WO2012062334A1 - New routes to polyacrylates - Google Patents
New routes to polyacrylates Download PDFInfo
- Publication number
- WO2012062334A1 WO2012062334A1 PCT/DK2011/050432 DK2011050432W WO2012062334A1 WO 2012062334 A1 WO2012062334 A1 WO 2012062334A1 DK 2011050432 W DK2011050432 W DK 2011050432W WO 2012062334 A1 WO2012062334 A1 WO 2012062334A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- optionally substituted
- alkylene
- phenyl
- bis
- polyacrylate according
- Prior art date
Links
- 229920000058 polyacrylate Polymers 0.000 title claims abstract description 65
- 239000000178 monomer Substances 0.000 claims abstract description 137
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 37
- 238000010526 radical polymerization reaction Methods 0.000 claims abstract description 13
- 229920001577 copolymer Polymers 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- -1 alkoxy silane Chemical compound 0.000 claims description 79
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 53
- 125000002947 alkylene group Chemical group 0.000 claims description 51
- 239000004814 polyurethane Substances 0.000 claims description 28
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 28
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 27
- 229920002635 polyurethane Polymers 0.000 claims description 27
- 125000002924 primary amino group Chemical class [H]N([H])* 0.000 claims description 25
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 claims description 22
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 22
- 125000003107 substituted aryl group Chemical group 0.000 claims description 21
- 239000012965 benzophenone Substances 0.000 claims description 20
- 150000001408 amides Chemical class 0.000 claims description 18
- 150000002148 esters Chemical class 0.000 claims description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 17
- 125000000524 functional group Chemical group 0.000 claims description 17
- 125000000623 heterocyclic group Chemical group 0.000 claims description 17
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 17
- KXDAEFPNCMNJSK-UHFFFAOYSA-N Benzamide Chemical compound NC(=O)C1=CC=CC=C1 KXDAEFPNCMNJSK-UHFFFAOYSA-N 0.000 claims description 16
- 239000004202 carbamide Substances 0.000 claims description 15
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 14
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 claims description 13
- 125000005647 linker group Chemical group 0.000 claims description 12
- 239000012948 isocyanate Substances 0.000 claims description 11
- 150000002513 isocyanates Chemical class 0.000 claims description 11
- 239000002202 Polyethylene glycol Substances 0.000 claims description 10
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical group NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 claims description 10
- 150000002540 isothiocyanates Chemical class 0.000 claims description 10
- 229920001223 polyethylene glycol Polymers 0.000 claims description 10
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical compound NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 claims description 10
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 9
- 150000008366 benzophenones Chemical class 0.000 claims description 9
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 9
- 150000001735 carboxylic acids Chemical class 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 9
- 229910000077 silane Inorganic materials 0.000 claims description 9
- 150000004756 silanes Chemical class 0.000 claims description 9
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 150000005347 biaryls Chemical group 0.000 claims description 8
- FZFAMSAMCHXGEF-UHFFFAOYSA-N chloro formate Chemical compound ClOC=O FZFAMSAMCHXGEF-UHFFFAOYSA-N 0.000 claims description 8
- 238000007334 copolymerization reaction Methods 0.000 claims description 8
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 8
- 150000003140 primary amides Chemical class 0.000 claims description 8
- 150000003334 secondary amides Chemical class 0.000 claims description 8
- 150000003512 tertiary amines Chemical class 0.000 claims description 8
- 125000004450 alkenylene group Chemical group 0.000 claims description 7
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 claims description 7
- 125000003396 thiol group Chemical class [H]S* 0.000 claims description 7
- 125000003158 alcohol group Chemical group 0.000 claims description 6
- 150000002009 diols Chemical class 0.000 claims description 6
- 150000002576 ketones Chemical class 0.000 claims description 6
- 229920001451 polypropylene glycol Polymers 0.000 claims description 6
- 230000005855 radiation Effects 0.000 claims description 6
- WURBFLDFSFBTLW-UHFFFAOYSA-N benzil Chemical compound C=1C=CC=CC=1C(=O)C(=O)C1=CC=CC=C1 WURBFLDFSFBTLW-UHFFFAOYSA-N 0.000 claims description 5
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 5
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 claims description 4
- ICLCCFKUSALICQ-UHFFFAOYSA-N 1-isocyanato-4-(4-isocyanato-3-methylphenyl)-2-methylbenzene Chemical compound C1=C(N=C=O)C(C)=CC(C=2C=C(C)C(N=C=O)=CC=2)=C1 ICLCCFKUSALICQ-UHFFFAOYSA-N 0.000 claims description 4
- 150000003923 2,5-pyrrolediones Chemical class 0.000 claims description 4
- AOFKBBYOYMFIHI-UHFFFAOYSA-N 2-(1-chloro-9-oxothioxanthen-4-yl)oxy-n,n-bis(2-hydroxyethyl)acetamide Chemical compound S1C2=CC=CC=C2C(=O)C2=C1C(OCC(=O)N(CCO)CCO)=CC=C2Cl AOFKBBYOYMFIHI-UHFFFAOYSA-N 0.000 claims description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 4
- 150000004056 anthraquinones Chemical class 0.000 claims description 4
- 244000028419 Styrax benzoin Species 0.000 claims description 3
- 235000000126 Styrax benzoin Nutrition 0.000 claims description 3
- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 3
- SFLCYSCQVKQKMN-UHFFFAOYSA-N [4-[bis(2-hydroxypropyl)amino]phenyl]-phenylmethanone Chemical compound C1=CC(N(CC(C)O)CC(O)C)=CC=C1C(=O)C1=CC=CC=C1 SFLCYSCQVKQKMN-UHFFFAOYSA-N 0.000 claims description 3
- 229960002130 benzoin Drugs 0.000 claims description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N desyl alcohol Natural products C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 3
- 150000008376 fluorenones Chemical class 0.000 claims description 3
- 235000019382 gum benzoic Nutrition 0.000 claims description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 3
- 150000007964 xanthones Chemical class 0.000 claims description 3
- CDMDQYCEEKCBGR-UHFFFAOYSA-N 1,4-diisocyanatocyclohexane Chemical compound O=C=NC1CCC(N=C=O)CC1 CDMDQYCEEKCBGR-UHFFFAOYSA-N 0.000 claims description 2
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 claims description 2
- FWWWRCRHNMOYQY-UHFFFAOYSA-N 1,5-diisocyanato-2,4-dimethylbenzene Chemical compound CC1=CC(C)=C(N=C=O)C=C1N=C=O FWWWRCRHNMOYQY-UHFFFAOYSA-N 0.000 claims description 2
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 claims description 2
- YOUDDGVBINJUQM-UHFFFAOYSA-N 1-(4-benzoylphenyl)-3,4-dihydroxypyrrolidine-2,5-dione Chemical compound O=C1C(O)C(O)C(=O)N1C1=CC=C(C(=O)C=2C=CC=CC=2)C=C1 YOUDDGVBINJUQM-UHFFFAOYSA-N 0.000 claims description 2
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical class CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 claims description 2
- IANQGOCKLOCSFY-UHFFFAOYSA-N 4-phenyl-4H-chromene-2,3-dione Chemical class O=C1C(=O)OC2=CC=CC=C2C1C1=CC=CC=C1 IANQGOCKLOCSFY-UHFFFAOYSA-N 0.000 claims description 2
- YKSOGWHEJKXSOP-UHFFFAOYSA-N N=C=O.N=C=O.CC(C)CCC(C)(C)C Chemical compound N=C=O.N=C=O.CC(C)CCC(C)(C)C YKSOGWHEJKXSOP-UHFFFAOYSA-N 0.000 claims description 2
- UBZDDYHHZGQBGC-UHFFFAOYSA-N [4-[[bis(2-hydroxyethyl)amino]methyl]phenyl]-(4-phenylsulfanylphenyl)methanone Chemical compound C1=CC(CN(CCO)CCO)=CC=C1C(=O)C(C=C1)=CC=C1SC1=CC=CC=C1 UBZDDYHHZGQBGC-UHFFFAOYSA-N 0.000 claims description 2
- FZEYVTFCMJSGMP-UHFFFAOYSA-N acridone Chemical class C1=CC=C2C(=O)C3=CC=CC=C3NC2=C1 FZEYVTFCMJSGMP-UHFFFAOYSA-N 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- NONOKGVFTBWRLD-UHFFFAOYSA-N thioisocyanate group Chemical group S(N=C=O)N=C=O NONOKGVFTBWRLD-UHFFFAOYSA-N 0.000 claims description 2
- 125000000467 secondary amino group Chemical class [H]N([*:1])[*:2] 0.000 claims 5
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 claims 4
- VWJOALGHHCZABG-UHFFFAOYSA-N OCCN(CCO)CC1=CC=C(C=C1)C(=O)C1=CC=CC=C1.OCCN(C1=CC=C(C=C1)C(=O)C1=CC=CC=C1)CCO Chemical compound OCCN(CCO)CC1=CC=C(C=C1)C(=O)C1=CC=CC=C1.OCCN(C1=CC=C(C=C1)C(=O)C1=CC=CC=C1)CCO VWJOALGHHCZABG-UHFFFAOYSA-N 0.000 claims 2
- KWPCCOOSBZFFMF-UHFFFAOYSA-N OCCN(CCCOC1=CC=C(C=C1)C(=O)C1=CC=CC=C1)CCO.OCCN(CCSC1=CC=C(C=C1)C(=O)C1=CC=CC=C1)CCO Chemical compound OCCN(CCCOC1=CC=C(C=C1)C(=O)C1=CC=CC=C1)CCO.OCCN(CCSC1=CC=C(C=C1)C(=O)C1=CC=CC=C1)CCO KWPCCOOSBZFFMF-UHFFFAOYSA-N 0.000 claims 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims 1
- WWMZQKZGHYKOMO-UHFFFAOYSA-N [4-(3,5-diisocyanatophenyl)phenyl]-phenylmethanone Chemical compound O=C=NC1=CC(N=C=O)=CC(C=2C=CC(=CC=2)C(=O)C=2C=CC=CC=2)=C1 WWMZQKZGHYKOMO-UHFFFAOYSA-N 0.000 claims 1
- KYQKVZQCMBWXEV-UHFFFAOYSA-N [4-[3-[bis(2-hydroxyethyl)amino]propoxy]phenyl]-phenylmethanone [4-[bis(2-hydroxypropyl)amino]phenyl]-phenylmethanone Chemical compound CC(O)CN(CC(C)O)c1ccc(cc1)C(=O)c1ccccc1.OCCN(CCO)CCCOc1ccc(cc1)C(=O)c1ccccc1 KYQKVZQCMBWXEV-UHFFFAOYSA-N 0.000 claims 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 claims 1
- 238000006116 polymerization reaction Methods 0.000 abstract description 19
- 229920000642 polymer Polymers 0.000 description 45
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 39
- 239000011541 reaction mixture Substances 0.000 description 31
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 26
- 238000006243 chemical reaction Methods 0.000 description 26
- 239000012074 organic phase Substances 0.000 description 20
- 239000008346 aqueous phase Substances 0.000 description 19
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- FVAUCKIRQBBSSJ-UHFFFAOYSA-M sodium iodide Chemical compound [Na+].[I-] FVAUCKIRQBBSSJ-UHFFFAOYSA-M 0.000 description 18
- 150000003254 radicals Chemical class 0.000 description 17
- 229910052757 nitrogen Inorganic materials 0.000 description 16
- 238000010992 reflux Methods 0.000 description 16
- 238000001723 curing Methods 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 239000007787 solid Substances 0.000 description 13
- NPFYZDNDJHZQKY-UHFFFAOYSA-N 4-Hydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=CC=C1 NPFYZDNDJHZQKY-UHFFFAOYSA-N 0.000 description 12
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 11
- SEBSTKRLGYWNQR-UHFFFAOYSA-N [4-[3-[bis(2-hydroxyethyl)amino]propoxy]phenyl]-phenylmethanone Chemical compound C1=CC(OCCCN(CCO)CCO)=CC=C1C(=O)C1=CC=CC=C1 SEBSTKRLGYWNQR-UHFFFAOYSA-N 0.000 description 11
- 125000004429 atom Chemical group 0.000 description 11
- 150000003573 thiols Chemical class 0.000 description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 10
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 10
- 150000001412 amines Chemical class 0.000 description 10
- 235000013877 carbamide Nutrition 0.000 description 10
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 9
- LOIQXDAVWOXKMM-UHFFFAOYSA-N [4-[[bis(2-hydroxyethyl)amino]methyl]phenyl]-phenylmethanone Chemical compound C1=CC(CN(CCO)CCO)=CC=C1C(=O)C1=CC=CC=C1 LOIQXDAVWOXKMM-UHFFFAOYSA-N 0.000 description 9
- 125000003118 aryl group Chemical group 0.000 description 9
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 9
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 9
- 150000003335 secondary amines Chemical class 0.000 description 9
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 8
- 239000000706 filtrate Substances 0.000 description 8
- 150000003141 primary amines Chemical class 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 7
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 239000003153 chemical reaction reagent Substances 0.000 description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 7
- 238000005160 1H NMR spectroscopy Methods 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- IOVBVLZPXJPVAA-UHFFFAOYSA-N [4-[bis(2-hydroxyethyl)amino]phenyl]-phenylmethanone Chemical compound C1=CC(N(CCO)CCO)=CC=C1C(=O)C1=CC=CC=C1 IOVBVLZPXJPVAA-UHFFFAOYSA-N 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 235000009518 sodium iodide Nutrition 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 5
- 230000002378 acidificating effect Effects 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000012043 crude product Substances 0.000 description 5
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 5
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- 125000001424 substituent group Chemical group 0.000 description 5
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- OGTSHGYHILFRHD-UHFFFAOYSA-N (4-fluorophenyl)-phenylmethanone Chemical compound C1=CC(F)=CC=C1C(=O)C1=CC=CC=C1 OGTSHGYHILFRHD-UHFFFAOYSA-N 0.000 description 4
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- 238000000862 absorption spectrum Methods 0.000 description 4
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- 229910052783 alkali metal Inorganic materials 0.000 description 3
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- 229910052794 bromium Inorganic materials 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
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- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
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- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 3
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- 241000894007 species Species 0.000 description 3
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- 238000009792 diffusion process Methods 0.000 description 1
- VVYDVQWJZWRVPE-UHFFFAOYSA-L dimethyltin(2+);diiodide Chemical compound C[Sn](C)(I)I VVYDVQWJZWRVPE-UHFFFAOYSA-L 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- VLSUKBCMGJXDLA-UHFFFAOYSA-N ethenesulfonic acid;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.OS(=O)(=O)C=C VLSUKBCMGJXDLA-UHFFFAOYSA-N 0.000 description 1
- 125000005678 ethenylene group Chemical group [H]C([*:1])=C([H])[*:2] 0.000 description 1
- 230000005281 excited state Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000000017 hydrogel Substances 0.000 description 1
- 229910000042 hydrogen bromide Inorganic materials 0.000 description 1
- RCCPEORTSYDPMB-UHFFFAOYSA-N hydroxy benzenecarboximidothioate Chemical compound OSC(=N)C1=CC=CC=C1 RCCPEORTSYDPMB-UHFFFAOYSA-N 0.000 description 1
- MTNDZQHUAFNZQY-UHFFFAOYSA-N imidazoline Chemical compound C1CN=CN1 MTNDZQHUAFNZQY-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- ZLTPDFXIESTBQG-UHFFFAOYSA-N isothiazole Chemical compound C=1C=NSC=1 ZLTPDFXIESTBQG-UHFFFAOYSA-N 0.000 description 1
- CTAPFRYPJLPFDF-UHFFFAOYSA-N isoxazole Chemical compound C=1C=NOC=1 CTAPFRYPJLPFDF-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- GBMDVOWEEQVZKZ-UHFFFAOYSA-N methanol;hydrate Chemical compound O.OC GBMDVOWEEQVZKZ-UHFFFAOYSA-N 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 125000002757 morpholinyl group Chemical group 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- ZQXSMRAEXCEDJD-UHFFFAOYSA-N n-ethenylformamide Chemical compound C=CNC=O ZQXSMRAEXCEDJD-UHFFFAOYSA-N 0.000 description 1
- QMQNMBYPQFQQPK-UHFFFAOYSA-N n-methoxyprop-2-enamide Chemical compound CONC(=O)C=C QMQNMBYPQFQQPK-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 150000002825 nitriles Chemical group 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000007339 nucleophilic aromatic substitution reaction Methods 0.000 description 1
- 238000010534 nucleophilic substitution reaction Methods 0.000 description 1
- 239000010502 orange oil Substances 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- HPAFOABSQZMTHE-UHFFFAOYSA-N phenyl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)C1=CC=CC=C1 HPAFOABSQZMTHE-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000000886 photobiology Effects 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 125000004193 piperazinyl group Chemical group 0.000 description 1
- 125000005936 piperidyl group Chemical group 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 239000003211 polymerization photoinitiator Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- 125000006410 propenylene group Chemical group 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- DNXIASIHZYFFRO-UHFFFAOYSA-N pyrazoline Chemical compound C1CN=NC1 DNXIASIHZYFFRO-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 125000000719 pyrrolidinyl group Chemical group 0.000 description 1
- 238000003847 radiation curing Methods 0.000 description 1
- 238000007342 radical addition reaction Methods 0.000 description 1
- 238000010548 radical bond-formation reaction Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000025600 response to UV Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 238000007363 ring formation reaction Methods 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 150000003839 salts Chemical group 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000007155 step growth polymerization reaction Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical group OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 125000003718 tetrahydrofuranyl group Chemical group 0.000 description 1
- 125000003507 tetrahydrothiofenyl group Chemical group 0.000 description 1
- 125000004632 tetrahydrothiopyranyl group Chemical group S1C(CCCC1)* 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 125000001984 thiazolidinyl group Chemical group 0.000 description 1
- CBDKQYKMCICBOF-UHFFFAOYSA-N thiazoline Chemical compound C1CN=CS1 CBDKQYKMCICBOF-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 125000004568 thiomorpholinyl group Chemical group 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- IBBLKSWSCDAPIF-UHFFFAOYSA-N thiopyran Chemical compound S1C=CC=C=C1 IBBLKSWSCDAPIF-UHFFFAOYSA-N 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000002211 ultraviolet spectrum Methods 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F120/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F120/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F120/10—Esters
- C08F120/12—Esters of monohydric alcohols or phenols
- C08F120/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F120/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3271—Hydroxyamines
- C08G18/3275—Hydroxyamines containing two hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6666—Compounds of group C08G18/48 or C08G18/52
- C08G18/667—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6666—Compounds of group C08G18/48 or C08G18/52
- C08G18/667—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/6681—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38
- C08G18/6688—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3271
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/758—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing two or more cycloaliphatic rings
Definitions
- the present invention relates to polyacrylate obtained by radical polymerization of at least one acrylate monomer (Ac) in the presence of a polymeric photoinitiator.
- the invention also provides a method for producing a polyacrylate using the polymeric photoinitiator described, and the use of a polymeric photoinitiator as a photoinitiator of radical polymerization of acrylate monomers.
- UV radiation requires efficient methods of initiating the chemical reaction responsible for the curing process. Curing of polymeric material through generation of radical species upon irradiation with UV light is widely used to produce coatings for medical devices.
- the paint and lacquer industry also makes use of UV-initiated curing of acrylates, where photoinitiators in many cases are employed. These two examples illustrate the diversity of UV curable coatings.
- polymers designed for use in coatings have relied on photoinitiators with relatively low molecular weight to initiate polymerization (curing).
- polymerization reactions often comprise co-reagents and catalysts of the polymerization process which also have relatively low molecular weight.
- Low molecular weight substances, and their byproducts in the polymerization reaction, are generally difficult to remove from the resultant polymer, but instead remain within the polymer matrix and diffuse slowly to the surface of the polymer during its lifetime. Over time, low molecular weight substances therefore leach from the polymer into the surrounding environment.
- Benzophenone derivatives with pendant alkyl ether substituents have been described in WO 96/33156. Similar structures are described in WO 98/51759 where benzophenone derivatives with pendant alkyl ether groups are presented. A related type of photoinitiator class is described in WO 2009/060235, where thioxanthone moieties are attached to an oligomeric backbone.
- photoinitiators e.g. benzophenone, anthraquinone
- pendant polyalkyl ethers e.g. benzophenone, anthraquinone
- WO 03/033492 discloses thioxanthone derivatives attached to a polyhydroxy residue.
- EP 2130817 discloses polymerizable Type II photoinitiators. Radiation curable compositions and inks including the multifunctional Type II photoinitiator are also disclosed. Despite previous efforts, there remains a need for novel photoinitiators which can reduce by ⁇ products of low molecular weight in a polymerization process, particularly polymerization to form polyurethanes. In addition, it would prove useful to reduce or completely remove the need for low molecular weight polymerization catalysts or co-reagents in the polymerization process.
- the present invention provides polymer photoinitiators in which the photoinitiator moiety itself becomes an integral part of the polymer, and remains so, during and after the polymerization process. Leaching of photoinitiator and photoinitiator by-products is therefore reduced or even eliminated.
- the particular design of the photoinitiator monomer allows a reduction in the amount of or even the elimination of co-reagents and catalysts in the polymerization process. In that such substances are minimised or eliminated, their concentrations in the resulting polymers are also reduced, so that leaching of such substances is correspondingly reduced or eliminated. Polymers likely to improve medical safety are thereby obtained.
- the invention therefore provides a polyacrylate obtained by radical polymerization of at least one acrylate monomer (Ac) in the presence of a polymeric photoinitiator.
- the polymeric photoinitiator is a co-polymer of at least one monomer (A) with at least one monomer (B), wherein:
- - monomer (A) is a photoinitiator monomer (A) of the formula (I):
- Pi is a photoinitiator moiety
- Z is a linker moiety
- Xi and X 2 are independently selected from optionally substituted C1-C12 alkylene, optionally substituted C1-C12 alkenylene, optionally substituted heterocyclyl, -0-, -S-,
- Polymerization of acrylate monomers in the presence of the polymeric photoinitiators of the invention is rapid, and - as the polymeric photoinitiator remains bound in the polyacrylate - leaching of photoinitiator is reduced or even completely eliminated.
- the invention also provides a method for producing a polyacrylate using the polymeric photoinitiator as described, and the use of a polymeric photoinitiator as a photoinitiator of radical polymerization of acrylate monomers. Further aspects of the invention are presented in the dependent claims. LEGENDS TO THE FIGURE
- Fig. 1 shows the changes of rheological properties of a pristine sample of a PU made from 2 wt% 4- ⁇ [bis(2-hydroxyethyl)amino]methyl ⁇ benzophenone, 85 wt% PEG 2000 and 13 wt% 4,4' -methylenebis(cyclohexyl isocyanate) subjected to UV light.
- Fig. 2 is an illustration of swelled hydrogel formed by subjecting a PU made from 2 wt% 4- ⁇ [bis(2-hydroxyethyl)amino]methyl ⁇ benzophenone, 85 wt% PEG 2000 and 13 wt% 4,4' - methylenebis(cyclohexyl isocyanate) to UV light.
- Fig. 3 is a scheme of various synthesis routes to photoinitiator monomers (A) of structure lb.
- Fig . 4 is a photo-DSC of acrylates mixed with diols according to Example 6.
- a part of a molecule when a part of a molecule is described as "optionally substituted” it is meant that said part may be substituted by one or more substituents selected from : Ci-C 6 linear, branched or cyclic alkyl, aryl, -OH, -CN, -N0 2 , halogens, amines, amides, alcohols, ethers, thioethers, sulfones and derivatives thereof, sulfoxides and derivatives thereof, carbonates, isocyanates, nitrates and acrylates.
- substituents selected from : Ci-C 6 linear, branched or cyclic alkyl, aryl, -OH, -CN, -N0 2 , halogens, amines, amides, alcohols, ethers, thioethers, sulfones and derivatives thereof, sulfoxides and derivatives thereof, carbonates, isocyanates, nitrates and
- heterocyclyl means a non-aromatic monocyclic or multicyclic ring system comprising about 3 to about 10 ring atoms, preferably about 5 to about 10 ring atoms, in which one or more of the atoms in the ring system is an element other than carbon, for example nitrogen, oxygen or sulfur, alone or in combination.
- Preferred heterocyclyls contain about 5 to about 6 ring atoms.
- the prefix aza, oxa or thia before the heterocyclyl root name means that at least a nitrogen, oxygen or sulfur atom respectively is present as a ring atom.
- the heterocyclyl can be optionally substituted as described above.
- the nitrogen or sulfur atom of the heterocyclyl can be optionally oxidized to the corresponding N-oxide, S-oxide or S,S-dioxide.
- suitable monocyclic heterocyclyl rings include piperidyl, pyrrolidinyl, piperazinyl, morpholinyl, thiomorpholinyl, thiazolidinyl, 1,3-dioxolanyl, 1,4- dioxanyl, tetrahydrofuranyl, tetrahydrothiophenyl, tetrahydrothiopyranyl, and the like.
- alkylene is used in the following to specify moieties derived from alkanes in which two H atoms have been removed to form a diradical species.
- the simplest alkylene is methylene -CH 2 -, and other alkylenes include ethylene -CH 2 -CH 2 -, propylene -C 3 H 6 - and butylene -C 4 H 8 -.
- alkylene includes branched, linear and cyclic alkylenes, with linear alkylenes being most preferred.
- An alkylene which is a C1-C12 alkylene is one which contains between 1 and 12 carbon atoms.
- Preferred alkylenes contain between 1 and 6 carbon atoms (i.e. Ci-C 6 alkylenes).
- alkenylene includes branched, linear and cyclic alkenylene, with linear alkenylene being most preferred.
- aryl is used to define an unsaturated cyclic system which contains a delocalised ⁇ -electron system about the ring.
- Aryl groups may comprise from 4-12 atoms, suitably from 6-8 atoms, most suitably 6 atoms.
- “Aryl” preferably comprises carbocyclic rings, and is preferably phenyl (-C 6 H 5 ).
- aryl in the present invention is also used to include aromatic heterocycles - rings in which one or more atoms in the ring (e.g. 1-3 atoms) are N, S, P or 0.
- Aromatic heterocycles include pyrrole, furan, thiophene, imidazole, imidazoline, pyrazole, pyrazoline, oxazole, oxazoline, isoxazole, isoxazoline, thiazole, thiazoline, isothiazole, isothiazoline (5- membered rings), pyridine, pyran, thiopyran (6-membered rings).
- aryl is used to define moieties derived from arenes in which two H atoms have been removed to form a diradical species (i.e. arylene). Examples include 1,2-phenylene, 1,3-phenylene and 1,4-phenylene.
- aryl also includes fused ring systems.
- curing is primarily initiated by exposing the photopo!ymerizabie system containing the polymeric photoinitiators described in the present invention to high energy irradiation, preferably UV light.
- high energy irradiation preferably UV light.
- the photoinitiated process takes place by methods which are known per se, through irradiation with light or UV irradiation in the wavelength range from 100 to 500 nm.
- irradiation sources which may be used are sunlight or artificial lamps or lasers.
- Mercury high-pressure, medium pressure or low-pressure lamps and xenon and tungsten lamps, for example, are advantageous.
- excimer, solid-state and diode-based lasers are advantageous.
- Diode-based light sources in general are advantageous for initiating the chemical reactions.
- the ultraviolet spectrum is divided into A, B and C segments where UV A extend from 400 nm down to 315 nm, UV B from 315 to 280 nm, and UV C from 280 to 100 nm.
- a light source that generates light with wavelengths in the visible region (400 to 800 nm) some advantages are obtained with respect to the depth of the curing, provided that the photoinitiator can successfully cure the material at these wavelength.
- scattering phenomena are less pronounced at longer wavelength, thus giving a larger penetration depth in the material.
- photoinitiators which absorb, and can induce curing, at longer wavelength are of interest.
- substituents on the photoinitiator moieties the absorption spectrum of the polymeric photoinitiator can to some extent be red-shifted, which would then facilitate curing at comparatively greater depths.
- the polymeric photoinitiators of the present invention are preferably polyurethanes.
- Polyurethanes are formed by the reaction between one monomer having at least two isocyanate functional groups (-NCO), and another monomer having at least two alcohol (-OH) groups.
- polyurethanes comprise alternating A and B monomers (ABABABABA).
- Polyureas are typically formed by the reaction between one monomer having at least two isocyanate functional groups (-NCO), and another monomer having at least two amine (-NH 2 ) groups.
- -COX activated carboxylic acid functional groups
- X is e.g. a chloride or anhydride
- -OH alcohol
- the polyacrylate is obtained by radical polymerization of at least one acrylate monomer (Ac) in the presence of a polymeric photoinitiator.
- the polymeric photoinitiator is a co-polymer of at least one monomer (A) with at least one monomer (B). Polymerization is achieved by step- growth co-polymerization of monomers (A) and (B).
- Photocata lytic properties of the polymeric photoinitiator can be varied depending on the nature and relative amounts of the monomers (A) and (B).
- Monomer (A) is a photoinitiator monomer (A) of the formula (I) :
- the photoinitiator monomers (A) of the general formula I comprise a photoinitiator moiety, Pi, which provides the photoinitiators with the required response to UV radiation.
- photoinitiator moiety is defined as a substance (other than a reactant) which, on absorption of light, generates reactive species (ions or radicals) and initiates one or several chemical reactions or transformations.
- One preferred property of the photoinitiator moiety is good overlap between the UV light source spectrum and the photoinitiator absorption spectrum.
- Another desired property is a minor or no overlap between the photoinitiator absorption spectrum and the intrinsic combined absorption spectrum of the other components in the polymer matrix.
- Good compatibility of the photoinitiator moiety in the matrix consisting of material to be cured is also a property of interest.
- the photoinitiator moieties of the invention are efficient in transforming light from the UV or visible light source to reactive radicals which can abstract hydrogen atoms and other labile atoms from polymers and hence effect polymerization and cross-linking.
- Radical photoinitiator moieties can be classified as either cleavable (Norrish type I reaction) or non-cleavable (of which the Norrish type II reaction is a special case, see e.g. A. Gilbert, J. Baggott: “Essentials of Molecular Photochemistry", Blackwell, London, 1991).
- cleavable photoinitiator moieties spontaneously break down into two radicals, at least one of which is reactive enough to abstract a hydrogen atom from most substrates.
- Benzoin ethers including benzil dialkyl ketals, phenyl hydroxyalkyl ketones and phenyl aminoalkyi ketones are important examples of cleavable photoinitiator moieties. Addition of electron donors is not required but may enhance the overall efficiency of cleavable photoinitiator moieties.
- Excited non-cleavable photoinitiator moieties do not break down to radicals but abstract a hydrogen atom from an organic molecule or, more efficiently, abstract an electron from an electron donor (such as an amine or a thiol).
- the electron transfer produces a radical anion on the photo-initiator and a radical cation on the electron donor. This is followed by proton transfer from the radical cation to the radical anion to produce two uncharged radicals; of these the radical on the electron donor is sufficiently reactive to abstract a hydrogen atom from most substrates.
- Benzophenones and related ketones such as thioxanthones, xanthones, anthraquinones, fluorenones, dibenzosuberones, benzils, and phenyl
- ketocoumarins are important examples of non-cleavable photoinitiators, and fall within the definition of photoinitiator moieties according to the present invention. Most amines with a C-H bond in a-position to the nitrogen atom and many thiols will work as electron donors.
- maleimides initiate radical polymerization mainly by acting as non-cleavable photo-initiators and at the same time spontaneously polymerize by radical addition across the maleimide double bond.
- the strong UV absorption of the maleimide disappears in the polymer, i.e. maleimide is a photobleaching photoinitiator moiety; this could make it possible to cure thick layers.
- UV self-crosslinkable terpolymers based on acrylonitrile, methyl acrylate and a UV sensitive comonomer, acryloyl benzophenone (ABP), have also been reported (A.K. Naskar et al. Carbon 43 (2005) 1065-1072; T. Mukundan et al. Polymer 47 (2006) 4163-4171).
- the free radicals generated during UV irradiation of the terpolymer have been shown to enhance crosslinking and cyclization of nitrile units within the polymer.
- a blend of several photoinitiator moieties may exhibit synergistic properties, as is e.g.
- the photoinitiator moiety Pi includes at least two different types of photoinitiator moieties.
- the absorbance peaks of the different photoinitiator moieties are at different wavelengths, so the total amount of light absorbed by the system increases.
- the different photoinitiator moieties may be all cleavable, all non- cleavable, or a mixture of cleavable and non-cleavable.
- the photoinitiator moieties may be all cleavable, all non- cleavable, or a mixture of cleavable and non-cleavable.
- the absorbance peaks of the different photoinitiator moieties are at different wavelengths, so the total amount of light absorbed by the system increases.
- the different photoinitiator moieties may be all cleavable, all non- cleavable, or a mixture of cleavable and non-cleavable.
- photoinitiator Pi comprises only one photoinitiator moiety.
- Photoinitiator moieties (Pi) in Formula (I) may be selected from, but not exclusively restricted to, the group consisting of benzoin ethers, phenyl hydroxyalkyl ketones, phenyl aminoalkyl ketones, benzophenones, thioxanthones, xanthones, acridones, anthraquinones, fluorenones, dibenzosuberones, benzils, benzil ketals, a-dialkoxy-acetophenones, a-hydroxy-alkyl- phenones, a-amino-alkyl-phenones, acyl-phosphine oxides, phenyl ketocoumarins, silanes, maleimides and derivatives thereof.
- preferred photoinitiator moieties are selected from benzophenones, thioxanthones, benzil ketals and phenyl hydroxyalkyl ketones, such as 2-hydroxy-2-methyl-l-phenylpropan-l-ones.
- Pi may be a benzophenone having the general formula (V) :
- An and Ar 2 are independently selected from the same or different optionally substituted aryl, and where Z (which binds to Ar 2 as shown by the wavy line) may be present at any position on Ar 2 .
- An and Ar 2 are the same.
- Benzophenones are well-studied, commercially-available photoinitiator moieties, and their UV absorption can be tailored according to the substitution pattern of the aryl groups.
- Preferred substituents on An and Ar 2 are electron-donating groups or atoms such as N, 0, S, amines, esters or thiols. Such substituents provide UV absorption at a longer wavelength, meaning that LED lamps can be used as a UV source. LED lamps provide advantages such as low energy consumption and generate less heat; thus the substrate temperature can be controlled more accurately.
- Judicious selection of functional groups can be used to obtain absorption maxima in a desired wavelength region (e.g. impart charge-transfer within the photoinitiator).
- the ketones described in the present invention are inherent electron accepting groups, so careful selection of electron-donating groups as substituents on aromatic entities within the photoinitiator can lead to absorption profiles matching the light source best suited for the desired curing application.
- the efficiency of photoinitiator moieties relies on their ability to intersystem cross from an electronic excited (singlet) state to a triplet state. Some literature has described that such intersystem crossing is less efficient when a higher degree of charge transfer is present within the system.
- the absorption profile of a photoinitiator can be controlled to some extent but not without altering the efficiency of radical formation, (see N. J. Turro, Modern Molecular Photochemistry, University Science Books: Sausalito, 1991).
- both An and Ar 2 may be optionally substituted phenyl, preferably both phenyl, and Z may be present at any position on Ar 2 .
- Z is present at the para-position on Ar 2 , as this provides the maximum opportunity for electron interaction with the carbonyl group, and hence maximum stabilisation of the radical formed.
- the portion of the photoinitiator monomer (A) of Formula (I) indicated by Z is a linker.
- the linker Z acts to both bind the photoinitiator moiety to the polymer backbone and
- Linker Z therefore has two ends. At one end, therefore, Z is joined to the photoinitiator moiety; at the other end, Z is joined to the polymer backbone.
- the size of the linker Z is selected according to the desired properties of the polymeric photoinitiator.
- a short linker Z will provide most opportunity for interaction between the amine group N and the photoinitiator moiety. For example, if Z is a bond, the amine group N will be directly bound to the photoinitiator moiety, providing a potential for stabilisation of the photoinitiator moiety in its radical form.
- a long linker Z will provide freer movement of the photoinitiator moiety in the polymerization process, which also provides advantages.
- the linker Z has a molecular weight of less than lOOOODa, suitably less than 5000Da, most suitably less than lOOODa.
- the linker Z preferably comprises no more than 50 atoms, preferably no more than 30 atoms.
- Z is a linker moiety.
- n is an integer from 1-10, more suitably from 1-5, such as e.g 1, 2, 3, 4 or 5.
- R 1 may be H.
- R 1 may also be optionally substituted Ci-C 6 alkyl, such as e.g. methyl, ethyl, propyl, butyl, pentyl or hexyl.
- R 1 may be straight-chain, branched or cyclic alkyl.
- the invention encompasses photoinitiator monomers (A) in which Z is made up of two or more of the above-mentioned groups in series, e.g. -0-(Ci-Ci2 alkylene)-
- the -(C 1 -C 12 alkylene)- and -aryl- groups may be substituted or unsubstituted.
- Other chemically-feasible structures for Z can be determined by the person skilled in the art.
- Z is selected from a single bond, optionally substituted C 1 -C 12 alkylene, optionally substituted C 1 -C 12 alkenylene, -0-, -S-, -NR 1 -, -[0-(Ci-Ci 2 alkylene)],,-, and combinations thereof, wherein R 1 is H or optionally substituted C 1 -C 12 alkyl and n is an integer from 1-20.
- Z may be selected from a bond, optionally substituted C 1 -C 12 alkylene, optionally substituted C 1 -C 12 alkenylene, -0-, -S-, -NR 1 -, and -[0-(Ci-Ci 2 alkylene)] n -, wherein R 1 is H or optionally substituted C 1 -C 12 alkyl and n is an integer from 1-20.
- Z may also be selected from optionally substituted C 1 -C 12 alkylene, preferably optionally substituted Ci-C 6 alkylene.
- Photoinitiator monomers (A) of Formula (I) in which Z comprises an electron-donating group adjacent Pi are advantageous, as this provides opportunities to tailor the UV absorption of the photoinitiator moiety.
- Z may also be selected from optionally substituted -0-(Ci- C 12 alkylene)-, preferably optionally substituted -0-(Ci-C 6 alkylene)-, optionally substituted -S-(Ci-Ci2 alkylene)-, preferably optionally substituted -S-(Ci-C 6 alkylene)-, and optionally substituted alkylene)-, preferably optionally substituted -NR'- Ci-Ce alkylene)-, wherein R 1 is H or optionally substituted C1-C12 alkyl.
- Z may even be selected from optionally substituted -0-(Ci-Ci 2 alkylene)-, preferably optionally substituted -0-(Ci-C 6 alkylene)-.
- Z is selected from a bond, optionally substituted Ci-C 6 alkylene and optionally substituted -0-(Ci-C 6 alkylene)-.
- the groups Xi and X 2 of the photoinitiator monomer (A) serve to connect the amine N with the end groups Wi and W 2 .
- the size and form of these groups can be varied to adjust the properties of the polyurethane polymer.
- Xi and X 2 may be the same or different, and are preferably the same, for ease of chemical synthesis.
- the invention encompasses photoinitiators in which Xi and X 2 are made up of two or more of the above-mentioned groups in series.
- R 2 may be H.
- R 2 may also be optionally substituted Ci-C 6 alkyl, such as e.g. methyl, ethyl, propyl, butyl, pentyl or hexyl.
- R 2 may be straight-chain, branched or cyclic alkyl.
- Xi and X 2 may be linked to one another or to Z to form one or more ring structures.
- Xi and X 2 may independently be selected from optionally substituted Ci-Ci 2 alkylene, -0-, -S-, -NR 2 -, wherein R 2 is H or optionally substituted Ci-Ci 2 alkyl, and combinations thereof.
- Xi and X 2 may be linked to one another to form one or more ring structures. Additionally, Xi and X 2 may independently be selected from optionally substituted Ci-Ci 2 alkylene, preferably optionally substituted Ci-C 6 alkylene.
- Tertiary amine, N is optionally substituted Ci-Ci 2 alkylene, preferably optionally substituted Ci-C 6 alkylene.
- N represents a tertiary amine (i.e. a nitrogen atom bound directly to three carbon atoms, in which the carbon atoms are saturated alkyl or aryl carbon atoms).
- the N atom in the photoinitiator monomers (A) of Formula (I) has a number of functions. Firstly it provides the appropriate branching of the molecule, so that the photoinitiator moieties are pendant from the polyurethane backbone.
- the N atom in the photoinitiator monomers (A) of Formula (I) - being a tertiary amine - is basic.
- the N atom has a pK b of less than 13, preferably a pK b less than 6.
- the amine N atom is therefore able to partially or completely replace the amine catalysts which are typically used in polyurethane (and similar) polymerization reactions (e.g. 1,4- diazabicyclo[2.2.2] octane (DABCO), dimethylcyclohexylamine (DMCHA) and
- DMEA dimethylethanolamine
- Z, Xt and X 2 are selected such that N is a tertiary amine (i.e. so that the atom adjacent N is a saturated carbon atom, or an aryl carbon atom) so that the basic properties of N are preserved.
- N is a tertiary amine (i.e. so that the atom adjacent N is a saturated carbon atom, or an aryl carbon atom) so that the basic properties of N are preserved.
- at least two of the groups Z, Xt and X 2 in the tertiary amine are alkyl.
- Wi and W 2 are therefore selected from those functional groups which are reactive, and which are able to bond to other monomers to thus form polymers such as polyurethane.
- Wi and W 2 are independently selected from alcohol, primary amine, secondary amine, thiol, alkoxy silane, silane esters of carboxylic acids, isocyanate, isothiocyanate, carboxylic acid, chloroformate, primary amide, secondary amide, urethane or urea groups.
- Wi and W 2 are independently selected from alcohol, primary amine, secondary amine or thiol groups. Most preferably, Wi and W 2 are alcohol groups.
- Secondary amines may have the formula -NHR 3 , where R 3 is optionally substituted Ci-Ci 2 alkyl.
- Wi and W 2 are independently selected from alcohol, primary amine, secondary amine or thiol groups.
- Xi and X 2 may independently be selected from optionally substituted Ci-Ci 2 alkylene, when Wi and W 2 are -OH.
- R 3 and R 4 may independently be optionally substituted Ci-C 6 alkyl, such as e.g. methyl, ethyl, propyl, butyl, pentyl or hexyl.
- R 3 and R 4 may be straight-chain, branched or cyclic alkyl.
- Wi and W 2 are selected according to the design of the polymer. If desired, Wi and W 2 may be different end groups. It is preferable for ease of synthesis of the photoinitiator monomer (A), however, that Wi and W 2 are the same.
- the photoinitiator monomer (A) does not promote branching of the polymeric photoinitiator. Instead, the photoinitiator monomers (A) of Formula (I) are incorporated partly into the backbone of the polymeric photoinitiators, while the photoinitiator moieties Pi are pendant from the chain via linker Z.
- a sub-structure which describes photoinitiator monomers (A) of Formula I has the general formula (la)
- Ar t and Ar 2 may both be optionally substituted phenyl, and are preferably both phenyl.
- Z is present at the para-position on Ar 2 .
- Suitable photoinitiator monomers (A) according to the invention include:
- Routes la, lb and Ic are nucleophilic substitution, or carbonyl group transformation (i.e. nitrogen acylation).
- LG depicts a leaving group (preferably CI, Br, I, OMs, OTs, OTf).
- the base used is preferably amine, alkali metal alkoxide, hydroxide or carbonate.
- Route II is a nucleophilic aromatic substitution.
- LG depicts a leaving group (preferably F, CI).
- the base is preferably amine, alkali metal alkoxide, hydroxide or carbonate.
- Route III is a cross-coupling reaction.
- LG depicts a leaving group (preferably CI, Br, I, OMs, OTs, OTf).
- M depicts a nucleophilic organometallic substituent (preferably R 2 AI-, RZn-, R 3 Sn-, RMg-, Li-, (RO) 2 B-).
- the transition metal catalyst is a salt or transition metal complex (preferably containing Pd, Pt, Ni, Ir, Rh, Ru, Cu, Fe).
- Routes IVa and IVb are Friedel-Crafts acylations.
- the Lewis acid may be preferably BF 3 , BCI 3 , AICI 3 , FeCI 3 or SnCI 4 .
- Route V may be a reaction of an aryl organometallic reagent with an acyl derivative.
- M depicts a nucleophilic organometallic substituent (preferably RMg-, RZn-, RCd- or R 3 Sn-).
- Route VI is oxidation of a diarylmethanol.
- Preferable oxidants include manganese, ruthenium, chromium reagents and Swern oxidation.
- Route VII may be nitrogen alkylation or acylation.
- one or both reagents LG-Xi-Wi and LG-X 2 -W 2 may contain an epoxide (aziridine) which is opened by the nucleophilic nitrogen to reveal a reactive hydroxy (amino) end group.
- the other component of the polymeric photoinitiator is at least one monomer (B).
- Monomer (B) comprises at least two functional groups W 3 and W 4 , said W 3 and W 4 being independently selected from alcohol, primary amine, secondary amine, thiol, alkoxy silane, silane esters of carboxylic acids, isocyanate, isothiocyanate, carboxylic acid, chloroformate, primary amide, secondary amide, urethane or urea groups.
- Monomer (B) may have a structure of formula II :
- W 3 and W 4 are defined as in claim 1 and wherein Q is selected from the group consisting of optionally substituted C1-C12 alkylene, optionally substituted C1-C12 alkenylene, optionally substituted C3-C12 heterocyclyl, optionally substituted aryl, optionally substituted biaryl, -[0-(Ci-Ci 2 alkylene)] m -, - [S-(Ci-Ci 2 alkylene)] m -, where m is an integer from 1-1000 and combinations thereof.
- Q may also comprise any of the photoinitiator groups (Pi) described above.
- Q may be selected from the group consisting of optionally substituted C1-C12 alkylene, optionally substituted C1-C12 alkenylene, optionally substituted C3-C12 heterocyclyl, optionally substituted aryl and optionally substituted biaryl.
- Q may be selected from the group consisting of optionally substituted aryl and optionally substituted biaryl.
- W 3 and W 4 are independently selected from isocyanate and thioisocyanate groups. Typically, W 3 and W 4 are the same functional groups.
- monomer (B) is selected from the group consisting of: 1,4- phenylene diisocyanate (PPDI), toluene diisocyanate (TDI) as both its 2,4 and 2,6 isomers, methylene diphenyl diisocyanate (MDI) as both its 4,4' and 2,4' isomers, 1,5-naphthalene diisocyanate (NDI), 3,3'-bitolylene-4,4'-diisocyanate (TODI), 1,3-xylylenediisocyanate (XDI), tetramethyl-m-xylidene diisocyanate (TMXDI), 1,6-hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), bis(4-isocyanatocycl
- Wi, W 2 , W 3 and W 4 are selected such that - in the co-polymerization of monomers (A) and (B) - Wi reacts with to form a urethane, thiourethane, urea, thiourea, ester, ether, amide, carbonate, allophanate or biuret moiety, and W 2 reacts with W 4 to form a urethane, thiourethane, urea, thiourea, ester, ether, amide, carbonate, allophanate or biuret moiety.
- Wi reacts with W 3 to form a urethane, thiourethane, urea, thiourea, ester or amide moiety
- W 2 reacts with W 4 to form a urethane, thiourethane, urea, thiourea, ester or amide moiety.
- Wi reacts with W 3 to form a urethane, or thiourethane moiety
- W 2 reacts with W 4 to form a urethane or thiourethane moiety.
- the polymeric photoinitiator is a polyurethane photoinitiator.
- Wi and W 2 are selected to be alcohol functional groups
- W 3 and W 4 are selected as isocyanate groups to provide urethane moieties when monomer (A) reacts with monomer (B).
- a polyurethane photoinitiator will thus be formed.
- the reverse arrangement (Wi and W 2 are isocyanate functional groups, while W 3 and W 4 are alcohol groups) will also provide a polyurethane.
- W 3 and W 4 are thiol functional groups
- selection of W 3 and W 4 as isocyanate groups will provide thiourethane moieties when monomer (A) reacts with monomer (B).
- the reverse arrangement is also possible.
- Wi and W 2 are amine functional groups
- W 3 and W 4 are amine functional groups.
- Polyurea photoinitiators will thus be formed.
- the reverse situation is also possible (Wi and W 2 are isocyanate functional groups, while W 3 and W 4 are amine functional groups).
- W 3 and W 4 are the same functional groups, as are and W 2 .
- Wi and W 2 are different, as long as W 3 and W 4 are selected such that a polymer may be formed.
- More than one type of monomer (A) and more than one type of monomer (B) may be used in the polymeric photoinitiators of the invention.
- the polymeric photoinitiators may therefore also have a structure which incorporates variations of monomers A and B, e.g. ...A'BABA'B'A'B'A'BABA'B'....
- One or more additional monomers (C) may also be present in the polymeric photoinitiators of the invention.
- Each of said one or more additional monomers (C) comprises at least two functional groups W 5 and W 6 , said W 5 and W 6 being independently selected from alcohol, primary amine, secondary amine, thiol, alkoxy silane, silane esters of carboxylic acids, isocyanate, isothiocyanate, carboxylic acid, chloroformate, primary amide, secondary amide, urethane or urea groups, wherein W 5 and W 6 are selected such that - in the co- polymerization of monomers (A), (B) and (C) - W 5 reacts with Wi or W 3 to form a urethane, thiourethane, urea, thiourea, ester, ether, amide, carbonate, allophanate or biuret moiety, and W 6 reacts with W 2 or W 4 to form a urethane, thiourethane,
- the polymeric photoinitiator may have a variety of repeating structures such as e.g. :
- Monomer (C) may have a structure of formula III :
- W 5 -T-W 6 (III) wherein W 5 and W 6 are defined above, and wherein T is selected from the group consisting of optionally substituted C1-C12 alkylene, optionally substituted C1-C12 alkenylene, optionally substituted C 3 -Ci 2 heterocyclyl, optionally substituted aryl, optionally substituted biaryl, -[0- (Ci-Ci 2 alkylene)] n -, -[S-(Ci-Ci 2 alkylene)] n -, where n is an integer from 1-1000, and combinations thereof.
- T may be selected from the group consisting of -[0-(Ci-Ci 2
- W 5 and W 6 are independently selected from alcohol, primary amine, secondary amine, or thiol functional groups, preferably alcohol functional groups. Typically, W 5 and W 6 are the same functional groups.
- Monomer (C) may be used to determine the physical properties of the polymeric
- Monomer (C) may e.g. promote water solubility.
- monomer (C) may be a macromonomer, i.e. a polymer or oligomer that has a functional group that can take part in further polymerization.
- monomer (C) is selected from the group consisting of: polyethylene glycol (PEG), polypropylene glycol (PPG), random and block poly(ethylene glycol)-poly(propylene glycol) copolymers, poly(tetramethylene glycol) (PTMG), poly(l,4- butanediol adipate), poly(ethanediol 1,4-butanediol adipate), poly(caprolacton) diol, poly(l,6-hexanediol carbonate), poly(ethylene terephthalate) diol.
- PEG polyethylene glycol
- PPG polypropylene glycol
- PTMG poly(tetramethylene glycol)
- PTMG poly(l,4- butanediol adipate)
- caprolacton diol
- the weight ratio of monomers (A) : (B) is suitably 1 :99 - 99: 1, preferably 1 :99 - 50: 50.
- the weight ratio of monomers (A) : (C) is suitably 1 :99 - 99: 1, preferably 1 :99 - 50: 50.
- the weight of the photoinitiator monomer (A) used to prepare polymeric photoinitiators may be between 0.1 % and 99 % of the total mass of other monomers, suitably between 0.2 % and 10 %, most suitably 0.5 % to 5 %.
- the polymeric photoinitiator has a molecular weight of more than lkDa, suitably between lOkDa and lOOOkDa, most suitably between 20kDa and lOOkDa.
- the photoinitiator moiety Pi is pendant from the polymer backbone. As such, it is not able to leach from the polymer matrix. In addition, radical bond- forming reactions between the photoinitiator moiety and the acrylate monomer (Ac) will cause cross-linking between these components, rather than forming undesirable low molecular weight compounds.
- the polymeric photoinitiators e.g. polyurethane photoinitiators
- Application of radiation excites the photoinitiator moiety. Pi, which then extracts protons from neighbouring functionalities, forming reactive radicals.
- the polymeric photoinitiator of the invention When the polymeric photoinitiator of the invention is mixed with acrylate monomers (Ac), these reactive radicals undergo chain propagation with the acrylate monomers (Ac), and rapid curing of such monomers can occur. As growth is initiated from the polymeric photoinitiator, the polymeric photoinitiator will itself be incorporated by means of covalent bonds into the growing polyacrylate.
- acrylate monomers Ac
- the acrylate monomer (Ac) of the invention may be a mono-, di- or tri-acrylate (i.e.
- the acrylate monomer is a mono-acrylate.
- acrylate momomers (Ac) useful in the present invention include ethylenically unsaturated monocarboxylic and dicarboxylic acids, such as acrylic acid, methacrylic acid, itaconic acid, maleic acid and fumaric acid, and monoalkyl esters of dicarboxylic acids of the type mentioned above with alkanols, preferably alkanols having from 1 to 4 carbon atoms and their N-substituted derivatives (amides), amides of unsaturated carboxylic acids, such as acrylamide, methacrylamide, N-methoxyacrylamide or methacrylamide, and N- alkylacrylamides, ethylenic monomers containing a sulphonic acid group and ammonium or alkali metal salts thereof, for example vinylsulphonic acid, vinylbenzene
- zwitterionic monomers such as, for example,
- Suitable di- or multifunctional cross-linking agents may be, but not being limited to, ethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, trimethylopropane trimethacrylate, bisphenol A dimethacrylate, ethoxylate bisphenol A dimethacrylate, pentaerythritol tri- and tetrametacrylate, tetra methylene dimethacrylate, methylenebisacrylamide, methacryloxyethyl vinyl carbonate, triallylcyanurate,
- the acrylate monomer (Ac) is an acrylate ester of the formula (IV) :
- R 3 and R 4 are independently selected from H, methyl or ethyl.
- the acrylate monomer (Ac) may comprise a polyurethane, a polyester or a polyether oligomer having terminal acrylate groups.
- the polyacrylate of the invention may comprise two or more different acrylate monomers (Ac). Different acrylate monomers (Ac) can be mixed in various ratios, depending on the desired properties of the resulting polyacrylate.
- the polyacrylate of the invention may comprise additional monomers.
- a copolymer of the acrylate monomer(s) (Ac) with other monomers may be obtained.
- the polymeric photoinitiator of the invention may be used to initiate the
- acrylate monomers Ac
- monomers such as vinylethers, vinylpyrollidone and vinyllactams, vinyl acetates and vinylalcohol, vinylamines or mixtures of these.
- the additional monomers should be compatible with the acrylate monomers and the polymeric photoinitiator, and should polymerize via a radical-catalysed mechanism, so that they can be incorporated with the acrylate monomer (Ac).
- Such additional monomers provide the skilled person with further opportunities to vary the physical and chemical properties of the resulting polyacrylate.
- the present invention provides a method for producing a polyacrylate, said method comprising the steps of: a. combining one or more acrylate monomers with a polymeric photoinitiator, said polymeric photoinitiator being as defined herein; b. subjecting the mixture from step a. to UV radiation and/or heat.
- the present invention also provides the use of a polymeric photoinitiator as described herein as a photoinitiator of radical polymerization of acrylate monomers (Ac).
- the reaction mixture was filtered, the filtrate evaporated, the oily residue dissolved in dichloromethane (300 mL) and extracted with water (3 X 100 mL) .
- the organic phase was separated, evaporated, and the unreacted l-bromo-3- chloropropane was removed by heating to 70 °C in vacuo.
- the residue was dissolved in 2- butanone (500 mL) and sodium iodide (45.36 g; 302.6 mmol) was added .
- the reaction mixture was refluxed for 6 h.
- the reaction mixture was filtered, the filtrate evaporated, the oily residue dissolved in dichloromethane (300 mL) and extracted with water (3 X 100 mL) .
- the organic phase was separated, evaporated, the light brown oily residue dried in vacuo to give crude 4-(3-iodopropoxy)benzophenone (light brown solid ; 83.2 g) .
- the pH of the strongly acidic aqueous phase was adjusted to 12- 13 by slow addition of 35% aq . ammonia to reprecipitate the product.
- the aqueous phase was reextracted with dichloromethane (3 x 300 mL), the organic phase dried (MgS0 4 ), evaporated and the light brown oily product dried in vacuo.
- the crude acetonitrile solution from the previous stage was charged over a period of 6 hours into neat diethanolamine (2800 g; 26.63 mol) heated to 70 °C. After the end of the feed, the reaction mixture heated to reflux for a further 2 h. Full consumption of the starting material was confirmed by TLC.
- the reaction mixture was poured into water ( 10 L) and the resulting suspension extracted with dichloromethane (3 x 1500 mL) .
- the organic phase was separated and extracted with 1 M aq . HCI (4000 mL) .
- the organic phase was discarded and the aqueous phase was made strongly alkaline (pH 12) by slow addition of 50 % aq. NaOH.
- PROCEDURE A 500 mL three-neck flask was charged with 4-hydroxybenzophenone (80.00 g; 0.4036 mol), l-bromo-3-chloropropane (76.25 g; 0.4843 mol) and 4-methyl-2-pentanone (330 mL).
- the filtrate was charged into a mixture of diethanolamine (148.5 g; 1.412 mol), sodium iodide (6.05 g; 0.0404 mol) and 4- methyl-2-pentanone (150 mL).
- the reaction mixture heated to reflux (122 °C) for 24 h.
- the reaction mixture was cooled to room temperature and extracted with water (500 mL).
- the organic phase was extracted with 1 M HCI (500 mL) at 70 °C to prevent crystallisation of the l,3-bis(4-benzoylphenoxy)propane byproduct.
- the aqueous phase was separated, cooled to room temperature and taken to pH 12 with 50 % aqueous NaOH.
- hydrochloric acid (1.2M, 3 x 1000 mL).
- the pH of the strongly acidic aqueous phase was adjusted to 12-13 by slow addition of 50% aq. NaOH to reprecipitate the product.
- the residual aqueous phase was reextracted with dichloromethane (3 x 500 mL), combined organic phases were dried (Na 2 S0 4 ), volatiles were evaporated under reduced pressure and the light brown oily product dried under oil pump vacuum (6 h, 60 °C).
- the pH of the strongly acidic aqueous phase was adjusted to 12-13 by slow addition of 35% aq. ammonia to reprecipitate the product.
- the aqueous phase was then reextracted with dichloromethane (3 x 300 mL).
- the crude organic extract was purified by passing through a short silica gel column (eluent: ethyl acetate). The eluted yellow solution was evaporated and the oily residue dried in vacuo to provide ⁇ 4-[bis(2- hydroxyethyl)amino]phenyl ⁇ (phenyl)methanone (yellow-brown solid; 13.176 g; 62 % yield).
- LARGE SCALE PREP A 2000 mL two-neck flask was charged with 4-fluorobenzophenone (200.0 g; 1.00 mol) and diethanolamine (735.2 g; 7.00 mol). The flask was flushed with nitrogen, fitted with a reflux condenser and heated to 155 °C for 48 h under a gentle stream of nitrogen. Complete conversion of the starting 4-fluorobenzophenone was confirmed by TLC. After cooling to ambient temperature, the dark viscous reaction mass was diluted with ethyl acetate (2500 mL) and extracted with water (2000 mL).
- the pH of the strongly acidic aqueous phase was adjusted to 12-13 by slow addition of 50% aq. NaOH to reprecipitate the product.
- the aqueous phase was reextracted with dichloromethane (4 x 100 mL), the organic phase dried (MgS0 4 ), evaporated to give 4- ⁇ 3-[bis(2- hydroxyethyl)amino]propoxy ⁇ -l-chloro-9H-thioxanthen-9-one (5.31g; 56 % yield).
- LARGE SCALE PREP A 1000 mL three-neck flask was charged with l-chloro-4-hydroxy-9 - -thioxanthen-9-one (100.0 g; 0.381 mol), l-bromo-3-chloropropane (71.9 g; 0.457 mol), anhydrous potassium carbonate (63.1 g; 0.457 mol) and 2-butanone (500 mL). The mixture was stirred at reflux for 60 h. Full conversion was confirmed by TLC. The reaction mixture was filtered through a glass sinter, the inorganic solids were washed with warm dichloromethane (4 X 100 mL). The filtrate was evaporated to dryness to give a bright yellow solid.
- the crude l-chloro-4-(3- chloropropoxy)-9H-thioxanthen-9-one (129.1 g) was dissolved in 2-butanone (400 mL) and sodium iodide (62.8 g; 0.419 mol) was added.
- the reaction mixture was refluxed for 16 h, filtered hot, the solids were washed with boiling 2-butanone (2 x 100 mL) and the filtrate evaporated to dryness.
- the crude product from the previous step was suspended in THF (300 mL) and the suspension was charged over 30 min to neat diethanolamine (240.1 g; 2.28 mol) at 60 °C. The reaction was heated to reflux for 3 h.
- the filtrate was charged into a mixture of neat diethanolamine (161.2 g; 1.533 mol) and sodium iodide (6.57 g; 43.81 mmol).
- the reaction mixture heated to reflux (122 °C) for 24 h.
- the reaction mixture was cooled to room temperature and diluted with water (500 mL).
- the resulting emulsion was extracted with 4-methyl-2-pentanone (2 x 200 mL).
- the aqueous phase was discarded and the organic phase was extracted with 1 M HCI (2 x 500 mL).
- the aqueous phase was taken to pH 12 with 50 % aqueous NaOH.
- the resulting emulsion was extracted with 4-methyl-2-pentanone (3 x 200 mL).
- a glass vial was charged with a reactive photoinitiator and a reactive polyether (amounts given in Table 1).
- the reaction vessel was heated to 120-130 °C under vacuum for 1 h to remove all moisture.
- the reaction vessel was then allowed to cool under vacuum, fitted with a reflux condenser and flushed with nitrogen. Dry chlorobenzene was added and the reaction was stirred at 60 °C to obtain a homogeneous clear solution with 30 wt % of solids.
- Appropriate amount of diisocyanate was added via syringe and the reaction mixture was heated under reflux for 16 h.
- the viscous yellow mixture was evaporated in vacuo, residual chlorobenzene was removed by co-evaporation with MeOH-water.
- the resulting gummy solid was dried in vacuo for 4-6 h at 75 °C. This provided the appropriate polyurethane polymer as a light yellow-brown gummy solid.
- benzophenone 85 wt% PEG 2000 and 13 wt% 4,4'-methylenebis(cyclohexyl isocyanate)
- a disc was cut from this plate (025 mm) and placed in a plate-plate rheometer, where the bottom plate consists of a quartz window.
Abstract
Description
Claims
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BR112013010885-1A BR112013010885B1 (en) | 2010-11-12 | 2011-11-11 | POLYACRYLATE, METHOD FOR THE PRODUCTION OF A POLYACRYLATE, AND USE OF A POLYMERIC PHOTOINICIATOR |
SG2013036728A SG190797A1 (en) | 2010-11-12 | 2011-11-11 | New routes to polyacrylates |
DK11785311.9T DK2638078T3 (en) | 2010-11-12 | 2011-11-11 | NEW WAYS TO POLYACRYLATES |
EP11785311.9A EP2638078B1 (en) | 2010-11-12 | 2011-11-11 | New routes to polyacrylates |
US13/885,030 US9708425B2 (en) | 2010-11-12 | 2011-11-11 | Routes to polyacrylates |
JP2013538073A JP5926271B2 (en) | 2010-11-12 | 2011-11-11 | New route to polyacrylate |
RU2013125948/04A RU2588569C2 (en) | 2010-11-12 | 2011-11-11 | Novel paths to polyacrylates |
CN201180053940.1A CN103221436B (en) | 2010-11-12 | 2011-11-11 | The approach of polyacrylic ester |
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JP6701602B2 (en) * | 2016-03-02 | 2020-05-27 | 株式会社リコー | Active energy ray curable composition, cured product, composition container, image forming apparatus, and image forming method |
WO2018119716A1 (en) * | 2016-12-28 | 2018-07-05 | Henkel Ag & Co. Kgaa | Thioxanthone derivative photoinitiator |
CN107629189A (en) * | 2017-10-27 | 2018-01-26 | 天津久日新材料股份有限公司 | A kind of preparation and application of low-viscosity polyurethane acrylate |
CN108048013A (en) * | 2018-01-03 | 2018-05-18 | 京东方科技集团股份有限公司 | Sealant and preparation method thereof, display device |
CN110467692A (en) | 2018-05-11 | 2019-11-19 | 北京英力科技发展有限公司 | A kind of polyacrylate macromolecular photoinitiator and its synthetic method and application |
JP7363034B2 (en) * | 2019-01-17 | 2023-10-18 | 三菱ケミカル株式会社 | cured product |
CN116120490A (en) * | 2022-12-13 | 2023-05-16 | 中国科学技术大学 | Method for preparing non-hetero-end group polyacrylamide compound by photoinduction |
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CN102718894B (en) * | 2012-06-29 | 2015-09-23 | 河北智生环保科技有限公司 | A kind of low-temperature synthetic method of monodisperse polymer micro-sphere |
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US9708425B2 (en) | 2017-07-18 |
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BR112013010885B1 (en) | 2020-03-17 |
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