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TONER FOR DEVELOPING ELECTROSTATIC
LATENT IMAGE

BACKGROUND OF THE INVENTION 5

1. Field of the Invention

This invention relates to a toner for the development of an electrostatic latent image. More particularly, this invention relates to an electrostatic latent image- 1Q developing toner to be used for the development of an electrostatic latent image in electrophotography, electrostatic recording, and electrostatic printing.

2. Description of the Prior Art

The development of an electrostatic latent image in 15 electrophotography, electrostatic recording, and electrostatic printing is effected by causing a triboelectrified toner to be adsorbed electrostatically to an electrostatic latent image formed on a photosensitive material thereby visualizing the latent image. As means of elec- 20 trifying the toner to be used in this development of an electrostatic latent image, the two-component developing method is known to effect the electrification by mixing the toner with a substance generally called a carrier for through dispersion therein and consequently 25 imparting an electric charge to the toner and the onecomponent developing method to effect the electrification by establishing contact between the toner and a developing sleeve or a toner regulating blade.

Heretofore, the dry toner has been generally manu- 30 factured by a method which comprises mixing, melting, and blending a pigment such as carbon black in thermoplastic resin thereby preparing a homogeneous dispersion and then pulverizing the dispersion by the use of a suitable pulverizing device into a powder having a par- 35 tide diameter proper for a toner. As other methods for the manufacture of the dry toner, those represented by the suspension polymerization method and the suspension peptization method which effect the pulverization of the dispersion in a wet state have been also known. The suspension polymerization method, as disclosed in Japanese Patent Publications 36-10,231, 43-10,799, and 53-14,895, for example, effects the pulverization by suspending a polymerization composition having a po- 45 lymerizing monomer, a polymerization initiator, and a coloring agent as its components in a non-solvent type medium and polymerizing the resultant suspension. The suspension pelletization method attains the pulverization by blending a synthetic resin with a coloring agent 5Q and other components, melting the resultant mixture, and suspending the molten mixture in a non-solvent type medium.

In recent years, in the copier and printer sectors of electrophotography, the toner has come to be urged to 55 fulfill various functions concerning coloration of images, reduction of particle size and compaction of particle diameter distribution for the sake of image quality, expedition of the operation of image formation, enhancement of the reliability of quality, etc. In reply to 60 these demands, techniques for uniformly attaching or fixing minute particles fulfilling the required functions to or on the surface of the toner particles have been proposed.

The toners having the functional minute particles 65 uniformly attached to or fixed on their surface, however, fail to manifest the required functions to a fully satisfactory extent or, in spite of fully satisfactory initial

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functions, fail to retain the functions stably for a long time.

SUMMARY OF THE INVENTION

An object of the present invention, therefore, is to solve the problem just mentioned and, to this end, provide an electrostatic latent image-developing toner which attains lasting manifestation of outstanding properties.

Specifically, the present invention has as an object thereof the provision of an electrostatic latent imagedeveloping toner which possesses an ideal triboelectric property and a fully contracted charge distribution and retains these properties stably for a long time.

The present invention aims to provide an electrostatic latent image-developing toner which is endowed with a lasting stable flowability without a sacrifice of the environmental stability of toner charge.

The present invention aims to provide an electrostatic latent image-developing toner which enjoys an improvement in a developing property and image density and manifests a fully satisfactory transferring property.

The present invention aims to provide an electrostatic latent image-developing toner which is suitable for the reduction in particle diameter required for the production of images of high quality.

The present invention aims to provide an electrostatic latent image-developing toner which overcomes the problem of drifting of toner particles in the site of development and, at the same time, manifests a fully satisfactory transferring property and produces images of high quality.

The present invention aims to provide an electrostatic latent image-developing toner which exhibits high reliability of quality in spite of the trend of the electrophotographic process toward acceleration of operational speed.

The present invention aims to provide an electrostatic latent image-developing toner which precludes the problem of poor cleanability of spherical toner particles.

To accomplish the objects described above in the present invention, the functional minute particles to be attached to or fixed on the surface of toner particles for the purpose of imparting various functions expected of the electrostatic latent image-developing toner are distributed in a high density locally. The ratio of presence of these functional minute particles on the surface of the toner particles are varied in accordance with the kind of the functional minute particles.

The first embodiment of this invention relates to an electrostatic latent image-developing toner which comprises toner particles made of a binder resin and a coloring agent and charge-controlling minute particles fixed in a high density locally on the surface of the toner particles so that the area in which the fixation density of the charge-controlling minute particles is not less than 1.5 times the average fixation density accounts for a proportion of not less than 20% of the entire surface of the toner particles.

The second embodiment of this invention relates to an electrostatic latent image-developing toner which comprises toner particles made of a binder resin and a coloring agent and minute particles of a fluidifying agent attached to or fixed on the surface of the toner particles in a high density locally so that the area in which the fixation density of the minute particles of fluidifying agent on the surface of the toner particles is not less than 1.5 times the average fixation density accounts for a proportion of not less than 20% of the entire surface of the toner particles.

The third embodiment of this invention relates to an electrostatic latent image-developing toner which com- 5 prises toner particles made of a binder resin and a coloring agent and non-insulating minute particles possessing a volume intrinsic electrical resistance of not more than 1010 fl.cm attached to or fixed on the surface of the toner particles in a high density locally so that the area 10 in which the fixation density of the non-insulating minute particles on the surface of the toner particles is not more than 50% of the average fixation density accounts for a proportion of not less than 20% of the entire surface of the toner particles. 15

The fourth embodiment of this invention relates to an electrostatic latent image-developing toner which comprises toner particles made of a binder resin and a coloring agent and magnetic minute particles attached to or fixed on the surface of the toner particles in a high 20 density locally so that the area in which the fixation density of the magnetic minute particles on the surface of the toner particles is not less than 1.5 times the average fixation density accounts for a proportion of not less than 20% of the entire surface of the toner particles. 25

The fifth embodiment of this invention relates to an electrostatic latent image-developing toner which comprises spherical toner particles made of a binder resin and a coloring agent and inorganic or organic minute particles possessing an average particle diameter equal- 30 ing 1/100 to 1/10 of the average particle diameter of the toner particles and attached to or fixed on the surface of the spherical toner particles in a high density locally so that the area in which the fixation density of the minute particles on the surface of the toner particles is not more 35 than 50% of the average fixation density accounts for a proportion of not more than 20% of the entire surface of the toner particles.

The sixth embodiment of this invention relates to an electrostatic latent image-developing toner which com- 40 prises toner particles made of a binder resin and a coloring agent and highly dielectric minute particles possessing a dielectric constant of not less than 100 and fixed on the surface of the toner particles in a high density locally so that the fixation density of the highly dielectric 45 minute particles on the surface of the toner particles is not less than 1.5 times the average fixation ratio. The term "dielectric constant" as used in the specification hereof refers to the magnitude determined with an AC voltage of 1 MHz in frequency at normal room temper- 50 ature (25°±3° C).

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS, la and b are sectional views illustrating in type the construction of an electrostatic latent image- 55 developing toner particle according with the present invention;

FIGS, la and b are sectional views illustrating in type the construction of a conventional electrostatic latent image-developing toner particle; 60

FIG. 3 is a graph showing in type the relation between the fixation density of a fluidifying agent on the surface of the toner and the flowability of toner particles;

FIG. 4 is a type diagram illustrating the state of at- 65 tachment of a toner incorporating therein a highly dielectric substance to the surface of a photosensitive material;

FIG. 5a is a type diagram illustrating the state of polarization of a toner incorporating a highly dielectric substance in the surface region thereof in the line edge part of a latent image;

FIG. Sb is a type diagram illustrating the state of polarization of a toner incorporating a highly dielectric substance in the interior thereof in the line edge part of a latent image;

FIG. 6 is a diagram schematically illustrating the construction of a charge distribution testing device to be used for the determination of charge distribution; and

FIG. 7 is a diagram showing the results of determination of charge distribution performed on an example of the electrostatic latent image-developing toner of the present invention.

DETAILED DESCRIPTION OF THE
INVENTION

Now, the present invention will be described in detail below with reference to the various embodiments thereof. The concrete material names of various functional minute particles used in the description are meant simply for facilitating the illustration of the invention. The functional minute particles to be used in the electrostatic latent image-developing toner of the present invention are not restricted in any sense to the concrete materials mentioned by way of illustration but may apply to the materials of similar functions known in the art.

First embodiment: addition of charge-controlling minute particles

When the toner incorporates a charge-controlling substance therein, the amount of charge imparted to the toner depends on the amount of the charge-controlling substance which is exposed on the surface of the toner. Generally, when the charge-controlling substance is fixed in the form of minute particles on the surface of the toner particles, the amount of the substance to be exposed is stabilized as compared with that of the substance to be exposed when this substance is distributed within the toner particles. By amply decreasing the size of the charge-controlling minute particles to be fixed on the surface of the toner particles, the dispersion of the weight of fixed charge-controlling substance among the toner particles due to the variation in the number of charge-controlling minute particles fixed on the individual toner particles can be curbed and, as a result, the distribution of charge in the toner can be appreciably contracted.

When the charge-controlling minute particles of an amply decreased particle diameter are fixed on the surface of the toner particles and the resultant toner is stirred as a developing agent for a long time, the toner is liable to have the charging property thereof deteriorated because the exposed parts of the minute particles are eventually covered with the resin encircling the minute particles (as contained in the toner particles). The electrostatic latent image-developing toner in the first embodiment of this invention effectively precludes this liability and enables the fully contracted charge distribution to be maintained for a long time by causing the charge-controlling minute particles to be distributed in a high density locally. FIGS, la and b and FIGS. 2a and b are type diagrams illustrating the states just mentioned. When charge-controlling minute particles 1 are distributed as uniformly dispersed on the surface of a toner core particle 2 as illustrated in FIG. 2 a, the stress

5 6

generated by stirring is exerted concentrically on the The suspension polymerization method obtains core

individual minute particles 1 because one to a few min- particles by preparing a polymerization composition

ute particles 1 are present in the site of exertion of the having as components thereof a polymerizing monomer

stress. Further, the individual minute particles 1 adjoin capable of forming a resin component as a binder to be

the resin (toner core particle 2) throughout their entire 5 described more specifically hereinbelow, a polymeriza

peripheries. Thus, the minute particles 2 are eventually tion initiator, a coloring agent, and other additives,

buried readily in the toner core particle 2. In contrast, suspending the polymerization composition in a non

when charge-controlling minute particles 1 are distrib- solvent type medium, and polymerizing the resultant

uted in a high density locally on the toner core particle suspension.

2 as illustrated in FIG. la and even when the stress '0 Generally, emulsion polymerization barely produces arising from stirring happens to be exerted on this site, particles which are extremely minute in spite of their since the stress is exerted as dispersed to the multiplicity ideal particle diameter distribution. The emulsion polyof minute particles 1, the force working on the individ- merization method, therefore, is desired to be carried ual minute particles 1 is weak. Moreover, the minute out in the form ^ as seed polymerization. Specifiparticles 1 located inside the site of fixation in the high 15 callv>the seed polymerization is earned out by stirring density and parted from the periphery of the site are t0 emulsify part of a polymerizing monomer and a polyencircled with adjacent minute particles and, therefore, merization initiator in an aqueous type medium or an are sparingly allowed to adjoin the resin, the embed- acl"eous emulsifier-containing medium, then gradment of the minute particles 1 in the resin occurs only "ally adding the remainder of the polymenzmg monowith great difficulty. If this embedment occurs at all, it 20 mer dropwise to the stirred mixture thereby givmg rise affects only the minute particles which are located in t0 mmute Pa*ldes therein, and polymenzmg these parthe peripheral region of the site of fixation in the high 'lcles as seeds TM the Polymerizing monomer liquid

density Specifically, this embedment due to the stress dr0Ps colonng aSenJ and other addltlves

. , , • L <i » i f As other wet pelletization methods encompassing a

takes place in the same manner as when flat particles of „, . . r . . . , t °.

, r ~ , c c ti. » 25 process of polymenzation, a soap-free emulsion poly

a large surface area are fixed on the surface of the toner r . ^. r, , , ;. , , ,

• i -i TV. .i. , r i. menzation method, microcapsulation methods (such as

core particle 2. Thus, the amount of the charge-con- r , .' . , . .. ,

„. , ,, „ - a surface polymenzation method and an m-situ poly

trolling substance exposed on the surface of toner parti- merizationlmethod)> and a non.aque0us dispersion poly

de can be maintained relatively stably. merization method have been known.

The electrostatic latent image-developing toner-in the x Jhe nsion ffiethod duces core rtides b

first embodiment of the present invention has charge- dissolving a colori ent and other additives in a resin

controlling mmute particles fixed on the surface of a component as a binder to be described specifically here

toner core particle. The core particle of toner is made of inbe]ow md suspending the resultant solution in a non

at least a colonng agent and a binder resin. Optionally, solvent type medium

it may incorporate therein such toner property-improv- 35 The spray dry method produces core particies by

ing agents as offset-preventing agent. When the toner to dissoivmg a synthetic resin component in conjunction

be finally produced is desired to possess a magnetic with a coloring agent in a solvent and then spray drying

property, it is allowed to incorporate a magnetic pow- tj,e resuitant solution.

der therein. The method for the production of core particles to be Of course, the electrostatic latent image-developing 40 used in the electrostatic latent image-developing toner toner in the first embodiment of the present invention is 0f tne present invention, of course, is not limited to the allowed to have not only charge-controlling minute methods cited as examples above, particles but also the aforementioned additives exter- Jn the electrostatic latent image-developing toner of nally added and fixed on the surface of core particle. the present invention, the synthetic resin forming the Further, this electrostatic latent image-developing 45 core particles need not be particularly restricted but toner of the first embodiment of the present invention is may be selected from among the synthetic resins generallowed to have a fluidifying agent and other additives auy used as a binder. The synthetic resins which are externally added and fixed on the surface of core parti- effectively usable herein include thermoplastic resins c^e- such as styrene type resins, (meth)acryl type resins, In the electrostatic latent image-developing toner of 50 olefin type resins, polyester type resins, amide type the present invention, the core particle has no particular resins, carbonate resins, polyethers, and polysulfones, restriction except for the requirement that it should be thermosetting resins such as epoxy resin, urea resin, and obtained by any of the conventional methods available urethane resin, and copolymers and polymer blends for the production of toner particles. These conven- thereof, for example. The binder resins which are usable tional methods include a pulverizing method, wet pel- 55 in the present invention include not only the resins letization methods such as a suspension polymerization which are in the state of a perfect polymer as in a thermethod and an emulsion polymerization method which moplastic resin but also the resins which are in the state encompass a process of polymerization, and wet pellet- of an oligomer or a prepolymer as in a thermosetting ization methods such as a suspension method and a resin and further include polymers which partially conspray dry method which encompass no process of poly- 60 tain a prepolymer, a cross-linking agent, etc., for exammerization, for example. pie.

To be more specific, the pulverizing method obtains Recently, a desire has been expressed for a technique

core particles by mixing and blending a coloring agent which is capable of copying an image at a speed higher

in a thermoplastic resin, pulverizing the resultant mix- than is attainable at present. The toner to be used in such

ture, and classifying the powder consequently formed. 65 a high-speed system as aimed at is required to permit

Optionally, the core particles thus obtained may be quick fixation as on a transfer paper and ensure im

molded in a spherical shape as by means of a heat treat- proved separability from a fixing roller. For the purpose

ment. of obtaining a toner for use in the high-speed system,

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