WO2015196375A1 - Mould frame - Google Patents

Mould frame Download PDF

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Publication number
WO2015196375A1
WO2015196375A1 PCT/CN2014/080669 CN2014080669W WO2015196375A1 WO 2015196375 A1 WO2015196375 A1 WO 2015196375A1 CN 2014080669 W CN2014080669 W CN 2014080669W WO 2015196375 A1 WO2015196375 A1 WO 2015196375A1
Authority
WO
WIPO (PCT)
Prior art keywords
sleeve
guide
template
elastic
guide post
Prior art date
Application number
PCT/CN2014/080669
Other languages
French (fr)
Chinese (zh)
Inventor
杨延洲
陈俊宝
Original Assignee
杨延洲
陈俊宝
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 杨延洲, 陈俊宝 filed Critical 杨延洲
Priority to PCT/CN2014/080669 priority Critical patent/WO2015196375A1/en
Priority to CN201480003418.6A priority patent/CN104981306B/en
Publication of WO2015196375A1 publication Critical patent/WO2015196375A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • B21D37/12Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides

Definitions

  • the present invention relates to the field of molds, and more particularly to a mold base. ⁇ Background technique ⁇
  • Mold is an important process equipment in industrial production.
  • the mold can be roughly divided into two parts, a core and a mold base.
  • a part of the working part in the mold is in direct contact with the finished product of the mold, such as a punch of the metal mold, and the concave mold is in direct contact with the processed metal plate, and the core cavity of the plastic mold is in direct contact with the finished product of the plastic part.
  • the working parts are called “cores”, the working parts (cores) and other structural parts used to install the molds in the mold, to ensure that the working part of the mold has the correct relative position during working hours, and the mold and the working machine
  • the connected parts are called “forms”, (working machines such as punches, hydraulic presses or injection molding machines, etc.), it can be said that the formwork is the necessary “base piece” in the mold.
  • the formwork is a high-precision assembly that looks simple and requires high dimensional tolerances for both dimensional tolerances and shape (position) tolerances for each part during manufacturing and assembly.
  • the common basic metal mold frame structure is shown in Figure 1.
  • the mold base includes a moving template (upper template) 102 and a static template (lower template) 105, wherein the template is a flat part, and the formwork also includes two Four sets of guiding sleeves 103 and guiding columns 104, the guiding sleeves 103 are cylindrical parts, the guiding columns 104 are cylindrical parts, and the guiding sleeves 103 and the guiding columns 104 are respectively fixed on the moving template 102 and the static template 105, and outside the guiding columns
  • the diameter is the same as the inner diameter of the guide sleeve, and the outer diameter of the guide post is inserted into the inner diameter of the guide sleeve, and the two can be linearly slid therebetween, and the guide sleeve 103 and the guide post 104 constitute a combination of the guide members of the dynamic and static template.
  • the matching precision of the guide post 104 and the guide sleeve 103 fixed on the template ensures the precision of the linear reciprocating motion of the dynamic and static template, and ensures the core fixed on the movable template 102 and the static template 105. Have the correct relative position at work.
  • the movable template 102 is fixed on the working moving parts of the working machine.
  • the movable template 102 is fixed on the slider of the working machine
  • the static template 105 is fixed on the working surface of the working machine.
  • the connection between the movable template 102 and the static template 105 is realized by a guiding device composed of a guiding column 104 and a guiding sleeve 103.
  • the working movement part of the working machine linearly reciprocates the work surface of the working machine, and the core fixed on the template, such as the punch fixed on the movable template 102 and fixed on the static template 105
  • the four-mode due to the precision of the guiding device, makes accurate linear reciprocating motion, thereby manufacturing the precise mold product set.
  • the mold frame which constitutes the molds of plastic molds, ceramics, rubber and glass products, and the working principle, the mechanical structure and the metal mold base are identical.
  • the guide post 1 04, the guide sleeve 103 and the guide post connection template hole D2, the guide sleeve connection template hole D 1 are connected by a transition fit, the transition fit connection structure is simple, the centering is good, but the part processing precision is high, assembly Difficulties, especially the difficulty of disassembly, sometimes the guide bush and the template need to be loaded and unloaded many times during assembly, transportation and use. At this time, the transition joint surface is easy to be damaged. Once the matching hole on the template is damaged, the assembly precision is reduced. Failure, repair is very difficult.
  • the present invention proposes a new formwork.
  • a technical solution adopted by the present invention is as follows: a mold base comprising at least one pair of templates, the pair of templates including a first template and a second template;
  • the at least two pairs of connection template holes include a guide sleeve connection template hole and a guide post connection template hole; a guide sleeve, a guide post and at least one elasticity are disposed corresponding to the pair of connection template holes
  • One end of the guide post is fixed to the guide post connection template hole by at least one elastic sleeve, the guide sleeve is fixed to the guide sleeve connection template hole, and the other end of the guide post is disposed on the sleeve
  • the guide sleeve connection template hole and the guide post connection template hole have the same aperture; the aperture is the same as the outer diameter of the elastic sleeve.
  • a guide sleeve, a guide post and at least two elastic sleeves are disposed corresponding to the pair of connection template holes, and one end of the guide post is fixed to the guide post by at least one elastic sleeve Connecting the template hole, the guide sleeve is fixed to the guide sleeve connection template hole by at least one elastic sleeve, and the other end of the guide post is disposed in the guide sleeve; wherein the guide sleeve is connected with the template hole and The guide post is connected to the template hole with the same aperture, and the outer sleeves have the same outer diameter, and the aperture is the same as the outer diameter.
  • two elastic sleeves are disposed corresponding to the pair of connection template holes, and the two elastic sleeves comprise a sleeve elastic sleeve and a guide column elastic sleeve;
  • the guide pillar is fixed by the guide pillar elastic sleeve
  • the guide post is connected to the template hole, and the guide sleeve is fixed to the guide sleeve connection template hole through the guide sleeve elastic sleeve;
  • the guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve.
  • the first template is provided with at least two guide sleeves connecting the template holes, the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve is mounted on the guide sleeve
  • the second template is provided with at least two guide posts connecting the template holes, the guide post elastic sleeve is mounted on the guide post connection template hole, and the guide post is mounted on the guide post elastic sleeve.
  • the guide sleeve is mounted on the guide sleeve connection template hole, the guide sleeve is the same as the outer diameter of the guide post elastic sleeve, and/or the guide sleeve elastic sleeve is installed.
  • the guide sleeve is connected to the template hole, and the guide sleeve elastic sleeve is the same as the outer diameter of the guide post elastic sleeve, and the guide sleeve or the guide sleeve elastic sleeve is the same as the outer diameter of the guide post elastic sleeve.
  • the elastic sleeve has an inner tapered hole.
  • the guide sleeve and the guide post have an outer cone.
  • an outer cone of the guide sleeve is mounted in the inner conical hole of the corresponding elastic sleeve of the guide sleeve, and an outer cone of the guide post is mounted on the guide post.
  • the elastic sleeve is in the inner conical bore.
  • At least one assembly threaded component is disposed in the guide bush, the guide post and the at least one elastic sleeve for realizing the self-locking connection of the adjacent conical surface parts.
  • the elastic sleeve has a first trapezoidal cross section.
  • the guide post and the guide sleeve have a second trapezoidal cross section.
  • the trapezoid in the mold frame, is an isosceles trapezoid, and the tangent of the bottom angle thereof The value is 9 to 14.
  • the assembly has a frustum portion.
  • the inner wall of the elastic sleeve is provided with a first friction portion.
  • the outer wall of the elastic sleeve is provided with a second friction portion.
  • the guide post is fixed to the guide post hole of the second template by the first screw and the meson and the elastic sleeve.
  • the guide sleeve is fixed to the guide sleeve hole of the first template by a second screw and an elastic sleeve.
  • the elastic sleeve is provided with a slit portion in the axial direction, and has a width of 1 to 3 mm.
  • the slit portion is a through slit.
  • the elastic sleeve has a wall thickness greater than 2 mm.
  • the three diameters of the outer diameter of the tapered elastic assembly of the guide post, the outer diameter of the tapered elastic assembly of the guide sleeve, and the template hole matched with the assembly are unified into the same diameter, so that the template hole can It is processed by a matching drilling and boring process.
  • the upper and lower stencils are laminated and fixed one by one, and all the matching guide sleeve connecting stencil holes and the guide post connecting stencil holes are all processed by one clamping, and each pair of guiding sleeves is connected with the template hole and the guiding column connecting the template holes.
  • the center line is exactly the same, which can ensure the matching of the upper and lower template holes.
  • the matching drilling hole is shown in Figure 3.
  • the mast 401 is disposed above the matching drilling hole, the upper template 403 is applied with a clamping force at the upper clamping force position 402, the lower template 404 is applied with a clamping force at the lower clamping force position 405, and the upper and lower templates are laminated and fixed.
  • the matching holes 406 are processed at the same time, the holes are aligned, the center line of the holes is completely uniform, the holes of the upper template are used as the guide sleeves to connect the template holes, and the holes of the lower template are used as the guide columns to connect the template holes.
  • the guide sleeve connecting template hole of the invention has the same aperture as the guide post connecting template hole, the processing is convenient and the precision is high, and the guide post, the guide sleeve and the guide post are connected with the template hole, and the guide sleeve is connected with the template hole.
  • the guide sleeve assembly and the guide post assembly are easy to install and easy to disassemble, and when the guide post or the guide sleeve is worn, it can be replaced in time to ensure the guiding precision, thereby having high practical application value.
  • FIG. 1 is a schematic view showing the structure of a metal mold base of the prior art
  • FIG. 2A is a schematic structural view of a mold frame according to an embodiment of the present invention.
  • FIG. 2B is a schematic structural view of a guide sleeve elastic sleeve of the mold frame shown in FIG. 2A;
  • FIG. 2C is a schematic view showing the structure of the guide sleeve elastic sleeve shown in FIG. 2B in another direction;
  • FIG. 2D is a schematic structural view of a guide bush of the mold frame shown in FIG. 2A;
  • FIG. 2E is a schematic structural view of the guide bush in another direction shown in FIG. 2D;
  • FIG. 2F is a schematic structural view of a guide post of the mold frame shown in FIG. 2A;
  • FIG. 3 is a schematic view showing a structure of a pair of connecting die holes with a guide sleeve connecting a template hole and a guide post connecting a template hole according to an embodiment of the present invention
  • FIG. 4 is a schematic structural view of a die mold frame according to an embodiment of the present invention.
  • Figure 5 is a schematic view showing the structure of a plastic injection mold frame according to an embodiment of the present invention.
  • FIG. 6 is a schematic structural view of a plastic injection molding frame according to still another embodiment of the present invention.
  • Fig. 7 is a schematic view showing the structure of a mold frame using a rolling guide according to still another embodiment of the present invention.
  • the terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention.
  • guide posts, guide sleeves, elastic sleeves, stencils, etc. although having different mechanical structures, are still named the same as their main technical features, such as parts in the drawings.
  • the 202 and the part 203 constitute a guide sleeve assembly, and the part 202 is named as the elastic sleeve 202 according to the main technical features thereof, and the part 203 is the guide sleeve 203.
  • the part 504 is a straight axis
  • FIG. 5 is a step axis, and the guide post is named.
  • Both the part 203 in the drawing and the part 702 in Figure 6 are named guide sleeves, and the term "and/or" as used in this specification includes any and all combinations of one or more of the associated listed items. As shown in the specification, various combinations of guide post assemblies and guide bushes.
  • An embodiment of the present invention is a formwork that includes at least one pair of templates, the pair of templates including a first template and a second template; for example, the first template is a moving template (upper template)
  • the second template is a static template (the lower template), and the first template is a lower template, and the second template is an upper template.
  • the present invention does not limit the position, shape and relative motion of the first template and the second template, and only two can be applied to the formwork in combination.
  • a formwork that includes two pairs of templates, three pairs of templates, four pairs of templates, or more pairs of templates.
  • a formwork preferably includes only a pair of stencils.
  • the mold base further includes at least two pairs of connection template holes.
  • the mold frame includes two pairs, three pairs, four pairs, five pairs, six pairs or more pairs of connection template holes;
  • the mold base includes two pairs or four pairs of connection template holes; wherein the pair of connection template holes includes a guide sleeve connection template hole and a guide post connection template hole; that is, each pair of connection template holes includes a guide sleeve Connecting the template hole to a guide post and connecting the template hole; for example, the first template is configured to connect at least two guide sleeves to the template hole, and the second template is configured to connect at least two guide posts to the template hole; for example, the first template is only The second guide sleeve is connected to the template hole, and the second template is only connected with the two guide pillars to connect the template hole.
  • the first template is only provided with at least two guide sleeves to connect the template holes, and the guide pillar is not connected to the template holes.
  • the second template is only provided with at least two guide posts connecting the template holes, and no guide sleeve is connected to the template holes.
  • the first template is configured to connect at least one pillar connection template hole and at least one guide sleeve to the template hole, and the second template is disposed with at least one pillar connection template hole and at least one guide sleeve connection template hole.
  • This method of installing the guide post guide sleeve is conventionally not used, but in special cases, such as heavy load, when the template is provided with 4 pairs and 4 pairs or more connection holes, it is not only feasible to install the guide sleeve guide post device in a cross manner. Moreover, the structure of the formwork is symmetrically balanced, and the load sharing is more reasonable.
  • At least one guide sleeve, one guide post and at least one elastic sleeve are disposed, that is, a pair of connection template holes are correspondingly provided with a guide sleeve, a guide post and at least one elastic sleeve;
  • One end of the guide post is fixed to the guide post connection template hole through at least one elastic sleeve, the guide sleeve is fixed to the guide sleeve connection template hole, and the other end of the guide post is disposed in the guide sleeve;
  • the guide sleeve connection template hole has the same aperture as the guide post connection template hole; the aperture is the same as the outer diameter of the elastic sleeve.
  • each pair of connection template holes can also be set with different numbers of guide sleeves and elasticity.
  • the sleeve such as two guide sleeves, a guide post and one or more elastic sleeves, for example, each pair of connection template holes in FIG. 4 is provided with three elastic sleeves, and each pair of connection template holes in FIG. 6 is provided with four elastic sleeves.
  • the guide bush can be fixed to the guide post connection template hole by at least one elastic sleeve, and the guide sleeve is fixed to the guide sleeve connection template hole, for example, for example, As shown in FIG. 6, the guide sleeve is directly fixed to the guide sleeve connection template hole; as shown in FIG.
  • the guide sleeve is fixed to the guide sleeve connection template hole through a flexible sleeve;
  • the guide post is fixed to the guide post connection template hole through a resilient sleeve;
  • the other end of the guide post is disposed in the guide sleeve, for example, the other end of the guide post is fixed to the
  • the guiding sleeve is taken out from the guiding sleeve when disassembling; for example, the other end of the guiding post is inserted into the inner hole of the guiding sleeve of the guiding sleeve to generate axial linear sliding with each other. As shown in FIG.
  • the guide post 504 is fixed to the guide post through the first elastic sleeve 505 and the second elastic sleeve 506, and is fixed to the second template 507 through the guide post connection template hole, and the other end is disposed on the guide.
  • the guide post 605-end is fixed to the second template 607 through an elastic sleeve 606, the guide post connection template hole, and the other end is disposed on the guide sleeve 602; as shown in FIG.
  • the guide post 704- The end is fixed to the guide post through the first elastic sleeve 707 and the second elastic sleeve 705, and is fixed to the second template 706 through the guide post connection template hole, and the other end is disposed on the guide sleeve 702.
  • the axial diameter of the elastic sleeve and the template connection is 0.8 to 2 times.
  • the axial dimension of the elastic sleeve and the template is 0.8, 1.0, 1.5, 1.5, 1.8 or 2 times the diameter of the elastic sleeve and the template.
  • two elastic sleeves are disposed corresponding to the pair of connection template holes, and the two elastic sleeves comprise a sleeve elastic sleeve and a guide column elastic sleeve;
  • the guide pillar is fixed by the guide pillar elastic sleeve
  • the guide post is connected to the template hole, and the guide sleeve is fixed to the guide sleeve connection template hole through the guide sleeve elastic sleeve;
  • the guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve.
  • the first template is provided with at least two guide sleeves connecting the template holes, the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve is mounted on the guide sleeve
  • the second template is provided with at least two guide posts connecting the template holes, the guide post elastic sleeve is mounted on the guide post connection template hole, and the guide post is mounted on the guide post elastic sleeve.
  • a mold base includes at least one pair of templates, the pair of templates includes a first template and a second template; the first template is provided with at least two guide sleeves connecting the template holes and the guide sleeve assembly thereof;
  • the guide sleeve assembly is provided with a guide sleeve and a guide sleeve elastic sleeve, the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve is mounted on the guide sleeve elastic sleeve;
  • the template is configured to connect at least two guide columns to the template hole and the column assembly thereof;
  • the guide column assembly is provided with a guide An elastic sleeve of the column and the guide post, the elastic sleeve of the guide post is mounted on the guide post connecting the template hole, the guide post is mounted on the elastic sleeve of the guide post; and the guide post elastic sleeve of the guide post is used as a guide post An
  • the elastic sleeve has an inner conical hole, for example, it has a first conical surface, or, for a conical surface, the conical surface is: a cone that is cut parallel to the bottom surface, leaving The surrounding portion of a truncated cone body, or the truncated cone body, does not include the upper and lower circular outer surfaces. That is, the elastic sleeve has a first trapezoidal cross section.
  • the guide sleeve and the guide post have an outer cone, for example, which has a second conical surface.
  • the guide sleeve and/or the guide post have a second trapezoidal cross section.
  • the first trapezoidal section is similar to the second trapezoidal section; for example, the first trapezoidal section is the same as the second trapezoidal section.
  • the trapezoid is an isosceles trapezoid, and the tangent of the base angle is 9 to 14.
  • the design of the tapered elastic sleeve should fully consider the actual use conditions, comprehensively consider the structural rationality of each assembly, and reasonably select the parameters, especially the cone angle, minimum wall thickness and width of the elastic sleeve.
  • the outer cone is matched with the shape and size of the inner conical hole; for example, the outer cone of the guide sleeve is mounted in the inner conical hole of the corresponding elastic sleeve of the guide sleeve, An outer cone of the guide post is mounted in the inner tapered bore of the corresponding elastic sleeve of the guide post.
  • the guiding sleeve, the guiding column and the elastic sleeves are all couplings for realizing the connection of the template, and at least one pair of assembling thread components are arranged in the guiding sleeve, the guiding pillar and the at least one elastic sleeve, Self-locking coupling of adjacent components.
  • the outer cone When installed, the outer cone has the same angle as the inner conical hole, and the angle is within the self-locking angle range.
  • the taper is 1: 1 0, and the corresponding taper angle is 5 ° 42 ' 38".
  • the angle of the guide sleeve elastic sleeve, the angle between the guide post and the elastic sleeve of the guide post, the two angles need not be the same, and the same or different angles can be used.
  • the meaning of 1 : 1 0 axial growth is 1 0 radial growth 1
  • the axial growth is 10 and the diameter is increased by 1.
  • the tapered connection of the guide sleeve, the guide post and the elastic sleeve is a self-locking connection
  • an assembly is provided on a certain coupling member (such as a guide sleeve).
  • the disassembly of the threaded hole for disassembly is exactly the same as those of the threaded hole for assembly, the thread size of the bolt for assembly, and the pitch.
  • the first template is provided with at least two guide sleeves connecting the template holes and the guide sleeve assembly; for example, the assembly has a part or all of the cone, and the assembly has an elastic portion, and the assembly is also called Tapered elastic assembly,
  • the guide sleeve assembly can also be referred to as a guide sleeve tapered elastic assembly.
  • the assembly has a frustum portion, wherein the frustum portion is a solid or a cavity.
  • a guide sleeve assembly is provided for each guide sleeve connecting the template hole (ie, the guide sleeve hole).
  • the guide sleeve assembly is provided with a guide sleeve and a guide sleeve elastic sleeve.
  • the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve is mounted on the guide sleeve elastic sleeve; for example, A guide sleeve elastic sleeve is disposed on the guide sleeve connection template hole, and a guide sleeve is disposed on the elastic sleeve of the guide sleeve, and the guide sleeve and the guide sleeve elastic sleeve are fixedly disposed on the first template.
  • the second template is configured to connect at least two guide pillars to the template hole and the pillar assembly thereof; for example, for each pillar to connect the template hole (ie, the pillar bore), a pillar assembly is disposed.
  • the guide post assembly is provided with a guide post and at least one guide post elastic sleeve.
  • a guide post is correspondingly provided with a plurality of tapered guide post elastic sleeves; the guide post elastic sleeve is mounted on the guide post connection a guide hole, the guide post is mounted on the guide post elastic sleeve; for example, a guide post elastic sleeve is disposed on the guide post connection template hole, and a guide post is disposed on the guide post elastic sleeve, the guide post and the guide post The guide post elastic sleeve is fixedly disposed on the second template.
  • the guide sleeve is mounted on the guide sleeve connecting template hole, the guide sleeve is the same as the outer diameter of the guide sleeve elastic sleeve, and, for example, the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole.
  • the guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve.
  • the distance between the template hole and the side of the template is set, that is, the distance between the template hole and the side of the template is greater than the common distance of the conventional guide post.
  • the guide sleeve 203 and the guide sleeve elastic sleeve 202 are used to form a guide sleeve tapered elastic sleeve assembly instead of the conventional guide sleeve, and the guide post 204 and the guide post elastic sleeve 206 constitute a guide column tapered elastic sleeve combination.
  • a tapered elastic sleeve assembly is used to replace the conventional transition fit connection at the junction of the guide post, the guide sleeve and the template hole of the upper die plate 201 and the lower die plate 205.
  • the tapered surface on the guide post and the guide sleeve and the tapered surface on the elastic sleeve are relatively axially displaced, and the tapered surface is squeezed.
  • the taper is 1:10, the taper angle is 5 ° 42 '38", and the taper surface extrusion produces a large outward expansion force in the radial direction.
  • the tapered elastic sleeve is radially expanded and deformed, and the tapered elastic sleeve has a single axial through groove and thus has a certain expansion and contraction elasticity.
  • the guide post is fixed to the fixed end of the second template by a first screw and a meson.
  • the first bolt 208 and the guide post A meson 207 is disposed between the elastic sleeves 206.
  • the guide sleeve elastic sleeve is provided with a plurality of assembly threaded holes 302.
  • the tapered surface of the tapered elastic sleeve is self-locking after installation.
  • the tapered elastic sleeve and the assembly thereof are provided with at least one threaded hole for disassembly.
  • the guide sleeve is as shown in FIG. 2D and FIG. 2E.
  • the utility model has a second trapezoidal cross section for inserting into the guide sleeve elastic sleeve, and/or, the guide sleeve further correspondingly sets the cavity position according to the shape of the guide post; the guide sleeve is provided with three disassembling threaded holes 308, The arrangement is an equilateral triangle; preferably, the guide sleeve is further provided with three mounting through holes 307 corresponding to the positions of the respective fitting threaded holes 302 of the guide sleeve elastic sleeve shown in FIG. 2C.
  • the three mounting through holes 307 are arranged in an equilateral triangle; preferably, as shown in FIG.
  • the guiding sleeve is provided with three disassembling screw holes 308 and three assembling through holes 307 arranged in a regular hexagon.
  • the shape and structure of the guide post are set according to the structure of the mold frame.
  • the guide post is provided with a first end portion 303, a cylindrical body 304, an end surface step 305 and a second The first end portion 303 is fixedly disposed on the guide sleeve, and the second end portion 306 is fixedly disposed on the guide post elastic sleeve.
  • the guide post has a cylindrical body.
  • the guide sleeve connection template hole has the same aperture as the guide post connection template hole, and the guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve, and the aperture is the same as the outer diameter.
  • the guide sleeve elastic sleeve and the guide post elastic sleeve are respectively provided with a joint seam of 1 to 3 countries or a slit, so that as long as the tapered elastic sleeve is made of a reasonable material, the inner and outer diameters of the tapered elastic sleeve are properly matched. In a wide tolerance range, for example, less than 0.1 country, such as 0 to 0. 1 country, can achieve precise joint, so the diameter of the tapered elastic sleeve itself and the accuracy of the aperture of the connection template are easy to guarantee, comparable to common The manufacturing precision of the guide post, guide bush and template is reduced by 1 level accuracy.
  • the three diameters of the outer diameter of the tapered elastic assembly of the guide post, the outer diameter of the tapered elastic assembly of the guide sleeve, and the template hole matched with the assembly are unified into the same diameter, and the template hole is adopted. Drilling and boring process. When the drill is equipped with the boring, the upper and lower stencils are stacked and fixed together, and all the matching guide sleeve connecting template holes and the guide post connecting template holes are processed at the same time, and each pair of guiding sleeves is connected with the template hole and the guiding column. The center line connecting the template holes is exactly the same. The fit of the upper and lower template holes can be ensured. Among them, the matching drilling hole is shown in Figure 3.
  • the mast 401 is disposed above the matching drilling hole, the upper template 403 is applied with a clamping force at the upper clamping force position 402, the lower template 404 is applied with a clamping force at the lower clamping force position 405, and the upper and lower templates are laminated and fixed.
  • the matching holes 406 are processed at the same time, the center line of the holes is completely uniform, the holes are aligned, the holes of the upper template are used as the guide sleeves to connect the template holes, and the holes of the lower template are used as the guide columns to connect the template holes.
  • the first template and the second template are positioned corresponding to the template position.
  • Methods such as slots mark the orientation.
  • the positioning groove is milled at a position away from the template center line on the side of the template, and, for example, a pair of guide post holes and/or guide sleeve holes are provided offset from the center distance by 3 to 5, so that the mold can be assembled.
  • the direction of movement and fixed mode will not occur, and misassembly will be avoided during mold clamping.
  • the guide post and the guide sleeve are arranged together, for example, the two perform a matching research process, for example, grouping the guide post and the guide sleeve according to the measured size before entering the fitting process .
  • the guide bushings of each group shall be numbered according to the group and marked accordingly.
  • the matching research should ensure that the gap values of the same group of guide columns and guide sleeves, the roundness of the holes, and the surface roughness value meet the design requirements; thus, the accuracy of the mold base can be improved.
  • the tapered hole of the tapered elastic sleeve is arranged by grinding, for example, each guide post, the guide sleeve and the matched tapered elastic sleeve are grouped according to the measured size, and each guide post and guide sleeve
  • the conical elastic sleeves to be matched with them should be numbered and marked accordingly.
  • the elastic sleeve no matter whether the elastic sleeve is tapered or not, for example, the elastic sleeve of the guide post and the elastic sleeve is used as an elastic sleeve.
  • the elastic sleeve that cooperates with it is used as another elastic sleeve.
  • the tapered elastic sleeve When the tapered elastic sleeve is equipped with grinding, it should be matched with grinding and inspection to 70% of the matching area of the guide post, the guide sleeve cone and the tapered elastic sleeve cone surface. For example, the coloring method is used for inspection. After the grinding test is passed, the tapered elastic sleeve is grooved and the resulting burr is trimmed; this can improve the accuracy of the mold base.
  • the perpendicularity with the template hole should be ensured, and the set of guide members should be assembled, and the perpendicularity of the fitting end face and the tapered elastic sleeve matching end face and the guide column axis. The value is tested.
  • the tapered elastic sleeve taper of the guide pillar guide sleeve assembly should be designed to be small, for example
  • the taper is 1:10, the taper angle is 5 ° 42 '38".
  • the root raft structure can also choose other taper and taper angles that can be self-locking and easy to disassemble. After this angle is assembled, the taper will produce self-locking.
  • the angle of the bottom angle is set.
  • the thread size for assembly and disassembly can be unified to the same size, ie
  • the threaded hole 302 for assembly of FIG. 2C is the same size as the threaded hole 308 for disassembly of FIG. 2E, so that the bolt assembled on the formwork can be used for disassembly after being removed, which is convenient for application.
  • the elastic sleeve is provided with a slit portion in the axial direction, and has a width of 1 to 3 mm.
  • the guide sleeve elastic sleeve is provided with a slit portion 301 in the axial direction, and preferably has a width of 1 to 3 mm.
  • the inner wall of the elastic sleeve is provided with a first friction portion for generating a frictional force when the guide sleeve and the guide post are mounted, thereby obtaining a better fixing effect.
  • the outer wall of the elastic sleeve is provided with a second friction portion for generating a frictional force of the elastic sleeve mounted on the template, thereby obtaining a good fixing effect.
  • the elastic sleeve has a wall thickness greater than 2 mm.
  • the tapered elastic sleeve has a minimum wall thickness of 2 to 3 mm.
  • the elastic sleeve is a metal sleeve having a wall thickness of 2, 2. 2, 3, 3. 5, 4, 5, 8, 10 or 15 mm, at this time, due to the existence of the slit portion 301, the metal sleeve has a certain degree of elasticity, that is, an elastic metal sleeve.
  • the width of the combined portion of the tapered elastic sleeve and the template is 0. 8 ⁇ 2 times.
  • the elastic sleeve can be made of various metal materials, engineering plastics (such as nylon), for example, the elastic sleeve is spring steel, which is prepared by a quenching and tempering heat treatment process.
  • a gap portion is disposed between an end portion of the guide sleeve and an end portion of the guide sleeve elastic sleeve.
  • the width of the gap portion is 1 to 3 mm.
  • the width of the gap portion is proportional to the diameter of the tapered elastic sleeve, and is greater than 1 mm.
  • the first template and the second template are in the mold base. Set the corresponding positioning slot on the top.
  • the positioning groove is milled at a position offset from the center line on the side of the template, and, for example, a pair of guide post holes and/or guide sleeve holes are provided offset from the center distance by 3 to 5 countries.
  • the mold can be misaligned in the process of assembly, use, and maintenance during assembly and disassembly, and the wrong mode can be avoided during mold clamping.
  • a preferred embodiment is a mold base comprising at least one pair of templates, the pair of templates comprising a first template and a second template; each pair of templates comprising at least two pairs of connection template holes,
  • the pair of connection template holes includes a guide sleeve connection template hole and a guide post connection template hole;
  • the first template is provided with at least two guide sleeve connection template holes and a guide sleeve assembly;
  • the guide sleeve assembly is provided with a guide sleeve assembly a guiding sleeve and a guiding sleeve elastic sleeve thereof, the guiding sleeve has a second trapezoidal cross section;
  • the guiding sleeve elastic sleeve is mounted on the guiding sleeve connecting mold a guide hole sleeve is mounted on the guide sleeve elastic sleeve;
  • the second template is provided with at least two guide pillars connecting the template hole and the guide
  • the process of manufacturing the guide post includes: blanking, roughing, heat treatment (quenching, qualitative), grinding center hole, rough grinding outer circle, taper circle.
  • the process of manufacturing the guide bush includes: blanking, roughing, drilling, heat treatment (quenching, qualitative), finishing hole, boring, casting hole, grinding outer circle and end surface.
  • the process of manufacturing the tapered elastic sleeve includes: blanking, roughing, hole making, heat treatment (quenching, qualitative), grinding cone hole, grinding outer circle and end surface, axial slitting.
  • the process of manufacturing the upper and lower templates includes: blanking, heat treatment (aging treatment), milling, grinding plane, drilling, and boring.
  • the assembly and disassembly process of the formwork includes: before the assembly of the formwork, each pair of guide columns and guide sleeves are selected according to the matching gap value of the guide post and the guide sleeve specified by the accuracy grade of the formwork; the guide post should be removed before assembly , grease, dust, etc. on the mating surface of the guide sleeve tapered sleeve assembly, remove grease, dust, etc. from the connection hole between the template and the guide post and the tapered sleeve assembly; adjust the verticality when the guide assembly is assembled, when the guide post is assembled By guiding the guide bush, when assembling the guide post, the two guide posts with the farthest distance should be assembled first, and whether the test opening and closing are flexible.
  • the guide post adopts the structure of Fig. 2A and Fig. 2F. It is only necessary to use a copper rod or other auxiliary instrument to tap the end surface of the joint between the guide post and the template, and the self-locking of the tapered surface can be removed.
  • FIG. 4 a die formwork structure is shown in FIG. 4, wherein the upper die plate 501 is provided with a guide sleeve elastic sleeve 502, which is sleeved.
  • the guide sleeve 503, the guide sleeve 503 and the guide sleeve elastic sleeve 502 are fixed by the first bolt 508; the guide sleeve 503 is sleeved with the guide post 504, the guide post 504 is a straight rod, which is convenient to manufacture, and the guide post 504 and the lower template 507 use tapered elastic
  • the sleeve assembly is connected, the first tapered guide post elastic sleeve 505 and the second tapered guide post elastic sleeve 506 are all provided with a through groove in the axial direction, that is, the slit portion, and the elastic sleeve increases elasticity after the slotting, assembly As the second bolt 509 is tightened, the inner diameter of the first tapered guide post elastic
  • the upper template 604 is fixed to the upper clamping plate 601, wherein the upper template 604 is provided with a guiding sleeve elastic sleeve 603, which is sleeved by the guiding sleeve 602, the guiding sleeve 602 and The guide sleeve elastic sleeve 603 is fixed by the first bolt 612; the guide sleeve 602 is sleeved with the guide post 605, and the guide post elastic sleeve 606 is disposed at one end of the guide post 605 away from the guide sleeve 602, and the guide post 605 is sleeved, and is fixed by the second bolt 613
  • the lower template 607 thus, after the guide post and the first bolt are installed, the guide sleeve and the guide sleeve elastic sleeve are firmly fixed to the upper template.
  • the upper top plate 609 is fixed to the lower die plate 607 by bolts, and the lower top plate 610 is fixed to the upper top plate 609 by bolts;
  • the fixing block 608 is disposed between the lower clamp plate 61 1 - end and the lower die plate 607, for example, the fixed block is a square iron.
  • the lower clamp plate 61 is fixed to the fixed block 608 by bolts, and the other end is fixed to the lower die plate 607 by bolts.
  • the shape and structure of the guide columns are the same or different, and/or the shape, structure or the shape of the template is the same, and/or whether the splint, the top plate, etc. are provided, according to the requirements of the specific mold frame.
  • the principle of the elastic sleeve is the same and is the focus of the claimed invention.
  • the aperture is set according to the thickness of the mold plate, including the thickness of the upper or lower template, etc.
  • the aperture is proportional to the thickness of the template.
  • the size of the tapered elastic guide sets is too large.
  • the guide sleeve 702 is directly fixed in the hole of the template 703 by using a conventional transition fit, wherein the first template 703 is fixed to the upper clamp 701, and the first template 703 is provided with the guide sleeve 702.
  • the guide sleeve 702 is sleeved with a guide post 704.
  • the first elastic sleeve 707 is disposed at a side of the guide post 704 away from the guide sleeve 702, and the second elastic sleeve 705 is disposed between the first elastic sleeve 707 and the guide sleeve 702.
  • the first elastic sleeve 707 and the second elastic sleeve 705 are respectively disposed on the second template 706, and the first elastic sleeve 707 and the second elastic sleeve 705 are respectively fixed to the second template 706 by bolts;
  • the support plate 708 is disposed between the upper top plate 710 and the second template 706.
  • the upper top plate 710 is sequentially fixed to the support plate 708 and the second template 706 by bolts.
  • the lower top plate 71 1 is fixed to the upper top plate 710 by bolts, and the fixed block 709 is disposed on the upper plate 710. Between the lower plate 712 and the support plate 708, the lower plate 712 passes The bolts are sequentially fixed to the fixed block 709, the support plate 708, and the second template 706.
  • two sets of tapered elastic sleeves or tapered elastic sleeve assemblies are used for the connection between the guide post 704 and the second template 706.
  • the fixed guide sleeve 702 should be installed firstly, and the guide post 702 is used to guide the guide post 704. The guide function is guided to fix the guide post 704.
  • the guide post When the guide post is installed, the guide post is inserted into the fixed guide sleeve, the first elastic sleeve 707 for fixing the fastening guide post 704 is adjusted, and the template is pushed and pulled to determine two templates 703 and 706.
  • the relative linear motion is smooth and smooth, and then the guide post 704 fixed to the second template 706 is withdrawn from the guide sleeve 702, and then the second elastic sleeve 705 for fixing the guide post 704 is fixed, and the guide post 704 is inserted into the guide sleeve again.
  • the guide sleeve 702 can be replaced by two sets of tapered elastic guide sleeves, and the coupling and assembly of the two sets of tapered elastic guide sleeves with the first template 703 and the above-mentioned guide pillar elastic sleeve The group is the same.
  • the structure of the slidingly connected guide member shown in each of the above embodiments can be used for the guide member of the rolling connection of the mold or the mold base.
  • the guide sleeve 801 is fixed to the upper template 807 by the guide sleeve elastic sleeve 808, and the guide sleeve 801, the guide sleeve elastic sleeve 808 and the upper template 807 are fixed and disassembled by the second screw 809;
  • the guide post elastic sleeve 81 1 is fixed to the lower template 803, and the guide post 804, the guide post elastic sleeve 81 1 and the lower template 803 are fixed and disassembled by the first screw 806 through the meson 805; the guide post 804 passes through the spring 802, and several The ball 810 and its ball cage (not shown) are in rolling connection with the guide sleeve 801; thus, the working principle and structure of the mold frame adopting the rolling guide member and the sliding guide mold frame shown in the above embodiments are used.
  • the embodiment of the present invention further includes the molds formed by combining the technical features of the above embodiments.
  • the accuracy of the work of the formwork described in these embodiments depends on the machining accuracy and assembly accuracy of the movable and static stencils and the sets of guide post guides.
  • the upper guide bushing hole and the lower template guide post hole, the positional accuracy of the hole and the hole is difficult to be ensured in the conventional processing in the above precision, and the embodiments of the present invention are used for the fine grinding of the upper and lower templates and are matched with the drill, especially It is clamped together and matched at the same time to ensure the positional accuracy of the upper template guide sleeve hole and the lower template guide post hole.
  • this drilling and boring process can be machined on a vertical milling machine without the use of expensive coordinate boring machines, which increases the precision while saving production costs.
  • the embodiments of the present invention use a conical elastic sleeve connection instead of a transition fit, and have high centering precision and good connection rigidity.
  • a reliable value is obtained through testing and measurement to correspond to the deformation amount of the conical elastic sleeve, thereby ensuring Connected Rely on sex.
  • the tapered elastic sleeve of the embodiments of the present invention is easy to manufacture and simple to install, and the machining of the shaft and the hole in which the tapered elastic sleeve is mounted does not require high-precision manufacturing tolerances like the transition fit.
  • the tapered elastic sleeve only requires good concentricity between the tapered surface and the cylindrical hole, and does not require high machining accuracy and surface quality of the hole and shaft dimensions.
  • this structure when the guide post or the guide sleeve is worn, it can be replaced in time to ensure the guiding precision.
  • the punching die when the punching die is sharpening the cutting edge of the convex and concave die, it is convenient to remove the guide post or the guide bushing.
  • the ground is machined to the convex four-mode, and the original assembly accuracy of the mold base can still be maintained after reinstalling the guide post or the guide sleeve.
  • the guide bush guide sleeve When the guide bush guide sleeve is worn, it can be repaired by electroplating, etc., which is quick and economical and reduces the use cost of the mold.
  • the processing method of the invention and its various embodiments is simple and feasible, and can be processed by a general machine tool to meet the processing requirements of the product parts.
  • the principle and method for manufacturing the mold frame of the present invention and various embodiments thereof can be applied to mold frames of various types of metal molds, plastic molds, ceramics, rubber and glass products, such as molded molding molds, and the guide pillar guide sleeves are used as guide members, and the principle is And the structural form can be completely used on the mold frame using the rolling guide, which can reduce the production difficulty and cost while ensuring the precision of the mold base. It is particularly advantageous for the production of various mold bases for small and medium-sized enterprises, and is convenient for the manufacture of various large mold bases. Achieve serialization and commercialization.

Abstract

Disclosed is a mould frame comprising at least one pair of mould plates, wherein one pair of mould plates comprises one first mould plate (201) and one second mould plate (205); further comprising at least two pairs of connecting mould plate holes, wherein one pair of connecting mould plate holes comprises a guide sleeve connecting mould plate hole and a guide post connecting mould plate hole; and a guide sleeve (203), a guide post (204) and at least one elastic sleeve (206) provided corresponding to the one pair of connecting mould plate holes, one end of the guide post (204) being fixed to the guide post connecting mould plate hole via at least one elastic sleeve (206), the guide sleeve (203) being fixed to the guide sleeve connecting mould plate hole, and the other end of the guide post (204) being provided in the guide sleeve (203). The hole apertures of the guide sleeve connecting mould plate hole and of the guide post connecting mould plate hole are the same; and the hole apertures are the same as the outer diameter of the elastic sleeve (206). This mould frame is convenient to machine and has high precision, and the guide sleeve assembly unit and the guide post assembly unit are convenient to install and easy to disassemble. After becoming worn, the guide post or the guide sleeve can be replaced timely to ensure guidance precision.

Description

一种模架  Formwork
【技术领域】 [Technical Field]
本发明涉及模具领域, 尤其涉及的是, 一种模架。 【背景技术】  The present invention relates to the field of molds, and more particularly to a mold base. 【Background technique】
模具是工业生产中重要的工艺装备, 模具可大致分为两部份, 模芯和模架。 模 具中一部份工作零件是与模具制成品直接接触的, 如五金模的凸模, 凹模与被加工的 金属板直接接触, 塑胶模的型心型腔与塑胶件制成品直接接触, 这些工作零件被称为 "模芯" , 模具中用来安装模具的工作零件 (模芯) 和其它结构零件、 保证模具的工 作部分在工作时间具有正确的相对位置, 并将模具与工作母机连接起来的零件組合件 被称为 "模架" , (工作母机例如冲床、 油压机或注塑机等) , 可以说模架是模具中 必用的 "基础件" 。 模架是个需要高精度的組合件, 看似简单, 制造和装配时对各零 件的尺寸公差与形 (形状) 位 (位置) 公差都要求达到很高、 很精确。  Mold is an important process equipment in industrial production. The mold can be roughly divided into two parts, a core and a mold base. A part of the working part in the mold is in direct contact with the finished product of the mold, such as a punch of the metal mold, and the concave mold is in direct contact with the processed metal plate, and the core cavity of the plastic mold is in direct contact with the finished product of the plastic part. These working parts are called "cores", the working parts (cores) and other structural parts used to install the molds in the mold, to ensure that the working part of the mold has the correct relative position during working hours, and the mold and the working machine The connected parts are called "forms", (working machines such as punches, hydraulic presses or injection molding machines, etc.), it can be said that the formwork is the necessary "base piece" in the mold. The formwork is a high-precision assembly that looks simple and requires high dimensional tolerances for both dimensional tolerances and shape (position) tolerances for each part during manufacturing and assembly.
常见的基本的五金模模架结构如图 1 所示,模架包含一个动模板(上模板) 102、 一个静模板 (下模板) 105, 其中, 模板是平板状零件, 模架还包含二至四組导套 103 与导柱 104, 导套 103是圆筒型零件, 导柱 104是圆柱型零件, 导套 103、 导柱 104 分別固定在动模板 102和静模板 105上, 导柱的外径与导套的内径相同, 而且导柱的 外径插入导套的内径, 两者之间可以直线滑动, 导套 103与导柱 104构成动静模板的 导向件組合。 其中, 导柱连接模板孔 (导柱孔) 106的尺寸 D2和导套连接模板孔 (导 套孔) 101 的尺寸 D1 不同。  The common basic metal mold frame structure is shown in Figure 1. The mold base includes a moving template (upper template) 102 and a static template (lower template) 105, wherein the template is a flat part, and the formwork also includes two Four sets of guiding sleeves 103 and guiding columns 104, the guiding sleeves 103 are cylindrical parts, the guiding columns 104 are cylindrical parts, and the guiding sleeves 103 and the guiding columns 104 are respectively fixed on the moving template 102 and the static template 105, and outside the guiding columns The diameter is the same as the inner diameter of the guide sleeve, and the outer diameter of the guide post is inserted into the inner diameter of the guide sleeve, and the two can be linearly slid therebetween, and the guide sleeve 103 and the guide post 104 constitute a combination of the guide members of the dynamic and static template. The size D2 of the guide post connection template hole (guide post hole) 106 and the guide sleeve connection template hole (guide sleeve hole) 101 are different in size D1.
这样的结构, 只要加工和装配精确, 固定在模板上的导柱 104与导套 103的配 合精度保证了动静模板直线往复运动的精度, 并保证固定在动模板 102和静模板 105 上的模芯在工作时具有正确的相对位置。  Such a structure, as long as the processing and assembly are precise, the matching precision of the guide post 104 and the guide sleeve 103 fixed on the template ensures the precision of the linear reciprocating motion of the dynamic and static template, and ensures the core fixed on the movable template 102 and the static template 105. Have the correct relative position at work.
模具或者模架工作时, 动模板 102被固定在工作母机的工作运动零件上, 例如, 动模板 102被固定在工作母机的滑块上,静模板 105被固定在工作母机的工作台面上。 动模板 102与静模板 105之间连接是通过导柱 104和导套 103組成的导向装置而实现 的, 模具工作时工作母机的工作运动零件对工作母机的工作台面做直线往复运动, 固 定在模板上的模芯, 如固定在动模板 1 02上的凸模与固定在静模板 1 05上的四模, 因 导向装置的精度配合, 做精确直线往复运动, 从而制造出所设定的精确模具产品。 When the mold or the mold frame is working, the movable template 102 is fixed on the working moving parts of the working machine. For example, the movable template 102 is fixed on the slider of the working machine, and the static template 105 is fixed on the working surface of the working machine. The connection between the movable template 102 and the static template 105 is realized by a guiding device composed of a guiding column 104 and a guiding sleeve 103. When the mold is working, the working movement part of the working machine linearly reciprocates the work surface of the working machine, and the core fixed on the template, such as the punch fixed on the movable template 102 and fixed on the static template 105 The four-mode, due to the precision of the guiding device, makes accurate linear reciprocating motion, thereby manufacturing the precise mold product set.
构成塑胶模、 陶瓷、 橡胶与玻璃制品模压成型模等模具的模架, 其工作原理, 机械结构与五金模模架是一致的。  The mold frame which constitutes the molds of plastic molds, ceramics, rubber and glass products, and the working principle, the mechanical structure and the metal mold base are identical.
在这些结构中, 有两个缺点:  Among these structures, there are two disadvantages:
1、 导柱连接模板孔的尺寸 D2和导套连接模板孔的尺寸 D 1 不同, 图 1 显示出导 柱孔 D2较小, 导套孔 D 1较大。 由于上下模板孔的位置精度和中心距配合精度要求高, 因此上下模板须在座标镗床上分別加工与导柱、 导套连接的模板孔 D2和模板孔 D 1, 加工费用很高, 精度要求也高。  1. Dimensions of the guide post connection template hole D2 and the size of the guide sleeve connection template hole D 1 are different. Figure 1 shows that the guide post hole D2 is smaller and the guide sleeve hole D 1 is larger. Due to the high positional accuracy of the upper and lower template holes and the high precision of the center distance, the upper and lower stencils must be respectively machined on the coordinate boring machine to form the template hole D2 and the stencil hole D1 connected to the guide post and the guide sleeve. The processing cost is high, and the precision requirement is also high.
2、 导柱 1 04、 导套 1 03与导柱连接模板孔 D2、 导套连接模板孔 D 1 的连接采用 过渡配合连接, 过渡配合连接构造简单, 定心性好、 但零件加工精度高, 装配困难, 特別是拆卸困难, 有时导套导柱与模板在装配、 运输、 使用时需要多次装卸, 此时过 渡配合连接表面容易损伤, 一旦模板上的配合孔损伤较大, 形成装配精度下降甚至失 效, 修复很困难。  2. The guide post 1 04, the guide sleeve 103 and the guide post connection template hole D2, the guide sleeve connection template hole D 1 are connected by a transition fit, the transition fit connection structure is simple, the centering is good, but the part processing precision is high, assembly Difficulties, especially the difficulty of disassembly, sometimes the guide bush and the template need to be loaded and unloaded many times during assembly, transportation and use. At this time, the transition joint surface is easy to be damaged. Once the matching hole on the template is damaged, the assembly precision is reduced. Failure, repair is very difficult.
因此, 现有技术需要改进。  Therefore, the prior art needs improvement.
【发明内容】 [Summary of the Invention]
为了至少部分解决以上问题, 本发明提出了一种新的模架。  In order to at least partially solve the above problems, the present invention proposes a new formwork.
为解决上述技术问题, 本发明采用的一个技术方案是本发明的技术方案如下: 一种模架, 其包括至少一对模板, 所述一对模板包括一第一模板与一第二模板; 还包 括至少两对连接模板孔, 所述一对连接模板孔包括一导套连接模板孔与一导柱连接模 板孔; 对应所述一对连接模板孔设置一导套、 一导柱及至少一弹性套, 所述导柱的一 端通过至少一所述弹性套固定于所述导柱连接模板孔, 所述导套固定于所述导套连接 模板孔, 所述导柱的另一端设置于所述导套中; 其中, 所述导套连接模板孔与所述导 柱连接模板孔的孔径相同; 所述孔径与所述弹性套的外径相同。 优选的, 所述模架中, 对应所述一对连接模板孔设置一导套、 一导柱及至少两 弹性套, 所述导柱的一端通过至少一所述弹性套固定于所述导柱连接模板孔, 所述导 套通过至少一所述弹性套固定于所述导套连接模板孔, 所述导柱的另一端设置于所述 导套中; 其中, 所述导套连接模板孔与所述导柱连接模板孔的孔径相同, 两所述弹性 套的外径相同, 所述孔径与所述外径相同。 In order to solve the above technical problem, a technical solution adopted by the present invention is as follows: a mold base comprising at least one pair of templates, the pair of templates including a first template and a second template; The at least two pairs of connection template holes include a guide sleeve connection template hole and a guide post connection template hole; a guide sleeve, a guide post and at least one elasticity are disposed corresponding to the pair of connection template holes One end of the guide post is fixed to the guide post connection template hole by at least one elastic sleeve, the guide sleeve is fixed to the guide sleeve connection template hole, and the other end of the guide post is disposed on the sleeve In the guide sleeve, wherein the guide sleeve connection template hole and the guide post connection template hole have the same aperture; the aperture is the same as the outer diameter of the elastic sleeve. Preferably, in the mold base, a guide sleeve, a guide post and at least two elastic sleeves are disposed corresponding to the pair of connection template holes, and one end of the guide post is fixed to the guide post by at least one elastic sleeve Connecting the template hole, the guide sleeve is fixed to the guide sleeve connection template hole by at least one elastic sleeve, and the other end of the guide post is disposed in the guide sleeve; wherein the guide sleeve is connected with the template hole and The guide post is connected to the template hole with the same aperture, and the outer sleeves have the same outer diameter, and the aperture is the same as the outer diameter.
优选的, 所述模架中, 对应所述一对连接模板孔设置两弹性套, 所述两弹性套 包括导套弹性套与导柱弹性套; 所述导柱通过所述导柱弹性套固定于所述导柱连接模 板孔, 所述导套通过所述导套弹性套固定于所述导套连接模板孔; 所述导套弹性套与 所述导柱弹性套的外径相同。  Preferably, in the mold frame, two elastic sleeves are disposed corresponding to the pair of connection template holes, and the two elastic sleeves comprise a sleeve elastic sleeve and a guide column elastic sleeve; the guide pillar is fixed by the guide pillar elastic sleeve The guide post is connected to the template hole, and the guide sleeve is fixed to the guide sleeve connection template hole through the guide sleeve elastic sleeve; the guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve.
优选的, 所述模架中, 所述第一模板设置至少两个导套连接模板孔, 所述导套 弹性套安装于所述导套连接模板孔, 所述导套安装于所述导套弹性套; 所述第二模板 设置至少两个导柱连接模板孔, 所述导柱弹性套安装于所述导柱连接模板孔, 所述导 柱安装于所述导柱弹性套。  Preferably, in the mold frame, the first template is provided with at least two guide sleeves connecting the template holes, the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve is mounted on the guide sleeve The second template is provided with at least two guide posts connecting the template holes, the guide post elastic sleeve is mounted on the guide post connection template hole, and the guide post is mounted on the guide post elastic sleeve.
优选的, 所述模架中, 所述导套安装于所述导套连接模板孔, 所述导套与所述 导柱弹性套的外径相同, 和 /或, 所述导套弹性套安装于所述导套连接模板孔, 所述导 套弹性套与所述导柱弹性套的外径相同 所述导套或导套弹性套与所述导柱弹性套的 外径相同。  Preferably, in the mold base, the guide sleeve is mounted on the guide sleeve connection template hole, the guide sleeve is the same as the outer diameter of the guide post elastic sleeve, and/or the guide sleeve elastic sleeve is installed. The guide sleeve is connected to the template hole, and the guide sleeve elastic sleeve is the same as the outer diameter of the guide post elastic sleeve, and the guide sleeve or the guide sleeve elastic sleeve is the same as the outer diameter of the guide post elastic sleeve.
优选的, 所述模架中, 所述弹性套具有内圆锥孔。  Preferably, in the mold base, the elastic sleeve has an inner tapered hole.
优选的, 所述模架中, 所述导套和所述导柱具有外圆锥体。  Preferably, in the mold base, the guide sleeve and the guide post have an outer cone.
优选的, 所述模架中, 所述导套的外圆锥体安装于所述导套对应的弹性套的所 述内圆锥孔中,所述导柱的外圆锥体安装于所述导柱对应的弹性套的所述内圆锥孔中。  Preferably, in the mold base, an outer cone of the guide sleeve is mounted in the inner conical hole of the corresponding elastic sleeve of the guide sleeve, and an outer cone of the guide post is mounted on the guide post. The elastic sleeve is in the inner conical bore.
优选的, 所述模架中, 所述一导套、 一导柱及至少一弹性套中, 至少设置一装 配用螺紋組件, 用于实现相邻圆锥面部件的自锁联接。  Preferably, in the mold base, at least one assembly threaded component is disposed in the guide bush, the guide post and the at least one elastic sleeve for realizing the self-locking connection of the adjacent conical surface parts.
优选的, 所述模架中, 所述弹性套具有第一梯形截面。  Preferably, in the mold base, the elastic sleeve has a first trapezoidal cross section.
优选的, 所述模架中, 所述导柱与所述导套具有第二梯形截面。  Preferably, in the mold base, the guide post and the guide sleeve have a second trapezoidal cross section.
优选的, 所述模架中, 所述梯形截面中, 所述梯形为等腰梯形, 其底角的正切 值为 9至 1 4。 Preferably, in the mold frame, in the trapezoidal cross section, the trapezoid is an isosceles trapezoid, and the tangent of the bottom angle thereof The value is 9 to 14.
优选的, 所述組合件具有锥台部。  Preferably, the assembly has a frustum portion.
优选的, 所述弹性套的内壁设置第一摩擦部。  Preferably, the inner wall of the elastic sleeve is provided with a first friction portion.
优选的, 所述弹性套的外壁设置第二摩擦部。  Preferably, the outer wall of the elastic sleeve is provided with a second friction portion.
优选的, 所述模架中, 通过第一螺钉与介子、 所述弹性套, 将所述导柱固定于 所述第二模板的导柱连接模板孔。  Preferably, in the mold frame, the guide post is fixed to the guide post hole of the second template by the first screw and the meson and the elastic sleeve.
优选的, 所述模架中, 通过第二螺钉和弹性套, 将所述导套固定于所述第一模 板的导套连接模板孔。  Preferably, in the mold base, the guide sleeve is fixed to the guide sleeve hole of the first template by a second screw and an elastic sleeve.
优选的, 所述模架中, 所述弹性套在轴向设置一缝隙部, 其宽度为 1 至 3毫米。 例如, 所述缝隙部为一通缝。  Preferably, in the mold base, the elastic sleeve is provided with a slit portion in the axial direction, and has a width of 1 to 3 mm. For example, the slit portion is a through slit.
优选的, 所述模架中, 所述弹性套的壁厚大于 2毫米。  Preferably, in the mold base, the elastic sleeve has a wall thickness greater than 2 mm.
优选的, 所述模架中, 所述弹性套与模板连接的轴向尺寸为弹性套与模板连接 直径的 0. 8至 2倍。  至倍倍倍。 The axial dimension of the elastic sleeve and the template connection diameter of 0.8 to 2 times.
优选的, 将导柱锥形弹性組合件的外径、 导套锥形弹性組合件的外径、 与上述 組合件配合的模板孔这三个直径尺寸统一为相同直径尺寸, 这样, 模板孔可以采用配 钻配镗工艺加工。 配钻配镗时上下模板被层叠固定为一体, 所有相配合的导套连接模 板孔和导柱连接模板孔被一次装夹全部加工出来, 每对导套连接模板孔和导柱连接模 板孔的中心线完全一致, 可以保证上下模板孔的配合。 其中, 配钻配镗孔如图 3所示。 镗杆 401 设置于配钻配镗孔上方, 上模板 403在上夹持施力位 402被施加夹持力, 下 模板 404在下夹持施力位 405被施加夹持力, 上下模板被层叠固定为一体, 相配合的 孔 406被一次同时加工出来, 孔位对齐, 孔的中心线完全一致, 上模板的孔作为导套 连接模板孔, 下模板的孔作为导柱连接模板孔。  Preferably, the three diameters of the outer diameter of the tapered elastic assembly of the guide post, the outer diameter of the tapered elastic assembly of the guide sleeve, and the template hole matched with the assembly are unified into the same diameter, so that the template hole can It is processed by a matching drilling and boring process. When the drill is equipped with the boring, the upper and lower stencils are laminated and fixed one by one, and all the matching guide sleeve connecting stencil holes and the guide post connecting stencil holes are all processed by one clamping, and each pair of guiding sleeves is connected with the template hole and the guiding column connecting the template holes. The center line is exactly the same, which can ensure the matching of the upper and lower template holes. Among them, the matching drilling hole is shown in Figure 3. The mast 401 is disposed above the matching drilling hole, the upper template 403 is applied with a clamping force at the upper clamping force position 402, the lower template 404 is applied with a clamping force at the lower clamping force position 405, and the upper and lower templates are laminated and fixed. As a whole, the matching holes 406 are processed at the same time, the holes are aligned, the center line of the holes is completely uniform, the holes of the upper template are used as the guide sleeves to connect the template holes, and the holes of the lower template are used as the guide columns to connect the template holes.
本发明的有益效果是: 本发明的导套连接模板孔与导柱连接模板孔的孔径相同, 加工方便、 精度高, 并且, 导柱、 导套与导柱连接模板孔、 导套连接模板孔的连接中, 导套組合件与导柱組合件安装方便, 易于拆卸, 当导柱或导套磨损后, 可及时更换以 保证导向精度, 从而具有很高的实际应用价值。 【附图说明】 The beneficial effects of the invention are as follows: the guide sleeve connecting template hole of the invention has the same aperture as the guide post connecting template hole, the processing is convenient and the precision is high, and the guide post, the guide sleeve and the guide post are connected with the template hole, and the guide sleeve is connected with the template hole. In the connection, the guide sleeve assembly and the guide post assembly are easy to install and easy to disassemble, and when the guide post or the guide sleeve is worn, it can be replaced in time to ensure the guiding precision, thereby having high practical application value. [Description of the Drawings]
图 1为现有技术的五金模模架结构的示意图;  1 is a schematic view showing the structure of a metal mold base of the prior art;
图 2A为本发明的一个实施例的模架结构示意图;  2A is a schematic structural view of a mold frame according to an embodiment of the present invention;
图 2B为图 2A所示模架的导套弹性套结构示意图;  2B is a schematic structural view of a guide sleeve elastic sleeve of the mold frame shown in FIG. 2A;
图 2C为图 2B所示导套弹性套另一方向结构示意图;  2C is a schematic view showing the structure of the guide sleeve elastic sleeve shown in FIG. 2B in another direction;
图 2D为图 2A所示模架的导套结构示意图;  2D is a schematic structural view of a guide bush of the mold frame shown in FIG. 2A;
图 2E为图 2D所示导套另一方向结构示意图;  2E is a schematic structural view of the guide bush in another direction shown in FIG. 2D;
图 2F为图 2A所示模架的导柱结构示意图;  2F is a schematic structural view of a guide post of the mold frame shown in FIG. 2A;
图 3为本发明的一个实施例包括一导套连接模板孔与一导柱连接模板孔的一对连接模 板孔配钻配镗孔结构示意图;  3 is a schematic view showing a structure of a pair of connecting die holes with a guide sleeve connecting a template hole and a guide post connecting a template hole according to an embodiment of the present invention;
图 4为本发明的一个实施例的冲模模架结构示意图;  4 is a schematic structural view of a die mold frame according to an embodiment of the present invention;
图 5为本发明的一个实施例的塑料注射模模架结构示意图;  Figure 5 is a schematic view showing the structure of a plastic injection mold frame according to an embodiment of the present invention;
图 6为本发明的又一个实施例的塑料注射模模架结构示意图;  6 is a schematic structural view of a plastic injection molding frame according to still another embodiment of the present invention;
图 7为本发明的又一个实施例采用滚动导向件的模架结构示意图。  Fig. 7 is a schematic view showing the structure of a mold frame using a rolling guide according to still another embodiment of the present invention.
【具体实施方式】 【detailed description】
为了便于理解本发明, 下面结合附图和具体实施例, 对本发明进行更详细的说明。 需 要说明的是, 当元件被表述 "固定于" 另一个元件, 它可以直接在另一个元件上、 或者其间 可以存在一个或多个居中的元件。 当一个元件被表述 "连接" 另一个元件, 它可以是直接连 接到另一个元件、 或者其间可以存在一个或多个居中的元件。 本说明书所使用的术语 "垂直 的"、 "水平的"、 "左"、 "右" 以及类似的表述只是为了说明的目的。  In order to facilitate the understanding of the present invention, the present invention will be described in more detail with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as being "fixed" to another element, it can be directly on the other element or one or more of the elements in the middle. When an element is referred to as "connected" to another element, it can be either directly connected to the other element or one or more of the elements. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are for illustrative purposes only.
除非另有定义, 本说明书所使用的所有的技术和科学术语与属于本发明的技术领域的 技术人员通常理解的含义相同。 本说明书中在本发明的说明书中所使用的术语只是为了描述 具体的实施例的目的, 不是用于限制本发明。 如本专利中所使用的导柱, 导套、 弹性套、 模 板等虽然有不同的机械结构, 使用时仍以其主要技术特征命名为相同的术语, 如附图中零件 202和零件 203构成导套組合件, 依据其主要技术特征命名零件 202为弹性套 202, 零件 203 为导套 203。 图 4中零件 504为一直轴, 图 5中零件 605为台阶轴, 均命名导柱。 附图中零 件 203与图 6中零件 702均命名导套, 本说明书所使用的术语"和 /或"包括一个或多个相关 的所列项目的任意的和所有的組合。 如说明书中几种导柱組合件与导套的各类組合。 Unless otherwise defined, all technical and scientific terms used in the specification are the same meaning The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. As used in this patent, guide posts, guide sleeves, elastic sleeves, stencils, etc., although having different mechanical structures, are still named the same as their main technical features, such as parts in the drawings. The 202 and the part 203 constitute a guide sleeve assembly, and the part 202 is named as the elastic sleeve 202 according to the main technical features thereof, and the part 203 is the guide sleeve 203. In Fig. 4, the part 504 is a straight axis, and the part 605 in Fig. 5 is a step axis, and the guide post is named. Both the part 203 in the drawing and the part 702 in Figure 6 are named guide sleeves, and the term "and/or" as used in this specification includes any and all combinations of one or more of the associated listed items. As shown in the specification, various combinations of guide post assemblies and guide bushes.
本发明的一个实施例是, 一种模架, 其包括至少一对模板, 所述一对模板包括一第一 模板与一第二模板; 例如, 所述第一模板为动模板 (上模板), 所述第二模板为静模板 (下模 板), 又如, 所述第一模板为下模板, 所述第二模板为上模板。 本发明不限制第一模板与第二 模板的位置、 形状和相对运动, 只需两者能够结合应用于所述模架即可。 例如, 一种模架, 其包括两对模板、 三对模板、 四对模板或者更多对模板。 又如, 优选的, 一种模架, 其仅包 括一对模板。  An embodiment of the present invention is a formwork that includes at least one pair of templates, the pair of templates including a first template and a second template; for example, the first template is a moving template (upper template) The second template is a static template (the lower template), and the first template is a lower template, and the second template is an upper template. The present invention does not limit the position, shape and relative motion of the first template and the second template, and only two can be applied to the formwork in combination. For example, a formwork that includes two pairs of templates, three pairs of templates, four pairs of templates, or more pairs of templates. As another example, a formwork preferably includes only a pair of stencils.
并且, 所述模架还包括至少两对连接模板孔, 例如, 所述模架包括两对、 三对、 四对、 五对、 六对或者更多对的连接模板孔; 优选的, 所述模架包括两对或四对连接模板孔; 其中, 所述一对连接模板孔包括一导套连接模板孔与一导柱连接模板孔; 也就是说, 每对连接模板 孔都包括一导套连接模板孔与一导柱连接模板孔; 例如, 所述第一模板设置至少两导套连接 模板孔, 所述第二模板设置至少两导柱连接模板孔; 又如, 所述第一模板仅设置二导套连接 模板孔, 所述第二模板仅设置二导柱连接模板孔; 又如, 所述第一模板仅设置至少二导套连 接模板孔, 不设置导柱连接模板孔, 所述第二模板仅设置至少二导柱连接模板孔, 不设置导 套连接模板孔。 又如, 所述第一模板设置至少一导柱连接模板孔与至少一导套连接模板孔, 所述第二模板设置至少一导柱连接模板孔与至少一导套连接模板孔。 这种安装导柱导套的方 法常规不会用, 但在特殊情况下, 如重载荷情况下, 模板设置 4对和 4对以上连接孔时, 采 用交叉方式安装导套导柱导向装置不仅可行, 而且模架结构对称均衡, 载荷分担更加合理。  Moreover, the mold base further includes at least two pairs of connection template holes. For example, the mold frame includes two pairs, three pairs, four pairs, five pairs, six pairs or more pairs of connection template holes; The mold base includes two pairs or four pairs of connection template holes; wherein the pair of connection template holes includes a guide sleeve connection template hole and a guide post connection template hole; that is, each pair of connection template holes includes a guide sleeve Connecting the template hole to a guide post and connecting the template hole; for example, the first template is configured to connect at least two guide sleeves to the template hole, and the second template is configured to connect at least two guide posts to the template hole; for example, the first template is only The second guide sleeve is connected to the template hole, and the second template is only connected with the two guide pillars to connect the template hole. For example, the first template is only provided with at least two guide sleeves to connect the template holes, and the guide pillar is not connected to the template holes. The second template is only provided with at least two guide posts connecting the template holes, and no guide sleeve is connected to the template holes. For another example, the first template is configured to connect at least one pillar connection template hole and at least one guide sleeve to the template hole, and the second template is disposed with at least one pillar connection template hole and at least one guide sleeve connection template hole. This method of installing the guide post guide sleeve is conventionally not used, but in special cases, such as heavy load, when the template is provided with 4 pairs and 4 pairs or more connection holes, it is not only feasible to install the guide sleeve guide post device in a cross manner. Moreover, the structure of the formwork is symmetrically balanced, and the load sharing is more reasonable.
对应所述一对连接模板孔至少设置一导套、 一导柱及至少一弹性套, 也就是说, 一对 连接模板孔, 对应设置一导套、 一导柱及至少一弹性套; 所述导柱的一端通过至少一所述弹 性套固定于所述导柱连接模板孔, 所述导套固定于所述导套连接模板孔, 所述导柱的另一端 设置于所述导套中; 其中, 所述导套连接模板孔与所述导柱连接模板孔的孔径相同; 所述孔 径与所述弹性套的外径相同。 或者说, 每对连接模板孔, 也可以设置不同数量的导套和弹性 套, 如两导套、 一导柱及一或多个弹性套, 例如图 4中每对连接模板孔设置有 3个弹性套, 图 6中每对连接模板孔设置有 4个弹性套, 图 6中也可以设置 2个导套; 所述导柱的一端通 过至少一所述弹性套固定于所述导柱连接模板孔, 所述导套固定于所述导套连接模板孔, 例 如, 如图 6所示, 所述导套直接固定于所述导套连接模板孔; 又如, 如图 2所示, 所述导套 通过一所述弹性套固定于所述导套连接模板孔; 所述导柱通过一所述弹性套固定于所述导柱 连接模板孔; 所述导柱的另一端设置于所述导套中, 例如, 安装时将所述导柱的另一端固定 于所述导套, 拆卸时将所述导柱的另一端从所述导套中取出; 例如, 所述导柱的另一端插入 所述导套的导套内孔中, 相互产生轴向的直线滑动。 如图 4所示, 导柱 504—端通过第一弹 性套 505、 第二弹性套 506 固定于导柱连接模板孔, 并通过导柱连接模板孔固定于第二模板 507, 另一端设置于导套 503 ; 如图 5所示, 导柱 605—端通过一弹性套 606、 导柱连接模板 孔固定于第二模板 607, 另一端设置于导套 602 ; 如图 6所示, 导柱 704—端通过第一弹性套 707、 第二弹性套 705固定于导柱连接模板孔, 并通过导柱连接模板孔固定于第二模板 706, 另一端设置于导套 702。 Corresponding to the pair of connection template holes, at least one guide sleeve, one guide post and at least one elastic sleeve are disposed, that is, a pair of connection template holes are correspondingly provided with a guide sleeve, a guide post and at least one elastic sleeve; One end of the guide post is fixed to the guide post connection template hole through at least one elastic sleeve, the guide sleeve is fixed to the guide sleeve connection template hole, and the other end of the guide post is disposed in the guide sleeve; The guide sleeve connection template hole has the same aperture as the guide post connection template hole; the aperture is the same as the outer diameter of the elastic sleeve. In other words, each pair of connection template holes can also be set with different numbers of guide sleeves and elasticity. The sleeve, such as two guide sleeves, a guide post and one or more elastic sleeves, for example, each pair of connection template holes in FIG. 4 is provided with three elastic sleeves, and each pair of connection template holes in FIG. 6 is provided with four elastic sleeves. The guide bush can be fixed to the guide post connection template hole by at least one elastic sleeve, and the guide sleeve is fixed to the guide sleeve connection template hole, for example, for example, As shown in FIG. 6, the guide sleeve is directly fixed to the guide sleeve connection template hole; as shown in FIG. 2, the guide sleeve is fixed to the guide sleeve connection template hole through a flexible sleeve; The guide post is fixed to the guide post connection template hole through a resilient sleeve; the other end of the guide post is disposed in the guide sleeve, for example, the other end of the guide post is fixed to the The guiding sleeve is taken out from the guiding sleeve when disassembling; for example, the other end of the guiding post is inserted into the inner hole of the guiding sleeve of the guiding sleeve to generate axial linear sliding with each other. As shown in FIG. 4, the guide post 504 is fixed to the guide post through the first elastic sleeve 505 and the second elastic sleeve 506, and is fixed to the second template 507 through the guide post connection template hole, and the other end is disposed on the guide. As shown in FIG. 5, the guide post 605-end is fixed to the second template 607 through an elastic sleeve 606, the guide post connection template hole, and the other end is disposed on the guide sleeve 602; as shown in FIG. 6, the guide post 704- The end is fixed to the guide post through the first elastic sleeve 707 and the second elastic sleeve 705, and is fixed to the second template 706 through the guide post connection template hole, and the other end is disposed on the guide sleeve 702.
优选的, 所述弹性套与模板连接的轴向尺寸为弹性套与模板连接直径的 0. 8至 2倍。 例如, 所述弹性套与模板连接的轴向尺寸为弹性套与模板连接直径的 0. 8、 1 . 05、 1 . 25、 1 . 5、 1 . 8或者 2倍。  5至倍倍。 The axial diameter of the elastic sleeve and the template connection is 0.8 to 2 times. For example, the axial dimension of the elastic sleeve and the template is 0.8, 1.0, 1.5, 1.5, 1.8 or 2 times the diameter of the elastic sleeve and the template.
优选的, 所述模架中, 对应所述一对连接模板孔设置两弹性套, 所述两弹性套包括导 套弹性套与导柱弹性套; 所述导柱通过所述导柱弹性套固定于所述导柱连接模板孔, 所述导 套通过所述导套弹性套固定于所述导套连接模板孔; 所述导套弹性套与所述导柱弹性套的外 径相同。 优选的, 所述模架中, 所述第一模板设置至少两个导套连接模板孔, 所述导套弹性 套安装于所述导套连接模板孔, 所述导套安装于所述导套弹性套; 所述第二模板设置至少两 个导柱连接模板孔, 所述导柱弹性套安装于所述导柱连接模板孔, 所述导柱安装于所述导柱 弹性套。 例如, 一种模架, 其包括至少一对模板, 所述一对模板包括一第一模板与一第二模 板; 所述第一模板设置至少两导套连接模板孔及其导套組合件; 所述导套組合件设置一导套 及其导套弹性套, 所述导套弹性套安装于所述导套连接模板孔, 所述导套安装于所述导套弹 性套; 所述第二模板设置至少两导柱连接模板孔及其导柱組合件; 所述导柱組合件设置一导 柱及其导柱弹性套, 所述导柱弹性套安装于所述导柱连接模板孔, 所述导柱安装于所述导柱 弹性套; 导柱与其配合的导柱弹性套作为一导柱弹性套組, 导套与其配合的导套弹性套作为 另一导套弹性套組, 其中, 所述导套连接模板孔与所述导柱连接模板孔的孔径相同, 所述导 套弹性套与所述导柱弹性套的外径相同, 所述孔径与所述外径相同。 Preferably, in the mold frame, two elastic sleeves are disposed corresponding to the pair of connection template holes, and the two elastic sleeves comprise a sleeve elastic sleeve and a guide column elastic sleeve; the guide pillar is fixed by the guide pillar elastic sleeve The guide post is connected to the template hole, and the guide sleeve is fixed to the guide sleeve connection template hole through the guide sleeve elastic sleeve; the guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve. Preferably, in the mold frame, the first template is provided with at least two guide sleeves connecting the template holes, the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve is mounted on the guide sleeve The second template is provided with at least two guide posts connecting the template holes, the guide post elastic sleeve is mounted on the guide post connection template hole, and the guide post is mounted on the guide post elastic sleeve. For example, a mold base includes at least one pair of templates, the pair of templates includes a first template and a second template; the first template is provided with at least two guide sleeves connecting the template holes and the guide sleeve assembly thereof; The guide sleeve assembly is provided with a guide sleeve and a guide sleeve elastic sleeve, the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve is mounted on the guide sleeve elastic sleeve; The template is configured to connect at least two guide columns to the template hole and the column assembly thereof; the guide column assembly is provided with a guide An elastic sleeve of the column and the guide post, the elastic sleeve of the guide post is mounted on the guide post connecting the template hole, the guide post is mounted on the elastic sleeve of the guide post; and the guide post elastic sleeve of the guide post is used as a guide post An elastic sleeve, the guide sleeve elastic sleeve of the guide sleeve and the same is used as another guide sleeve elastic sleeve, wherein the guide sleeve connection template hole and the guide post connection template hole have the same aperture, and the guide sleeve elastic sleeve The outer diameter of the guide sleeve elastic sleeve is the same, and the aperture is the same as the outer diameter.
优选的, 所述弹性套具有内圆锥孔, 例如, 其具有第一圆锥面, 或者说, 对于圆锥面, 该圆锥面为: 一个圆锥体, 其平行于底面截除上方的部分, 所剩下的一个圆锥台体的周围部 分, 或者说是该圆锥台体不包括上下两个圆形的外表面。 即, 所述弹性套具有第一梯形截面。 优选的, 所述导套和所述导柱具有外圆锥体, 例如, 其具有第二圆锥面。 优选的, 所述模架 中, 所述导套和 /或所述导柱具有第二梯形截面。 优选的, 所述第一梯形截面与所述第二梯形 截面相似; 又如, 所述第一梯形截面与所述第二梯形截面相同。 优选的, 所述梯形截面中, 所述梯形为等腰梯形, 其底角的正切值为 9至 14。 依据锥形弹性套工作原理, 锥形弹性套的 设计应充分考虑实际使用条件, 综合考虑各組合件的结构合理性, 合理选择参数, 特別是弹 性套的锥角、 最小壁厚、 宽度等。 优选的, 所述外圆锥体与所述内圆锥孔形状、 大小相匹配; 例如, 所述导套的外圆锥体安装于所述导套对应的弹性套的所述内圆锥孔中, 所述导柱的外 圆锥体安装于所述导柱对应的弹性套的所述内圆锥孔中。 其中导套、 导柱及各弹性套均为联 接件, 用于实现模板的联接, 所述一导套、 一导柱及至少一弹性套中, 至少设置一对装配用 螺紋組件, 用于实现相邻部件的自锁联接。 安装时所述外圆锥体与内圆锥孔的角度相同, 而 且角度在自锁角范围内, 例如, 采用锥度为 1 : 1 0, 其对应锥角为 5 ° 42 ' 38" 。 但导套与导 套弹性套的角度, 导柱与导柱弹性套的角度, 两种角度不需限制相同, 可以采用相同或者不 同的角度。其中, 1 : 1 0的意思轴向增长 1 0 径向增长 1 或者针对锥度, 指轴向增长 1 0 直径增大 1。 由于导套、 导柱与弹性套的锥型联接是自锁联接, 因此在某个联接件上 (如导 套上) 分別设置有装配和拆卸用的拆卸螺紋孔。 优选的, 拆卸用的拆卸螺紋孔的螺紋尺寸, 螺距等螺紋技术要素与装配用的螺紋孔、 装配用的螺栓的螺紋尺寸, 螺距等螺紋技术要素是 完全一致的, 这样装配用的螺栓拆下后即可旋入拆卸螺紋孔, 并顶开锥型面联接处的自锁。  Preferably, the elastic sleeve has an inner conical hole, for example, it has a first conical surface, or, for a conical surface, the conical surface is: a cone that is cut parallel to the bottom surface, leaving The surrounding portion of a truncated cone body, or the truncated cone body, does not include the upper and lower circular outer surfaces. That is, the elastic sleeve has a first trapezoidal cross section. Preferably, the guide sleeve and the guide post have an outer cone, for example, which has a second conical surface. Preferably, in the mold base, the guide sleeve and/or the guide post have a second trapezoidal cross section. Preferably, the first trapezoidal section is similar to the second trapezoidal section; for example, the first trapezoidal section is the same as the second trapezoidal section. Preferably, in the trapezoidal cross section, the trapezoid is an isosceles trapezoid, and the tangent of the base angle is 9 to 14. According to the working principle of the tapered elastic sleeve, the design of the tapered elastic sleeve should fully consider the actual use conditions, comprehensively consider the structural rationality of each assembly, and reasonably select the parameters, especially the cone angle, minimum wall thickness and width of the elastic sleeve. Preferably, the outer cone is matched with the shape and size of the inner conical hole; for example, the outer cone of the guide sleeve is mounted in the inner conical hole of the corresponding elastic sleeve of the guide sleeve, An outer cone of the guide post is mounted in the inner tapered bore of the corresponding elastic sleeve of the guide post. The guiding sleeve, the guiding column and the elastic sleeves are all couplings for realizing the connection of the template, and at least one pair of assembling thread components are arranged in the guiding sleeve, the guiding pillar and the at least one elastic sleeve, Self-locking coupling of adjacent components. When installed, the outer cone has the same angle as the inner conical hole, and the angle is within the self-locking angle range. For example, the taper is 1: 1 0, and the corresponding taper angle is 5 ° 42 ' 38". The angle of the guide sleeve elastic sleeve, the angle between the guide post and the elastic sleeve of the guide post, the two angles need not be the same, and the same or different angles can be used. Among them, the meaning of 1 : 1 0 axial growth is 1 0 radial growth 1 Or for taper, the axial growth is 10 and the diameter is increased by 1. Since the tapered connection of the guide sleeve, the guide post and the elastic sleeve is a self-locking connection, an assembly is provided on a certain coupling member (such as a guide sleeve). And the disassembly of the threaded hole for disassembly. Preferably, the thread size of the disassembly thread for disassembly, the threading technical elements are exactly the same as those of the threaded hole for assembly, the thread size of the bolt for assembly, and the pitch. After the bolts for assembly are removed, the threaded holes can be screwed in and the self-locking of the tapered joints can be opened.
例如, 所述第一模板设置至少两导套连接模板孔及其导套組合件; 例如, 組合件具有 锥形体的部分或者全部, 并且, 組合件具有弹性部, 此时, 組合件亦称为锥形弹性組合件, 导套組合件也可称为导套锥形弹性組合件。 例如, 所述組合件具有锥台部, 其中, 所述锥台 部为实体或者空腔。例如, 对于每一导套连接模板孔(即导套孔), 设置一导套組合件。其中, 所述导套組合件设置一导套及其导套弹性套, 所述导套弹性套安装于所述导套连接模板孔, 所述导套安装于所述导套弹性套; 例如, 所述导套连接模板孔上设置一导套弹性套, 所述导 套弹性套上设置一导套, 所述导套与所述导套弹性套固定设置于所述第一模板。 所述第二模 板设置至少两导柱连接模板孔及其导柱組合件;例如,对于每一导柱连接模板孔(即导柱孔), 设置一导柱組合件。 其中, 所述导柱組合件设置一导柱及其至少一导柱弹性套, 例如, 一导 柱对应设置多个锥形导柱弹性套; 所述导柱弹性套安装于所述导柱连接模板孔, 所述导柱安 装于所述导柱弹性套; 例如, 所述导柱连接模板孔上设置一导柱弹性套, 所述导柱弹性套上 设置一导柱, 所述导柱与所述导柱弹性套固定设置于所述第二模板。 例如, 所述导套安装于 所述导套连接模板孔, 所述导套与所述导柱弹性套的外径相同, 又如, 所述导套弹性套安装 于所述导套连接模板孔, 所述导套弹性套与所述导柱弹性套的外径相同。 For example, the first template is provided with at least two guide sleeves connecting the template holes and the guide sleeve assembly; for example, the assembly has a part or all of the cone, and the assembly has an elastic portion, and the assembly is also called Tapered elastic assembly, The guide sleeve assembly can also be referred to as a guide sleeve tapered elastic assembly. For example, the assembly has a frustum portion, wherein the frustum portion is a solid or a cavity. For example, for each guide sleeve connecting the template hole (ie, the guide sleeve hole), a guide sleeve assembly is provided. The guide sleeve assembly is provided with a guide sleeve and a guide sleeve elastic sleeve. The guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve is mounted on the guide sleeve elastic sleeve; for example, A guide sleeve elastic sleeve is disposed on the guide sleeve connection template hole, and a guide sleeve is disposed on the elastic sleeve of the guide sleeve, and the guide sleeve and the guide sleeve elastic sleeve are fixedly disposed on the first template. The second template is configured to connect at least two guide pillars to the template hole and the pillar assembly thereof; for example, for each pillar to connect the template hole (ie, the pillar bore), a pillar assembly is disposed. The guide post assembly is provided with a guide post and at least one guide post elastic sleeve. For example, a guide post is correspondingly provided with a plurality of tapered guide post elastic sleeves; the guide post elastic sleeve is mounted on the guide post connection a guide hole, the guide post is mounted on the guide post elastic sleeve; for example, a guide post elastic sleeve is disposed on the guide post connection template hole, and a guide post is disposed on the guide post elastic sleeve, the guide post and the guide post The guide post elastic sleeve is fixedly disposed on the second template. For example, the guide sleeve is mounted on the guide sleeve connecting template hole, the guide sleeve is the same as the outer diameter of the guide sleeve elastic sleeve, and, for example, the guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole. The guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve.
优选的, 根据所述模板孔的孔径, 设置所述模板孔与其所在模板的侧边的距离, 即所 述模板孔与其所在模板侧边的距离大于常规导柱导套的通用距离。  Preferably, according to the aperture of the template hole, the distance between the template hole and the side of the template is set, that is, the distance between the template hole and the side of the template is greater than the common distance of the conventional guide post.
例如, 如图 2A所示, 用导套 203与导套弹性套 202組成导套锥形弹性套組合件替代传 统的导套, 导柱 204与导柱弹性套 206組成导柱锥形弹性套組合件替代传统的导柱, 在导柱、 导套与上模板 201和下模板 205的模板孔的连接处采用锥形弹性套組合件连接替换常规的过 渡配合连接。 连接时, 在第一螺栓 208、 第二螺栓 209轴向力的作用下, 导柱、 导套上的锥 形面与弹性套上的锥形面产生相对轴向的位移, 锥面挤压挤紧自锁, 由于锥形连接处锥度较 小, 优选的, 锥度为 1 : 10, 锥角为 5 ° 42 ' 38" , 锥面挤压的同时在径向上产生较大的向外 扩张力, 使锥形弹性套产生径向扩张变形, 由于锥形弹性套切有单一的轴向通槽因而具有一 定的胀縮弹性。 锥面连接上产生的径向向外扩张力使锥形弹性套的变形较为容易, 形成锥形 弹性套微变形和外径扩大, 并与其连接的模板孔实现过盈接合。 由于锥面挤压挤紧后自锁这 一特征, 这种接合一旦形成就不会松动, 因此这种接合很可靠。 优选的, 所述模架中, 通过 第一螺钉与介子, 将所述导柱固定于所述第二模板的固定端。 例如, 在第一螺栓 208与导柱 弹性套 206之间设置介子 207。 例如, 在拆卸时, 只需卸除第一螺栓 208和第二螺栓 209, 用铜棒轻敲导柱与模板连 接处的端面, 并将导套的锥形连接組件的连接面用螺栓 209顶开, 使其不再自锁, 锥形弹性 套上的径向向外扩张力即可消除,锥形弹性套本身变形不大,由于材料的弹性恢复至变形前的 外型尺寸, 导柱、 导套与模板即可脱离。 例如, 导套弹性套如图 2B、 图 2C所示, 其具有一 个梯形截面, 用于插入导套, 导套弹性套设置若干装配用螺紋孔 302。 优选的, 锥形弹性套 的锥面在安装后产生自锁, 此时, 锥形弹性套及其組件上设置至少一拆卸用螺紋孔, 例如, 导套如图 2D、 图 2E所示, 其具有一个第二梯形截面, 用于插入到所述导套弹性套, 和 /或, 导套还根据导柱的形状, 对应设置空腔位; 导套上设置三个拆卸用螺紋孔 308, 其排列为正 三角形; 优选的, 导套上还设置三个装配用通孔 307, 其位置与图 2C所示导套弹性套的各个 装配用螺紋孔 302位置相对应。 优选的, 三个装配用通孔 307排列为正三角形; 优选的, 如 图 2E所示, 导套上设置三个拆卸用螺紋孔 308与三个装配用通孔 307排列为正六边形。优选 的, 根据所述模架的结构设置所述导柱的形状与结构, 例如, 如图 2F所示, 所述导柱设置第 一端部 303、 圆柱形本体 304、 端面台阶 305以及第二端部 306, 第一端部 303固定设置于导 套处, 第二端部 306固定设置于导柱弹性套, 参考图 2A, 端面台阶 305用于将所述导柱固定 于第二模板时, 固定所述导柱的位置, 限制其发生位移。 又如, 如图 4所示, 所述导柱具有 圆柱形本体。 For example, as shown in FIG. 2A, the guide sleeve 203 and the guide sleeve elastic sleeve 202 are used to form a guide sleeve tapered elastic sleeve assembly instead of the conventional guide sleeve, and the guide post 204 and the guide post elastic sleeve 206 constitute a guide column tapered elastic sleeve combination. Instead of the conventional guide post, a tapered elastic sleeve assembly is used to replace the conventional transition fit connection at the junction of the guide post, the guide sleeve and the template hole of the upper die plate 201 and the lower die plate 205. When connected, under the axial force of the first bolt 208 and the second bolt 209, the tapered surface on the guide post and the guide sleeve and the tapered surface on the elastic sleeve are relatively axially displaced, and the tapered surface is squeezed. Tightly self-locking, due to the small taper of the tapered joint, preferably, the taper is 1:10, the taper angle is 5 ° 42 '38", and the taper surface extrusion produces a large outward expansion force in the radial direction. The tapered elastic sleeve is radially expanded and deformed, and the tapered elastic sleeve has a single axial through groove and thus has a certain expansion and contraction elasticity. The radial outward expansion force generated on the tapered surface joint makes the tapered elastic sleeve The deformation is relatively easy, the tapered elastic sleeve is formed into micro-deformation and the outer diameter is enlarged, and the template hole connected thereto is subjected to the interference joint. Due to the self-locking feature after the taper surface is squeezed, the joint is not loosened once formed. Therefore, the joint is very reliable. Preferably, in the mold frame, the guide post is fixed to the fixed end of the second template by a first screw and a meson. For example, the first bolt 208 and the guide post A meson 207 is disposed between the elastic sleeves 206. For example, when disassembling, it is only necessary to remove the first bolt 208 and the second bolt 209, tap the end surface of the joint between the guide post and the template with a copper rod, and connect the joint surface of the tapered joint assembly of the guide sleeve with the bolt 209 Open, so that it is no longer self-locking, the radial outward expansion force on the tapered elastic sleeve can be eliminated, the tapered elastic sleeve itself is not deformed, and the elasticity of the material is restored to the external dimension before deformation, the guide post, The guide sleeve and the template can be detached. For example, the guide sleeve elastic sleeve is shown in FIG. 2B and FIG. 2C, and has a trapezoidal cross section for inserting the guide sleeve, and the guide sleeve elastic sleeve is provided with a plurality of assembly threaded holes 302. Preferably, the tapered surface of the tapered elastic sleeve is self-locking after installation. At this time, the tapered elastic sleeve and the assembly thereof are provided with at least one threaded hole for disassembly. For example, the guide sleeve is as shown in FIG. 2D and FIG. 2E. The utility model has a second trapezoidal cross section for inserting into the guide sleeve elastic sleeve, and/or, the guide sleeve further correspondingly sets the cavity position according to the shape of the guide post; the guide sleeve is provided with three disassembling threaded holes 308, The arrangement is an equilateral triangle; preferably, the guide sleeve is further provided with three mounting through holes 307 corresponding to the positions of the respective fitting threaded holes 302 of the guide sleeve elastic sleeve shown in FIG. 2C. Preferably, the three mounting through holes 307 are arranged in an equilateral triangle; preferably, as shown in FIG. 2E, the guiding sleeve is provided with three disassembling screw holes 308 and three assembling through holes 307 arranged in a regular hexagon. Preferably, the shape and structure of the guide post are set according to the structure of the mold frame. For example, as shown in FIG. 2F, the guide post is provided with a first end portion 303, a cylindrical body 304, an end surface step 305 and a second The first end portion 303 is fixedly disposed on the guide sleeve, and the second end portion 306 is fixedly disposed on the guide post elastic sleeve. Referring to FIG. 2A, when the end surface step 305 is used to fix the guide post to the second template, Fix the position of the guide post and limit its displacement. As another example, as shown in FIG. 4, the guide post has a cylindrical body.
其中, 所述导套连接模板孔与所述导柱连接模板孔的孔径相同, 所述导套弹性套与所 述导柱弹性套的外径相同, 所述孔径与所述外径相同。 而且所述导套弹性套与所述导柱弹性 套均开有 1 至 3國 的通缝或者称为缝隙, 这样, 只要锥形弹性套选用的制造材料合理, 锥形 弹性套内外径配合适当, 在较宽的允差范围内, 例如小于 0. 1 國, 如 0至 0. 1國, 均可实现 精确接合, 因此锥形弹性套本身直径和连接模板的孔径的精度容易保证, 可比常见的导柱、 导套与模板的制造精度降低 1级精度。  The guide sleeve connection template hole has the same aperture as the guide post connection template hole, and the guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve, and the aperture is the same as the outer diameter. Moreover, the guide sleeve elastic sleeve and the guide post elastic sleeve are respectively provided with a joint seam of 1 to 3 countries or a slit, so that as long as the tapered elastic sleeve is made of a reasonable material, the inner and outer diameters of the tapered elastic sleeve are properly matched. In a wide tolerance range, for example, less than 0.1 country, such as 0 to 0. 1 country, can achieve precise joint, so the diameter of the tapered elastic sleeve itself and the accuracy of the aperture of the connection template are easy to guarantee, comparable to common The manufacturing precision of the guide post, guide bush and template is reduced by 1 level accuracy.
优选的, 例如, 将导柱锥形弹性組合件的外径、 导套锥形弹性組合件的外径、 与上述 組合件配合的模板孔这三个直径尺寸统一为相同直径尺寸, 模板孔采用配钻配镗工艺加工。 配钻配镗时上下模板被层叠固定为一体, 所有相配合的所述导套连接模板孔与所述导柱连接 模板孔被一次装夹同时加工出来,每对导套连接模板孔和导柱连接模板孔的中心线完全一致, 可以保证上下模板孔的配合。 其中, 配钻配镗孔如图 3所示。 镗杆 401设置于配钻配镗孔上 方, 上模板 403在上夹持施力位 402被施加夹持力, 下模板 404在下夹持施力位 405被施加 夹持力, 上下模板被层叠固定为一体, 相配合的孔 406被一次同时加工出来, 孔的中心线完 全一致, 孔位对齐, 上模板的孔作为所述导套连接模板孔, 下模板的孔作为所述导柱连接模 板孔。 优选的, 所述模架中, 为了保证每对导柱导套配合的孔配钻配镗后的位置不会错乱, 所述第一模板与所述第二模板上采取设置相应的模板位置定位槽等方法标记方位。 例如, 在 模板配钻时, 在模板侧面偏离模板中心线的位置铣出定位槽, 又如, 设置一对导柱孔和 /或导 套孔偏离中心距 3至 5 这样, 可以使模具在装配、 使用、 維修时的拆装过程中不会发生 动、 定模认错方向, 在合模时避免错装。 Preferably, for example, the three diameters of the outer diameter of the tapered elastic assembly of the guide post, the outer diameter of the tapered elastic assembly of the guide sleeve, and the template hole matched with the assembly are unified into the same diameter, and the template hole is adopted. Drilling and boring process. When the drill is equipped with the boring, the upper and lower stencils are stacked and fixed together, and all the matching guide sleeve connecting template holes and the guide post connecting template holes are processed at the same time, and each pair of guiding sleeves is connected with the template hole and the guiding column. The center line connecting the template holes is exactly the same. The fit of the upper and lower template holes can be ensured. Among them, the matching drilling hole is shown in Figure 3. The mast 401 is disposed above the matching drilling hole, the upper template 403 is applied with a clamping force at the upper clamping force position 402, the lower template 404 is applied with a clamping force at the lower clamping force position 405, and the upper and lower templates are laminated and fixed. As a whole, the matching holes 406 are processed at the same time, the center line of the holes is completely uniform, the holes are aligned, the holes of the upper template are used as the guide sleeves to connect the template holes, and the holes of the lower template are used as the guide columns to connect the template holes. . Preferably, in the mold base, in order to ensure that the position of each of the pair of guide post guide sleeves is not misaligned, the first template and the second template are positioned corresponding to the template position. Methods such as slots mark the orientation. For example, when the template is drilled, the positioning groove is milled at a position away from the template center line on the side of the template, and, for example, a pair of guide post holes and/or guide sleeve holes are provided offset from the center distance by 3 to 5, so that the mold can be assembled. During the disassembly and assembly process during use and maintenance, the direction of movement and fixed mode will not occur, and misassembly will be avoided during mold clamping.
优选的, 所述模架中, 所述导柱与所述导套配研设置, 例如, 两者执行配研工序, 例 如, 在进入配研工序前, 将导柱、 导套按实测尺寸分組。 每組配研的导柱导套应按組编号并 做相应标志。 配研应保证同組导柱、 导套的间隙值, 孔的圆度, 表面粗糙度值等达到设计要 求; 这样, 可以提高模架的精度。 优选的, 所述模架中, 所述锥形弹性套的锥孔配磨设置, 例如, 将各个导柱、 导套与配合的锥形弹性套按实测尺寸分組, 每只导柱、 导套与其配合的 锥形弹性套都应按組编号并做相应标志, 作为弹性套組, 无论弹性套是否为锥形均作如此处 理, 例如, 导柱与其配合的弹性套作为一弹性套組, 导套与其配合的弹性套作为另一弹性套 組。 锥形弹性套锥孔配磨时, 应配磨、 检验至导柱、 导套锥面和锥形弹性套套锥孔面的配合 面积 70%, 例如, 采用着色法进行检验。 配磨检验合格后对锥形弹性套开槽并修整掉由此产 生的毛刺; 这样可以提高模架的精度。 又如, 导套、 锥形弹性套配合端面时, 应确保与模板 孔的垂直度要求, 組装成套的导向件, 对导套配合端面和锥形弹性套配合端面与导柱轴线的 垂直度值进行检测。  Preferably, in the mold base, the guide post and the guide sleeve are arranged together, for example, the two perform a matching research process, for example, grouping the guide post and the guide sleeve according to the measured size before entering the fitting process . The guide bushings of each group shall be numbered according to the group and marked accordingly. The matching research should ensure that the gap values of the same group of guide columns and guide sleeves, the roundness of the holes, and the surface roughness value meet the design requirements; thus, the accuracy of the mold base can be improved. Preferably, in the mold base, the tapered hole of the tapered elastic sleeve is arranged by grinding, for example, each guide post, the guide sleeve and the matched tapered elastic sleeve are grouped according to the measured size, and each guide post and guide sleeve The conical elastic sleeves to be matched with them should be numbered and marked accordingly. As the elastic sleeve, no matter whether the elastic sleeve is tapered or not, for example, the elastic sleeve of the guide post and the elastic sleeve is used as an elastic sleeve. The elastic sleeve that cooperates with it is used as another elastic sleeve. When the tapered elastic sleeve is equipped with grinding, it should be matched with grinding and inspection to 70% of the matching area of the guide post, the guide sleeve cone and the tapered elastic sleeve cone surface. For example, the coloring method is used for inspection. After the grinding test is passed, the tapered elastic sleeve is grooved and the resulting burr is trimmed; this can improve the accuracy of the mold base. For example, when the guide sleeve and the tapered elastic sleeve are matched with the end face, the perpendicularity with the template hole should be ensured, and the set of guide members should be assembled, and the perpendicularity of the fitting end face and the tapered elastic sleeve matching end face and the guide column axis. The value is tested.
优选的, 为了减少导柱导套弹性組合件的总体外径, 使模架在同一尺寸下具有较大工 作空间, 导柱导套組合件的锥形弹性套锥度, 应该设计的较小, 例如, 锥度为 1 : 10, 锥角 5 ° 42 ' 38" , 根椐结构也可以选择其它可产生自锁并较易拆卸的锥度、 锥角, 这类角度装配 后锥面将产生自锁, 有利于模架工作的稳定性。 例如, 所述梯形截面中, 根据装配后锥面将 产生自锁的条件, 设置其底角的角度。 用于装配和拆卸的螺紋尺寸可以统一为同一尺寸, 即 图 2C的装配用螺紋孔 302与图 2E的拆卸用螺紋孔 308位同一尺寸, 这样, 装配在模架上的 螺栓拆下后即可用于拆卸, 应用很方便。 Preferably, in order to reduce the overall outer diameter of the guide sleeve elastic assembly, so that the mold frame has a large working space under the same size, the tapered elastic sleeve taper of the guide pillar guide sleeve assembly should be designed to be small, for example The taper is 1:10, the taper angle is 5 ° 42 '38". The root raft structure can also choose other taper and taper angles that can be self-locking and easy to disassemble. After this angle is assembled, the taper will produce self-locking. For the stability of the work of the formwork. For example, in the trapezoidal section, according to the condition of the self-locking of the tapered surface after assembly, the angle of the bottom angle is set. The thread size for assembly and disassembly can be unified to the same size, ie The threaded hole 302 for assembly of FIG. 2C is the same size as the threaded hole 308 for disassembly of FIG. 2E, so that the bolt assembled on the formwork can be used for disassembly after being removed, which is convenient for application.
优选的, 所述模架中, 所述弹性套在轴向设置一缝隙部, 其宽度为 1 至 3毫米。 如图 2C所示, 所述导套弹性套在轴向设置一缝隙部 301, 优选的, 其宽度为 1 至 3毫米。 这样, 在安装时有助于增加弹性套的弹性, 获得更好的固定效果。 例如, 所述弹性套的内壁设置第 一摩擦部, 用于产生导套、 导柱安装时的摩擦力, 从而获得更好的固定效果。 优选的, 所述 弹性套的外壁设置第二摩擦部, 用于产生弹性套安装于模板的摩擦力, 从而获得良好的固定 效果。  Preferably, in the mold base, the elastic sleeve is provided with a slit portion in the axial direction, and has a width of 1 to 3 mm. As shown in Fig. 2C, the guide sleeve elastic sleeve is provided with a slit portion 301 in the axial direction, and preferably has a width of 1 to 3 mm. In this way, it helps to increase the elasticity of the elastic sleeve during installation, and obtains a better fixing effect. For example, the inner wall of the elastic sleeve is provided with a first friction portion for generating a frictional force when the guide sleeve and the guide post are mounted, thereby obtaining a better fixing effect. Preferably, the outer wall of the elastic sleeve is provided with a second friction portion for generating a frictional force of the elastic sleeve mounted on the template, thereby obtaining a good fixing effect.
优选的, 所述模架中, 所述弹性套的壁厚大于 2毫米。 例如, 锥形弹性套最小壁厚为 2〜3 mm , 例如, 所述弹性套为金属套, 其壁厚为 2、 2. 2、 3、 3. 5、 4、 5、 8、 1 0或者 15毫 米, 此时, 由于缝隙部 301 的存在, 使得金属套有一定程度的弹性, 即弹性金属套。  Preferably, in the mold base, the elastic sleeve has a wall thickness greater than 2 mm. For example, the tapered elastic sleeve has a minimum wall thickness of 2 to 3 mm. For example, the elastic sleeve is a metal sleeve having a wall thickness of 2, 2. 2, 3, 3. 5, 4, 5, 8, 10 or 15 mm, at this time, due to the existence of the slit portion 301, the metal sleeve has a certain degree of elasticity, that is, an elastic metal sleeve.
优选的, 所述模架中, 如图 2B所示, 锥形弹性套与模板结合部份的宽度取锥形弹性套 与模板结合部份直径的 0. 8〜2倍。  8〜2倍。 The width of the combined portion of the tapered elastic sleeve and the template is 0. 8~2 times.
弹性套可以采用各类金属材料、 工程塑料 (如尼龙) 等制造, 例如, 所述弹性套为弹 簧钢, 其采用调质热处理工艺制备。  The elastic sleeve can be made of various metal materials, engineering plastics (such as nylon), for example, the elastic sleeve is spring steel, which is prepared by a quenching and tempering heat treatment process.
优选的, 所述模架中, 所述导套的端部与所述导套弹性套的端部之间设置间隙部。 例 如, 装配后的导套与锥形弹性套端面间仍应有 2〜3 mm间隙, 从而保证锥面连接的可靠性。 又 如, 间隙部的宽度的 1 至 3毫米。 优选的, 所述间隙部宽度与锥形弹性套直径成正比, 且大 于 1 毫米与上述任一实施例结合应用, 优选的, 所述模架中, 所述第一模板与所述第二模板 上设置对应的定位槽。 例如, 在模板配钻时, 在模板侧面偏离中心线的位置铣出定位槽, 又 如, 设置一对导柱孔和 /或导套孔偏离中心距 3至 5國。 这样, 可以使模具在装配、 使用、 維 修时的拆装过程中不会发生动、 定模认错方向, 在合模时避免错装。 例如, 一个较佳的实施 例是, 一种模架, 其包括至少一对模板, 所述一对模板包括一第一模板与一第二模板; 每一 对模板包括至少两对连接模板孔, 所述一对连接模板孔包括一导套连接模板孔与一导柱连接 模板孔; 所述第一模板设置至少两导套连接模板孔及其导套組合件; 所述导套組合件设置一 导套及其导套弹性套, 所述导套具有第二梯形截面; 所述导套弹性套安装于所述导套连接模 板孔, 所述导套安装于所述导套弹性套; 所述第二模板设置至少两导柱连接模板孔及其导柱 組合件; 所述导柱組合件设置一导柱及其导柱弹性套, 所述弹性套具有第一梯形截面; 所述 导柱弹性套安装于所述导柱连接模板孔, 所述导柱安装于所述导柱弹性套; 其中, 所述梯形 为等腰梯形, 其底角的正切值为 9至 14 ; 并且, 所述导套连接模板孔与所述导柱连接模板孔 的孔径相同, 所述导套弹性套与所述导柱弹性套的外径相同, 所述孔径与所述外径相同; 所 述弹性套在轴向设置一缝隙部, 其宽度为 1 至 3毫米; 所述弹性套的壁厚大于 2毫米; 所述 弹性套的内壁设置第一摩擦部, 所述弹性套的外壁设置第二摩擦部; 所述第一模板与所述第 二模板上设置对应的定位槽。 Preferably, in the mold base, a gap portion is disposed between an end portion of the guide sleeve and an end portion of the guide sleeve elastic sleeve. For example, there should still be a gap of 2 to 3 mm between the assembled guide sleeve and the end face of the tapered elastic sleeve to ensure the reliability of the tapered connection. As another example, the width of the gap portion is 1 to 3 mm. Preferably, the width of the gap portion is proportional to the diameter of the tapered elastic sleeve, and is greater than 1 mm. In combination with any of the above embodiments, preferably, the first template and the second template are in the mold base. Set the corresponding positioning slot on the top. For example, when the template is drilled, the positioning groove is milled at a position offset from the center line on the side of the template, and, for example, a pair of guide post holes and/or guide sleeve holes are provided offset from the center distance by 3 to 5 countries. In this way, the mold can be misaligned in the process of assembly, use, and maintenance during assembly and disassembly, and the wrong mode can be avoided during mold clamping. For example, a preferred embodiment is a mold base comprising at least one pair of templates, the pair of templates comprising a first template and a second template; each pair of templates comprising at least two pairs of connection template holes, The pair of connection template holes includes a guide sleeve connection template hole and a guide post connection template hole; the first template is provided with at least two guide sleeve connection template holes and a guide sleeve assembly; the guide sleeve assembly is provided with a guide sleeve assembly a guiding sleeve and a guiding sleeve elastic sleeve thereof, the guiding sleeve has a second trapezoidal cross section; the guiding sleeve elastic sleeve is mounted on the guiding sleeve connecting mold a guide hole sleeve is mounted on the guide sleeve elastic sleeve; the second template is provided with at least two guide pillars connecting the template hole and the guide pillar assembly; the guide pillar assembly is provided with a guide pillar and a guide pillar thereof An elastic sleeve having a first trapezoidal cross-section; the guide post elastic sleeve is mounted on the guide post connecting the template hole, and the guide post is mounted on the guide post elastic sleeve; wherein the trapezoid is isosceles a trapezoid having a tangent value of 9 to 14; and the guide sleeve connecting template hole and the guide post connecting the template hole have the same aperture, the guide sleeve elastic sleeve and the outer diameter of the guide post elastic sleeve Similarly, the aperture is the same as the outer diameter; the elastic sleeve is axially provided with a slit portion having a width of 1 to 3 mm; the elastic sleeve has a wall thickness greater than 2 mm; and the inner wall of the elastic sleeve is disposed a first friction portion, the outer wall of the elastic sleeve is provided with a second friction portion; and the first template and the second template are provided with corresponding positioning grooves.
例如, 在制造所述模架时, 制造所述导柱的工艺流程包括: 下料、 粗车、 热处理 (淬 火、 定性)、 研中心孔、 粗精磨外圆、 锥度圆。 又如, 制造所述导套的工艺流程包括: 下料、 粗车、 钻孔、 热处理 (淬火、 定性)、 精车孔、 珩孔、 配研孔、 磨外圆及端面。 又如, 制造所 述锥形弹性套的工艺流程包括: 下料、 粗车、 作孔、 热处理 (淬火、 定性)、 磨锥孔、 磨外圆 及端面、 轴向开缝。 又如, 制造所述上、 所述下模板的工艺流程包括: 下料、 热处理 (时效 处理)、 铣、 磨平面、 配钻孔、 配精镗孔。 又如, 所述模架装配和拆卸的流程包括: 模架装配 前按模架精度等级规定的导柱、 导套的配合间隙值选配每对导柱、 导套; 装配前应清除导柱、 导套锥形套組合件配合面上的油脂、 尘埃等, 清除模板与导柱、 导套锥形套組合件连接孔的 油脂、 尘埃等; 导套装配时校正垂直度, 导柱装配时借助于导套作导向, 装配导柱时, 应先 装配距离最远的两个导柱, 并试开、 合模是否灵活, 如发现有阻滞现象, 调整后, 再重新装 配; 螺钉要按对角、 交叉次序旋紧, 并配合试开、 合模分几次拧紧。 两个导柱安装合适后, 再依次装配第三个、 第四个, 每装配一个应进行一次上述试验, 直到合适为止。 导柱、 导套 装配动模板、 静模板后, 开模和合模时, 导柱与导套间应滑动灵活, 无阻滞现象。 拆卸连接 时: 松开套端全部螺钉, 取螺钉旋入锥形弹性套組合件压套的辅助螺孔中拧紧产生推力, 并 轻轻敲击拉出螺钉头部, 使拆卸松动, 拉动螺钉, 锥形弹性套可拉出。 例如, 导柱采用图 2A、 图 2F的结构, 只需使用铜棒或者其他辅助器械轻敲导柱与模板连接处的端面, 将锥面的自锁 解除, 即可卸下。  For example, in the manufacture of the formwork, the process of manufacturing the guide post includes: blanking, roughing, heat treatment (quenching, qualitative), grinding center hole, rough grinding outer circle, taper circle. For another example, the process of manufacturing the guide bush includes: blanking, roughing, drilling, heat treatment (quenching, qualitative), finishing hole, boring, casting hole, grinding outer circle and end surface. For example, the process of manufacturing the tapered elastic sleeve includes: blanking, roughing, hole making, heat treatment (quenching, qualitative), grinding cone hole, grinding outer circle and end surface, axial slitting. For another example, the process of manufacturing the upper and lower templates includes: blanking, heat treatment (aging treatment), milling, grinding plane, drilling, and boring. For another example, the assembly and disassembly process of the formwork includes: before the assembly of the formwork, each pair of guide columns and guide sleeves are selected according to the matching gap value of the guide post and the guide sleeve specified by the accuracy grade of the formwork; the guide post should be removed before assembly , grease, dust, etc. on the mating surface of the guide sleeve tapered sleeve assembly, remove grease, dust, etc. from the connection hole between the template and the guide post and the tapered sleeve assembly; adjust the verticality when the guide assembly is assembled, when the guide post is assembled By guiding the guide bush, when assembling the guide post, the two guide posts with the farthest distance should be assembled first, and whether the test opening and closing are flexible. If there is a blockage, adjust and then reassemble; The diagonal and cross-order are tightened, and the trial opening and closing are performed several times. After the two guide posts are properly installed, the third and fourth assemblies are assembled in sequence, and the above test should be performed once for each assembly until appropriate. After the guide post and guide bush are assembled with the movable platen and the static formwork, when the mold is opened and closed, the guide bar and the guide bush should be slidably flexible and free from blockage. When disassembling the connection: Loosen all the screws on the sleeve end, screw the screw into the auxiliary screw hole of the sleeve of the conical elastic sleeve assembly, tighten it to generate the thrust, and gently tap and pull out the screw head to loosen the disassembly and pull the screw. The tapered elastic sleeve can be pulled out. For example, the guide post adopts the structure of Fig. 2A and Fig. 2F. It is only necessary to use a copper rod or other auxiliary instrument to tap the end surface of the joint between the guide post and the template, and the self-locking of the tapered surface can be removed.
例如, 一冲模模架结构如图 4所示, 其中, 上模板 501 设置导套弹性套 502, 其套置 导套 503, 导套 503与导套弹性套 502通过第一螺栓 508固定; 导套 503套置导柱 504, 导柱 504是一直杆, 方便制造, 导柱 504与下模板 507使用锥形弹性套組合件连接, 第一锥形导 柱弹性套 505、 第二锥形导柱弹性套 506在轴向上均开有通槽, 即所述缝隙部, 开槽后弹性 套增大弹性, 装配时随着第二螺栓 509拧紧, 第一锥形导柱弹性套 505内径縮小, 第二锥形 导柱弹性套 506外径增大, 连接导柱 504与下模板 507。 优选的, 两锥形导柱弹性套材质相 同, 厚度相等; 优选的, 两锥形导柱弹性套的轴向缝 (即间隙部) 安装时相差 180 ° 。 For example, a die formwork structure is shown in FIG. 4, wherein the upper die plate 501 is provided with a guide sleeve elastic sleeve 502, which is sleeved. The guide sleeve 503, the guide sleeve 503 and the guide sleeve elastic sleeve 502 are fixed by the first bolt 508; the guide sleeve 503 is sleeved with the guide post 504, the guide post 504 is a straight rod, which is convenient to manufacture, and the guide post 504 and the lower template 507 use tapered elastic The sleeve assembly is connected, the first tapered guide post elastic sleeve 505 and the second tapered guide post elastic sleeve 506 are all provided with a through groove in the axial direction, that is, the slit portion, and the elastic sleeve increases elasticity after the slotting, assembly As the second bolt 509 is tightened, the inner diameter of the first tapered guide post elastic sleeve 505 is reduced, and the outer diameter of the second tapered guide post elastic sleeve 506 is increased to connect the guide post 504 with the lower die plate 507. Preferably, the elastic sleeves of the two tapered guide columns are made of the same material and have the same thickness; preferably, the axial slits (ie, the gap portions) of the elastic sleeves of the two tapered guide columns are 180 ° apart when installed.
又一个例子, 一塑料注射模模架, 如图 5所示, 上模板 604固定于上夹板 601, 其中, 上模板 604上设置导套弹性套 603, 其套置导套 602, 导套 602与导套弹性套 603通过第一螺 栓 612固定; 导套 602套置导柱 605, 导柱弹性套 606在导柱 605远离导套 602的一端, 套 置导柱 605, 通过第二螺栓 613固定于下模板 607 ; 这样, 安装导柱与第一螺栓后, 导套及其 导套弹性套牢牢固定于上模板。 上顶板 609通过螺栓固定于下模板 607, 下顶板 610通过螺 栓固定于上顶板 609 ; 固定块 608设置于下夹板 61 1 —端与下模板 607之间, 例如, 固定块 为方铁。 下夹板 61 1—端通过螺栓固定于固定块 608, 另一端通过螺栓固定于下模板 607。  In another example, a plastic injection molding frame, as shown in FIG. 5, the upper template 604 is fixed to the upper clamping plate 601, wherein the upper template 604 is provided with a guiding sleeve elastic sleeve 603, which is sleeved by the guiding sleeve 602, the guiding sleeve 602 and The guide sleeve elastic sleeve 603 is fixed by the first bolt 612; the guide sleeve 602 is sleeved with the guide post 605, and the guide post elastic sleeve 606 is disposed at one end of the guide post 605 away from the guide sleeve 602, and the guide post 605 is sleeved, and is fixed by the second bolt 613 The lower template 607; thus, after the guide post and the first bolt are installed, the guide sleeve and the guide sleeve elastic sleeve are firmly fixed to the upper template. The upper top plate 609 is fixed to the lower die plate 607 by bolts, and the lower top plate 610 is fixed to the upper top plate 609 by bolts; the fixing block 608 is disposed between the lower clamp plate 61 1 - end and the lower die plate 607, for example, the fixed block is a square iron. The lower clamp plate 61 is fixed to the fixed block 608 by bolts, and the other end is fixed to the lower die plate 607 by bolts.
本发明各实施例中, 导柱的形状、 结构相同或者相异, 和 /或, 模板的形状、 结构相同 或者相异, 和 /或, 是否设置夹板、 顶板等, 根据具体模架的需求而定, 但是弹性套原理是相 同的, 是本发明所要求保护的重点。  In various embodiments of the present invention, the shape and structure of the guide columns are the same or different, and/or the shape, structure or the shape of the template is the same, and/or whether the splint, the top plate, etc. are provided, according to the requirements of the specific mold frame. However, the principle of the elastic sleeve is the same and is the focus of the claimed invention.
例如, 根据模架板的厚度, 包括上模板或者下模板的厚度等, 设置所述孔径; 优选的, 所述孔径与所述模板的厚度成正比。 例如, 对于一些较厚的模架板, 例如塑胶模模架板厚大 于等于 150國时, 锥形弹性导套組的尺寸设置偏大。 例如, 如图 6所示, 不用弹性套, 将导 套 702用常规的过渡配合直接固定在模板 703的孔中,其中,第一模板 703固定于上夹板 701, 第一模板 703设置导套 702, 导套 702套置导柱 704, 第一弹性套 707在导柱 704远离导套 702的一端, 套置导柱 704, 第二弹性套 705在第一弹性套 707与导套 702之间, 套置导柱 704, 其中, 第一弹性套 707与第二弹性套 705均设置于第二模板 706, 并且, 第一弹性套 707 与第二弹性套 705分別通过螺栓固定于第二模板 706 ; 支撑板 708设置于上顶板 710与第二 模板 706之间, 上顶板 710通过螺栓顺序固定于支撑板 708、 第二模板 706, 下顶板 71 1通过 螺栓固定于上顶板 710, 固定块 709设置于下夹板 712与支撑板 708之间, 下夹板 712通过 螺栓顺序固定于固定块 709、 支撑板 708、 第二模板 706。 该实施例中, 对导柱 704与第二模 板 706的连接使用两組锥形弹性套或者称为锥形弹性套組件, 装配时应先安装固定导套 702, 利用导套 702对导柱 704的导向功能引导来固定导柱 704, 安装导柱时导柱插入固定好的导 套内, 调整紧固导柱 704固定用的第一弹性套 707, 并推拉模板, 确定两块模板 703、 706的 相对直线运动平滑顺畅, 然后将已固定在第二模板 706的导柱 704从导套 702内抽出, 再固 定导柱 704固定用的第二弹性套 705, 并再次将导柱 704插入导套 702并推拉模板, 确定第 一模板 703、 第二模板 706间的相对直线运动平滑顺畅。 优选的, 如图 6所示, 其中的导套 702可用两組锥形弹性导套組来替换, 这两組锥形弹性导套組与第一模板 703的联接与装配 与上述导柱弹性套組相同。 For example, the aperture is set according to the thickness of the mold plate, including the thickness of the upper or lower template, etc. Preferably, the aperture is proportional to the thickness of the template. For example, for some thicker formwork panels, such as plastic mold frame thicknesses greater than or equal to 150 countries, the size of the tapered elastic guide sets is too large. For example, as shown in FIG. 6, the guide sleeve 702 is directly fixed in the hole of the template 703 by using a conventional transition fit, wherein the first template 703 is fixed to the upper clamp 701, and the first template 703 is provided with the guide sleeve 702. The guide sleeve 702 is sleeved with a guide post 704. The first elastic sleeve 707 is disposed at a side of the guide post 704 away from the guide sleeve 702, and the second elastic sleeve 705 is disposed between the first elastic sleeve 707 and the guide sleeve 702. The first elastic sleeve 707 and the second elastic sleeve 705 are respectively disposed on the second template 706, and the first elastic sleeve 707 and the second elastic sleeve 705 are respectively fixed to the second template 706 by bolts; The support plate 708 is disposed between the upper top plate 710 and the second template 706. The upper top plate 710 is sequentially fixed to the support plate 708 and the second template 706 by bolts. The lower top plate 71 1 is fixed to the upper top plate 710 by bolts, and the fixed block 709 is disposed on the upper plate 710. Between the lower plate 712 and the support plate 708, the lower plate 712 passes The bolts are sequentially fixed to the fixed block 709, the support plate 708, and the second template 706. In this embodiment, two sets of tapered elastic sleeves or tapered elastic sleeve assemblies are used for the connection between the guide post 704 and the second template 706. The fixed guide sleeve 702 should be installed firstly, and the guide post 702 is used to guide the guide post 704. The guide function is guided to fix the guide post 704. When the guide post is installed, the guide post is inserted into the fixed guide sleeve, the first elastic sleeve 707 for fixing the fastening guide post 704 is adjusted, and the template is pushed and pulled to determine two templates 703 and 706. The relative linear motion is smooth and smooth, and then the guide post 704 fixed to the second template 706 is withdrawn from the guide sleeve 702, and then the second elastic sleeve 705 for fixing the guide post 704 is fixed, and the guide post 704 is inserted into the guide sleeve again. 702 and push-pull the template to determine that the relative linear motion between the first template 703 and the second template 706 is smooth and smooth. Preferably, as shown in FIG. 6, the guide sleeve 702 can be replaced by two sets of tapered elastic guide sleeves, and the coupling and assembly of the two sets of tapered elastic guide sleeves with the first template 703 and the above-mentioned guide pillar elastic sleeve The group is the same.
上述各实施例所示滑动连接的导向件的结构可用在模具或者模架的滚动连接的导向件 上。 如图 7所示, 导套 801通过导套弹性套 808固定于上模板 807, 并且, 导套 801、 导套弹 性套 808 以及上模板 807通过第二螺钉 809实现固定与拆卸; 导柱 804通过导柱弹性套 81 1 固定于下模板 803, 并且, 导柱 804、 导柱弹性套 81 1 以及下模板 803通过介子 805与第一螺 钉 806实现固定与拆卸; 导柱 804通过弹簧 802, 以及若干滚珠 810及其滚珠保持架 (图中 未示出) 与导套 801 滚动连接; 这样, 其采用滚动导向件的模架的工作原理和结构与采用上 述各实施例所示滑动导向件模架的原理和结构相似, 在导柱或导套的导向表面上设置有滚珠 及滚珠保持架, 模架工作时, 导柱与导套间的滑动直线运动改变成滚动直线运动, 而滚动导 向件与模板的连接与滑动连接件的连接完全一致。  The structure of the slidingly connected guide member shown in each of the above embodiments can be used for the guide member of the rolling connection of the mold or the mold base. As shown in FIG. 7, the guide sleeve 801 is fixed to the upper template 807 by the guide sleeve elastic sleeve 808, and the guide sleeve 801, the guide sleeve elastic sleeve 808 and the upper template 807 are fixed and disassembled by the second screw 809; The guide post elastic sleeve 81 1 is fixed to the lower template 803, and the guide post 804, the guide post elastic sleeve 81 1 and the lower template 803 are fixed and disassembled by the first screw 806 through the meson 805; the guide post 804 passes through the spring 802, and several The ball 810 and its ball cage (not shown) are in rolling connection with the guide sleeve 801; thus, the working principle and structure of the mold frame adopting the rolling guide member and the sliding guide mold frame shown in the above embodiments are used. The principle and structure are similar. On the guiding surface of the guide post or the guide sleeve, a ball and a ball cage are arranged. When the formwork is working, the sliding linear motion between the guide post and the guide sleeve is changed into a rolling linear motion, and the rolling guide and the template are The connection is exactly the same as the connection of the sliding connector.
进一步地, 本发明的实施例还包括, 上述各实施例的各技术特征, 相互組合形成的模 架。 这些实施例所述模架工作时的精度取决于动、 静模板和各組导柱导套的加工精度和装配 精度。 上模板导套孔和下模板导柱孔, 孔与孔的位置精度是上述精度中常规加工时很难保证 的, 本发明各实施例将上下模板的平面精磨后夹在一起配钻, 特別是夹在一起同时配镗, 可 确保上模板导套孔和下模板导柱孔的位置精度的一直性。 并且, 这种配钻配镗工艺可以在立 铣机床上加工, 不必使用昂贵的坐标镗床, 在提高精度的同时还节约了生产成本。  Further, the embodiment of the present invention further includes the molds formed by combining the technical features of the above embodiments. The accuracy of the work of the formwork described in these embodiments depends on the machining accuracy and assembly accuracy of the movable and static stencils and the sets of guide post guides. The upper guide bushing hole and the lower template guide post hole, the positional accuracy of the hole and the hole is difficult to be ensured in the conventional processing in the above precision, and the embodiments of the present invention are used for the fine grinding of the upper and lower templates and are matched with the drill, especially It is clamped together and matched at the same time to ensure the positional accuracy of the upper template guide sleeve hole and the lower template guide post hole. Moreover, this drilling and boring process can be machined on a vertical milling machine without the use of expensive coordinate boring machines, which increases the precision while saving production costs.
并且, 本发明各实施例使用锥形弹性套联接替代过渡配合, 定心精度高, 连接刚性好, 优选的, 通过试验和测量得到可靠数值, 来对应于锥形弹性套的变形量, 从而保证连接的可 靠性。 Moreover, the embodiments of the present invention use a conical elastic sleeve connection instead of a transition fit, and have high centering precision and good connection rigidity. Preferably, a reliable value is obtained through testing and measurement to correspond to the deformation amount of the conical elastic sleeve, thereby ensuring Connected Rely on sex.
本发明各实施例锥形弹性套制造方便、 安装简单, 安装锥形弹性套的轴和孔的加工不 像过渡配合那样要求高精度的制造公差。 锥面弹性套只要求锥面与圆柱孔有良好的同轴度, 不要求孔、 轴尺寸有很高的加工精度和表面质量。 安装导柱导套与锥形弹性套組件也无需加 热、 冷却或加压设备, 只须螺钉按规定的力矩拧紧即可。 并且, 采用这种结构, 当导柱或导 套磨损后, 可及时更换以保证导向精度, 如冲裁模模具在刃磨凸凹模刃口时, 只要拆下导柱 或导套, 就可方便地对凸四模进行磨削, 重装导柱或导套后, 仍可保持模架的原装配精度。 当导柱导套使用磨损后, 可以用电镀等方法修复, 快捷经济, 降低了模具使用费用。  The tapered elastic sleeve of the embodiments of the present invention is easy to manufacture and simple to install, and the machining of the shaft and the hole in which the tapered elastic sleeve is mounted does not require high-precision manufacturing tolerances like the transition fit. The tapered elastic sleeve only requires good concentricity between the tapered surface and the cylindrical hole, and does not require high machining accuracy and surface quality of the hole and shaft dimensions. There is also no need to heat, cool or pressurize the guide post and tapered elastomeric sleeve assembly, just tighten the screws to the specified torque. Moreover, with this structure, when the guide post or the guide sleeve is worn, it can be replaced in time to ensure the guiding precision. For example, when the punching die is sharpening the cutting edge of the convex and concave die, it is convenient to remove the guide post or the guide bushing. The ground is machined to the convex four-mode, and the original assembly accuracy of the mold base can still be maintained after reinstalling the guide post or the guide sleeve. When the guide bush guide sleeve is worn, it can be repaired by electroplating, etc., which is quick and economical and reduces the use cost of the mold.
本发明及其各实施例加工工艺简单可行, 使用一般机床加工, 就能满足产品零部件的 加工需要。 本发明及其各实施例模架制造的原理与方法可应用于各类五金模、 塑胶模、 陶瓷、 橡胶与玻璃制品模压成型模等需导柱导套做导向件的模架上, 而且原理和结构形式完全可用 在使用滚动导向件的模架上, 在保证模架精度的同时可以降低生产难度和成本, 对于中小企 业生产各型模架特別有利, 方便各类大型模架的制造, 易于实现系列化与商品化。  The processing method of the invention and its various embodiments is simple and feasible, and can be processed by a general machine tool to meet the processing requirements of the product parts. The principle and method for manufacturing the mold frame of the present invention and various embodiments thereof can be applied to mold frames of various types of metal molds, plastic molds, ceramics, rubber and glass products, such as molded molding molds, and the guide pillar guide sleeves are used as guide members, and the principle is And the structural form can be completely used on the mold frame using the rolling guide, which can reduce the production difficulty and cost while ensuring the precision of the mold base. It is particularly advantageous for the production of various mold bases for small and medium-sized enterprises, and is convenient for the manufacture of various large mold bases. Achieve serialization and commercialization.
需要说明的是, 本发明的说明书及其附图中给出了本发明的较佳的实施例, 但是, 本 发明可以通过许多不同的形式来实现, 并不限于本说明书所描述的实施例, 这些实施例不作 为对本发明内容的额外限制, 提供这些实施例的目的是使对本发明的公开内容的理解更加透 彻全面。 并且, 上述各技术特征继续相互組合, 形成未在上面列举的各种实施例, 均视为本 发明说明书记载的范围; 进一步地, 对本领域普通技术人员来说, 可以根据上述说明加以改 进或变换, 而所有这些改进和变换都应属于本发明所附权利要求的保护范围。  It is to be noted that the preferred embodiments of the present invention are described in the specification of the present invention, and the invention may be embodied in many different forms and not limited to the embodiments described herein. These examples are not intended to limit the scope of the invention, and the embodiments are provided to make the understanding of the disclosure of the invention more comprehensive. Further, each of the above technical features is further combined with each other to form various embodiments that are not enumerated above, and are considered to be within the scope of the present specification; further, those skilled in the art may modify or change according to the above description. All such improvements and modifications are intended to be included within the scope of the appended claims.

Claims

权 利 要 求 Rights request
1、 一种模架, 其特征在于, 包括至少一对模板, 所述一对模板包括一第一模板与一第二 模板; A mold base, comprising: at least one pair of templates, the pair of templates comprising a first template and a second template;
还包括至少两对连接模板孔, 所述一对连接模板孔包括一导套连接模板孔与一导柱连接 模板孔;  The method further includes at least two pairs of connection template holes, wherein the pair of connection template holes comprise a guide sleeve connection template hole and a guide post connection template hole;
对应所述一对连接模板孔设置一导套、 一导柱及至少一弹性套, 所述导柱的一端通过至 少一所述弹性套固定于所述导柱连接模板孔, 所述导套固定于所述导套连接模板孔, 所述导 柱的另一端设置于所述导套中;  A guide sleeve, a guide post and at least one elastic sleeve are disposed corresponding to the pair of connection template holes, and one end of the guide post is fixed to the guide post connection template hole by at least one elastic sleeve, and the guide sleeve is fixed The guide sleeve is connected to the template hole, and the other end of the guide post is disposed in the guide sleeve;
其中,  among them,
所述导套连接模板孔与所述导柱连接模板孔的孔径相同;  The guide sleeve connection template hole has the same aperture as the guide post connection template hole;
所述孔径与所述弹性套的外径相同。  The aperture is the same as the outer diameter of the elastic sleeve.
2、 根据权利要求 1所述模架, 其特征在于, 对应所述一对连接模板孔设置两弹性套, 所 述两弹性套包括导套弹性套与导柱弹性套;  The mold base according to claim 1, wherein two elastic sleeves are disposed corresponding to the pair of connecting template holes, and the two elastic sleeves comprise a guiding sleeve elastic sleeve and a guiding column elastic sleeve;
所述导柱通过所述导柱弹性套固定于所述导柱连接模板孔, 所述导套通过所述导套弹性 套固定于所述导套连接模板孔;  The guide post is fixed to the guide post connection template hole through the guide post elastic sleeve, and the guide sleeve is fixed to the guide sleeve connection template hole through the guide sleeve elastic sleeve;
所述导套弹性套与所述导柱弹性套的外径相同。  The guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve.
3、根据权利要求 2所述模架,其特征在于,所述第一模板设置至少两个导套连接模板孔, 所述导套弹性套安装于所述导套连接模板孔, 所述导套安装于所述导套弹性套;  The formwork according to claim 2, wherein the first template is provided with at least two guide sleeves connected to the template holes, and the guide sleeve elastic sleeve is mounted on the guide sleeve connection template holes, the guide sleeve Mounted on the guide sleeve elastic sleeve;
所述第二模板设置至少两个导柱连接模板孔, 所述导柱弹性套安装于所述导柱连接模板 孔, 所述导柱安装于所述导柱弹性套。  The second template is configured to connect at least two pillars to the template hole, and the pillar elastic sleeve is mounted on the pillar connecting template hole, and the pillar is mounted on the pillar elastic sleeve.
4、 根据权利要求 3所述模架, 其特征在于: 所述导套安装于所述导套连接模板孔, 所述 导套与所述导柱弹性套的外径相同, 和 /或, 所述导套弹性套安装于所述导套连接模板孔, 所 述导套弹性套与所述导柱弹性套的外径相同;  The mold base according to claim 3, wherein: the guide sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve has the same outer diameter as the guide sleeve elastic sleeve, and/or The guide sleeve elastic sleeve is mounted on the guide sleeve connection template hole, and the guide sleeve elastic sleeve is the same as the outer diameter of the guide pillar elastic sleeve;
所述导套或导套弹性套与所述导柱弹性套的外径相同。  The guide sleeve or the guide sleeve elastic sleeve has the same outer diameter as the guide post elastic sleeve.
5、 根据权利要求 1所述模架, 其特征在于, 所述弹性套具有内圆锥孔, 所述导套和所述 导柱具有外圆锥体。 5. The formwork according to claim 1, wherein said elastic sleeve has an inner tapered bore, said guide sleeve and said The guide post has an outer cone.
6、 根据权利要求 5所述模架, 其特征在于, 所述导套的外圆锥体安装于所述导套对应的 弹性套的所述内圆锥孔中, 所述导柱的外圆锥体安装于所述导柱对应的弹性套的所述内圆锥 孔中。  The mold base according to claim 5, wherein the outer cone of the guide sleeve is mounted in the inner tapered hole of the corresponding elastic sleeve of the guide sleeve, and the outer cone of the guide post is installed And in the inner tapered hole of the elastic sleeve corresponding to the guide post.
7、 根据权利要求 6所述模架, 其特征在于, 至少设置一装配用螺紋組件, 用于实现相邻 圆锥面部件的自锁联接。  7. A formwork according to claim 6 wherein at least one threaded assembly is provided for effecting self-locking engagement of adjacent conical members.
8、 根据权利要求 1至 7任一所述模架, 其特征在于, 所述弹性套在轴向设置一缝隙部, 其宽度为 1至 3毫米。  The mold base according to any one of claims 1 to 7, wherein the elastic sleeve is provided with a slit portion in the axial direction and has a width of 1 to 3 mm.
9、 根据权利要求 8所述模架, 其特征在于, 所述弹性套的壁厚大于 2毫米。  9. The formwork according to claim 8, wherein the elastic sleeve has a wall thickness greater than 2 mm.
10、 根据权利要求 9所述模架, 其特征在于, 所述弹性套与模板连接的轴向尺寸为弹性 套与模板连接直径的 0. 8至 2倍。  0至倍倍。 The axial dimension of the elastic sleeve and the template connection is 0.8 to 2 times the diameter of the connection between the elastic sleeve and the template.
PCT/CN2014/080669 2014-06-25 2014-06-25 Mould frame WO2015196375A1 (en)

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