WO2015198254A1 - A drilling deck and a drill pipe support assembly for a drilling apparatus - Google Patents
A drilling deck and a drill pipe support assembly for a drilling apparatus Download PDFInfo
- Publication number
- WO2015198254A1 WO2015198254A1 PCT/IB2015/054765 IB2015054765W WO2015198254A1 WO 2015198254 A1 WO2015198254 A1 WO 2015198254A1 IB 2015054765 W IB2015054765 W IB 2015054765W WO 2015198254 A1 WO2015198254 A1 WO 2015198254A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drill pipe
- bearing
- drilling
- support
- support assembly
- Prior art date
Links
- 238000005553 drilling Methods 0.000 title claims abstract description 127
- 230000000712 assembly Effects 0.000 claims abstract description 19
- 238000000429 assembly Methods 0.000 claims abstract description 19
- 230000002093 peripheral effect Effects 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims description 36
- 230000015572 biosynthetic process Effects 0.000 claims description 24
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 4
- 238000005755 formation reaction Methods 0.000 description 18
- 230000006378 damage Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/24—Guiding or centralising devices for drilling rods or pipes
Definitions
- This invention relates to a drilling deck for a drilling apparatus and also to a drill pipe support assembly through which a drill pipe passes for drilling holes in the ground, for example, in mining applications.
- Known drilling apparatus for drilling holes in the ground in applications such as mining include a drilling rig and a drilling deck or platform on which the drilling rig is mounted.
- the deck is supported on the ground such that it overlies and is spaced above a location where a hole is to be drilled in the ground.
- the deck forms a barrier between the drilling rig above it and dust and fluids which are thrown up during a drilling operation.
- the drilling rig includes a tower for supporting the drill pipe or drill string in a vertical orientation and a drill motor for driving rotation of the drill pipe. It is known for drilling decks to define a hole in which a deck bush is secured, through which the drill pipe (or string of drill pipes) passes in order to support the drill pipe as it rotates and moves up and down. In addition, the deck bush forms a seal around the drill pipe preventing dust and the like from being thrown upwards onto the deck.
- such known deck bushes are fixedly secured to the deck and consist of an inner collar through which the drill pipe passes and which rotates with the drill pipe and an outer collar fixed within the hole in the deck, with bearings being located between the collars.
- Such known deck bushes are subjected to relatively large forces due to vibration and vertical movement of the drill pipe during a drilling operation, which often results in damage to the deck bushes or high levels of wear and tear which significantly reduces the lifespan of the deck bushes.
- deck bush is fixedly secured within the hole in the drilling deck, it cannot easily be removed for replacement or for repair work to be carried out on the deck bush.
- the tower is also fixedly secured to the deck bush, often by being welded to the deck bush, thereby further rendering the removal of the deck bush particularly difficult.
- a drill pipe support assembly for a drilling apparatus, the drill pipe support assembly including: a support structure which is locatable along a peripheral side of a drilling deck of the drilling apparatus, the support structure defining a slot within which a drill pipe is received, the slot defining an opening at one end thereof through which the drill pipe can pass; and sealing means supported on the support structure, which is operable to substantially surround the drill pipe during a drilling operation in order to provide a seal around the drill pipe for limiting flow of dust or fluid upward onto the drilling deck, the sealing means comprising a sealing assembly including a pair of sealing members that are displaceably supported on the support structure in an arrangement wherein the sealing members are displaceable between an open configuration in which the sealing members define an open mouth formation in which the drill pipe is freely received and a closed configuration in which the drill pipe is snugly received within the mouth formation thereby to form the seal around the drill pipe.
- the drill pipe support assembly may further include bearing means for rotatably supporting the drill pipe during a drilling operation. More specifically, the bearing means may comprise at least two bearing assemblies which are each mounted to a different one of the sealing members and which are brought into contact with the drill pipe when the drill pipe is received within the slot defined by the support structure.
- the support structure may include a bearing support arrangement on which the bearing assemblies are mounted.
- Each bearing assembly may comprise a plurality of bearing members which are configured and arranged in order to provide bearing support for both rotational and vertical displacement of the drill pipe.
- the bearing support arrangement may comprise a pair of bearing support rods which are each operatively disposed in a vertical orientation and which each define a vertical axis of rotation.
- the bearing members of each bearing assembly may be arranged into sets wherein the bearing members of each set are interconnected to one another so as to extend and be displaceable as a set around the bearing support rod.
- each bearing member may define a horizontal axis of rotation about which the bearing member is individually rotatable.
- the bearing support arrangement may include an additional bearing support rod and the bearing means may include an additional bearing assembly which is mounted to the support rod so as to partially extend into the slot defined by the support structure so as to contact and provide bearing support to a drill pipe which is received within the slot.
- the support structure may be releasably mountable to a peripheral side of a drilling deck thereby permitting its removal for replacement and/or repair.
- the invention extends to the sealing means as defined hereinabove.
- the invention also extends to the bearing means and the bearing support arrangement of the support structure, as defined hereinabove.
- a drill pipe support assembly for a drilling apparatus, the drill pipe support assembly including: a support structure which is locatable along a peripheral side of a drilling deck of the drilling apparatus, the support structure defining a slot within which a drill pipe is received, the slot defining an opening at one end thereof through which the drill pipe can pass; and bearing means supported on the support structure for supporting the drill pipe during a drilling operation, the bearing means including at least two spaced bearing assemblies which contact the drill pipe when the drill pipe is received within the slot defined by the support structure, each bearing assembly comprising a plurality of bearing members which are configured and arranged in order to provide bearing support for the rotational and vertical displacement of the drill pipe.
- the support structure may include a bearing support arrangement on which the bearing assemblies are mounted. More specifically, the support arrangement may comprise a pair of bearing support rods which are each operatively disposed in a vertical orientation and which each define a vertical axis of rotation.
- the bearing members of each bearing assembly may be arranged into sets wherein the bearing members of each set are interconnected to one another so as to extend and be displaceable as a set around the bearing support rod.
- each bearing member may define a horizontal axis of rotation about which the bearing member is individually rotatable.
- the drill pipe support assembly may include the sealing means as described and defined hereinabove in accordance with the first aspect of the invention.
- the bearing means may be equivalent to the bearing means as described and defined in accordance with the first aspect of the invention.
- a drilling apparatus including: a drilling rig including a tower for supporting at least one drill pipe in a vertical orientation, and a drill motor for driving rotation of the drill pipe; a drilling deck on which the drilling rig is mounted, the drilling deck being operatively supported on a ground surface such that it overlies and is spaced above a location where a hole is to be drilled in the ground, the drilling deck defining a recess formation in a peripheral side thereof, the recess formation defining an open mouth in the peripheral side of the drilling deck, which permits the drill pipe to be introduced into the recess formation via the open mouth by displacing the drill pipe relative to the drilling deck in a direction normal to an axis defined along a length of the drill pipe; and a drill pipe support assembly which is releasably mounted within the recess formation in the drilling deck, the drill pipe support assembly being configured to support the drill pipe as it rotates during a drilling operation and as it is displaced linearly relative to the drilling deck.
- the drill pipe assembly of the drilling apparatus may be the drill pipe assembly as described and defined hereinabove in accordance with the first aspect of the invention.
- the drill pipe assembly of the drilling apparatus may be the drill pipe assembly as described and defined hereinabove in accordance with the second aspect of the invention.
- Figures 1 A and 1 B show a sectional side view and a top plan view, respectively, of a prior art deck bush
- Figure 1 C shows a side elevation of a prior art drilling apparatus including the prior art deck bush of Figures 1 A and B, illustrating the manner in which a drill pipe is raised into a vertical position and inserted into the bore of the deck bush;
- Figure 2 shows a three-dimensional view of a drilling apparatus including a drill pipe support assembly, in accordance with the invention
- Figure 3 shows a three-dimensional view of the tower and drill pipe support assembly of the drilling apparatus of Figure 2;
- Figure 3A shows an enlarged fragmentary three-dimensional view of the drill pipe support assembly and part of the tower of Figure 3;
- Figure 4 shows a three-dimensional view of the drilling apparatus of Figure 2, with the drill pipe support assembly in a lowered position and detached from the drilling deck;
- Figure 5 shows a three-dimensional view of the drill pipe support assembly of Figure 2, as seen from above;
- Figure 6 shows a three dimensional view of the drill pipe support assembly of Figure 2, as seen from below;
- Figure 7 shows a top plan view of the drill pipe support assembly of Figure 2;
- Figure 8 shows a front view of the drill pipe support assembly of Figure 2
- Figure 9 shows a side view of the drill pipe support assembly of Figure 2;
- Figure 10 shows a fragmentary three-dimensional view of the drill pipe support assembly of Figure 2, with part of the housing body of the support structure cut away to show internal detail;
- Figure 1 1 shows a three-dimensional view of the sealing assembly and the bearing assembly of the drill pipe support assembly of Figure 2;
- Figure 12 shows a front view of the sealing and bearing assemblies of Figure 1 1 ;
- Figure 13 shows a side view of the sealing and bearing assemblies of Figure 1 1 ;
- Figure 14 shows a top plan view showing the mode of operation of the sealing assembly of Figure 1 1 ;
- Figure 15A to 15D show, in sequence, the mode of operation of the sealing assembly shown in Figure 1 1 ;
- Figure 16 shows a side elevation of the drilling apparatus of Figure 2, illustrating the manner in which a drill pipe is raised into a vertical orientation and engaged by the drill pipe support assembly;
- Figure 17 shows an enlarged view of the pipe lock assembly of the drill pipe support assembly of Figure 2;
- Figures 18A to 18C shows, in sequence, the manner in which the pipe lock assembly of Figure 17 engages a drill pipe
- Figure 19 shows an enlarged fragmentary three-dimensional view of the drill pipe support assembly of Figure 2 and the drilling deck of Figure 1 including cut-aways to show hidden detail, illustrating the releasable mounting of the drill pipe support assembly to the drilling deck.
- a typical prior art deck bush is illustrated and designated by the reference numeral 1 .
- the deck bush 1 is mounted within a hole in a drilling deck of a drilling apparatus and comprises an outer collar 2 which is fixed within the hole in the drilling deck, and an inner collar 3 which defines an inner bore 4 within which a drill pipe is received and which rotates with the drill pipe.
- the deck bush 1 includes an upper race of ball bearings 5.1 and a lower race of ball bearings 5.2 which are located between the inner and outer collars. Deck bushes of this type are subjected to relatively large forces due to vibration and vertical movement of the drill pipe during a drilling operation often resulting in damage to the deck bush or high levels of wear and tear which significantly reduces the lifespan of such deck bushes.
- FIG. 1 C of the drawings a prior art drilling apparatus 6 including a drilling deck 7 and a tower 8 is depicted.
- the deck bush 1 is fixedly secured within a hole defined therefor in the drilling deck with the lower end of the tower being welded to the outer collar 2 of the deck bush.
- Figure 1 C illustrates the manner in which a drill pipe 9 is raised and thereafter lowered so as to pass through the deck bush 1 in order to initiate or continue with a drilling operation.
- the drill pipe 9 is hoisted up the tower 8 into a vertical orientation until a lower end of the drill pipe is disposed at a height above the deck bush in the drilling deck.
- the drill pipe is thereafter lowered through the bore of the deck bush in order to commence or continue with a drilling operation.
- the procedure is reversed in order to remove the drill pipe by raising the drill vertically to a height at which its lower end is spaced above the deck bush.
- the drill pipe loading and removal procedures referred to above in relation to the use of the deck bush 1 requires the tower to sufficiently high to hoist the drill pipe 9 to a height wherein a lower end thereof is spaced above the deck bush. Furthermore, when the drill pipe 9 is hoisted into a vertical position it is suspended from its upper end with its lower end unsupported, often resulting in the drill pipe swinging in an uncontrolled manner when it is raised free of the ground potentially resulting in damage to property and / or injury to person in the vicinity of the drill pipe.
- FIGS 2 to 19 illustrate a drill pipe support assembly 10 in accordance with the invention and a drilling apparatus 1 1 also in accordance with the invention including the drill pipe support assembly 10.
- the drilling apparatus as herein envisaged is adapted for drilling holes in the ground and further includes a drilling rig 12 and a drilling deck 14 on which the drilling rig is mounted.
- the drilling rig includes a tower 16 for supporting a drill pipe 18 which typically will form part of a string of interconnected drill pipes which have complementary screw threads for screwing the pipes into one another to form a drill string which increases in length by the addition of drill pipes as the drilling depth increases.
- the drilling deck defines a recess 13 within a peripheral side of the drilling deck, within which the drilling pipe support assembly 10 is releasably mounted.
- a lower end of the tower is bolted to an upper side of the drilling deck such that the tower is located above the drill pipe support assembly but not connected thereto.
- the drill pipe support assembly 10 comprises, broadly, a support structure 20 which is releasably mounted to a peripheral front side 22 of the drilling deck 14 and sealing means in the form of a sealing assembly 24 which is supported on the support structure 20.
- the drill pipe support assembly further includes three bearing assemblies 26 for rotatably supporting the drill pipe during a drilling operation.
- the support structure comprises a carrier structure 28 including a pair of spaced carrier plates 30, and a steel housing body 32.
- the housing body of the carrier structure defines a slot 34 which is open at one end 35 in order to permit a drill pipe to pass through the open end of the slot.
- the support structure includes a pair of impact absorbing buffer bodies 36 of a rubber material which are mounted within the slot 34 at the open end 35 thereof.
- the buffer bodies 36 absorb impact forces acting on the support structure when a drill pipe is loaded into the slot as will be explained in further detail hereinbelow.
- the manner in which the drill pipe support assembly 10 is releasably mounted to the drilling deck 14 is more clearly illustrated in Figure 19 which shows the drill pipe support assembly 10 being lowered from an underside of the drilling deck. More particularly, the drill pipe support assembly is shown suspended below the drilling rig by means of a pulley system which includes cables 25 from which the drill pipe support assembly is suspended.
- the drill pipe support assembly includes releasable locking formations disposed at outer corners of the housing body 32 which engage complementary locking formations of the drilling deck when the drill pipe support assembly is in a fully raised position. In order to remove the drill pipe support assembly for replacement or to perform maintenance work on the drill pipe support assembly, the locking formations are released and the drill pipe support assembly is lowered by the pulley system as shown in Figure 19, relative to the drilling deck.
- the support structure further includes a bearing support arrangement for supporting the bearing assemblies. More specifically, the bearing support arrangement includes an upper pair of bearing support plates 38.1 and 38.2 and a lower pair of bearing support plates 40.1 and 40.2 which are spaced from the upper pair.
- the bearing support plates have an arcuate configuration when viewed in plan view.
- the bearing support arrangement further includes a bearing support rod in the form of a pivot pin 42 which is supported near opposite ends thereof in an operative vertical orientation and about which the bearing support plates are pivotally displaceable.
- the bearing support plates define, in combination, a mouth formation within which a drill pipe 18 is received. The mouth formation is aligned with the slot 34 defined by the housing body.
- each pair of bearing support plates are pivotally displaceable relative to one another between an open configuration in which the drill pipe is freely received within the mouth formation and a closed configuration within which the bearings of the bearing assemblies contact the drill pipe for rotatably supporting the drill pipe during a drilling operation.
- the bearing support arrangement further includes lever arms 44 which are mounted to the carrier plates 30 and which are each pivotally connected to a different one of the bearing support plates for displacing the bearing plates between their open and closed configurations. More specifically, the lever arms are acted upon by hydraulic rams for displacing the bearing support plates.
- the bearing support arrangement includes a pair of bearing support rods 46 which extend between the bearing support plates 38.1 , 40.1 and 38.2, 40.2, respectively.
- a bearing assembly 26 is rotatably mounted on each of the bearing support rods 46 while the third bearing assembly 26 is rotatably mounted to the pivot pin 42.
- the arrangement of the bearing assemblies is such that the bearing assemblies mounted to the bearing support rods 46 are disposed laterally within the slot 34 defined by the housing body 32, while the third bearing assembly which is mounted to the pivot pin 44, is disposed at an operative inner end of the slot.
- Each bearing assembly comprises a plurality of roller bearing members 48 which are configured and arranged in order to provide bearing support for both rotational and horizontal and vertical linear displacement of the drill pipe 18. More specifically, each of the roller bearing members is individually rotatable about a horizontal axis of rotation thereby providing bearing support for the drill pipe when it moves in a vertical direction during a drilling operation. Furthermore, the roller bearing members are arranged in sets wherein the bearings in each set are interconnected to one another end-to-end so as to extend around the support rod or pivot pin associated therewith.
- roller bearing members comprising each set are displaceable as a set around the support rod / pivot pin thereby providing bearing support as the drill pipe rotates during a drilling operation and also as the drill pipe is displaced horizontally while in a vertical orientation in order to provide for insertion of the drill pipe into the slot 34 of the housing body 32 and removal from the slot.
- the sealing assembly 24 is mounted to an operative underside of the housing body 32 and comprises a pair of sealing plates 50.1 and 50.2 which are pivotally mounted to the support structure.
- Each sealing plate has a generally arcuate configuration when viewed in plan view and defines a half collar formation which is configured to locate snugly onto a half external side of a drill pipe as is illustrated in Figures 15A to 15D of the drawings.
- the sealing plates are pivotally mounted, via pivot pins 52, to the support structure. With reference to Figure 15A, the sealing plates define an open mouth formation 54 in their open configuration into which the drill pipe 18 can be inserted. With reference to Figure 15B, the drill pipe has entered the slot of the support structure, with the sealing plates beginning to move into the closed position.
- the sealing plates are further displaced towards one another in scissor-like fashion capturing the drill pipe between them.
- the sealing plates are shown in their closed configuration, with the drill pipe snugly enveloped by the half collar formations. In the closed configuration, the sealing plates surround the drill pipe in a snug fit thereby forming a seal around the drill pipe limiting the flow of dust, chippings or fluid upward onto the drilling deck during a drilling operation.
- the sealing plates are displaced into their open and closed configurations by hydraulic rams. It will be appreciated that the sealing plates are positioned relative to the slot 34 defined by the housing body such that the sealing plates form a snug fit with the drill pipe when the drill pipe is received in the slot of the housing body.
- the drill pipe support assembly further includes a pipe lock assembly 54 which engages a locking formation of the drill pipe for locking the drill pipe against rotation so that another drill pipe connected to the drill pipe can be acted upon by a breakout wrench (shown in Figure 3A and designated by the reference numeral 57) for tightening or loosening the other drill pipe with respect to the drill pipe.
- a breakout wrench shown in Figure 3A and designated by the reference numeral 57
- the mode of operation of the pipe lock assembly is illustrated, in sequence, in Figures 18A to 18C.
- the pipe lock assembly incorporates a hydraulic ram 55 having a locking formation 56 at a distal end thereof which engages the locking formation of the drill pipe.
- the configuration and operation of the pipe lock assembly is conventional and as such, is not described in any further detail herein.
- the drill pipe support assembly is releasably mounted to the drilling deck and furthermore as the tower 16 is not connected thereto, the drill pipe support assembly can be removed from the drilling deck with relative ease for replacement or for repair work to be carried out on the drill pipe support assembly.
- the invention extends to the sealing assembly described hereinabove.
- the invention extends also to the bearing assemblies and to the bearing support arrangement as described hereinabove.
- the invention further extends to the bearing support arrangement and the bearing assemblies supported thereon, as described hereinabove.
- the invention extends yet further to the drilling deck as described hereinabove, adapted for releasable mounting thereto of the drill pipe support assembly in accordance with the invention.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA2014/04729 | 2014-06-26 | ||
ZA201404729 | 2014-06-26 |
Publications (1)
Publication Number | Publication Date |
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WO2015198254A1 true WO2015198254A1 (en) | 2015-12-30 |
Family
ID=54937469
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2015/054765 WO2015198254A1 (en) | 2014-06-26 | 2015-06-25 | A drilling deck and a drill pipe support assembly for a drilling apparatus |
Country Status (1)
Country | Link |
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WO (1) | WO2015198254A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4054332A (en) * | 1976-05-03 | 1977-10-18 | Gardner-Denver Company | Actuation means for roller guide bushing for drill rig |
US4500141A (en) * | 1982-09-13 | 1985-02-19 | Daugherty Estes M | Drill steel idler guide |
CN203452679U (en) * | 2013-08-23 | 2014-02-26 | 四川宏华石油设备有限公司 | Roller clamping device for drilling tools |
-
2015
- 2015-06-25 WO PCT/IB2015/054765 patent/WO2015198254A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4054332A (en) * | 1976-05-03 | 1977-10-18 | Gardner-Denver Company | Actuation means for roller guide bushing for drill rig |
US4500141A (en) * | 1982-09-13 | 1985-02-19 | Daugherty Estes M | Drill steel idler guide |
CN203452679U (en) * | 2013-08-23 | 2014-02-26 | 四川宏华石油设备有限公司 | Roller clamping device for drilling tools |
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