CA2079698C - An unbreakable disposable photocuring guide - Google Patents

An unbreakable disposable photocuring guide

Info

Publication number
CA2079698C
CA2079698C CA002079698A CA2079698A CA2079698C CA 2079698 C CA2079698 C CA 2079698C CA 002079698 A CA002079698 A CA 002079698A CA 2079698 A CA2079698 A CA 2079698A CA 2079698 C CA2079698 C CA 2079698C
Authority
CA
Canada
Prior art keywords
light
guide
curing
rod member
disposable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002079698A
Other languages
French (fr)
Other versions
CA2079698A1 (en
Inventor
John Kennedy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lumen Dynamics Group Inc
Original Assignee
EFOS Canada Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by EFOS Canada Inc filed Critical EFOS Canada Inc
Priority to CA002079698A priority Critical patent/CA2079698C/en
Priority to US07/956,380 priority patent/US5312249A/en
Publication of CA2079698A1 publication Critical patent/CA2079698A1/en
Application granted granted Critical
Publication of CA2079698C publication Critical patent/CA2079698C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C19/00Dental auxiliary appliances
    • A61C19/003Apparatus for curing resins by radiation
    • A61C19/004Hand-held apparatus, e.g. guns
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings

Abstract

A disposable dental curing light guide or can be made of a low cost polymer. The light guide can be radioactively sterilized and packed in a sterilized dispensing envelope to maintain it in a sterilized and clean state. The light guide can provide satisfactory transmission of light between 400nm and 500nm for dental curing purposes.

Description

~o~~~
This invention relates to a light curing device and in particular to a disposable light guide or probe suitable for.
dental curing purposes.
In photocuring, particularly fo.r dental photocuring purposes, commonly a stationary or portable light generating device is used. For. convenience in manipulation, in the portable light generating device, light is provided by a hand-held gun unit which generates the light suitable for dental curing. The gun unit may be operated by alternating current power or. by direct current power supplied by a rechargeable battery power.. A relatively short light guide or probe is removably mounted at the front end of the gun unit for transmitting the curing light from the gun unit to the location at which photocuring is required. For a system with a :15 stationary light generating device, the light is transmitted from the light generator by an elongated flexible guide to the curing location. A short guide or probe again may be adapted at the free end of the elongated light guide fox carrying out the light curing operation at a location remote from the stationary light generator) The short probe or gu:i.de is made of a plurality of optical fibres fused in a glass cladding which maintains the optical fibres in a compact composite bundle. The composite bundle is then covered in a protective sheathing material which also prevents the light travelling through the guide from leaking through its peripheral surface.
Silicon or glass or metal is commonly used as the sheathing material for. such guides. Such guide or probe construction is, for, example) shown in U.S. Patent No. 4,846,546 by Joseph Cuda. The main drawbacks of such common guide or probe are that they are expensive and difficult to fabricate; and ~0'~9~~~
furthermore, the sheathing and cladding deteriorate rapidly under repeated autoclaving sterilization operation particularly when the sterilization operation may nat be properly carried out in a general dental affice. The sterilization is essential to prevent the transmission of disease virus from a contaminated probe to a patient. Also, such glass cladded probe or guide, particularly after subjected to repeated autoclaving sterilization operations, is breakable, so that it presents a hazard to the patient during use as the breakage of the glass components can occur when the probe is located in the patient's mouth cavity.

The principal object of the present invention is to provide a light curing guide which is simple in construction and is easy to produce.

Another. object of the present invention is to provide a light curing guide which is inexpensive to produce such that it is disposable after use.

Another object o.f the present invention is to provide a light curing guide which is pre-sterilized and packed in a sterilized packaging such that at does not require sterilization before it can be used by the dentist.

Yet anoCher object of the present invention is to provide a light curing guide which can be produced easily with an injection moulding process.

Still another object of the present invention is to provide a light curing guide. which is unbreakable and is safe to use within a patient's mouth cavity without any potential health hazard to the patient.

The disposable probe comprises a generally cylindrical rod made of a plastic material having a low light refraction characteristics. The rod has a light receiving end and a ~~~~6~~
curing end. The light receiving end has larger diameter tapering gent7.y to the curing end which has a smaller diameter, and an arcuate bend portion is formed in the curing end.
Figure 1 is a side elevation view of the light curing guide according to the present invention.
Figure 2 is an end elevation view thereof at the light receiving end.
Figure 3 is an end elevation view thereof. at the curing end.
Figure 4 is a sectional view of thereof along line IV-IV
in Figure 1.
Figure 5 is a sectional view thereof along line V-V in Figure 1.
With reference to the drawings in which like reference numerals designate corresponding parts in the several views, the light curing guide of the present invention is a generally cylindrical rod 10 made of a clear plastic material having a low light refraction characteristics such that it can transmit light in the range of from 300 nanometers (nm) to 800 nanometer.s (nm). Light in such range is commonly used in photocurf.ng operations and in particular in the range of 400 nanometers (nm) and 500 nanometers (nm) is used in dental curing operations. Inexpensive amorphous homopolymer such as polymethyl methacrylate and polycarbonate axe suitable fox such purposes. It has been found that light guides rely on total internal reflection to transmit light efficiently. Total internal reflection occurs if a light wave is incident upon a boundary going from a denser. medium of refractive index to a rarer. medium of refractive index above a certain angle of incidence, The relationship of the critical angle to the refractive index at a boundary is outlined in the following formula:
Sin (Theta) = nl / n2 in which Theta is the critical angle.
nl is the refractive index of the first medium, for, air. nl is equal to 1.
n2 is the refractive index of the second medium.
Polymethyl methacrylate such as acrylic having a light refractive index of 1.49 in air, the critical angle is 42 degrees, and polycarbonate having a light refractive index of about 1.586, the critical angle is 39 degrees. Thus, these material provide satisfactory light transmission for dental curing purposes.
The rode 10 has a generally circular cross sectional shape and having a larger diameter. at the light receiving end 11 tapering gently to a smaller diameter curing end 12. The tapering is, fox example, about 2 degrees relative to a plane parallel to the longitudinal axis of the rod 10 as best shown in Figure 1. The curing end portion 13 is bent at an obtuse axcuate angle from the longitudinal axis of the light receiving end portion 14. The bent portion may have a length, for example,. governed by a 60 degrees radian angle as shown E'igure 1. The xod 10, typically has a diameter of from 2 millimeters to l5 millimeters and about 76 mm to l27 mm long.
The g~ner.ally flat surfaces provided at the light receiving end 11 and curing end 12 axe smooth clear surfaces to facilitate maximum amount of light transmission.
,.'; The tapering shape of the rod 10 enhances the concentration of light transmitted therethrough. Generally, when light is incident upon a boundary going from a denser medium of refractive index to a rarer medium of r.efr.active 20~~~~~~
index, the incident light must be within a critical angle to be x~e:~lected totally from the boundary> For acrylic material having a refractive index of l.586, the critical angle' is about 39 degrees. The relatively small tapering angle of the surface of the rod ZO ascertains that the critical angles for the guide wi7.1 not be exceeded over the length of the guide, so as to limit the light losses through the boundary to a minimum.
The obtuse arc in the curing end portion from the light receiving end portion also reduces the light losses through the peripheral surface. The equation that relates the minimum bend radius in a guide for. not theoretical light losses through the surface with light beam passing therethrough is as follows:
R = D '~ ( nl + n2 ) / 2 'y ( nl - n2 ) in which D = Diameter of the rod.
nl = Refractive index of the rod maCerial.
n2 = Refractive index of the cladding.
R = Center radius of the bend.
sin a no cladding is provided on the r.od 10) the refractive index for n2 is 1 for air, and a relatively large ar.c will considerably reduce the surface light losses.
Following the formation of the r.od 10 by injection moulding) it is then cleaned to ascertain a clean surface to reduce any light scattering effects from uneven surfaces and the adherence of dust particles thereon. It is then packaged in a sealed envelope and the entire package is subjected to proper and fully controlled sterilization by radiation or.
autoclaving. Since the guide is completely sterilized, it does not require Further sterilization by the dentist before being used. Thus, a clean and properly sterilized guide is provided 20~~~~~~
fox ready use without presenting any health hazard to the patient. It does not depend upon the sterilization operation to be carried out by the dentist such as in the known photocuring guide. Such user sterilization operation often is unsatisfactorily and/or carelessly carried out so that it can present a serious health hazard to the patient. Furthermore, since the guide can be made inexpensively with the above process, it is not intended for. re-use, therefore, a highly clean and disposable curing guide is provided.
The guide may be coupled to a curing gun of a portable curing unit or the free end of the elongated flexible light guide of a stationary curing light unit through a mounting adaptor. A suitable filter may be provided in the adaptor for heat filtering or other desirable purposes.
The bending in the guide enhances the location of its curing end onto the curing location within the patient's mouth cavity for on-the-spot dental curing.
Whilst in the illustrated embodiment presently preferred features of the invention have been put forward herein, it is to be understood that the invention is not l:i.mited to the precise forms illustrated herein as an example) and that changes may be made thereto without departing from the spirit and substance of the invention.

Claims (3)

1. A method of making a disposable dental curing guide comprising, moulding a rod member with a plastic material having low refraction characteristics, said rod member having a larger cross sectional dimension at one end than a second end, and having peripheral surfaces tapering towards said second end, an arcuate bend formed in the proximity of said second end, said one end and said second end having a substantially flat end surface, cleaning said rod member to eliminate any contamination and foreign particles on all surfaces thereof, placing said rod member in a disposable packaging, sealing said packaging, sterilizing said rod member sealed in said packaging by subjecting said packaging with said rod member sealed therein to radiation sterilization.
2. A method of making a disposable dental curing guide according to Claim 1 wherein said plastic material is amorphous homopolymer.
3. A method of making a disposable dental curing guide according to Claims 1 or 2, wherein said packaging comprises an envelope.
CA002079698A 1992-10-02 1992-10-02 An unbreakable disposable photocuring guide Expired - Lifetime CA2079698C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CA002079698A CA2079698C (en) 1992-10-02 1992-10-02 An unbreakable disposable photocuring guide
US07/956,380 US5312249A (en) 1992-10-02 1992-10-05 Unbreakable disposable photocuring guide

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CA002079698A CA2079698C (en) 1992-10-02 1992-10-02 An unbreakable disposable photocuring guide
US07/956,380 US5312249A (en) 1992-10-02 1992-10-05 Unbreakable disposable photocuring guide

Publications (2)

Publication Number Publication Date
CA2079698A1 CA2079698A1 (en) 1994-04-03
CA2079698C true CA2079698C (en) 1999-08-10

Family

ID=25675563

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002079698A Expired - Lifetime CA2079698C (en) 1992-10-02 1992-10-02 An unbreakable disposable photocuring guide

Country Status (2)

Country Link
US (1) US5312249A (en)
CA (1) CA2079698C (en)

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TW346391B (en) * 1996-09-20 1998-12-01 Kuraray Co Method of polymerizing photo-polymerizable composition for dental use and dental light-curing apparatus for use therewith
US6391283B1 (en) 1997-01-10 2002-05-21 Ultradent Products, Inc. Methods and apparatus for activating dental compositions
GB2329756A (en) 1997-09-25 1999-03-31 Univ Bristol Assemblies of light emitting diodes
US6200134B1 (en) * 1998-01-20 2001-03-13 Kerr Corporation Apparatus and method for curing materials with radiation
FR2773986B1 (en) * 1998-01-27 2000-04-28 Sed Societe D Exploit Dentaire DEVICE IN PARTICULAR FOR HARDENING COMPOSITE MATERIALS USED IN THE DENTAL FIELD
IL125659A (en) 1998-08-05 2002-09-12 Cadent Ltd Method and apparatus for imaging three-dimensional structure
US7535184B1 (en) 2001-01-16 2009-05-19 Design Rite Llc Photopolymerization apparatus
US6611110B1 (en) * 2001-01-16 2003-08-26 Design Rite, Llc Photopolymerization apparatus
US7320593B2 (en) 2000-03-08 2008-01-22 Tir Systems Ltd. Light emitting diode light source for curing dental composites
US6406293B1 (en) 2000-10-10 2002-06-18 Burstein Enterprises Incorporated Hand-held dental transilluminating device
US7106523B2 (en) 2002-01-11 2006-09-12 Ultradent Products, Inc. Optical lens used to focus led light
US20030215766A1 (en) * 2002-01-11 2003-11-20 Ultradent Products, Inc. Light emitting systems and kits that include a light emitting device and one or more removable lenses
US6940659B2 (en) * 2002-01-11 2005-09-06 Ultradent Products, Inc. Cone-shaped lens having increased forward light intensity and kits incorporating such lenses
US20030148242A1 (en) * 2002-02-05 2003-08-07 Fischer Dan E. Lightweight hand held dental curing device
US6953339B1 (en) * 2002-05-14 2005-10-11 Daffurn Richard L Tip for dental curing light
KR101047246B1 (en) 2002-07-25 2011-07-06 조나단 에스. 담 Method and apparatus for using curing LED
US7182597B2 (en) 2002-08-08 2007-02-27 Kerr Corporation Curing light instrument
WO2004038759A2 (en) * 2002-08-23 2004-05-06 Dahm Jonathan S Method and apparatus for using light emitting diodes
US20040101802A1 (en) * 2002-11-21 2004-05-27 Scott Robert R. Wide bandwidth led curing light
US6994546B2 (en) * 2002-12-18 2006-02-07 Ultradent Products, Inc. Light curing device with detachable power supply
US6890175B2 (en) * 2002-12-18 2005-05-10 Ultradent Products, Inc. Cooling system for hand-held curing light
US20040214131A1 (en) * 2003-04-25 2004-10-28 Ultradent Products, Inc., Spot curing lens used to spot cure a dental appliance adhesive and systems and methods employing such lenses
US7192276B2 (en) * 2003-08-20 2007-03-20 Ultradent Products, Inc. Dental curing light adapted to emit light at a desired angle
US7144250B2 (en) 2003-12-17 2006-12-05 Ultradent Products, Inc. Rechargeable dental curing light
US7195482B2 (en) * 2003-12-30 2007-03-27 Ultradent Products, Inc. Dental curing device having a heat sink for dissipating heat
US7074040B2 (en) * 2004-03-30 2006-07-11 Ultradent Products, Inc. Ball lens for use with a dental curing light
MXPA06014522A (en) * 2004-06-15 2007-03-23 Henkel Corp High power led electro-optic assembly.
US20060057537A1 (en) * 2004-09-15 2006-03-16 Welch Allyn, Inc. Combination dental instrument
US7056116B2 (en) * 2004-10-26 2006-06-06 Ultradent Products, Inc. Heat sink for dental curing light comprising a plurality of different materials
WO2006049703A1 (en) * 2004-10-28 2006-05-11 Henkel Corporation Led assembly with led-reflector interconnect
US8113830B2 (en) * 2005-05-27 2012-02-14 Kerr Corporation Curing light instrument
US20070037113A1 (en) * 2005-08-10 2007-02-15 Scott Robert R Dental curing light including a light integrator for providing substantially equal distribution of each emitted wavelength
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US20080166677A1 (en) * 2007-01-08 2008-07-10 Neil John Graham Light directing and amplifying device
US9072572B2 (en) 2009-04-02 2015-07-07 Kerr Corporation Dental light device
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Also Published As

Publication number Publication date
CA2079698A1 (en) 1994-04-03
US5312249A (en) 1994-05-17

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