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US007202602B2

(12) United States Patent ao) Patent No.: Us 7,202,602 B2

Anandan (45) Date of Patent: Apr. 10,2007

(54) METAL SEAL PACKAGING FOR ORGANIC LIGHT EMITTING DIODE DEVICE

(75) Inventor: Munisamy Anandan, Del Valle, TX (US)

(73) Assignee: Organic Lighting Technologies LLC,

Austin, TX (US)

( * ) Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 U.S.C. 154(b) by 0 days.

(21) Appl. No.: 10/818,042

(22) Filed: Apr. 5, 2004

(65) Prior Publication Data

US 2004/0201348 Al Oct. 14, 2004

Related U.S. Application Data

(60) Provisional application No. 60/461,099, filed on Apr. 8, 2003.

(51) Int. CI.

H0SB 33/00 (2006.01)

(52) U.S. CI 313/512; 313/504; 313/509

(58) Field of Classification Search 313/512,

313/504, 506, 509, 549, 561, 553; 428/917;

257/88, 100; 315/169.3 See application file for complete search history.

(56) References Cited

U.S. PATENT DOCUMENTS

6,573,652 Bl * 6/2003 Graff etal 313/512

6,628,071 Bl* 9/2003 Su 313/512

6,657,382 B2 * 12/2003 Nagai et al 313/512

2004/0119403 Al* 6/2004 McCormick et al 313/506

* cited by examiner

Primary Examiner—Ashok Patel

(57) ABSTRACT

A metal sealed organic light emitting diode device comprising a lid, containing a recessed portion to accommodate large quantity of getter/dessicant, a band of metal stack at the perimeter over which is laid a band of low temperature melting solder alloy, pre-tinned subsequently, and a substrate. The substrate containing organic light emitting diode at the central area with a band of metal stack at the perimeter. The lid and the substrate are placed together in substantial alignment such that the pre-tinned low melting solder band of the lid contacts the metal stack of the substrate and thermally sealed in a controlled atmosphere. Multiples of substrates are sealed with a single lid containing multiplicity of recessed portions with multi-segmented metal stack and pre-tinned solder band to derive a large area device.

11 Claims, 10 Drawing Sheets

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