,但一直未得到解决。 Background Since the Ministry of Construction, Ministry of Metallurgical Industry jointly issued a document in 1995 focused on promoting the use of hot-rolled ribbed steel bar (especially new m 400Mpa grade steel) since, hot-rolled ribbed steel plate Volume Volume straightened open longitudinal ribs twisted, vertical cross rib serious injury has become the construction and metallurgical industry is a major problem, the problem despite the efforts of many manufacturers for several years, but has not been resolved. 热轧带肋钢筋是一种既有通常钢筋所具有的横肋、又有两条凸起对称的纵肋的线材,有06毫米、08毫米、OIO毫米、012毫米、014毫米和。 Hot-rolled ribbed steel bars are generally has both a transverse ribs, there are two raised longitudinal ribs symmetrical wire, there are 06 mm, 08 mm, OIO mm, 012 mm, 014 mm and. 16毫米等各种规格,其是在900C高温下被沿钢棒轴向旋转的轧辊挤压成形后,呈直线状出轧辊迸入不断旋转的螺旋形"吐丝管",沿该管划圈呈嫘旋状前进,在由直线运动改变为螺旋运动时,朝一个方向作每圈360^的扭转,冷却后定形为热轧带肋钢筋盘巻。 16 mm, and other specifications, which are at 900 C temperature is extruded steel bars along the axial rotation of the rolls, the linear shape into a roll 迸 constantly rotating spiral "spinning tube" along the tube Lei was circled forward spin like when changed by the linear motion of the spiral motion in one direction for each turn of 360 ^ twist, after cooling setting for the hot-rolled ribbed steel plate Volume. 有关厂家在矫直这种钢筋时采用过多种方法:有的按传统做法将盘巻放在转盘上,沿盘巻周围边缘展开后送入旋转框式矫直机构进行矫直,由于这种展开方法保持了钢筋原来的扭转,且矫直辊或矫直块在钢筋表面作螺旋式滚动,故矫直后纵肋扭转,纵、横肋损伤严重;有的将盘巻顺其每圈轴向展开有固定架式矫直设备中迸行矫直,固定架式矫直设备包括放线架、纳丝架、预矫直机构、纵肋导向机构、牵引机构、矫直机构、切断机构和落料机构,这种展开方法相当于从轧辊出来的钢筋由直线运动改变为螺旋运动的逆过程,且娇直辊在钢筋表面顺钢筋运动方向滚动,故在一定程度上避免了纵、横肋的损伤。 Related manufacturers in the straightening reinforced using a variety of methods that: some by the traditional practice of the disc Volume on the turntable, the trailing edge of the peripheral edge of the disc Volume expansion into the rotation frame straightening straightening mechanism, since this Expand method keeps the original torsion bars, and straightening rollers or straightening blocks spiral steel surface for rolling, so after straightening vertical ribs torsion, longitudinal and transverse ribs serious injuries; some will tray Volume per revolution along its axis to expand the fixed frame straightening equipment into line straightening, fixed frame straightening equipment including line planes, Nasi frame, pre-straightening mechanism, longitudinal ribs guiding mechanism, traction mechanism, straightening mechanism, cutting mechanism and blanking mechanism, this expansion method is equivalent to the roll out of the reinforced by the linear motion to change the spiral motion of the reverse process, and Johnson chainless scroll bars in the direction of movement along the steel surface, so to a certain extent, to avoid the longitudinal and transverse ribs damage. 但仍然存在如下不足:1、 由于在设计和安装矫直设备时,仅从整套矫直设备的紧凑、便于操作和维修的角度来考虑各装置的距离。 But there are still less than the following: 1, as in the design and installation of straightening device, only the entire compact straightening equipment, ease of operation and maintenance from the point of view of each device. 通常,从预矫直机构预矫直辊组到主机后部纵肋导向机构内的导向辊之间的距离为0. 1-0. 2米。 Typically, the pre-straightening mechanism distance from the pre-straightening roller set to host the back of the longitudinal ribs between the guide roller guide mechanism within 0. 1-0. 2 m. 这样,从预矫直辊组出来的钢筋将立即进入导向辊。 Thus, from the pre-straightening steel roller set out immediately into the guide rollers. 由于热轧带肋钢筋盘巻顺每圈轴向展开并通过预矫直辊组后,纵肋呈扭转的状态前进,而且存在较大的扭转应力,这时让钢筋通过其纵肋立即迸入导向辊,相当于导向辊对一段很短的钢筋进行反扭,因为导向辊的工作面是作用在钢筋纵肋的两倒面和根部基圆上,势必要对钢筋施加较大的周向扭力,即对纵肋施加较大的横向切力,此扭力大到一定程度时,又短又薄的纵肋有可能被切掉。 Because of hot rolled ribbed bar tray Volume per revolution axial development along and through the pre-straightening rollers, longitudinal ribs was twisted in advance, and there is a large torsional stress, then let reinforced immediately by its longitudinal ribs into 迸guide roller, which is equivalent to a short guide roller steel anti-twist, since the guide rollers acting on the steel working surface is two longitudinal ribs down roots base circle surface and is bound to exert a larger circumference of the torsion bars , that large lateral longitudinal ribs applied shear, torsion to a certain extent, short and thin longitudinal ribs may be cut off. 其后果是,纵肋偏离导向辊工作部分,钢筋纵肋得不到连续导向,非圆形的钢筋呈扭动着的状态而无法按照设定的轨迹前进,纵横肋将被压坏,后续工步无法矫直出合格钢筋,导致钢筋纵肋扭曲,纵、横肋的严重损伤;2. 当盘巻尾端从预矫直机构中的预矫直辊组出来后,盘巻尾端因为失去控制容易打结或者摆动伤人。 As a consequence, the longitudinal ribs deviate from the working portion of the guide rollers, steel longitudinal ribs are not continuous oriented, non-circular steel was writhing in the state and can not be set in accordance with the trajectory of progress, vertical and horizontal ribs crushed, the follow-up work Step unable straightening qualified steel, resulting in twisted steel longitudinal ribs, longitudinal and transverse ribs of serious injury; 2. When the disc Volume trailing from the pre-straightening mechanism in pre-leveler rolls out, because of the loss of the rear end plate Volume Control is easy to tie or swing wounding. 发明内容本发明的目的之一是提供热轧带肋钢筋矫直方法。 One object of the present invention to provide a method of hot-rolled ribbed steel bar straightening. 实现本发明上述目的的技术方案是:根据被矫直钢筋的横截面积大小来确定预矫直辊组到导向辊之间的距离远近,被矫直钢筋的横截面积大剿两者之间的距离远,被矫直钢筋的横截面积小则两者之间的距离近。 Technical solutions to achieve the above object of the present invention is: According straightened steel to determine the size of the cross sectional area of the pre-straightening rollers to the distance between the guide rollers is between two big destroy straightening steel cross-sectional area The distance was straightening steel cross-sectional area smaller then the distance between the two close. 本发明的目的之二是提供一种能避免钢筋纵肋扭曲,纵、横肋严重损伤的热轧带肋钢筋矫直设备。 The second object of the present invention is to provide a reinforced longitudinal ribs avoid distortion, longitudinal, transverse ribs serious injury of hot-rolled ribbed steel straightening equipment. 实现本发明上述目的的技术方案是:热轧带肋钢筋矫直设备包括预矫直机构和纵肋导向机构,预矫直机构上有预矫直辊组,纵肋导向机构上有导向辊,预矫直辊组到导向辊之间的距离为至少0.4米。 Technical solution to achieve the above object of the present invention are: hot rolled ribbed steel straightening device includes a pre-straightening mechanism and longitudinal ribs guiding mechanism, with a pre-straightening rollers on the pre-straightening mechanism, a guide roller guide mechanism of longitudinal ribs, pre-straightening rolls distance between the guide rollers of at least 0.4 m. 本发明进一步的技术方案是:预矫直辊组到导向辊之间的距离为0.5-10米。 A further aspect of the present invention are: Pre-straightening rollers the distance between the guide rollers 0.5 to 10 meters. 本发明更进一步的技术方案是:预矫直辊组到导向辊之间的距离为0.6-8米。 A further aspect of the present invention are: Pre-straightening rollers the distance between the guide rollers is 0.6-8 meters. 本发明再进一步的技术方案是:在矫直0>6-8毫米的热轧带肋钢筋时,预矫直辊组到导向辊之间的距离为0.7-1.5米;在矫直08-12毫米的热轧带肋钢筋时,预矫直辊组到导向辊之间的距离为1.5-3米;在^^直0> 12-16毫米的热轧带肋钢筋时,预矫直辊组到导向辊之间的距离为3-5米; 在矫直06 - 16毫米的热轧带肋钢筋时,便以矫直016毫米钢筋所需的距离为依据确定从预矫直辊组到导向辊之间的距离,即预矫直辊组到导向辊之间的距离为3-5米。 The present invention further technical solution is: When straightening 0> 6-8 mm hot-rolled ribbed steel bars, pre-straightening rollers to the distance between the guide rollers 0.7-1.5 m; in straightening 08-12 When mm hot-rolled ribbed steel bars, pre-straightening rollers to the distance between the guide rollers 1.5-3 m; when ^^ straight 0> 12-16 mm hot-rolled ribbed steel bars, pre-straightening rollers the distance between the guide rollers to 3-5 meters; in straightening 06 - 16 mm hot rolled ribbed steel bars, then to 016 mm steel straightening determined based on the required distance from the pre-straightening rollers to guide the distance between the rollers, namely the pre-straightening rollers to the distance between the guide rollers 3-5 meters. 因为钢筋的扭转应力约与钢筋的横截面积成正比。 Because torsional stress about the cross-sectional area is proportional to the steel reinforcement. 为避免盘巻尾端打结或摆动伤人,在预矫直机构和纵肋导向机构之间设滚轮和导轨。 To avoid disk Volume trailing knotted or swing wounding, between the pre-straightening mechanism and longitudinal ribs guide rollers and rail-based agencies. 本发明相比背景技术的有益效果是:由于热轧带肋钢筋从预矫直辊组进入相距至少0.4米的导向辊后,相当于导向辊对一段至少0.4米的钢筋进行反扭转,因为经过预矫直的钢筋还存在一定的扭转角度和扭转应力, 当对钢筋施加反扭力时,其所需要的力与两着力点之间的长度成反比。 BACKGROUND compared to the beneficial effects of the present invention are: hot rolled ribbed steel bars from the pre-straightening roller set into the distance of at least 0.4 m after the guide rollers, guide rollers for a period equivalent to at least 0.4 meters of reinforced anti-reverse, because after Pre-straightening steel still some torsion angle and torsion stress when applying a reverse torque is inversely proportional to the length of the steel it needs force and focal point between the two. 只要在纵肋上对钢筋施加一定的扭力,便可通过纵肋对钢筋进行连续导向, 避免钢筋纵肋扭曲,纵、横肋的严重损伤,保证后续工步矫直出合格钢筋。 As long as the longitudinal ribs to put some torque on steel, longitudinal ribs can be reinforced through continuous guide, avoid twisting steel longitudinal ribs, longitudinal and transverse ribs serious injury, and ensure follow-up step straightening qualified reinforcement. 同时,由于在预矫直机构和纵肋导向机构之间设滚轮和导轨,能有效避免盘巻尾端因为失去控制而打结或者摆动伤人。 Also, because between the pre-straightening mechanism and longitudinal ribs guide rollers and rail-based agencies, which can effectively prevent the disc Volume trailing because knotted or swing out of control and hurt. 附图说明附图为本发明热轧带肋钢筋矫直设备的结构示意图。 The accompanying drawings, the present invention structure diagram ribbed steel straightening hot band. 下面结合附图和实施例对本发明作进一步描述。 Below in conjunction with the accompanying drawings and the embodiment of the present invention will be further described below. 具体实施方案如附图所示:热轧带肋钢筋矫直设备包括预矫直机构2和纵肋导向机构5,预矫直机构2上有预矫直辊组1,纵肋导向机构5上有导向辊6, 预矫直机构2和纵肋导向机构5之间设有滚轮3和导轨4,导轨4从预矫直机构2底部通向主机后侧的纵肋导向机构5。 Specific embodiments as shown in the figure: hot rolled ribbed steel straightening device includes a pre-straightening mechanism 2 and the longitudinal ribs guiding mechanism 5, with a pre-straightening rollers 1, 2 longitudinal ribs on pre-straightening mechanism guiding mechanism 5 a guide roller 6, with a guide roller 3 and 4, the guide rail 4 from the bottom of the rear side leading host a pre-straightening mechanism 2 longitudinal rib guide mechanism between 2 and 5 longitudinal ribs guiding mechanism 5 pre-straightening mechanism. 预矫直辊组1可以是一组, 也可以是一组以上,其压辊轴线可以平行水平面,也可以垂直水平面。 Pre straightening rollers 1 may be a group, may be more than one set, which pressure roller axis parallel to the horizontal plane can be vertically level. 在矫直06-8毫米的热轧带肋钢筋时,预矫直辊组1到导向辊6之间的距离为0.7-1.5米。 When straightening 06-8 mm hot-rolled ribbed steel bars, pre-straightening rollers 1 to the distance between the guide roller is 0.7-1.5 meters. 当热轧带肋钢筋盘巻由展开后的螺旋状态,改变为基本直线状态,并通过预矫直辊组1后,其纵肋仍然呈扭转状态而且存在较大的扭转应力进入导向辊6。 When the hot-rolled ribbed steel plate Volume expanded by a spiral state after the change to the basic linear state, and by pre-straightening roller set to 1, the longitudinal ribs still on the twisted state and there is a large torsional stress into the guide roller 6. 由于预矫直辊组1到导向辊6之间的距离有0.7-1.5米,也就相当于预矫直辊组1和导向辊6分别夹住某一段0.7-1.5米的钢筋两端进行反扭,因为这种扭力与钢筋长度成反比,所以此时导向辊工作面只需对钢筋两纵肋侧面施以较小的横向力,而钢筋纵肋足以承受这种力不会被切断,导向辊6便可对钢筋纵肋进行顺利和连续的导向,使其按照设定的直线轨迹前迸,使后续工步矫直出纵肋最大扭曲度不超过20、横肋无损伤的合格钢筋。 Because of the pre-straightening rollers 1 to the distance between the guide rollers are 0.7-1.5 meters, it is equivalent to a pre-straightening rollers and the guide rollers 6 are sandwiched a certain period of 0.7 to 1.5 meters of reinforced anti-ends twist, since steel is inversely proportional to the length of this torque, so in this case only on the two guide rollers Face longitudinal rib side bars to impose smaller transverse force, and longitudinal ribs reinforced to withstand such forces will not be cut off, the guide 6 rolls of reinforced longitudinal ribs can be smooth and continuous guide to follow a straight path before setting 迸, so that subsequent step straightening out the maximum longitudinal ribs twist of not more than 20 , transverse ribs intact qualified steel . 当盘巻钢筋尾端进入预矫直辊组1后,预矫直机构2随着钢筋行驶到主机后侧,待盘巻钢筋尾端进入导向辊6后,预矫直机构2 再驶还原位,此措施可避免盘巻钢筋尾端从预矫直辊组1出来后打结或摆动伤人。 When the disc Volume reinforced rear end into the pre-straightening roller set to 1, the pre-straightening mechanism 2 with the rear side reinforced with the host, to be reinforced plate Volume 6 after the end of the entry guide rollers, straightening the pre-reduction mechanism 2 again driving position This measure can avoid disk Volume reinforced trailing from the pre-straightening roller set out after a tie or swing wounding. 实施例二:在矫直3>8-12毫米的热轧带肋钢筋时,预矫直辊组1到导向辊6之间的距离为1.5-3米。 Example Two: When the straightening 3> 8-12 mm hot-rolled ribbed steel bars, pre-straightening rollers 1 to the distance between the guide rollers 1.5-3 meters. 其余同实施例一。 Example with a rest. 实施例三:在矫直012-16毫米的热轧带肋钢筋时,预矫直辊组l到导向辊6之间的距离为3-5米。 Example Three: distance 012-16 mm straightening rolled ribbed steel bars, pre-straightening rollers l to guide roller 6 3-5 meters. 其余同实施例一。 Example with a rest. 实施例四:在矫直①6-16毫米的热轧带肋钢筋时,便以矫直016毫米钢筋所需的距离为依据确定从预矫直辊组到导向辊之间的距离,即预矫直辊组到导向辊之间的距离为3-5米。 Example Four: When the straightening ①6-16 mm hot-rolled ribbed steel bars, then the desired straightening bars 016 mm distance determined based on the distance from the pre-straightening rollers between the guide rollers, namely the pre-correction rolls straight to the distance between the guide rollers 3-5 meters. 其余同实施例一。 Example with a rest. 本发明对现有技术的贡献是:根据钢筋的直径大小来确定预矫直辊组到导向辊之间的距离。 The present contribution to the art: According to the diameter of steel to determine the distance between the guide rollers to pre-straightening rollers. 因为,从克服钢筋扭力的角度上讲,两者之间的距离远好,有利于导向辊对钢筋进行反扭转;但从整套矫直设备紧凑的角度来考虑,整个机组所占空间不能太大。 Because, from the perspective of overcoming the torsion bars, the distance between the two is much better, help guide reinforced anti-roll torsion; but the whole compact straightening equipment point of view, the entire unit occupied space is not too large . 所以,两者之间的距离应适宜,既不宜太远,也不宜太近。 Therefore, the distance between the two should be suitable, both not too far away, and it is not too close. 如果要用一台本发明同时矫直016毫米及以下各种规格的钢筋,则应以矫直016毫米钢筋所需的距离为依据确定从预矫直辊组到导向辊之间的距离,即两者之间的距离以3-5米较为适宜。 If you use a straightening of the present invention while 016 mm and less variety of bars, should be reinforced to straighten 016 mm required distance determined based on the distance from the pre-straightening rollers between the guide rollers, namely two The distance between 3-5 meters is more appropriate.

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Classifications
International ClassificationB21F1/02
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30 Mar 2005C06Publication
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30 Jul 2008C14Granted