WO2015097201A1 - Method of preparing an adsorbent material, shaping, by precipitation of aluminium sulphate, and sodium aluminate and method of extracting lithium using said material - Google Patents

Method of preparing an adsorbent material, shaping, by precipitation of aluminium sulphate, and sodium aluminate and method of extracting lithium using said material Download PDF

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Publication number
WO2015097201A1
WO2015097201A1 PCT/EP2014/079117 EP2014079117W WO2015097201A1 WO 2015097201 A1 WO2015097201 A1 WO 2015097201A1 EP 2014079117 W EP2014079117 W EP 2014079117W WO 2015097201 A1 WO2015097201 A1 WO 2015097201A1
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lithium
solution
carried out
solid
mol
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PCT/EP2014/079117
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French (fr)
Inventor
Malika Boualleg
Olivier LAFON
Fabien André Pierre BURDET
Romain Charles Joseph René SOULAIROL
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Eramet
IFP Energies Nouvelles
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Publication of WO2015097201A1 publication Critical patent/WO2015097201A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D15/00Lithium compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/04Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
    • B01J20/045Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium containing sulfur, e.g. sulfates, thiosulfates, gypsum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/06Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
    • B01J20/08Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04 comprising aluminium oxide or hydroxide; comprising bauxite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3007Moulding, shaping or extruding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3042Use of binding agents; addition of materials ameliorating the mechanical properties of the produced sorbent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3078Thermal treatment, e.g. calcining or pyrolizing
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D15/00Lithium compounds
    • C01D15/02Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D15/00Lithium compounds
    • C01D15/06Sulfates; Sulfites
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/043Lithium aluminates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2220/00Aspects relating to sorbent materials
    • B01J2220/50Aspects relating to the use of sorbent or filter aid materials
    • B01J2220/58Use in a single column
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area

Definitions

  • the present invention relates to the field of solid materials for the adsorption of lithium.
  • the present invention relates to a new process for the preparation of a crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, comprising a step precipitating at least one lithium source and two specific sources of alumina and in particular aluminum sulphate and sodium aluminate, and to a process for extracting lithium from saline solutions using said material crystalline solid prepared according to the new preparation method according to the invention.
  • the invention relates to a crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10 formed.
  • the invention also relates to a device implementing the lithium extraction process.
  • Lithium ions coexist with massive amounts of metals such as, for example, alkalis, alkaline earths, boron and sulphates, especially in saline solutions such as brines. Thus, they must be extracted economically and selectively from these salt solutions. Indeed, the chemical properties of lithium and alkali metals, preferably sodium (Na), and potassium (K) and alkaline earth metals, preferably magnesium (Mg), calcium (Ca) and strontium ( Sr), make it difficult to separate these elements.
  • the solid materials of formula LiCl 2 Al (OH) 3 , nH 2 0 with n being between 0.01 and 10 are known for their use in the phenomena of adsorption / desorption of lithium ions and in particular in the processes of extraction of lithium from saline solutions. These unstable structures would allow the intercalation of lithium atoms in the structure and thus the extraction of lithium.
  • a Al (OH) 3 aluminum trihydroxide solid prepared or commercially available, is contacted with a lithium precursor.
  • a lithium precursor Three main precursors are used: the most used is lithium chloride (LiCl).
  • An aluminum hydroxide (LiOH) or a lithium carbonate (Li 2 CO 3 ) can also be used.
  • US Pat. No. 6,280,693 describes a process for preparing a LiCl / Al (OH) 3 solid by adding an aqueous solution of LiOH to a polycrystalline hydrated alumina to form LiOH / Al (OH) 3 , and thus create lithium sites active in the crystalline layers of alumina without altering its structure.
  • the conversion of LiOH / Al (OH) 3 to LiCl / Al (OH) 3 is then carried out by adding dilute hydrochloric acid.
  • the alumina pellets thus prepared are then used in a process for extracting lithium from brine at high temperature.
  • the lithium extraction method described in US Pat. No. 6,280,693 uses the solid detailed above and comprises the following steps:
  • steps a) to d) are then repeated at least once.
  • the patent RU 2,234,367 describes a process for the preparation of a solid of formula LiCl 2 Al (OH) 3 , nH 2 O comprising a step of mixing aluminum trichloride (AlCl 3 ) and lithium carbonate (Li 2 C0 3 ) in the presence of water at 40 ° C. The residue obtained is filtered and washed and then dried for 4 hours at 60 ° C. The solid thus obtained is not shaped.
  • the solid obtained is used for the extraction of lithium contained in saline solutions by contact with water in order to remove part of the lithium and then placed in contact with a saline solution containing lithium.
  • the static capacity thus obtained is between 6.0 and 8.0 mg of lithium per g of solid.
  • the CN12431 12 patent describes a process for the preparation of a solid of formula LiCI.2AI (OH) 3 , nH 2 O comprising a step of precipitation of aluminum hydroxide microcrystals AI (OH) 3 by contacting the AICI 3 and sodium hydroxide NaOH, and then bringing said microcrystals into contact with a 6% solution of lithium chloride LiCl at 80 ° C. for 2 hours followed by filtration, rinsing and drying to obtain a LiCI.2AI (OH) 3 , nH 2 O powder with an unordered and amorphous structure.
  • a solution of a macromolecular polymer chosen from fluorinated resins, polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC), ethylene perchlorate and cellulose acetate butyrate (CAB) acting as binder is then mixed with the LiCl 2 Al (OH) 3 , nH 2 O powder to obtain a paste which is then shaped by granulation followed by drying in air.
  • a macromolecular polymer chosen from fluorinated resins, polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC), ethylene perchlorate and cellulose acetate butyrate (CAB) acting as binder is then mixed with the LiCl 2 Al (OH) 3 , nH 2 O powder to obtain a paste which is then shaped by granulation followed by drying in air.
  • An object of the present invention is to provide a solid material for the selective extraction of lithium from brine, said solid material being of good quality, and having a good cohesion, without apparent defects.
  • Another object of the present invention is to provide a new process for preparing such a solid material.
  • Another object of the present invention is also to provide a method for extracting lithium from saline solutions using said crystallized solid material shaped, advantageously in the form of extrudates prepared according to the invention.
  • a new process for preparing a crystallized solid material shaped advantageously in the form of extrudates of formula Li 2 SO 4 . 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, comprising a step of precipitation of at least one source of lithium and of two specific sources of alumina and in particular aluminum sulphate and of sodium aluminate, provided said crystallized solid material having good properties for the adsorption of lithium.
  • Said shaped solid material is of good quality, and has a good cohesion, without apparent defect.
  • material of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 is preferably understood to mean a material comprising essentially or consisting of a crystallized phase of formula Li 2 SO 4 .4Al (OH) 3, nH 2 0, optionally in the presence of binder (s).
  • the subject of the present invention is the process for preparing a crystallized solid material in the form of extrudates of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, said process comprising at least the following steps:
  • step b) a step of filtering the suspension obtained in step a) to obtain a paste, said filtration step being followed by at least one washing step of the paste obtained, c) a step of drying the paste obtained at the end of step b),
  • An advantage of the preparation process according to the invention is to provide a method of preparation in a single step, therefore a less expensive method of said crystallized solid material in powder form from a precipitation step of at least one lithium source. and two specific sources of alumina and in particular aluminum sulphate and sodium aluminate.
  • Another advantage of the present invention is also to provide a new process for the preparation of said crystallized solid material making it possible to obtain said shaped solid material, and advantageously in the form of extrudates, of good quality, without apparent defects, and having a good cohesion.
  • Another advantage of the present invention is also to make it possible to obtain a shaped crystallized solid material, and advantageously in the form of extrudates, having no or few cracks which could cause a swelling detrimental to the cohesion and the holding the material when it is brought into contact with a brine solution.
  • the present invention therefore also relates to a crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, shaped.
  • This shaped solid material is obtainable according to the method of the invention.
  • shaped is meant that the material is solid and has sufficient cohesion when the solid is brought into contact with a brine solution so that it does not lose substantially its physical integrity, that is to say to say that it retains substantially its formatting.
  • a solid formed in the sense of the invention preferably covers a solid substantially retaining its shaping under the lithium extraction conditions defined in the examples.
  • the terms "shaped” cover a material obtained by granulation (called granule) and preferably by extrusion (called extruded).
  • the present invention also relates to a method for extracting lithium from saline solutions using said crystallized solid material.
  • An advantage of the extraction method according to the invention is to allow the selective extraction of lithium from a saline solution and thus to obtain a high decontamination factor relative to the initial saline solution, calculated as being the ratio X / Li which is equal to the molar ratio of concentrations X / Li in the initial saline solution divided by the molar ratio of concentrations X / Li in the final solution, X being chosen from sodium (Na), potassium (K), magnesium (Mg), calcium (Ca), boron (B), sulfur (S) and strontium (Sr).
  • the present invention also relates to a lithium extraction device of saline solution (s).
  • the device according to the invention thus implements the extraction method according to the invention.
  • the subject of the present invention is the process for the preparation of a shaped crystallized solid material, advantageously in the form of extrudates, of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0, 01 and 10, preferably between 0.1 and 5 and preferably between 0.1 and 1.
  • step a) at least one source of lithium and two specific sources of alumina, aluminum sulphate and sodium aluminate are mixed in an aqueous medium to obtain a suspension in step a).
  • Said step a) is carried out according to a synthesis mode called "one pot" according to the English terminology. It is characterized in the present invention by the co-precipitation of two alumina precursors, with stirring, with a permanent control of the temperature and the pH through a pH meter electrode. The pH of said step a) is maintained in the range claimed by the flow rates of the various added alumina precursors.
  • the lithium source (s) may be any compound comprising the lithium element and capable of releasing this element in aqueous solution in reactive form.
  • the source (s) of lithium is (are) chosen from among the lithium salts and preferably from lithium chloride (LiCl), lithium hydroxide (LiOH), nitrate of lithium Lithium, (LiNO 3 ), lithium sulphate (Li 2 SO 4 ) and lithium carbonate (Li 2 CO 3 ), alone or as a mixture.
  • the lithium source is lithium chloride (LiCl).
  • the aluminum sulfate, sodium aluminate and at least one lithium source are mixed in the presence of water to obtain a suspension in step a).
  • said precipitation step a) takes place with vigorous stirring.
  • said precipitation step a) operates at a temperature between 30 and 90 ° C, preferably between 50 and 70 ° C and at a pH between 4 and 9 and preferably between 5 and 9.
  • said precipitation step a) operates for a period of between 5 minutes and 10 hours, preferably between 15 minutes and 5 hours, preferably between 30 minutes and 3 hours, and more preferably between 30 minutes and 2 hours. .
  • the suspension obtained at the end of step a) undergoes a step b) of filtration to obtain a paste, said filtration step being followed by at least one washing step of the paste obtained.
  • the washing solution is water.
  • three washings with water (3 times the volume of the suspension) are carried out on a Buchner filter, by displacement of water.
  • the paste obtained at the end of step b) is dried in a drying step c).
  • said drying step b) is carried out by atomization.
  • the atomization conditions are known to those skilled in the art.
  • said drying step b) is carried out in an oven, at a temperature between 20 and 120 ° C, for a period of between 1 h and 20 h, and preferably at a temperature between 20 and 80 ° C and very preferably between 30 and 60 ° C, and for a period of between 1 hour and 15 hours and preferably between 1 and 12 hours.
  • the operating conditions of said drying step c) carried out in an oven allow obtaining a dried pulp with a loss on ignition (PAF) of between 45 and 75% and preferably between 50 and 70%.
  • PAF loss on ignition
  • the loss on ignition obtained allows the extrusion of the dried pulp in good conditions and the production of extrudates without defects, ie without cracking.
  • a portion of the paste obtained is removed and put in an oven for 6 hours at 120 ° C.
  • the PAF is obtained by difference between the mass of the sample before and after passage in the oven.
  • said dried paste obtained at the end of the drying step c) undergoes a d) extrusion shaping step to obtain extrusions.
  • said shaping step d) can advantageously be implemented directly after the c) drying step.
  • step c) direct shaping of the dried paste resulting from step c) is meant a step in which said dried paste does not undergo intermediate steps between the drying step c) and its introduction into the extruder and into the extruder. in particular no mixing step.
  • step d) direct shaping of the dried paste is implemented in the case where no binder selected from inorganic binders, such as for example hydraulic binders or inorganic binders may be generated in the conditions of said step d) by addition of inorganic binder precursors, and organic binders, such as for example paraffins or polymers, are added in said step d).
  • inorganic binders such as for example hydraulic binders or inorganic binders may be generated in the conditions of said step d) by addition of inorganic binder precursors, and organic binders, such as for example paraffins or polymers, are added in said step d).
  • said dried paste preferably undergoes no intermediate step between said drying step c) and said extrusion shaping step d), and preferably no mixing step and more preferably no acid / basic mixing step.
  • said step d) of setting According to the first embodiment, the form is produced without addition of acid or base to the dried pulp introduced in said step d).
  • step d) direct extrusion shaping is advantageously carried out in a manner known to those skilled in the art.
  • the dried paste resulting from the drying step c) advantageously passes through a die, using, for example, a piston or a continuous twin-screw or single-screw extruder.
  • the diameter or section of the die of the extruder is advantageously variable and is between 0.1 and 5 mm, preferably between 0.2 and 3 mm and preferably between 0.3 and 2 mm.
  • the shape of the die, and therefore the shape of the material obtained in extruded form is advantageously cylindrical, for example of circular, annular, trilobed, quadrilobed or multilobed section.
  • the shaped solid material according to the invention can thus have such characteristics.
  • the shaped solid material has a diameter or section substantially equivalent to that of the die of the extruder, and advantageously between 0.1 and 5 mm, preferably between 0.2 and 3 mm and preferably between 0 and , 3 and 2 mm.
  • the diameter or section may vary due to a possible retraction of the solid.
  • the shaped material according to the present invention may be wire length for example between 1 and 10 mm, for example between 2 and 6 mm.
  • the cylindrical shape can be hollow (tubular) or solid.
  • said shaping step d) can advantageously be carried out by kneading-extrusion in the presence of at least one binder chosen from organic binders and inorganic binders which can be generated under the conditions of said step d) by addition of inorganic binder precursors.
  • drying-extrusion step is understood to mean a step in which the dried pulp obtained at the end of drying step c) undergoes, in a first kneading step, generally in the presence of at least one binder or precursor compound of binder, then the paste is then subjected to an extrusion step.
  • Said step d) of kneading-extrusion shaping is advantageously carried out in a manner known to those skilled in the art.
  • said dried paste obtained at the end of drying step c), and at least said binder or binder precursor are mixed, preferably all at once, in a kneader.
  • the kneader is advantageously chosen from batch kneaders, from preferably with a cam or Z-arm, or with a twin-screw mixer. The mixing conditions are adjusted in a manner known to those skilled in the art and aim to obtain a homogeneous and extrudable paste.
  • the extrudability of the dough can advantageously be adjusted with the addition of water and / or acid in solution, in order to obtain a paste suitable for performing step b) extrusion shaping.
  • a neutralization step is generally carried out.
  • the kneading step is carried out without the addition of acid or base.
  • no step of acidification or neutralization of the dried pulp is implemented in the d) shaping step - extrusion according to the invention.
  • the paste then advantageously passes through a die, using, for example, a piston or a continuous twin-screw or single-screw extruder.
  • the diameter or section of the die of the extruder is advantageously variable and is between 0.5 and 5 mm, preferably between 0.5 and 3 mm and preferably between 0.5 and 2 mm.
  • the shape of the die, and therefore the shape of the material obtained in extruded form is advantageously cylindrical, for example of circular, annular, trilobed, quadrilobed or multilobed section.
  • the solid material according to the invention may comprise at least one binder preferably chosen from organic binders and inorganic binders.
  • Said binder (s) organic (s) that can be used in said step d) shaping are advantageously selected (s) from paraffins, and polymers, taken alone or in mixture.
  • said one or more organic binder (s) are chosen from Cerfobol R75, polysaccharides, methylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, carboxymethylcellulose and polyvinyl alcohol, taken alone or as a mixture .
  • said organic binder is Cerfobol R75.
  • Cerfobol R75 comprises 28.4% dry paraffinic organic mass diluted in an aqueous phase.
  • the proportion of said one or more organic binder (s) added in said shaping step (d) is advantageously between 0.1 and 20% by weight, preferably between 0.1 and 15% by weight. , preferably between 0.1 and 12% by weight, very preferably preferred between 0.5 and 10% and even more preferably between 0.5 and 6.5% by weight relative to the total mass of dry pulp to be shaped.
  • step d) facilitates the extrusion shaping of step d) of the process according to the invention.
  • step d) also makes it possible to obtain a crystallized solid material in the form of extrudates with improved stirring resistance in contact with the brine.
  • step d) of setting form of the dried paste is advantageously carried out in the presence of a binder formulation comprising and preferably consisting of at least one solid precursor of alumina and at least one acid in solution in proportions such that the molar ratio acid / Al is between 0.01 and 1, 2.
  • step d) of shaping, of a solid precursor of alumina and of an acid in solution allows the in situ generation of a mineral binder resulting from the reaction of the precursor of alumina and of the acid introduced during said shaping step.
  • the solid precursor of alumina and the acid in solution must be introduced in said step d) in the proportions as described.
  • the solid precursor of alumina is advantageously chosen from aluminum oxides, aluminum hydroxides and aluminum oxyhydroxides that are soluble or dispersible in the phosphoric acid solution, preferably from aluminum hydroxides and oxyhydroxides. 'aluminum.
  • said solid alumina precursor is an aluminum oxyhydroxide and more preferably said solid alumina precursor is boehmite or pseudo-boehmite.
  • Said solid precursor of alumina is advantageously in the form of a powder consisting of solid particles having a median diameter, determined by laser diffraction granulometry, between 9 and 80 ⁇ , preferably between 10 and 60 ⁇ and preferably between 15 and 45 ⁇ .
  • the particles of the solid precursor of alumina are advantageously constituted by agglomerates of elementary units, called crystallites, whose dimensions are advantageously between 2 and 150 nm, preferably between 4 and 150 nm and preferably between 4 and 100 nm. determined by transmission electron microscopy (TEM).
  • TEM transmission electron microscopy
  • the proportion of the solid precursor of alumina added in step d) is between 0.5 and 50% by weight relative to the mass of dry paste to be shaped, preferably between 2 and 30% by weight. mass, and preferably between 3 and 25% by weight.
  • the acid is chosen from phosphoric acid, hydrochloric acid, nitric acid, acetic acid and citric acid, alone or as a mixture.
  • the acid is phosphoric acid.
  • Phosphoric acid is also called orthophosphoric acid.
  • the role of the acid solution is to promote the formation of an amorphous phase of inorganic binder resulting from the reaction with the solid precursor of alumina. In this way, the particles of the solid precursor of alumina become, with the action of the acid and the mechanical energy brought during the shaping step d), an amorphous phase of inorganic binder.
  • the acid or acids in solution is (are) introduced in such proportions that the acid / Al molar ratio is between 0.01 and 1.2, and preferably between 0.03 and 1. .
  • the introduced acid is phosphoric acid, it is introduced in solution in proportions such that the molar ratio P / Al is between 0.01 and 1, 2, preferably between 0.3 and 1, 0.
  • P is derived from the introduced phosphoric acid and Al is derived from the solid precursor of alumina.
  • the specific P / Al molar ratio as claimed corresponds to a proportion of phosphoric acid such as the ratio of the mass of acid introduced onto the precursor mass.
  • alumina solid introduced is between 30 and 225% by weight, preferably between 59 and 170% by weight.
  • the use of an acid / Al molar ratio of between 0.01 and 1.2, characteristic of a high acid ratio dissolution, in the shaping step (d) makes it possible at the same time to form the amorphous phase of the inorganic binder resulting from the reaction with the solid precursor of alumina, but also to facilitate the shaping by extrusion and to increase the cohesion and mechanical strength of the extrudates obtained according to this embodiment.
  • the extrudates obtained at the end of step d) undergo a step e) of drying at a temperature of between 20 and 200 ° C. for a period of between 1 hour and 20 hours, to obtain the said solid material in the form of extrudates.
  • said drying step e) operates at a temperature between 20 and 100 ° C, preferably between 20 and 80 ° C and very preferably between 20 and 60 ° C, for a period of between 1 and 18 hours, preferably between 5 and 14 hours and preferably between 8 and 14 hours.
  • the method according to the present invention thus makes it possible to obtain crystallized solid material in the form of extrudates of diameter or section between 0.2 and 5 mm, preferably between 0.3 and 4 mm, preferably between 0.3. and 3 mm, very preferably between 0.3 and 2 mm and even more preferably between 0.3 and 1.8 mm.
  • the crystallized solid material formed advantageously in the form of extrudates, advantageously has a specific surface area measured according to the BET method of between 1 and 150 m 2 / g and preferably between 1 and 100 m 2 / g.
  • the X-ray diffraction pattern of the crystallized solid material obtained according to the invention, in extruded form, is characteristic of a non-amorphous material.
  • Said diagram shows that we obtain the solid of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10. It has at least the following lines:
  • said shaping step d) being carried out in the presence of at least one organic binder selected from paraffins, and polymers , taken alone or as a mixture, the X-ray diffraction pattern as defined, of the solid material according to the invention obtained in extruded form is unchanged.
  • said forming step d) being carried out in the presence of a binder formulation comprising at least one solid precursor of alumina and phosphoric acid in solution in proportions such that the molar ratio P / Al is between 0.01 and 1.2, the X-ray diffraction pattern as defined, of the solid material according to the invention obtained in the form of extruded is unchanged.
  • the characteristic peaks of the alumina precursor of the binder formulation added in the shaping step d) can also be present on the diffractograms of the final extrudates in variable proportions, as a function of that introduced during step d) of FIG. formatting.
  • the preparation method according to the invention thus makes it possible to obtain a crystallized solid material in the form of extrudates of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being included between 0.01 and 10 having both a low BET specific surface area, a good cohesion, and having no apparent defects.
  • the subject of the present invention is a crystallized solid material of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, shaped, preferably in the form of extrudates.
  • the extruded solid material can be obtained according to the preparation method of the invention.
  • the subject of the present invention is also a process for extracting lithium from a saline solution using said crystallized solid material of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0.01 and according to the invention.
  • Said saline solution used in the extraction process according to the invention advantageously comprises a lithium concentration of between 0.001 mol / L and 0.5 mol / L, preferably between 0.02 mol / L and 0.3 mol / L. .
  • Said saline solution also contains other species, such as, for example, the species chosen from the following list: Na, K, Rb, Cs, Mg, Ca, Sr, Ba, F, Cl, Br, I, SO 4 , CO 3, N0 3, and HC0 3.
  • Said saline solution may advantageously be saturated with salts or not.
  • Said saline solution may be any natural saline solution, concentrated or resulting from a lithium extraction or transformation process.
  • said saline solution used in the extraction process according to the invention may advantageously be chosen from brine from salt lakes or from geothermal sources, brines subjected to evaporation to obtain brines concentrated in lithium, water of sea, effluents from cathode production plants, or production of lithium chloride or hydroxide and the effluents of the lithium extraction process from minerals.
  • the lithium extraction process according to the invention is preferably a selective extraction process of lithium. Indeed, it allows the separation of lithium from alkali metals, preferably sodium (Na), and potassium (K) and alkaline earth metals, preferably magnesium (Mg), calcium (Ca) and strontium ( Sr), present in a massive amount in the saline solutions treated in said extraction process.
  • alkali metals preferably sodium (Na), and potassium (K)
  • alkaline earth metals preferably magnesium (Mg), calcium (Ca) and strontium ( Sr)
  • the lithium extraction process according to the invention also allows the selective separation of lithium from other compounds such as boron and sulphates.
  • the lithium extraction process according to the invention is advantageously carried out in a unit comprising at least one column, said column or columns comprising at least one bed of said crystallized solid material of formula Li 2 S0 4 4AI (OH) 3 , nH 2 0 with n being between 0.01 and 1, shaped and prepared according to the preparation method according to the invention.
  • said lithium extraction method according to the invention is implemented in a unit comprising between one and four columns, and preferably between two and three columns.
  • the present invention covers a device comprising such units.
  • the device according to the invention may comprise one or more units according to the invention.
  • a lithium desorption step carried out by passing water or an aqueous solution of lithium salt on said material to obtain an eluate comprising at least lithium.
  • said step of activating the crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, in the form of extrudates, is carried out once only during the columnization of the synthesized and shaped material according to the preparation method according to the invention.
  • Said activation step makes it possible to activate the sites intended to selectively adsorb lithium.
  • said activation step comprises a first ascending or descending passage, and preferably a descending one, of a solution chosen from saline solutions and preferably a natural brine solution and sodium and lithium salts, said solution of sodium and lithium salts advantageously having a concentration of sodium salt greater than 2 mol / l, preferably of between 2 mol / l and saturation and a concentration of lithium salt of between 0 mol / l and 2 mol / l and preferably between 0 mol / l and 1 mol / L.
  • Said activation step also advantageously comprises a second ascending or descending, and preferably descending, passage of water or a lithium salt solution having a concentration of between 0.001 mol / L and 0.1 mol / L, of preferably between 0.001 mol / L and 0.05 mol / L and preferably between 0.005 and 0.04 mol / L.
  • the sodium and lithium salts used in solution during the first pass in said activation step are chosen from sodium and lithium chlorides, sodium and lithium nitrates, sodium and lithium bromides and iodides. of sodium and lithium and very preferably, the sodium and lithium salts used in solution during the first pass in said activation step are sodium chloride and lithium (NaCl and LiCl).
  • the crystalline solid material of formula Li 2 S0 4 4Al (OH) 3, nH 2 0 with n ranging from 0.01 to 10 is converted to crystalline solid material of the formula LiCl 2 Al (OH) 3 , nH 2 0 with n being from 0.01 to 10.
  • the lithium salt used in solution during the second pass in said activation step is chosen from lithium chloride (LiCl), lithium nitrate (LiNO 3 ), lithium bromide (LiBr), lithium lithium iodide (Lil) and very preferably lithium chloride (LiCl).
  • Said activation step is advantageously carried out, for the first and second passages, at a temperature of between 0 ° C. and 90 ° C., and preferably between 10 ° C. and 60 ° C., and preferably between 10 ° C. and 30 ° C at a flow rate between 0.1 BV / h and 30 BV / h, and preferably between 1 BV / h and 15 BV / h.
  • the quantity of each solution, corresponding to the first and second passages, necessary for activation is advantageously between 1 BV and 30 BV, preferably between 2 BV and 20 BV.
  • BV means the volume occupied by the bed of the solid in the column.
  • Said step of loading said adsorption-activated material is advantageously carried out by ascending or descending, and preferably ascending, saline solution treated in the extraction process according to the invention, on said activated material.
  • Said loading step is advantageously carried out at a temperature of between 0 ° C. and 90 ° C., and preferably between 10 ° C. and 70 ° C. at a flow rate of between 0.1 BV / h and 30 BV / h, and preferably between 1 BV / h and 15 BV / h.
  • the amount of solution necessary to saturate said material depends on the adsorption capacity of said material and the lithium concentration of the saline solution.
  • the adsorption capacity of said material is between 1 and 50, preferably between 1 and 30 and preferably between 1 and 10 mg of Li / g of dry solid material.
  • the first column is advantageously saturated with lithium during said charging step.
  • the second column receiving the output stream of the first column, is advantageously charged until a lithium leak not exceeding 10% of the lithium concentration of the inlet stream is obtained, preferably 5%, thus making it possible to maximize the recovery yield of lithium.
  • the third column already saturated with lithium, is devoted to the lithium washing and then desorbing steps described below. after, while loading the other two columns.
  • the first fraction of the output stream of said adsorption loading step corresponds to the removal of the impregnant resulting from the activation step of the solid material.
  • This fraction can be considered as an effluent or recycled, and preferably recycled as an input stream of the desorption step.
  • the entire output stream of said adsorption loading step hereinafter referred to as raffinate, which has not undergone any chemical treatment, is preferably and preferably returned to the original salt solution deposit.
  • the saline solution impregnates said activated material.
  • the saline solution impregnating the activated material is then washed in at least one washing step by passing a washing solution on said material.
  • Said step (s) of washing the saline solution impregnating said material is (are) advantageously carried out (s) by upward or downward passage of a washing solution on said material, and preferably downward.
  • said washing solution is selected from water and an aqueous solution of sodium salt and preferably sodium chloride (NaCl), optionally comprising a lithium salt and preferably lithium chloride (LiCl), said solution advantageously having a concentration of sodium salt and preferably sodium chloride (NaCl), greater than 2 mol / l, preferably of between 2 mol / l and saturation and a concentration of lithium salt and preferably chloride lithium (LiCl), between 0 mol / L and 2 mol / L.
  • NaCl sodium chloride
  • LiCl lithium chloride
  • said saline solution impregnating the activated material undergoes a final washing step by passing an aqueous washing solution of sodium chloride (NaCl) optionally comprising lithium chloride (LiCl), on said material.
  • Said washing step is advantageously carried out at a temperature of between 0 ° C. and 90 ° C., and preferably between 10 ° C. and 70 ° C., and at a flow rate of between 0.1 BV / h and 30 BV / h, and preferably between 1 BV / h and 15 BV / h.
  • the amount of solution required for washing is between 0.1 BV and 10 BV, typically in the range 0.5 BV to 5 BV.
  • the outlet stream of said washing step is considered as an effluent or is advantageously recycled, and preferably recycled at the inlet of the loading stage or directly at the inlet of the second column in the case where said process of extraction of lithium according to the invention is implemented in a unit comprising at least two columns.
  • the device according to the present invention may advantageously comprise a unit for recycling the outlet flow of the washing unit.
  • Said washing step allows the washing of the saline solution impregnated in said material during the step of loading said material by adsorption, while limiting the desorption of lithium.
  • said washing solution is a saturated aqueous solution of sodium chloride (NaCl)
  • said washing step not only makes it possible to eliminate the saline solution impregnated in said material during the step of loading said material by adsorption but also desorb elements such as boron, sulphates, alkalis other than lithium and alkaline earths.
  • the lithium desorption step is then carried out by passing water or an aqueous solution of lithium chloride (LiCl) on said material at the end of the washing step to obtain an eluate comprising at least lithium .
  • LiCl lithium chloride
  • said desorption step is carried out by ascending or descending, and preferably descending, passage of water or a solution of lithium chloride (LiCl) containing from 0.001 mol / l to 2 mol / l of LiCl, and preferably from 0.01 mol / l to 1 mol / l.
  • LiCl lithium chloride
  • Said desorption step is advantageously carried out at a temperature between 0 ° C. and 90 ° C., and preferably between 10 ° C. and 70 ° C. at a flow rate of between 0.1 BV / h and 30 BV / h, and preferably between 1 BV / h and 15 BV / h.
  • the amount of lithium chloride solution (LiCl) required for the desorption is advantageously between 0.01 and 10 BV, and preferably between 0.05 BV and 5 BV.
  • the output stream of said lithium desorption step generates the final product of the process, called the eluate.
  • the eluate is advantageously recovered between 0 BV and 4 BV, and preferably between 0.2 BV and 3 BV.
  • the eluate obtained at the end of the extraction process according to the invention is a solution containing mainly Li, Na and Cl elements as well as impurities preferably chosen from K, Mg, Ca, Sr, B or S0 4 .
  • the eluate is then advantageously concentrated and then purified to obtain a lithium salt of high purity.
  • Said lithium extraction method according to the invention allows the selective extraction of lithium from a saline solution and thus makes it possible to obtain a high decontamination factor with respect to the initial saline solution, calculated as the ratio X Li, which is equal to the molar ratio of concentration X / Li in the initial saline solution divided by the molar ratio of concentration X / Li in the eluate, X being chosen from sodium (Na), potassium (K), magnesium (Mg), calcium (Ca), boron (B), sulfur (S) and strontium (Sr).
  • the present invention also covers a lithium extraction device characterized in that it comprises a unit comprising at least one column, said column comprising at least one lining comprising the crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n ranging from 0.01 to 10, shaped as defined according to the present invention.
  • the invention covers a device implementing the lithium extraction method according to the invention.
  • the device of the present invention comprises units or means implementing the various steps of the lithium extraction process according to the invention.
  • FIG. 1 represents the X-ray diffraction pattern of the solid material of formula ⁇ 2 3 ⁇ 4 . 4 ⁇ ( ⁇ ) 3 2 0 ⁇ obtained as extruded according to Example 1 of the invention.
  • Example 1 (according to the invention):
  • a crystallized solid material in the form of a powder according to the invention is prepared according to a synthesis method according to the invention comprising a step of precipitation of at least one source of lithium and of aluminum sulphate and of sodium aluminate and a direct extrusion shaping step.
  • the lithium chloride m 76.87 g is dissolved in an initial volume of water of 1167 ml. This solution is placed in a 5 L reactor and is mechanically stirred and heated to 80 ° C.
  • the synthesis involves the simultaneous addition, continuously into the reactor, of aluminum sulphate (acid) (AI 2 (S0 4) 3-1 12 g / L of Al 2 0 3) and the sodium aluminate (base) (NaAlO 2 , 155 g / L Al 2 O 3 ) which precipitates to form a white solid.
  • a water flow of 46 ml / min is also added at the same time.
  • the pH is controlled and adjusted to a pH of 9.
  • the synthesis is carried out in 50 minutes with stirring at 350 rpm, with a permanent control of the temperature and the pH by means of a pH meter at a pH of 9. Once complete, the reaction mixture is filtered.
  • the cake obtained is dried in an oven at 40 ° C for 12 h.
  • the dried paste obtained is shaped directly using a piston extruder (MTS), equipped with a cylindrical die 0.8 mm in diameter.
  • the extrudates obtained are dried at 40 ° C. for 12 hours.
  • the X-ray diffraction pattern of the extrudates of the crystallized solid material thus obtained is shown in FIG. 1 and confirms the presence of the Li 2 S0 4 4AI (OH) 3 , nH 2 0 phase.
  • a crystallized solid material in powder form according to the invention is prepared according to a synthesis method according to the invention comprising a step of precipitation of at least one source of lithium and of aluminum sulphate and of sodium aluminate and a kneading - extrusion shaping step in the presence of inorganic binder precursors.
  • Example 1 The first stages of precipitation and drying are carried out as in Example 1. 22.16 g of dry pulp to be shaped obtained after drying are then introduced into a tank of a Brabender type mixer. Then 8.275 g of a Pural SB3 boehmite powder representing 25% mass of alumina solid precursor relative to the mass of dry pulp to be extruded and 12.225 g of phosphoric acid at 85% by weight are added.
  • the proportion of phosphoric acid in solution is such that the ratio of the mass of acid introduced on the solid precursor mass of alumina is 168%.
  • the mixture is then kneaded for 30 minutes.
  • the paste obtained is shaped by passing through a piston extruder (MTS) equipped with a cylindrical die 0.8 mm in diameter.
  • MTS piston extruder
  • the extrudates obtained are then dried at 40 ° C. for 12 hours.
  • the extrudates obtained have good cohesion and a good appearance.
  • the X-ray diffraction pattern of the extruded crystallized solid material thus obtained confirms the presence of the Li 2 S0 4. 4AI (OH) 3 , nH 2 0 phase and is identical to that shown in FIG.
  • a crystallized solid material in powder form according to the invention is prepared according to a synthesis method according to the invention comprising a step of precipitation of at least one source of lithium and of aluminum sulphate and of sodium aluminate and a kneading-extrusion shaping step in the presence of an organic binder.
  • Example 1 The first stages of precipitation and drying are carried out as in Example 1. 20.55 g of dried pulp obtained after drying are introduced into a tank of a Brabender type mixer. 2.055 g of Cerfobol R / 75 organic binder, ie 10% of dry organic matter of Cerfobol, or 0.61 g of dry organic mass relative to the mass of solid to form, which represents 3% mass of organic binder Cerfobol relative to the total mass of dry pulp to be shaped.
  • the mixture is then kneaded for 30 minutes.
  • the paste obtained is then shaped using a piston extruder (MTS) equipped with a cylindrical die 0.8 mm in diameter.
  • the extrudates obtained are dried at 40 ° C. for 12 hours.
  • the extrudates obtained have good cohesion and a good appearance.
  • the X-ray diffraction pattern of the extruded crystallized solid material thus obtained confirms the presence of the Li 2 S0 4. 4AI (OH) 3 , nH 2 0 phase and is identical to that shown in FIG.
  • the extrusions of the material according to the invention obtained according to a preparation process comprising a step of precipitating at least one source of lithium and of aluminum sulphate and of sodium aluminate have good cohesion, have no or few cracks that could cause harmful swelling to the cohesion and strength of the material when it is brought into contact with a brine solution.
  • Example 5 Mechanical resistance test by accelerated aging on a stirring table.
  • the mechanical strength of the extrudates can be tested by means of an accelerated aging protocol on a stirring table:
  • composition of the natural brine used in this test is given in Table 2.
  • the stirring table is animated by a horizontal unidirectional movement of amplitude 4 cm at a speed of 190 movements per minute.
  • the shaped solids are stirred for a total of 168 hours.
  • the brine-shaped solid mixture is sieved using a grid of 315 ⁇ . Then the shaped solids remaining on the sieve are washed with brine whose composition is indicated in Table 2.
  • the liquid fraction thus obtained containing fine solid particles (diameter less than 315 ⁇ ) in suspension, is filtered at room temperature. using a Buchner equipped with a filter paper whose pores have a dimension of 0.45 ⁇ . The cake formed by agglomeration of the fine particles is washed with deionized water.
  • the solid residue thus obtained is dried in an oven at 50 ° C. until the mass stabilizes.
  • the ratio of the solid residue mass to the initial shaped solid mass is then calculated, giving access to a percent destruction of the shaped solids.
  • the percentage of destruction of the shaped solids makes it possible to assess the cohesion of the solids. Good cohesion is obtained in particular for solids whose percentage of destruction is less than 60%, and preferably less than 50%.
  • the extrusions of Examples 1, 2 and 3 satisfy this condition.
  • Example 6 (according to the invention): test of the material according to the invention produced according to Example 1 in the lithium extraction process according to the invention.
  • Example 1 The material according to the invention prepared in Example 1 is introduced into a double-walled column to form a cylindrical bed with a diameter of 2.5 cm and a height of 30 cm.
  • the volume of solution used is 14 BV.
  • the volume of solution used is 14 BV.
  • the material of formula Li 2 SO 4 .Al (OH) 3, nH 2 O is converted into LiCl 2 Al (OH) 3 , nH 2 0.
  • the loading is carried out using a natural brine whose composition is given in Table 3.
  • the loading of the activated adsorption material is carried out by passing the natural brine on said activated material at a temperature of 60 ° C., the temperature being maintained by means of a circulation of water heated in the jacket, with a flow rate of 3 BV / h in ascending flow.
  • the adsorption capacity of the material is 4.7 mg Li / g dry solid material for a recovery efficiency of lithium of 93%.
  • the washing step is performed using an aqueous solution of sodium chloride. This solution is prepared at saturation of sodium chloride NaCl at 20 ° C. The solution is then heated to 60 ° C and passed to the same downflow temperature in the column at a rate of 3 BV / h for a total amount of 4 BV.
  • the lithium desorption step is carried out by passing a solution of lithium chloride (LiCl) of concentration 0.02 mol / L on said material. This desorption is carried out at a temperature of 20 ° C. with a flow rate of 3 BV / h and in downflow. The eluate containing the lithium is recovered between 0.75 and 2.25 BV.
  • LiCl lithium chloride
  • the element concentrations in the brine and in the eluate are determined by the optical ICP method known to those skilled in the art.
  • the Cl concentrations in the eluate and brine are determined by the ion chromatography method known to those skilled in the art.
  • the extraction process according to the invention thus allows the selective extraction of lithium from natural brine.
  • the selectivity to lithium is expressed as a decontamination factor which is equal to the X / Li molar ratio in the initial natural brine divided by the X / Li molar ratio in the eluate and which takes into account the external supply of lithium by the washing solution.

Abstract

The invention concerns a novel method of preparing a crystallized solid material having the formula Li2SO4.4AI(OH)3,nH2O, where n is between 0.01 and 10, comprising at least the following steps: (a) precipitating in an aqueous medium aluminium sulphate, sodium aluminate and at least one lithium source in order to obtain a suspension; (b) filtering the suspension obtained in step (a) in order to obtain a paste, the filtering step being followed by at least one step in which the resulting paste is washed; (c) drying the paste obtained at the end of step (b); (d) shaping the dried paste by extrusion in order to obtain extruded products; and (e) drying the resulting extruded products at a temperature of between 20 and 200°C for a period of between 1 and 20 hours, in order to obtain the crystallized solid material in the form of extruded products. The invention also concerns a method of extracting lithium from saline solutions using the material thus obtained. The invention further concerns a crystallized solid material having the formula Li2SO4.4AI(OH)3,nH2O, where n is between 0.01 and 10 shaped. The invention also concerns a device for performing the lithium-extraction method.

Description

PROCEDE DE PREPARATION D'UN MATERIAU ADSORBANT, MIS EN FORME, PAR PRECIPITATION DE SULFATE D'ALUMINIUM ET D'ALUMINATE DE SODIUM ET PROCEDE D'EXTRACTION DE LITHIUM UTILISANT LEDIT MATERIAU Domaine technique  PROCESS FOR PREPARING ADSORBENT MATERIAL, SHAPED BY PRECIPITATION OF ALUMINUM SULPHATE AND SODIUM ALUMINATE, AND LITHIUM EXTRACTION METHOD USING THE SAME
La présente invention se rapporte au domaine des matériaux solides pour l'adsorption du lithium. En particulier, la présente invention se rapporte à un nouveau procédé de préparation d'un matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, comprenant une étape de précipitation d'au moins une source de lithium et de deux sources spécifiques d'alumine et en particulier de sulfate d'aluminium et d'aluminate de sodium, et à un procédé d'extraction du lithium à partir de solutions salines utilisant ledit matériau solide cristallisé préparé selon le nouveau procédé de préparation selon l'invention. L'invention se rapporte à un matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10 mis en forme. L'invention se rapporte également à un dispositif mettant en œuvre le procédé d'extraction de lithium. The present invention relates to the field of solid materials for the adsorption of lithium. In particular, the present invention relates to a new process for the preparation of a crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, comprising a step precipitating at least one lithium source and two specific sources of alumina and in particular aluminum sulphate and sodium aluminate, and to a process for extracting lithium from saline solutions using said material crystalline solid prepared according to the new preparation method according to the invention. The invention relates to a crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10 formed. The invention also relates to a device implementing the lithium extraction process.
Art antérieur Prior art
Les ions lithium coexistent avec des quantités massives de métaux tels que par exemple les alcalins, les alcalino-terreux, le bore et les sulfates, en particulier dans des solutions salines telles que les saumures. Ainsi, ils doivent faire l'objet d'une extraction économique et sélective à partir de ces solutions salines. En effet, les propriétés chimiques du lithium et des métaux alcalins, de préférence le sodium (Na), et le potassium (K) et des alcalino- terreux, de préférence le magnésium (Mg), le calcium (Ca) et le strontium (Sr), rendent difficile la séparation de ces éléments. Les matériaux solides de formule LiCI.2AI(OH)3,nH20 avec n étant compris entre 0,01 et 10 sont connus pour leur utilisation dans les phénomènes d'adsorption/désorption des ions lithium et en particulier dans les procédés d'extraction du lithium à partir de solutions salines. Ces structures peu stables permettraient l'intercalation d'atomes de Lithium dans la structure et ainsi l'extraction du lithium. Lithium ions coexist with massive amounts of metals such as, for example, alkalis, alkaline earths, boron and sulphates, especially in saline solutions such as brines. Thus, they must be extracted economically and selectively from these salt solutions. Indeed, the chemical properties of lithium and alkali metals, preferably sodium (Na), and potassium (K) and alkaline earth metals, preferably magnesium (Mg), calcium (Ca) and strontium ( Sr), make it difficult to separate these elements. The solid materials of formula LiCl 2 Al (OH) 3 , nH 2 0 with n being between 0.01 and 10 are known for their use in the phenomena of adsorption / desorption of lithium ions and in particular in the processes of extraction of lithium from saline solutions. These unstable structures would allow the intercalation of lithium atoms in the structure and thus the extraction of lithium.
Plusieurs protocoles opératoires conduisant à des solides susceptibles d'adsorber sélectivement le lithium ont été mis en évidence dans l'art antérieur. Dans tous les cas, un solide trihydroxyde d'aluminium AI(OH)3, préparé ou commercial, est mis en contact avec un précurseur de lithium. Trois principaux précurseurs sont utilisés : le plus utilisé est le chlorure de lithium (LiCI). Un hydroxyde d'aluminium (LiOH) ou un carbonate de lithium (Li2C03) peuvent également être mis en œuvre. Several operating protocols leading to solids capable of selectively adsorbing lithium have been demonstrated in the prior art. In any case, a Al (OH) 3 aluminum trihydroxide solid, prepared or commercially available, is contacted with a lithium precursor. Three main precursors are used: the most used is lithium chloride (LiCl). An aluminum hydroxide (LiOH) or a lithium carbonate (Li 2 CO 3 ) can also be used.
Le brevet US 6 280 693 décrit un procédé de préparation d'un solide LiCI/AI(OH)3 par ajout d'une solution aqueuse de LiOH a une alumine hydratée polycristalline pour former du LiOH/AI(OH)3, et ainsi créer des sites de lithium actifs dans les couches cristallines de l'alumine sans en altérer la structure. La transformation de LiOH/AI(OH)3 en LiCI/AI(OH)3 est ensuite réalisée par ajout d'acide chlorhydrique dilué. Les pastilles d'alumine ainsi préparées sont ensuite utilisées dans un procédé d'extraction du lithium à partir de saumures à haute température. Le procédé d'extraction du lithium décrit dans le brevet US 6 280 693 utilise le solide détaillé ci-dessus et comprend les étapes ci-après : US Pat. No. 6,280,693 describes a process for preparing a LiCl / Al (OH) 3 solid by adding an aqueous solution of LiOH to a polycrystalline hydrated alumina to form LiOH / Al (OH) 3 , and thus create lithium sites active in the crystalline layers of alumina without altering its structure. The conversion of LiOH / Al (OH) 3 to LiCl / Al (OH) 3 is then carried out by adding dilute hydrochloric acid. The alumina pellets thus prepared are then used in a process for extracting lithium from brine at high temperature. The lithium extraction method described in US Pat. No. 6,280,693 uses the solid detailed above and comprises the following steps:
a) Saturation d'un lit de solide par une saumure contenant un sel de lithium LiX, X étant choisi parmi les halogénures, les nitrates, les sulfates et les bicarbonates, b) Déplacement de la saumure imprégnée par une solution concentrée NaX, c) Élution du sel LiX capté par le solide par passage d'une solution non saturée de LiX,  a) Saturation of a bed of solid by a brine containing a lithium salt LiX, X being chosen from halides, nitrates, sulphates and bicarbonates, b) Displacement of the brine impregnated with a concentrated solution NaX, c) Elution of the LiX salt captured by the solid by passage of an unsaturated solution of LiX,
d) Déplacement de l'imprégnant par une solution concentrée de NaX, les étapes a) à d) sont ensuite répétées au moins une fois.  d) Moving the impregnant with a concentrated solution of NaX, steps a) to d) are then repeated at least once.
Le brevet RU 2 234 367 décrit un procédé de préparation d'un solide de formule LiCI.2AI(OH)3,nH20 comprenant une étape de mélange de trichlorure d'aluminium (AICI3) et de carbonate de lithium (Li2C03) en présence d'eau à 40°C. Le résidu obtenu est filtré et lavé puis séché pendant 4 heures à 60°C. Le solide ainsi obtenu n'est pas mis en forme. The patent RU 2,234,367 describes a process for the preparation of a solid of formula LiCl 2 Al (OH) 3 , nH 2 O comprising a step of mixing aluminum trichloride (AlCl 3 ) and lithium carbonate (Li 2 C0 3 ) in the presence of water at 40 ° C. The residue obtained is filtered and washed and then dried for 4 hours at 60 ° C. The solid thus obtained is not shaped.
Le solide obtenu est utilisé pour l'extraction du lithium contenu dans des solutions salines par mise en contact avec de l'eau afin d'éliminer une partie du lithium puis par mise en contact avec une solution saline contenant du lithium. La capacité statique ainsi obtenue est comprise entre 6,0 et 8,0 mg de lithium par g de solide.  The solid obtained is used for the extraction of lithium contained in saline solutions by contact with water in order to remove part of the lithium and then placed in contact with a saline solution containing lithium. The static capacity thus obtained is between 6.0 and 8.0 mg of lithium per g of solid.
Le brevet CN12431 12 décrit un procédé de préparation d'un solide de formule LiCI.2AI(OH)3,nH20 comprenant une étape de précipitation de microcristaux d'hydroxyde d'aluminium AI(OH)3 par mise en contact d'AICI3 et d'hydroxyde de sodium NaOH, puis la mise en contact desdits microcristaux avec une solution à 6% de chlorure de lithium LiCI à 80°C pendant 2 heures suivie d'une filtration, d'un rinçage et d'un séchage pour obtenir une poudre de LiCI.2AI(OH)3,nH20 doté d'une structure non ordonnée et amorphe. Une solution d'un polymère macromoléculaire choisie parmi les résines fluorées, le chlorure de polyvinyle (PVC), le chlorure de polyvinyle chloré (CPVC), le perchlorate d'éthylène et l'acétate-butyrates de cellulose (CAB) faisant office de liant est ensuite mélangée à la poudre de LiCI.2AI(OH)3,nH20 pour obtenir une pâte qui est ensuite mise en forme par granulation suivie d'un séchage à l'air. The CN12431 12 patent describes a process for the preparation of a solid of formula LiCI.2AI (OH) 3 , nH 2 O comprising a step of precipitation of aluminum hydroxide microcrystals AI (OH) 3 by contacting the AICI 3 and sodium hydroxide NaOH, and then bringing said microcrystals into contact with a 6% solution of lithium chloride LiCl at 80 ° C. for 2 hours followed by filtration, rinsing and drying to obtain a LiCI.2AI (OH) 3 , nH 2 O powder with an unordered and amorphous structure. A solution of a macromolecular polymer chosen from fluorinated resins, polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC), ethylene perchlorate and cellulose acetate butyrate (CAB) acting as binder is then mixed with the LiCl 2 Al (OH) 3 , nH 2 O powder to obtain a paste which is then shaped by granulation followed by drying in air.
L'utilisation d'un tel solide dans un procédé d'extraction du lithium des saumures de lacs salés permet d'obtenir un faible rapport Mg/Li et une liqueur mère riche en lithium et conforme aux normes de production de carbonates ou de chlorures de lithium. La publication V.P. Isupov (Journal of structural chemistry Vol 40 n°5 1999 - Intercalation compounds of aluminium hydroxyde p672-685) décrit les matériau LiN03.2AI(OH)3,nH20 et Li2S04.4AI(OH)3 qui sont caractérisés par leur diagramme de diffraction des rayons X. Lesdits matériaux sont obtenus sous forme de poudre et préparés par intercalation, respectivement, de nitrate de lithium et de sulfate de lithium dans un aluminium trihydroxyde. The use of such a solid in a process for extracting lithium from salt lake brines makes it possible to obtain a low Mg / Li ratio and a lithium-rich mother liquor that complies with the standards for the production of carbonates or chlorides. lithium. The publication VP Isupov (Journal of Structural Chemistry Vol 40 No. 5 1999 - Intercalation compounds of aluminum hydroxide p672-685) describes the materials LiNO 3 .2AI (OH) 3, nH 2 0 and Li 2 SO 4 . 4AI (OH) 3 which are characterized by their X-ray diffraction pattern. Said materials are obtained in powder form and prepared by intercalation, respectively, of lithium nitrate and of lithium sulphate in an aluminum trihydroxide.
Un objectif de la présente invention est de fournir un matériau solide permettant l'extraction sélective de lithium à partir de saumure, ledit matériau solide étant de bonne qualité, et présentant une bonne cohésion, sans défauts apparents. An object of the present invention is to provide a solid material for the selective extraction of lithium from brine, said solid material being of good quality, and having a good cohesion, without apparent defects.
Un autre objectif de la présente invention est de fournir un nouveau procédé de préparation d'un tel matériau solide. Another object of the present invention is to provide a new process for preparing such a solid material.
Un autre objectif de la présente invention est également de fournir un procédé d'extraction du lithium de solutions salines utilisant ledit matériau solide cristallisé mis en forme, avantageusement sous forme d'extrudés préparé selon l'invention. Another object of the present invention is also to provide a method for extracting lithium from saline solutions using said crystallized solid material shaped, advantageously in the form of extrudates prepared according to the invention.
Résumé et intérêt de l'invention Summary and interest of the invention
Les demandeurs ont découvert qu'un nouveau procédé de préparation d'un matériau solide cristallisé mis en forme, avantageusement sous forme d'extrudés de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, comprenant une étape de précipitation d'au moins une source de lithium et de deux sources spécifiques d'alumine et en particulier de sulfate d'aluminium et d'aluminate de sodium, permettait d'obtenir ledit matériau solide cristallisé présentant de bonnes propriétés pour l'adsorption du lithium. Ledit matériau solide mis en forme est de bonne qualité, et présente une bonne cohésion, sans défaut apparent. On entend de préférence par « matériau de formule Li2S04.4AI(OH)3,nH20 » un matériau comprenant essentiellement ou consistant d'une phase cristallisée de formule Li2S04.4AI(OH)3,nH20, éventuellement en présence de liant(s). Applicants have discovered that a new process for preparing a crystallized solid material shaped, advantageously in the form of extrudates of formula Li 2 SO 4 . 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, comprising a step of precipitation of at least one source of lithium and of two specific sources of alumina and in particular aluminum sulphate and of sodium aluminate, provided said crystallized solid material having good properties for the adsorption of lithium. Said shaped solid material is of good quality, and has a good cohesion, without apparent defect. The expression "material of formula Li 2 S0 4 4AI (OH) 3, nH 2 0" is preferably understood to mean a material comprising essentially or consisting of a crystallized phase of formula Li 2 SO 4 .4Al (OH) 3, nH 2 0, optionally in the presence of binder (s).
La présente invention a pour objet le procédé de préparation d'un matériau solide cristallisé sous forme d'extrudés de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, ledit procédé comprenant au moins les étapes suivantes : The subject of the present invention is the process for preparing a crystallized solid material in the form of extrudates of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, said process comprising at least the following steps:
a) une étape de précipitation, en milieu aqueux, de sulfate d'aluminium et d'aluminate de sodium et d'au moins une source de lithium pour obtenir une suspension, ladite étape de précipitation opérant à une température comprise entre 20 et 90°C et à un pH compris entre 4 et 10, a) a step of precipitating, in an aqueous medium, aluminum sulphate and sodium aluminate and at least one lithium source to obtain a suspension, said precipitation step operating at a temperature of between 20 and 90 ° C and at a pH of between 4 and 10,
b) une étape de filtration de la suspension obtenue à l'étape a) pour obtenir une pâte, ladite étape de filtration étant suivie d'au moins une étape de lavage de la pâte obtenue, c) une étape de séchage de la pâte obtenue à l'issue de l'étape b), b) a step of filtering the suspension obtained in step a) to obtain a paste, said filtration step being followed by at least one washing step of the paste obtained, c) a step of drying the paste obtained at the end of step b),
d) une étape de mise en forme par extrusion de ladite pâte séchée pour obtenir des extrudés, d) a step of extrusion shaping of said dried pulp to obtain extrusions,
e) le séchage des extrudés obtenus à l'issue de l'étape d) à une température comprise entre 20 et 200°C pendant une durée comprise entre 1 et 20 heures, pour obtenir ledit matériau. Un avantage du procédé de préparation selon l'invention est de fournir un procédé de préparation en une seule étape donc un procédé moins coûteux dudit matériau solide cristallisé sous forme de poudre à partir d'une étape de précipitation d'au moins une source de lithium et de deux sources spécifiques d'alumine et en particulier de sulfate d'aluminium et d'aluminate de sodium. e) drying the extrudates obtained at the end of step d) at a temperature between 20 and 200 ° C for a period of between 1 and 20 hours to obtain said material. An advantage of the preparation process according to the invention is to provide a method of preparation in a single step, therefore a less expensive method of said crystallized solid material in powder form from a precipitation step of at least one lithium source. and two specific sources of alumina and in particular aluminum sulphate and sodium aluminate.
Un autre avantage de la présente invention est également de fournir un nouveau procédé de préparation dudit matériau solide cristallisé permettant d'obtenir ledit matériau solide mis en forme, et avantageusement sous forme d'extrudés, de bonne qualité, sans défauts apparents, et présentant une bonne cohésion. Another advantage of the present invention is also to provide a new process for the preparation of said crystallized solid material making it possible to obtain said shaped solid material, and advantageously in the form of extrudates, of good quality, without apparent defects, and having a good cohesion.
Un autre avantage de la présente invention est également de permettre l'obtention d'un matériau solide cristallisé mis en forme, et avantageusement sous forme d'extrudés, présentant pas ou peu de fissures qui pourraient provoquer un gonflement néfaste à la cohésion et à la tenue du matériau lorsque celui est mis au contact d'une solution saumure. La présente invention a donc également pour objet un matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, mis en forme. Ce matériau solide mise en forme est susceptible être obtenu selon le procédé de l'invention. Par « mis en forme », on entend que le matériau est solide et présente une cohésion suffisante lorsque que le solide est mis au contact d'une solution de saumure pour qu'il ne perde sensiblement pas son intégrité physique, c'est-à-dire qu'il conserve sensiblement sa mise en forme. Plus précisément, un solide mis en forme au sens de l'invention couvre de préférence un solide conservant sensiblement sa mise en forme dans les conditions d'extraction de lithium définies dans les exemples. En particulier, les termes « mis en forme » couvrent un matériau obtenu par granulation (appelé granulé) et de préférence par extrusion (appelé extrudé). Another advantage of the present invention is also to make it possible to obtain a shaped crystallized solid material, and advantageously in the form of extrudates, having no or few cracks which could cause a swelling detrimental to the cohesion and the holding the material when it is brought into contact with a brine solution. The present invention therefore also relates to a crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, shaped. This shaped solid material is obtainable according to the method of the invention. By "shaped" is meant that the material is solid and has sufficient cohesion when the solid is brought into contact with a brine solution so that it does not lose substantially its physical integrity, that is to say to say that it retains substantially its formatting. More specifically, a solid formed in the sense of the invention preferably covers a solid substantially retaining its shaping under the lithium extraction conditions defined in the examples. In particular, the terms "shaped" cover a material obtained by granulation (called granule) and preferably by extrusion (called extruded).
La présente invention a également pour objet un procédé d'extraction du lithium de solutions salines utilisant ledit matériau solide cristallisé. The present invention also relates to a method for extracting lithium from saline solutions using said crystallized solid material.
Un avantage du procédé d'extraction selon l'invention est de permettre l'extraction sélective du lithium à partir d'une solution saline et d'obtenir ainsi un facteur de décontamination élevé par rapport à la solution saline initiale, calculé comme étant le rapport X/Li qui est égal au rapport molaire de concentrations X/Li dans la solution saline initiale divisé par le rapport molaire de concentrations X/Li dans la solution finale, X étant choisi parmi le sodium (Na), le potassium (K), le magnésium (Mg), le calcium (Ca), le bore (B), le soufre (S) et le strontium (Sr). An advantage of the extraction method according to the invention is to allow the selective extraction of lithium from a saline solution and thus to obtain a high decontamination factor relative to the initial saline solution, calculated as being the ratio X / Li which is equal to the molar ratio of concentrations X / Li in the initial saline solution divided by the molar ratio of concentrations X / Li in the final solution, X being chosen from sodium (Na), potassium (K), magnesium (Mg), calcium (Ca), boron (B), sulfur (S) and strontium (Sr).
La présente invention a également pour objet un dispositif d'extraction de lithium de solution(s) saline(s). Le dispositif selon l'invention met ainsi en œuvre le procédé d'extraction selon l'invention. The present invention also relates to a lithium extraction device of saline solution (s). The device according to the invention thus implements the extraction method according to the invention.
Description de l'invention Description of the invention
La présente invention a pour objet le procédé de préparation d'un matériau solide cristallisé mis en forme, avantageusement sous forme d'extrudés, de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, de préférence entre 0,1 et 5 et de manière préférée entre 0,1 et 1 . The subject of the present invention is the process for the preparation of a shaped crystallized solid material, advantageously in the form of extrudates, of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0, 01 and 10, preferably between 0.1 and 5 and preferably between 0.1 and 1.
Conformément à l'invention, au moins une source de lithium et de deux sources spécifiques d'alumine, le sulfate d'aluminium et l'aluminate de sodium sont mélangées en milieu aqueux pour obtenir une suspension dans l'étape a). Ladite étape a) est réalisée selon un mode de synthèse appelé "one pot" selon la terminologie anglo-saxonne. Elle est caractérisée dans la présente invention par la co- précipitation de deux précurseurs d'alumine, sous agitation, avec un contrôle permanent de la température et du pH par le biais d'une électrode pHmétrique. Le pH de ladite étape a) est maintenu dans la gamme revendiqué par les débits des différents précurseurs d'alumine ajoutés. According to the invention, at least one source of lithium and two specific sources of alumina, aluminum sulphate and sodium aluminate are mixed in an aqueous medium to obtain a suspension in step a). Said step a) is carried out according to a synthesis mode called "one pot" according to the English terminology. It is characterized in the present invention by the co-precipitation of two alumina precursors, with stirring, with a permanent control of the temperature and the pH through a pH meter electrode. The pH of said step a) is maintained in the range claimed by the flow rates of the various added alumina precursors.
La ou les source(s) de lithium peu(ven)t être tout composé comprenant l'élément lithium et pouvant libérer cet élément en solution aqueuse sous forme réactive. De préférence, la ou les source(s) de lithium est (sont) choisie(s) parmi les sels de lithium et de manière préférée parmi le chlorure de lithium (LiCI), l'hydroxyde de lithium (LiOH), le nitrate de Lithium, (LiN03), le sulfate de lithium (Li2S04) et le carbonate de lithium (Li2C03), pris seuls ou en mélange. The lithium source (s) may be any compound comprising the lithium element and capable of releasing this element in aqueous solution in reactive form. Preferably, the source (s) of lithium is (are) chosen from among the lithium salts and preferably from lithium chloride (LiCl), lithium hydroxide (LiOH), nitrate of lithium Lithium, (LiNO 3 ), lithium sulphate (Li 2 SO 4 ) and lithium carbonate (Li 2 CO 3 ), alone or as a mixture.
De manière très préférée, la source de lithium est le chlorure de lithium (LiCI).  Very preferably, the lithium source is lithium chloride (LiCl).
De préférence, le sulfate d'aluminium, l'aluminate de sodium et au moins une source de lithium sont mélangées en présence d'eau pour obtenir une suspension dans l'étape a). De préférence, ladite étape a) de précipitation a lieu sous agitation vigoureuse. Preferably, the aluminum sulfate, sodium aluminate and at least one lithium source are mixed in the presence of water to obtain a suspension in step a). Preferably, said precipitation step a) takes place with vigorous stirring.
De préférence, ladite étape a) de précipitation opère à une température comprise entre 30 et 90°C, de manière préférée entre 50 et 70°C et à un pH compris entre 4 et 9 et de manière préférée entre 5 et 9. Preferably, said precipitation step a) operates at a temperature between 30 and 90 ° C, preferably between 50 and 70 ° C and at a pH between 4 and 9 and preferably between 5 and 9.
De préférence, ladite étape a) de précipitation opère pendant une durée comprise entre 5 minutes et 10 heures, de préférence entre 15 minutes et 5 heures, de manière préférée entre 30 minutes et 3 heures et de manière plus préférée entre 30 minutes et 2 heures.  Preferably, said precipitation step a) operates for a period of between 5 minutes and 10 hours, preferably between 15 minutes and 5 hours, preferably between 30 minutes and 3 hours, and more preferably between 30 minutes and 2 hours. .
Conformément à l'invention, la suspension obtenue à l'issue de l'étape a) subit une étape b) de filtration pour obtenir une pâte, ladite étape de filtration étant suivie d'au moins une étape de lavage de la pâte obtenue. According to the invention, the suspension obtained at the end of step a) undergoes a step b) of filtration to obtain a paste, said filtration step being followed by at least one washing step of the paste obtained.
De préférence, la solution de lavage est l'eau. De manière préférée, trois lavages à l'eau (3 fois le volume de la suspension) sont réalisés sur un filtre Buchner, par déplacement d'eau.  Preferably, the washing solution is water. Preferably, three washings with water (3 times the volume of the suspension) are carried out on a Buchner filter, by displacement of water.
Conformément à l'invention, la pâte obtenue à l'issue de l'étape b) est séchée dans une étape c) de séchage. According to the invention, the paste obtained at the end of step b) is dried in a drying step c).
Dans premier un mode de réalisation, ladite étape b) de séchage est réalisée par atomisation. Les conditions de l'atomisation sont connues de l'homme du métier. Dans un deuxième mode de réalisation, ladite étape de séchage b) est réalisée en étuve, à une température comprise entre 20 et 120°C, pendant une durée comprise entre 1 h et 20 h, et de préférence à une température comprise entre 20 et 80°C et de manière très préférée entre 30 et 60°C, et pendant une durée comprise entre 1 h et 15 h et de préférence entre 1 et 12h. In one embodiment, said drying step b) is carried out by atomization. The atomization conditions are known to those skilled in the art. In a second embodiment, said drying step b) is carried out in an oven, at a temperature between 20 and 120 ° C, for a period of between 1 h and 20 h, and preferably at a temperature between 20 and 80 ° C and very preferably between 30 and 60 ° C, and for a period of between 1 hour and 15 hours and preferably between 1 and 12 hours.
Les conditions opératoires de ladite étape c) de séchage réalisée en étuve permettent l'obtention d'une pâte séchée présentant une perte au feu (PAF) comprise entre 45 et 75% et de préférence entre 50 et 70%. La perte au feu obtenue permet l'extrusion de la pâte séchée dans de bonnes conditions et l'obtention d'extrudés sans défaut, c'est à dire sans fissure. The operating conditions of said drying step c) carried out in an oven allow obtaining a dried pulp with a loss on ignition (PAF) of between 45 and 75% and preferably between 50 and 70%. The loss on ignition obtained allows the extrusion of the dried pulp in good conditions and the production of extrudates without defects, ie without cracking.
De manière à déterminer la PAF avant l'étape de mise en forme, une partie de la pâte obtenue est prélevée et mise à l'étuve pendant 6 h à 120°C. La PAF est obtenue par différence entre la masse de l'échantillon avant et après passage à l'étuve.  In order to determine the PAF before the forming step, a portion of the paste obtained is removed and put in an oven for 6 hours at 120 ° C. The PAF is obtained by difference between the mass of the sample before and after passage in the oven.
Conformément à l'invention, ladite pâte séchée obtenue à l'issue de l'étape c) de séchage subit, une étape d) de mise en forme par extrusion pour obtenir des extrudés. According to the invention, said dried paste obtained at the end of the drying step c) undergoes a d) extrusion shaping step to obtain extrusions.
Selon un premier mode de réalisation, ladite étape d) de mise en forme peut avantageusement être mise en œuvre directement après l'étape c) de séchage. According to a first embodiment, said shaping step d) can advantageously be implemented directly after the c) drying step.
On entend par mise en forme directe de la pâte séchée issue de l'étape c), une étape dans laquelle ladite pâte séchée ne subit pas d'étapes intermédiaires entre l'étape c) de séchage et son introduction dans l'extrudeuse et en particulier aucune étape de malaxage.  By direct shaping of the dried paste resulting from step c) is meant a step in which said dried paste does not undergo intermediate steps between the drying step c) and its introduction into the extruder and into the extruder. in particular no mixing step.
De préférence, l'étape d) de mise en forme directe de la pâte séchée est mise en œuvre dans le cas où aucun liant choisis parmi les liants inorganiques, tels que par exemples les liants hydrauliques ou les liants inorganiques susceptibles d'être générés dans les conditions de ladite étape d) par ajout de précurseurs de liants inorganiques, et les liants organiques, tels que par exemple les paraffines ou les polymères, n'est ajouté dans ladite étape d). Preferably, step d) direct shaping of the dried paste is implemented in the case where no binder selected from inorganic binders, such as for example hydraulic binders or inorganic binders may be generated in the conditions of said step d) by addition of inorganic binder precursors, and organic binders, such as for example paraffins or polymers, are added in said step d).
Dans ce cas, ladite pâte séchée ne subit, de préférence, pas d'étape intermédiaire entre ladite étape c) de séchage et ladite étape d) de mise en forme par extrusion, et de manière préféré aucune étape de malaxage et de manière plus préférée aucune étape de malaxage acide/basique. Ainsi, de manière plus préférée, ladite étape d) de mise en forme selon le premier mode de réalisation est réalisée sans ajout d'acide ni de base à la pâte séchée introduite dans ladite étape d). In this case, said dried paste preferably undergoes no intermediate step between said drying step c) and said extrusion shaping step d), and preferably no mixing step and more preferably no acid / basic mixing step. Thus, more preferably, said step d) of setting According to the first embodiment, the form is produced without addition of acid or base to the dried pulp introduced in said step d).
Ladite étape d) de mise en forme par extrusion directe est avantageusement réalisée de manière connue de l'Homme du métier.  Said step d) direct extrusion shaping is advantageously carried out in a manner known to those skilled in the art.
En particulier, la pâte séchée issue de l'étape c) de séchage passe avantageusement à travers une filière, à l'aide par exemple, d'un piston ou d'une extrudeuse continue double vis ou monovis. Le diamètre ou section de la filière de l'extrudeuse est avantageusement variable et est compris entre 0,1 et 5 mm, de préférence entre 0,2 et 3 mm et de manière préférée entre 0,3 et 2 mm. La forme de la filière, et par conséquent, la forme du matériau obtenu sous forme d'extrudé, est avantageusement cylindrique, par exemple de section circulaire, annulaire, trilobée, quadrilobée ou bien multilobée. Le matériau solide mis en forme selon l'invention peut ainsi présenter de telles caractéristiques. Notamment le matériau solide mis en forme présente un diamètre ou section sensiblement équivalent à celui de la filière de l'extrudeuse, et avantageusement compris entre 0,1 et 5 mm, de préférence entre 0,2 et 3 mm et de manière préférée entre 0,3 et 2 mm. Le diamètre ou section peut varier du fait d'une éventuelle rétraction du solide. Le matériau mis en forme selon la présente invention peut être filaire de longueur par exemple comprise entre 1 et 10 mm, et encore par exemple entre 2 et 6 mm. La forme cylindrique peut être creuse (tubulaire) ou pleine.  In particular, the dried paste resulting from the drying step c) advantageously passes through a die, using, for example, a piston or a continuous twin-screw or single-screw extruder. The diameter or section of the die of the extruder is advantageously variable and is between 0.1 and 5 mm, preferably between 0.2 and 3 mm and preferably between 0.3 and 2 mm. The shape of the die, and therefore the shape of the material obtained in extruded form, is advantageously cylindrical, for example of circular, annular, trilobed, quadrilobed or multilobed section. The shaped solid material according to the invention can thus have such characteristics. In particular, the shaped solid material has a diameter or section substantially equivalent to that of the die of the extruder, and advantageously between 0.1 and 5 mm, preferably between 0.2 and 3 mm and preferably between 0 and , 3 and 2 mm. The diameter or section may vary due to a possible retraction of the solid. The shaped material according to the present invention may be wire length for example between 1 and 10 mm, for example between 2 and 6 mm. The cylindrical shape can be hollow (tubular) or solid.
Selon un deuxième mode de réalisation, ladite étape d) de mise en forme peut avantageusement être mise en œuvre par malaxage - extrusion en présence d'au moins un liant choisi parmi les liants organiques et les liants inorganiques susceptibles d'être générés dans les conditions de ladite étape d) par ajout de précurseurs de liants inorganiques. According to a second embodiment, said shaping step d) can advantageously be carried out by kneading-extrusion in the presence of at least one binder chosen from organic binders and inorganic binders which can be generated under the conditions of said step d) by addition of inorganic binder precursors.
On entend par étape de malaxage - extrusion, une étape dans laquelle la pâte séchée obtenue à l'issue de l'étape c) de séchage subit dans une première étape de malaxage, généralement en présence d'au moins un liant ou composé précurseur de liant, puis la pâte est ensuite soumise à une étape d'extrusion. The term "kneading-extrusion step" is understood to mean a step in which the dried pulp obtained at the end of drying step c) undergoes, in a first kneading step, generally in the presence of at least one binder or precursor compound of binder, then the paste is then subjected to an extrusion step.
Ladite étape d) de mise en forme par malaxage - extrusion est avantageusement réalisée de manière connue de l'Homme du métier.  Said step d) of kneading-extrusion shaping is advantageously carried out in a manner known to those skilled in the art.
De préférence, ladite pâte séchée obtenue à l'issue de l'étape c) de séchage, et au moins ledit liant ou précurseur de liant sont mélangés, de préférence en une seule fois, dans un malaxeur. Le malaxeur est avantageusement choisi parmi les malaxeurs batch, de préférence à bras à cames ou à bras en Z, ou bien à l'aide d'un malaxeur-mélangeur bi- vis. Les conditions de malaxage sont ajustées de manière connue de l'Homme du métier et visent à obtenir une pâte homogène et extrudable. Preferably, said dried paste obtained at the end of drying step c), and at least said binder or binder precursor are mixed, preferably all at once, in a kneader. The kneader is advantageously chosen from batch kneaders, from preferably with a cam or Z-arm, or with a twin-screw mixer. The mixing conditions are adjusted in a manner known to those skilled in the art and aim to obtain a homogeneous and extrudable paste.
Dans les procédé de malaxage - extrusion connus de l'homme du métier, l'extrudabilité de la pâte peut avantageusement être ajustée avec l'ajout de l'eau et/ou d'acide en solution, afin d'obtenir une pâte adaptée à la réalisation de l'étape b) de mise en forme par extrusion. Dans le cas où de l'acide est ajouté, une étape de neutralisation est généralement mise en œuvre. Ces procédés sont appelés procédés de malaxage acide/basique extrusion.  In the kneading-extrusion processes known to those skilled in the art, the extrudability of the dough can advantageously be adjusted with the addition of water and / or acid in solution, in order to obtain a paste suitable for performing step b) extrusion shaping. In the case where acid is added, a neutralization step is generally carried out. These methods are referred to as acidic / basic extrusion kneading processes.
Dans la présente invention, l'étape de malaxage est réalisée sans ajout d'acide ou de base. Ainsi, aucune étape d'acidification ni de neutralisation de la pâte séchée n'est mise en œuvre dans l'étape d) de mise en forme par malaxage - extrusion selon l'invention. La pâte passe ensuite avantageusement à travers une filière, à l'aide par exemple, d'un piston ou d'une extrudeuse continue double vis ou monovis. Le diamètre ou section de la filière de l'extrudeuse est avantageusement variable et est compris entre 0,5 et 5 mm, de préférence entre 0,5 et 3 mm et de manière préférée entre 0,5 et 2 mm. La forme de la filière, et par conséquent, la forme du matériau obtenu sous forme d'extrudé, est avantageusement cylindrique, par exemple de section circulaire, annulaire, trilobée, quadrilobée ou bien multilobée. In the present invention, the kneading step is carried out without the addition of acid or base. Thus, no step of acidification or neutralization of the dried pulp is implemented in the d) shaping step - extrusion according to the invention. The paste then advantageously passes through a die, using, for example, a piston or a continuous twin-screw or single-screw extruder. The diameter or section of the die of the extruder is advantageously variable and is between 0.5 and 5 mm, preferably between 0.5 and 3 mm and preferably between 0.5 and 2 mm. The shape of the die, and therefore the shape of the material obtained in extruded form, is advantageously cylindrical, for example of circular, annular, trilobed, quadrilobed or multilobed section.
Avantageusement, le matériau solide selon l'invention peut comprendre au moins un liant choisi de préférence parmi les liants organiques et les liants inorganiques.  Advantageously, the solid material according to the invention may comprise at least one binder preferably chosen from organic binders and inorganic binders.
Ledit ou lesdits liant(s) organique(s) qui peuvent être utilisés dans ladite étape d) de mise en forme sont avantageusement choisi(s) parmi les paraffines, et les polymères, pris seul ou en mélange. Said binder (s) organic (s) that can be used in said step d) shaping are advantageously selected (s) from paraffins, and polymers, taken alone or in mixture.
De préférence, ledit ou lesdits liant(s) organique(s) sont choisi(s) parmi le Cerfobol R75, les polysaccharides, le méthylcellulose, l'hydroxypropylméthylcellulose, l'hydroxyéthylcellulose, le carboxymethylcellulose et l'alcool polyvinylique pris seul ou en mélange.  Preferably, said one or more organic binder (s) are chosen from Cerfobol R75, polysaccharides, methylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, carboxymethylcellulose and polyvinyl alcohol, taken alone or as a mixture .
De manière très préférée, ledit liant organique est le Cerfobol R75. Le Cerfobol R75 comprend 28,4% de masse organique paraffine sèche diluée dans une phase aqueuse.  Very preferably, said organic binder is Cerfobol R75. Cerfobol R75 comprises 28.4% dry paraffinic organic mass diluted in an aqueous phase.
La proportion dudit ou desdits liant(s) organique(s) ajoutée(s) dans ladite étape d) de mise en forme est avantageusement comprise entre 0,1 et 20% en masse, de préférence entre 0,1 et 15% en masse, de manière préférée entre 0,1 et 12% en masse, de manière très préférée entre 0,5 et 10% et de manière encore plus préférée entre 0,5 et 6,5% masse par rapport à la masse totale de pâte sèche à mettre en forme. The proportion of said one or more organic binder (s) added in said shaping step (d) is advantageously between 0.1 and 20% by weight, preferably between 0.1 and 15% by weight. , preferably between 0.1 and 12% by weight, very preferably preferred between 0.5 and 10% and even more preferably between 0.5 and 6.5% by weight relative to the total mass of dry pulp to be shaped.
L'addition d'au moins un liant organique dans ladite étape d) facilite la mise en forme par extrusion de l'étape d) du procédé selon l'invention.  The addition of at least one organic binder in said step d) facilitates the extrusion shaping of step d) of the process according to the invention.
L'addition d'au moins un liant organique dans ladite étape d) permet également l'obtention d'un matériau solide cristallisé sous forme d'extrudés présentant une résistance sous agitation améliorée au contact de la saumure. The addition of at least one organic binder in said step d) also makes it possible to obtain a crystallized solid material in the form of extrudates with improved stirring resistance in contact with the brine.
Dans le cas où ladite étape d) est mise en œuvre par malaxage - extrusion en présence d'au moins un liant choisi parmi les liants inorganiques susceptibles d'être générés dans les conditions de ladite étape d), ladite étape d) de mise en forme de la pâte séchée est avantageusement réalisée en présence d'une formulation liante comprenant et de préférence constituée d'au moins un précurseur solide d'alumine et d'au moins un acide en solution dans des proportions telles que le ratio molaire acide/AI est compris entre 0,01 et 1 ,2. In the case where said step d) is carried out by kneading / extrusion in the presence of at least one binder chosen from inorganic binders that can be generated under the conditions of said step d), said step d) of setting form of the dried paste is advantageously carried out in the presence of a binder formulation comprising and preferably consisting of at least one solid precursor of alumina and at least one acid in solution in proportions such that the molar ratio acid / Al is between 0.01 and 1, 2.
L'introduction dans l'étape d) de mise en forme, d'un précurseur solide d'alumine et d'un acide en solution permet la génération in situ d'un liant minéral résultant de la réaction du précurseur d'alumine et de l'acide introduit, au cours de ladite étape de mise en forme. Par ailleurs, le précurseur solide d'alumine et l'acide en solution doivent être introduits dans ladite étape d) dans les proportions telles que décrites. The introduction into step d) of shaping, of a solid precursor of alumina and of an acid in solution allows the in situ generation of a mineral binder resulting from the reaction of the precursor of alumina and of the acid introduced during said shaping step. Moreover, the solid precursor of alumina and the acid in solution must be introduced in said step d) in the proportions as described.
La génération dudit liant minéral résultant de la réaction du précurseur solide d'alumine et de l'acide introduit nécessite l'utilisation d'un précurseur solide d'alumine capable de se disperser majoritairement ou de se dissoudre majoritairement dans la solution acide employée.  The generation of said inorganic binder resulting from the reaction of the solid precursor of alumina and of the introduced acid requires the use of a solid precursor of alumina capable of dispersing predominantly or of dissolving predominantly in the acid solution employed.
Le précurseur solide d'alumine est avantageusement choisi parmi les oxydes d'aluminium, les hydroxydes d'aluminium et les oxyhydroxydes d'aluminium solubles ou dispersibles dans la solution d'acide phosphorique, de préférence parmi les hydroxydes d'aluminium et les oxyhydroxydes d'aluminium. De manière très préférée, ledit précurseur solide d'alumine est un oxyhydroxyde d'aluminium et de manière plus préférée ledit précurseur solide d'alumine est la boehmite ou la pseudo-boehmite. The solid precursor of alumina is advantageously chosen from aluminum oxides, aluminum hydroxides and aluminum oxyhydroxides that are soluble or dispersible in the phosphoric acid solution, preferably from aluminum hydroxides and oxyhydroxides. 'aluminum. Very preferably, said solid alumina precursor is an aluminum oxyhydroxide and more preferably said solid alumina precursor is boehmite or pseudo-boehmite.
Ledit précurseur solide d'alumine se présente avantageusement sous forme de poudre constituée de particules solides présentant un diamètre médian, déterminé par granulométrie à diffraction laser, compris entre 9 et 80 μηι, de préférence compris entre 10 et 60 μηι et de manière préférée entre 15 et 45 μηι. Les particules du précurseur solide d'alumine sont avantageusement constituées d'agglomérats d'unités élémentaires, dites cristallites, dont les dimensions sont avantageusement comprises entre 2 et 150 nm, de préférence entre 4 et 150 nm et de manière préférée entre 4 et 100 nm déterminées par microscopie électronique à transmission (MET). La morphologie des cristallites, la taille et la manière dont les cristallites sont organisées, dépendent principalement de la voie de synthèse du précurseur d'alumine utilisé pour préparer lesdites particules micrométriques. Said solid precursor of alumina is advantageously in the form of a powder consisting of solid particles having a median diameter, determined by laser diffraction granulometry, between 9 and 80 μηι, preferably between 10 and 60 μηι and preferably between 15 and 45 μηι. The particles of the solid precursor of alumina are advantageously constituted by agglomerates of elementary units, called crystallites, whose dimensions are advantageously between 2 and 150 nm, preferably between 4 and 150 nm and preferably between 4 and 100 nm. determined by transmission electron microscopy (TEM). The morphology of the crystallites, the size and the manner in which the crystallites are organized depend mainly on the synthesis route of the alumina precursor used to prepare said micrometric particles.
De préférence, la proportion du précurseur solide d'alumine ajoutée dans l'étape d) est comprise entre 0,5 et 50% en masse par rapport à la masse de pate sèche à mettre en forme, de préférence entre 2 et 30% en masse, et de manière préférée entre 3 et 25% en masse. Preferably, the proportion of the solid precursor of alumina added in step d) is between 0.5 and 50% by weight relative to the mass of dry paste to be shaped, preferably between 2 and 30% by weight. mass, and preferably between 3 and 25% by weight.
Dans ce mode de réalisation, au moins un acide en solution est introduit dans le mélange. De préférence, l'acide est choisi parmi l'acide phosphorique, l'acide chlorhydrique, l'acide nitrique, l'acide acétique et l'acide citrique, seul ou en mélange. De manière très préférée, l'acide est l'acide phosphorique. In this embodiment, at least one acid in solution is introduced into the mixture. Preferably, the acid is chosen from phosphoric acid, hydrochloric acid, nitric acid, acetic acid and citric acid, alone or as a mixture. Very preferably, the acid is phosphoric acid.
L'acide phosphorique est aussi appelé acide orthophosphorique. Le rôle de la solution d'acide est de promouvoir la formation d'une phase amorphe de liant minéral résultant de la réaction avec le précurseur solide d'alumine. De cette manière, les particules du précurseur solide d'alumine deviennent avec l'action de l'acide et de l'énergie mécanique apportée pendant l'étape d) de mise en forme, une phase amorphe de liant minéral  Phosphoric acid is also called orthophosphoric acid. The role of the acid solution is to promote the formation of an amorphous phase of inorganic binder resulting from the reaction with the solid precursor of alumina. In this way, the particles of the solid precursor of alumina become, with the action of the acid and the mechanical energy brought during the shaping step d), an amorphous phase of inorganic binder.
De préférence, l'acide ou les acides en solution est (sont) introduit(s) dans des proportions telles que le ratio molaire acide/AI est compris entre 0,01 et 1 ,2, et de préférence entre 0,03 et 1 . Dans la cas où l'acide introduit est l'acide phosphorique, il est introduit en solution dans des proportions telles que le ratio molaire P/AI est compris entre 0,01 et 1 ,2, de préférence entre 0,3 et 1 ,0. Preferably, the acid or acids in solution is (are) introduced in such proportions that the acid / Al molar ratio is between 0.01 and 1.2, and preferably between 0.03 and 1. . In the case where the introduced acid is phosphoric acid, it is introduced in solution in proportions such that the molar ratio P / Al is between 0.01 and 1, 2, preferably between 0.3 and 1, 0.
Dans le ratio molaire P/AI, P provient de l'acide phosphorique introduit et Al provient du précurseur solide d'alumine.  In the molar ratio P / Al, P is derived from the introduced phosphoric acid and Al is derived from the solid precursor of alumina.
Le ratio molaire P/AI spécifique tel que revendiqué correspond à une proportion d'acide phosphorique telle que le rapport de la masse d'acide introduit sur la masse de précurseur solide d'alumine introduit soit compris entre 30 et 225% en masse, de préférence entre 59 et 170% en masse. The specific P / Al molar ratio as claimed corresponds to a proportion of phosphoric acid such as the ratio of the mass of acid introduced onto the precursor mass. alumina solid introduced is between 30 and 225% by weight, preferably between 59 and 170% by weight.
L'emploi d'un ratio molaire acide/AI compris entre 0,01 et 1 ,2, caractéristique d'une dissolution à rapport d'acide élevé, dans l'étape d) de mise en forme permet à la fois de former la phase amorphe de liant minéral résultant de la réaction avec le précurseur solide d'alumine, mais également, de faciliter la mise en forme par extrusion et d'augmenter la cohésion et la résistance mécanique des extrudés obtenus selon ce mode de réalisation. The use of an acid / Al molar ratio of between 0.01 and 1.2, characteristic of a high acid ratio dissolution, in the shaping step (d) makes it possible at the same time to form the amorphous phase of the inorganic binder resulting from the reaction with the solid precursor of alumina, but also to facilitate the shaping by extrusion and to increase the cohesion and mechanical strength of the extrudates obtained according to this embodiment.
Conformément à l'invention, les extrudés obtenus à l'issue de l'étape d) subissent une étape e) de séchage à une température comprise entre 20 et 200°C pendant une durée comprise entre 1 heure et 20 heures, pour obtenir ledit matériau solide sous forme d'extrudés. According to the invention, the extrudates obtained at the end of step d) undergo a step e) of drying at a temperature of between 20 and 200 ° C. for a period of between 1 hour and 20 hours, to obtain the said solid material in the form of extrudates.
De préférence, ladite étape e) de séchage opère à une température comprise entre 20 et 100°C, de manière préférée entre 20 et 80°C et de manière très préférée entre 20 et 60°C, pendant une durée comprise entre 1 et 18 heures, de préférence entre 5 et 14 heures et de manière préférée entre 8 et 14 heures. Preferably, said drying step e) operates at a temperature between 20 and 100 ° C, preferably between 20 and 80 ° C and very preferably between 20 and 60 ° C, for a period of between 1 and 18 hours, preferably between 5 and 14 hours and preferably between 8 and 14 hours.
Le procédé selon la présente invention permet donc l'obtention du matériau solide cristallisé sous forme d'extrudés de diamètre ou section compris entre 0,2 et 5 mm, de préférence entre 0,3 et 4 mm, de manière préférée entre 0,3 et 3 mm, de manière très préférée entre 0,3 et 2 mm et de manière encore plus préférée entre 0,3 et 1 ,8 mm.  The method according to the present invention thus makes it possible to obtain crystallized solid material in the form of extrudates of diameter or section between 0.2 and 5 mm, preferably between 0.3 and 4 mm, preferably between 0.3. and 3 mm, very preferably between 0.3 and 2 mm and even more preferably between 0.3 and 1.8 mm.
Les meilleurs résultats en terme de tenue mécanique et de cohésion du matériau solide cristallisé obtenus selon le procédé de préparation selon l'invention sont obtenus dans le cas d'extrudés de diamètre ou section compris entre 0,2 et 5 mm et de préférence comprise entre 0,3 et 1 ,8 mm, lesdits extrudés ayant été obtenus à l'issue d'une étape de séchage e) finale réalisée à une température comprise entre 20 et 60°C et en particulier à 40°C, pendant une durée comprise entre 5 et 14 heures, de préférence entre 8 et 14 heures et en particulier pendant 8 heures. The best results in terms of mechanical strength and cohesion of the crystallized solid material obtained according to the preparation method according to the invention are obtained in the case of extrudates of diameter or section between 0.2 and 5 mm and preferably between 0.3 and 1.8 mm, said extrudates having been obtained at the end of a final drying step e) carried out at a temperature between 20 and 60 ° C and in particular at 40 ° C, for a period of time between 5 and 14 hours, preferably between 8 and 14 hours and in particular for 8 hours.
Ledit matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, mis en forme, avantageusement sous forme d'extrudés, préparé selon l'enchaînement des étapes a), b), c), d) et e) du procédé de préparation selon l'invention peut être caractérisé selon les techniques suivantes : l'adsorption d'azote pour la détermination de la surface spécifique selon la méthode BET; la diffractométrie de rayons X, dans le domaine d'angle de diffraction 2Θ = 0,8 à 40° ± 0,02° en géométrie de réflexion pour identifier la structure dudit matériau et l'analyse élémentaire. Said crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, shaped, advantageously in the form of extrudates, prepared according to the sequence of steps a ), b), c), d) and e) of the preparation process according to the invention can be characterized according to the following techniques: the adsorption of nitrogen for the determination of the specific surface according to the BET method; ray diffractometry X, in the field of diffraction angle 2Θ = 0.8 to 40 ° ± 0.02 ° in reflection geometry to identify the structure of said material and the elemental analysis.
Le matériau solide cristallisé mis en forme, avantageusement sous forme d'extrudés, présente avantageusement une surface spécifique mesurée selon la méthode BET comprise entre 1 et 150 m2/g et de préférence entre 1 et 100 m2/g. The crystallized solid material formed, advantageously in the form of extrudates, advantageously has a specific surface area measured according to the BET method of between 1 and 150 m 2 / g and preferably between 1 and 100 m 2 / g.
Le diagramme de diffraction de rayon X du matériau solide cristallisé obtenu selon l'invention, sous forme d'extrudés est caractéristique d'un matériau non amorphe. Ledit diagramme montre qu'on obtient bien le solide de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10. Il présente au moins les raies suivantes : The X-ray diffraction pattern of the crystallized solid material obtained according to the invention, in extruded form, is characteristic of a non-amorphous material. Said diagram shows that we obtain the solid of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10. It has at least the following lines:
Figure imgf000014_0001
Figure imgf000014_0001
Selon le mode de réalisation préféré dans lequel ledit matériau sous forme de poudre est mis en forme, avantageusement par extrusion, ladite étape d) de mise en forme étant réalisée en présence d'au moins un liant organique choisi parmi les paraffines, et les polymères, pris seul ou en mélange, le diagramme de diffraction de rayon X tel que défini, du matériau solide selon l'invention obtenu sous forme d'extrudés est inchangé. Selon le mode de réalisation préféré dans lequel ledit matériau sous forme de poudre est mis en forme par extrusion, ladite étape d) de mise en forme étant réalisée en présence d'une formulation liante comprenant au moins un précurseur solide d'alumine et de l'acide phosphorique en solution dans des proportions telles que le ratio molaire P/AI est compris entre 0,01 et 1 ,2, le diagramme de diffraction de rayon X tel que défini, du matériau solide selon l'invention obtenu sous forme d'extrudés est inchangé. Les pics caractéristiques du précurseur d'alumine de la formulation liante ajouté dans l'étape d) de mise en forme peuvent également être présents sur les diffractogrammes des extrudés finaux en proportions variables, en fonction de celle introduit lors de l'étape d) de mise en forme. Le procédé de préparation selon l'invention permet donc l'obtention d'un matériau solide cristallisé sous forme d'extrudés de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10 présentant à la fois une surface spécifique BET faible, une bonne cohésion, et n'ayant pas de défauts apparents. According to the preferred embodiment in which said material in powder form is shaped, advantageously by extrusion, said shaping step d) being carried out in the presence of at least one organic binder selected from paraffins, and polymers , taken alone or as a mixture, the X-ray diffraction pattern as defined, of the solid material according to the invention obtained in extruded form is unchanged. According to the preferred embodiment in which said material in powder form is shaped by extrusion, said forming step d) being carried out in the presence of a binder formulation comprising at least one solid precursor of alumina and phosphoric acid in solution in proportions such that the molar ratio P / Al is between 0.01 and 1.2, the X-ray diffraction pattern as defined, of the solid material according to the invention obtained in the form of extruded is unchanged. The characteristic peaks of the alumina precursor of the binder formulation added in the shaping step d) can also be present on the diffractograms of the final extrudates in variable proportions, as a function of that introduced during step d) of FIG. formatting. The preparation method according to the invention thus makes it possible to obtain a crystallized solid material in the form of extrudates of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being included between 0.01 and 10 having both a low BET specific surface area, a good cohesion, and having no apparent defects.
Ainsi la présente invention a pour objet un matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, mis en forme, de préférence sous forme d'extrudés. En particulier le matériau solide extrudé est susceptible d'être obtenu selon le procédé de préparation de l'invention. Thus, the subject of the present invention is a crystallized solid material of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, shaped, preferably in the form of extrudates. In particular, the extruded solid material can be obtained according to the preparation method of the invention.
La présente invention a également pour objet un procédé d'extraction du lithium à partir d'une solution saline utilisant ledit matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10 selon l'invention. The subject of the present invention is also a process for extracting lithium from a saline solution using said crystallized solid material of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0.01 and according to the invention.
Ladite solution saline utilisée dans le procédé d'extraction selon l'invention comprend avantageusement une concentration en lithium comprise entre 0,001 mol/L et 0,5 mol/L, de préférence entre 0,02 mol/L et 0,3 mol/L. Said saline solution used in the extraction process according to the invention advantageously comprises a lithium concentration of between 0.001 mol / L and 0.5 mol / L, preferably between 0.02 mol / L and 0.3 mol / L. .
Ladite solution saline contient également d'autres espèces, telles que par exemple les espèces choisies parmi la liste suivante : Na, K, Rb, Cs, Mg, Ca, Sr, Ba, F, Cl, Br, I, S04, C03, N03, et HC03. Ladite solution saline peut avantageusement être saturée en sels ou non. Said saline solution also contains other species, such as, for example, the species chosen from the following list: Na, K, Rb, Cs, Mg, Ca, Sr, Ba, F, Cl, Br, I, SO 4 , CO 3, N0 3, and HC0 3. Said saline solution may advantageously be saturated with salts or not.
Ladite solution saline peut être toute solution saline naturelle, concentrée ou issue d'un procédé d'extraction ou de transformation du lithium. Par exemple, ladite solution saline utilisée dans le procédé d'extraction selon l'invention peut avantageusement être choisie parmi les saumures de lacs salés ou de sources géothermales, les saumures soumises à une évaporation pour obtenir des saumures concentrées en lithium, l'eau de mer, les effluents des usines de production de cathodes, ou de production de chlorure ou d'hydroxyde de lithium et les effluents des procédé d'extraction du lithium à partir de minéraux. Said saline solution may be any natural saline solution, concentrated or resulting from a lithium extraction or transformation process. For example, said saline solution used in the extraction process according to the invention may advantageously be chosen from brine from salt lakes or from geothermal sources, brines subjected to evaporation to obtain brines concentrated in lithium, water of sea, effluents from cathode production plants, or production of lithium chloride or hydroxide and the effluents of the lithium extraction process from minerals.
Le procédé d'extraction du lithium selon l'invention est de préférence un procédé d'extraction sélective du lithium. En effet, il permet la séparation du lithium des métaux alcalins, de préférence le sodium (Na), et le potassium (K) et des alcalino-terreux, de préférence le magnésium (Mg), le calcium (Ca) et le strontium (Sr), présents en quantité massive dans les solutions salines traitées dans ledit procédé d'extraction. The lithium extraction process according to the invention is preferably a selective extraction process of lithium. Indeed, it allows the separation of lithium from alkali metals, preferably sodium (Na), and potassium (K) and alkaline earth metals, preferably magnesium (Mg), calcium (Ca) and strontium ( Sr), present in a massive amount in the saline solutions treated in said extraction process.
Le procédé d'extraction du lithium selon l'invention permet également la séparation sélective du lithium des autres composés tels que le bore et les sulfates. Le procédé d'extraction du lithium selon l'invention est avantageusement mis en œuvre dans une unité comprenant au moins une colonne, la ou lesdites colonnes comprenant au moins un lit dudit matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 1 , mis en forme et préparé selon le procédé de préparation selon l'invention. The lithium extraction process according to the invention also allows the selective separation of lithium from other compounds such as boron and sulphates. The lithium extraction process according to the invention is advantageously carried out in a unit comprising at least one column, said column or columns comprising at least one bed of said crystallized solid material of formula Li 2 S0 4 4AI (OH) 3 , nH 2 0 with n being between 0.01 and 1, shaped and prepared according to the preparation method according to the invention.
De préférence, ledit procédé d'extraction du lithium selon l'invention est mis en œuvre dans une unité comprenant entre une et quatre colonnes, et de manière préférée entre deux et trois colonnes. Preferably, said lithium extraction method according to the invention is implemented in a unit comprising between one and four columns, and preferably between two and three columns.
La présente invention couvre un dispositif comprenant de telles unités. Le dispositif selon l'invention peut comprendre une ou plusieurs unités selon l'invention. The present invention covers a device comprising such units. The device according to the invention may comprise one or more units according to the invention.
Ledit procédé d'extraction du lithium comprend avantageusement au moins les étapes suivantes : Said lithium extraction method advantageously comprises at least the following steps:
- une étape d'activation dudit matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, a step of activating said crystallized solid material of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10,
- une étape de chargement dudit matériau activé par adsorption réalisée par passage de ladite solution saline sur ledit matériau activé,  a step of loading said adsorptive activated material carried out by passing said saline solution on said activated material,
- au moins une étape de lavage de la solution saline imprégnant ledit matériau par passage d'une solution de lavage sur ledit matériau,  at least one step of washing the saline solution impregnating said material by passing a washing solution on said material,
- une étape de désorption du lithium réalisée par passage d'eau ou d'une solution aqueuse de sel de lithium sur ledit matériau pour obtenir un éluat comprenant au moins du lithium.  a lithium desorption step carried out by passing water or an aqueous solution of lithium salt on said material to obtain an eluate comprising at least lithium.
De préférence, ladite étape d'activation du matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, sous forme d'extrudés, est réalisée une seule fois lors de la mise en colonne du matériau synthétisé et mis en forme selon le procédé de préparation selon l'invention. Preferably, said step of activating the crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, in the form of extrudates, is carried out once only during the columnization of the synthesized and shaped material according to the preparation method according to the invention.
Ladite étape d'activation permet d'activer les sites destinés à adsorber sélectivement le lithium. Said activation step makes it possible to activate the sites intended to selectively adsorb lithium.
De préférence, ladite étape d'activation comprend un premier passage ascendant ou descendant, et de préférence descendant, d'une solution choisie parmi les solutions salines et de préférence d'une saumure naturelle et les solutions de sels de sodium et de lithium, ladite solution de sels de sodium et lithium présentant avantageusement une concentration en sel de sodium supérieure à 2 mol/L, de préférence comprise entre 2 mol/L et la saturation et une concentration en sel de lithium comprise entre 0 mol/L et 2 mol/L et de préférence entre 0 mol/L et 1 mol/L. Ladite étape d'activation comprend également avantageusement un deuxième passage ascendant ou descendant, et de préférence descendant, d'eau ou d'une solution de sel de lithium ayant une concentration comprise entre 0,001 mol/L et 0,1 mol/L, de préférence entre 0,001 mol/L et 0,05 mol/L et de manière préférée entre 0,005 et 0,04 mol/L. De manière préférée, les sels de sodium et de lithium utilisés en solution lors du premier passage dans ladite étape d'activation sont choisis parmi les chlorures de sodium et lithium, les nitrates de sodium et lithium, les bromures de sodium et lithium, les iodures de sodium et lithium et de manière très préférée, les sels de sodium et lithium utilisés en solution lors du premier passage dans ladite étape d'activation sont les chlorures de sodium et de lithium (NaCI) et LiCI). Preferably, said activation step comprises a first ascending or descending passage, and preferably a descending one, of a solution chosen from saline solutions and preferably a natural brine solution and sodium and lithium salts, said solution of sodium and lithium salts advantageously having a concentration of sodium salt greater than 2 mol / l, preferably of between 2 mol / l and saturation and a concentration of lithium salt of between 0 mol / l and 2 mol / l and preferably between 0 mol / l and 1 mol / L. Said activation step also advantageously comprises a second ascending or descending, and preferably descending, passage of water or a lithium salt solution having a concentration of between 0.001 mol / L and 0.1 mol / L, of preferably between 0.001 mol / L and 0.05 mol / L and preferably between 0.005 and 0.04 mol / L. Preferably, the sodium and lithium salts used in solution during the first pass in said activation step are chosen from sodium and lithium chlorides, sodium and lithium nitrates, sodium and lithium bromides and iodides. of sodium and lithium and very preferably, the sodium and lithium salts used in solution during the first pass in said activation step are sodium chloride and lithium (NaCl and LiCl).
Dans le cas où la solution utilisée lors du premier passage de l'étape d'activation est une solution saline ou une solution de chlorure de sodium et de lithium, le matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10 est converti en matériau solide cristallisé de formule LiCI.2AI(OH)3,nH20 avec n étant compris entre 0,01 et 10. In the case where the solution used during the first pass of the activation step is a saline solution or a solution of sodium and lithium chloride, the crystalline solid material of formula Li 2 S0 4 4Al (OH) 3, nH 2 0 with n ranging from 0.01 to 10 is converted to crystalline solid material of the formula LiCl 2 Al (OH) 3 , nH 2 0 with n being from 0.01 to 10.
De manière préférée, le sel de lithium utilisé en solution lors du deuxième passage dans ladite étape d'activation est choisi parmi le chlorure de lithium (LiCI), le nitrate de lithium (LiN03), le bromure de lithium (LiBr), l'iodure de lithium (Lil) et de manière très préférée le chlorure de lithium (LiCI). Preferably, the lithium salt used in solution during the second pass in said activation step is chosen from lithium chloride (LiCl), lithium nitrate (LiNO 3 ), lithium bromide (LiBr), lithium lithium iodide (Lil) and very preferably lithium chloride (LiCl).
Ladite étape d'activation est avantageusement réalisée, pour les premier et deuxième passages, à une température comprise entre 0°C et 90°C, et de préférence entre 10°C et 60°C, et de manière préférée entre 10°C et 30°C à un débit compris entre 0,1 BV/h et 30 BV/h, et de préférence entre 1 BV/h et 15 BV/h. Said activation step is advantageously carried out, for the first and second passages, at a temperature of between 0 ° C. and 90 ° C., and preferably between 10 ° C. and 60 ° C., and preferably between 10 ° C. and 30 ° C at a flow rate between 0.1 BV / h and 30 BV / h, and preferably between 1 BV / h and 15 BV / h.
La quantité de chaque solution, correspondant au premier et au deuxième passage, nécessaire à l'activation est avantageusement comprise entre 1 BV et 30 BV, de préférence entre 2 BV et 20 BV. The quantity of each solution, corresponding to the first and second passages, necessary for activation is advantageously between 1 BV and 30 BV, preferably between 2 BV and 20 BV.
On entend par BV, le volume occupé par le lit du solide dans la colonne. Ladite étape de chargement dudit matériau activé par adsorption est avantageusement réalisée par passage ascendant ou descendant, et de préférence ascendant, de la solution saline traitée dans le procédé d'extraction selon l'invention, sur ledit matériau activé. BV means the volume occupied by the bed of the solid in the column. Said step of loading said adsorption-activated material is advantageously carried out by ascending or descending, and preferably ascending, saline solution treated in the extraction process according to the invention, on said activated material.
Ladite étape de chargement est avantageusement effectuée à une température comprise entre 0°C et 90°C, et de préférence entre 10°C et 70°C à un débit compris entre 0,1 BV/h et 30 BV/h, et de préférence entre 1 BV/h et 15 BV/h. Said loading step is advantageously carried out at a temperature of between 0 ° C. and 90 ° C., and preferably between 10 ° C. and 70 ° C. at a flow rate of between 0.1 BV / h and 30 BV / h, and preferably between 1 BV / h and 15 BV / h.
La quantité de solution nécessaire pour saturer ledit matériau dépend de la capacité d'adsorption dudit matériau et de la concentration en lithium de la solution saline.  The amount of solution necessary to saturate said material depends on the adsorption capacity of said material and the lithium concentration of the saline solution.
La capacité d'adsorption dudit matériau est comprise entre 1 et 50, de préférence entre 1 et 30 et de manière préférée entre 1 et 10 mg de Li/g de matériau solide sec. The adsorption capacity of said material is between 1 and 50, preferably between 1 and 30 and preferably between 1 and 10 mg of Li / g of dry solid material.
Dans le cas où ledit procédé d'extraction du lithium selon l'invention est mis en œuvre dans une unité comprenant deux colonnes, la première colonne est avantageusement saturée par le lithium lors de ladite étape de chargement. La deuxième colonne, recevant le flux de sortie de la première colonne, est avantageusement chargée jusqu'à l'obtention d'une fuite en lithium ne dépassant pas 10% de la concentration en lithium du flux d'entrée et de préférence 5%, permettant ainsi de maximiser le rendement de récupération en lithium. In the case where said lithium extraction method according to the invention is implemented in a unit comprising two columns, the first column is advantageously saturated with lithium during said charging step. The second column, receiving the output stream of the first column, is advantageously charged until a lithium leak not exceeding 10% of the lithium concentration of the inlet stream is obtained, preferably 5%, thus making it possible to maximize the recovery yield of lithium.
Dans le cas où ledit procédé d'extraction du lithium selon l'invention est mis en œuvre dans une unité comprenant trois colonnes, la troisième colonne, déjà saturée en lithium, est consacrée aux étapes de lavage puis de désorption du lithium, décrites ci-après, pendant le chargement des deux autres colonnes. In the case where said lithium extraction process according to the invention is carried out in a unit comprising three columns, the third column, already saturated with lithium, is devoted to the lithium washing and then desorbing steps described below. after, while loading the other two columns.
La première fraction du flux de sortie de ladite étape de chargement par adsorption, avantageusement entre 0 BV et 1 BV, correspond à l'élimination de l'imprégnant issu de l'étape d'activation du matériau solide. Cette fraction peut être considérée comme un effluent ou recyclée, et de préférence recyclée comme flux d'entrée de l'étape de désorption. Dans le cas du traitement d'une saumure naturelle ou d'eau de mer, au-delà de 1 BV, l'intégralité du flux de sortie de ladite étape de chargement par adsorption, appelé ci-après raffinât qui n'a subi aucun traitement chimique, est avantageusement et de préférence renvoyé vers le gisement de solution saline d'origine. The first fraction of the output stream of said adsorption loading step, advantageously between 0 BV and 1 BV, corresponds to the removal of the impregnant resulting from the activation step of the solid material. This fraction can be considered as an effluent or recycled, and preferably recycled as an input stream of the desorption step. In the case of the treatment of a natural brine or seawater, beyond 1 BV, the entire output stream of said adsorption loading step, hereinafter referred to as raffinate, which has not undergone any chemical treatment, is preferably and preferably returned to the original salt solution deposit.
A l'issue de l'étape de chargement par passage de la solution saline traitée dans le procédé selon l'invention sur le matériau activé, la solution saline imprègne ledit matériau activé. La solution saline imprégnant le matériau activé est ensuite lavée dans au moins une étape de lavage par passage d'une solution de lavage sur ledit matériau. At the end of the step of loading by passing the saline solution treated in the process according to the invention on the activated material, the saline solution impregnates said activated material. The saline solution impregnating the activated material is then washed in at least one washing step by passing a washing solution on said material.
Ladite ou lesdites étape(s) de lavage de la solution saline imprégnant ledit matériau, est (sont) avantageusement réalisée(s) par passage ascendant ou descendant d'une solution de lavage sur ledit matériau, et de préférence descendant. Said step (s) of washing the saline solution impregnating said material, is (are) advantageously carried out (s) by upward or downward passage of a washing solution on said material, and preferably downward.
De préférence, ladite solution de lavage est choisie parmi l'eau et une solution aqueuse de sel de sodium et de préférence de chlorure de sodium (NaCI), comprenant éventuellement un sel de lithium et de préférence le chlorure de lithium (LiCI), ladite solution présentant avantageusement une concentration en sel de sodium et de préférence en chlorure de sodium (NaCI), supérieure à 2 mol/L, de préférence comprise entre 2 mol/L et la saturation et une concentration en sel de lithium et de préférence en chlorure de lithium (LiCI), comprise entre 0 mol/L et 2 mol/L. Selon un mode de réalisation préféré, ladite solution saline imprégnant le matériau activé subit une étape finale de lavage par passage d'une solution de lavage aqueuse de chlorure de sodium (NaCI) comprenant éventuellement du chlorure de lithium (LiCI), sur ledit matériau. Ladite étape de lavage est avantageusement réalisée à une température comprise entre 0°C et 90°C, et de préférence entre 10°C et 70°C, et à un débit compris entre 0,1 BV/h et 30 BV/h, et de préférence entre 1 BV/h et 15 BV/h. La quantité de solution nécessaire au lavage est comprise entre 0,1 BV et 10 BV, typiquement dans la gamme 0,5 BV à 5 BV. Le flux de sortie de ladite étape de lavage est considéré comme un effluent ou est avantageusement recyclé, et de préférence recyclé à l'entrée de l'étape de chargement ou directement à l'entrée de la deuxième colonne dans le cas où ledit procédé d'extraction du lithium selon l'invention est mis en œuvre dans une unité comprenant au moins deux colonnes. Preferably, said washing solution is selected from water and an aqueous solution of sodium salt and preferably sodium chloride (NaCl), optionally comprising a lithium salt and preferably lithium chloride (LiCl), said solution advantageously having a concentration of sodium salt and preferably sodium chloride (NaCl), greater than 2 mol / l, preferably of between 2 mol / l and saturation and a concentration of lithium salt and preferably chloride lithium (LiCl), between 0 mol / L and 2 mol / L. According to a preferred embodiment, said saline solution impregnating the activated material undergoes a final washing step by passing an aqueous washing solution of sodium chloride (NaCl) optionally comprising lithium chloride (LiCl), on said material. Said washing step is advantageously carried out at a temperature of between 0 ° C. and 90 ° C., and preferably between 10 ° C. and 70 ° C., and at a flow rate of between 0.1 BV / h and 30 BV / h, and preferably between 1 BV / h and 15 BV / h. The amount of solution required for washing is between 0.1 BV and 10 BV, typically in the range 0.5 BV to 5 BV. The outlet stream of said washing step is considered as an effluent or is advantageously recycled, and preferably recycled at the inlet of the loading stage or directly at the inlet of the second column in the case where said process of extraction of lithium according to the invention is implemented in a unit comprising at least two columns.
Le dispositif selon la présente invention peut comprendre avantageusement une unité de recyclage du flux de sortie de l'unité de lavage.  The device according to the present invention may advantageously comprise a unit for recycling the outlet flow of the washing unit.
Ladite étape de lavage permet le lavage de la solution saline imprégnée dans ledit matériau lors de l'étape de chargement dudit matériau par adsorption, tout en limitant la désorption du lithium. Dans le cas où ladite solution de lavage est une solution aqueuse saturée de chlorure de sodium (NaCI), ladite étape de lavage permet non seulement d'éliminer la solution saline imprégnée dans ledit matériau lors de l'étape de chargement dudit matériau par adsorption mais aussi de désorber les éléments tels que le bore, les sulfates, les alcalins autres que le lithium et les alcalino-terreux. Said washing step allows the washing of the saline solution impregnated in said material during the step of loading said material by adsorption, while limiting the desorption of lithium. In the case where said washing solution is a saturated aqueous solution of sodium chloride (NaCl), said washing step not only makes it possible to eliminate the saline solution impregnated in said material during the step of loading said material by adsorption but also desorb elements such as boron, sulphates, alkalis other than lithium and alkaline earths.
L'étape de désorption du lithium est ensuite réalisée par passage d'eau ou d'une solution aqueuse de chlorure de lithium (LiCI) sur ledit matériau à l'issue de l'étape de lavage pour obtenir un éluat comprenant au moins du lithium. The lithium desorption step is then carried out by passing water or an aqueous solution of lithium chloride (LiCl) on said material at the end of the washing step to obtain an eluate comprising at least lithium .
De préférence, ladite étape de désorption est réalisée par passage ascendant ou descendant, et de préférence descendant, d'eau ou d'une solution de chlorure de lithium (LiCI) contenant de 0,001 mol/L à 2 mol/L de LiCI, et de préférence de 0,01 mol/L à 1 mol/L. Preferably, said desorption step is carried out by ascending or descending, and preferably descending, passage of water or a solution of lithium chloride (LiCl) containing from 0.001 mol / l to 2 mol / l of LiCl, and preferably from 0.01 mol / l to 1 mol / l.
Ladite étape de désorption est avantageusement réalisée à une température comprise entre 0°C et 90°C, et de préférence entre 10°C et 70°C à un débit compris entre 0,1 BV/h et 30 BV/h, et de préférence entre 1 BV/h et 15 BV/h. Said desorption step is advantageously carried out at a temperature between 0 ° C. and 90 ° C., and preferably between 10 ° C. and 70 ° C. at a flow rate of between 0.1 BV / h and 30 BV / h, and preferably between 1 BV / h and 15 BV / h.
La quantité de solution de chlorure de lithium (LiCI) nécessaire à la désorption est avantageusement comprise entre 0,01 et 10 BV, et de préférence entre 0,05 BV et 5 BV.  The amount of lithium chloride solution (LiCl) required for the desorption is advantageously between 0.01 and 10 BV, and preferably between 0.05 BV and 5 BV.
Le flux de sortie de ladite étape de désorption du lithium génère le produit final du procédé, appelé éluat. The output stream of said lithium desorption step generates the final product of the process, called the eluate.
L'éluat est avantageusement récupéré entre 0 BV et 4 BV, et de préférence entre 0,2 BV et 3 BV.  The eluate is advantageously recovered between 0 BV and 4 BV, and preferably between 0.2 BV and 3 BV.
L'ensemble des autres fractions du flux de sortie de cette étape ne constituant pas le produit final appelé éluat, est considéré comme un effluent ou est avantageusement recyclé, et de préférence recyclé à l'entrée de l'étape de lavage ou de l'étape de chargement. L'éluat obtenu à l'issue du procédé d'extraction selon l'invention est une solution contenant majoritairement les éléments Li, Na et Cl ainsi que des impuretés de préférence choisies parmi K, Mg, Ca, Sr, B ou S04. All the other fractions of the output stream of this step not constituting the final product called eluate, is considered as an effluent or is advantageously recycled, and preferably recycled at the inlet of the washing step or the loading step. The eluate obtained at the end of the extraction process according to the invention is a solution containing mainly Li, Na and Cl elements as well as impurities preferably chosen from K, Mg, Ca, Sr, B or S0 4 .
L'éluat est ensuite avantageusement concentré puis purifié pour obtenir un sel de lithium de haute pureté. Ledit procédé d'extraction du lithium selon l'invention permet l'extraction sélective du lithium à partir d'une solution saline et permet ainsi d'obtenir un facteur de décontamination élevé par rapport à la solution saline initiale, calculé comme étant le rapport X/Li qui est égal au rapport molaire de concentration X/Li dans la solution saline initiale divisé par le rapport molaire de concentration X/Li dans l'éluat, X étant choisi parmi le sodium (Na), le potassium (K), le magnésium (Mg), le calcium (Ca), le bore (B), le soufre (S) et le strontium (Sr). The eluate is then advantageously concentrated and then purified to obtain a lithium salt of high purity. Said lithium extraction method according to the invention allows the selective extraction of lithium from a saline solution and thus makes it possible to obtain a high decontamination factor with respect to the initial saline solution, calculated as the ratio X Li, which is equal to the molar ratio of concentration X / Li in the initial saline solution divided by the molar ratio of concentration X / Li in the eluate, X being chosen from sodium (Na), potassium (K), magnesium (Mg), calcium (Ca), boron (B), sulfur (S) and strontium (Sr).
La présente invention couvre également un dispositif d'extraction de lithium caractérisé en ce qu'il comprend une unité comprenant au moins une colonne, ladite colonne comprenant au moins une garniture comprenant le matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, mis en forme, tel que défini selon la présente invention. The present invention also covers a lithium extraction device characterized in that it comprises a unit comprising at least one column, said column comprising at least one lining comprising the crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n ranging from 0.01 to 10, shaped as defined according to the present invention.
Plus particulièrement, l'invention couvre un dispositif mettant en œuvre le procédé d'extraction de lithium selon l'invention. Encore plus précisément, le dispositif de la présente invention comprend des unités ou moyens mettant en œuvre les différentes étapes du procédé d'extraction de lithium selon l'invention.  More particularly, the invention covers a device implementing the lithium extraction method according to the invention. Even more specifically, the device of the present invention comprises units or means implementing the various steps of the lithium extraction process according to the invention.
Par « selon l'invention » ou des termes équivalents, on entend couvrir tout mode de réalisation, variante, caractéristique avantageuse ou préférée, pris seul ou selon l'une quelconque de leurs combinaisons, sans aucune limitation.  By "according to the invention" or equivalent terms, it is meant to cover any embodiment, variant, advantageous or preferred characteristic, taken alone or in any of their combinations, without any limitation.
Description des figures : Description of the figures:
La figure 1 représente le diagramme de diffraction des rayons X du matériau solide de formule υ23θ4.4ΑΙ(ΟΗ)3,ηΗ20 obtenu sous forme d'extrudés selon l'exemple 1 selon l'invention. FIG. 1 represents the X-ray diffraction pattern of the solid material of formula υ 2 3θ4 . 4ΑΙ (ΟΗ) 3 2 0 ηΗ obtained as extruded according to Example 1 of the invention.
L'invention est illustrée par les exemples suivants qui ne présentent, en aucun cas, un caractère limitatif. Exemples: The invention is illustrated by the following examples, which in no way present a limiting character. Examples:
Exemple 1 (selon l'invention) :  Example 1 (according to the invention):
On prépare un matériau solide cristallisé sous forme de poudre selon l'invention, selon un procédé de synthèse conforme à l'invention comprenant une étape de précipitation d'au moins une source de lithium et de sulfate d'aluminium et d'aluminate de sodium et une étape de mise en forme par extrusion directe. Dans un premier temps, on dissout le chlorure de lithium m = 76,87g dans un volume d'eau initial de 1 167 ml. Cette solution est placée dans un réacteur de 5 L. et elle est mise sous agitation mécanique et chauffée à 80°C. Ensuite, la synthèse consiste en l'ajout simultané, de façon continue dans le réacteur, du sulfate d'aluminium (acide) (AI2(S04)3 à 1 12 g/L en Al203) et de l'aluminate de sodium (base)(NaAI02,155 g/L en Al203) qui précipite pour former un solide blanc. Un débit d'eau de 46 ml/min est aussi ajouté en même temps. Tout au long de la réaction, le pH est contrôlé et ajusté à un pH de 9. La synthèse se déroule en 50 minutes sous agitation à 350 tours par minutes, avec un contrôle permanent de la température et du pH par le biais d'une électrode pHmétrique à un pH de 9. Une fois terminée, le mélange réactionnel est filtré. A crystallized solid material in the form of a powder according to the invention is prepared according to a synthesis method according to the invention comprising a step of precipitation of at least one source of lithium and of aluminum sulphate and of sodium aluminate and a direct extrusion shaping step. Firstly, the lithium chloride m = 76.87 g is dissolved in an initial volume of water of 1167 ml. This solution is placed in a 5 L reactor and is mechanically stirred and heated to 80 ° C. Then, the synthesis involves the simultaneous addition, continuously into the reactor, of aluminum sulphate (acid) (AI 2 (S0 4) 3-1 12 g / L of Al 2 0 3) and the sodium aluminate (base) (NaAlO 2 , 155 g / L Al 2 O 3 ) which precipitates to form a white solid. A water flow of 46 ml / min is also added at the same time. Throughout the reaction, the pH is controlled and adjusted to a pH of 9. The synthesis is carried out in 50 minutes with stirring at 350 rpm, with a permanent control of the temperature and the pH by means of a pH meter at a pH of 9. Once complete, the reaction mixture is filtered.
Le gâteau obtenu est séché dans une étuve à 40°C pendant 12 h.  The cake obtained is dried in an oven at 40 ° C for 12 h.
La pâte séchée obtenue est mise en forme directement à l'aide d'une extrudeuse piston (MTS), équipée d'une filière cylindrique de 0,8 mm de diamètre. Les extrudés obtenus sont séchés à 40°C pendant 12h. The dried paste obtained is shaped directly using a piston extruder (MTS), equipped with a cylindrical die 0.8 mm in diameter. The extrudates obtained are dried at 40 ° C. for 12 hours.
Des extrudés du matériau solide cristallisé présentant une bonne cohésion et un aspect correcte sont obtenus.  Extrusions of the crystallized solid material having good cohesion and appearance are obtained.
Le diagramme de diffraction des rayons X des extrudés du matériau solide cristallisé ainsi obtenu est représenté sur la figure 1 et confirme bien la présence de la phase Li2S04.4AI(OH)3,nH20. The X-ray diffraction pattern of the extrudates of the crystallized solid material thus obtained is shown in FIG. 1 and confirms the presence of the Li 2 S0 4 4AI (OH) 3 , nH 2 0 phase.
La composition chimique du solide est Al = 20,9% masse, S = 5,1 % masse, Li = 2,6% masse  The chemical composition of the solid is Al = 20.9% by mass, S = 5.1% by mass, Li = 2.6% by mass
Les extrudés obtenus présentent une surface spécifique : SBET = 5 m2/g The extrudates obtained have a specific surface area: S B ET = 5 m 2 / g
Exemple 2 (selon l'invention) : Example 2 (according to the invention):
On prépare un matériau solide cristallisé sous forme de poudre selon l'invention, selon un procédé de synthèse conforme à l'invention comprenant une étape de précipitation d'au moins une source de lithium et de sulfate d'aluminium et d'aluminate de sodium et une étape de mise en forme par malaxage - extrusion en présence de précurseurs de liant inorganique.  A crystallized solid material in powder form according to the invention is prepared according to a synthesis method according to the invention comprising a step of precipitation of at least one source of lithium and of aluminum sulphate and of sodium aluminate and a kneading - extrusion shaping step in the presence of inorganic binder precursors.
Les premières étapes de précipitation et de séchage sont réalisées comme dans l'exemple 1 . 22.16 g de pâte sèche à mettre en forme obtenue à l'issue du séchage sont ensuite introduites dans une cuve d'un malaxeur de type Brabender. Ensuite sont ajoutés 8,275 g d'une poudre de boehmite Pural SB3 représentant 25% masse de précurseur solide d'alumine par rapport à la masse de pâte sèche à extruder et 12,225 g d'acide phosphorique à 85% masse. The first stages of precipitation and drying are carried out as in Example 1. 22.16 g of dry pulp to be shaped obtained after drying are then introduced into a tank of a Brabender type mixer. Then 8.275 g of a Pural SB3 boehmite powder representing 25% mass of alumina solid precursor relative to the mass of dry pulp to be extruded and 12.225 g of phosphoric acid at 85% by weight are added.
La proportion d'acide phosphorique en solution est telle que le rapport de la masse d'acide introduit sur la masse de précurseur solide d'alumine soit de 168%.  The proportion of phosphoric acid in solution is such that the ratio of the mass of acid introduced on the solid precursor mass of alumina is 168%.
Le mélange est alors malaxé pendant 30 min. The mixture is then kneaded for 30 minutes.
La pâte obtenue est mise en forme par passage dans une extrudeuse piston (MTS), équipée d'une filière cylindrique de 0,8 mm de diamètre. The paste obtained is shaped by passing through a piston extruder (MTS) equipped with a cylindrical die 0.8 mm in diameter.
Les extrudés obtenus sont ensuite séchés à 40°C pendant 12h. Les extrudés obtenus présentent une bonne cohésion et un aspect correct. The extrudates obtained are then dried at 40 ° C. for 12 hours. The extrudates obtained have good cohesion and a good appearance.
Ils sont caractérisés par les mesures suivantes : They are characterized by the following measures:
Le diagramme de diffraction des rayons X des extrudés du matériau solide cristallisé ainsi obtenu confirme la présence de la phase Li2S04.4AI(OH)3,nH20 et est identique à celui représenté sur la figure 1 . The X-ray diffraction pattern of the extruded crystallized solid material thus obtained confirms the presence of the Li 2 S0 4. 4AI (OH) 3 , nH 2 0 phase and is identical to that shown in FIG.
La composition chimique du solide est Al = 20,9% masse, S = 5,1 % masse, Li = 2,6% masse The chemical composition of the solid is Al = 20.9% by mass, S = 5.1% by mass, Li = 2.6% by mass
Les extrudés obtenus présentent une surface spécifique : SBET = 25 m2/g Exemple 3 (selon l'invention) : The extrudates obtained have a specific surface area: S B ET = 25 m 2 / g Example 3 (according to the invention):
On prépare un matériau solide cristallisé sous forme de poudre selon l'invention, selon un procédé de synthèse conforme à l'invention comprenant une étape de précipitation d'au moins une source de lithium et de sulfate d'aluminium et d'aluminate de sodium et une étape de mise en forme par malaxage - extrusion en présence d'un liant organique.  A crystallized solid material in powder form according to the invention is prepared according to a synthesis method according to the invention comprising a step of precipitation of at least one source of lithium and of aluminum sulphate and of sodium aluminate and a kneading-extrusion shaping step in the presence of an organic binder.
Les premières étapes de précipitation et de séchage sont réalisées comme dans l'exemple 1 . 20,55 g de pâte séchée obtenue à l'issue du séchage sont introduite dans une cuve d'un malaxeur de type Brabender. Ensuite sont ajoutés dans la cuve, 2,055 g de liant organique Cerfobol R/75, soit 10% de masse organique sèche de Cerfobol, soit 0,61 g de masse organique sèche par rapport à la masse de solide à mettre en forme, ce qui représente 3% masse de liant organique Cerfobol par rapport à la masse totale de pâte sèche à mettre en forme. The first stages of precipitation and drying are carried out as in Example 1. 20.55 g of dried pulp obtained after drying are introduced into a tank of a Brabender type mixer. 2.055 g of Cerfobol R / 75 organic binder, ie 10% of dry organic matter of Cerfobol, or 0.61 g of dry organic mass relative to the mass of solid to form, which represents 3% mass of organic binder Cerfobol relative to the total mass of dry pulp to be shaped.
Le mélange est alors malaxé pendant 30 min. The mixture is then kneaded for 30 minutes.
La pâte obtenue est ensuite mise en forme à l'aide d'une extrudeuse piston (MTS), équipée d'une filière cylindrique de 0,8 mm de diamètre. Les extrudés obtenus sont séchés à 40°C pendant 12h. Les extrudés obtenus présentent une bonne cohésion et un aspect correct. The paste obtained is then shaped using a piston extruder (MTS) equipped with a cylindrical die 0.8 mm in diameter. The extrudates obtained are dried at 40 ° C. for 12 hours. The extrudates obtained have good cohesion and a good appearance.
Ils sont caractérisés par les mesures suivantes : They are characterized by the following measures:
Le diagramme de diffraction des rayons X des extrudés du matériau solide cristallisé ainsi obtenu confirme la présence de la phase Li2S04.4AI(OH)3,nH20 et est identique à celui représenté sur la figure 1 . The X-ray diffraction pattern of the extruded crystallized solid material thus obtained confirms the presence of the Li 2 S0 4. 4AI (OH) 3 , nH 2 0 phase and is identical to that shown in FIG.
La composition chimique du solide est Al = 20,9% masse, S = 5,1 % masse, Li = 2,6% masse The chemical composition of the solid is Al = 20.9% by mass, S = 5.1% by mass, Li = 2.6% by mass
Les extrudés obtenus présentent une surface spécifique : SBET = 5 m2/g The extrudates obtained have a specific surface area: S B ET = 5 m 2 / g
Exemple 4 : test de cohésion Example 4: Cohesion test
La résistance mécanique des extrudés obtenus selon les exemples 1 , 2 et 3 selon l'invention est testée au contact d'une solution de saumure. The mechanical strength of the extrudates obtained according to Examples 1, 2 and 3 according to the invention is tested in contact with a brine solution.
Les différents résultats sont récapitulés dans le tableau 1 . The different results are summarized in Table 1.
Tableau 1 : protocole de MEF mise en œuvre et aspect des extrudés correspondants Table 1: MEF Protocol Implementation and Aspect of Corresponding Extrusions
1 (selon l'invention) 2 (selon l'invention) 3 (selon l'invention) 1 (according to the invention) 2 (according to the invention) 3 (according to the invention)
Exemples Examples
sulfate d'aluminium sulfate d'aluminium sulfate d'aluminium aluminum sulphate aluminum sulphate aluminum sulphate
Étape a) + aluminate de + aluminate de + aluminate de Step a) + aluminum aluminate + aluminate aluminate
sodium + LiCI sodium + LiCI sodium + LiCI  sodium + LiCI sodium + LiCI sodium + LiCI
Malaxage avec liant  Mixing with binder
Étape de Malaxage avec liant  Mixing step with binder
Extrusion directe minéral inorganique  Inorganic mineral direct extrusion
organique Cerfobol mise en forme sans liant généré in situ +  Organic Cerfobol shaping without binder generated in situ +
+ extrusion extrusion  extrusion extrusion
Filière 0,8 mm 0,8 mm 0,8 mm  Die 0.8 mm 0.8 mm 0.8 mm
Séchage final  Final drying
extrudés 40°C, 12h 40°C, 12 h 40°C, 12 h  extruded 40 ° C, 12h 40 ° C, 12 h 40 ° C, 12 h
(étape e)  (step e)
Aspect des Filière 0,8 mm : Filière 0,8 mm : Filière 0,8 mm :  Appearance of 0.8 mm die: 0.8 mm die: 0.8 mm die:
extrudés au 40°C : extrudés 40°C : extrudés 40°C : extrudés contact de la sans défauts sans défauts sans défauts saumure apparents apparents apparents Les extrudés du matériau selon l'invention (exemple 1 à 3) obtenus selon un procédé de préparation comprenant une étape de précipitation d'au moins une source de lithium et de sulfate d'aluminium et d'aluminate de sodium présentent une bonne cohésion, ne présentent pas ou peu de fissures qui pourraient provoquer un gonflement néfaste à la cohésion et à la tenue du matériau lorsque celui est mis au contact d'une solution saumure. extruded at 40 ° C: extruded 40 ° C: extruded 40 ° C: extruded contact without defects without defects apparent brine apparent apparent defects The extrusions of the material according to the invention (examples 1 to 3) obtained according to a preparation process comprising a step of precipitating at least one source of lithium and of aluminum sulphate and of sodium aluminate have good cohesion, have no or few cracks that could cause harmful swelling to the cohesion and strength of the material when it is brought into contact with a brine solution.
Exemple 5 : Test de résistance mécanique par vieillissement accéléré sur table d'agitation. Example 5: Mechanical resistance test by accelerated aging on a stirring table.
La résistance mécanique des extrudés peut être testée par l'intermédiaire d'un protocole de vieillissement accéléré sur table d'agitation : The mechanical strength of the extrudates can be tested by means of an accelerated aging protocol on a stirring table:
5g de matériau solide mis en forme et 25 mL de saumure naturelle sont placés dans un contenant cylindrique de capacité 60 mL. Ce contenant est fixé à la table d'agitation pendant toute la durée du test.  5 g of shaped solid material and 25 mL of natural brine are placed in a cylindrical container of 60 mL capacity. This container is attached to the stirring table for the duration of the test.
La composition de la saumure naturelle utilisée lors de ce test est donnée dans le tableau 2.  The composition of the natural brine used in this test is given in Table 2.
Tableau 2: composition de la saumure naturelle utilisée pour le test de résistance mécanique
Figure imgf000025_0001
Table 2: composition of the natural brine used for the mechanical strength test
Figure imgf000025_0001
La table d'agitation est animée d'un mouvement unidirectionnel horizontal d'amplitude 4 cm à une vitesse de 190 mouvements par minute. Les solides mis en forme sont ainsi agités pendant une durée totale de 168h. The stirring table is animated by a horizontal unidirectional movement of amplitude 4 cm at a speed of 190 movements per minute. The shaped solids are stirred for a total of 168 hours.
A l'issue de ces 168h, le mélange solides mis en forme-saumure est tamisé à l'aide d'une grille de 315 μηι. Puis les solides mis en forme restant sur le tamis sont lavés avec de la saumure dont la composition est indiquée dans le tableau 2. La fraction liquide ainsi obtenue, contenant de fines particules solides (diamètre inférieur à 315 μηι) en suspension, est filtrée à l'aide d'un Buchner équipé d'un papier filtre dont les pores ont une dimension de 0,45 μηι. Le gâteau formé par l'agglomération des fines particules est lavé avec de l'eau déminéralisée.  At the end of these 168h, the brine-shaped solid mixture is sieved using a grid of 315 μηι. Then the shaped solids remaining on the sieve are washed with brine whose composition is indicated in Table 2. The liquid fraction thus obtained, containing fine solid particles (diameter less than 315 μηι) in suspension, is filtered at room temperature. using a Buchner equipped with a filter paper whose pores have a dimension of 0.45 μηι. The cake formed by agglomeration of the fine particles is washed with deionized water.
Le résidu solide ainsi obtenu est séché en étuve à 50°C jusqu'à stabilisation de la masse. Le rapport de la masse de résidu solide sur la masse de solides mis en forme initiale est alors calculé, donnant accès à un pourcentage de destruction des solides mis en forme. Le pourcentage de destruction des solides mis en forme permet d'apprécier la cohésion des solides. Une bonne cohésion est notamment obtenue pour les solides dont le pourcentage de destruction est inférieur à 60%, et de préférence inférieur à 50%. Les extrudés des exemples 1 , 2 et 3 vérifient bien cette condition. The solid residue thus obtained is dried in an oven at 50 ° C. until the mass stabilizes. The ratio of the solid residue mass to the initial shaped solid mass is then calculated, giving access to a percent destruction of the shaped solids. The percentage of destruction of the shaped solids makes it possible to assess the cohesion of the solids. Good cohesion is obtained in particular for solids whose percentage of destruction is less than 60%, and preferably less than 50%. The extrusions of Examples 1, 2 and 3 satisfy this condition.
Exemple 6 (selon l'invention) : test du matériau selon l'invention réalisé selon l'exemple 1 dans le procédé d'extraction du lithium selon l'invention. Example 6 (according to the invention): test of the material according to the invention produced according to Example 1 in the lithium extraction process according to the invention.
Le matériau selon l'invention préparé dans l'exemple 1 est introduit dans une colonne double enveloppe pour constituer un lit cylindrique de diamètre 2,5cm et de hauteur 30cm. The material according to the invention prepared in Example 1 is introduced into a double-walled column to form a cylindrical bed with a diameter of 2.5 cm and a height of 30 cm.
Le matériau est alors activé à température ambiante T=20°C par un premier passage d'une solution contenant 3,4 mol/L de chlorure de sodium NaCI et 0,2 mol/L de chlorure de lithium LiCI, en flux descendant à un débit de 3 BV/h. Le volume de solution utilisé est de 14 BV. The material is then activated at room temperature T = 20 ° C. by a first pass of a solution containing 3.4 mol / L of sodium chloride NaCl and 0.2 mol / L of lithium chloride LiCl, in a downflow at a flow rate of 3 BV / h. The volume of solution used is 14 BV.
L'activation est alors poursuivie à température ambiante T=20°C par un deuxième passage d'une solution contenant 0,02 mol/L de chlorure de lithium LiCI, en flux descendant à un débit de 3 BV/h. Le volume de solution utilisé est de 14 BV. The activation is then continued at room temperature T = 20 ° C. by a second passage of a solution containing 0.02 mol / L of lithium chloride LiCl, in downflow at a rate of 3 BV / h. The volume of solution used is 14 BV.
A l'issue de l'étape d'activation, le matériau de formule Li2S04.4AI(OH)3,nH20 est converti en LiCI.2AI(OH)3,nH20. At the end of the activation step, the material of formula Li 2 SO 4 .Al (OH) 3, nH 2 O is converted into LiCl 2 Al (OH) 3 , nH 2 0.
Une fois l'étape d'activation terminée, le chargement est effectué à l'aide d'une saumure naturelle dont la composition est donnée dans le tableau 3. Once the activation step is complete, the loading is carried out using a natural brine whose composition is given in Table 3.
Tableau 3: composition de la saumure naturelle utilisée pour le chargement
Figure imgf000026_0001
Table 3: Composition of natural brine used for loading
Figure imgf000026_0001
Le chargement du matériau activé par adsorption est effectué par passage de la saumure naturelle sur ledit matériau activé, à une température de 60°C, la température étant maintenue à l'aide d'une circulation d'eau chauffée dans la double enveloppe, avec un débit de 3 BV/h en flux ascendant. The loading of the activated adsorption material is carried out by passing the natural brine on said activated material at a temperature of 60 ° C., the temperature being maintained by means of a circulation of water heated in the jacket, with a flow rate of 3 BV / h in ascending flow.
Dans les conditions de l'exemple, la capacité d'adsorption du matériau est de 4,7 mg de Li/g de matériau solide sec pour un rendement de récupération du lithium de 93%. A l'issue du chargement, l'étape de lavage est pratiquée en utilisant une solution aqueuse de chlorure de sodium. Cette solution est préparée à la saturation du chlorure de sodium NaCI à 20°C. La solution est ensuite chauffée à 60°C et passée à la même température en flux descendant dans la colonne à un débit de 3 BV/h pour une quantité totale de 4 BV. Under the conditions of the example, the adsorption capacity of the material is 4.7 mg Li / g dry solid material for a recovery efficiency of lithium of 93%. After loading, the washing step is performed using an aqueous solution of sodium chloride. This solution is prepared at saturation of sodium chloride NaCl at 20 ° C. The solution is then heated to 60 ° C and passed to the same downflow temperature in the column at a rate of 3 BV / h for a total amount of 4 BV.
Puis on procède à l'étape de désorption du lithium par passage d'une solution de chlorure de lithium (LiCI) de concentration 0,02 mol/L sur ledit matériau. Cette désorption est effectuée à une température de 20°C avec un débit de 3 BV/h et en flux descendant. L'éluat contenant le lithium est récupéré entre 0,75 et 2,25 BV. Then the lithium desorption step is carried out by passing a solution of lithium chloride (LiCl) of concentration 0.02 mol / L on said material. This desorption is carried out at a temperature of 20 ° C. with a flow rate of 3 BV / h and in downflow. The eluate containing the lithium is recovered between 0.75 and 2.25 BV.
La composition de l'éluat ainsi que les facteurs de décontamination résultants sont résumés dans le tableau 4. The composition of the eluate and the resulting decontamination factors are summarized in Table 4.
Tableau 4: composition de l'éluat et facteurs de décontamination  Table 4: eluate composition and decontamination factors
Figure imgf000027_0001
Les concentrations en éléments dans la saumure et dans l'éluat sont déterminées par la méthode d'ICP optique connue de l'homme du métier.
Figure imgf000027_0001
The element concentrations in the brine and in the eluate are determined by the optical ICP method known to those skilled in the art.
Les concentrations en Cl dans l'éluat et la saumure sont déterminées par la méthode de chromatographie ionique connue de l'homme du métier. Le procédé d'extraction selon l'invention permet donc l'extraction sélective du lithium à partir de la saumure naturelle. La sélectivité par rapport au lithium est exprimée sous la forme d'un facteur de décontamination qui est égal au rapport molaire X/Li dans la saumure naturelle initiale divisé par le rapport molaire X/Li dans l'éluat et qui tient compte de l'apport extérieur de lithium par la solution de lavage.  The Cl concentrations in the eluate and brine are determined by the ion chromatography method known to those skilled in the art. The extraction process according to the invention thus allows the selective extraction of lithium from natural brine. The selectivity to lithium is expressed as a decontamination factor which is equal to the X / Li molar ratio in the initial natural brine divided by the X / Li molar ratio in the eluate and which takes into account the external supply of lithium by the washing solution.
Les résultats obtenus indiquent que le solide préparé selon l'invention est particulièrement sélectif en potassium (K), en strontium (Sr) en bore (B) et en sulfates (S04). The results obtained indicate that the solid prepared according to the invention is particularly selective in potassium (K), in strontium (Sr) in boron (B) and in sulphates (SO 4 ).

Claims

REVENDICATIONS
1 . Procédé de préparation d'un matériau solide cristallisé sous forme d'extrudés de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, ledit procédé comprenant au moins les étapes suivantes : 1. Process for the preparation of a crystallized solid material in the form of extrudates of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, said process comprising at least the following steps:
a) une étape de précipitation, en milieu aqueux, de sulfate d'aluminium et d'aluminate de sodium et d'au moins une source de lithium pour obtenir une suspension, ladite étape de précipitation opérant à une température comprise entre 20 et 90°C et à un pH compris entre 4 et 10, a) a step of precipitating, in an aqueous medium, aluminum sulphate and sodium aluminate and at least one lithium source to obtain a suspension, said precipitation step operating at a temperature of between 20 and 90 ° C and at a pH of between 4 and 10,
b) une étape de filtration de la suspension obtenue à l'étape a) pour obtenir une pâte, ladite étape de filtration étant suivie d'au moins une étape de lavage de la pâte obtenue, c) une étape de séchage de la pâte obtenue à l'issue de l'étape b), b) a step of filtering the suspension obtained in step a) to obtain a paste, said filtration step being followed by at least one washing step of the paste obtained, c) a step of drying the paste obtained at the end of step b),
d) une étape de mise en forme par extrusion de ladite pâte séchée pour obtenir des extrudés, d) a step of extrusion shaping of said dried pulp to obtain extrusions,
e) le séchage des extrudés obtenus à l'issue de l'étape d) à une température comprise entre 20 et 200°C pendant une durée comprise entre 1 et 20 heures, pour obtenir ledit matériau. e) drying the extrudates obtained at the end of step d) at a temperature between 20 and 200 ° C for a period of between 1 and 20 hours to obtain said material.
2. Procédé selon la revendication 1 dans lequel la source de lithium est le chlorure de lithium (LiCI). 2. The method of claim 1 wherein the lithium source is lithium chloride (LiCl).
3. Procédé selon l'une des revendications 1 ou 2 dans lequel ladite étape c) de séchage est réalisée en étuve, à une température comprise entre 20 et 120°C, pendant une durée comprise entre 1 h et 20 h. 3. Method according to one of claims 1 or 2 wherein said step c) of drying is carried out in an oven at a temperature between 20 and 120 ° C for a period of between 1 h and 20 h.
4. Procédé selon l'une des revendications 1 à 3 dans lequel ladite étape d) de mise en forme est mise en œuvre directement après l'étape c) de séchage, ladite pâte séchée ne subissant pas d'étapes intermédiaires entre ladite étape c) de séchage et ladite étape d) de mise en forme par extrusion. 4. Method according to one of claims 1 to 3 wherein said step d) shaping is carried out directly after step c) drying, said dried dough not undergoing intermediate steps between said step c ) and said step d) of extrusion shaping.
5. Procédé selon l'une des revendications 1 à 3 dans lequel ladite étape d) de mise en forme est réalisée par malaxage - par extrusion de la pâte séchée, en présence d'au moins un liant organique choisi parmi les paraffines, et les polymères, pris seul ou en mélange. 5. Method according to one of claims 1 to 3 wherein said step d) shaping is carried out by kneading - by extrusion of the dried pulp, in the presence of at least one organic binder selected from paraffins, and polymers, alone or in combination.
6. Procédé selon l'une des revendications 1 à 3 dans lequel ladite étape d) de mise en forme est réalisée par malaxage - extrusion de la pâte séchée en présence d'une formulation liante comprenant au moins un précurseur solide d'alumine et d'au moins un acide en solution dans des proportions telles que le ratio molaire acide/AI est compris entre 0,01 et 1 ,2. 6. Method according to one of claims 1 to 3 wherein said step d) shaping is carried out by kneading - extrusion of the dried pulp in the presence of a binder formulation comprising at least one solid precursor of alumina and alumina. at least one acid in solution in proportions such that the acid / Al molar ratio is between 0.01 and 1.2.
7. - Matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, mis en forme, de préférence sous forme d'extrudés. 7. - Crystalline solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, shaped, preferably in the form of extrudates.
8.- Matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, sous forme d'extrudés, susceptible d'être obtenu selon un procédé tel que défini selon l'une quelconque des revendications 1 à 6. 8.- crystallized solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, in the form of extrudates, obtainable by a method as defined according to any one of claims 1 to 6.
9. Procédé d'extraction du lithium de solutions salines utilisant ledit matériau solide-tel que défini à la revendication 7 ou 8. A method of extracting lithium from saline solutions using said solid material as defined in claim 7 or 8.
10. Procédé d'extraction selon la revendication 9 dans lequel ledit procédé d'extraction du lithium comprend au moins les étapes suivantes : The extraction method according to claim 9 wherein said lithium extraction process comprises at least the following steps:
- une étape d'activation dudit matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, a step of activating said crystallized solid material of formula Li 2 S0 4 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10,
- une étape de chargement dudit matériau activé par adsorption réalisée par passage de ladite solution saline sur ledit matériau activé,  a step of loading said adsorptive activated material carried out by passing said saline solution on said activated material,
- au moins une étape de lavage de la solution saline imprégnant ledit matériau par passage d'une solution de lavage sur ledit matériau,  at least one step of washing the saline solution impregnating said material by passing a washing solution on said material,
- une étape de désorption du lithium réalisée par passage d'eau ou d'une solution aqueuse de sel de lithium sur ledit matériau pour obtenir un éluat comprenant au moins du lithium.  a lithium desorption step carried out by passing water or an aqueous solution of lithium salt on said material to obtain an eluate comprising at least lithium.
1 1 . Procédé d'extraction selon la revendication 10 dans lequel ladite étape d'activation comprend un premier passage ascendant ou descendant, d'une solution choisie parmi les solutions salines et les solutions de sels de sodium et de lithium, ladite solution de sels de sodium et lithium présentant une concentration en sel de sodium supérieure à 2 mol/L, et une concentration en sel de lithium comprise entre 0 mol/L et 2 mol/L. 1 1. An extraction process according to claim 10 wherein said activating step comprises a first upward or downward passage of a solution selected from salt solutions and sodium and lithium salt solutions, said sodium salt solution and lithium having a sodium salt concentration greater than 2 mol / L, and a lithium salt concentration of between 0 mol / L and 2 mol / L.
12. Procédé d'extraction selon l'une des revendications 10 à 1 1 dans lequel ladite étape d'activation comprend également un deuxième passage ascendant ou descendant, d'eau ou d'une solution de sel de lithium ayant une concentration comprise entre 0,001 mol/L et 0,1 mol/L 12. extraction process according to one of claims 10 to 1 1 wherein said activation step also comprises a second upward or downward passage of water or a solution of lithium salt having a concentration of between 0.001 mol / L and 0.1 mol / L
13. Procédé d'extraction selon l'une des revendications 10 à 12dans lequel ladite étape d'activation est réalisée à une température comprise entre 0°C et 90°C, et à un débit compris entre 0,1 BV/h et 30 BV/h, BV/h signifiant volume occupé par le lit du solide dans une colonne par heure. 13. Extraction process according to one of claims 10 to 12 wherein said activation step is carried out at a temperature between 0 ° C and 90 ° C, and at a flow rate between 0.1 BV / h and 30 BV / h, BV / h meaning volume occupied by the bed of the solid in one column per hour.
14. Procédé d'extraction selon l'une des revendications 10 à 13dans lequel ladite étape de chargement est effectuée à une température comprise entre 0°C et 90°C, et à un débit compris entre 0,1 BV/h et 30 BV/h, BV/h signifiant volume occupé par le lit du solide dans une colonne par heure. 14. Extraction method according to one of claims 10 to 13 wherein said charging step is carried out at a temperature between 0 ° C and 90 ° C, and at a flow rate between 0.1 BV / h and 30 BV / h, BV / h meaning volume occupied by the bed of the solid in one column per hour.
15. Procédé d'extraction selon l'une des revendications 10 à 14dans lequel ladite solution de lavage utilisée dans l'étape de lavage est une solution aqueuse de chlorure de sodium15. Extraction process according to one of claims 10 to 14 wherein said washing solution used in the washing step is an aqueous solution of sodium chloride
(NaCI) comprenant éventuellement du chlorure de lithium (LiCI) ou de l'eau. (NaCl) optionally comprising lithium chloride (LiCl) or water.
16. Procédé d'extraction selon l'une des revendications 10 à 15dans lequel ladite étape de lavage est réalisée à une température comprise entre 0°C et 90°C, et à un débit compris entre 0,1 BV/h et 30 BV/h, BV/h signifiant volume occupé par le lit du solide dans une colonne par heure. 16. Extraction method according to one of claims 10 to 15 wherein said washing step is carried out at a temperature between 0 ° C and 90 ° C, and at a flow rate between 0.1 BV / h and 30 BV / h, BV / h meaning volume occupied by the bed of the solid in one column per hour.
17. Procédé d'extraction selon l'une des revendications 10 à 16dans lequel ladite étape de désorption est réalisée par passage ascendant ou descendant, d'eau ou d'une solution de chlorure de lithium (LiCI) contenant de 0,001 mol/L à 2 mol/L de LiCI. 17. Extraction process according to one of claims 10 to 16 wherein said desorption step is carried out by upward or downward passage, water or a solution of lithium chloride (LiCl) containing 0.001 mol / L to 2 mol / L of LiCl.
18. Procédé d'extraction selon l'une des revendications 10 à 17dans lequel ladite étape de désorption est réalisée à une température comprise entre 0°C et 90°C, et à un débit compris entre 0,1 BV/h et 30 BV/h, BV/h signifiant volume occupé par le lit du solide dans une colonne par heure. 18. Extraction process according to one of claims 10 to 17 wherein said desorption step is carried out at a temperature between 0 ° C and 90 ° C, and at a flow rate between 0.1 BV / h and 30 BV / h, BV / h meaning volume occupied by the bed of the solid in one column per hour.
19. Dispositif d'extraction de lithium caractérisé en ce qu'il comprend une unité comprenant au moins une colonne, ladite colonne comprenant au moins une garniture comprenant le matériau solide cristallisé de formule Li2S04.4AI(OH)3,nH20 avec n étant compris entre 0,01 et 10, mis en forme tel que défini à la revendication 7 ou 8. 19. A lithium extraction device characterized in that it comprises a unit comprising at least one column, said column comprising at least one lining comprising the crystalline solid material of formula Li 2 S0 4. 4AI (OH) 3, nH 2 0 with n being between 0.01 and 10, shaped as defined in claim 7 or 8.
PCT/EP2014/079117 2013-12-23 2014-12-23 Method of preparing an adsorbent material, shaping, by precipitation of aluminium sulphate, and sodium aluminate and method of extracting lithium using said material WO2015097201A1 (en)

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