WO2015015181A1 - Valve with latching mechanism - Google Patents

Valve with latching mechanism Download PDF

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Publication number
WO2015015181A1
WO2015015181A1 PCT/GB2014/052310 GB2014052310W WO2015015181A1 WO 2015015181 A1 WO2015015181 A1 WO 2015015181A1 GB 2014052310 W GB2014052310 W GB 2014052310W WO 2015015181 A1 WO2015015181 A1 WO 2015015181A1
Authority
WO
WIPO (PCT)
Prior art keywords
valve
cartridge
latching
sample
actuator
Prior art date
Application number
PCT/GB2014/052310
Other languages
French (fr)
Inventor
Jay Kendall TAYLOR
Toby Charles Edward MULLARKEY
Ben Arlett
Original Assignee
Atlas Genetics Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Atlas Genetics Limited filed Critical Atlas Genetics Limited
Publication of WO2015015181A1 publication Critical patent/WO2015015181A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/50Containers for the purpose of retaining a material to be analysed, e.g. test tubes
    • B01L3/502Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
    • B01L3/5027Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
    • B01L3/502738Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip characterised by integrated valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/50Containers for the purpose of retaining a material to be analysed, e.g. test tubes
    • B01L3/502Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
    • B01L3/5027Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12QMEASURING OR TESTING PROCESSES INVOLVING ENZYMES, NUCLEIC ACIDS OR MICROORGANISMS; COMPOSITIONS OR TEST PAPERS THEREFOR; PROCESSES OF PREPARING SUCH COMPOSITIONS; CONDITION-RESPONSIVE CONTROL IN MICROBIOLOGICAL OR ENZYMOLOGICAL PROCESSES
    • C12Q1/00Measuring or testing processes involving enzymes, nucleic acids or microorganisms; Compositions therefor; Processes of preparing such compositions
    • C12Q1/68Measuring or testing processes involving enzymes, nucleic acids or microorganisms; Compositions therefor; Processes of preparing such compositions involving nucleic acids
    • C12Q1/6844Nucleic acid amplification reactions
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12QMEASURING OR TESTING PROCESSES INVOLVING ENZYMES, NUCLEIC ACIDS OR MICROORGANISMS; COMPOSITIONS OR TEST PAPERS THEREFOR; PROCESSES OF PREPARING SUCH COMPOSITIONS; CONDITION-RESPONSIVE CONTROL IN MICROBIOLOGICAL OR ENZYMOLOGICAL PROCESSES
    • C12Q1/00Measuring or testing processes involving enzymes, nucleic acids or microorganisms; Compositions therefor; Processes of preparing such compositions
    • C12Q1/68Measuring or testing processes involving enzymes, nucleic acids or microorganisms; Compositions therefor; Processes of preparing such compositions involving nucleic acids
    • C12Q1/6844Nucleic acid amplification reactions
    • C12Q1/686Polymerase chain reaction [PCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K7/00Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
    • F16K7/12Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
    • F16K7/14Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K99/00Subject matter not provided for in other groups of this subclass
    • F16K99/0001Microvalves
    • F16K99/0003Constructional types of microvalves; Details of the cutting-off member
    • F16K99/0015Diaphragm or membrane valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L2400/00Moving or stopping fluids
    • B01L2400/06Valves, specific forms thereof
    • B01L2400/0633Valves, specific forms thereof with moving parts
    • B01L2400/0638Valves, specific forms thereof with moving parts membrane valves, flap valves
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12QMEASURING OR TESTING PROCESSES INVOLVING ENZYMES, NUCLEIC ACIDS OR MICROORGANISMS; COMPOSITIONS OR TEST PAPERS THEREFOR; PROCESSES OF PREPARING SUCH COMPOSITIONS; CONDITION-RESPONSIVE CONTROL IN MICROBIOLOGICAL OR ENZYMOLOGICAL PROCESSES
    • C12Q2563/00Nucleic acid detection characterized by the use of physical, structural and functional properties
    • C12Q2563/159Microreactors, e.g. emulsion PCR or sequencing, droplet PCR, microcapsules, i.e. non-liquid containers with a range of different permeability's for different reaction components
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12QMEASURING OR TESTING PROCESSES INVOLVING ENZYMES, NUCLEIC ACIDS OR MICROORGANISMS; COMPOSITIONS OR TEST PAPERS THEREFOR; PROCESSES OF PREPARING SUCH COMPOSITIONS; CONDITION-RESPONSIVE CONTROL IN MICROBIOLOGICAL OR ENZYMOLOGICAL PROCESSES
    • C12Q2565/00Nucleic acid analysis characterised by mode or means of detection
    • C12Q2565/60Detection means characterised by use of a special device
    • C12Q2565/629Detection means characterised by use of a special device being a microfluidic device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K99/00Subject matter not provided for in other groups of this subclass
    • F16K99/0001Microvalves
    • F16K2099/0071Microvalves with latching means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K99/00Subject matter not provided for in other groups of this subclass
    • F16K2099/0082Microvalves adapted for a particular use
    • F16K2099/0084Chemistry or biology, e.g. "lab-on-a-chip" technology

Definitions

  • the present invention relates to a valve for a fluidic cartridge and more particularly to a mechanical valve which actuates and latches.
  • Sample preparation and analysis presents many logistical problems.
  • many medical samples such as blood, saliva, urine and swab eluate
  • a doctor for example a general practitioner doctor (GP) or a principle care physician (PCP)
  • GP general practitioner doctor
  • PCP principle care physician
  • the sample must be sent to a laboratory where the sample is analysed.
  • the test results must then be collated and returned to the GP to analyse the results and make a diagnosis.
  • This approach is inadequate.
  • the delay involved in sending the sample to a laboratory is unsatisfactory.
  • LOC laboratory on a chip
  • the channels forming such microfluidics devices handle small fluid volumes and are connected together so as to achieve a desired function such as mixing of a sample, moving the sample through the device, reacting the sample with different reagents, and so on.
  • These chips may be inserted into machines to control the performance of a test and measure the results.
  • An alternative approach is to use a fluidic cartridge.
  • the scale of the components of a fluidic cartridge is larger than for a microfluidic device, and so it becomes possible to move a sample through various different sites to perform different actions on it. This makes it possible to perform more complex tests than may be conducted using typical LOC devices, whilst still providing an analytical system of potential use in a local GP surgery.
  • PCR polymerase chain reaction
  • the method can be used to assay body fluids for the presence of nucleic acid specific for particular pathogens, such as the Chlamydia trachomatis bacterium, HIV or any other pathogenic microbe.
  • pathogens such as the Chlamydia trachomatis bacterium, HIV or any other pathogenic microbe.
  • Some cartridges may be adapted to perform several steps of sample analysis from introduction of the sample, through mixing and sample preparation, pumping the sample through the device, reacting the sample with different reagents, and processing and detection.
  • these devices there may be a front end in which sample preparation takes place and a back end in which processing and detection takes place.
  • the front end of the cartridge is typically an open system, i.e. vented to atmosphere, for instance where the sample is introduced. Therefore the front end of the system is typically most prone to leakage, and it is important that processed fluid cannot move from the back end of the cartridge, upstream to the front end of the cartridge where leakage may occur.
  • the movement of sample around the cartridge is controlled by mechanically or pneumatically actuated valves.
  • WO2011/112746 discloses a biochip having pneumatically actuated valves with a rigid valve membrane located between a fluidic assembly and a pneumatic assembly. The normal position of the valve is open. When pressure is applied to a pneumatic channel, the pressure deflects the rigid valve membrane and pushes the membrane against the valve seats and floor of the valve fluidic chamber to seal of the path between the through holes and stops flow through the valve. To keep the valve disclosed in this document closed, it is necessary to apply a constant pneumatic pressure to the pneumatic channel.
  • WO2009/108260 discloses a fluidic device with pneumatically actuated valves.
  • the normal position of the valves is closed with the valve membrane sealed against the valve seat.
  • valve membrane lifts from the seat to open the valve.
  • only atmospheric pressure prevents the valve membrane lifting from the valve seats and a build-up of pressure behind the valve membrane on the fluidic side may lift the valve membrane away from the valve seats and lead to leakage across the valve.
  • a valve for a fluidic cartridge comprising; a valve chamber having first and second openings connected to first and second passageways, respectively; a flexible membrane movable between an open position, in which the flexible membrane is spaced apart from the first and second openings to permit fluid to flow between the passageways and a closed position, in which the flexible membrane seals against at least one of the first and second openings to prevent fluid flow between the passageways; and an actuator configured to act on the flexible membrane to move it from its open position to its closed position, the actuator comprising a latching mechanism configured to latch the actuator such that it maintains the flexible membrane in its closed position.
  • the valve may irreversibly be locked in the closed position, such that it is not possible to unlatch the latching mechanism once the actuator has been latched.
  • the latching mechanism of the present invention is a mechanical latching mechanism. As such, the latch is maintained in its latched position as a result of physical contact between latching portions of the latching mechanism.
  • the latching mechanism comprises a resiliently deformable latching arm and a latching projection extending from the latching arm and the fluidic cartridge may further comprise a component having a latching surface and configured to: (i) contact the latching projection and deform the latching arm as the actuator moves the flexible membrane from its open position to its closed position; and (ii) lose contact with the latching projection when the actuator moves the flexible membrane into to its closed position such that the latching arm snaps back to its original position, thereby latching the latching projection against the latching surface.
  • One or both of the latching projection and the component having the latching surface may comprise a bevelled surface for deforming the resiliently deformable latching arm.
  • the bevelled surfaces of the latching surface and the latching projection facilitates the deflection of the latching rams and the movement of latching surface past the latching arms.
  • the latching mechanism may comprise two such resiliently deformable latching arms, and the flexible membrane may be disposed between the arms.
  • the valve may be more securely latched and the pressure exerted by the protrusion on the valve membrane may be evenly distributed.
  • the actuator may comprise a protrusion for contacting the flexible membrane.
  • the protrusion may be equidistant between the two latching surfaces. By providing the protrusion equidistant between the two latching surfaces, the forced exerted by the protrusion on the valve membrane is evenly distributed.
  • the actuator may further comprise a crossbeam from which the latching surface and the protrusion depend, and the valve may be configured such that, when the actuator is latched, the protrusion continues to exert a force against the flexible membrane. This ensures a better seal against the openings and minimises the risk of leakage.
  • the distance the latching surfaces are required to travel to engage the latching arms upon actuation may be greater that the distance the protrusion is required to travel before it moves the flexible membrane to its closed position.
  • the actuator may comprise two such resiliently deformable supports. This ensures that any resistance from the supports is equally distributed around the actuator and upon actuation, the actuator moves in a substantially straight line toward the valve membrane.
  • the protrusion may be equidistant between the two supports. This ensures that an even pressure is exerted across the valve membrane and a good seal is provided against the at least one opening.
  • the actuator may be formed in a housing layer and the flexible membrane may be attached to a first polymer layer, preferably a pneumatic layer of the fluidic cartridge.
  • a first polymer layer preferably a pneumatic layer of the fluidic cartridge.
  • the latching surface may be formed in the housing layer and the latching arm and latching protrusion may be formed in a second polymer layer, preferably a fluidic layer of the fluidic cartridge.
  • the first polymer layer may be disposed on the second polymer layer, and the housing layer may be disposed on the first polymer layer.
  • the housing layer may comprise a recess in which the actuator is located, and the recess may be configured to permit the actuator to be mechanically actuated upon insertion of a foot into the recess.
  • the actuator within a recess in the housing, the risk of accidental actuation of the valve by the user is minimised.
  • the valve may be actuated by an external device, for example, a reader into which the cartridge is inserted.
  • One or both of the first polymer layer and the second polymer layer may comprise polypropylene.
  • Polypropylene is an inert material and is ideal for use in a fluidic cartridge since it does not react with an introduced sample. Polypropylene is readily bondable to other polymer layers to facilitate manufacturing of the fluidic cartridge.
  • Figure 1 is a schematic diagram of an exemplary fluidic cartridge in which the invention may be provided.
  • Figure 2 is a top view of an exemplary fluidic cartridge in which the invention may be provided.
  • Figure 3 is an exploded view of the exemplary fluidic cartridge of figure 2.
  • Figure 4 is a perspective view of the housing of the exemplary fluidic cartridge of figure 2.
  • Figure 5 is a perspective view of the blister sub-assembly of the exemplary fluidic cartridge of figure 2.
  • Figure 6A is a top view of the pneumatic layer of the exemplary fluidic cartridge of figure 2.
  • Figure 6B is a bottom view of the pneumatic layer of the exemplary fluidic cartridge of figure 2.
  • Figure 7 is a top view of the pneumatic foil of the exemplary fluidic cartridge of figure 2.
  • Figure 8A is a top view of the fluidic layer of the exemplary fluidic cartridge of figure 2.
  • Figure 8B is a bottom view of the fluidic layer of the exemplary fluidic cartridge of figure 2.
  • Figure 9 is a top view of the fluidic foil of the exemplary fluidic cartridge of figure 2.
  • Figure 10 is a top view of the electrode layer of the exemplary fluidic cartridge of figure 2.
  • Figure 1 1 is a section view of an advantageous valve arrangement which may form an isolated inventive aspect.
  • Figure 12 is a section view of another advantageous valve arrangement which may form an isolated inventive aspect.
  • Figure 13a is a section view of an advantageous inlet port arrangement which may form an isolated inventive aspect.
  • Figure 13b is a perspective section view of the inlet port arrangement of figure 13a.
  • Figure 14a is a section view of an advantageous capture column arrangement which may form an isolated inventive aspect.
  • Figure 14b is a perspective section view of a portion of the capture column arrangement of figure 14a.
  • Figure 15a is a section view of an advantageous waste chamber arrangement which may form an isolated inventive aspect.
  • Figure 15b is a perspective section view of the waste chamber arrangement of figure 15a.
  • Figure 16 is a section view of an isolation valve according to an embodiment of the present invention in an open position.
  • Figure 17 is a section view of the isolation valve of figure 16 in a closed position.
  • Figure 18 is a plan view of the isolation valve of figures 16 and 17.
  • Embodiments of the invention will now be described in the context of an exemplary fluid cartridge in which the invention is implemented. Whilst not necessary to understand the present invention, it is beneficial to provide general description of the principles of the structure, manufacture, function and use of the fluidic cartridge and associated methods for performing a test.
  • the exemplary fluidic cartridge and associated methods chosen to illustrate the present invention are for the detection of Chlamydia trachomatis bacterium using PCR amplification and electrochemical detection.
  • the skilled person would understand that the invention is not limited to the exemplary fluidic cartridge and associated methods, and is suitable for use in with various different cartridges for a wide variety of sample analysis techniques or biological assays; for example, assays of target nucleic acid sequences in a liquid sample.
  • the exemplary cartridge comprises: a fluidic portion through which the sample flows and in which nucleic acid amplification and detection take place; a pneumatic portion which controls flow through the fluidic portion; and at least two electrodes which provide a potential difference for the detection of an amplified nucleic acid of interest.
  • the fluidic portion and pneumatic portion may be constructed of a fluidic layer, a fluidic foil, a pneumatic layer and a pneumatic foil such as those described in relation to the exemplary cartridge below.
  • the fluidic portion does not necessarily consist only of a fluidic layer and a fluidic foil and the pneumatic portion does not necessarily consist only of a pneumatic layer and a pneumatic foil.
  • the layers may interact to produce the fluidic portion and the pneumatic portion such that parts of all or some of the layers make up each portion.
  • the fluidic portion refers to the particular areas of the cartridge which provide the function of allowing controlled sample flow
  • the pneumatic portion refers to the particular areas of the cartridge which provide the function of controlling the flow through the fluidic portion.
  • the housing, fluidic portion and pneumatic portion are made of plastic.
  • plastic is meant a synthetic or natural organic material that may be shaped when soft and then hardened, including resins, resinoids, polymers, cellulose derivatives, casein materials, and protein plastics.
  • plastics from which the cartridge may be constructed include, but are not limited to thermoplastics, for example polycarbonate, polyethylene terephthalate, cyclic olefin copolymers such as Topaz, acrylonitrile butadiene styrene, and thermoplastic elastomers, for example polypropylene.
  • Plastic housings, fluidic portions and pneumatic portions can include components which are not made of plastic (e.g. blisters made from metal foil, metallic inserts at the sample inlet), but they are formed primarily from plastic. The use of plastic materials facilitates economical manufacture of the cartridges.
  • pneumatic and fluidic foils may be made from a metal foil, the preferred materials are plastic including those mentioned above.
  • foils are a polyethylene terephthalate / polypropylene composite.
  • the target nucleic acid sequence is any nucleic acid to be detected in a sample.
  • the target nucleic acid(s) to be amplified and detected in the cartridge will usually be DNA, but it is also possible to amplify and detect RNA.
  • a cartridge may permit amplification and/or detection of both DNA and RNA targets.
  • the liquid sample is the composition which is introduced into the cartridge in order to determine whether the target nucleic acid(s) of interest is/are present.
  • the sample may be a composition in which the nucleic acid to be detected is suspected to be present (e.g. for clinical diagnosis), or may be a composition in which the nucleic acid to be detected is potentially present (e.g. for contamination testing).
  • the liquid sample can have various sources. For instance, it can be material obtained from an animal or plant (e.g. for diagnosis of infections or for genotyping). Such samples may be obtained with minimal invasiveness or non-invasively, e.g., the sample may be obtained from an animal using a swab, or may be a bodily fluid. As an alternative, the sample may be material obtained from food or water (e.g. for contamination testing). The sample will usually include cells, and the target nucleic acid (if present) can be extracted from these cells within the cartridge.
  • samples can be diluted or otherwise treated prior to being introduced into the cartridge, but it is preferred that the cartridge can handle material which has not been pre- treated in this way.
  • Vertebrate animals may be mammals. Examples of mammals include but are not limited to mouse, rat, pig, dog, cat, rabbit, primates or the like.
  • the animal may be a primate, and is preferably a human.
  • the cartridge can be used for clinical diagnosis of human samples.
  • the cartridge can analyse a positive and/or negative control to provide confirmation that the cartridge is functioning as expected.
  • the control(s) can be introduced into the cartridge by a user, or can be included within a cartridge before use.
  • an internal positive control nucleic acid allows a user to identify whether a negative result for the sample has been obtained because the nucleic acid amplification has been unsuccessful (false negative). If the positive control nucleic acid fails to be detected in the detection chamber, despite its presence in an amplification chamber, the user will be able to identify the test as a potential false negative result, and can perform another test.
  • an internal negative control allows a user to identify whether a positive result has been falsely obtained because of the presence of contamination.
  • a negative control can involve performing PCR in a chamber in which no nucleic acid is provided, or in which a sample undergoes an amplification reaction without necessary components e.g. PCR without primers. If nucleic acid is nevertheless detected in the detection chamber, despite its intended absence in an amplification chamber, the user will be able to identify the test as a potential false positive result, and can perform another test.
  • a positive control nucleic acid may be any nucleic acid that will not be found in a sample used in the cartridge.
  • the internal control DNA may be taken from a bacterium that is not pathogenic to animals and which contains a nucleic acid that is highly specific to the bacterium.
  • One example of a possible bacterium from which the control nucleic acid may be taken for an animal sample is Pectobacterium atrosepticum, although any control nucleic acid may be used that will not be present in a sample.
  • the fluidic portion of the cartridge comprises channels and chambers through which sample flows.
  • the flow of sample through the cartridge is controlled in two ways.
  • the fluidic portion has a gas inlet.
  • the gas inlet is connected to a gas supply, and injection of gas into the fluidic portion via this inlet allows the sample to be pushed downstream through the cartridge, towards the detection chamber.
  • the gas supply may be provided by the reader.
  • the gas supply may be an on-board gas supply.
  • the gas supply is provided by an external source and the gas inlet is connected to a pneumatic circuit such that the gas supply is provided via a pneumatic inlet on the cartridge.
  • at least one pneumatically controlled valve controls local movement of the sample through the fluidic portion.
  • the pneumatically controlled valve(s) may be controlled independently of other pneumatically controlled valves and may be controlled independently of the gas supply that generally causes downstream movement of the sample via the gas inlet.
  • the gas inlet and the pneumatically controlled valve(s) also permit sample to be flushed through the fluidic portion e.g. to exclude excess volumes of material.
  • the fluidic portion also has an exhaust which allows air and waste material to exit the channels and chambers of the fluidic portion without a build-up of pressure occurring in the cartridge.
  • the exhaust comprises a waste chamber and/or a waste vent.
  • the fluidic portion of the cartridge includes reagents and/or physical components for cell lysis and nucleic acid separation.
  • reagents and/or physical components for cell lysis and nucleic acid separation may be any reagents or physical components that are capable of lysing cells and separating nucleic acids from cell debris and other cellular components.
  • they may comprise (i) a lysis buffer which is capable of causing lysis of target cells which may be present in the sample e.g.
  • buffers including a detergent such as nonyl phenoxypolyethoxylethanol (available as NP-40) or t-octylphenoxypolyethoxyethanol, (available as Triton X 100), or including guanidine thiocyanate, and/or (ii) a capture support or column which specifically binds nucleic acids but does not bind other undesired cellular components (e.g. proteins and lipids).
  • the capture column comprises a capture filter and may additionally comprise a depth filter.
  • the filters may be made of glass fibres (available as Whatman filters), or may be made of silica, although any column or support which is capable of separating nucleic acids from other cellular components may be used.
  • Elution using a wash buffer to remove cell debris and other cellular components, followed by elution using an elution buffer to elute the separated nucleic acids from the capture support or column can be undertaken such that the capture column can separate nucleic acids from cell debris and other cellular components.
  • a channel through which the sample flows fluidly connects the sample inlet to at least one amplification chamber where nucleic acid amplification can take place.
  • the purpose of the amplification chamber(s) is to permit amplification of any target nucleic acid of interest that is present in the sample (and, where present, any positive control nucleic acid). Any nucleic acid amplification method may be used and these are described in more detail below in relation to an exemplary cartridge.
  • the different nucleic acid amplification reagents that are required for different nucleic acid amplification methods are well known in the art.
  • reagents are provided in or upstream of the amplification chamber(s) such that the sample (and any positive control) includes all necessary reagents for nucleic acid amplification once it reaches the amplification chamber.
  • Adaptation of a nucleic acid amplification method according to the target nucleic acid to be detected is also well known in the art (e.g. design of primers). The skilled person would therefore be able to adapt the reagents for nucleic acid amplification accordingly.
  • the term "chamber” does not denote any particular size or geometry, but instead it means a region within the fluidic portion which is designed to permit nucleic acid amplification to occur. Thus, for instance, it could be a region in which the sample can be fluidically isolated (e.g.
  • nucleic acid amplification e.g. thermocycling, etc.
  • it can be located within the cartridge so that it is in the proximity of any external resources that are needed (e.g. next to a heat source within a cartridge reader, thereby permitting thermal cycling to occur).
  • test amplification channels and/or chambers may be included in the cartridge.
  • the different test amplification channels and/or chambers may include reagents required to amplify different nucleic acids of interest. Therefore using multiple amplification test channels and/or chambers allows multiple tests to be performed on a single cartridge, simultaneously (including any controls).
  • reagents for amplification of multiple different nucleic acids may be present in a single amplification chamber, and the different nucleic acids (whether multiple target nucleic acids, or a target nucleic acid and a control nucleic acid) may be amplified simultaneously in the same amplification chamber.
  • a further channel through which the sample flows after nucleic acid amplification fluidly connects the at least one amplification chamber to at least one detection chamber where the results of nucleic acid amplification can be detected.
  • reagents for nucleic acid detection In or upstream of the detection chamber are reagents for nucleic acid detection such that the sample includes all necessary reagents for the detection once it reaches the detection chamber.
  • the reagents for nucleic acid detection may be specific for the particular target nucleic acid, i.e. they may allow for detection of the presence of the specific nucleic acid sequence.
  • the reagents for nucleic acid detection may be generic reagents to detect the presence of any nucleic acids.
  • Such generic reagents may be used if all nucleic acids other than the target nucleic acid are removed prior to detection. For example, this may be achieved by providing a nuclease that is capable of hydrolysing all nucleic acids present in the sample other than the target nucleic.
  • the amplified target nucleic acid can be protected from hydrolysis, for example by inclusion of chemical modifications in the primers which are incorporated into the amplified product and which cannot be hydrolysed.
  • Reagents for nucleic acid detection are described below in relation to an exemplary cartridge but usually comprise a probe including a label. The probe is capable of hybridising to the amplified nucleic acid which has been amplified in the amplification chamber(s).
  • the detection of the nucleic acid may occur via a detectable change in the signal from the label.
  • the change may be caused by hydrolysis of the probe.
  • hydrolysis is usually achieved using a double strand specific nuclease, which can be an exonuclease or an endonuclease.
  • the nuclease is T7 endonuclease.
  • the signal from the label is capable of undergoing a change following hydrolysis of the probe.
  • the reagents for nucleic acid detection will additionally include a positive control probe including a label.
  • the positive control probe is capable of hybridising to the amplified control nucleic acid.
  • the signal provided by the labels of the positive control and target probes may be the same, but present in separate detection chambers such that the signals corresponding to the control and test nucleic acids can be distinguished.
  • the signal provided by the labels of the control and target probes may be different, such that the signals are distinguishable from one another, even if the probes are present in the same detection chamber.
  • Multiple test detection channels and/or chambers may be included in the cartridge. The different test detection channels and/or chambers may include reagents required to detect different nucleic acids of interest.
  • reagents for detection of multiple different nucleic acids may be present in a single detection chamber, and the different nucleic acids (whether multiple target nucleic acids or a target nucleic acid and a control nucleic acid) may be detected simultaneously in the same detection chamber.
  • the label is detectable by use of the cartridge's electrodes, and so the label will usually be an electrochemical label, such as a ferrocene.
  • electrochemical label such as a ferrocene.
  • Examples of labels which may be used can be found in WO03/074731 , WO2012/085591 and PCT/GB2013/051643. Signal emitted by the label can be detected by a cartridge reader.
  • the pneumatic portion of the cartridge comprises at least one pneumatic circuit which each control at least one pneumatically controlled valve.
  • the pneumatic portion controls sample flow through the cartridge by the opening and closing of pneumatically controlled valves.
  • the opening and closing of the valves is controlled by changes in pneumatic pressure in the pneumatic circuit that is applied through a pneumatic pressure inlet.
  • the cartridge contains many pneumatically controlled valves.
  • the pneumatically controlled valves may be controlled by separate pneumatic pressure inlets. These valves can be used to prevent downstream movement of sample through the fluidic portion until necessary steps have been performed and/or to prevent unwanted reverse movement of sample upstream.
  • a valve may be provided upstream of the at least one amplification chamber in order to prevent downstream movement into the at least one amplification chamber until cell lysis and nucleic acid separation has taken place. Following cell lysis and nucleic acid separation the valve upstream of the at least one amplification chamber may be opened in order to allow downstream flow. It can then be closed again, to prevent backflow out of the chamber back towards the sample inlet.
  • the cartridge comprises at least two electrodes which can provide a potential difference across the at least one detection chamber.
  • the potential difference causes current to flow through the at least one detection chamber, thereby permitting the detection of signal from electrochemically active labels.
  • the exemplary cartridge described below is intended to be a single-use, disposable cartridge for performing a test on a sample introduced into the cartridge.
  • the exemplary cartridge is a fluidic cartridge with channels of an appropriate scale (as detailed hereafter). However, the invention may be performed on a microfluidic device, or an LOC. Once the test has been run, it is preferred that the cartridge is disposed of. However, if desired, the cartridge may be sent for re-processing to enable it to be used again.
  • the cartridge comprises all of the biological agents necessary for conducting the test of choice.
  • the exemplary cartridge is used for detecting the presence, absence or amount of a pathogen of interest. Any pathogen may be detected. Examples of pathogens which may be detected by the cartridge are Chlamydia trachomatis, Trichomonas vaginalis, Neisseria gonorrhoea, Mycoplasma genitalium and methicillin resistant Staphylococcus aureus.
  • the cartridge comprises reagents for nucleic acid amplification. Nucleic acid amplification may be performed using any nucleic acid amplification method.
  • the nucleic acid amplification method may be a thermocycling method in which the temperature at which the method is performed is varied such that different steps of the amplification are able to take place at different temperatures within the cycle. For example melting, annealing of primers and extension may each be performed at different temperatures. By cycling through the temperatures, the timing of each of the steps of the method can be controlled.
  • the nucleic acid amplification may be an isothermal method in which the temperature is kept constant. In both the thermocycling and the isothermal nucleic acid amplification methods, the temperature is controlled during nucleic acid amplification.
  • nucleic acid amplification methods are the polymerase chain reaction (PCR), the ligase chain reaction (LCR), strand displacement amplification (SDA), transcription mediated amplification, nucleic acid sequence-based amplification (NASBA), helicase-dependent amplification and loop-mediated isothermal amplification.
  • PCR polymerase chain reaction
  • LCR ligase chain reaction
  • SDA strand displacement amplification
  • NASBA nucleic acid sequence-based amplification
  • loop-mediated isothermal amplification The reagents for nucleic acid amplification will vary depending of the nucleic acid amplification method used but include a polymerase and nucleotide triphosphates.
  • the cartridge also comprises detection reagents which are capable of detecting the presence or absence of amplified nucleic acids which are the product of the nucleic acid amplification method.
  • the reagents for nucleic acid detection comprise a probe which is capable of hybridising to the amplified nucleic acid.
  • the probe includes a ferrocene label.
  • the detection of the nucleic acid occurs via a detectable change in the signal from the label. The change is caused by hydrolysis of the probe, which is achieved using a double strand specific nuclease.
  • the nuclease is a T7 endonuclease.
  • the ferrocene gives different electrochemical signals when it is part of a probe or when it is attached only to a single nucleotide, and so hydrolysis is easily detected.
  • the change in signal from the label permits detection of the presence of the nucleic acid of interest.
  • the electrodes allow the detectable change in the signal from the label, which occurs in the presence of the target nucleic acid, to be detected.
  • the cartridge is configured for use with a cartridge reader (not shown).
  • the cartridge comprises a number of pneumatic, mechanical, thermal and electrical interfaces (described in more detail below) through which the reader interacts with the cartridge to perform the test.
  • the cartridge would be inserted into the reader, and the reader would be activated to begin interacting with the cartridge via the interfaces to perform the test.
  • it is not necessary to describe exactly how the cartridge interacts with the reader to conduct a particular test and provide the test results, but an overview of an exemplary operation of a cartridge is provided hereafter.
  • the 'fluid pathway' which has an upstream end and a downstream end.
  • 'downstream' generally refers to the direction of flow of the liquids
  • 'upstream' refers to the direction opposite the direction of flow.
  • the fluid pathway in the exemplary cartridge may have different branches (and thus form different fluid pathways), but all pathways have a recognisable direction of flow which permit a skilled person to identify the upstream and downstream directions.
  • a sample indicator 12 is fluidly coupled to the sample mixing chamber 10 such that a sample introduced into the sample mixing chamber 10 is visible in the sample indicator 12. Also connected to the sample mixing chamber 10 is a blister 14 containing a lysis buffer.
  • the lysis buffer comprises guanidine thiocyanate.
  • a coarse filter 18 Downstream of the sample mixing chamber 10, along a main channel 16, is a coarse filter 18.
  • the coarse filter 18 filters out any large debris in the liquid sample, such as skin or bodily hair, as the liquid sample passes through main channel 16.
  • a bellows 20 Downstream of the coarse filter 18, along the main channel 16, is a bellows 20 having an upstream bellows valve 22a and a downstream bellows valve 22b.
  • the bellows 20, together with its upstream and downstream valves 22a-b is capable of pumping the liquid sample from the upstream end of the fluid pathway (i.e. from the sample mixing chamber 10) to the downstream end.
  • this is achieved by virtue of flexible membranes within the bellows 20 and the upstream and downstream bellows valves 22a-b which actuate to create local pressure differentials to, on the one hand, draw in the liquid sample from the sample mixing chamber 10 into the bellows 20 and, on the other hand, from the bellows 20 further downstream through the main channel 16.
  • This is achieved by carefully choreographed pneumatic actuation of the flexible membranes in the valves.
  • Particular arrangements of a preferred valve may themselves form isolated inventive aspects of the cartridge, as described further in section 3, below.
  • a capture column 24 Downstream of the bellows along the main channel 16 is a capture column 24.
  • the purpose of the capture column 24 is to separate nucleic acids from cell debris and other cellular components.
  • the capture column comprises a capture filter and a depth filter both made of glass fibres.
  • a particular arrangement of a preferred capture column may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below.
  • Two branch channels 26, 28 join the main channel 16 between the downstream bellows valve 22b and the capture column 24.
  • the purpose of the branch channels is to introduce liquid buffers necessary for performing the desired test. For example, with the test conducted by the exemplary cartridge, it is necessary to introduce an elution buffer and a wash buffer into the main channel once the sample has passed through.
  • the wash buffer is contained in a wash buffer blister 30 and the elution buffer is contained in an elution buffer blister 32.
  • the introduction of the wash buffer and elution buffer into the main channel 16 is controlled by wash buffer valve 34 and elution buffer valve 36, respectively.
  • wash and elution buffer blisters 30, 32 are collapsed so as to expel the wash and elution buffers into the branch channels 26, 28 and thence into the main channel 16 through the wash and elution buffer valves 34, 36.
  • a waste chamber 38 Downstream of the capture column 24, along a waste branch 16a of the main channel 16, is a waste chamber 38.
  • a particular arrangement of a preferred waste chamber may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below.
  • the purpose of the waste chamber 38 is to collect the cell debris and cellular components other than nucleic acids and contain them, thereby preventing them from entering the test channel 54a or the control channel 54b.
  • the waste chamber 38 is vented to atmosphere through a waste vent 40, and an aerosol impactor 42 is provided between the waste chamber 38 and the waste vent 40 to prevent particulate matter from escaping from the waste chamber 38 into the atmosphere.
  • a waste chamber valve 44 in the main channel waste branch 16a of the main channel 16 permits and prevents fluids passing into the waste chamber 38 at appropriate points during the test.
  • an elution chamber 46 Downstream of the capture column 24, along an elution branch 16b of the main channel 16, is an elution chamber 46.
  • the purpose of the elution chamber 46 is to allow the sample preparation to settle and for bubbles to disperse before the sample enters the amplification chambers.
  • An elution chamber valve 48 in the elution branch 16b of the main channel 16 permits and prevents fluids passing into the elution chamber 46 at appropriate points during the test.
  • a convoluted mixing channel 52 Downstream of the elution chamber 46 is a convoluted mixing channel 52. Here the prepared sample is mixed prior to passing through the isolation valve 50.
  • the components upstream of the isolation valve 50 are referred to as being comprised in the 'front end' of the cartridge, whilst the components downstream of the isolation valve 50 are referred to as being comprised in the 'back end' of the cartridge.
  • the liquid sample is prepared for analysing in the front end of the cartridge, and the analysis is carried out on the sample in the back end of the cartridge.
  • the isolation valve 50 is open to permit the prepared liquid sample to pass from the front end to the back end of the cartridge. At an appropriate point in the test, after the liquid sample has been prepared and is within the back end of the cartridge for analysis, the isolation valve 50 is closed to prevent any of the sample from re-entering the front end. Once the isolation valve 50 is closed, it cannot be opened again.
  • the isolation valve 50 also acts as a safeguard in case of a power failure, wherein the reader closes the isolation valve 50 to prevent leakage.
  • each of the amplification channels 54a-b comprises an amplification chamber 56a-b having an amplification chamber inlet valve 58a-b and an amplification chamber outlet valve 60a-b.
  • Any nucleic acid amplification method may be performed in the nucleic acid amplification chamber. If PCR is used, the nucleic acid amplification chambers contain a thermostable DNA polymerase, dNTPs, a pair of primers which are capable of hybridising to the nucleic acid to be amplified.
  • the nucleic acid amplification chambers may additionally contain buffer salts, MgCI 2 , passivation agents, uracil N-glycosylase and dUTP.
  • buffer salts MgCI 2
  • passivation agents uracil N-glycosylase
  • dUTP dUTP
  • thermostable DNA polymerase is Taq polymerase from Thermus aquaticus.
  • Each of the nucleic acid amplification chambers in the exemplary cartridge comprises reagent containment features in the form of first and second shallow wells formed in the fluidic layer.
  • the reagents to be used in the cartridge are spotted in the wells.
  • the test- specific reagents and the generic reagents are isolated from each other by spotting each in a different well.
  • the test-specific reagents are spotted in a first well in the chamber and the generic reagents are spotted in a second well in the chamber.
  • the ratio of nucleic acid amplification chambers to detection chambers is 1 :2.
  • the prepared sample enters the back end of the cartridge at the isolation valve 50 and is split into two nucleic acid amplification chambers. After processing, the each of the two processed measures of sample from the nucleic acid amplification chamber is split into two detection chambers. Therefore, for each sample introduced into the exemplary cartridge, four detection chambers may be filled from two nucleic acid amplification chambers, thus facilitating duplex amplification and 4-plex detection.
  • one or three or more nucleic acid amplification chambers may be provided to provide any level of multiplexing desired, and that the number of the detection chambers provided may be adjusted accordingly to maintain a 1 :2 ratio of nucleic acid amplification chambers to detection chambers.
  • the ratio 1 :2 is preferred for the exemplary cartridge because such a ratio allows twice the number of target nucleic acids to be assayed compared to the number of different labels required for detection in the detection chambers.
  • the ratio may be changed depending on the number of labels and PCR targets for the liquid sample. For instance, the ratio may be 1 : 1 , 1 :3 or V.n such that there are n detection chambers branching from the main channel of each fluid pathway when there are n times as many multiplexed PCR targets for the number of labels.
  • PCR primers specific for Chlamydia trachomatis are dried down in the amplification chamber in the amplification test channel together with the other reagents required for nucleic acid amplification.
  • PCR primers specific for a positive control nucleic acid are dried down in the amplification chamber in the amplification control channel together with the other reagents required for nucleic acid amplification.
  • a positive control nucleic acid is also provided in the amplification chamber in the amplification control channel, taken from Pectobacterium atrosepticum. The dried down reagents are reconstituted when the liquid sample reaches them.
  • each of the amplification channels 54a-b Downstream of the amplification chamber outlet valves 60a-b each of the amplification channels 54a-b splits into two further detection channels, leading to two detection chambers for each amplification chamber, giving a total of four detection chambers 62a-d in total.
  • the reagents for nucleic acid detection, including the target probe are dried down in the detection chambers 62a-d downstream of the test amplification chamber 56a or 56b.
  • the reagents for nucleic acid detection including the control probe are dried down in the detection chambers downstream of the control amplification chamber 56a or 56b (whichever is not the test chamber mentioned above).
  • Each detection chamber 62a-d is provided with its own gas spring 64a-d which forms a dead end at the downstream end of the fluid pathway.
  • Reagents for nucleic acid detection are provided in detection chambers.
  • the reagents for nucleic acid detection include probes having a ferrocene label. These probes are capable of hybridising to the amplified nucleic acids. Following hybridisation of the probes to the amplified nucleic acids, the probes are hydrolysed by a double strand specific nuclease which causes the label to be freed from the rest of the probe. As explained above, freeing of the label from the rest of the probe causes a detectable change in the signal from the label.
  • the control probe is provided in separate detection chambers to the target probe and detection of the target nucleic acid and the control nucleic acid take place in different detection chambers, such that the signals are distinguishable from one another.
  • bypass channels 66a-b Downstream of the amplification outlet valves 60a-b, but upstream of the forks creating the four detection channels, two bypass channels 66a-b respectively join the two amplification channels 54a-b.
  • the purpose of the bypass channels 66a-b is to remove excess liquid sample within the amplification channels 54a-b before the liquid sample enters the detection chambers 62a-d.
  • the bypass channels 66a-b connect to a bypass valve 68, which is also fluidly coupled to the elution chamber branch 16b of the main channel 16, downstream of the isolation valve 50, before the channel splits into amplification channels 54a and 54b.
  • a particular arrangement of a preferred chamber in the cartridge may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below.
  • amplification chambers and the number of detection chambers in the exemplary cartridge may vary depending on the preferred implementation.
  • other configurations of channels, chambers, valves and so on are possible without departing from the scope of the invention, as defined by the claims.
  • An exemplary cartridge is shown in figure 2. As described above, the reader interacts with the cartridge through a plurality of interfaces.
  • the interfaces shown in the exemplary cartridge 100 are: a pneumatic interface 101 ; an electrical interface 102; a bypass valve interface 103; and an isolation valve interface 104. Each of these interfaces is described in more detail below. It will be appreciated that more or fewer interfaces could be provided, depending on the preferred implementation.
  • thermal interface allows the temperature of the amplification chambers to be regulated to allow nucleic acid amplification to take place.
  • the exemplary cartridge 100 shown in figure 2 comprises an insertion end 105 for insertion into the reader, and a non-insertion end 106. Proximate the non-insertion end 106 is a sample inlet 107 for introducing a sample into the sample mixing chamber 10.
  • the sample will usually include cells, and the target nucleic acid (if present) can be extracted from these cells, but other fluid samples such as swab eluate, urine, semen, blood, saliva, stool sweat and tears could be used in other implementations.
  • the sample may be introduced into the sample mixing chamber 10 through the sample inlet 107 using a pipette, for example.
  • the exemplary cartridge 100 and reader are configured such that when the cartridge is inserted into the reader, all of the aforementioned interfaces are actuatable by the reader.
  • the sample inlet 107 remains external to the reader such that a sample may be introduced into the sample mixing chamber 10 whilst the cartridge is inserted into the reader.
  • the exemplary cartridge 100 shown in figure 2 further comprises a sample indicator window 109, through which the sample indicator 12 is visible to determine whether a sample has been introduced into the sample mixing chamber 10.
  • All of the pneumatic, mechanical and electrical interfaces in the exemplary cartridge 100 are located on the same face of the cartridge, in this case the top face 1 10.
  • the thermal interface (not shown) is provided on the bottom face of the cartridge. This simplifies the design of the reader, which may this provide the associated pneumatic, mechanical and electrical parts which interact with those interfaces in the same region of the reader, thereby making best use of space. It also enables the thermal part of the reader to be provided away from the pneumatic, mechanical and electrical parts.
  • the exemplary cartridge 100 shown in figure 2 is formed from various components which shall now be described.
  • Figure 3 shows an exploded view of the exemplary cartridge 100 of figure 2.
  • the cartridge 100 comprises, from top to bottom, a housing 11 1 , a blister sub-assembly 1 12, a pneumatic foil 1 13, a pneumatic layer 1 14, a fluid layer 1 15 and a fluidic foil 1 16.
  • Also shown in figure 3 is an electrode layer 1 17, two filters 1 18 and a plurality of absorbent pads 1 19, which will be described in more detail below.
  • the housing 1 11 is manufactured from acrylonitrile butadiene styrene.
  • the pneumatic and fluidic foils 1 13, 116 are manufactured from a polyethylene terephthalate / polypropylene composite.
  • the pneumatic and fluidic layers 114, 115 are manufacture from polypropylene.
  • filters 1 18 and pads 1 19 each of the components mentioned in the previous paragraph is adhered to its adjacent component or components.
  • the blister sub-assembly 1 12 is adhered to the pneumatic foil 1 13, which is adhered to the pneumatic layer 114, which is adhered to the fluidic layer 115, which is adhered to the fluidic foil 1 16.
  • the electrode layer 117 is adhered to fluidic layer 115 also.
  • the adhesion of the layers to each other provides a series of fluid-tight channels in the cartridge, together with associated chambers, valves, pumps, bellows and other components.
  • the channels passing a liquid sample therethrough are liquid-tight and the channels passing a gas therethrough are gas-tight.
  • all components are both liquid tight and gas-tight.
  • recesses and openings formed in one or both sides of the pneumatic and fluidic layers create, when sandwiched together and adhered to the pneumatic and fluidic foils, respectively, the shapes necessary to provide the aforesaid channels, chambers, valves, pumps, bellows and other components.
  • FIG. 4 shows housing 1 11 in more detail.
  • housing 1 11 comprises a generally rectangular upper surface 120 and walls 121 depending therefrom on all four sides (two of which are visible in figure 4).
  • a principal purpose of the housing 1 1 1 is to protect certain components of the cartridge, most notably the blister sub-assembly 1 12 and the isolation valve interface 104. It will therefore be noted that the housing 1 11 is shorter than the pneumatic and fluidic layers 114, 1 15 such that it overlies only a portion of those layers when the cartridge 100 is assembled.
  • the pneumatic interface 101 , electronic interface 102, and bypass valve interface 103 are not covered by the housing 1 11 to provide ease of access by the reader.
  • the upper surface 120 of the housing 1 11 has three apertures 122a-c therein, each having walls depending from the peripheries of the apertures to form, when the cartridge is assembled, three recesses.
  • the purpose of the recesses is to house the blisters of the blister sub-assembly 1 12 such that the blisters may be accessed and pressed by the reader, but are otherwise protected from accidental impact.
  • the housing 11 1 comprises three corresponding apertures 122a-c forming three corresponding recesses. It will be appreciated that more or fewer blisters, apertures and recesses may be provided, depending on the preferred implementation.
  • the housing 11 1 could comprise a single aperture forming a single recess housing all available blisters.
  • the side walls 121 of the housing 1 1 1 which run along the length of the housing 1 1 1 between the insertion end 105 and the non-insertion end 106 of the cartridge 100 comprise flanges 123 along at least a portion of their lower edges.
  • the purpose of the flanges 123 is two-fold. Firstly, they comprise one or more windows 124a-b for receiving a corresponding number of tabs formed in the pneumatic layer 1 14 to hold the cartridge 100 together.
  • the flanges 123 are dimensioned so as to protrude beyond the lower surface of the fluidic foil 1 16 when the cartridge is assembled, such that the fluidic foil 1 16 is suspended above a flat surface on which the cartridge 100 is placed. This prevents accidental damage to the fluidic foil 1 16 which could otherwise result.
  • flanges 123 are provided along substantially the length of two opposing sides of the cartridge, it will be appreciated that flanges may be provided along three or four edges of the cartridge and still suspend the foil above a flat surface on which the cartridge is placed.
  • the cartridge depicted in figure 4 shows flanges 123 extending along substantially the entire length of the edge, a flange which extends only partially along an edge may be provided, or multiple flanges may be provided along each edge.
  • the housing 11 1 further comprises, at the non-insertion end 106, a grip 125 to facilitate insertion of the cartridge into and removal of the cartridge 100 from the reader by hand.
  • the grip 125 comprises a series of ridges and grooves formed in the housing 1 11 , but alternative structures to increase friction, such as knurls, are also possible.
  • the housing 11 1 further comprises a sample inlet aperture 126 through which a sample may be introduced into the sample mixing chamber 10 of the cartridge 100 using a pipette, for example.
  • a sample inlet aperture 126 Surrounding the inlet aperture 126 for a given diameter is a basin 127 recessed into the upper surface 120 of the housing 1 1 1 to accommodate a certain amount of spillage of the liquid sample. Whilst the basin 127 of the exemplary embodiment is substantially flat, it may be sloped toward the inlet aperture 126, such that any spillage drains through the inlet aperture 126.
  • the exemplary housing 1 1 1 further comprises a plurality of cut-outs: a first cut-out 128 forming the sample window 109, and a second cut-out 129 to provide access to the isolation valve interface 104.
  • a first cut-out 128 forming the sample window 109
  • a second cut-out 129 to provide access to the isolation valve interface 104.
  • the isolation valve interface 104 is protected to some extent from accidental impact, which could actuate the isolation valve and render the cartridge inoperable.
  • Figure 5 shows the blister sub-assembly 112 in more detail.
  • the blister sub-assembly 1 12 may be manufactured separately, during which the blisters are pre-filled with the liquid reagents necessary for conducting the preferred test, and subsequently adhered to the pneumatic foil 1 13.
  • a blister is a collapsible chamber for containing a liquid, which may be expelled from the blister by pressing on the blister and thereby collapsing it.
  • the chamber of a blister is sealed by a foil or other frangible layer which ruptures once the pressure inside the chamber reaches a particular magnitude as the blister is collapsed.
  • the blister sub-assembly 1 12 comprises three blisters 130a-c. These contain, respectively, the lysis buffer which comprises reagents capable of performing cell lysis, the wash buffer and the elution buffer.
  • the exemplary blister sub-assembly 1 12 comprises a substrate 131 onto which the aforementioned blisters 130a-c are formed by a deformable polymeric layer which is shaped to provide the chambers. Three apertures 132a-c, corresponding to the three blisters 130a-c, pass through the substrate 132. Each of the apertures is covered by the deformable polymeric layer forming the chamber, which thereby connects the aperture to the chamber but for a seal 133a-c between the respective apertures 132a-c and chambers.
  • the seal 133a-c breaks, thereby causing the liquid contents of the blister to be ejected from the blister and to flow through the aperture 132a-c in the substrate 131 out of the blister sub-assembly.
  • the seals 133a-c at least partially surround the periphery of the chambers, where they meet the substrate 131.
  • the seal 133a-c may be weaker than the rest of the periphery. This ensures that the correct part of the seal 133a-c breaks when the suitable pressure is applied.
  • the blisters may be collapsed by the reader when the cartridge is inserted therein.
  • One or more mechanical actuators (such as a foot) may be applied by the reader into the recess so as to collapse the blister.
  • the blister sub-assembly 1 12 further comprises two reference holes 134a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the assembly during manufacture.
  • Figures 6A and 6B show the pneumatic layer 114 in more detail.
  • Figure 6A is a top view of the pneumatic layer and
  • Figure 6B is a bottom view.
  • the pneumatic layer 1 14 is comprised of a rigid plastic layer 135 which, in certain places, is overmoulded with a plurality of flexible membranes to form certain components when the cartridge is assembled.
  • the flexible membranes are manufactured from a thermoplastic elastomer.
  • the rigid plastic layer 135 has a plurality of differently-shaped recesses therein and apertures therethrough. In combination with the fluidic layer 1 15, certain recesses within, and/or apertures through, the rigid plastic layer 135 form a number of components, including: the sample mixing chamber 136; the waste chamber 137; the capture column 138; the elution chamber 139; the first and second amplification chambers 140a-b; and the first to fourth detection chambers 141 a-d.
  • An aperture 142 is also provided to give access to the electrode layer 117.
  • certain other apertures through the rigid plastic layer form a number of other components, including: the upstream bellows valve 142; the bellows 143; a pneumatic interface 144; the downstream bellows valve 145; the wash buffer inlet valve 146; the wash buffer air inlet valve 146a; the elution buffer inlet valve 147; the elution buffer air inlet valve 147a; the waste chamber valve 148; the elution chamber valve 149; the isolation valve 150; the first and second amplification chamber inlet valves 151 a-b; and first and second amplification chamber outlet valves 152a-b.
  • a further aperture, in combination with an overmoulded flexible membrane forms a bypass valve 153.
  • the valves formed in the pneumatic layer are pneumatically-operable valves. That is, each valve is operable to open and close a fluidic channel in which the valve is located, and this valve is actuated by applying a particular pressure to a pneumatic control line coupled to the valve.
  • the pneumatic control lines are coupled to the pneumatic interface 144, to which the reader has access when the cartridge 100 is inserted therein.
  • the reader merely applies an appropriate pressure to the pneumatic control line associated with that valve to open or close the valve.
  • the isolation valve 150 and the bypass valve 153 are also actuated by the reader, but mechanically. Again, each valve is operable to open and close a fluidic channel in which the valve is located, but the valve is actuated by applying one or more mechanical actuators (such as a foot) to the valve.
  • the pneumatic layer further comprises two reference holes 154a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture.
  • the reference holes 154a-b in the pneumatic layer align with the reference holes 134a-b in the blister sub-assembly.
  • the pneumatic layer further comprises apertures 155a-c which, when the cartridge is assembled, line up with apertures 132a-c passing through the substrate 131 of the blister sub-assembly (through the pneumatic foil, as described below).
  • Figure 7 shows the pneumatic foil 1 13 in more detail.
  • the pneumatic foil 113 is adhered to the upper surface of the pneumatic layer 1 14, thereby fluidly sealing channels, chambers, valves, pumps, bellows and other components formed therein.
  • the pneumatic foil 113 is a generally rectangular and planar foil sheet so as to provide an effective seal.
  • the pneumatic foil 1 13 is inert such that is does not react with the reagents which move through the pneumatic layer 114.
  • the pneumatic foil 1 13 does not overlie the entire pneumatic layer 1 14.
  • the pneumatic foil 1 13 does not overlie the sample mixing chamber 136 or the waste chamber 137 at the non-insertion end 106 of the cartridge 100, or the bypass valve 153 at the insertion end 105.
  • the pneumatic foil 1 13 comprises cut-outs 156, 157, such that it does not overlie the isolation valve 150 or the pneumatic interface 144, respectively.
  • the pneumatic foil 1 13 further comprises three apertures 158a-c which, when the cartridge 100 is assembled, line up with apertures 132a-c passing through the substrate 131 of the blister subassembly and 155a-c passing through the pneumatic layer 1 14.
  • the apertures 158a-c permit the liquid reagents within the blisters to pass to the pneumatic layer 114, and thence to the fluidic layer 1 15 through apertures 155a-c.
  • the pneumatic foil 1 13 comprises two reference holes 159a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 159a-b in the pneumatic foil align with the reference holes in the other layers.
  • the pneumatic foil is a composite foil manufactured from a layer of polyethylene terephthalate, to provide strength, with a layer of polypropylene on top to provide an inert material for contacting the liquid sample and buffers, and also to enable the foil to be heat sealed to the pneumatic layer (also manufactured from polypropylene.
  • Figures 8A and 8B show the fluidic layer 1 15 in more detail.
  • Figure 8A is a top view of the pneumatic layer and
  • Figure 8B is a bottom view.
  • the fluidic layer 1 15 is comprised of a rigid plastic layer 160.
  • the top side of the fluidic layer 1 15 (not shown) is adhered to the bottom side of the pneumatic layer 1 13 (see figure 5B) such that the various channels, chambers, valves, pumps, bellows and other components formed by a combination of the pneumatic and fluidic layers are aligned.
  • the rigid plastic layer 160 of the fluidic layer 1 15 has a plurality of differently-shaped recesses therein and apertures therethrough.
  • certain recesses within, and/or apertures through, the rigid plastic layer 160 forms certain components, including: the sample inlet chamber 136; the capture column 138; the elution chamber 139; the first and second amplification chambers 140a-b; and the first to fourth detection chambers 141 a-d.
  • An aperture 161 is also provided to give access to the electrode layer 117.
  • recesses in the fluidic layer 1 15 also provides the coarse filter 162, the convoluted mixing channel 163, and a plurality of channels which, when the cartridge is assembled, connect the aforementioned components together to enable passage of the liquid sample and liquid reagents through the cartridge, and facilitate pneumatic actuation of the valves, pumps, bellows and other components.
  • the fluidic layer comprises two reference holes 164a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 164a-b in the fluidic layer align with the reference holes in the other layers.
  • the pneumatic interface comprises 11 ports which are connected to the various components as follows.
  • Figure 9 shows the fluidic foil 1 16 in more detail.
  • the fluidic foil 1 16 is adhered to the lower surface of the fluidic layer 1 15, thereby fluidly sealing channels, chambers, valves, pumps, bellows and other components formed therein.
  • the fluidic foil 1 16 is a generally rectangular and planar foil sheet so as to provide an effective seal.
  • the foil 1 16 is inert such that is does not react with the reagents which move in the pneumatic layer.
  • the fluidic foil 116 does not overlie the entire fluidic layer 1 15.
  • the fluidic foil 1 16 does not overlie the detection chambers 141a-d at the insertion end 105.
  • the fluidic foil 116 comprises two reference holes 165a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture.
  • the reference holes 165a-b in the fluidic foil align with the reference holes in the other layers.
  • the fluidic foil is a composite foil manufactured from a layer of polyethylene terephthalate, to provide strength, with a layer of polypropylene on top to provide an inert material for contacting the liquid sample and buffers, and also to enable the foil to be heat sealed to the fluidic layer (also manufactured from polypropylene.
  • FIG 10 shows the electrode layer 1 17 in more detail.
  • the electrode layer 117 is adhered to the fluidic layer 115.
  • the electrode layer 117 comprises four sets of detection electrodes 166a-d.
  • Each set of detection electrodes 166a-d comprises first to third electrical contacts 168a-d which couple with corresponding electrical contacts in the reader when the cartridge is inserted therein.
  • the electrical contacts are made of silver to optimise the electrical connection.
  • electrodes which are silver plated with silver chloride are used to ensure the optimal galvanic behaviour.
  • Each set of detection electrodes 166a-d comprises a working electrode 169a-d; a counter electrode 170a-d and a reference electrode 171 a-d. Each of the electrodes is coupled to a respective electrical contact. Each set of detection electrodes 166a-d also comprises a dielectric 172a-d covering the interface between the electrodes and the respective electrical contacts.
  • electrochemical signalling may be used to indicate the presence of genetic or immuno targets.
  • this process is performed in the first to fourth detections chambers 141 a-d which are optimised to provide the electrochemical test interface.
  • the electrodes 166a-d are arranged such that a liquid sample within the first to fourth detection chambers 141 a-d comes into contact with the first to fourth sets of electrodes 166a-d.
  • some compounds in the fluid sample referred to as the 'electrolyte'
  • This galvanic effect is how batteries work.
  • the current required to maintain a given redox state in the detection chambers 141 a-d is monitored at different redox states.
  • Current is supplied through the electrolyte from the working electrodes 169a-d to counter electrodes 170a-d.
  • the reference electrodes 171 a-d also contact the electrolyte. Voltages are declared with respect to this reference electrode because its voltage is largely independent of the redox conditions and this therefore means that it is only the redox state of the chemistry at the control electrode that is being measured.
  • a voltage sweep is applied between the working electrodes 169a-d and counter electrodes 170a-d by the reader, which generates the characteristic range of redox conditions.
  • the current passing between the working electrodes 169a-d and the counter electrodes 170a-d is then measured to obtain the test results.
  • the voltage sweep is a slowly incrementing set of voltages applied between the electrodes. Preferably the sweep is from about -0.7 volts to about +1 volts relative to the reference electrode.
  • the voltage is applied in consecutive incrementing pulses having a pulse modulation amplitude of between 30 and 80 millivolts (preferably between 40 and 60 millivolts; more preferably 50 millivolts).
  • the step increment from one pulse to the next is between 1 and 5 millivolts (preferably between 2 and 4 millivolts; more preferably 3 millivolts).
  • current measurements in the scale of 100s of nano amps may be obtained.
  • the particular arrangement of detection electrodes illustrated in figure 10 may itself form an isolated inventive aspect of the cartridge.
  • the counter electrode in a potentiostat is larger than the working electrode to provide an ample supply of surplus electrons.
  • having a working electrode which is larger than the counter electrode provides larger signals and improved results by way of increased sensitivity. In other words, having a current flow from a relatively large working electrode to a relatively small counter electrode offers improvements over the conventional arrangement.
  • each working electrodes 169a-d is formed in a U-shape and each counter electrode 170a-d is formed in a straight elongate shape between the two prongs of the respective U-shaped working electrode.
  • a fluid sample (such as a urine sample) is introduced into the sample mixing chamber 10 using a pipette. A portion of the sample passes to the sample indicator 12 to show that a sample is present in the sample mixing chamber.
  • the test may commence. Firstly, the reader will apply a mechanical actuator (such as a foot) to collapse the lysis buffer blister 14. In doing so, the lysis buffer will be expelled into the sample mixing chamber 10 where it will mix with the sample.
  • a mechanical actuator such as a foot
  • the bellows 20 and its valves 22a-b then moves the liquid sample and lysis buffer back and forth into the sample mixing chamber 10 so as to mix the lysis and sample and to rehydrate the internal control. Following the mixing step, incubation of the sample and lysis buffer occurs to allow cell lysis to take place.
  • the bellows 20 and its valves 22a-b will then commence operation to pump the sample from the sample mixing chamber 10, into the main channel 16, through the coarse filter 18 and toward the capture column 24.
  • nucleic acids are specifically bound to a filter in the capture column on the basis of their size and charge.
  • the unwanted liquid sample passes through to the waste chamber 38.
  • the reader applies a mechanical actuator (such as a foot) to collapse the wash buffer blister 30.
  • the wash buffer will be expelled into the first branch channel 26, and thence into the main channel 16.
  • the bellows 20 and its valves 22a-b will commence operation to pump the wash buffer through the main channel 16 and through the capture column 24 to wash any remaining unwanted cell debris and other cellular components out of the capture column with the wash buffer through to the waste chamber 38, or else the wash buffer will be flushed into the waste chambers using air from the wash and/or elution buffer air inlets.
  • the reader applies a mechanical actuator (such as a foot) to collapse the elution buffer blister 32.
  • the elution buffer will be expelled into the second branch channel 28, and thence into the main channel 16.
  • the bellows 20 and its valves 22a-b will commence operation to pump the elution buffer through the main channel 16 and through the capture column 24 to elute the nucleic acids from the capture column, or else the elution buffer will be flushed into the capture column using air from the wash and/or elution buffer air inlets.
  • the prepared liquid sample then passes through to the elution chamber 46; again, either by being pumped or flushed as described above.
  • the sample settles in the elution chamber 46 allowing bubbles to disperse before entering the amplification chambers.
  • the bellows 20 and its valves 22a-b will then commence operation to pump the liquid sample from the elution chamber 46, through the isolation valve 59, through the mixing channel 52 and into the amplification chambers 56a-b, or else the sample will be flushed into the amplification chambers using air from the wash and/or elution buffer air inlets.
  • the nucleic acid of interest if present, is amplified such that it is present at a detectable level.
  • the control nucleic acid is also amplified such that it is present at a detectable level.
  • any nucleic acid amplification method may be used.
  • primers specifically hybridise to the nucleic acid of interest and are extended by a thermostable polymerase such as Taq polymerase via the addition of dNTPs to the 3' end of each of the primers. Any excess liquid sample may be removed from the fluid pathway through the bypass channels 68.
  • a thermostable polymerase such as Taq polymerase
  • the bellows 20 and its valves 22a-b will then commence operation to pump the liquid sample from the amplification chambers 56a-b and into the detection chambers 62a-d, or else the sample will be flushed into the detection chambers using air from the wash and/or elution buffer air inlets.
  • the target probe specifically hybridises to the target amplified nucleic acid of interest and the control probe specifically hybridises to the amplified control nucleic acid.
  • the nuclease hydrolyses the target and control probes following hybridisation of the probes to the amplified nucleic acid.
  • the hydrolysis of the target and control probes frees the labels from the probes causing a detectable change in the signal from the labels to occur.
  • the reader applies a mechanical actuator to the isolation valve 50 to close the valve and isolate the liquid sample in the back end of the device.
  • the electrodes provide a potential difference across the at least one detection chamber. Depending on the state of the label (i.e. whether it is attached to the full length probe or the probe has been hydrolysed and it is free or attached to a single nucleotide or short part of the probe), the current that is able to flow through the detection chamber will differ. The electrodes therefore allow detection by the reader of the change in the signal from the label which results from hydrolysis of hybridised probe.
  • the valve of the present invention may be implemented in the exemplary fluidic cartridge described above, specifically at the isolation valve 50. As described previously, this isolation valve seals the backend of the microfluidic cartridge and locks in a closed position to prevent any leakage of the sample from the cartridge.
  • the isolation valve may be positioned downstream of the junction of the mixing channel and the bypass channel, as shown in figure 1. Providing an isolation valve which actuates and latches in this location has two key advantages. Firstly, when the valve is closed and locked, no processed material can escape the cartridge. This is particularly important since leakage of processed sample poses a much greater risk of contamination and may lead to false positives in subsequent test runs.
  • the isolation valve when the isolation valve is in its locked and closed position, the back end of the cartridge containing the processed sample is a closed system. Once the system is closed, the volume of the system may be increased and a slight negative pressure may be achieved within the back end of the cartridge. This negative pressure provides a further safeguard against leakage and reduces the risk of cross contamination.
  • valve E100 includes a valve chamber E101 , a flexible membrane E105 and an actuator E106.
  • the valve chamber E101 is formed by a recess E1 18 in the fluidic layer 115, in combination with the flexible membrane E105 which overlies the recess E1 18.
  • the flexible membrane may be overmoulded onto the pneumatic layer 114, as described above.
  • the actuator E106 is formed as part of the housing 11 1.
  • this particular arrangement is merely preferred, and other implementations are possible.
  • the valve chamber has first and second openings E102, E103 therein, connected to first and second passageways E112, E113 which, in the exemplary fluidic cartridge, are formed through the fluidic layer 115. At least one of the openings E102, E103 is located on a raised portion E120 of valve chamber E101 , which forms a valve seat as shown in figure 16 to provide for a better seal against the flexible membrane, although this is merely preferred. Although in the embodiment illustrated in the drawings two openings are shown, it is possible that one, three or more openings may be provided, depending on the particular implementation.
  • valve membrane E105 overlies the valve chamber E101 and is movable from an open position, in which valve membrane E105 is spaced apart from the first and second openings E102, E103 and permits fluid to flow between the first and second passageways E112, E1 13, and a closed position, in which valve membrane E105 seals at least one of the first and second openings and prevents flow between the first and second passageways.
  • the valve membrane E105 may be formed of resiliently deformable polymer such that the valve membrane E105 is biased into its open position. In other words, absent the application of any external forces, the valve membrane E105 may occupy the open position illustrated in figure 16.
  • valve membrane E105 is movable from its open position to its closed position by the actuator E106.
  • the actuator is actuated by applying a force on the actuator in the direction of the flexible membrane.
  • the force may be applied by a mechanical actuator in the reader.
  • the actuator E106 includes a protrusion E1 16, which extends from a crossbeam E114 of the actuator E106 and is adapted to, upon actuation of the actuator, push the valve membrane E105 into the valve chamber E101 toward the first and second openings E102, E103.
  • the protrusion E116 of the actuator E106 is located in the middle of the crossbeam E1 14, and has a flat base E117, which engages the flexible membrane E105, with a substantially circular cross- section.
  • This geometry ensures that an even pressure is exerted on the flexible membrane E105 and allows for a good seal to be maintained when the valve is closed, thereby minimising the risk of leakage.
  • any protrusion geometry may suitable as long as it permits the valve membrane E105 to be moved from its open position to its closed position.
  • openings E102, E103 are situated in the recess such that the flexible membrane E105 seals against one of the openings in its closed position.
  • openings E102, E103 it is possible to work the invention by arranging the openings E102, E103 such that they are both sealed by the membrane E105, since this will also prevent flow between the two passageways E112, E1 13.
  • Actuator E106 further comprises a latching mechanism which, when the actuator E106 is moved to a position in which the flexible membrane E105 is in the closed position, prevents the actuator E106 from moving back out of that position.
  • the latching mechanism therefore, the flexible membrane E105 is retained in its closed position and cannot return to its open position. This ensures that the valve is closed, and locked in its closed position. Locking the valve such that the flexible membrane E105 is retained in its closed position ensures that leakage of sample from the back end of the cartridge 100 is minimised.
  • the latching mechanism includes two resiliently deformable latching arms E108 each having a latching projection E109.
  • the latching arms E108 are formed in the fluidic layer of the exemplary cartridge; however the latching arms may be provided anywhere which is convenient for engaging the latching surface.
  • Providing the latching arms in the fluidic layer is advantageous because, when the actuator E106 is latched, it exerts opposing forces against the same component; namely, the pneumatic layer 1 14 (and the flexible membrane E105 which forms part of the pneumatic layer 1 14).
  • the latching arms could instead be provided on the pneumatic layer 114, on the housing 11 1 or elsewhere, depending on the preferred implementation.
  • latching arms may be distributed evenly about the valve membrane E105 (e.g. two arms spaced apart by 180°; three arms spaced apart by 120°; four arms spaced apart by 90°; etc.).
  • one or more latching arms E108 may be distributed unevenly about the valve membrane E105, or even that no latching arms are provided and the body of the fluidic layer 1 15 itself comprises the latching mechanism.
  • an equal pressure may be exerted across the valve membrane E105, and the valve may be securely locked in the closed position.
  • Latching projections E109 are configured to engage a latching surface E1 10 of actuator E106.
  • This latching surface may be provided anywhere on the actuator which is convenient for engaging the latching projections E109 of the latching arms E108, or elsewhere on the housing.
  • the latching surfaces E110 are provided at opposing ends of crossbeam E1 14.
  • the component part providing the latching surface E110 also comprises a bevelled surface E120 arranged so as to contact an opposing bevelled surface E122 on the latching projection E109.
  • Figure 16 shows the latching mechanism E107 in an unlatched position.
  • the lower surfaces of the latching projections E109 are spaced apart from the corresponding latching surfaces E110 by distance b.
  • Valve membrane E105 is spaced apart from openings E102, E103 by a distance c, and fluid may pass between passageways E112 and E113.
  • the lower surface E1 17 of protrusion E1 16 of the actuator E106 is spaced apart from the upper surface of the valve membrane E105 by distance a.
  • the distance b is larger than distance a + c, the significance of which will be explained below.
  • the protrusion E1 16 need not be spaced apart from the valve membrane when the valve is in the open position. It is possible that in the open position, protrusion E106 contacts valve membrane E105 but does not displace valve membrane sufficiently to seal the valve openings.
  • actuator E106 is adapted to be actuated by a foot or feet controlled by the reader.
  • the force applied to the actuator by the foot or feet is preferably applied in a downward direction at the ends of crossbeam E1 14 above the latching surfaces E110 as indicated by arrows F.
  • it may be possible to operate the valve by applying a force to the central portion of the crossbeam it is preferred to apply the force in line with the latching surface E110 so as to ensure the actuator is properly latched.
  • the reader is preferably configured to actuate the actuator E106 after the device has been used, or during power loss to the reader.
  • FIG 17 shows the valve membrane E105 in its closed position.
  • protrusion E1 16 of the actuator E106 pushes down on the valve membrane E105 to seal at least one of the first and second openings E102, E103 such that fluid is prevented from moving between the two passageways E112, E1 13.
  • the upper surfaces of the latch projections E109 engage the latching surface E110 such that the actuator cannot move back to permit the valve membrane E105 to return to its open position. The actuator is thus locked.
  • the crossbeam E114 is flexed. This is due to the specific distances a, b and c discussed above. As will be appreciated, upon actuation, the total distance which may be travelled by the protrusion before the valve membrane contacts the fluidic layer is a+c. The total distance which is travelled by the latching surfaces before the actuator becomes latched is b. Providing b>a+c, therefore, the latching surfaces may continue to move downwards (towards the fluidic layer) even after protrusion E1 16 has pressed valve membrane against openings E102, E103 and may travel no further. This causes the crossbeam E114 to flex elastically when actuator is latched as shown in figure 17.
  • the flex in the crossbeam E114 causes the projection to apply a perpetual force against the membrane, thereby ensuring a good seal against the openings and minimising the risk of leakage at all times after the actuator is latched.
  • the force which the projection exerts against the membrane increases.
  • the actuator E106 of the present invention is held by two resiliently deformable supports E301. It will be appreciated that whilst two supports are preferred, one, or three or more supports may be provided instead.
  • the supports may be shaped in any manner which allows them to be deformed sufficiently to move actuator E106 such that it moves the membrane from the open position to the closed position.
  • the supports may be substantially straight, S-Shaped or have a zig-zag configuration.
  • the supports are formed in the housing 120.
  • an effective latch mechanism can be provided without significantly complicating the manufacturing process or increasing costs.
  • Preferred embodiments of the present invention are illustrated in the figures, it should be understood that various alternatives to the embodiments of the invention described herein can be employed in practicing the invention. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.
  • a valve for a fluidic cartridge comprising:
  • valve cavity having first and second openings connected to first and second passageways, respectively;
  • a flexible membrane movable between a closed position, in which the flexible membrane seals against the first and second openings to prevent fluid flow between the first and second passageways, and an open position, in which the flexible membrane is spaced apart from the first and second openings to permit fluid to flow between the first and second passageways;
  • a valve cavity comprises a roof and a floor, the floor comprising said first and second openings; and further comprising:
  • the abutment is provided on the flexible membrane, and comprises one or more of a protrusion, a cage, a lip or a cross structure.
  • a valve 300 further comprise an abutment 302.
  • the abutment of the illustrated example is a cross structure, but in different embodiments may be a protrusion, cage, lip or similar, attached to the upper surface of the flexible membrane 304 so as to contact the roof 306 of the valve cavity and thus limit movement of the membrane in its open position.
  • the abutment is particularly advantageous when filing the amplification chambers of the exemplary cartridge, because it reduces the dead-volume in the valve cavity and thus limits the distance between the bottom surface of the flexible membrane and the openings in the valve cavity, thereby permitting a more precise volume of fluid to be metered into the amplification chambers.
  • a valve for a fluidic cartridge comprising:
  • valve cavity having first and second openings connected to first and second passageways, respectively;
  • a flexible membrane within the valve cavity movable between a closed position, in which the flexible membrane seals against the first and second openings to prevent fluid flow between the first and second passageways, and an open position, in which the flexible membrane is spaced apart from the first and second openings to permit fluid to flow between the first and second passageways;
  • valve is configured such that a pressure required in the first passageway to move the flexible membrane from the closed position to the open position is higher than a pressure required in the second passageway to move the flexible membrane from the closed position to the open position.
  • valve chamber there is a portion (known as the valve chamber) between the flexible membrane and the floor.
  • valve chamber there is also a portion within the valve cavity on the other side of the flexible membrane to the valve chamber.
  • This portion will have a volume.
  • the pressure within that volume may be changed by applying a positive or gauge pressure to the volume via an actuation channel, for example.
  • the actuation channel may be connected to a source of positive or gauge pressure via a pneumatic interface, for example.
  • the pressure within the volume is known as the actuation pressure. This operation is described in more detail above.
  • first and second openings may be arranged such that fluid in the first passageway acts on the flexible membrane only over a relatively small cross-sectional area whereas fluid in the second passageway acts on the flexible membrane over a larger cross- sectional area, preferably substantially the whole membrane.
  • valve is able to withstand a much greater pressure in the first passageway that in the second passageway.
  • valve cavity has a floor comprising the first and second openings and one or more walls between which the flexible membrane extends; and wherein the second opening is coupled to a recess in the floor between the opening and the flexible membrane, the recess having a larger cross-sectional area than the opening.
  • the first opening is located centrally within the floor and the recess extends around the first opening, such that the second opening is located between the first opening and a wall of the valve cavity.
  • the valve cavity has a circular cross section, and the recess is an annular recess which surrounds the first opening.
  • the opening of the second fluid passageway is located adjacent the perimeter of the valve chamber.
  • the valve chamber has a diameter of between 2 and 10 mm, preferably between 3 and 7 mm and more preferably 4 and 6 mm. More preferably, the second opening is offset by 2 mm from the first opening.
  • valve 310 An exemplary valve is shown in figure 12 in its closed position.
  • the valve 310 may be used in place of any of the valves of the exemplary fluidic cartridge shown above.
  • the valve comprises a valve cavity 312 having a flexible membrane 314 overlying a cavity floor 316 in which first 318 and second 320 apertures are provided, leading to first 322 and second 324 fluid passageways, respectively.
  • the cavity 312 is formed from a void in a first polymer layer (preferably the fluidic layer 1 14 of the exemplary cartridge) together with a second polymer layer (preferably the second fluidic layer 115 of the exemplary cartridge).
  • the flexible membrane 314 is shown lying across the floor 316 of the cavity such that the valve is shown in its closed position. The valve is movable from this position to an open position (where it is spaced from the floor 316 and the apertures 322, 324 to form a valve chamber), as described herein.
  • the first opening 318 of the valve is centrally located within the perimeter of the void formed in the first polymer layer, and is therefore centrally located in the valve cavity 312.
  • the second opening 324 of the valve is offset from the first opening 322.
  • the second opening is coupled to an annular recess 326 in the floor, and thus the cross-sectional area over which the fluid in the second passageway 324 acts on the flexible membrane 314 is much larger than the cross-sectional area over which the fluid in the first passageway 322 acts on the flexible membrane.
  • the pressure of a fluid in the first passageway acts on the flexible membrane only over a relatively small cross-sectional area of the flexible membrane.
  • the pressure of a fluid in the valve cavity on the other side of the flexible membrane acts over the whole membrane, it may be lower without allowing the membrane to move to its open position.
  • the pressure of a fluid in the second passageway acts on the flexible membrane over a relatively large cross-sectional area of the flexible membrane. Since the respective cross-sectional areas are closer, so too is the pressure in the second passageway which the flexible membrane is able to withstand vis-a-vis the pressure in the valve cavity.
  • the respective cross-sectional areas of the openings of the fluid passageways allows the membrane to resist pressures around 2.5 times the actuation pressure on the first, central, fluid passageway, but only pressures equal to the actuation pressure (i.e. the pressure in the valve cavity) on the opening of the second, offset, fluid passageway.
  • a fluidic cartridge for processing a liquid sample having a sample mixing chamber comprising:
  • a sample inlet aperture for introducing a liquid sample into the sample mixing chamber; a cage surrounding the inlet aperture and extending into the sample mixing chamber, the cage further comprising one or more protrusions extending radially inwardly to abut against a sample delivery device introduced through the sample inlet.
  • the body of the cage may be formed from one or more elongate bars, or one or more solid walls, depending from the roof of the sample mixing chamber. If solid walls are provided, there is preferably an aperture in the lower portion of the walls through which a liquid sample introduced by the sample delivery device can pass. Preferably the bars or wall forming the body are tapered to conform to the nib of a conventional sample delivery device introduced through the sample inlet.
  • Solid walls have the additional advantage that they provide a barrier to prevent fluid introduced into the mixing chamber from escaping out of the inlet aperture, which is particularly useful if the cartridge is turned upside-down during use.
  • the protrusion may be a ledge extending inwardly from the walls leaving an aperture.
  • the protrusion extending from the sides of the inlet aperture is positioned above the floor of the sample mixing chamber; more preferably above a liquid fill level of the sample mixing chamber. This prevents liquid sample from being sucked back into the sample delivery device once introduced into the mixing chamber.
  • a vent is provided in the sample mixing chamber to allow air to escape from the chamber during the introduction of the sample. This is particularly useful when the inlet aperture is sealed by the sample delivery device.
  • a guide channel is provided within the sample mixing chamber (a portion of which is preferably directly underneath the inlet aperture) to direct the sample introduced by a sample delivery device into a visual indicator region.
  • An exemplary visual indicator region is described above in connection with the exemplary cartridge.
  • a change in refractive index of the visual indicator region described herein identifies when a sample has been introduced.
  • the visual indicator region may comprise a narrow fluid passageway, which becomes filled by the fluid sample via capillary action. The filling of the narrow fluid passageway changes the refractive index of the visual indicator region and a colour change identifies when a sample has been introduced.
  • the housing 1 11 (see figure 4) comprises a sample inlet aperture 126 through which a sample may be introduced into the sample mixing chamber 10 of the cartridge 100 using a pipette, for example.
  • the sample mixing chamber 10 is formed from the pneumatic layer 114, which has a roof adjacent the housing 1 11 in the region of the inlet aperture, and a corresponding inlet aperture through which a sample may be introduced into the sample mixing chamber 10.
  • the roof of the mixing chamber 10 comprises a cage structure formed by walls 330 surrounding the inlet aperture 126 which extend into the sample mixing chamber 10 from the roof, and a ledge 332 extending radially inwardly from the walls 330.
  • the shape of the cage structure allows a sample delivery device, such as a pipette, to be located in the correct position in the sample mixing chamber 10, and the ledge 332 prevents the pipette contacting the surfaces of the sample mixing chamber 10, thereby reducing the risk of contamination.
  • the walls 330 can be tapered to further increase the engagement with the pipette.
  • the ledge 332 is positioned above a nominal liquid fill level (not shown) of the sample mixing chamber so as to prevent the user from accidentally sucking the sample back up after dispensing it into the chamber.
  • a vent 334 into the chamber is provided to allow air to escape in the event that the inlet aperture is sealed by the sample delivery device.
  • a guide 336 is provided within the sample mixing chamber 10, a portion of which is directly underneath the inlet aperture 126 to direct the sample introduced by a sample delivery device into a visual indicator region 338.
  • An exemplary visual indicator region is described above in connection with the exemplary cartridge.
  • a fluidic cartridge for performing nucleic acid amplification on a liquid sample comprising at least one sample processing chamber and a thermally insulating region adjacent the chamber to prevent heat loss from the chamber through the thermally insulating region.
  • the at least one sample processing chamber is one or both of a nucleic acid amplification chamber and a nucleic acid detection chamber (hence forth 'processing chamber').
  • the nucleic acid processing chamber is adjacent a surface (preferably a bottom surface) of the cartridge for accepting heat from an external source, the chamber situated between the thermally insulating region and the surface such that heat passing from the external source through the surface and thence the chamber is not lost out of the other side of the chamber owing to the presence of the thermally insulating region.
  • This arrangement is found to make the change in temperature inside the chamber (for instance when turning the heat source on and off) as fast as possible, which is beneficial for performing rapid PCR, for example.
  • the cartridge is comprised of at least a fluidic layer and a pneumatic layer in contacting arrangement.
  • the nucleic acid processing chamber may be formed in the fluidic layer and the thermally insulating region may be formed in the pneumatic layer.
  • the fluidic cartridge further comprises a fluidic foil underneath the fluidic layer, the foil forming the aforementioned surface for accepting heat.
  • the use of a thin foil maximises the heat transfer from the external source.
  • the material of the foil may be chosen to optimise the heat transfer. For instance, a metal foil may be used, but it is preferred that a polyethylene terephthalate / polypropylene composite is used due to the advantages in ease of manufacture of the cartridge, together with material strength and acceptable heat transfer properties.
  • the thermally insulating region is formed from one or more sealed thermal isolation pockets formed in the pneumatic layer and sealed by a pneumatic foil.
  • the pockets may be filled with gas such as air or may be evacuated during the manufacturing process such that they provide a vacuum.
  • the exemplary cartridge 100 comprises, from top to bottom, a housing 11 1 , a blister sub-assembly 112, a pneumatic foil 113, a pneumatic layer 114, a fluid layer 1 15 and a fluidic foil 1 16.
  • FIG. 6A and 6B which shows the pneumatic layer, six thermally insulating regions 140a-b, 141a-d are provided.
  • the insulating regions 140a-b are located adjacent two corresponding amplification chambers formed in the fluidic layer 1 15, whilst insulating regions 141 a-d are located adjacent four corresponding detection chambers formed in the fluidic layer 115, when the cartridge is assembled.
  • the insulating regions 140a-b consist of a plurality of thermal isolation pockets, whereas insulating regions 141a-d each consist of a single pocket.
  • thermocycling of the amplification and detection chambers takes place.
  • the chambers in the fluidic layer may be heated by applying heat to the bottom of the cartridge 100, adjacent the fluidic layer 115.
  • the thermal isolation pockets retain the heat within the cartridge, minimising heat loss from the fluidic layer 1 15 into the pneumatic layer 1 14.
  • the thermal isolation pockets also eliminate the need for heating of the fluidics cartridge from both the top and bottom surfaces e.g. heating both the fluidics layer and the pneumatic layer, simplifying the overall design of the cartridge and reader.
  • the thermal isolation pocket may comprise one large pocket or multiple smaller pockets.
  • the advantage of using multiple smaller pockets is that the risk of convection currents being set up is reduced, thus providing maximal thermal insulation.
  • a fluidic cartridge comprising a channel through which a liquid sample may pass, the channel having a filter for capturing biological components and further comprising:
  • the diameter of the capture portion is greater than the diameter of the upstream and downstream portions.
  • the capture portion is a chamber within the channel, the chamber having an inlet surface having an opening coupled to the upstream portion of the channel and an outlet surface having an opening coupled to the downstream portion of the channel.
  • the fluidic cartridge comprises at least two polymer layers, wherein the upstream portion and an upstream part of the capture portion of the channel are formed in a first polymer layer and the downstream portion and a downstream part of the capture portion of the channel are formed in a second polymer layer; and wherein the filter is clamped between the first and second polymer layers.
  • the inlet surface of the chamber comprises distribution conduits leading radially outwardly from the opening so as to direct a liquid sample passing through the opening in the inlet surface radially outwardly.
  • the outlet surface of the chamber comprises distribution conduits leading radially inwardly toward the opening so as to direct a liquid sample which has passed through the filter radially inwardly toward the opening in the outlet surface.
  • a capture column 24 is provided along the main channel (see figure 1).
  • the capture column 24 has filter 340 which binds DNA from lysed material before releasing it during elution.
  • capture column 24 comprises an inlet channel 342 leading into a capture chamber 344 at an upstream end 346, and an outlet channel 350 leading from capture chamber 344 at a downstream end 348.
  • a filter 340 is provided in chamber 344, perpendicular to the direction of flow of fluid through the main channel, such that fluid must pass through filter 340 when passing from the upstream end of the main channel 342 to the downstream end 350 of the main channel.
  • the inlet and outlet walls (only one is shown) of the chamber comprise distribution conduits 352 configured to direct fluid radially outwardly into the chamber 344 as it enters the chamber, and radially inwardly toward the exit aperture after it has passed through the filter 340.
  • a fluidic cartridge comprising a channel through which a liquid sample may pass and a waste chamber for receiving fluid from the channel, the waste chamber comprising:
  • a pipe coupled to the channel, extending from a bottom surface of the waste chamber and having an opening elevated above the bottom surface to pass fluid from the channel into the chamber;
  • a vent within the waste chamber configured to vent the waste chamber to atmosphere.
  • the vent comprises a second pipe, coupled to a vent channel within the cartridge, extending from the bottom surface of the waste chamber and having an opening elevated above the bottom surface.
  • the vent passageway comprises at least one Anderson impactor.
  • At least one absorbent pad is provided within the waste chamber.
  • Waste chamber 38 comprises a pipe 360, extending substantially vertically from a bottom surface 362 of waste chamber 38.
  • the pipe 38 defines a channel having a first end 364 connected to the bottom surface of the waste chamber 38 and fluidly connected to the main channel 16.
  • a second end 366 of fluid pipe 360 is disposed within waste chamber 38, and has an opening through which fluid can flow into the waste chamber.
  • pipe 360 is substantially vertical, and perpendicular to the bottom surface of the waste chamber 38.
  • the opening at the second end of pipe 360 is located near the top of the waste chamber 38 as shown in figure 15b.
  • Absorbent pads 368 are also provided in the waste chamber.
  • the upper surface of absorbent pads 368 should also be near the top of waste chamber 38, even more preferably, the top of absorbent pads 368 should be substantially level with the opening at the second end 366.
  • a second opening 370 is provided in waste chamber 38 as shown in figure 15b.
  • the second opening 370 is configured to vent main channel 16 via waste chamber 28 to atmospheric pressure. This avoids putting a back pressure along the main channel as the waste channel fills with fluid.
  • the second opening 370 is provided at the end of a second pipe 372 protruding from the bottom surface of waste chamber 38.
  • the second opening 370 may be fluidly connected to a vent passageway (not shown) which has an opening outside of the cartridge housing to allow the waste chamber to remain at atmospheric pressure.
  • venting the waste chamber outside the cartridge carries a small risk of aerosol contamination. To reduce this, the vent path has impact traps and vents under the cartridge cover.

Abstract

A valve for a fluidic cartridge comprises a valve chamber having first and second openings connected to first and second passageways, respectively;a flexible membrane movable between an open position, in which the flexible membrane is spaced apart from the first and second openings to permit fluid to flow between the passageways and a closed position, in which the flexible membrane seals against at least one of the first and second openings to prevent fluid flow between the passageways; and an actuator configured to act on the flexible membrane to move it from its open position to its closed position, the actuator comprising a latching mechanism configured to latch the actuator such that it maintains the flexible membrane in its closed position.

Description

VALVE WITH LATCHING MECHANISM
Field
The present invention relates to a valve for a fluidic cartridge and more particularly to a mechanical valve which actuates and latches.
Background
Sample preparation and analysis presents many logistical problems. Conventionally, many medical samples (such as blood, saliva, urine and swab eluate) are provided to a doctor, for example a general practitioner doctor (GP) or a principle care physician (PCP), in a local surgery without the equipment necessary to analyse the sample. Hence, the sample must be sent to a laboratory where the sample is analysed. The test results must then be collated and returned to the GP to analyse the results and make a diagnosis. This approach is inadequate. Firstly, there is a significant risk that a sample is lost in transit or mismatched with the wrong patient. Moreover, whilst recent developments in technology have reduced the overall time taken to conduct the test, the delay involved in sending the sample to a laboratory is unsatisfactory.
Nevertheless, analytical systems of the kind found in laboratories are complex and it is often difficult to provide sufficient amounts of pure targets from source samples to reliably perform downstream analytical assays. This typically prohibits local GP surgeries from being able to carry out such tests on site.
However, in recent years efforts have been made to reduce the scale of the analytical systems to make tests faster and simpler to run, and require smaller quantities of sample. For instance, "laboratory on a chip" (LOC) devices (a subset of microfluidic devices) integrate almost all medical tests or diagnostic operations performed in a hospital on a single microfluidic chip. The channels forming such microfluidics devices handle small fluid volumes and are connected together so as to achieve a desired function such as mixing of a sample, moving the sample through the device, reacting the sample with different reagents, and so on. These chips may be inserted into machines to control the performance of a test and measure the results.
However, it has been found that handling a sample in a microfluidics device can be very difficult. In such small channels as are found on a conventional LOC, it is difficult to apply external forces to move the sample from one site to another to perform different actions on the sample. There is also a limit to the complexity of a LOC device which operates purely using capillary action. Furthermore, owing to the small sample sizes of LOC's, the devices have reduced sensitivity and the probability of a target being present in the sample is thus reduced.
An alternative approach is to use a fluidic cartridge. The scale of the components of a fluidic cartridge is larger than for a microfluidic device, and so it becomes possible to move a sample through various different sites to perform different actions on it. This makes it possible to perform more complex tests than may be conducted using typical LOC devices, whilst still providing an analytical system of potential use in a local GP surgery.
Scientific assays useful in medical diagnostics have increasingly involved biochemical procedures, such as the polymerase chain reaction ("PCR"). The PCR assay has provided a powerful method of assaying for the presence of defined segments of nucleic acids. It is therefore desirable to perform a PCR assay on a fluidic cartridge.
Reducing PCR to the microchip level is important for portable detection technologies and high- throughput analytical systems. The method can be used to assay body fluids for the presence of nucleic acid specific for particular pathogens, such as the Chlamydia trachomatis bacterium, HIV or any other pathogenic microbe.
The introduction of commercially available automated DNA amplification assays has allowed more laboratories to introduce these technologies for routine testing of specimens. However, there is a need to improve the fluidic devices used for this purpose.
It is a requirement of any fluidics device to minimise leakage from valves. Minimising leakage from valves is particularly important in devices which are designed to handle biological samples. This is because any leakage of sample could not only lead to contamination, but may lead to false positives in future test runs. The need to minimise leakage from a fluidics system is particularly acute in devices which employ PCR technology since the target DNA is amplified and increases the risk of causing false positive results.
Some cartridges may be adapted to perform several steps of sample analysis from introduction of the sample, through mixing and sample preparation, pumping the sample through the device, reacting the sample with different reagents, and processing and detection. In these devices there may be a front end in which sample preparation takes place and a back end in which processing and detection takes place. The front end of the cartridge is typically an open system, i.e. vented to atmosphere, for instance where the sample is introduced. Therefore the front end of the system is typically most prone to leakage, and it is important that processed fluid cannot move from the back end of the cartridge, upstream to the front end of the cartridge where leakage may occur. In fluidic cartridges, the movement of sample around the cartridge is controlled by mechanically or pneumatically actuated valves.
WO2011/112746 discloses a biochip having pneumatically actuated valves with a rigid valve membrane located between a fluidic assembly and a pneumatic assembly. The normal position of the valve is open. When pressure is applied to a pneumatic channel, the pressure deflects the rigid valve membrane and pushes the membrane against the valve seats and floor of the valve fluidic chamber to seal of the path between the through holes and stops flow through the valve. To keep the valve disclosed in this document closed, it is necessary to apply a constant pneumatic pressure to the pneumatic channel.
WO2009/108260 discloses a fluidic device with pneumatically actuated valves. In this case, the normal position of the valves is closed with the valve membrane sealed against the valve seat. When a vacuum is applied to a pneumatic displacement chamber, valve membrane lifts from the seat to open the valve. In this device, it is not necessary to apply a pressure to seal the valve in the closed position. However, only atmospheric pressure prevents the valve membrane lifting from the valve seats and a build-up of pressure behind the valve membrane on the fluidic side may lift the valve membrane away from the valve seats and lead to leakage across the valve.
Summary of Invention
In a first aspect of the present invention, there is provided a valve for a fluidic cartridge, the valve comprising; a valve chamber having first and second openings connected to first and second passageways, respectively; a flexible membrane movable between an open position, in which the flexible membrane is spaced apart from the first and second openings to permit fluid to flow between the passageways and a closed position, in which the flexible membrane seals against at least one of the first and second openings to prevent fluid flow between the passageways; and an actuator configured to act on the flexible membrane to move it from its open position to its closed position, the actuator comprising a latching mechanism configured to latch the actuator such that it maintains the flexible membrane in its closed position. By providing a latching mechanism, the valve may irreversibly be locked in the closed position, such that it is not possible to unlatch the latching mechanism once the actuator has been latched. By locking the valve in the closed position, the valve cannot be inadvertently reopened and the risk of the valve leaking is minimised. It will be appreciated that the latching mechanism of the present invention is a mechanical latching mechanism. As such, the latch is maintained in its latched position as a result of physical contact between latching portions of the latching mechanism. Preferably, the latching mechanism comprises a resiliently deformable latching arm and a latching projection extending from the latching arm and the fluidic cartridge may further comprise a component having a latching surface and configured to: (i) contact the latching projection and deform the latching arm as the actuator moves the flexible membrane from its open position to its closed position; and (ii) lose contact with the latching projection when the actuator moves the flexible membrane into to its closed position such that the latching arm snaps back to its original position, thereby latching the latching projection against the latching surface.
One or both of the latching projection and the component having the latching surface may comprise a bevelled surface for deforming the resiliently deformable latching arm. The bevelled surfaces of the latching surface and the latching projection facilitates the deflection of the latching rams and the movement of latching surface past the latching arms.
The latching mechanism may comprise two such resiliently deformable latching arms, and the flexible membrane may be disposed between the arms. By providing two resiliently deformable latching arms the valve may be more securely latched and the pressure exerted by the protrusion on the valve membrane may be evenly distributed.
The actuator may comprise a protrusion for contacting the flexible membrane. By providing a protrusion, the distance that the actuator must move before providing a good seal against the at least one opening is reduced.
The protrusion may be equidistant between the two latching surfaces. By providing the protrusion equidistant between the two latching surfaces, the forced exerted by the protrusion on the valve membrane is evenly distributed.
The actuator may further comprise a crossbeam from which the latching surface and the protrusion depend, and the valve may be configured such that, when the actuator is latched, the protrusion continues to exert a force against the flexible membrane. This ensures a better seal against the openings and minimises the risk of leakage.
The distance the latching surfaces are required to travel to engage the latching arms upon actuation, may be greater that the distance the protrusion is required to travel before it moves the flexible membrane to its closed position. Once the valve is latched in the closed position, there is a residual stress in the crossbeam which exerts a continual pressure on the valve membrane via the protrusion and ensures a good seal again the at least one opening. The actuator may be connected to the fluidic cartridge by a resiliently deformable support.
The actuator may comprise two such resiliently deformable supports. This ensures that any resistance from the supports is equally distributed around the actuator and upon actuation, the actuator moves in a substantially straight line toward the valve membrane.
The protrusion may be equidistant between the two supports. This ensures that an even pressure is exerted across the valve membrane and a good seal is provided against the at least one opening.
The actuator may be formed in a housing layer and the flexible membrane may be attached to a first polymer layer, preferably a pneumatic layer of the fluidic cartridge. By providing the actuator in the housing layer, the actuator is easily accessible by an external device, such as a reader into which the fluidic cartridge may be inserted.
The latching surface may be formed in the housing layer and the latching arm and latching protrusion may be formed in a second polymer layer, preferably a fluidic layer of the fluidic cartridge. By providing the latching components in the first and second polymer layers, an effective latch mechanism can be provided without significantly complicating the manufacturing process or increasing costs.
The first polymer layer may be disposed on the second polymer layer, and the housing layer may be disposed on the first polymer layer.
The housing layer may comprise a recess in which the actuator is located, and the recess may be configured to permit the actuator to be mechanically actuated upon insertion of a foot into the recess. By providing the actuator within a recess in the housing, the risk of accidental actuation of the valve by the user is minimised. In addition, by providing a recess configured to receive a foot for mechanical actuation of the actuator, the valve may be actuated by an external device, for example, a reader into which the cartridge is inserted.
One or both of the first polymer layer and the second polymer layer may comprise polypropylene. Polypropylene is an inert material and is ideal for use in a fluidic cartridge since it does not react with an introduced sample. Polypropylene is readily bondable to other polymer layers to facilitate manufacturing of the fluidic cartridge.
Brief Description of the Figures Figure 1 is a schematic diagram of an exemplary fluidic cartridge in which the invention may be provided.
Figure 2 is a top view of an exemplary fluidic cartridge in which the invention may be provided.
Figure 3 is an exploded view of the exemplary fluidic cartridge of figure 2.
Figure 4 is a perspective view of the housing of the exemplary fluidic cartridge of figure 2.
Figure 5 is a perspective view of the blister sub-assembly of the exemplary fluidic cartridge of figure 2.
Figure 6A is a top view of the pneumatic layer of the exemplary fluidic cartridge of figure 2.
Figure 6B is a bottom view of the pneumatic layer of the exemplary fluidic cartridge of figure 2.
Figure 7 is a top view of the pneumatic foil of the exemplary fluidic cartridge of figure 2.
Figure 8A is a top view of the fluidic layer of the exemplary fluidic cartridge of figure 2.
Figure 8B is a bottom view of the fluidic layer of the exemplary fluidic cartridge of figure 2.
Figure 9 is a top view of the fluidic foil of the exemplary fluidic cartridge of figure 2.
Figure 10 is a top view of the electrode layer of the exemplary fluidic cartridge of figure 2.
Figure 1 1 is a section view of an advantageous valve arrangement which may form an isolated inventive aspect.
Figure 12 is a section view of another advantageous valve arrangement which may form an isolated inventive aspect.
Figure 13a is a section view of an advantageous inlet port arrangement which may form an isolated inventive aspect.
Figure 13b is a perspective section view of the inlet port arrangement of figure 13a. Figure 14a is a section view of an advantageous capture column arrangement which may form an isolated inventive aspect.
Figure 14b is a perspective section view of a portion of the capture column arrangement of figure 14a.
Figure 15a is a section view of an advantageous waste chamber arrangement which may form an isolated inventive aspect.
Figure 15b is a perspective section view of the waste chamber arrangement of figure 15a.
Figure 16 is a section view of an isolation valve according to an embodiment of the present invention in an open position.
Figure 17 is a section view of the isolation valve of figure 16 in a closed position. Figure 18 is a plan view of the isolation valve of figures 16 and 17.
Detailed Description
Embodiments of the invention will now be described in the context of an exemplary fluid cartridge in which the invention is implemented. Whilst not necessary to understand the present invention, it is beneficial to provide general description of the principles of the structure, manufacture, function and use of the fluidic cartridge and associated methods for performing a test.
The exemplary fluidic cartridge and associated methods chosen to illustrate the present invention are for the detection of Chlamydia trachomatis bacterium using PCR amplification and electrochemical detection. However, the skilled person would understand that the invention is not limited to the exemplary fluidic cartridge and associated methods, and is suitable for use in with various different cartridges for a wide variety of sample analysis techniques or biological assays; for example, assays of target nucleic acid sequences in a liquid sample.
Those skilled in the art will understand that the devices and methods of the invention described herein and illustrated in the accompanying drawings are non-limiting exemplary embodiments and that the scope of the present invention is defined solely by the claims. The features illustrated or described in connection with one exemplary embodiment may be combined with features of other embodiments. Such modifications and variations are included within the scope of the present disclosures.
The exemplary cartridge comprises: a fluidic portion through which the sample flows and in which nucleic acid amplification and detection take place; a pneumatic portion which controls flow through the fluidic portion; and at least two electrodes which provide a potential difference for the detection of an amplified nucleic acid of interest. The fluidic portion and pneumatic portion may be constructed of a fluidic layer, a fluidic foil, a pneumatic layer and a pneumatic foil such as those described in relation to the exemplary cartridge below. However, the fluidic portion does not necessarily consist only of a fluidic layer and a fluidic foil and the pneumatic portion does not necessarily consist only of a pneumatic layer and a pneumatic foil. Rather, the layers may interact to produce the fluidic portion and the pneumatic portion such that parts of all or some of the layers make up each portion. Rather than referring to the particular layers of the cartridge, the fluidic portion refers to the particular areas of the cartridge which provide the function of allowing controlled sample flow, and the pneumatic portion refers to the particular areas of the cartridge which provide the function of controlling the flow through the fluidic portion.
The housing, fluidic portion and pneumatic portion are made of plastic. By plastic is meant a synthetic or natural organic material that may be shaped when soft and then hardened, including resins, resinoids, polymers, cellulose derivatives, casein materials, and protein plastics. Examples of plastics from which the cartridge may be constructed include, but are not limited to thermoplastics, for example polycarbonate, polyethylene terephthalate, cyclic olefin copolymers such as Topaz, acrylonitrile butadiene styrene, and thermoplastic elastomers, for example polypropylene. Plastic housings, fluidic portions and pneumatic portions can include components which are not made of plastic (e.g. blisters made from metal foil, metallic inserts at the sample inlet), but they are formed primarily from plastic. The use of plastic materials facilitates economical manufacture of the cartridges.
Whilst the pneumatic and fluidic foils may be made from a metal foil, the preferred materials are plastic including those mentioned above. In particular, it is preferred that foils are a polyethylene terephthalate / polypropylene composite.
The target nucleic acid sequence is any nucleic acid to be detected in a sample. The target nucleic acid(s) to be amplified and detected in the cartridge will usually be DNA, but it is also possible to amplify and detect RNA. In some embodiments a cartridge may permit amplification and/or detection of both DNA and RNA targets. The liquid sample is the composition which is introduced into the cartridge in order to determine whether the target nucleic acid(s) of interest is/are present. The sample may be a composition in which the nucleic acid to be detected is suspected to be present (e.g. for clinical diagnosis), or may be a composition in which the nucleic acid to be detected is potentially present (e.g. for contamination testing).
The liquid sample can have various sources. For instance, it can be material obtained from an animal or plant (e.g. for diagnosis of infections or for genotyping). Such samples may be obtained with minimal invasiveness or non-invasively, e.g., the sample may be obtained from an animal using a swab, or may be a bodily fluid. As an alternative, the sample may be material obtained from food or water (e.g. for contamination testing). The sample will usually include cells, and the target nucleic acid (if present) can be extracted from these cells within the cartridge. One skilled in the art will appreciate that samples can be diluted or otherwise treated prior to being introduced into the cartridge, but it is preferred that the cartridge can handle material which has not been pre- treated in this way.
An animal from whom the sample is obtained may be a vertebrate or non-vertebrate animal. Vertebrate animals may be mammals. Examples of mammals include but are not limited to mouse, rat, pig, dog, cat, rabbit, primates or the like. The animal may be a primate, and is preferably a human. Thus the cartridge can be used for clinical diagnosis of human samples.
In addition to analysing a sample, the cartridge can analyse a positive and/or negative control to provide confirmation that the cartridge is functioning as expected. The control(s) can be introduced into the cartridge by a user, or can be included within a cartridge before use.
The inclusion of an internal positive control nucleic acid allows a user to identify whether a negative result for the sample has been obtained because the nucleic acid amplification has been unsuccessful (false negative). If the positive control nucleic acid fails to be detected in the detection chamber, despite its presence in an amplification chamber, the user will be able to identify the test as a potential false negative result, and can perform another test.
The inclusion of an internal negative control allows a user to identify whether a positive result has been falsely obtained because of the presence of contamination. A negative control can involve performing PCR in a chamber in which no nucleic acid is provided, or in which a sample undergoes an amplification reaction without necessary components e.g. PCR without primers. If nucleic acid is nevertheless detected in the detection chamber, despite its intended absence in an amplification chamber, the user will be able to identify the test as a potential false positive result, and can perform another test.
A positive control nucleic acid may be any nucleic acid that will not be found in a sample used in the cartridge. The internal control DNA may be taken from a bacterium that is not pathogenic to animals and which contains a nucleic acid that is highly specific to the bacterium. One example of a possible bacterium from which the control nucleic acid may be taken for an animal sample is Pectobacterium atrosepticum, although any control nucleic acid may be used that will not be present in a sample.
The fluidic portion of the cartridge comprises channels and chambers through which sample flows. The flow of sample through the cartridge is controlled in two ways. Firstly, the fluidic portion has a gas inlet. The gas inlet is connected to a gas supply, and injection of gas into the fluidic portion via this inlet allows the sample to be pushed downstream through the cartridge, towards the detection chamber. The gas supply may be provided by the reader. As an alternative, the gas supply may be an on-board gas supply. Preferably, the gas supply is provided by an external source and the gas inlet is connected to a pneumatic circuit such that the gas supply is provided via a pneumatic inlet on the cartridge. Secondly, at least one pneumatically controlled valve controls local movement of the sample through the fluidic portion. The pneumatically controlled valve(s) may be controlled independently of other pneumatically controlled valves and may be controlled independently of the gas supply that generally causes downstream movement of the sample via the gas inlet. The gas inlet and the pneumatically controlled valve(s) also permit sample to be flushed through the fluidic portion e.g. to exclude excess volumes of material. The fluidic portion also has an exhaust which allows air and waste material to exit the channels and chambers of the fluidic portion without a build-up of pressure occurring in the cartridge. Preferably, the exhaust comprises a waste chamber and/or a waste vent.
The fluidic portion of the cartridge includes reagents and/or physical components for cell lysis and nucleic acid separation. These may be any reagents or physical components that are capable of lysing cells and separating nucleic acids from cell debris and other cellular components. For instance, they may comprise (i) a lysis buffer which is capable of causing lysis of target cells which may be present in the sample e.g. buffers including a detergent such as nonyl phenoxypolyethoxylethanol (available as NP-40) or t-octylphenoxypolyethoxyethanol, (available as Triton X 100), or including guanidine thiocyanate, and/or (ii) a capture support or column which specifically binds nucleic acids but does not bind other undesired cellular components (e.g. proteins and lipids). The capture column comprises a capture filter and may additionally comprise a depth filter. The filters may be made of glass fibres (available as Whatman filters), or may be made of silica, although any column or support which is capable of separating nucleic acids from other cellular components may be used. Elution using a wash buffer to remove cell debris and other cellular components, followed by elution using an elution buffer to elute the separated nucleic acids from the capture support or column can be undertaken such that the capture column can separate nucleic acids from cell debris and other cellular components.
A channel through which the sample flows fluidly connects the sample inlet to at least one amplification chamber where nucleic acid amplification can take place. The purpose of the amplification chamber(s) is to permit amplification of any target nucleic acid of interest that is present in the sample (and, where present, any positive control nucleic acid). Any nucleic acid amplification method may be used and these are described in more detail below in relation to an exemplary cartridge. The different nucleic acid amplification reagents that are required for different nucleic acid amplification methods are well known in the art. These reagents are provided in or upstream of the amplification chamber(s) such that the sample (and any positive control) includes all necessary reagents for nucleic acid amplification once it reaches the amplification chamber. Adaptation of a nucleic acid amplification method according to the target nucleic acid to be detected is also well known in the art (e.g. design of primers). The skilled person would therefore be able to adapt the reagents for nucleic acid amplification accordingly. The term "chamber" does not denote any particular size or geometry, but instead it means a region within the fluidic portion which is designed to permit nucleic acid amplification to occur. Thus, for instance, it could be a region in which the sample can be fluidically isolated (e.g. via the use of pneumatically controlled valves) while the steps required for nucleic acid amplification (e.g. thermocycling, etc.) occur, and it can be located within the cartridge so that it is in the proximity of any external resources that are needed (e.g. next to a heat source within a cartridge reader, thereby permitting thermal cycling to occur).
Multiple test amplification channels and/or chambers may be included in the cartridge. The different test amplification channels and/or chambers may include reagents required to amplify different nucleic acids of interest. Therefore using multiple amplification test channels and/or chambers allows multiple tests to be performed on a single cartridge, simultaneously (including any controls). As an alternative, reagents for amplification of multiple different nucleic acids may be present in a single amplification chamber, and the different nucleic acids (whether multiple target nucleic acids, or a target nucleic acid and a control nucleic acid) may be amplified simultaneously in the same amplification chamber.
A further channel through which the sample flows after nucleic acid amplification fluidly connects the at least one amplification chamber to at least one detection chamber where the results of nucleic acid amplification can be detected. In or upstream of the detection chamber are reagents for nucleic acid detection such that the sample includes all necessary reagents for the detection once it reaches the detection chamber. The reagents for nucleic acid detection may be specific for the particular target nucleic acid, i.e. they may allow for detection of the presence of the specific nucleic acid sequence. As an alternative, the reagents for nucleic acid detection may be generic reagents to detect the presence of any nucleic acids. Such generic reagents may be used if all nucleic acids other than the target nucleic acid are removed prior to detection. For example, this may be achieved by providing a nuclease that is capable of hydrolysing all nucleic acids present in the sample other than the target nucleic. The amplified target nucleic acid can be protected from hydrolysis, for example by inclusion of chemical modifications in the primers which are incorporated into the amplified product and which cannot be hydrolysed. Reagents for nucleic acid detection are described below in relation to an exemplary cartridge but usually comprise a probe including a label. The probe is capable of hybridising to the amplified nucleic acid which has been amplified in the amplification chamber(s). Following hybridisation of the probe to the amplified nucleic acid, the detection of the nucleic acid may occur via a detectable change in the signal from the label. In some embodiments the change may be caused by hydrolysis of the probe. Where the probe is hydrolysed, hydrolysis is usually achieved using a double strand specific nuclease, which can be an exonuclease or an endonuclease. Preferably, the nuclease is T7 endonuclease. The signal from the label is capable of undergoing a change following hydrolysis of the probe. This is due to a change in the environment of the label when it moves from being bound to the rest of the probe to being free from the rest of the probe or bound to a single nucleotide or a short part of the probe. Further details of the types of probes and detection methods that may be used can be found in Hillier et al. Bioelectrochemistry, 63 (2004), 307-310. As an alternative, methods for causing a detectable change in the signal from the label which do not rely on hydrolysis of the probe may be used e.g. see lhara et al. Nucleic Acids Research, 1996, Vol. 24, No. 21 4273-4280. This change in environment of the label leads to a change in the signal from the label. The change in signal from the label can be detected in order to detect the presence of the nucleic acid of interest.
Where a positive control nucleic acid is used, the reagents for nucleic acid detection will additionally include a positive control probe including a label. The positive control probe is capable of hybridising to the amplified control nucleic acid. The signal provided by the labels of the positive control and target probes may be the same, but present in separate detection chambers such that the signals corresponding to the control and test nucleic acids can be distinguished. As an alternative, the signal provided by the labels of the control and target probes may be different, such that the signals are distinguishable from one another, even if the probes are present in the same detection chamber. Multiple test detection channels and/or chambers may be included in the cartridge. The different test detection channels and/or chambers may include reagents required to detect different nucleic acids of interest. Therefore using multiple detection test channels and/or chambers allows multiple tests to be performed on a single cartridge, simultaneously. As an alternative, reagents for detection of multiple different nucleic acids may be present in a single detection chamber, and the different nucleic acids (whether multiple target nucleic acids or a target nucleic acid and a control nucleic acid) may be detected simultaneously in the same detection chamber.
The label is detectable by use of the cartridge's electrodes, and so the label will usually be an electrochemical label, such as a ferrocene. Examples of labels which may be used can be found in WO03/074731 , WO2012/085591 and PCT/GB2013/051643. Signal emitted by the label can be detected by a cartridge reader.
The pneumatic portion of the cartridge comprises at least one pneumatic circuit which each control at least one pneumatically controlled valve. The pneumatic portion controls sample flow through the cartridge by the opening and closing of pneumatically controlled valves. The opening and closing of the valves is controlled by changes in pneumatic pressure in the pneumatic circuit that is applied through a pneumatic pressure inlet. Usually, the cartridge contains many pneumatically controlled valves. The pneumatically controlled valves may be controlled by separate pneumatic pressure inlets. These valves can be used to prevent downstream movement of sample through the fluidic portion until necessary steps have been performed and/or to prevent unwanted reverse movement of sample upstream. For example, a valve may be provided upstream of the at least one amplification chamber in order to prevent downstream movement into the at least one amplification chamber until cell lysis and nucleic acid separation has taken place. Following cell lysis and nucleic acid separation the valve upstream of the at least one amplification chamber may be opened in order to allow downstream flow. It can then be closed again, to prevent backflow out of the chamber back towards the sample inlet.
The cartridge comprises at least two electrodes which can provide a potential difference across the at least one detection chamber. The potential difference causes current to flow through the at least one detection chamber, thereby permitting the detection of signal from electrochemically active labels.
An exemplary cartridge which operates according to the above description will now be described with reference to the accompanying drawings.
1. The exemplary cartridge 1.1 Overview
The exemplary cartridge described below is intended to be a single-use, disposable cartridge for performing a test on a sample introduced into the cartridge. The exemplary cartridge is a fluidic cartridge with channels of an appropriate scale (as detailed hereafter). However, the invention may be performed on a microfluidic device, or an LOC. Once the test has been run, it is preferred that the cartridge is disposed of. However, if desired, the cartridge may be sent for re-processing to enable it to be used again.
It is preferred that the cartridge comprises all of the biological agents necessary for conducting the test of choice. For example, the exemplary cartridge is used for detecting the presence, absence or amount of a pathogen of interest. Any pathogen may be detected. Examples of pathogens which may be detected by the cartridge are Chlamydia trachomatis, Trichomonas vaginalis, Neisseria gonorrhoea, Mycoplasma genitalium and methicillin resistant Staphylococcus aureus. To that end the cartridge comprises reagents for nucleic acid amplification. Nucleic acid amplification may be performed using any nucleic acid amplification method. The nucleic acid amplification method may be a thermocycling method in which the temperature at which the method is performed is varied such that different steps of the amplification are able to take place at different temperatures within the cycle. For example melting, annealing of primers and extension may each be performed at different temperatures. By cycling through the temperatures, the timing of each of the steps of the method can be controlled. As an alternative, the nucleic acid amplification may be an isothermal method in which the temperature is kept constant. In both the thermocycling and the isothermal nucleic acid amplification methods, the temperature is controlled during nucleic acid amplification.
Examples of nucleic acid amplification methods are the polymerase chain reaction (PCR), the ligase chain reaction (LCR), strand displacement amplification (SDA), transcription mediated amplification, nucleic acid sequence-based amplification (NASBA), helicase-dependent amplification and loop-mediated isothermal amplification. The reagents for nucleic acid amplification will vary depending of the nucleic acid amplification method used but include a polymerase and nucleotide triphosphates.
As explained below, the cartridge also comprises detection reagents which are capable of detecting the presence or absence of amplified nucleic acids which are the product of the nucleic acid amplification method. The reagents for nucleic acid detection comprise a probe which is capable of hybridising to the amplified nucleic acid. The probe includes a ferrocene label. Following hybridisation of the probe to the amplified nucleic acid, the detection of the nucleic acid occurs via a detectable change in the signal from the label. The change is caused by hydrolysis of the probe, which is achieved using a double strand specific nuclease. The nuclease is a T7 endonuclease. The ferrocene gives different electrochemical signals when it is part of a probe or when it is attached only to a single nucleotide, and so hydrolysis is easily detected. Thus, the change in signal from the label permits detection of the presence of the nucleic acid of interest.
The electrodes allow the detectable change in the signal from the label, which occurs in the presence of the target nucleic acid, to be detected.
The cartridge is configured for use with a cartridge reader (not shown). The cartridge comprises a number of pneumatic, mechanical, thermal and electrical interfaces (described in more detail below) through which the reader interacts with the cartridge to perform the test. Hence, in use, the cartridge would be inserted into the reader, and the reader would be activated to begin interacting with the cartridge via the interfaces to perform the test. For the purposes of understanding the present invention, it is not necessary to describe exactly how the cartridge interacts with the reader to conduct a particular test and provide the test results, but an overview of an exemplary operation of a cartridge is provided hereafter.
1.2 Schematic diagram of the exemplary cartridge
Before explaining the structure and arrangement of the components of an exemplary fluid cartridge in detail, it is helpful to describe the layout of the exemplary cartridge at a high level with reference to the schematic shown in figure 1.
It is convenient to consider the overall layout of the cartridge in terms of the flow of liquids, including the liquid sample, through the cartridge. Unless otherwise specified hereafter, the passage of liquids including the liquid sample and the liquid buffers is referred to as the 'fluid pathway' which has an upstream end and a downstream end. Unless otherwise specified hereafter, 'downstream' generally refers to the direction of flow of the liquids and 'upstream' refers to the direction opposite the direction of flow. The fluid pathway in the exemplary cartridge may have different branches (and thus form different fluid pathways), but all pathways have a recognisable direction of flow which permit a skilled person to identify the upstream and downstream directions. However, there is an exception to this general definition, which is when the liquid sample is pumped between the mixing chamber 10 and the bellows 20. In this case, fluid is intermittently pumped back upstream in the opposite direction to its general direction of fluid flow, which is downstream. This mixing serves to mix the lysis and sample and to rehydrate the internal control. The liquid sample is introduced into the cartridge at a sample mixing chamber 10 through an entry port. A particular arrangement of a preferred entry port may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below. A sample indicator 12 is fluidly coupled to the sample mixing chamber 10 such that a sample introduced into the sample mixing chamber 10 is visible in the sample indicator 12. Also connected to the sample mixing chamber 10 is a blister 14 containing a lysis buffer. The lysis buffer comprises guanidine thiocyanate. Once the sample has been introduced into the sample mixing chamber 10, and a test is started, the lysis blister 14 is collapsed so as to expel the lysis buffer into the sample mixing chamber 10 where it mixes with the liquid sample introduced therein.
Downstream of the sample mixing chamber 10, along a main channel 16, is a coarse filter 18. The coarse filter 18 filters out any large debris in the liquid sample, such as skin or bodily hair, as the liquid sample passes through main channel 16.
Downstream of the coarse filter 18, along the main channel 16, is a bellows 20 having an upstream bellows valve 22a and a downstream bellows valve 22b. As described in more detail below, the bellows 20, together with its upstream and downstream valves 22a-b, is capable of pumping the liquid sample from the upstream end of the fluid pathway (i.e. from the sample mixing chamber 10) to the downstream end. In summary, this is achieved by virtue of flexible membranes within the bellows 20 and the upstream and downstream bellows valves 22a-b which actuate to create local pressure differentials to, on the one hand, draw in the liquid sample from the sample mixing chamber 10 into the bellows 20 and, on the other hand, from the bellows 20 further downstream through the main channel 16. This is achieved by carefully choreographed pneumatic actuation of the flexible membranes in the valves. Particular arrangements of a preferred valve may themselves form isolated inventive aspects of the cartridge, as described further in section 3, below.
Downstream of the bellows along the main channel 16 is a capture column 24. The purpose of the capture column 24 is to separate nucleic acids from cell debris and other cellular components. The capture column comprises a capture filter and a depth filter both made of glass fibres. A particular arrangement of a preferred capture column may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below.
Two branch channels 26, 28 join the main channel 16 between the downstream bellows valve 22b and the capture column 24. The purpose of the branch channels is to introduce liquid buffers necessary for performing the desired test. For example, with the test conducted by the exemplary cartridge, it is necessary to introduce an elution buffer and a wash buffer into the main channel once the sample has passed through. The wash buffer is contained in a wash buffer blister 30 and the elution buffer is contained in an elution buffer blister 32. The introduction of the wash buffer and elution buffer into the main channel 16 is controlled by wash buffer valve 34 and elution buffer valve 36, respectively. At the appropriate point in the test, the wash and elution buffer blisters 30, 32 are collapsed so as to expel the wash and elution buffers into the branch channels 26, 28 and thence into the main channel 16 through the wash and elution buffer valves 34, 36.
Downstream of the capture column 24, along a waste branch 16a of the main channel 16, is a waste chamber 38. A particular arrangement of a preferred waste chamber may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below. The purpose of the waste chamber 38 is to collect the cell debris and cellular components other than nucleic acids and contain them, thereby preventing them from entering the test channel 54a or the control channel 54b. The waste chamber 38 is vented to atmosphere through a waste vent 40, and an aerosol impactor 42 is provided between the waste chamber 38 and the waste vent 40 to prevent particulate matter from escaping from the waste chamber 38 into the atmosphere. A waste chamber valve 44 in the main channel waste branch 16a of the main channel 16 permits and prevents fluids passing into the waste chamber 38 at appropriate points during the test.
Downstream of the capture column 24, along an elution branch 16b of the main channel 16, is an elution chamber 46. The purpose of the elution chamber 46 is to allow the sample preparation to settle and for bubbles to disperse before the sample enters the amplification chambers. An elution chamber valve 48 in the elution branch 16b of the main channel 16 permits and prevents fluids passing into the elution chamber 46 at appropriate points during the test.
Downstream of the elution chamber 46 is a convoluted mixing channel 52. Here the prepared sample is mixed prior to passing through the isolation valve 50.
In the present application, the components upstream of the isolation valve 50 are referred to as being comprised in the 'front end' of the cartridge, whilst the components downstream of the isolation valve 50 are referred to as being comprised in the 'back end' of the cartridge. Broadly speaking, the liquid sample is prepared for analysing in the front end of the cartridge, and the analysis is carried out on the sample in the back end of the cartridge.
The isolation valve 50 is open to permit the prepared liquid sample to pass from the front end to the back end of the cartridge. At an appropriate point in the test, after the liquid sample has been prepared and is within the back end of the cartridge for analysis, the isolation valve 50 is closed to prevent any of the sample from re-entering the front end. Once the isolation valve 50 is closed, it cannot be opened again. The isolation valve 50 also acts as a safeguard in case of a power failure, wherein the reader closes the isolation valve 50 to prevent leakage.
Downstream of the isolation valve 50, the fluid pathway splits into an amplification test channel 54a and an amplification control channel 54b. Each of the amplification channels 54a-b comprises an amplification chamber 56a-b having an amplification chamber inlet valve 58a-b and an amplification chamber outlet valve 60a-b. Any nucleic acid amplification method may be performed in the nucleic acid amplification chamber. If PCR is used, the nucleic acid amplification chambers contain a thermostable DNA polymerase, dNTPs, a pair of primers which are capable of hybridising to the nucleic acid to be amplified. Optionally, the nucleic acid amplification chambers may additionally contain buffer salts, MgCI2, passivation agents, uracil N-glycosylase and dUTP. An example of a thermostable DNA polymerase that may be used is Taq polymerase from Thermus aquaticus.
Each of the nucleic acid amplification chambers in the exemplary cartridge comprises reagent containment features in the form of first and second shallow wells formed in the fluidic layer. The reagents to be used in the cartridge are spotted in the wells. In the exemplary cartridge, the test- specific reagents and the generic reagents are isolated from each other by spotting each in a different well. Hence, the test-specific reagents are spotted in a first well in the chamber and the generic reagents are spotted in a second well in the chamber. By spotting the reagents separately, it is easier to swap the test-specific reagents during manufacture for a different set of test-specific reagents, so as to perform a different test, whilst keeping the generic reagents as they are.
In the exemplary cartridge, the ratio of nucleic acid amplification chambers to detection chambers is 1 :2. The prepared sample enters the back end of the cartridge at the isolation valve 50 and is split into two nucleic acid amplification chambers. After processing, the each of the two processed measures of sample from the nucleic acid amplification chamber is split into two detection chambers. Therefore, for each sample introduced into the exemplary cartridge, four detection chambers may be filled from two nucleic acid amplification chambers, thus facilitating duplex amplification and 4-plex detection.
However, it will be appreciated that one or three or more nucleic acid amplification chambers may be provided to provide any level of multiplexing desired, and that the number of the detection chambers provided may be adjusted accordingly to maintain a 1 :2 ratio of nucleic acid amplification chambers to detection chambers. The ratio 1 :2 is preferred for the exemplary cartridge because such a ratio allows twice the number of target nucleic acids to be assayed compared to the number of different labels required for detection in the detection chambers. However, it will be appreciated that the ratio may be changed depending on the number of labels and PCR targets for the liquid sample. For instance, the ratio may be 1 : 1 , 1 :3 or V.n such that there are n detection chambers branching from the main channel of each fluid pathway when there are n times as many multiplexed PCR targets for the number of labels.
PCR primers specific for Chlamydia trachomatis are dried down in the amplification chamber in the amplification test channel together with the other reagents required for nucleic acid amplification. PCR primers specific for a positive control nucleic acid are dried down in the amplification chamber in the amplification control channel together with the other reagents required for nucleic acid amplification. A positive control nucleic acid is also provided in the amplification chamber in the amplification control channel, taken from Pectobacterium atrosepticum. The dried down reagents are reconstituted when the liquid sample reaches them.
Downstream of the amplification chamber outlet valves 60a-b each of the amplification channels 54a-b splits into two further detection channels, leading to two detection chambers for each amplification chamber, giving a total of four detection chambers 62a-d in total. The reagents for nucleic acid detection, including the target probe, are dried down in the detection chambers 62a-d downstream of the test amplification chamber 56a or 56b. The reagents for nucleic acid detection including the control probe are dried down in the detection chambers downstream of the control amplification chamber 56a or 56b (whichever is not the test chamber mentioned above). Each detection chamber 62a-d is provided with its own gas spring 64a-d which forms a dead end at the downstream end of the fluid pathway.
Reagents for nucleic acid detection are provided in detection chambers. The reagents for nucleic acid detection include probes having a ferrocene label. These probes are capable of hybridising to the amplified nucleic acids. Following hybridisation of the probes to the amplified nucleic acids, the probes are hydrolysed by a double strand specific nuclease which causes the label to be freed from the rest of the probe. As explained above, freeing of the label from the rest of the probe causes a detectable change in the signal from the label. The control probe is provided in separate detection chambers to the target probe and detection of the target nucleic acid and the control nucleic acid take place in different detection chambers, such that the signals are distinguishable from one another. Downstream of the amplification outlet valves 60a-b, but upstream of the forks creating the four detection channels, two bypass channels 66a-b respectively join the two amplification channels 54a-b. The purpose of the bypass channels 66a-b is to remove excess liquid sample within the amplification channels 54a-b before the liquid sample enters the detection chambers 62a-d. The bypass channels 66a-b connect to a bypass valve 68, which is also fluidly coupled to the elution chamber branch 16b of the main channel 16, downstream of the isolation valve 50, before the channel splits into amplification channels 54a and 54b.
A particular arrangement of a preferred chamber in the cartridge, such as the first and second amplification chambers or the first to fourth detection chambers, may itself form an isolated inventive aspect of the cartridge, as described further in section 3, below.
It will be appreciated that the number of amplification chambers, and the number of detection chambers in the exemplary cartridge may vary depending on the preferred implementation. Moreover, other configurations of channels, chambers, valves and so on are possible without departing from the scope of the invention, as defined by the claims.
The physical structure and operation of the various components of the exemplary cartridge introduced above will now be explained with reference to figures 2 to 10.
1.3 Physical structure of an exemplary cartridge
1.3.1 Overview and external features of the exemplary cartridge
An exemplary cartridge is shown in figure 2. As described above, the reader interacts with the cartridge through a plurality of interfaces. The interfaces shown in the exemplary cartridge 100 are: a pneumatic interface 101 ; an electrical interface 102; a bypass valve interface 103; and an isolation valve interface 104. Each of these interfaces is described in more detail below. It will be appreciated that more or fewer interfaces could be provided, depending on the preferred implementation.
Also provided in the cartridge, but not shown, is a thermal interface. The thermal interface allows the temperature of the amplification chambers to be regulated to allow nucleic acid amplification to take place.
The exemplary cartridge 100 shown in figure 2 comprises an insertion end 105 for insertion into the reader, and a non-insertion end 106. Proximate the non-insertion end 106 is a sample inlet 107 for introducing a sample into the sample mixing chamber 10. In the exemplary cartridge, the sample will usually include cells, and the target nucleic acid (if present) can be extracted from these cells, but other fluid samples such as swab eluate, urine, semen, blood, saliva, stool sweat and tears could be used in other implementations. The sample may be introduced into the sample mixing chamber 10 through the sample inlet 107 using a pipette, for example.
The exemplary cartridge 100 and reader are configured such that when the cartridge is inserted into the reader, all of the aforementioned interfaces are actuatable by the reader. On the other hand, the sample inlet 107 remains external to the reader such that a sample may be introduced into the sample mixing chamber 10 whilst the cartridge is inserted into the reader.
The exemplary cartridge 100 shown in figure 2 further comprises a sample indicator window 109, through which the sample indicator 12 is visible to determine whether a sample has been introduced into the sample mixing chamber 10.
All of the pneumatic, mechanical and electrical interfaces in the exemplary cartridge 100 are located on the same face of the cartridge, in this case the top face 1 10. The thermal interface (not shown) is provided on the bottom face of the cartridge. This simplifies the design of the reader, which may this provide the associated pneumatic, mechanical and electrical parts which interact with those interfaces in the same region of the reader, thereby making best use of space. It also enables the thermal part of the reader to be provided away from the pneumatic, mechanical and electrical parts.
1.3.2 Internal components of cartridge
The exemplary cartridge 100 shown in figure 2 is formed from various components which shall now be described. Figure 3 shows an exploded view of the exemplary cartridge 100 of figure 2. The cartridge 100 comprises, from top to bottom, a housing 11 1 , a blister sub-assembly 1 12, a pneumatic foil 1 13, a pneumatic layer 1 14, a fluid layer 1 15 and a fluidic foil 1 16. Also shown in figure 3 is an electrode layer 1 17, two filters 1 18 and a plurality of absorbent pads 1 19, which will be described in more detail below.
The housing 1 11 is manufactured from acrylonitrile butadiene styrene. The pneumatic and fluidic foils 1 13, 116 are manufactured from a polyethylene terephthalate / polypropylene composite. The pneumatic and fluidic layers 114, 115 are manufacture from polypropylene. With the exception of the housing 1 11 , filters 1 18 and pads 1 19, each of the components mentioned in the previous paragraph is adhered to its adjacent component or components. Hence, the blister sub-assembly 1 12 is adhered to the pneumatic foil 1 13, which is adhered to the pneumatic layer 114, which is adhered to the fluidic layer 115, which is adhered to the fluidic foil 1 16. The electrode layer 117 is adhered to fluidic layer 115 also.
The adhesion of the layers to each other provides a series of fluid-tight channels in the cartridge, together with associated chambers, valves, pumps, bellows and other components. The channels passing a liquid sample therethrough are liquid-tight and the channels passing a gas therethrough are gas-tight. Optionally, all components are both liquid tight and gas-tight. For example, recesses and openings formed in one or both sides of the pneumatic and fluidic layers create, when sandwiched together and adhered to the pneumatic and fluidic foils, respectively, the shapes necessary to provide the aforesaid channels, chambers, valves, pumps, bellows and other components.
Each of the components referred to above in figure 3 will now be described in more detail. 1.3.3 Housing 11 1
Figure 4 shows housing 1 11 in more detail. As shown, housing 1 11 comprises a generally rectangular upper surface 120 and walls 121 depending therefrom on all four sides (two of which are visible in figure 4). A principal purpose of the housing 1 1 1 is to protect certain components of the cartridge, most notably the blister sub-assembly 1 12 and the isolation valve interface 104. It will therefore be noted that the housing 1 11 is shorter than the pneumatic and fluidic layers 114, 1 15 such that it overlies only a portion of those layers when the cartridge 100 is assembled. In the exemplary cartridge 100, the pneumatic interface 101 , electronic interface 102, and bypass valve interface 103 are not covered by the housing 1 11 to provide ease of access by the reader.
The upper surface 120 of the housing 1 11 has three apertures 122a-c therein, each having walls depending from the peripheries of the apertures to form, when the cartridge is assembled, three recesses. The purpose of the recesses is to house the blisters of the blister sub-assembly 1 12 such that the blisters may be accessed and pressed by the reader, but are otherwise protected from accidental impact. Naturally, since the exemplary cartridge comprises three blisters, the housing 11 1 comprises three corresponding apertures 122a-c forming three corresponding recesses. It will be appreciated that more or fewer blisters, apertures and recesses may be provided, depending on the preferred implementation. Alternatively, the housing 11 1 could comprise a single aperture forming a single recess housing all available blisters. The side walls 121 of the housing 1 1 1 which run along the length of the housing 1 1 1 between the insertion end 105 and the non-insertion end 106 of the cartridge 100 comprise flanges 123 along at least a portion of their lower edges. The purpose of the flanges 123 is two-fold. Firstly, they comprise one or more windows 124a-b for receiving a corresponding number of tabs formed in the pneumatic layer 1 14 to hold the cartridge 100 together. Secondly, the flanges 123 are dimensioned so as to protrude beyond the lower surface of the fluidic foil 1 16 when the cartridge is assembled, such that the fluidic foil 1 16 is suspended above a flat surface on which the cartridge 100 is placed. This prevents accidental damage to the fluidic foil 1 16 which could otherwise result.
Although in the exemplary cartridge depicted in figure 4 flanges 123 are provided along substantially the length of two opposing sides of the cartridge, it will be appreciated that flanges may be provided along three or four edges of the cartridge and still suspend the foil above a flat surface on which the cartridge is placed. Similarly, although the cartridge depicted in figure 4 shows flanges 123 extending along substantially the entire length of the edge, a flange which extends only partially along an edge may be provided, or multiple flanges may be provided along each edge.
The housing 11 1 further comprises, at the non-insertion end 106, a grip 125 to facilitate insertion of the cartridge into and removal of the cartridge 100 from the reader by hand. The grip 125 comprises a series of ridges and grooves formed in the housing 1 11 , but alternative structures to increase friction, such as knurls, are also possible.
The housing 11 1 further comprises a sample inlet aperture 126 through which a sample may be introduced into the sample mixing chamber 10 of the cartridge 100 using a pipette, for example. Surrounding the inlet aperture 126 for a given diameter is a basin 127 recessed into the upper surface 120 of the housing 1 1 1 to accommodate a certain amount of spillage of the liquid sample. Whilst the basin 127 of the exemplary embodiment is substantially flat, it may be sloped toward the inlet aperture 126, such that any spillage drains through the inlet aperture 126.
The exemplary housing 1 1 1 further comprises a plurality of cut-outs: a first cut-out 128 forming the sample window 109, and a second cut-out 129 to provide access to the isolation valve interface 104. As with the recesses which protect the blisters, by providing access to the isolation valve interface 104 only through a cut-out 129 in the housing 11 1 , the isolation valve interface 104 is protected to some extent from accidental impact, which could actuate the isolation valve and render the cartridge inoperable. 1.3.4 Blister sub-assembly 1 12
Figure 5 shows the blister sub-assembly 112 in more detail. The blister sub-assembly 1 12 may be manufactured separately, during which the blisters are pre-filled with the liquid reagents necessary for conducting the preferred test, and subsequently adhered to the pneumatic foil 1 13.
Blister sub-assemblies (or 'blister packs') are familiar to a skilled person. A blister is a collapsible chamber for containing a liquid, which may be expelled from the blister by pressing on the blister and thereby collapsing it. In typical blister packs, the chamber of a blister is sealed by a foil or other frangible layer which ruptures once the pressure inside the chamber reaches a particular magnitude as the blister is collapsed.
In the exemplary cartridge, the blister sub-assembly 1 12 comprises three blisters 130a-c. These contain, respectively, the lysis buffer which comprises reagents capable of performing cell lysis, the wash buffer and the elution buffer.
The exemplary blister sub-assembly 1 12 comprises a substrate 131 onto which the aforementioned blisters 130a-c are formed by a deformable polymeric layer which is shaped to provide the chambers. Three apertures 132a-c, corresponding to the three blisters 130a-c, pass through the substrate 132. Each of the apertures is covered by the deformable polymeric layer forming the chamber, which thereby connects the aperture to the chamber but for a seal 133a-c between the respective apertures 132a-c and chambers. Upon application of a suitable pressure on the blister 130a-c, the seal 133a-c breaks, thereby causing the liquid contents of the blister to be ejected from the blister and to flow through the aperture 132a-c in the substrate 131 out of the blister sub-assembly.
As shown, the seals 133a-c at least partially surround the periphery of the chambers, where they meet the substrate 131. At the point in each seal 133a-c which is designed to break (thereby forming the liquid passageway between the aperture 132a-c and chamber), the seal 133a-c may be weaker than the rest of the periphery. This ensures that the correct part of the seal 133a-c breaks when the suitable pressure is applied.
The blisters may be collapsed by the reader when the cartridge is inserted therein. One or more mechanical actuators (such as a foot) may be applied by the reader into the recess so as to collapse the blister. The blister sub-assembly 1 12 further comprises two reference holes 134a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the assembly during manufacture.
1.3.5 Pneumatic layer 114
Figures 6A and 6B show the pneumatic layer 114 in more detail. Figure 6A is a top view of the pneumatic layer and Figure 6B is a bottom view. The pneumatic layer 1 14 is comprised of a rigid plastic layer 135 which, in certain places, is overmoulded with a plurality of flexible membranes to form certain components when the cartridge is assembled. The flexible membranes are manufactured from a thermoplastic elastomer.
The rigid plastic layer 135 has a plurality of differently-shaped recesses therein and apertures therethrough. In combination with the fluidic layer 1 15, certain recesses within, and/or apertures through, the rigid plastic layer 135 form a number of components, including: the sample mixing chamber 136; the waste chamber 137; the capture column 138; the elution chamber 139; the first and second amplification chambers 140a-b; and the first to fourth detection chambers 141 a-d. An aperture 142 is also provided to give access to the electrode layer 117.
In combination with the overmoulded flexible membranes and the pneumatic foil 1 13, certain other apertures through the rigid plastic layer form a number of other components, including: the upstream bellows valve 142; the bellows 143; a pneumatic interface 144; the downstream bellows valve 145; the wash buffer inlet valve 146; the wash buffer air inlet valve 146a; the elution buffer inlet valve 147; the elution buffer air inlet valve 147a; the waste chamber valve 148; the elution chamber valve 149; the isolation valve 150; the first and second amplification chamber inlet valves 151 a-b; and first and second amplification chamber outlet valves 152a-b. A further aperture, in combination with an overmoulded flexible membrane (but not the pneumatic foil) forms a bypass valve 153.
With the exception of the isolation valve 150 and the bypass valve 153, the valves formed in the pneumatic layer are pneumatically-operable valves. That is, each valve is operable to open and close a fluidic channel in which the valve is located, and this valve is actuated by applying a particular pressure to a pneumatic control line coupled to the valve. The pneumatic control lines are coupled to the pneumatic interface 144, to which the reader has access when the cartridge 100 is inserted therein. Hence, to actuate a given pneumatic valve, the reader merely applies an appropriate pressure to the pneumatic control line associated with that valve to open or close the valve. The isolation valve 150 and the bypass valve 153 are also actuated by the reader, but mechanically. Again, each valve is operable to open and close a fluidic channel in which the valve is located, but the valve is actuated by applying one or more mechanical actuators (such as a foot) to the valve.
The pneumatic layer further comprises two reference holes 154a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 154a-b in the pneumatic layer align with the reference holes 134a-b in the blister sub-assembly.
The pneumatic layer further comprises apertures 155a-c which, when the cartridge is assembled, line up with apertures 132a-c passing through the substrate 131 of the blister sub-assembly (through the pneumatic foil, as described below).
1.3.6 Pneumatic foil 113
Figure 7 shows the pneumatic foil 1 13 in more detail. As explained above, the pneumatic foil 113 is adhered to the upper surface of the pneumatic layer 1 14, thereby fluidly sealing channels, chambers, valves, pumps, bellows and other components formed therein. Thus, for the most part, the pneumatic foil 113 is a generally rectangular and planar foil sheet so as to provide an effective seal. Beneficially, the pneumatic foil 1 13 is inert such that is does not react with the reagents which move through the pneumatic layer 114.
However, the pneumatic foil 1 13 does not overlie the entire pneumatic layer 1 14. In particular, the pneumatic foil 1 13 does not overlie the sample mixing chamber 136 or the waste chamber 137 at the non-insertion end 106 of the cartridge 100, or the bypass valve 153 at the insertion end 105. Moreover, the pneumatic foil 1 13 comprises cut-outs 156, 157, such that it does not overlie the isolation valve 150 or the pneumatic interface 144, respectively.
The pneumatic foil 1 13 further comprises three apertures 158a-c which, when the cartridge 100 is assembled, line up with apertures 132a-c passing through the substrate 131 of the blister subassembly and 155a-c passing through the pneumatic layer 1 14. The apertures 158a-c permit the liquid reagents within the blisters to pass to the pneumatic layer 114, and thence to the fluidic layer 1 15 through apertures 155a-c. The pneumatic foil 1 13 comprises two reference holes 159a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 159a-b in the pneumatic foil align with the reference holes in the other layers.
The pneumatic foil is a composite foil manufactured from a layer of polyethylene terephthalate, to provide strength, with a layer of polypropylene on top to provide an inert material for contacting the liquid sample and buffers, and also to enable the foil to be heat sealed to the pneumatic layer (also manufactured from polypropylene.
1.3.7 Fluidic layer 115
Figures 8A and 8B show the fluidic layer 1 15 in more detail. Figure 8A is a top view of the pneumatic layer and Figure 8B is a bottom view. The fluidic layer 1 15 is comprised of a rigid plastic layer 160. As explained previously, the top side of the fluidic layer 1 15 (not shown) is adhered to the bottom side of the pneumatic layer 1 13 (see figure 5B) such that the various channels, chambers, valves, pumps, bellows and other components formed by a combination of the pneumatic and fluidic layers are aligned.
As with the rigid plastic layer 135 of the pneumatic layer 113, the rigid plastic layer 160 of the fluidic layer 1 15 has a plurality of differently-shaped recesses therein and apertures therethrough. In combination with the pneumatic layer 113 and the fluidic foil 116, certain recesses within, and/or apertures through, the rigid plastic layer 160 forms certain components, including: the sample inlet chamber 136; the capture column 138; the elution chamber 139; the first and second amplification chambers 140a-b; and the first to fourth detection chambers 141 a-d. the upstream bellows valve 142; the bellows 143; the pneumatic interface 144; the downstream bellows valve 145; the wash buffer inlet valve 146; the wash buffer air inlet valve 146a; the elution buffer inlet valve 147; the elution buffer air inlet valve 147a; the waste chamber valve 148; the elution chamber valve 149; the isolation valve 150; the first and second amplification chamber inlet valves 151 a-b; and first and second amplification chamber outlet valves 152a-b. An aperture 161 is also provided to give access to the electrode layer 117.
Moreover, in combination with the fluidic foil 1 16 (but not the pneumatic layer 1 14), recesses in the fluidic layer 1 15 also provides the coarse filter 162, the convoluted mixing channel 163, and a plurality of channels which, when the cartridge is assembled, connect the aforementioned components together to enable passage of the liquid sample and liquid reagents through the cartridge, and facilitate pneumatic actuation of the valves, pumps, bellows and other components. The fluidic layer comprises two reference holes 164a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 164a-b in the fluidic layer align with the reference holes in the other layers.
As mentioned above, channels are formed between the pneumatic interface and the various valve and bellows described above. In the exemplary cartridge, the pneumatic interface comprises 11 ports which are connected to the various components as follows.
Port 1 : bellows
Port 2: upstream bellows valve
first and second amplification chamber inlet valves
first and second amplification chamber outlet valves
Port 3: downstream bellows valve
Port 4: wash buffer inlet valve
Port 5: wash buffer air inlet
Port 6: wash buffer air inlet valve
elution buffer air inlet valve
Port 7: elution buffer air inlet
Port 8: elution buffer inlet valve
Port 9: reference pressure line
Port 10: elution chamber valve
Port 11 : waste chamber valve
It will be understood that whilst various inventive aspects of the exemplary cartridge may be implemented using specific ones of the connections listed above (in particular, the first and second amplification chamber inlet and outlet valves being connected to a single port; and the wash and elution buffer air inlets being connected to a single port); the precise configuration listed above is not essential.
1.3.8 Fluidic Foil
Figure 9 shows the fluidic foil 1 16 in more detail. As explained above, the fluidic foil 1 16 is adhered to the lower surface of the fluidic layer 1 15, thereby fluidly sealing channels, chambers, valves, pumps, bellows and other components formed therein. Thus, for the most part, the fluidic foil 1 16 is a generally rectangular and planar foil sheet so as to provide an effective seal. Beneficially, the foil 1 16 is inert such that is does not react with the reagents which move in the pneumatic layer.
However, the fluidic foil 116 does not overlie the entire fluidic layer 1 15. In particular, the fluidic foil 1 16 does not overlie the detection chambers 141a-d at the insertion end 105.
The fluidic foil 116 comprises two reference holes 165a-b configured to permit an assembly fixture to provide a reference to facilitate positioning of the layer during manufacture. When the cartridge is assembled, the reference holes 165a-b in the fluidic foil align with the reference holes in the other layers.
The fluidic foil is a composite foil manufactured from a layer of polyethylene terephthalate, to provide strength, with a layer of polypropylene on top to provide an inert material for contacting the liquid sample and buffers, and also to enable the foil to be heat sealed to the fluidic layer (also manufactured from polypropylene.
1.3.9 Electrode layer 117
Finally, figure 10 shows the electrode layer 1 17 in more detail. As explained above, the electrode layer 117 is adhered to the fluidic layer 115. The electrode layer 117 comprises four sets of detection electrodes 166a-d. Each set of detection electrodes 166a-d comprises first to third electrical contacts 168a-d which couple with corresponding electrical contacts in the reader when the cartridge is inserted therein. Preferably, the electrical contacts are made of silver to optimise the electrical connection. Preferably electrodes which are silver plated with silver chloride are used to ensure the optimal galvanic behaviour.
Each set of detection electrodes 166a-d comprises a working electrode 169a-d; a counter electrode 170a-d and a reference electrode 171 a-d. Each of the electrodes is coupled to a respective electrical contact. Each set of detection electrodes 166a-d also comprises a dielectric 172a-d covering the interface between the electrodes and the respective electrical contacts.
A skilled person understands that electrochemical signalling may be used to indicate the presence of genetic or immuno targets. In the exemplary cartridge this process is performed in the first to fourth detections chambers 141 a-d which are optimised to provide the electrochemical test interface. The electrodes 166a-d are arranged such that a liquid sample within the first to fourth detection chambers 141 a-d comes into contact with the first to fourth sets of electrodes 166a-d. In the detection chambers, some compounds in the fluid sample (referred to as the 'electrolyte') have a natural tendency to migrate to electrodes and swap electrons. This galvanic effect is how batteries work.
All combinations of soluble compounds have some electrochemical activity, and the rate at which this activity occurs (i.e. the amount of charge exchanged) is determined by exactly what those compounds are. Hence, it is possible to measure the presence of different analytes in the liquid sample, by searching for characteristic features of their redox electrochemistry.
In the exemplary cartridge, the current required to maintain a given redox state in the detection chambers 141 a-d is monitored at different redox states. Current is supplied through the electrolyte from the working electrodes 169a-d to counter electrodes 170a-d.
The reference electrodes 171 a-d also contact the electrolyte. Voltages are declared with respect to this reference electrode because its voltage is largely independent of the redox conditions and this therefore means that it is only the redox state of the chemistry at the control electrode that is being measured.
A voltage sweep is applied between the working electrodes 169a-d and counter electrodes 170a-d by the reader, which generates the characteristic range of redox conditions. The current passing between the working electrodes 169a-d and the counter electrodes 170a-d is then measured to obtain the test results. The voltage sweep is a slowly incrementing set of voltages applied between the electrodes. Preferably the sweep is from about -0.7 volts to about +1 volts relative to the reference electrode. The voltage is applied in consecutive incrementing pulses having a pulse modulation amplitude of between 30 and 80 millivolts (preferably between 40 and 60 millivolts; more preferably 50 millivolts). Preferably the step increment from one pulse to the next is between 1 and 5 millivolts (preferably between 2 and 4 millivolts; more preferably 3 millivolts). By applying these voltages across the electrodes, current measurements in the scale of 100s of nano amps may be obtained.
The particular arrangement of detection electrodes illustrated in figure 10 may itself form an isolated inventive aspect of the cartridge. Conventionally, the counter electrode in a potentiostat is larger than the working electrode to provide an ample supply of surplus electrons. However, it has been found that reversing this convention surprisingly offers better results for the exemplary cartridge. For the electrochemistry performed on the liquid sample described above in the exemplary cartridge, it is found that having a working electrode which is larger than the counter electrode provides larger signals and improved results by way of increased sensitivity. In other words, having a current flow from a relatively large working electrode to a relatively small counter electrode offers improvements over the conventional arrangement.
Preferably each working electrodes 169a-d is formed in a U-shape and each counter electrode 170a-d is formed in a straight elongate shape between the two prongs of the respective U-shaped working electrode.
The method operation of the exemplary cartridge introduced above will now be briefly explained. 1.4 Method of operation of the exemplary cartridge 1.4.1 The front end
As described above, a fluid sample (such as a urine sample) is introduced into the sample mixing chamber 10 using a pipette. A portion of the sample passes to the sample indicator 12 to show that a sample is present in the sample mixing chamber.
Once the cartridge 100 with a sample in the mixing chamber 10 is inserted into a reader, and the reader is activated, the test may commence. Firstly, the reader will apply a mechanical actuator (such as a foot) to collapse the lysis buffer blister 14. In doing so, the lysis buffer will be expelled into the sample mixing chamber 10 where it will mix with the sample.
The bellows 20 and its valves 22a-b then moves the liquid sample and lysis buffer back and forth into the sample mixing chamber 10 so as to mix the lysis and sample and to rehydrate the internal control. Following the mixing step, incubation of the sample and lysis buffer occurs to allow cell lysis to take place.
The bellows 20 and its valves 22a-b will then commence operation to pump the sample from the sample mixing chamber 10, into the main channel 16, through the coarse filter 18 and toward the capture column 24. Within the capture column 24 nucleic acids are specifically bound to a filter in the capture column on the basis of their size and charge. The unwanted liquid sample passes through to the waste chamber 38.
Once the unwanted liquid sample has passed to the waste chamber 38, leaving the nucleic acids bound to the capture column 24, the reader applies a mechanical actuator (such as a foot) to collapse the wash buffer blister 30. In doing so, the wash buffer will be expelled into the first branch channel 26, and thence into the main channel 16. Again, the bellows 20 and its valves 22a-b will commence operation to pump the wash buffer through the main channel 16 and through the capture column 24 to wash any remaining unwanted cell debris and other cellular components out of the capture column with the wash buffer through to the waste chamber 38, or else the wash buffer will be flushed into the waste chambers using air from the wash and/or elution buffer air inlets.
Once the wash sample has passed to the waste chamber 38, leaving only the bound and purified nucleic acids in the capture column 24, the reader applies a mechanical actuator (such as a foot) to collapse the elution buffer blister 32. In doing so, the elution buffer will be expelled into the second branch channel 28, and thence into the main channel 16. Again, the bellows 20 and its valves 22a-b will commence operation to pump the elution buffer through the main channel 16 and through the capture column 24 to elute the nucleic acids from the capture column, or else the elution buffer will be flushed into the capture column using air from the wash and/or elution buffer air inlets. The prepared liquid sample then passes through to the elution chamber 46; again, either by being pumped or flushed as described above.
The sample settles in the elution chamber 46 allowing bubbles to disperse before entering the amplification chambers.
1.4.2 The back end
The bellows 20 and its valves 22a-b will then commence operation to pump the liquid sample from the elution chamber 46, through the isolation valve 59, through the mixing channel 52 and into the amplification chambers 56a-b, or else the sample will be flushed into the amplification chambers using air from the wash and/or elution buffer air inlets. In the nucleic acid amplification chambers 56a-d the nucleic acid of interest, if present, is amplified such that it is present at a detectable level. The control nucleic acid is also amplified such that it is present at a detectable level. As mentioned above, any nucleic acid amplification method may be used. Where PCR is used, primers specifically hybridise to the nucleic acid of interest and are extended by a thermostable polymerase such as Taq polymerase via the addition of dNTPs to the 3' end of each of the primers. Any excess liquid sample may be removed from the fluid pathway through the bypass channels 68.
The bellows 20 and its valves 22a-b will then commence operation to pump the liquid sample from the amplification chambers 56a-b and into the detection chambers 62a-d, or else the sample will be flushed into the detection chambers using air from the wash and/or elution buffer air inlets. In the detection chambers, the target probe specifically hybridises to the target amplified nucleic acid of interest and the control probe specifically hybridises to the amplified control nucleic acid. The nuclease hydrolyses the target and control probes following hybridisation of the probes to the amplified nucleic acid. The hydrolysis of the target and control probes frees the labels from the probes causing a detectable change in the signal from the labels to occur.
Once the liquid sample occupies the detection chambers, the reader applies a mechanical actuator to the isolation valve 50 to close the valve and isolate the liquid sample in the back end of the device.
The electrodes provide a potential difference across the at least one detection chamber. Depending on the state of the label (i.e. whether it is attached to the full length probe or the probe has been hydrolysed and it is free or attached to a single nucleotide or short part of the probe), the current that is able to flow through the detection chamber will differ. The electrodes therefore allow detection by the reader of the change in the signal from the label which results from hydrolysis of hybridised probe.
The present invention will now be described with reference to figures 16 to 18 2. The isolation valve
The valve of the present invention may be implemented in the exemplary fluidic cartridge described above, specifically at the isolation valve 50. As described previously, this isolation valve seals the backend of the microfluidic cartridge and locks in a closed position to prevent any leakage of the sample from the cartridge. In particular, the isolation valve may be positioned downstream of the junction of the mixing channel and the bypass channel, as shown in figure 1. Providing an isolation valve which actuates and latches in this location has two key advantages. Firstly, when the valve is closed and locked, no processed material can escape the cartridge. This is particularly important since leakage of processed sample poses a much greater risk of contamination and may lead to false positives in subsequent test runs. Secondly, when the isolation valve is in its locked and closed position, the back end of the cartridge containing the processed sample is a closed system. Once the system is closed, the volume of the system may be increased and a slight negative pressure may be achieved within the back end of the cartridge. This negative pressure provides a further safeguard against leakage and reduces the risk of cross contamination.
Referring now to figures 16 to 18, in a preferred embodiment of the present invention, valve E100 includes a valve chamber E101 , a flexible membrane E105 and an actuator E106. In the exemplary fluidic cartridge, the valve chamber E101 is formed by a recess E1 18 in the fluidic layer 115, in combination with the flexible membrane E105 which overlies the recess E1 18. The flexible membrane may be overmoulded onto the pneumatic layer 114, as described above. The actuator E106 is formed as part of the housing 11 1. However, this particular arrangement is merely preferred, and other implementations are possible.
The valve chamber has first and second openings E102, E103 therein, connected to first and second passageways E112, E113 which, in the exemplary fluidic cartridge, are formed through the fluidic layer 115. At least one of the openings E102, E103 is located on a raised portion E120 of valve chamber E101 , which forms a valve seat as shown in figure 16 to provide for a better seal against the flexible membrane, although this is merely preferred. Although in the embodiment illustrated in the drawings two openings are shown, it is possible that one, three or more openings may be provided, depending on the particular implementation.
The valve membrane E105 overlies the valve chamber E101 and is movable from an open position, in which valve membrane E105 is spaced apart from the first and second openings E102, E103 and permits fluid to flow between the first and second passageways E112, E1 13, and a closed position, in which valve membrane E105 seals at least one of the first and second openings and prevents flow between the first and second passageways. When the valve membrane E105 is in its open position, the valve E101 is said to be open, and when the valve membrane E105 is in its closed position the valve E101 is said to be closed.
The valve membrane E105 may be formed of resiliently deformable polymer such that the valve membrane E105 is biased into its open position. In other words, absent the application of any external forces, the valve membrane E105 may occupy the open position illustrated in figure 16.
As will be appreciated, the valve membrane E105 is movable from its open position to its closed position by the actuator E106. The actuator is actuated by applying a force on the actuator in the direction of the flexible membrane. The force may be applied by a mechanical actuator in the reader. The actuator E106 includes a protrusion E1 16, which extends from a crossbeam E114 of the actuator E106 and is adapted to, upon actuation of the actuator, push the valve membrane E105 into the valve chamber E101 toward the first and second openings E102, E103.
The protrusion E116 of the actuator E106 is located in the middle of the crossbeam E1 14, and has a flat base E117, which engages the flexible membrane E105, with a substantially circular cross- section. This geometry ensures that an even pressure is exerted on the flexible membrane E105 and allows for a good seal to be maintained when the valve is closed, thereby minimising the risk of leakage. However, it will be appreciated that any protrusion geometry may suitable as long as it permits the valve membrane E105 to be moved from its open position to its closed position.
In the embodiment shown in figures 16 and 17, openings E102, E103 are situated in the recess such that the flexible membrane E105 seals against one of the openings in its closed position. However, it is possible to work the invention by arranging the openings E102, E103 such that they are both sealed by the membrane E105, since this will also prevent flow between the two passageways E112, E1 13.
Actuator E106 further comprises a latching mechanism which, when the actuator E106 is moved to a position in which the flexible membrane E105 is in the closed position, prevents the actuator E106 from moving back out of that position. By virtue of the latching mechanism, therefore, the flexible membrane E105 is retained in its closed position and cannot return to its open position. This ensures that the valve is closed, and locked in its closed position. Locking the valve such that the flexible membrane E105 is retained in its closed position ensures that leakage of sample from the back end of the cartridge 100 is minimised.
In the preferred embodiment of the isolation valve shown in the drawings, the latching mechanism includes two resiliently deformable latching arms E108 each having a latching projection E109. The latching arms E108 are formed in the fluidic layer of the exemplary cartridge; however the latching arms may be provided anywhere which is convenient for engaging the latching surface. Providing the latching arms in the fluidic layer is advantageous because, when the actuator E106 is latched, it exerts opposing forces against the same component; namely, the pneumatic layer 1 14 (and the flexible membrane E105 which forms part of the pneumatic layer 1 14). Thus, no undue stresses are introduced between different layers of the exemplary fluidic cartridge by the forces exerted by the latched actuator E106. However, the latching arms could instead be provided on the pneumatic layer 114, on the housing 11 1 or elsewhere, depending on the preferred implementation.
Although a pair of latching arms is shown, it will be appreciated that one, three or more latching arms may be used. The latching arms may be distributed evenly about the valve membrane E105 (e.g. two arms spaced apart by 180°; three arms spaced apart by 120°; four arms spaced apart by 90°; etc.). Alternatively, it is possible that one or more latching arms E108 may be distributed unevenly about the valve membrane E105, or even that no latching arms are provided and the body of the fluidic layer 1 15 itself comprises the latching mechanism. However, by providing two diametrically opposed latching arms E108 either side of the valve membrane E105, an equal pressure may be exerted across the valve membrane E105, and the valve may be securely locked in the closed position.
Latching projections E109 are configured to engage a latching surface E1 10 of actuator E106. This latching surface may be provided anywhere on the actuator which is convenient for engaging the latching projections E109 of the latching arms E108, or elsewhere on the housing.
In the exemplary embodiment, the latching surfaces E110 are provided at opposing ends of crossbeam E1 14.The component part providing the latching surface E110 also comprises a bevelled surface E120 arranged so as to contact an opposing bevelled surface E122 on the latching projection E109.
Figure 16 shows the latching mechanism E107 in an unlatched position. In this position, the lower surfaces of the latching projections E109 are spaced apart from the corresponding latching surfaces E110 by distance b. Valve membrane E105 is spaced apart from openings E102, E103 by a distance c, and fluid may pass between passageways E112 and E113. In this position, the lower surface E1 17 of protrusion E1 16 of the actuator E106 is spaced apart from the upper surface of the valve membrane E105 by distance a. The distance b is larger than distance a + c, the significance of which will be explained below.
In an alternative embodiment of the present invention, the protrusion E1 16 need not be spaced apart from the valve membrane when the valve is in the open position. It is possible that in the open position, protrusion E106 contacts valve membrane E105 but does not displace valve membrane sufficiently to seal the valve openings.
As explained above, actuator E106 is adapted to be actuated by a foot or feet controlled by the reader. The force applied to the actuator by the foot or feet is preferably applied in a downward direction at the ends of crossbeam E1 14 above the latching surfaces E110 as indicated by arrows F. Although it may be possible to operate the valve by applying a force to the central portion of the crossbeam, it is preferred to apply the force in line with the latching surface E110 so as to ensure the actuator is properly latched.
As explained above, the reader is preferably configured to actuate the actuator E106 after the device has been used, or during power loss to the reader.
Figure 17 shows the valve membrane E105 in its closed position. As can be seen, protrusion E1 16 of the actuator E106 pushes down on the valve membrane E105 to seal at least one of the first and second openings E102, E103 such that fluid is prevented from moving between the two passageways E112, E1 13. In this position, the upper surfaces of the latch projections E109 engage the latching surface E110 such that the actuator cannot move back to permit the valve membrane E105 to return to its open position. The actuator is thus locked.
It will be appreciated that as actuator E106 is depressed and protrusion E116 of the actuator moves the flexible membrane E105 to its closed position, the bevelled surface E122 of latching projection E109 comes into contact with the corresponding bevelled surface E120 of the component on which the latching surface E110 is provided. This causes the resiliently deformable arms E108 to deflect inwardly. Once the upper surface of the latching surface E1 10 moves below the latching projection E109, the resiliently deformable latching arms E108 snap back into their original position such that the latching projections E109 move above the latching surfaces E110, thereby locking the actuator E106.
As shown in figure 17, when the actuator is latched, the crossbeam E114 is flexed. This is due to the specific distances a, b and c discussed above. As will be appreciated, upon actuation, the total distance which may be travelled by the protrusion before the valve membrane contacts the fluidic layer is a+c. The total distance which is travelled by the latching surfaces before the actuator becomes latched is b. Providing b>a+c, therefore, the latching surfaces may continue to move downwards (towards the fluidic layer) even after protrusion E1 16 has pressed valve membrane against openings E102, E103 and may travel no further. This causes the crossbeam E114 to flex elastically when actuator is latched as shown in figure 17. The flex in the crossbeam E114 causes the projection to apply a perpetual force against the membrane, thereby ensuring a good seal against the openings and minimising the risk of leakage at all times after the actuator is latched. As b becomes larger relative to a+c, the force which the projection exerts against the membrane increases.
Referring now to figure 18, the actuator E106 of the present invention is held by two resiliently deformable supports E301. It will be appreciated that whilst two supports are preferred, one, or three or more supports may be provided instead. The supports may be shaped in any manner which allows them to be deformed sufficiently to move actuator E106 such that it moves the membrane from the open position to the closed position. For example, the supports may be substantially straight, S-Shaped or have a zig-zag configuration.
As with the crossbeam, the supports are formed in the housing 120. By injection moulding the actuator E106 as a single piece with the housing 120, an effective latch mechanism can be provided without significantly complicating the manufacturing process or increasing costs. Preferred embodiments of the present invention are illustrated in the figures, it should be understood that various alternatives to the embodiments of the invention described herein can be employed in practicing the invention. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.
3. Additional isolated inventive aspects
The following is a non-exhaustive list of isolated aspects of the exemplary cartridge described above which may be claimed. These aspects are described with reference to figures 11 to 15. The inclusion of this section does not preclude there being further aspects of the exemplary cartridge described above which may also be claimed.
3.1 Valves for minimising dead volume
An advantageous arrangement for a valve in a fluidic cartridge will now be described, which may form an isolated inventive aspect.
Hence, in one aspect, there is provided a valve for a fluidic cartridge, the valve comprising:
a valve cavity having first and second openings connected to first and second passageways, respectively; and
a flexible membrane movable between a closed position, in which the flexible membrane seals against the first and second openings to prevent fluid flow between the first and second passageways, and an open position, in which the flexible membrane is spaced apart from the first and second openings to permit fluid to flow between the first and second passageways;
wherein the a valve cavity comprises a roof and a floor, the floor comprising said first and second openings; and further comprising:
an abutment between the flexible membrane and the roof of the valve cavity, such that the abutment restricts movement of the membrane in its open position.
Preferably the abutment is provided on the flexible membrane, and comprises one or more of a protrusion, a cage, a lip or a cross structure.
It is sometimes advantageous to limit the extent to which the flexible membrane in a valve described herein is able to travel in its open position. That is, it is desirable to minimise the distance which the valve membrane moves to its open, and thus minimise the distance it must travel to close. By minimising this distance, the dead volume within the valve cavity is reduced, improving the reactivity of the valve.
Hence, as shown in more detail in figure 11 , preferred embodiments of a valve 300 further comprise an abutment 302. The abutment of the illustrated example is a cross structure, but in different embodiments may be a protrusion, cage, lip or similar, attached to the upper surface of the flexible membrane 304 so as to contact the roof 306 of the valve cavity and thus limit movement of the membrane in its open position.
It should be appreciated that the channels and openings of the valve are not shown in figure 1 1.
The abutment is particularly advantageous when filing the amplification chambers of the exemplary cartridge, because it reduces the dead-volume in the valve cavity and thus limits the distance between the bottom surface of the flexible membrane and the openings in the valve cavity, thereby permitting a more precise volume of fluid to be metered into the amplification chambers.
3.2 Crack pressure in valves
An advantageous arrangement for a valve in a fluidic cartridge will now be described, which may form an isolated inventive aspect.
Hence, in one aspect, there is provided a valve for a fluidic cartridge, the valve comprising:
a valve cavity having first and second openings connected to first and second passageways, respectively;
a flexible membrane within the valve cavity movable between a closed position, in which the flexible membrane seals against the first and second openings to prevent fluid flow between the first and second passageways, and an open position, in which the flexible membrane is spaced apart from the first and second openings to permit fluid to flow between the first and second passageways; wherein
the valve is configured such that a pressure required in the first passageway to move the flexible membrane from the closed position to the open position is higher than a pressure required in the second passageway to move the flexible membrane from the closed position to the open position.
It will be appreciated that within the valve cavity there is a portion (known as the valve chamber) between the flexible membrane and the floor. There is also a portion within the valve cavity on the other side of the flexible membrane to the valve chamber. This portion will have a volume. The pressure within that volume may be changed by applying a positive or gauge pressure to the volume via an actuation channel, for example. The actuation channel may be connected to a source of positive or gauge pressure via a pneumatic interface, for example. The pressure within the volume is known as the actuation pressure. This operation is described in more detail above.
In a preferred arrangement, the first and second openings may be arranged such that fluid in the first passageway acts on the flexible membrane only over a relatively small cross-sectional area whereas fluid in the second passageway acts on the flexible membrane over a larger cross- sectional area, preferably substantially the whole membrane.
The effect of this is that the valve is able to withstand a much greater pressure in the first passageway that in the second passageway.
Preferably the valve cavity has a floor comprising the first and second openings and one or more walls between which the flexible membrane extends; and wherein the second opening is coupled to a recess in the floor between the opening and the flexible membrane, the recess having a larger cross-sectional area than the opening.
Preferably the first opening is located centrally within the floor and the recess extends around the first opening, such that the second opening is located between the first opening and a wall of the valve cavity. In a particularly preferred arrangement, the valve cavity has a circular cross section, and the recess is an annular recess which surrounds the first opening.
Preferably the opening of the second fluid passageway is located adjacent the perimeter of the valve chamber. Preferably the valve chamber has a diameter of between 2 and 10 mm, preferably between 3 and 7 mm and more preferably 4 and 6 mm. More preferably, the second opening is offset by 2 mm from the first opening.
An exemplary valve is shown in figure 12 in its closed position. The valve 310 may be used in place of any of the valves of the exemplary fluidic cartridge shown above. The valve comprises a valve cavity 312 having a flexible membrane 314 overlying a cavity floor 316 in which first 318 and second 320 apertures are provided, leading to first 322 and second 324 fluid passageways, respectively.
The cavity 312 is formed from a void in a first polymer layer (preferably the fluidic layer 1 14 of the exemplary cartridge) together with a second polymer layer (preferably the second fluidic layer 115 of the exemplary cartridge). The flexible membrane 314 is shown lying across the floor 316 of the cavity such that the valve is shown in its closed position. The valve is movable from this position to an open position (where it is spaced from the floor 316 and the apertures 322, 324 to form a valve chamber), as described herein.
The first opening 318 of the valve is centrally located within the perimeter of the void formed in the first polymer layer, and is therefore centrally located in the valve cavity 312. The second opening 324 of the valve is offset from the first opening 322. The second opening is coupled to an annular recess 326 in the floor, and thus the cross-sectional area over which the fluid in the second passageway 324 acts on the flexible membrane 314 is much larger than the cross-sectional area over which the fluid in the first passageway 322 acts on the flexible membrane.
The pressure of a fluid in the first passageway acts on the flexible membrane only over a relatively small cross-sectional area of the flexible membrane. Thus, because the pressure of a fluid in the valve cavity on the other side of the flexible membrane acts over the whole membrane, it may be lower without allowing the membrane to move to its open position.
In contrast, the pressure of a fluid in the second passageway acts on the flexible membrane over a relatively large cross-sectional area of the flexible membrane. Since the respective cross-sectional areas are closer, so too is the pressure in the second passageway which the flexible membrane is able to withstand vis-a-vis the pressure in the valve cavity.
Preferably, the respective cross-sectional areas of the openings of the fluid passageways allows the membrane to resist pressures around 2.5 times the actuation pressure on the first, central, fluid passageway, but only pressures equal to the actuation pressure (i.e. the pressure in the valve cavity) on the opening of the second, offset, fluid passageway.
3.3 Entry port design
An advantageous arrangement for an entry port on a fluidic cartridge will now be described, which may form an isolated inventive aspect.
Hence, in one aspect, there is provided a fluidic cartridge for processing a liquid sample, the cartridge having a sample mixing chamber comprising:
a sample inlet aperture for introducing a liquid sample into the sample mixing chamber; a cage surrounding the inlet aperture and extending into the sample mixing chamber, the cage further comprising one or more protrusions extending radially inwardly to abut against a sample delivery device introduced through the sample inlet.
The body of the cage may be formed from one or more elongate bars, or one or more solid walls, depending from the roof of the sample mixing chamber. If solid walls are provided, there is preferably an aperture in the lower portion of the walls through which a liquid sample introduced by the sample delivery device can pass. Preferably the bars or wall forming the body are tapered to conform to the nib of a conventional sample delivery device introduced through the sample inlet.
Solid walls have the additional advantage that they provide a barrier to prevent fluid introduced into the mixing chamber from escaping out of the inlet aperture, which is particularly useful if the cartridge is turned upside-down during use.
If the cage is formed from solid walls, the protrusion may be a ledge extending inwardly from the walls leaving an aperture. Preferably the protrusion extending from the sides of the inlet aperture is positioned above the floor of the sample mixing chamber; more preferably above a liquid fill level of the sample mixing chamber. This prevents liquid sample from being sucked back into the sample delivery device once introduced into the mixing chamber.
Preferably a vent is provided in the sample mixing chamber to allow air to escape from the chamber during the introduction of the sample. This is particularly useful when the inlet aperture is sealed by the sample delivery device.
Preferably a guide channel is provided within the sample mixing chamber (a portion of which is preferably directly underneath the inlet aperture) to direct the sample introduced by a sample delivery device into a visual indicator region. An exemplary visual indicator region is described above in connection with the exemplary cartridge.
Preferably a change in refractive index of the visual indicator region described herein identifies when a sample has been introduced. The visual indicator region may comprise a narrow fluid passageway, which becomes filled by the fluid sample via capillary action. The filling of the narrow fluid passageway changes the refractive index of the visual indicator region and a colour change identifies when a sample has been introduced.
A preferred embodiment of this aspect will now be described with reference to the exemplary fluidic cartridge. The housing 1 11 (see figure 4) comprises a sample inlet aperture 126 through which a sample may be introduced into the sample mixing chamber 10 of the cartridge 100 using a pipette, for example. As shown in more detail in figure 13a, the sample mixing chamber 10 is formed from the pneumatic layer 114, which has a roof adjacent the housing 1 11 in the region of the inlet aperture, and a corresponding inlet aperture through which a sample may be introduced into the sample mixing chamber 10.
The roof of the mixing chamber 10 comprises a cage structure formed by walls 330 surrounding the inlet aperture 126 which extend into the sample mixing chamber 10 from the roof, and a ledge 332 extending radially inwardly from the walls 330. The shape of the cage structure allows a sample delivery device, such as a pipette, to be located in the correct position in the sample mixing chamber 10, and the ledge 332 prevents the pipette contacting the surfaces of the sample mixing chamber 10, thereby reducing the risk of contamination. The walls 330 can be tapered to further increase the engagement with the pipette.
Once the sample delivery device is located through the aperture, the user can dispense the sample. The ledge 332 is positioned above a nominal liquid fill level (not shown) of the sample mixing chamber so as to prevent the user from accidentally sucking the sample back up after dispensing it into the chamber.
A vent 334 into the chamber is provided to allow air to escape in the event that the inlet aperture is sealed by the sample delivery device.
A guide 336 is provided within the sample mixing chamber 10, a portion of which is directly underneath the inlet aperture 126 to direct the sample introduced by a sample delivery device into a visual indicator region 338. An exemplary visual indicator region is described above in connection with the exemplary cartridge.
3.4 Thermal Isolation pockets
An advantageous arrangement for thermal isolation pockets for a nucleic acid amplification chamber on a fluidic cartridge will now be described, which may form an isolated inventive aspect.
In nucleic acid amplification and detection, it is preferable to apply heat evenly throughout the liquid sample. Whilst it is possible to do this without difficultly in a laboratory by placing heat sources equidistantly around the sample, it is much harder to achieve in a cartridge.
Hence, in one aspect, there is provided a fluidic cartridge for performing nucleic acid amplification on a liquid sample, the cartridge comprising at least one sample processing chamber and a thermally insulating region adjacent the chamber to prevent heat loss from the chamber through the thermally insulating region. Preferably the at least one sample processing chamber is one or both of a nucleic acid amplification chamber and a nucleic acid detection chamber (hence forth 'processing chamber').
Preferably the nucleic acid processing chamber is adjacent a surface (preferably a bottom surface) of the cartridge for accepting heat from an external source, the chamber situated between the thermally insulating region and the surface such that heat passing from the external source through the surface and thence the chamber is not lost out of the other side of the chamber owing to the presence of the thermally insulating region. This arrangement is found to make the change in temperature inside the chamber (for instance when turning the heat source on and off) as fast as possible, which is beneficial for performing rapid PCR, for example.
This is particularly advantageous because a single heat source may be placed adjacent the cartridge to supply heat for the amplification process from one side (the heated side), and yet the sample within the cartridge will be heated substantially and the amount of heat lost through the unheated side minimised as far as possible.
Preferably the cartridge is comprised of at least a fluidic layer and a pneumatic layer in contacting arrangement. The nucleic acid processing chamber may be formed in the fluidic layer and the thermally insulating region may be formed in the pneumatic layer. Preferably the fluidic cartridge further comprises a fluidic foil underneath the fluidic layer, the foil forming the aforementioned surface for accepting heat. The use of a thin foil maximises the heat transfer from the external source. The material of the foil may be chosen to optimise the heat transfer. For instance, a metal foil may be used, but it is preferred that a polyethylene terephthalate / polypropylene composite is used due to the advantages in ease of manufacture of the cartridge, together with material strength and acceptable heat transfer properties.
Preferably the thermally insulating region is formed from one or more sealed thermal isolation pockets formed in the pneumatic layer and sealed by a pneumatic foil. The pockets may be filled with gas such as air or may be evacuated during the manufacturing process such that they provide a vacuum.
A preferred embodiment of this aspect will now be described with reference to the exemplary fluidic cartridge. As shown in figure 3, the exemplary cartridge 100 comprises, from top to bottom, a housing 11 1 , a blister sub-assembly 112, a pneumatic foil 113, a pneumatic layer 114, a fluid layer 1 15 and a fluidic foil 1 16. Referring to figures 6A and 6B, which shows the pneumatic layer, six thermally insulating regions 140a-b, 141a-d are provided. The insulating regions 140a-b are located adjacent two corresponding amplification chambers formed in the fluidic layer 1 15, whilst insulating regions 141 a-d are located adjacent four corresponding detection chambers formed in the fluidic layer 115, when the cartridge is assembled. As shown, the insulating regions 140a-b consist of a plurality of thermal isolation pockets, whereas insulating regions 141a-d each consist of a single pocket.
During nucleic acid amplification and detection, thermocycling of the amplification and detection chambers takes place. The chambers in the fluidic layer may be heated by applying heat to the bottom of the cartridge 100, adjacent the fluidic layer 115. The thermal isolation pockets retain the heat within the cartridge, minimising heat loss from the fluidic layer 1 15 into the pneumatic layer 1 14. The thermal isolation pockets also eliminate the need for heating of the fluidics cartridge from both the top and bottom surfaces e.g. heating both the fluidics layer and the pneumatic layer, simplifying the overall design of the cartridge and reader.
The thermal isolation pocket may comprise one large pocket or multiple smaller pockets. The advantage of using multiple smaller pockets is that the risk of convection currents being set up is reduced, thus providing maximal thermal insulation.
3.5 Capture column
An advantageous arrangement for a filtering device in a fluidic cartridge (preferably a 'capture column') will now be described, which may form an isolated inventive aspect.
Hence, in one aspect, there is provided a fluidic cartridge comprising a channel through which a liquid sample may pass, the channel having a filter for capturing biological components and further comprising:
an upstream portion and a downstream portion; and
a capture portion between the upstream and downstream portions in which the filter is arranged; wherein:
the diameter of the capture portion is greater than the diameter of the upstream and downstream portions.
Preferably the capture portion is a chamber within the channel, the chamber having an inlet surface having an opening coupled to the upstream portion of the channel and an outlet surface having an opening coupled to the downstream portion of the channel. Preferably the fluidic cartridge comprises at least two polymer layers, wherein the upstream portion and an upstream part of the capture portion of the channel are formed in a first polymer layer and the downstream portion and a downstream part of the capture portion of the channel are formed in a second polymer layer; and wherein the filter is clamped between the first and second polymer layers.
Preferably the inlet surface of the chamber comprises distribution conduits leading radially outwardly from the opening so as to direct a liquid sample passing through the opening in the inlet surface radially outwardly.
Preferably the outlet surface of the chamber comprises distribution conduits leading radially inwardly toward the opening so as to direct a liquid sample which has passed through the filter radially inwardly toward the opening in the outlet surface.
A preferred embodiment of this aspect will now be described with reference to the exemplary fluidic cartridge. In the exemplary cartridge described herein, a capture column 24 is provided along the main channel (see figure 1). As shown in figures 14a and 14b, the capture column 24 has filter 340 which binds DNA from lysed material before releasing it during elution. As shown in figure 14a, capture column 24 comprises an inlet channel 342 leading into a capture chamber 344 at an upstream end 346, and an outlet channel 350 leading from capture chamber 344 at a downstream end 348.
A filter 340 is provided in chamber 344, perpendicular to the direction of flow of fluid through the main channel, such that fluid must pass through filter 340 when passing from the upstream end of the main channel 342 to the downstream end 350 of the main channel.
Referring now to figure 14b, the inlet and outlet walls (only one is shown) of the chamber comprise distribution conduits 352 configured to direct fluid radially outwardly into the chamber 344 as it enters the chamber, and radially inwardly toward the exit aperture after it has passed through the filter 340.
3.6 Waste chamber
An advantageous arrangement for waste chamber in a fluidic cartridge will now be described, which may form an isolated inventive aspect. Hence, in one aspect, there is provided a fluidic cartridge comprising a channel through which a liquid sample may pass and a waste chamber for receiving fluid from the channel, the waste chamber comprising:
a pipe, coupled to the channel, extending from a bottom surface of the waste chamber and having an opening elevated above the bottom surface to pass fluid from the channel into the chamber; and
a vent within the waste chamber configured to vent the waste chamber to atmosphere.
Preferably the vent comprises a second pipe, coupled to a vent channel within the cartridge, extending from the bottom surface of the waste chamber and having an opening elevated above the bottom surface. Preferably the vent passageway comprises at least one Anderson impactor.
Preferably at least one absorbent pad is provided within the waste chamber.
A preferred embodiment of this aspect will now be described with reference to the exemplary fluidic cartridge. In the exemplary cartridge described herein, a waste chamber is provided for collecting and storing waste fluid which is produced during washing etc. Waste chamber 10 is shown in more detail in figures 15a and 15b. Waste chamber 38 comprises a pipe 360, extending substantially vertically from a bottom surface 362 of waste chamber 38. The pipe 38 defines a channel having a first end 364 connected to the bottom surface of the waste chamber 38 and fluidly connected to the main channel 16. A second end 366 of fluid pipe 360 is disposed within waste chamber 38, and has an opening through which fluid can flow into the waste chamber.
Preferably, pipe 360 is substantially vertical, and perpendicular to the bottom surface of the waste chamber 38. The opening at the second end of pipe 360 is located near the top of the waste chamber 38 as shown in figure 15b. By providing the first opening near the top of the waste chamber, the risk of leakage is minimised should the cartridge be turned upside down.
Absorbent pads 368 are also provided in the waste chamber. Preferably, the upper surface of absorbent pads 368 should also be near the top of waste chamber 38, even more preferably, the top of absorbent pads 368 should be substantially level with the opening at the second end 366.
In the exemplary cartridge described herein, a second opening 370 is provided in waste chamber 38 as shown in figure 15b. The second opening 370 is configured to vent main channel 16 via waste chamber 28 to atmospheric pressure. This avoids putting a back pressure along the main channel as the waste channel fills with fluid. Preferably, the second opening 370 is provided at the end of a second pipe 372 protruding from the bottom surface of waste chamber 38. The second opening 370 may be fluidly connected to a vent passageway (not shown) which has an opening outside of the cartridge housing to allow the waste chamber to remain at atmospheric pressure. However, venting the waste chamber outside the cartridge carries a small risk of aerosol contamination. To reduce this, the vent path has impact traps and vents under the cartridge cover.
The skilled person will be capable of modifying the exemplary cartridge to implement the inventive aspects described herein in various ways depending on circumstances. It is intended that the scope of the present invention is defined by the following claims.

Claims

Claims
1. A valve for a fluidic cartridge, the valve comprising:
a valve chamber having first and second openings connected to first and second passageways, respectively;
a flexible membrane movable between an open position, in which the flexible membrane is spaced apart from the first and second openings to permit fluid to flow between the passageways and a closed position, in which the flexible membrane seals against at least one of the first and second openings to prevent fluid flow between the passageways; and
an actuator configured to act on the flexible membrane to move it from its open position to its closed position, the actuator comprising a latching mechanism configured to latch the actuator such that it maintains the flexible membrane in its closed position.
2. The valve according to claim 1 , wherein the latching mechanism comprises a resiliently deformable latching arm and a latching projection extending from the latching arm, and wherein the fluidic cartridge further comprises a component having a latching surface and configured to:
i. contact the latching projection and deform the latching arm as the actuator moves the flexible membrane from its open position to its closed position; and
ii. lose contact with the latching projection when the actuator moves the flexible membrane into to its closed position such that the latching arm snaps back to its original position, thereby latching the latching projection against the latching surface.
3. The valve according to claim 2, wherein one or both of the latching projection and the component having the latching surface comprises a bevelled surface for deforming the resiliently deformable latching arm.
4. The valve according to claim 2 or claim 3, wherein the latching mechanism comprises two such resiliently deformable latching arms, and wherein the flexible membrane is disposed between the arms.
5. The valve according to any preceding claim, wherein the actuator comprises a protrusion for contacting the flexible membrane.
6. The valve according to claim 5, when dependent on claim 4, wherein the protrusion is equidistant between the two latching surfaces.
7. The valve according to claim 5 or claim 6, wherein the actuator further comprises a crossbeam from which the latching surface and the protrusion depend, and wherein the valve is configured such that, when the actuator is latched, the protrusion continues to exert a force against the flexible membrane.
8. The valve according to claim 7, wherein the distance the latching surfaces are required to travel to engage the latching arms upon actuation, is greater that the distance the protrusion is required to travel before it moves the flexible membrane to its closed position.
9. The valve according to any preceding claim, wherein the actuator is connected to the fluidic cartridge by a resiliently deformable support.
10. The valve according to claim 9, wherein the actuator comprises two such resiliently deformable supports.
1 1 . The valve according to claim 10, when dependent on claim 5 or claim 6, wherein the protrusion is equidistant between the two supports.
12. The valve of any preceding claim, wherein the actuator is formed in a housing layer.
13. The valve of any preceding claim, wherein the flexible membrane is attached to a first polymer layer, preferably a pneumatic layer of the fluidic cartridge.
14. The valve of claim 12, when dependent on claim 2, wherein the latching surface is formed in the housing layer.
15. The valve of any preceding claim, wherein the latching arm and latching protrusion are formed in a second polymer layer, preferably a fluidic layer of the fluidic cartridge.
16. The valve of any preceding claim, wherein the first polymer layer is disposed on the second polymer layer, and the housing layer is disposed on the first polymer layer.
17. The valve of claim 12, wherein the housing layer comprises a recess in which the actuator is located, the recess configured to permit the actuator to be mechanically actuated upon insertion of a foot into the recess.
18. The valve of claim 13 or claim 16, wherein the first polymer layer comprises polypropylene.
19. The valve of claim 15 or claim 16, wherein the second polymer layer comprises
polypropylene.
PCT/GB2014/052310 2013-07-29 2014-07-28 Valve with latching mechanism WO2015015181A1 (en)

Applications Claiming Priority (2)

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GB1313522.3A GB2516671A (en) 2013-07-29 2013-07-29 A valve which actuates and latches

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