The detailed description of the service manual for Terex excavators TC 210LC/NLC and TC 225LC/NLC
This workshop service manual will provide you with full and accurate information for Terex excavator TC 210LC/NLC and TC 225LC/NLC. The excavators are designed to the modern technology, to quality work, durable and reliable.
Please read through these instructions and familiarize yourself with them before actually using this excavator. Terex service manual is a full complect that includes detailing wiring and electrical diagrams, photos, pictures, step-by-step instructions, instructions for assembling and disassembling the engine parts, fuel system, ignition system, clutch, suspension, brakes ... etc.
Terex manual ensures the safety and operational integrity of equipment provided that inspection and maintenance work is performed in compliance with the service manual instructions. The workshop manual covers all the repair procedures you will ever need.
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Models:
TC 210 LC/NLC
TC 225 LC/NLC
INDEX:
- 1. Safety Instructions / Safety Measures
- 1.1 Safety Instructions โ General
- 1.2 General Notes on Inspection and Maintenance Work
- 1.3 Work on the Counterweight
- 1.4 Work on the hydraulic system
- 1.5 Work on the air-conditioning system
- 1.6 Work on the drive motor
- 2. Drive motor
- 3. Traveling mechanism
- 3.1 Safety Instructions
- 3.2 Technical data
- 3.3 Special tools and consumables
- 3.4 Tightening moments
- 3.5 Traveling mechanism component assemblies
- 3.6 Chain assembly
- 3.7 Install guide whee
- 3.8 Support roller assembly
- 3.9 Track roller assembly
- 3.10 Chain guide assembly
- 3.11 Drive unit assembly
- 4. Hydraulic system settings
- 4.1 Safety instructions
- 4.2 General values for tightening moments
- 4.3 Main pump set values
- 5. Main pump / Auxiliary pumps
- 5.1 Safety instructions
- 5.2 Technical data
- 5.3 Special tools and consumables
- 5.4 Tightening moments
- 5.5 Construction of main pump
- 5.6 Service pressure check
- 5.7 Main pump installation
- 5.8 Auxiliary pump component assemblies
- 5.9 Driving gear component assemblies
- 5.10 Controller component assemblies
- 5.11 Controller assembly
- 6. Control block
- 6.1 Safety instruction
- 6.2 Technical data
- 6.3 Tightening moments
- 6.4 Installation position of component assembly in superstructure
- 6.5 Overview of control block components
- 6.6 Activation unit assignment
- 6.7 Functional diagram of control block
- 7. Slewing Mechanism
- 7.1 Safety instructions
- 7.2 Technical data
- 7.3 Special tools and consumables
- 7.4 Tightening moments
- 7.5 Slewing mechanism structure
- 7.6 Slewing mechanism disassembly
- 7.7 Slewing motor components
- 7.8 Slewing gear component assemblies
- 7.9 Slewing mechanism assembly
- 7.10 Slewing gear test run
- 8. Travel motor / Crawler gear
- 8.1 Safety instructions
- 8.2 Technical data
- 8.3 Special tools and consumables
- 8.4 Tightening moments
- 8.5 Structure of component assemblies Travel Motor and Crawler Gear
- 8.6 Drive unit disassembly
- 8.7 Traveling gear cross-section
- 8.8 Travel motor component assemblies
- 8.9 Traveling gear test run
- 9. Pilot control block
- 9.1 Safety instructions
- 9.2 Technical data
- 9.3 Special tools and consumables
- 9.4 Tightening moments
- 9.5 Installation position of component assembly in superstructure
- 9.6 Overview of pilot control block components
- 9.7 Structure of pilot control block
- 9.8 Shuttle valve replacement
- 9.9 Pressure values at connection lines
- 10. Pilot Control Equipment
- 10.1 Safety Instructions
- 10.2 Technical data
- 10.3 Consumables
- 10.4 Use of pilot control equipment
- 10.5 Function of pilot control equipment
- 10.6 Activation/de-activation of pilot control
- 10.7 Operation of pilot control equipment
- 10.8 Construction of travel pilot control unit
- 10.9 Construction of working tools pilot control unit
- 10.10 Fault diagnosis (not included in the manual file)
- 11. Arm System โ Hydraulic Cylinders
- 11.1 Safety instructions
- 11.2 Technical data
- 11.3 Consumables / Tools
- 11.4 Overview of hydraulic cylinders
- 11.5 Jib cylinder components
- 11.6 Swan neck jib cylinder components
- 11.7 Shovel tilting cylinder components
- 11.8 Cylinder disassembly
- 11.9 Disassembly of sealing parts / Dismantling of cylinder
- 11.10 Installation of sealing parts
- 11.11 Installation of bearing bush
- 11.12 Installation of buffer pivot (optional)
- 11.13 Cylinder assembly
- 12. Hydraulic system auxiliary equipment
- 12.1 Safety instructions
- 12.2 Technical data
- 12.3 Special tools and consumables
- 12.4 Tightening moments
- 12.5 Construction of rotatory connection components
- 12.6 Dismantling of rotatory connection
- 12.7 Rotatory connection assembly
- 13. Air conditioning system
- 13.1 Safety instructions
- 13.2 Technical data
- 13.3 Special tools and consumables
- 13.4 Construction of air conditioning system
- 13.5 Heating and air conditioning system installation position
- 13.6 Function and components of the air conditioning system
- 13.7 Settings for testing the heating and air conditioning system
- 13.8 Fault diagnosis
- 13.9 Filling instructions for refrigerant
- 13.10 Maintenance intervals
- 14. Maintenance intervals
- 14.1 Safety instructions
- 14.2 Drive motor
- 14.3 Hydraulic system
- 14.4 Traveling gear
- 14.5 Slewing gear
- 14.6 Traversing gear
- 14.7 Lubricating points
- 14.8 Electrical system
- 14.9 Heating and air conditioning system
- 14.10 Excavator preservation
- 15. Instructions for Welding
- 15.1 Safety Instructions
- 15.2 Welder qualification certificates
- 15.3 Special tools and consumables
- 15.4 Repair preparation
- 15.5 Repair procedure
- 15.6 Finishing
- 16. Technical Data
- 16.1 Weight and capacity data TC210
- 16.2 Drive motor
- 16.3 Hydraulic system
- 16.4 Air conditioning system
- 16.5 Electrical system
- 16.6 Filling amounts
- 16.7 Specifications, consumables
- 17. Hydraulic diagrams
- 18. Amendments for type TC 225 LC/NLC
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