WO2012054518A1 - Delivery of copolymers by microinjection systems - Google Patents

Delivery of copolymers by microinjection systems Download PDF

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Publication number
WO2012054518A1
WO2012054518A1 PCT/US2011/056758 US2011056758W WO2012054518A1 WO 2012054518 A1 WO2012054518 A1 WO 2012054518A1 US 2011056758 W US2011056758 W US 2011056758W WO 2012054518 A1 WO2012054518 A1 WO 2012054518A1
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WO
WIPO (PCT)
Prior art keywords
copolymer
formulation
subject
another embodiment
copolymer formulation
Prior art date
Application number
PCT/US2011/056758
Other languages
French (fr)
Inventor
Anthony P. Deasey
Patrick Frankham
Wolfgang Renz
Thomas Lang
Original Assignee
Lanco Biosciences, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lanco Biosciences, Inc. filed Critical Lanco Biosciences, Inc.
Publication of WO2012054518A1 publication Critical patent/WO2012054518A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0023Drug applicators using microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/003Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles having a lumen
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0046Solid microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0061Methods for using microneedles

Definitions

  • Copolymer- 1 is a synthetic polypeptide analog of myelin basic protein (MBP), which is a natural component of the myelin sheath. It has been suggested as a potential therapeutic agent for multiple sclerosis. See, e.g., Eur. J. Immunol. (1971) 1 :242, and J. Neurol. Sci. (1977) 31 :433, which are entirely incorporated herein by reference.
  • MBP myelin basic protein
  • EAE experimental autoimmune encephalomyelitis
  • Copolymer-1 has been shown to suppress EAE. See, e.g., Eur. J. Immunol. (1971) 1 :242, and U.S. Patent No. 3,849,550, which are entirely incorporated herein by reference. More recently, copolymer-1 was shown to be beneficial for patients with the exacerbating-remitting form of multiple sclerosis. See, e.g., N. Engl. J. Med. (1987) 317:408, which is herein incorporated by reference in its entirety. Patients treated with daily injections of copolymer-1 had fewer exacerbations and smaller increases in their disability status than the control patients.
  • a system comprising a microinjection device and a copolymer formulation.
  • the microinjection device comprises a microneedle array having one or more hollow tips for delivering a copolymer formulation, a housing having the microneedle array and a skin-contacting face defining an opening that can be positioned at or adjacent to a target site, and a driver for moving the microneedle array toward the target site.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5.
  • the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a method for delivering a copolymer to a subject comprises providing a microinjection device comprising a microneedle array and a copolymer-containing formulation, and delivering the copolymer-containing formulation to the subject with the aid of the microinjection device.
  • the copolymer-containing formulation has a pH between about 3.0 and 9.0.
  • the copolymer-containing formulation has a pH between about 4.0 and 8.5.
  • the copolymer-containing formulation has a pH between about 5.0 and 7.5.
  • the copolymer-containing formulation has a pH between about 5.5 and 7.0.
  • the molar percentage of copolymer-containing having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer-containing formulation, the molar percentage of copolymer-containing having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer-containing formulation, the molar percentage of copolymer-containing having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer-containing formulation comprises copolymer- 1 or a
  • the copolymer- containing formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer-containing formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a method for treating an autoimmune disease comprises using a microinjection device comprising a microneedle array and a copolymer formulation to administer to a subject the copolymer formulation.
  • the copolymer formulation is administered to the subject on a daily basis.
  • the copolymer formulation is administered to the subject at a dosage of about 20 mg in 1 milliliters of the copolymer formulation.
  • the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes.
  • the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes.
  • the copolymer formulation is delivered transdermally.
  • the copolymer formulation is delivered intradermally.
  • the autoimmune disease is diabetes mellitus type 1.
  • the autoimmune disease is Hashimoto's thyroiditis. In another embodiment, the autoimmune disease is Guillain-Barre syndrome. In another embodiment, the autoimmune disease is multiple sclerosis. In another embodiment, the autoimmune disease is coeliac disease. In another embodiment, the autoimmune disease is giant cell arteritis. In another embodiment, the subject is a mammal. In another embodiment, the subject is a human. In another
  • the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a system comprising an application device and a copolymer formulation.
  • the application device comprises a housing having a skin-contacting face defining an opening that can be positioned at a target site.
  • the housing includes a microneedle array.
  • the application device further includes an impactor for impacting the microneedle array and accelerating the microneedle array toward the target site.
  • the microneedle array is for delivering the copolymer formulation to the subject.
  • the impactor is for to moving along a substantially arcuate path to move the microneedle array toward the target site.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5.
  • the copolymer formulation has a pH between about 5.5 and 7.0.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a microinjection device for delivering a copolymer formulation to a subject.
  • the microinjection device is for delivering to a subject a copolymer formulation comprising copolymer- 1 or a pharmaceutically acceptable derivative of copolymer-1.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5.
  • the copolymer formulation has a pH between about 5.5 and 7.0.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a microinjection device for subcutaneous, transdermal or intradermal delivery of a copolymer formulation comprises a microneedle array for delivering a copolymer formulation to a subject, and one or more chambers in fluid communication with the microneedle array, the one or more chambers for holding a copolymer formulation.
  • the microneedle array comprises microneedles having hollow tips.
  • the microinjection device comprises a copolymer formulation.
  • the copolymer formulation comprises copolymer-1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a system for the administration of a copolymer to a subject comprises a copolymer formulation and a microinjection device.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5.
  • the copolymer formulation has a pH between about 5.5 and 7.0.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a system for applying a microneedle array to a subject's skin comprises a copolymer formulation and a housing having a skin-contacting face defining an opening that can be positioned at a target site.
  • the housing includes a microneedle array.
  • the system further includes an impactor for impacting the microneedle array and accelerating the microneedle array toward the target site, the microneedle array for delivering a copolymer formulation to the subject.
  • the impactor is for moving along a substantially arcuate path to move the microneedle array toward the target site.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a system for subcutaneous, transdermal or intradermal delivery of a copolymer to a subject comprises a copolymer formulation, a microneedle array for delivering the copolymer formulation to a subject, and one or more chambers in fluid communication with the microneedle array, the one or more chambers for holding the copolymer formulation.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg copolymer in 1 mL and 30 mg in 1 mL.
  • the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, in a copolymer formulation, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • a system for delivering a copolymer formulation to a subject comprises a copolymer formulation, a microneedle array having one or more hollow tips for delivering the copolymer formulation, a housing having the microneedle array and a skin- contacting face defining an opening that can be positioned at or adjacent to a target site, and a driver for moving the microneedle array toward the target site.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL.
  • the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%.
  • a microinjection device comprising a hollow microneedle array and a copolymer formulation.
  • the microinjection device is for delivering the copolymer formulation to a subject.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5.
  • the copolymer formulation has a pH between about 5.5 and 7.0.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation has a copolymer
  • the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a method for subcutaneous, transdermal or intradermal delivery of a copolymer formulation to a subject comprises administering the copolymer formulation to the subject with ion pairs, coacervates, vesicles, liposomes, or particles.
  • particles are used to administer the copolymer formulation.
  • the particles are administered to a subject's skin at a high velocity.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5.
  • the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a method for subcutaneous, transdermal or intradermal delivery of a copolymer formulation to a subject comprises administering the copolymer formulation to the subject by microneedle injection, hydration, ablation of the subject's skin, follicular delivery, ultrasound, iontophoresis or electroporation.
  • the copolymer formulation is administered to the subject by microneedle injection.
  • the copolymer formulation is administered to the subject by iontophoresis.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • a method for treating autoimmune disease comprises administering a copolymer formulation to a subject in need thereof by subcutaneous injection with the aid of a microinjection device having the copolymer formulation.
  • the microinjection device comprises an array of microneedles.
  • the array of microneedles comprises microneedles having hollow tips.
  • the copolymer formulation includes copolymer- 1.
  • the autoimmune disease is diabetes mellitus type 1.
  • the autoimmune disease is Hashimoto's thyroiditis.
  • the autoimmune disease is Guillain-Barre syndrome.
  • the autoimmune disease is multiple sclerosis.
  • the autoimmune disease is coeliac disease.
  • the autoimmune disease is giant cell arteritis.
  • the subject is a mammal.
  • the subject is a human.
  • the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes.
  • the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL.
  • the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • the copolymer formulation comprises an excipient.
  • the copolymer formulation comprises a pharmaceutically acceptable excipient.
  • the excipient includes one or more of mannitol and water.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5.
  • the copolymer formulation has a pH between about 5.5 and 7.0.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • a system for the administration of a copolymer to a subject comprises a copolymer formulation a microinjection device for subcutaneously, intradermally or transdermally delivering the copolymer formulation to the subject.
  • the copolymer formulation has a pH between about 3.0 and 9.0.
  • the copolymer formulation has a pH between about 4.0 and 8.5.
  • the copolymer formulation has a pH between about 5.0 and 7.5.
  • the copolymer formulation has a pH between about 5.5 and 7.0.
  • the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • a system for delivering a copolymer formulation comprises a copolymer formulation having an excipient, and a microinjection device for delivering the copolymer formulation to a subject.
  • the microinjection device is for delivering between about 1 mg and 40 mg of copolymer in 1 mL of the copolymer formulation.
  • the microinjection device is for delivering between about 5 mg and 30 mg of copolymer in 1 mL of the copolymer formulation.
  • microinjection device is for delivering between about 15 mg and 25 mg of copolymer in 1 mL of the copolymer formulation.
  • the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the excipient includes one or more of mannitol and water. In another embodiment, the excipient is a pharmaceutically acceptable excipient. In another embodiment, the
  • microinjection device comprises an array of microneedles.
  • the array of microneedles comprises microneedles having hollow tips.
  • the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes.
  • the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes.
  • the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL.
  • the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
  • the subject is a mammal.
  • the subject is a human.
  • the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%).
  • devices, systems or methods above, alone or in combination can be used to administer a copolymer formulation to a subject on a daily, weekly, monthly, or yearly basis.
  • devices, systems or methods above, alone or in combination can be used to administer a copolymer formulation to a subject at a dosage of about 20 mg in 1 milliliters of the copolymer formulation.
  • devices, systems or methods above, alone or in combination can be used to deliver a copolymer formulation to a subject in a length of time between about 0.1 seconds and 10 minutes, or 30 seconds and 8 minutes.
  • a system for delivering a copolymer to a subject comprises a microinjection device having a 1 mL formulation with 20 mg of a copolymer and 40 mg of a pharmaceutically acceptable excipient.
  • the copolymer is copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
  • the pharmaceutically acceptable excipient includes one or more of mannitol and water.
  • a system for delivering copolymer- 1 to a subject comprises a microinjection device having a 1 mL formulation with 20 mg of copolymer- 1 and 40 mg of mannitol.
  • FIG. 1 A is a perspective view of a microinjection device having a microneedle assembly, in accordance with an embodiment of the invention
  • FIG. IB is a perspective side view of an array of microneedles, in accordance with an embodiment of the invention
  • FIG. 2 is a schematic cross-sectional side view of a microinjection device having an array of microneedles, in accordance with an embodiment of the invention
  • FIG. 3 is a schematic cross-sectional side view of a portion of the microinjection device of FIG. 2, in accordance with an embodiment of the invention
  • FIG. 4 is a schematic perspective side view of a microneedle device comprising a patch, in accordance with an embodiment of the invention.
  • FIG. 5A is a perspective side view of an array of microneedles, in accordance with an embodiment of the invention.
  • FIG. 5B is a cross-sectional side view of a microneedle in the array of FIG. 5 A, in accordance with an embodiment of the invention;
  • FIG. 6 is a schematic side view of a microneedle application device, in accordance with an embodiment of the invention.
  • FIG. 7 is a schematic cross sectional side view of the microneedle application device of FIG. 6, in accordance with an embodiment of the invention.
  • FIG. 8 is a schematic cross sectional side view of a collar of the microneedle application device of FIGs. 6 and 7, in accordance with an embodiment of the invention.
  • FIG. 9A is a schematic perspective view of an applicator device having peelable seals, in accordance with an embodiment of the invention.
  • FIG. 9B is a schematic perspective view of the applicator of FIG. 9A with the peelable seals removed, in accordance with an embodiment of the invention.
  • FIG. 9C is a schematic cross-sectional view of the applicator of FIGs. 9A and 9B in a loaded position, in accordance with an embodiment of the invention.
  • FIG. 9D is a schematic cross-sectional view of the applicator of FIGs. 9A and 9B in a partially released position, in accordance with an embodiment of the invention.
  • FIG. 9E is a schematic cross-sectional view of the applicator of FIGs.
  • FIG. 9A and 9B in a position where a microneedle array can contact a target surface, in accordance with an embodiment of the invention.
  • FIG. 9F is a schematic cross-sectional view of the applicator of FIGs. 9A and 9B being removed from a microneedle array that has been deployed onto a target surface, in accordance with an embodiment of the invention;
  • FIG. 10 is a schematic cross-sectional side view of an applicator device, in accordance with an embodiment of the invention.
  • FIG. 11 is a schematic perspective view of a portion of the applicator device of FIG. 10, in accordance with an embodiment of the invention.
  • FIG. 12 is a schematic perspective view of an applicator device having a patch, in accordance with an embodiment of the invention.
  • FIG. 13 is a schematic partial cross-sectional side view of a microneedle array cartridge mounted on an applicator device, in accordance with an embodiment of the invention.
  • copolymer can include any species or compound derived from two or more monomeric species (also “monomeric subunits" herein). Such monomeric subunits can include amino acids.
  • a copolymer can include copolymer- 1 (glatiramer acetate), which comprises polypeptides having alanine, glutamic acid, lysine, and tyrosine.
  • a copolymer can include a derivative of copolymer- 1, such as trifluro acetyl copolymer- 1.
  • copolymer- 1 can include a mixture of polypeptides having alanine, glutamic acid, lysine and tyrosine in a molar ratio of about 6:2:5: 1, respectively.
  • a moiety of copolymer- 1 can have the chemical formula C25H45N5O13.
  • Copolymer- 1, or glatiramer acetate can include the acetate salts of synthetic polypeptides, containing four naturally occurring amino acids: L-glutamic acid, L-alanine, L-tyrosine, and L- lysine, with an average molar fraction of about 0.141, 0.427, 0.095 and 0.338, respectively.
  • the average molecular weight of glatiramer acetate is between about 5000 dalton and 9000 dalton. In another embodiment, the average molecular weight of glatiramer acetate is about 6400 dalton.
  • copolymer- 1 is designated as L-glutamic acid polymer with L-alanine, L-lysine and L-tyrosine, acetate (salt).
  • Copolymer- 1 can have the structural formula (Glu, Ala, Lys,
  • transdermal and “transdermally,” as used herein, refer to transdermal drug delivery.
  • Transdermal drug delivery refers to delivering a drug or formulation to a subject across a subject's skin
  • transdermal drug delivery also includes delivering a drug or formulation to a subject across the subject's skin and into a blood vessel.
  • Transdermal drug delivery includes delivery of a drug across the skin of a subject, including across one or more of the epidermis, dermis and/or subcutis (also known as the hypo dermis) of a subject.
  • intradermal and “intradermally,” as used herein, refer to intradermal drug delivery.
  • Intradermal drug delivery refers to delivering a drug or formulation into the subject's skin, such as into one or more of the epidermis or dermis, or between the dermis and hypodermis of a subject. Intradermal drug delivery can be practiced by injection or
  • subcutaneous injection refers to subcutaneous drug delivery.
  • Subcutaneous drug delivery refers to delivering a drug into or below the subcutis (also known as the hypodermis), i.e., the layer of skin directly below the dermis and epidermis (collectively referred to as the cutis).
  • Subcutaneous drug delivery can be practiced by injection or microinjection.
  • Subcutaneous injection does not include intramuscular or intravascular injection.
  • copolymer compounds are provided that can be used to treat autoimmune disease, such as diabetes mellitus type 1, Hashimoto's thyroiditis, Guillain- Barre syndrome, multiple sclerosis, coeliac disease or giant cell arteritis.
  • autoimmune disease such as diabetes mellitus type 1, Hashimoto's thyroiditis, Guillain- Barre syndrome, multiple sclerosis, coeliac disease or giant cell arteritis.
  • copolymer compounds or formulations can be used to treat multiple sclerosis.
  • copolymer compounds include copolymer- 1.
  • an injection solution comprising a copolymer compound can be filled into primary packaging, such as an injection or microinjection apparatuses, as described below.
  • primary packaging such as an injection or microinjection apparatuses, as described below.
  • Copolymer compounds and formulations of embodiments of the invention can be administered to one or more subjects with the aid of injection or microinjection apparatuses of embodiments of the invention.
  • a copolymer formulation is provided that is transparent to light. In another embodiment, a copolymer formulation is provided that is clear or colorless to slightly yellow in color. In another embodiment, a copolymer formulation is provided that is sterile and nonpyro genie.
  • a copolymer- 1 formulation is provided that is transparent to light. In another embodiment, a copolymer- 1 formulation is provided that is clear or colorless to slightly yellow in color. In another embodiment, a copolymer- 1 formulation is provided that is sterile and nonpyro genie.
  • a copolymer compound such as copolymer-1 (or cop-1) can be included in a formulations that further comprises other compounds or agents, such as other polymeric materials or pharmacological agents.
  • a copolymer formulation of the invention reduces, or eliminates, an autoimmune response.
  • the autoimmune response can give rise to multiple sclerosis.
  • a formulation e.g., an injection solution
  • a copolymer is stored in a container.
  • a copolymer formulation comprising copolymer- 1 is provided.
  • the administration of a copolymer- 1 formulation to a subject can shift the population of T cells from pro -inflammatory Thl cells to regulatory Th2 cells that can suppress an inflammatory response.
  • copolymer- 1 can also serve as a decoy to myelin basic protein found in myelin sheaths, diverting any autoimmune response against myelin basic protein.
  • a copolymer- 1 formulation comprises polypeptides formed of alanine, glatamic acid, lysine and tyrosine.
  • the monomeric subunits of copolymer-1 namely analine, glutamic acid, lysine and tyrosine, are in a 6:2:5: 1 ratio, respectively.
  • the analine, glutamic acid, lysine and tyrosine subunits are in a 6:2:4.5: 1 ratio, respectively.
  • co olymer-1 has the following structure:
  • the copolymer-1 -containing formulation can be configured for one or more of subcutaneous delivery, intradermal delivery and transdermal delivery to a subject (e.g., patient).
  • a subject e.g., patient
  • the copolymer-1 formulation can be delivered to a subject with the aid of microinjection or microneedle devices, as described below.
  • copolymer-1 can be synthesized by chemically polymerizing alanine, glutamic acid, lysine, and tyrosine.
  • the proportions (molar ratios) of alanine, glutamic acid, lysine and tyrosine can be selected to provide a copolymer-1 composition as desired.
  • the proportions (molar percentages) of alanine, glutamic acid, lysine and tyrosine are selected such that a copolymer-1 formulation comprises between about 40% and 50%> alanine, between about 10%> and 20%> glutamic acid, between about 25% and 40%> lysine, and between about 5% and 15% tyrosine.
  • a copolymer-1 formulation can have a glutamic acid composition of about 10%, or 11%, or 12%, or 13%, or 14%), or 15%), or 16%>, or 17%, or 18%, or 19%>, or 20%>.
  • a coplymer-1 formulation can have an alanine composition of about 40%, or 41%, or 42%, or 43%, or 44%, or 45%), or 46%o, or 47%, or 48%, or 49%>, or 50%>.
  • a copolymer- 1 formulation can have a tyrosine composition of about 5%, or 6%, or 7%, or 8%, or 9%, or 10%, or 11%, or 12%, or 13%, or 14%, or 15%.
  • a copolymer-1 formulation can have a lysine composition of about 25%, or 26%, or 27%, or 28%, or 29%, or 30%, or 31%, or 32%, or 33%, or 34%, or 35%, or 36%, or 37%, or 38%, or 39%, or 40%.
  • the proportions of alanine, glutamic acid, lysine and tyrosine are selected such that alanine, glutamic acid, lysine and tyrosine are in a molar ratio of about 6:2:5: 1, respectively.
  • the proportions of alanine, glutamic acid, lysine and tyrosine are selected such that alanine, glutamic acid, lysine and tyrosine are in a molar ratio of about 5: 1.5:3: 1.
  • copolymer-1 (glatiramer acetate) includes the acetate salts of synthetic polypeptides, containing L-glutamic acid, L-alanine, L-tyrosine, and L-lysine with an average molar fraction of about 0.141, 0.427, 0.095, and 0.338, respectively.
  • the average molecular weight of glatiramer acetate can be between about 5,000 dalton and 9,000 dalton.
  • a copolymer-1 having a glutamic acid composition (mole fraction) between about 0.1 and 0.2, or between about 0.12 and 0.16, or between about 0.13 and 0.15; an alanine composition between about 0.40 and 0.50, or between about 0.41 and 0.44, or between about 0.42 and 0.43; a tyrosine composition between about 0.05 and 0.15, or between about 0.07 and 0.12, or between about 0.09 and 0.11; and a lysine composition between about 0.25 and 0.40, or between about 0.31 and 0.35, or between about 0.32 and 0.34.
  • a glutamic acid composition moleukin-1
  • alanine composition between about 0.40 and 0.50, or between about 0.41 and 0.44, or between about 0.42 and 0.43
  • a tyrosine composition between about 0.05 and 0.15, or between about 0.07 and 0.12, or between about 0.09 and 0.11
  • a lysine composition between about 0.25 and 0.40, or between about 0.31 and 0.35, or
  • the mole fraction of glutamic acid is about 0.10, or 0.11, or 0.12, or 0.13, or 0.14, or 0.15, or 0.16, or 0.17, or 0.18, or 0.19, or 0.20.
  • the mole fraction of alanine is about 0.40, or 0.41, or 0.42, or 0.43, or 0.44, or 0.45, or 0.46, or 0.47, or 0.48, or 0.49, or 0.50.
  • the mole fraction of tyrosine is about 0.05, or 0.06, or 0.07, or 0.08, or 0.09, or 0.10, or 0.11, or 0.12, or 0.13, or 0.14, or 0.15.
  • the mole fraction of lysine is about 0.25, or 0.26, or 0.27, or 0.28, or 0.29, or 0.30, or 0.31, or 0.32, or 0.33, or 0.34, or 0.35, or 0.36, or 0.37, or 0.38, or 0.39, or 0.40.
  • a copolymer-1 is provided having a glutamic acid, alanine, tyrosine and lysine composition (mole fraction) of about 0.141, 0.427, 0.095 and 0.338, respectively.
  • a copolymer-1 is provided having a glutamic acid, alanine, tyrosine and lysine composition (mole fraction) of about 0.143, 0.429, 0.071 and 0.357, respectively.
  • a copolymer formulation can have a pH between about 3.0 and 9.0, or between about 4.0 and 8.5, or between about 5.0 and 7.5, or between about 5.5 and 7.0. In another embodiment, a copolymer formulation can have a pH between about 3.0 and 5.5. In another embodiment, a copolymer formulation can have a pH between about 7.0 and 9.0. In another embodiment, a copolymer formulation can have a pH of about 5.5, or 5.6, or 5.7, or 5.8, or 5.9, or 6.0, or 6.1, or 6.2, or 6.3, or 6.4, or 6.5, or 6.6, or 6.7, or 6.8, or 6.9, or 7.0. The pH of the copolymer formulation can be set at a pharmaceutically desirable level with the aid of other substances, such as pH modifiers or pH stabilizers, including acids and bases, such as organic or inorganic acids and bases.
  • a copolymer-1 formulation can have a pH between about 3.0 and 9.0, or between about 4.0 and 8.5, or between about 5.0 and 7.5, or between about 5.5 and 7.0. In another embodiment, a copolymer-1 formulation can have a pH between about 3.0 and 5.5. In yet another embodiment, a copolymer-1 formulation can have a pH between about 7.0 and 9.0. In another embodiment, a copolymer-1 formulation can have a pH of about 5.5, or 5.6, or 5.7, or 5.8, or 5.9, or 6.0, or 6.1, or 6.2, or 6.3, or 6.4, or 6.5, or 6.6, or 6.7, or 6.8, or 6.9, or 7.0.
  • the pH of the copolymer-1 (also "copolymer-1 -containing" herein) formulation can be set at a pharmaceutically desirable level with the aid of other substances, such as pH modifiers or pH stabilizers, including acids and bases, such as organic or inorganic acids and bases.
  • a copolymer can have an average molecular weight of about 1,000 dalton or greater, or 2,000 dalton or greater, or 3,000 dalton or greater, or 4,000 dalton or greater, or 5,000 dalton or greater, or 6,000 dalton or greater, or 7,000 dalton or greater, or 8,000 dalton or greater, or 9,000 dalton or greater, or 10,000 dalton or greater, or 15,000 dalton or greater, or 20,000 dalton or greater, or 25,000 dalton or greater, or 30,000 dalton or greater, or 50,000 dalton or greater.
  • a copolymer can have an average molecular weight of about 1 kilodalton (“KDa”), or 2 KDa, or 3 KDa, or 4 KDa, or 5 KDa, or 6 KDa, or 7 KDa, or 8 KDa, or 9 KDa, or 10 KDa, or 11 KDa, or 12 KDa, or 13 KDa, or 14 KDa, or 15 KDa, or 16 KDa, or 17 KDa, or 18 KDa, or 19 KDa, or 20 KDa, or 21 KDa, or 22 KDa, or 23 KDa, or 24 KDa, or 25 KDa.
  • KDa kilodalton
  • a copolymer can have an average molecular weight between about 1,000 dalton and 40,000 dalton. In another embodiment, a copolymer can have an average molecular weight between about 2,000 dalton and 20,000 dalton. In yet another embodiment, a copolymer can have an average molecular weight of about 6,400 dalton. In still another embodiment, a copolymer can have an average molecular weight of about 23,000 dalton.
  • a copolymer composition comprises a copolymer that is substantially free of a copolymer species having a molecular weight greater than about 40 KDa.
  • the copolymer composition can contain less than about 5% species of a copolymer having a molecular weight greater than about 40 KDa.
  • the copolymer composition can contain less than about 2.5% of a copolymer species having a molecular weight greater than about 40 KDa.
  • copolymer- 1 can have an average molecular weight of about 1,000 dalton or greater, or 2,000 dalton or greater, or 3,000 dalton or greater, or 4,000 dalton or greater, or 5,000 dalton or greater, or 6,000 dalton or greater, or 7,000 dalton or greater, or 8,000 dalton or greater, or 9,000 dalton or greater, or 10,000 dalton or greater, or 15,000 dalton or greater, or 20,000 dalton or greater, or 25,000 dalton or greater, or 30,000 dalton or greater, or 50,000 dalton or greater.
  • a copolymer- 1 can have a molecular weight of about 1 KDa, or 2 KDa, or 3 KDa, or 4 KDa, or 5 KDa, or 6 KDa, or 7 KDa, or 8 KDa, or 9 KDa, or 10 KDa, or 11 KDa, or 12 KDa, or 13 KDa, or 14 KDa, or 15 KDa, or 16 KDa, or 17 KDa, or 18 KDa, or 19 KDa, or 20 KDa, or 21 KDa, or 22 KDa, or 23 KDa, or 24 KDa, or 25 KDa.
  • copolymer- 1 can have an average molecular weight between about 1,000 dalton and 40,000 dalton. In another embodiment, copolymer- 1 can have an average molecular weight between about 2,000 dalton and 20,000 dalton. In yet another embodiment, copolymer- 1 can have an average molecular weight of about 6,400 dalton. In still another embodiment, copolymer- 1 can have an average molecular weight of about 23,000 dalton.
  • a copolymer composition comprises copolymer- 1 that is substantially free of species of copolymer- 1 having a molecular weight greater than about 40 kilodalton (KDa).
  • the copolymer composition can contain less than about 5% species of copolymer- 1 having a molecular weight greater than about 40 KDa.
  • the copolymer composition can contain less than about 2.5% species of copolymer- 1 having a molecular weight greater than about 40 KDa.
  • the mole fraction (given as a percentage, also "molar percentage” herein) of species of a copolymer having molecular weights between about 2 kilodalton (“KDa”) and 20 KDa is greater than or equal to about 50%, or greater than or equal to about 60%, or greater than or equal to about 65%, or greater than or equal to about 70%, or greater than or equal to about 75%, or greater than or equal to about 80%>, or greater than or equal to about 85%, or greater than or equal to about 90%, or greater than or equal to about 95%.
  • the mole (or molar) fraction of species of copolymer having molecular weights between about 2 KDa and 20 KDa is greater than or equal to about 75%.
  • the mole fraction of species of copolymer having molecular weight between about 2 KDa and 20 KDa is about 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 61%, or 62%, or 63%, or 64%, or 65%, or 66%, or 67%, or 68%, or 69%, or 70%, or 71%, or 72%, or 73%, or 74%, or 75%, or 76%, or 77%, or 78%, or 79%, or 80%, or 81%, or 82%, or 83%, or 84%, or 85%, or 86%, or 87%, or 88%, or 89%, or 90%, or 91%, or 92%, or 93%, or 94%, or 95%, or 96%, or 97%, or 98%, or 99%, or 100%.
  • 75% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa. In another embodiment, 75% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 4 KDa and 8.6 KDa. In another embodiment, 75% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 4 KDa and 8.0 KDa. In another embodiment, 75% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 6.25 KDa and 8.40 KDa.
  • 50%> or more, or 55% or more, or 60%> or more, or 65%> or more, or 70%) or more, or 75% or more, or 80%> or more, or 85% or more, or 90%> or more, or 95% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa.
  • 50% or more, or 55% or more, or 60% or more, or 65%o or more, or 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 4 KDa and 8.6 KDa.
  • 50% or more, or 55% or more, or 60% or more, or 65% or more, or 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer species in a copolymer- containing formulation have molecular weights between about 4 KDa and 8.0 KDa.
  • 50% or more, or 55% or more, or 60% or more, or 65% or more, or 70% or more, or 75%) or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 6.25 KDa and 8.40 KDa.
  • the mole fraction (given as a percentage, also "molar percentage” herein) of species of copolymer- 1 having molecular weights between about 2 kilodalton (“KDa”) and 20 KDa is greater than or equal to about 50%, or greater than or equal to about 60%, or greater than or equal to about 65%, or greater than or equal to about 70%, or greater than or equal to about 75%, or greater than or equal to about 80%, or greater than or equal to about 85%, or greater than or equal to about 90%, or greater than or equal to about 95%.
  • the mole (or molar) fraction of species of copolymer- 1 having molecular weights between about 2 KDa and 20 KDa is greater than or equal to about 75%.
  • the mole fraction of species of copolmer-1 having molecular weight between about 2 KDa and 20 KDa is about 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 61%, or 62%, or 63%, or 64%, or 65%, or 66%, or 67%, or 68%, or 69%, or 70%, or 71%, or 72%, or 73%, or 74%, or 75%, or 76%, or 77%, or 78%, or 79%, or 80%, or 81%, or 82%, or 83%, or 84%, or 85%, or 86%, or 87%, or 88%, or 89%, or 90%, or 91%, or 92%, or 93%, or
  • 75% or more of copolymer- 1 species in a copolymer- 1 -containing formulation have molecular weights between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa. In another embodiment, 75% or more of copolymer- 1 species in a copolymer- 1 -containing formulation have molecular weights between about 4 KDa and 8.6 KDa. In another embodiment, 75% or more of copolymer-1 species in a copolymer- 1 -containing formulation have molecular weights between about 4 KDa and 8.0 KDa. In another embodiment, 75% or more of copolymer-1 species in a copolymer-1 -containing formulation have molecular weights between about 6.25 KDa and 8.40 KDa.
  • 50%> or more, or 55% or more, or 60%> or more, or 65%> or more, or 70%) or more, or 75% or more, or 80%> or more, or 85% or more, or 90% or more, or 95% or more of copolymer-1 species in a copolymer-1 -containing formulation have molecular weights between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa.
  • 50% or more, or 55% or more, or 60% or more, or 65%) or more, or 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer-1 species in a copolymer-1 -containing formulation have molecular weights between about 4 KDa and 8.6 KDa.
  • 50% or more, or 55% or more, or 60% or more, or 65% or more, or 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer-1 species in a copolymer- 1 -containing formulation have molecular weights between about 4 KDa and 8.0 KDa.
  • 50% or more, or 55% or more, or 60% or more, or 65% or more, or 70% or more, or 75%) or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer-1 species in a copolymer-1 -containing formulation have molecular weights between about 6.25 KDa and 8.40 KDa.
  • copolymer-1 can be formed by the processes and methods disclosed in U.S. Patent No. 3,849,550, which is herein incorporated by reference in its entirety, in which the N-carboxyanhydrides of tyrosine, alanine, y-benzyl glutamate and E-N-trifluoro- acetyllysine are polymerized at ambient temperature in anhydrous dioxane with diethylamine as initiator.
  • the deblocking of the y-carboxyl group of the glutamic acid is effected by hydrogen bromide in glacial acetic acid and is followed by the removal of the trifluoro acetyl groups from the lysine residues by 1M piperidine.
  • a copolymer- 1 formulation can be prepared by first reacting protected copolymer- 1 with hydrobromic acid to form trifluoro acetyl copolymer- 1.
  • Trifluoro acetyl copolymer- 1 is then treated with an aqueous piperidine solution to form copolymer- 1.
  • a resulting solution having copolymer- 1 is purified to form a copolymer formulation comprising copolymer- 1.
  • Copolymer- 1 formed using this approach can have an average molecular weight between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa.
  • copolmer-1 formed using this approach can have an average molecular weight of about 1 KDa, or 2 KDa, or 3 KDa, or 4 KDa, or 5 KDa, or 6 KDa, or 7 KDa, or 8 KDa, or 9 KDa, or 10 KDa, or 11 KDa, or 12 KDa, or 13 KDa, or 14 KDa, or 15 KDa, or 16 KDa, or 17 KDa, or 18 KDa, or 19 KDa, or 20 KDa, or 21 KDa, or 22 KDa, or 23 KDa, or 24 KDa, or 25 Kda, or 26 KDa, or 27 KDa, or 28 KDa, or 29 KDa, or 30 KDa, or 31 KDa, or 32 KDa, or 33 KDa, or 34 KDa, or 35 KDa, or 36 KDa, or 37 KDa, or 38 KDa, or 39 KDa,
  • Copolymer- 1 with a desired (or required) molecular weight profile can be obtained by various methods.
  • a method for achieving a desired copolymer- 1 molecular weight profile is by using chromatography of copolymer- 1 containing high molecular weight species and collecting the fractions without the undesired species, or by partial acid or enzymatic hydrolysis to remove the high molecular weight species, followed by purification by dialysis or ultrafiltration.
  • a method for obtaining copolymer- 1 with the desired molecular weight profile is by preparing the desired species while amino acids are still protected and then obtaining the correct species directly upon removing the protection.
  • Copolymer compositions of embodiments of the invention can be formulated by conventional methods known in the art.
  • a copolymer formulation having copolymer- 1 can be lyophilized and formed into an aqueous solution suitable for subcutaneous, transdermal or intradermal injection injection.
  • copolymer- 1 can be formulated in any of the forms known in the art for preparing oral, nasal, buccal, or rectal formulations of peptide drugs.
  • Copolymer formulations can be combined or modified with various components, including, without limitation, glidants, lubricants, antioxidants, antimicrobial agents, enzyme inhibitors, stabilizers (including pH stabilizers), retarding agents, preservatives and modifiers.
  • copolymer formulations of embodiments of the invention can be combined or modified with components described in U.S. Patent Publication No. 2009/0214645 to Kramer et al, which is herein incorporated by reference in its entirety.
  • Copolymer formulations can include other pharmaceutically active or inactive ingredients. Such ingredients can be added to provide a desirable fluid property of the formulation, such as a desirable viscosity for administering the formulation using a microinjection device.
  • a copolymer formulation can include one or more excipients (inactive ingredients), such as dyes, flavors, binders, emollients, fillers, lubricants and preservatives.
  • a copolymer- 1 -containing formulation can include one or more excipients, such as dyes, flavors, binders, emollients, fillers, lubricants and preservatives.
  • a copolymer formulation can include one or more of cornstarch, lactose, talc, magnesium stearate, sucrose, gelatin, calcium stearate, silicon dioxide, shellac and glaze.
  • a copolymer- 1 -containing formulation can include one or more of cornstarch, lactose, talc, magnesium stearate, sucrose, gelatin, calcium stearate, silicon dioxide, shellac, glaze and micro crystalline cellulose.
  • a copolymer formulation can include a copolymer and mannitol (USP).
  • a copolymer- 1 -containing formulation can include copolymer- 1 and mannitol.
  • a copolymer formulation can include one or more of lactose, micro crystalline cellulose, pregelatinized starch, hypromellose, magnesium stearate, titanium dioxide, triacetin, and iron oxide yellow.
  • a copolymer- 1 -containing formulation can include one or more of lactose, micro crystalline cellulose, pregelatinized starch, hypromellose, magnesium stearate, titanium dioxide, triacetin, and iron oxide yellow.
  • a copolymer formulation can include one or more of aspartame, gelatin, mannitol, methylparaben sodium and propylparaben sodium.
  • a copolymer formulation can include one or more of citric acid anhydrous, purified water, sodium benzoate, sodium citrate and sorbitol.
  • a copolymer- 1 -containing formulation can include one or more of aspartame, gelatin, mannitol, methylparaben sodium and propylparaben sodium.
  • a copolymer- 1- containing formulation can include one or more of citric acid anhydrous, purified water, sodium benzoate, sodium citrate and sorbitol.
  • a copolymer or copolymer- 1 formulation can include one or more excipients selected from lactose, dextrose, sucrose, sorbitol, mannitol, starches, gum acacia, calcium phosphate, alginates, tragacanth, gelatin, calcium silicate, micro crystalline cellulose, polyvinylpyrrolidone, cellulose, sterile water, syrup and methyl cellulose.
  • excipients selected from lactose, dextrose, sucrose, sorbitol, mannitol, starches, gum acacia, calcium phosphate, alginates, tragacanth, gelatin, calcium silicate, micro crystalline cellulose, polyvinylpyrrolidone, cellulose, sterile water, syrup and methyl cellulose.
  • a copolymer or copolymer- 1 formulation can also include one or more of lubricating agents (such as talc); magnesium stearate; mineral oil; wetting agents; emulsifying and suspending agents; preserving agents, such as methyl and propylhydroxy-benzoates; sweetening agents; and flavoring agents.
  • lubricating agents such as talc
  • magnesium stearate such as magnesium stearate
  • mineral oil such as talc
  • wetting agents such as talc
  • emulsifying and suspending agents such as methyl and propylhydroxy-benzoates
  • preserving agents such as methyl and propylhydroxy-benzoates
  • sweetening agents such as methyl and propylhydroxy-benzoates
  • a copolymer formulation can include, in addition to the copolymer, one or more of glacial acetic acid, sodium acetate, mannitol, metacresol,
  • a copolymer formulation can include, in addition to the copolymer, one or more of methanol, ethanol, iso- propanol, sodium citrate, hydrochloric acid, ethylene glycol, polyethylene glycol, glycine buffer, maleate, glycerol and ammonium sulfate.
  • a copolymer- 1 -containing formulation can include, in addition to copolymer- 1 or derivative of copolymer- 1, one or more of glacial acetic acid, sodium acetate, mannitol, metacresol, hydrochloric acid, sodium hydroxide and water.
  • a copolymer- 1 -containing formulation can include, in addition to copolymer- 1 or derivative of copolymer- 1, one or more of methanol, ethanol, iso-propanol, sodium citrate, hydrochloric acid, ethylene glycol, polyethylene glycol, glycine buffer, maleate, glycerol and ammonium sulfate.
  • a copolymer-containing formulation can include, in addition to copolymer, one or more of the following excipients: up to and including about 0.45 mg/1 mL acetic acid; up to and including about 0.20 mg/1 mL sodium acetate; up to and including about 46 mg/1 mL mannitol; up to an including about 4 mg/1 mL metacresol; hydrochloric acid;
  • a copolymer-containing formulation can include about 0.25 mg/1 mL copolymer, about 0.41 mg/1 mL acetic acid, about 0.1 mg/1 mL sodium acetate, about 45.4 mg/1 mL mannitol, about 3 mg/1 mL metacresol, hydrochloric acid, sodium hydroxide and water.
  • the quantity (or concentration) of each of hydrochloric acid and sodium hydroxide can be adjusted to yield a desirable pH (see above).
  • other acids and bases can be used in addition to, or in place of, hydrochloric acid and sodium hydroxide.
  • a copolymer- 1 -containing formulation can include, in addition to copolymer- 1 or derivative of copolymer- 1, one or more of the following excipients: up to and including about 0.45 mg/1 mL acetic acid; up to and including about 0.20 mg/1 mL sodium acetate; up to and including about 46 mg/1 mL mannitol; up to an including about 4 mg/1 mL metacresol; hydrochloric acid; sodium hydroxide; and water.
  • a copolymer- 1 -containing formulation can include about 0.25 mg/1 mL copolymer-1, about 0.41 mg/1 mL acetic acid, about 0.1 mg/1 mL sodium acetate, about 45.4 mg/1 mL mannitol, about 3 mg/1 mL metacresol, hydrochloric acid, sodium hydroxide and water.
  • the quantity (or concentration) of each of hydrochloric acid and sodium hydroxide can be adjusted to yield a desirable H (see above).
  • other acids and bases can be used in addition to, or in place of, hydrochloric acid and sodium hydroxide.
  • a copolymer formulation in which each 1 mL includes about 0.25 mg of a copolymer (corrected for acetate, chloride, and water content), 0.41 mg glacial acetic acid, 0.1 mg sodium acetate (anhydrous), 45.4 mg mannitol, 3 mg metacresol, and water for injection.
  • a hydrochloric acid solution (10%) and/or a sodium hydroxide solution (10%) can be added to adjust the product pH to about 4.
  • a copolymer formulation is provided having mannitol and water, mannitol at a concentration of about 40 mg/mL.
  • a copolymer- 1 formulation in which each 1 mL includes about 0.25 mg of copolymer- 1 (corrected for acetate, chloride, and water content), 0.41 mg glacial acetic acid, 0.1 mg sodium acetate (anhydrous), 45.4 mg mannitol, 3 mg metacresol, and water for injection.
  • a hydrochloric acid solution (10%) and/or a sodium hydroxide solution (10%>) can be added to adjust the product pH to about 4.
  • a copolymer- 1 formulation is provided having mannitol and water, mannitol at a concentration of about 40 mg/mL.
  • Copolymer or copolymer- 1 formulations can be combined with other active or inactive ingredients, such as those disclosed in U.S. Patent Nos. 3,849,550, 3,991,210,
  • a copolymer is formed with the aid of N-carboxyamino acid anhydrides.
  • a copolymer- 1 is formed with the aid of N-carboxyamino acid anhydrides.
  • Copolymer formulations of embodiments of the invention can be combined or modified with other copolymer formulations and methods for forming copolymer formulations, such as, for example, compounds, formulations and/or methods provided by U.S. Patent No. 5,800,808 to Konfino et al. ("Copolymer-1 improvements in compositions of copolymers"), U.S. Patent No. 5,981,589 to Konfino et al. (“Copolymer-1 improvements in compositions of copolymers”), U.S. Patent No. 6,054,430 to Konfino et al. (“Copolymer-1 improvements in compositions of copolymers”), U.S. Patent No.
  • injection systems are provided for the delivery copolymer compounds of embodiments of the invention.
  • injection systems include microinjection systems.
  • Microinjection systems of embodiments of the invention can be configured for subcutaneous, transdermal or intradermal drug delivery.
  • Microinjection systems of embodiments of the invention can provide for improved delivery efficiency and absorption times in relation to traditional syringes.
  • Microinjection systems of embodiments of the invention can include one or more microneedles configured to deliver copolymer drug formulations, such as, for example, a formulation comprising copolymer-1.
  • a microinjection system can include a solid microneedle system having one or more solid microneedles, wherein at least a portion of the one or more solid microneedles are coated with a copolymer drug formulation, such as copolymer-1.
  • a microinjection system can include a hollow microneedle system having one or more hollow microneedles. The one or more hollow microneedles can include fluid passages for directing a formulation having a copolymer drug formulation from a reservoir to a subject.
  • solid microneedle systems having one or more microneedles (or microneedle assemblies).
  • the solid microneedle systems can be configured for the delivery of copolymer drug formulations, up to and including about 0.5 mg of a copolymer drug formulation.
  • solid microneedle systems can include between about 300 and 1500 solid microneedles.
  • Each microneedle can have a height between about 250 and 700 ⁇ tall.
  • each microneedle can be coated with a copolymer-containing drug or vaccine, such as a drug formulation comprising copolymer- 1.
  • the tip of each microneedle can be coated with a copolymer drug formulation.
  • a solid microneedle system can be integrated into a user-wearable device. Upon application, the microneedles penetrate stratum corneum for delivery of the copolymer drug formulation. The microneedles can remain in the skin for a desirable or predetermined period of time, such as a length of time selected to permit the delivery of the copolymer-containing drug to a subject. Such time can be between about 30 seconds and 60 minutes. Copolymer drug formulations can be kept in a dry state, which can enhance stability, allowing for room temperature storage of the formulations. Solid microneedle system can be configured for single or multiple uses.
  • a microinjection device having one or more hollow microneedles is provided.
  • the one or more hollow microneedles can be configured to deliver copolymers of embodiments of the invention.
  • microinjection devices can include a plurality of hollow microneedles.
  • a hollow microneedle system can be configured for the delivery of a copolymer drug formulation in liquid form, from about 0.01 ml up to and including about 5.00 ml of a copolymer drug formulation, such as about 0.01, 0.02,
  • a hollow microneedle system can be configured for the delivery of between about 1 ml and 5 ml, or 2 ml and 4 ml, or 2.5 ml and 3.5 ml of a copolymer drug formulation.
  • a hollow microneedle system can be configured for the delivery of a copolymer drug formulation in liquid form, from 0.01 ml up to and including about 1.5 ml of a copolymer drug formulation.
  • hollow microneedle systems can include about 18 hollow microneedles per cm 2 . Each microneedle can have a height of about 900 ⁇ .
  • a hollow microneedle system can be integrated into user-wearable device. Upon application, the microneedles penetrate the skin.
  • the delivery time can be between about 0.1 seconds and 2 hours, or between about 10 seconds and 1 hour, or between about 30 seconds and 40 minutes, or between about 1 minute and 30 minutes.
  • the infusion time can be dependent on the viscosity and volume of the copolymer-containing fluid.
  • a microinjection device having one or more hollow microneedles is provided.
  • the one or more hollow microneedles can be configured to deliver a copolymer- 1.
  • microinjection devices can include a plurality of hollow microneedles.
  • a hollow microneedle system can be configured for the delivery of a copolymer-1 drug formulation in liquid form, from about 0.01 ml up to and including about 3.00 ml of the copolymer-1 drug formulation, such as about 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.20, 0.21, 0.22, 0.23, 0.24, 0.25, 0.26, 0.27, 0.28, 0.29, 0.30, 0.31, 0.32, 0.33, 0.34, 0.35, 0.36, 0.37, 0.38, 0.39, 0.40, 0.41, 0.42, 0.43, 0.44, 0.45, 0.46, 0.47, 0.48, 0.49, 0.50, 0.51, 0.52, 0.53, 0.54, 0.55, 0.56, 0.57, 0.58, 0.59, 0.60, 0.61, 0.62, 0.63, 0.64, 0.
  • a hollow microneedle system can be configured for the delivery of between about 1 ml and 5 ml, or 2 ml and 4 ml, or 2.5 ml and 3.5 ml of a copolymer- 1 drug formulation.
  • a hollow microneedle system can be configured for the delivery of a copolymer- 1 -containing drug formulation in liquid form, from 0.01 ml up to and including about 1.5 ml of a copolymer- 1 -containing drug formulation.
  • hollow microneedle systems can include about 18 hollow microneedles per cm 2 . Each microneedle can have a height of about 900 ⁇ .
  • a hollow microneedle system can be integrated into user-wearable device.
  • a microinjection device comprises a plurality of hollow particles
  • each microneedle configured to deliver a copolymer formulation to a subject.
  • each microneedle is formed of a polymeric material.
  • each microneedle is formed of a metallic material, such as an elemental metal or a metal alloy.
  • each microneedle is formed of a semiconductor material.
  • each microneedle is formed of an insulating material.
  • each microneedle is formed of one or more of a metallic material, a semiconductor material and an insulating material.
  • a system for subcutaneous, transdermal or intradermal delivery of a copolymer to a subject comprises a copolymer formulation; a microneedle array for delivering the copolymer formulation to a subject; and one or more chambers in fluid communication with the microneedle array, the one or more chambers configured to hold the copolymer formulation.
  • the system can be configured to deliver to a subject a formulation comprising copolymer- 1 or derivatives of copolymer- 1
  • FIG. 1 A illustrates a microinjection device configured to deliver copolymers, in accordance with an embodiment of the invention.
  • the microinjection device includes a handle portion configured to permit a user to hold or grip the microinjection device.
  • FIG. IB illustrates an array of microneedles mountable to the microinjection device of FIG. 1 A, in accordance with an embodiment of the invention.
  • the microneedles can penetrate the skin of a subject with minimal discomfort. Small channels in each microneedle can allow for fluid flow from the device into the subject's skin.
  • FIG. 2 illustrates a microinjection device having an array of microneedles (also "microneedle array application device” herein), in accordance with an embodiment of the invention.
  • the application device includes a patch 20, microneedle array 22, collar 34, actuator 36, piston 42, driver 44, holding tabs 50 and distance sensors 60.
  • the actuator 36 of the device has not been engaged.
  • the driver 44 has stored energy and the piston 42 is not in contact with the patch 20, which is retained within the collar 34 of the application device.
  • the application device has distance sensors 60 that sense distances "B” and "C” between the sensor and a skin surface 38.
  • FIG. 3 illustrates a portion of the application device of FIG. 2, in accordance with an embodiment of the invention.
  • the application device is in the second released or triggered position, where the actuator 36 has been engaged, allowing the driver 44 to move the piston 42 towards the patch 20, thereby removing the patch from the holding tabs 50, propelling the patch 20 beyond an open distal end 48 of the collar 34 and pressing the microneedle array 22 and a skin facing adhesive 24 against the skin 38.
  • the piston 42 can then be removed from contact with the patch 20, thereby leaving the patch 20 in place on the skin 38.
  • the piston 42 can propel the patch 20 and array 22 from the application device and the patch 20 and array 22 can travel part of the distance in air (not shown) before impacting with the skin surface 38.
  • FIG. 4 illustrates a microneedle device comprising a patch 20 in the form of a combination of an array 22, pressure sensitive adhesive 24 and backing 26, in accordance with an embodiment of the invention.
  • a portion of the array 22 is illustrated with microneedles 10 protruding from a microneedle substrate surface 14.
  • the microneedles 10 can be arranged in any desired pattern or distributed over the microneedle substrate surface 14 randomly.
  • the microneedles 10 are configured for delivering a copolymer-containing formulation, such as a copolymer- 1 -containing formulation, to a subject. As shown, the microneedles 10 are arranged in uniformly spaced rows.
  • arrays of the present invention have a skin- facing surface area of more than about 0.1 cm 2 and less than about 20 cm 2 , or more than about 0.5 cm 2 and less than about 5 cm 2 .
  • a portion of the substrate surface 16 of the patch 20 is non-patterned.
  • the non-patterned surface has an area of more than about 1 percent and less than about 75 percent of the total area of the device surface that faces a skin surface of a subject.
  • the non-patterned surface can have an area of more than about 0.10 square inch (0.65 cm 2 ) to less than about 1 square inch (6.5 cm 2 ).
  • the microneedles can be disposed over substantially the entire surface area of the array 22.
  • microneedle devices useful in various embodiments of the invention can comprise any of a variety of configurations, such as the structures and configuration disclosed in U.S. Patent Publication No. 2003/0045837 to Delmore et al, U.S. Patent Publication No.
  • a microinjection device having an array of
  • microneedles wherein the microneedles in the array include tapered structures that include at least one channel formed in the outside surface of each microneedle.
  • the microneedles can include bases that are elongated in one direction.
  • the channels in microneedles with elongated bases can extend from one of the ends of the elongated bases towards the tips of the
  • microneedles The channels formed along the sides of the microneedles can optionally be terminated short of the tips of the microneedles.
  • the microneedle arrays can also include conduit structures formed on the surface of the substrate on which the microneedle array is located. The channels in the microneedles can be in fluid communication with the conduit structures.
  • each of the microneedles can include a truncated tapered shape and a controlled aspect ratio.
  • microneedles can include blade- like microprotrusions for piercing the skin.
  • each of the microneedles can include a truncated tapered shape and a controlled aspect ratio.
  • microneedles can include blade- like microprotrusions for piercing the skin.
  • microneedles can include a hollow central channel.
  • each of the microneedles can be hollow and include at least one longitudinal blade at the top surface of tip of a microneedle.
  • FIG. 5A an array of microneedles is shown, in accordance with an embodiment of the invention.
  • FIG. 5B shows a cross-section of a microneedle in the array, in accordance with an embodiment of the invention.
  • the microneedles can be formed of a polymeric material, such as a medical-grade polymeric material. They can be configured to overcome the barrier properties of the stratum corneum to deliver to a subject copolymers of embodiments of the invention, such as copolymer- 1.
  • microneedles can be modeled as mini hypodermic needles, each having a height between about 100 ⁇ and 1000 ⁇ , or between about 300 ⁇ and 950 ⁇ , or between about 500 ⁇ and 900 ⁇ .
  • mini hypodermic needles each having a height between about 100 ⁇ and 1000 ⁇ , or between about 300 ⁇ and 950 ⁇ , or between about 500 ⁇ and 900 ⁇ .
  • the array can include 18 microneedles in an array area of about 1 cm 2 .
  • Each microneedle can include a fluid passage for delivering copolymers, each fluid passage running the length of a microneedle.
  • Each microneedle can include a tip portion configured to pierce a subject's skin.
  • FIG. 6 illustrates a microneedle application device 30 and a skin surface 32, in accordance with an embodiment of the invention.
  • the microneedle device 30 can be used to deliver copolymer compounds of embodiments of the invention, such as copolymer- 1.
  • the microneedle device 30 can be used to deliver a copolymer- 1 -containing formulation.
  • the microneedle device 30 can be used to deliver a copolymer- 1 -containing formulation, which can include other active or inactive ingredients (see above).
  • the microneedle application device 30 can be used to deploy patches that include a microneedle array to a surface, such as to the skin surface 32.
  • the device 30 includes a housing 34 with a gripping portion 36, a trigger 38 and a collar 40.
  • the collar 40 defines an outward-facing contact portion 42.
  • the collar 40 is detachable from the housing 34, and can be disposable or reusable.
  • the collar 40 is a unitary member of generally cylindrical shape, and contact portion 42 is generally annular in shape.
  • the collar 40 can have nearly any shape and configuration.
  • the collar 40 can have a rectangular, triangular, oval, or other shape or combination of shapes.
  • the contact portion 42 will typically have a shape corresponding to the shape of the collar 40.
  • the collar 40 need not be unitary, and can be configured to form a number of discrete feet or supports that collectively define the contact portion 42.
  • FIG. 7 is a cross sectional side view of the microneedle application device 30 of FIG. 6, in accordance with an embodiment of the invention.
  • the device 30 includes a microneedle array patch 52; the device 30 is positioned against the skin surface 32.
  • the device 30 includes a support member or actuator.
  • the support member or actuator can be a piston 44 having a pad 46 and a shaft 48.
  • any type of mechanical, electromechanical, pneumatic, or other type of support member or actuator can be used.
  • a driver 50 capable of storing energy engages the shaft 48 of the piston 44, and can accelerate the piston 44 to a desired velocity.
  • the driver 50 can be in the form of a mechanical spring (e.g., a coil spring, leaf spring, etc.), compressed resilient member (e.g., rubber, etc.), compressed fluids (e.g., air, liquids, etc.), piezoelectric structure, electromagnetic structure, etc.
  • the collar 40 can hold a patch 52, carrying a microneedle array, prior to patch application.
  • the microneedle application device 30 can be positioned with the collar 40 near a desired application site.
  • the contact portion 42 of the collar 40 is placed in contact with the skin surface 32, and the contact portion 42 defines a target patch application site 54 on the skin surface 32.
  • a user can apply force to the microneedle application device 30 at the gripping portion 36 of the housing 34. At least a portion of that force can be transmitted through the collar 40 to the skin 32. That force can be referred to as a "pushdown force".
  • a "dome” 56 is generally created at the target site 54, as the skin 32 responds to the pushdown force. This "dome” has parameters of height and firmness.
  • Both of these parameters of the dome can be dependent upon the force applied to the applicator during microneedle application device 30 positioning.
  • the depth of penetration of a microneedle array is related to the application site, i.e., soft and fatty areas of a body versus firm muscular areas of the body. Skin characteristics can vary from one individual to another, and particular characteristics of skin can vary across subjects (e.g., patients) and across selected application sites on individual subjects. Such variations can affect characteristics of the dome 56.
  • a "pushback force" is exerted by the skin 32 in response to the pushdown force. The pushback force is generally directed in a direction directly opposed to the direction of the pushdown force, although specific relationships can be complex and will vary depending on the particular application site.
  • a force sensor can be coupled to the piston 44 at either end or anywhere along the length of piston 44, for example, at location 58 A, 58B and/or 58C (jointly referred to as sensor 58).
  • the sensor 58 can be capable of sensing applied mechanical forces, such as pushback force at the piston 44.
  • the sensor 58 can be a strain gauge, variable capacitance sensor, or variable resistance sensor.
  • the sensor 58 can comprise a variable resistance member having a semi- conducting polymer disposed between conductive layers or grids, where the resistance of the variable resistance member varies according to applied force.
  • variable resistance member can be further configured in a voltage divider, which converts the resistance of the member into a voltage signal output that can be measured to detect force applied to the sensor 58.
  • a voltage divider which converts the resistance of the member into a voltage signal output that can be measured to detect force applied to the sensor 58.
  • An example of such a variable resistance member is disclosed in U.S. Patent No. 5,209,967, which is herein incorporated by reference in its entirety.
  • Other examples of aspects of such a variable resistance member are disclosed in U.S. Patent Nos. 5,904,978 and 5,573,626, which are entirely incorporated herein by reference.
  • the piston 44 is moveable between a stored position and an extended position. In the stored position, energy is stored in the driver 50, and an actuator 38 secures the piston 44 in its stored position.
  • the actuator 38 allows an operator to trigger the release of energy stored in the driver 50 to accelerate the piston 44 through the collar 40 and toward the patch 52.
  • the microneedle application device 30 can be used to deliver the microneedle array patch 52 to the skin surface 32, in order to pierce the stratum corneum at the target application site 54 on a subject's skin.
  • the patch application device can be used to deliver a copolymer formulation through the skin in a variation on transdermal delivery, or to the skin for intradermal or topical treatment, such as, e.g., vaccination.
  • the patch application device can be used to deliver a copolymer- 1 formulation through the skin in a variation on transdermal delivery, or to the skin for intradermal or topical treatment, such as, e.g., vaccination.
  • FIG. 8 shows an enlarged cross sectional view of the collar 40 of the microneedle application device 30 of FIGs. 6 and 7, positioned against the skin surface 32, in accordance with an embodiment of the invention.
  • the collar 40 includes obstructions 70 on an interior portion thereof.
  • the obstructions 70 can be configured to retain patches, such as the patch 52.
  • Patch 52 can include a backing 72, an adhesive 74 (e.g., a pressure sensitive adhesive), and a microneedle array 76.
  • a desired patch application path 78 is defined through the collar 40.
  • the path 78 is substantially perpendicular to a plane in which the microneedle array 76 is retained by the obstructions 70 within the collar 40, and is generally perpendicular to the target application site 54.
  • the patch 52 is moved along the patch application path 78.
  • This patch movement can be accomplished by mechanically pushing the patch 52 with the piston 44.
  • the microneedle application device 30 can use other means for moving the patch 52.
  • the patch 52 can be moved pneumatically, without contacting a piston.
  • FIG. 9A is a perspective view of an applicator device 120 having a housing 122 that includes a base 124 and an upper cover structure 126, in accordance with an embodiment of the invention.
  • the device is elongate in shape and has a first, tapered end 127 and a second end 129.
  • the second end 129 has a top and bottom sealed by a top peelable seal 131 having a tab 133 and a bottom peelable seal 132 having a tab 135 (only tab 135 is visible in FIG. 9A).
  • FIG. 9B shows the applicator device after the peelable seals 131, 132 have been removed.
  • a trigger 137 is integrally formed in the top surface of the housing 122.
  • the trigger is connected to the top surface of the housing at a single attachment point 139, thus allowing the trigger to be deflected downward by thumb or finger pressure (see FIG. 9D).
  • FIG. 9C is a cross-sectional view of the device of FIGs. 9A, showing a patch 172 mounted on an impactor 170, in accordance with an embodiment of the invention.
  • the impactor 170 is integrally formed with a drive member 166 having a length extending from a fixed end 167 attached to the housing 122 to a movable end 169.
  • the drive member 166 is bendable along its length.
  • a holding mechanism in the form of a latch uses a hook 125 attached to the housing 122. The hook 125 engages with a slot 171 in the movable end 169 of the drive member 166 to hold the movable end 169 of the drive member 166 away from the skin-contacting face 124 of the housing 122.
  • the drive member can be any elongate, bendable member, such as, for example, a leaf spring.
  • a target surface such as a skin surface (not shown).
  • FIG. 9E shows the drive member 166 fully deployed, having propelled the patch 172 past the skin- contacting face 124 so that the patch is pressed against the skin surface (not shown).
  • FIG. 9F shows the device 120 being removed from the skin surface 181 , leaving a patch 172 with a microneedle array 174 in place on the skin surface 181.
  • the impactor 170 is shown as a curled end of a leaf spring, as this allows for a convenient means for providing a holding mechanism (via the slot 171 in the movable end 169 of the leaf spring) while also providing a separate patch contacting and holding surface.
  • any variety of suitable shapes can be used for the movable end 169 of the drive member 166, including a flat leaf spring having no curled end.
  • FIG. 10 illustrates an applicator device 20 having a housing 22 that includes a base 24 and an upper cover structure 26, in accordance with an embodiment of the invention.
  • the applicator device 20 is configured to deliver a copolymer formulation to a subject.
  • the applicator device 20 is configured to deliver a copolymer- 1- containing formulation to a subject.
  • the base 24 can be rectangular in shape, and include a recess 28 located on a bottom face 30 thereof.
  • a generally circular opening 32 is defined in the recess 28 of the base 24.
  • a raised portion 34 is formed on an upper face 36 of the base 24 for holding a patch accelerating or patch applicator assembly 38.
  • a mounting structure or retaining portion of the applicator device 20 is formed by a pair of retainers 40, also referred to as a first retainer and a second retainer, connected to the base 24 (only one retainer 40 is visible in FIG. 10).
  • the retainer members 40 are generally elongate and each have a substantially flat upper surface 42 that is generally parallel to and facing a bottom portion 44 of the recess 28, and is spaced from the bottom face 30 (i.e., the skin-contacting face) of the base 24.
  • the pair of retainer members 40 are located on opposite sides of the opening 32 and are connected to the base 24 at one side of the recess 28.
  • the retainer members 40 define an opening 46 at one end for accepting patches between the retainer members 40 and the bottom portion 44 of the recess 28.
  • the upper surfaces 42 of the retainer members 40 can be non-stick or release surfaces.
  • a non-stick or release surface can be achieved, for example, by a non-stick or release coating applied to the upper surfaces 42.
  • the non-stick or release coating can be selected according to the desired use of the applicator device 20.
  • a release coating such as a low surface energy silicone, fluoropolymer, or fluoro-silicone release coating, can be selected based upon the adhesives used with patches applied using the patch application device 20.
  • a blade or other cutting means can be provided as part of the mounting structure, for separating portions of items from patches mounted on the applicator.
  • the upper cover structure 26 is connected to the base 24 at or near a perimeter of the base 24.
  • the upper cover structure 26 is shaped to fit on the base 24, and defines a volume, which is selected to provide space for the patch accelerating assembly 38.
  • the housing 22 can also provide space for storing patches (e.g., a roll of patches) for eventual deployment by the applicator device 20.
  • a slot 48 is defined in a side portion of the upper cover structure 26. In the illustrated embodiment of FIG. 10, the slot 48 is arcuate in shape and generally resembles a half circle, with the open portion of the half circle facing the base 24 of the housing 22. Both the base 24 and the upper cover structure 26 can be formed of a polymeric material.
  • FIG. 11 is a perspective view of a portion of the applicator device 20 of FIG. 10 with the upper cover portion 26 omitted to show interior portions of the device 20.
  • the patch acceleration assembly 38 includes a frame member 60, an impactor 62, a handle 64, a bracket 66, and a torsion spring 68.
  • the torsion spring 68 serves as a drive member to bias the impactor relative to the housing.
  • the bracket 66 is mounted to the raised portion 34 of the base 24 of the housing 22 and pivotally retains the frame member 60. In some instances the bracket 66 can be directly affixed to the base 24, for example, if the base has sufficient thickness to allow for placement of the torsion spring 68.
  • the frame member 60 can be a wire formed as a rectangular loop.
  • the impactor 62 is attached to the frame member 60 opposite the bracket 66, and is the portion of the patch acceleration assembly 38 that interfaces with a patch to move it (i.e., to accelerate it), that is, it is the patch contacting portion of the device.
  • the impactor 62 has a patch contacting surface 70 that is configured according to characteristics of a desired application, for instance, based upon the shape of a patch to be applied. In the embodiment shown in FIG. 10, the patch contacting surface 70 is configured so that it is generally parallel to and aligned with the frame member 60. Furthermore, it will be generally aligned with the bottom face 30 of the device 20 when fully deployed.
  • the patch contacting surface 70 can be configured so that it is at another angle with respect to the frame member 60, and with respect to the bottom face 30 of the device 20 when fully deployed. Other such angles are possible.
  • the patch contacting surface 70 can be aligned so as to form an angle of between 4 and 15 degrees with the plane of the frame member.
  • the angle of the patch contacting surface 70 can be selected so that it is aligned with the back of the a patch resting on retaining members 40 when the patch contacting surface 70 contacts the patch.
  • the impactor 62 can be formed of a polymer material.
  • the handle 64 extends from the impactor 62, and can be integrally formed with the impactor 62.
  • FIG. 10 represents one configuration for manipulating the patch acceleration assembly 38.
  • a slot can be provided on the upper cover portion 26, thereby allowing the handle 64 or any other suitable actuation protrusion to protrude through the upper cover portion 26.
  • the method for manipulating the patch acceleration assembly 38 need not be by means of a direct mechanical connection.
  • various linkages or gears can be provided such that a button or knob on the exterior of the housing 22 can be pressed or turned to manipulate the patch acceleration assembly 38.
  • the patch acceleration assembly 38 can be moved by a motor or solenoid that is electrically controlled by a button or knob on the exterior of the housing 22.
  • the torsion spring 68 biases the frame 60 of the patch acceleration assembly 38 relative to the base 24 of the housing 22.
  • the torsion spring 68 can be a conventional coiled spring steel torsion spring.
  • the torsion spring 68 biases the frame 60, and therefore also the impactor 62, toward the opening 32 in the base 24 of the housing 22.
  • the impactor In a substantially de-energized state, the impactor is at rest and positioned near the opening 32 in the base 24 of the housing 22.
  • an operator can store potential energy in the torsion spring 68.
  • Energy stored in the torsion spring 68 can be used to accelerate the impactor 62 toward a patch and also to accelerate a patch that has contacted the impactor 62.
  • the amount of energy stored in the torsion spring 68 will vary depending on the amount of displacement of the impactor 62 away from the opening 32 and along the arcuate path.
  • the appropriate torsion spring constant will depend upon a number of parameters, including the mass of the patch acceleration assembly, the mass of the patch, the arc length through which the patch acceleration assembly travels, and the desired speed of the patch on impact with a surface.
  • the torsion spring constant can be more than about 0.5 Newton*mm/degree, or more than about 2.0 Newton* mm/degree.
  • the torsion spring constant can be less than about 5.0
  • the impactor 62 can be held at various points along the arcuate path either manually or, in some embodiments, with holding means (not shown) that engage and temporarily secure the handle 64 along the slot 48 in the upper cover structure 26 of the housing 22.
  • demarcations or other indicators e.g., a force readout display
  • the range of angular travel of the patch acceleration assembly will often be less than about 170 degrees and sometimes less than about 110 degrees.
  • the range of angular travel of the patch acceleration assembly will often be more than about 10 degrees and sometimes more than about 60 degrees.
  • the mass of the patch acceleration assembly will often be more than about 1 gram and sometimes more than about 5 grams.
  • the mass of the patch acceleration assembly will often be less than about 100 grams and sometimes less than about 30 grams.
  • FIG. 12 is a perspective view of a patch 72 (e.g., a patch 72 carrying a microneedle array 74) mounted on the applicator device 20, in accordance with an embodiment of the invention.
  • the applicator device 20, including the patch 72 is configured to deliver a copolymer formulation to a subject.
  • applicator device 20 is configured to deliver a copolymer- 1 -containing formulation to a subject.
  • the patch 72 is disposed between the retainer members 40 and the bottom portion 44 of the recess 28 in the base 24 of the housing 22.
  • the microneedle array 74 faces away from the opening 32 in the base 24 of the housing 22.
  • the patch 72 which can have adhesive surrounding the microneedle array 74 on the surface facing away from the patch application device 20, contacts the upper surfaces 42 of the retainer members 40, but is generally not adhered firmly to the retainer members 40 due to the release character of the upper surfaces 42.
  • microneedle array carried on the patch 72 is generally aligned relative to the opening 32 in the base 24 of the housing 22 (the opening 32 is not visible in FIG. 12).
  • the retainer members 40 have cutaway portions 76 that provide an enlarged, partially circular open region that is generally aligned with the opening 32 on the bottom portion 44 of the recess 28 of the base 24 of the housing 22.
  • the wider, open region defined by the cutaway portions 76 facilitates patch application by reducing the amount of deflection of the patch 72 required during deployment to move the patch 72 from a mounted position on the applicator device 20 to a target location.
  • Such cutaway portions 76 can be omitted if, for example, the patch has a generally rectangular shape.
  • FIG. 13 is a partial cross-sectional view of a microneedle array cartridge 80, having a patch 72 and a cover 82, mounted on an applicator device 20.
  • the applicator device 20 is similar to the applicator device of FIG. 12.
  • the microneedle array cartridge 80 includes a microneedle array 74.
  • the microneedle array 74 is configured to deliver copolymer formulations to a subject. Mounting the patch 72 on the applicator device 20 includes the following steps. The cartridge 80 is partially slid onto the retainer members 40.
  • the cartridge 80 is slid further along the retainer members 40, simultaneously separating the cover 82 from the patch 72, until the patch 72 is fully mounted on the applicator device 20 (e.g., such that the microneedle array 74 is aligned with the opening 32 defined in the bottom portion 44 of the recess 28).
  • the cover 82 is removed from (i.e., separated from) the patch 72 to uncover and expose the microneedle array 74 prior to microneedle deployment.
  • Microinjection methods, devices and systems of embodiments of the invention can be combined or modified with other injection or microinjection methods, devices and systems, including methods, devices and systems for manufacturing microinjection devices and components (such as, e.g., microneedles).
  • the microneedle devices provided herein can be combined or modified with devices, apparatuses, systems and methods (including methods of manufacturing) described in U.S. Patent Publication Nos. 2003/0045837 to Delmore et al, 2003/0135161 to Fleming et al, 2005/0143713 to Delmore et al, 2005/0187521 to
  • microneedle (or microinjection) devices provided herein can be combined or modified with devices, apparatuses, systems and methods (such as methods of manufacturing) described in U.S. Patent Publication No. 2004/0249339, U.S. Patent Publication No.
  • microinjection devices are used to deliver copolymer formulations (or drug formulations) to subjects.
  • Microinjection devices for delivering copolymer formulations can be selected from any microinjection or microneedle devices provided herein.
  • a microinjection device having one or more microneedles is used to deliver a copolymer formulation to a subject.
  • a microinjection device having a plurality of microneedles can be used to deliver a copolymer- 1- containing formulation to a subject.
  • a copolymer formulation is delivered to a subject in a
  • a copolymer formulation is delivered to a subject in a transdermal fashion (or “transdermally”). In another embodiment, a copolymer formulation is delivered to a subject in an intradermal fashion (or “intradermally”).
  • a copolymer- 1 -containing formulation is delivered to a subject in a subcutaneous fashion (or “subcutaneous ly”).
  • a copolymer- 1- containing formulation is delivered to a subject in a transdermal fashion (or “transdermally”).
  • a copolymer- 1 -containing formulation is delivered to a subject in an intradermal fashion (or “intradermally”).
  • a microinjection device having copolymer formulations can be used to treat an autoimmune disease, such as, diabetes mellitus type 1, Hashimoto's thyroiditis, Guillain-Barre syndrome, multiple sclerosis, coeliac disease or giant cell arteritis.
  • a microinjection device having a copolymer formulation can be used to treat multiple sclerosis.
  • a microinjection device having a copolymer formulation can be used to treat diabetes mellitus type 1.
  • a microinjection device having microneedles (such as any of the devices described above) and a copolymer- 1 -containing formulation can be used to treat multiple sclerosis.
  • a copolymer or copolymer formulation is administered to a subject by subcutaneous, transdermal or intradermal administration.
  • subcutaneous, transdermal or intradermal administration is by drug vehicle interaction.
  • subcutaneous, transdermal or intradermal administration is by the use of ion pairs or coacervates.
  • subcutaneous, transdermal or intradermal administration is by vesicles and particles.
  • subcutaneous, transdermal or intradermal administration is by liposomes and analogues.
  • subcutaneous, transdermal or intradermal administration is with the use of high velocity particles.
  • subcutaneous, transdermal or intradermal administration is by removing, bypassing or modifying the stratum corneum.
  • subcutaneous, transdermal or intradermal administration is by hydration.
  • subcutaneous, transdermal or intradermal administration is with the use of chemical enhances.
  • subcutaneous, transdermal or intradermal administration is by microneedle injection.
  • subcutaneous, transdermal or intradermal administration is by ablation.
  • subcutaneous, transdermal or intradermal administration is by follicular delivery.
  • subcutaneous, transdermal or intradermal administration is by electrically assisted methods.
  • subcutaneous, transdermal or intradermal administration is by ultrasound.
  • subcutaneous, transdermal or intradermal administration is by iontophoresis.
  • subcutaneous, transdermal or intradermal administration is by electroporation.
  • a copolymer is administered subcutaneously, transdermally or intradermally with the aid of iontophoresis, which can involve non-invasively propelling high concentrations of a charged substance, such as a copolymer formulation, subcutaneously, transdermally or intradermally by a repulsive electromotive force using a small electrical charge applied to an iontophoretic chamber containing a similarly charged active agent, such as a copolymer, and its vehicle.
  • a charged substance such as a copolymer formulation
  • a repulsive electromotive force using a small electrical charge applied to an iontophoretic chamber containing a similarly charged active agent, such as a copolymer, and its vehicle.
  • copolymer- 1 is administered
  • a device having one or more chambers filled with a solution containing a copolymer is provided.
  • the copolymer can be provided in the one or more chambers with a solvent to aid in (or facilitate) delivery.
  • the device can include one or both of a positively charged chamber for repelling a positively charged chemical and a negatively charged chamber for repelling a negatively charged chemical into the skin of a subject.
  • a copolymer is administered subcutaneously, transdermally or intradermally with the aid of ultrasound or ultrasonic energy (also "ultrasound” herein).
  • copolymer- 1 is administered subcutaneously, transdermally or
  • the application of ultrasound to the skin can increase the permeability of skin to a copolymer, which can enable the delivery of a copolymer, such as copolymer- 1, through the skin.
  • a copolymer is administered subcutaneously, transdermally or intradermally with the aid of electroporation.
  • copolymer- 1 is administered subcutaneously, transdermally or intradermally with the aid of electroporation.
  • a device is provided for applying an electric field to an area of a subject's body in which transdermal administration of a copolymer is desired, such as, for example, a portion of a subject's arm. The application of the electric field can facilitate the transdermal delivery of the copolymer, such as copolymer- 1, to the subject.
  • a copolymer is administered subcutaneously, transdermally or intradermally by microneedle injection.
  • copolymer- 1 is administered subcutaneously, transdermally or intradermally by microneedle injection.
  • Microneedle injection can include use of a microneedle device, such as a microneedle device of various embodiments of the invention.
  • a first user employs a microinjection device having a copolymer formulation to deliver the copolymer formulation to a subject.
  • the first user is a doctor or healthcare professional and the subject is a patient.
  • the first user is a caregiver and the second user is a subject under the caregiver's care.
  • the first user is a friend or relative of the subject.
  • a subject employs a microinjection device having a copolymer formulation to self-administer the copolymer formulation.
  • the term "user”, as used herein, can refer to an individual using a microinjection device to administer a copolymer formulation to another individual, such as a subject, or to an individual using the microinjection device to administer the copolymer formulation to her or himself.
  • the term "subject”, as used herein, can refer to an individual under treatment by another individual, such as a healthcare provider (e.g., physician, physician's assistant, nurse) or a care provider, or to an individual administering the copolymer formulation to himself or herself (i.e., self administration).
  • a subject may include asymptomatic individuals and symptomatic individuals, such as a patient.
  • a subject may include a mammal, including, placental and non-placental mammals (e.g., monotremes and marsupials).
  • a subject may include a primate, such as a monkey, ape or human.
  • a subject may include a human.
  • a subject may include a carnivore (e.g., dogs, cats, lions, bears).
  • a subject may include a rodent (e.g., mouse, rat).
  • a copolymer formulation (or copolymer-containing formulation) can have a copolymer concentration (mg copolymer / mL formulation) of about 1 mg/1 mL, or 2 mg/1 mL, or 3 mg/1 mL, or 4 mg/1 mL, or 5 mg/1 mL, or 6 mg/1 mL, or 7 mg/1 mL, or 8 mg/1 mL, or 9 mg/1 mL, or 10 mg/1 mL, or 11 mg/1 mL, or 12 mg/1 mL, or 13 mg/1 mL, or 14 mg/1 mL, or 15 mg/1 mL, or 16 mg/1 mL, or 17 mg/1 mL, or 18 mg/1 mL, or 19 mg/1 mL, or 20 mg/1 mL, or 21 mg/1 mL, or 22 mg/1 mL, or 23 mg/1 mL, or 24 mg/1 mL, or 25 mg/1 mL, or 26 mg/1 m
  • a copolymer formulation can have a copolymer concentration between about 1 mg/1 mL and 40 mg/1 mL, or between about 5 mg/1 mL and 30 mg/1 mL, or between about 15 mg/1 mL and 25 mg/1 mL. In some cases, a copolymer formulation can have a copolymer concentration from about 0.1 mg/1 mL to 100 mg/1 mL, or 1 mg/1 mL to 50 mg/1 mL.
  • a copolymer- 1 formulation (or copolymer- 1 -containing formulation) can have a copolymer- 1 (glatiramer acetate) concentration (mg copolymer- 1 / mL formulation) of about 1 mg/1 mL, or 2 mg/1 mL, or 3 mg/1 mL, or 4 mg/1 mL, or 5 mg/1 mL, or 6 mg/1 mL, or 7 mg/1 mL, or 8 mg/1 mL, or 9 mg/1 mL, or 10 mg/1 mL, or 11 mg/1 mL, or 12 mg/1 mL, or 13 mg/1 mL, or 14 mg/1 mL, or 15 mg/1 mL, or 16 mg/1 mL, or 17 mg/1 mL, or 18 mg/1 mL, or 19 mg/1 mL, or 20 mg/1 mL, or 21 mg/1 mL, or 22 mg/1 mL, or 23 mg/1 mL, or 24 mg/1
  • a copolymer- 1 formulation can have a copolymer- 1 concentration between about 1 mg/1 mL and 40 mg/1 mL, or between about 5 mg/1 mL and 30 mg/1 mL, or between about 15 mg/1 mL and 25 mg/1 mL. In some cases, a copolymer- 1 formulation can have a copolymer- 1 concentration from about 0.1 mg/1 mL to 100 mg/1 mL, or 1 mg/1 mL to 50 mg/1 mL.
  • formulation volumes when used in association with doses (mg), are used to illustrate concentrations and may not necessarily be the volumes of formulations delivered to subjects.
  • a microinjection device is loaded with about 2 mL of copolymer-containing formulation having copolymer- 1 concentration of about 20.1 mg in 1 mL.
  • the copolymer-containing formulation can include an excipient.
  • a microinjection device such as any device provided herein, is used to deliver a copolymer (such as by way of a copolymer formulation) to a subject from once a day to once a month.
  • a microinjection device such as any device provided herein, is used to deliver a copolymer to a subject once a day, once every two days, once every three days, once every four days, once every five days, once every six days, once a week, once every two weeks, once every three weeks, once a month, once every two months, once every three months, once every four months, once every five months, once every six months, once a year, or more.
  • a microinjection device such as any device provided herein, is used to deliver a copolymer to a subject from once a day to once a week. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver a copolymer to a subject from once a day to once every other day.
  • a microinjection device such as any device provided herein, is used to deliver a copolymer to a subject once a day, or twice a day, or three times per day, or four times per day, or five times per day, or six times per day, or seven times per day, or eight times per day, or nine times per day, or ten times per day, or eleven times per day, or twelve times per day, or thirteen times per day, or fourteen times per day, or fifteen times per day, or sixteen times per day, or seventeen times per day, or eighteen times per day, or nineteen times per day, or twenty times per day, or twenty one times per day, or twenty two times per day, or twenty three times per day, or twenty four times per day.
  • a microinjection device such as any device provided herein, is used to deliver copolymer- 1 (such as by way of a copolymer- 1 formulation) to a subject from once a day to once a month.
  • a microinjection device such as any device provided herein, is used to deliver copolymer- 1 to a subject once a day, once every two days, once every three days, once every four days, once every five days, once every six days, once a week, once every two weeks, once every three weeks, once a month, once every two months, once every three months, once every four months, once every five months, once every six months, once a year, or more.
  • a microinjection device such as any device provided herein, is used to deliver copolymer- 1 to a subject from once a day to once a week. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver copolymer- 1 to a subject from once a day to once every other day.
  • a microinjection device such as any device provided herein, is used to deliver copolymer- 1 to a subject once a day, or twice a day, or three times per day, or four times per day, or five times per day, or six times per day, or seven times per day, or eight times per day, or nine times per day, or ten times per day, or eleven times per day, or twelve times per day, or thirteen times per day, or fourteen times per day, or fifteen times per day, or sixteen times per day, or seventeen times per day, or eighteen times per day, or nineteen times per day, or twenty times per day, or twenty one times per day, or twenty two times per day, or twenty three times per day, or twenty four times per day.
  • a microinjection device is used to deliver a copolymer to a subject once a day at a dosage (or dose) of about 1 milligram (“mg") or less, or 2 mg or less, or 3 mg or less, or 4 mg or less, or 5 mg or less, or 6 mg or less, or 7 mg or less, or 8 mg or less, or 9 mg or less, or 10 mg or less, or 11 mg or less, or 12 mg or less, or 13 mg or less, or 14 mg or less, or 15 mg or less, or 16 mg or less, or 17 mg or less, or 18 mg or less, or 19 mg or less, or 20 mg or less, or 21 mg or less, or 22 mg or less, or 23 mg or less, or 24 mg or less, or 25 mg or less, or 30 mg or less, or 40 mg or less, or 50 mg or less.
  • a microinjection device is used to deliver a copolymer to a subject once a day at a dosage of about 20 mg in a 1
  • a microinjection device is used to deliver a copolymer to a subject at a dose of about 1 mg/day, or 2 mg/day, or 3 mg/day, or 4 mg/day, or 5 mg/day, or 6 mg/day, or 7 mg/day, or 8 mg/day, or 9 mg/day, or 10 mg/day, or 11 mg/day, or 12 mg/day, or 13 mg/day, or 14 mg/day, or 15 mg/day, or 16 mg/day, or 17 mg/day, or 18 mg/day, or 19 mg/day, or 20 mg/day, or 21 mg/day, or 22 mg/day, or 23 mg/day, or 24 mg/day, or 25 mg/day, or 26 mg/day, or 27 mg/day, or 28 mg/day, or 29 mg/day, or 30 mg/day, or 31 mg/day, or 32 mg/day, or 33 mg/day, or 34 mg/day, or 35 mg/day, or 36 mg/day, or 37 mg/day,
  • a microinjection device is used to deliver copolymer- 1 to a subject once a day at a dosage of about 1 milligram (“mg") or less, or 2 mg or less, or 3 mg or less, or 4 mg or less, or 5 mg or less, or 6 mg or less, or 7 mg or less, or 8 mg or less, or 9 mg or less, or 10 mg or less, or 11 mg or less, or 12 mg or less, or 13 mg or less, or 14 mg or less, or 15 mg or less, or 16 mg or less, or 17 mg or less, or 18 mg or less, or 19 mg or less, or 20 mg or less, or 21 mg or less, or 22 mg or less, or 23 mg or less, or 24 mg or less, or 25 mg or less, or 30 mg or less, or 40 mg or less, or 50 mg or less.
  • mg milligram
  • a microinjection device is used to deliver copolymer- 1 to a subject once a day at a dosage of about 20 mg in a 1 mL formulation having the copolymer- 1.
  • a microinjection device is used to deliver copolymer- 1 to a subject at a dose of about 1 mg/day, or 2 mg/day, or 3 mg/day, or 4 mg/day, or 5 mg/day, or 6 mg/day, or 7 mg/day, or 8 mg/day, or 9 mg/day, or 10 mg/day, or 11 mg/day, or 12 mg/day, or 13 mg/day, or 14 mg/day, or 15 mg/day, or 16 mg/day, or 17 mg/day, or 18 mg/day, or 19 mg/day, or 20 mg/day, or 21 mg/day, or 22 mg/day, or 23 mg/day, or 24 mg/day, or 25 mg/day, or 26 mg/day, or 27 mg/day, or 28 mg/day, or 29
  • the length of time in which a given dosage of a copolymer is delivered to a subject using a microinjection device is dependent on various fluid and delivery properties, such as the volume of a copolymer formulation, the viscosity of the formulation, the flow rate of the formulation from the microinjection device, the diameter of any fluid channels in any microneedles included in the microinjection device, and the pressure drop across fluid channels in any hollow microneedles included in the microinjection device.
  • a microinjection device can be used to deliver a copolymer formulation (e.g., a copolymer-1 formulation) to a subject in a time period between about 0.1 seconds and 10 minutes, or between about 30 seconds and 8 minutes, or between about 1 minute and 7 minutes, or between about 2 minutes and 6 minutes, or between about 3 minutes and 5 minutes.
  • a copolymer formulation e.g., a copolymer-1 formulation
  • a microinjection device can be used to deliver a copolymer formulation (e.g., a copolymer-1 formulation) to a subject in a time period up to an including 1 minute, or 2 minutes, or 3 minutes, or 4 minutes, or 5 minutes, or 6 minutes, or 7 minutes, or 8 minutes, or 9 minutes, or 10 minutes, or 30 minutes, or 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 15 hours, or 20 hours, or 24 hours, or more.
  • a copolymer formulation e.g., a copolymer-1 formulation
  • the length of time in which a given dosage of copolymer-1 is delivered to a subject using a microinjection device is dependent on various fluid and delivery properties, such as the volume of a copolymer-1 -containing formulation, the viscosity of the formulation, the flow rate of the formulation from the microinjection device, the diameter of any fluid channels in any microneedles included in the microinjection device, and the pressure drop across fluid channels in any microneedles included in the microinjection device.
  • a microinjection device can be used to deliver a copolymer-1 formulation to a subject in a time period between about 0.1 seconds and 10 minutes, or between about 30 seconds and 8 minutes, or between about 1 minute and 7 minutes, or between about 2 minutes and 6 minutes, or between about 3 minutes and 5 minutes.
  • a microinjection device can be used to deliver a copolymer-1 formulation to a subject in a time period up to an including 1 minute, or 2 minutes, or 3 minutes, or 4 minutes, or 5 minutes, or 6 minutes, or 7 minutes, or 8 minutes, or 9 minutes, or 10 minutes, or 30 minutes, or 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 15 hours, or 20 hours, or 24 hours.
  • a microinjection device such as any device provided herein, can be used to deliver a copolymer to a subject at a dosage, in a 1 mL formulation of the copolymer, of about 1 mg, or 2 mg, or 3 mg, or 4 mg, or 5 mg, or 6 mg, or 7 mg, or 8 mg, or 9 mg, or 10 mg, or 11 mg, or 12 mg, or 13 mg, or 14 mg, or 15 m g, or 16 mg, or 17 mg, or 18 mg, or 19 mg, or 20 mg, or 21 mg, or 22 mg, or 23 mg, or 24 mg, or 25 mg, or 26 mg, or 27 mg, or 28 mg, or 29 mg, or 30 mg, or 31 mg, or 32 mg, or 33 mg, or 34 mg, or 35 mg, or 36 mg, or 37 mg, or 38 mg, or 39 mg, or 40 mg, every 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or
  • a copolymer can be delivered to a subject over a period of 1 minute or less, or 2 minutes or less, or 3 minutes or less, or 4 minutes or less, or 5 minutes or less, or 6 minutes or less, or 7 minutes or less, or 8 minutes or less, or 9 minutes or less, or 10 minutes or less, or 30 minutes or less, or 1 hour or less, or 2 hours or less, or 3 hours or less, or 4 hours or less, or 5 hours or less, or 6 hours or less, or 7 hours or less, or 8 hours or less, or 9 hours or less, or 10 hours or less, or 11 hours or less, or 12 hours or less, or 13 hours or less, or 14 hours or less, or 15 hours or less, or 16 hours or less, or 17 hours or less, or 18 hours or less, or 19 hours or less, or 20 hours or
  • a microinjection device such as any device provided herein, can be used to deliver a copolymer to a subject at a dosage of about 20 mg in a 1 mL formulation once a day over a period less than about 1 hour, or less than about 30 minutes, or less than about 10 minutes, or less than about 1 minute.
  • a microinjection device such as any device provided herein, can be used to deliver copolymer- 1 to a subject at a dosage, in a 1 mL formulation having the copolymer- 1, of about 1 mg, or 2 mg, or 3 mg, or 4 mg, or 5 mg, or 6 mg, or 7 mg, or 8 mg, or 9 mg, or 10 mg, or 11 mg, or 12 mg, or 13 mg, or 14 mg, or 15 m g, or 16 mg, or 17 mg, or 18 mg, or 19 mg, or 20 mg, or 21 mg, or 22 mg, or 23 mg, or 24 mg, or 25 mg, or 26 mg, or 27 mg, or 28 mg, or 29 mg, or 30 mg, or 31 mg, or 32 mg, or 33 mg, or 34 mg, or 35 mg, or 36 mg, or 37 mg, or 38 mg, or 39 mg, or 40 mg, every 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours,
  • copolymer- 1 can be delivered to a subject over a period of 1 minute or less, or 2 minutes or less, or 3 minutes or less, or 4 minutes or less, or 5 minutes or less, or 6 minutes or less, or 7 minutes or less, or 8 minutes or less, or 9 minutes or less, or 10 minutes or less, or 30 minutes or less, or 1 hour or less, or 2 hours or less, or 3 hours or less, or 4 hours or less, or 5 hours or less, or 6 hours or less, or 7 hours or less, or 8 hours or less, or 9 hours or less, or 10 hours or less, or 11 hours or less, or 12 hours or less, or 13 hours or less, or 14 hours or less, or 15 hours or less, or 16 hours or less, or 17 hours or less, or 18 hours or less, or 19 hours or less, or 20 hours or less, or 21 hours or less, or 22 hours or less, or 23 hours or less, or 24 hours or less.
  • a microinjection device such as any device provided herein, can be used to deliver copolymer- 1 to a subject at a dosage of about 20 mg in a 1 mL formulation once a day over a period less than about 1 hour, or less than about 30 minutes, or less than about 10 minutes, or less than about 1 minute.
  • the equivalent of 20 mg of copolymer- 1 in a 1 mL solution is delivered to a subject once a day.
  • 20 mg of copolymer- 1 in a 1 mL solution is delivered to a subject once a day and over a time period up to and including 1 minute, or 2 minutes, or 3 minutes, or 4 minutes, or 5 minutes, or 6 minutes, or 7 minutes, or 8 minutes, or 9 minutes, or 10 minutes, or 20 minutes, or 30 minutes, or 40 minutes, or 50 minutes, or 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 11 hours, or 12 hours, or 13 hours, or 14 hours, or 15 hours, or 16 hours, or 17 hours, or 18 hours, or 19 hours, or 20 hours, or 21 hours, or 22 hours, or 23 hours, or 24 hours.
  • a microinjection device such as any device provided herein, is loaded with a copolymer- 1 formulation having a concentration of about 20 mg/1 mL.
  • the microinjection device can be used to deliver copolymer- 1 to a subject over a predetermined time period, such as a time period up to and including 1 minute, or 2 minutes, or 3 minutes, or 4 minutes, or 5 minutes, or 6 minutes, or 7 minutes, or 8 minutes, or 9 minutes, or 10 minutes, or 20 minutes, or 30 minutes, or 40 minutes, or 50 minutes, or 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 11 hours, or 12 hours, or 13 hours, or 14 hours, or 15 hours, or 16 hours, or 17 hours, or 18 hours, or 19 hours, or 20 hours, or 21 hours, or 22 hours, or 23 hours, or 24 hours.
  • a subject can apply a predetermined time period, such as a time period up to and including
  • a microinjection device having a deliverable copolymer formulation is provided.
  • a copolymer or copolymer- 1 formulation can be delivered by subcutaneous, transdermal or intradermal injection.
  • a user places the device adjacent another user's skin or adjacent the user's skin, if self administration is desired, to deliver the copolymer formulation.
  • the user employs the microinjection device to deliver the copolymer formulation to another user or the user (self administration). The user then removes the microinjection device from the skin.
  • the microinjection device is a single use device and is be disposed of after it is used.
  • the microinjection device can be used for a future administration of the copolymer formulation, such as with a replaceable cartridge or with additional doses provided in the original cartridge having the copolymer formulation.

Abstract

Systems and devices are provided for delivering copolymer formulations to subjects. Copolymer formulations may be delivered to a subject by subcutaneous, transdermal or intradermal delivery. Copolymer formulations can include copolymer- 1.

Description

DELIVERY OF COPOLYMERS BY MICROINJECTION SYSTEMS
CROSS-REFERENCE
[0001] This applications claims priority to U.S. Provisional Patent Application Serial No. 61/394,237, filed October 18, 2010, and U.S. Provisional Patent Application Serial No.
61/434,783, filed January 20, 2011, which are entirely incorporated herein by reference.
BACKGROUND OF THE INVENTION
[0002] Copolymer- 1 is a synthetic polypeptide analog of myelin basic protein (MBP), which is a natural component of the myelin sheath. It has been suggested as a potential therapeutic agent for multiple sclerosis. See, e.g., Eur. J. Immunol. (1971) 1 :242, and J. Neurol. Sci. (1977) 31 :433, which are entirely incorporated herein by reference. Interest in copolymer- 1 as an immunotherapy for multiple sclerosis stems from observations first made in the 1950's that myelin components such as MBP prevent or arrest experimental autoimmune encephalomyelitis (EAE). EAE is a disease resembling multiple sclerosis that can be induced in susceptible animals.
[0003] Copolymer-1 has been shown to suppress EAE. See, e.g., Eur. J. Immunol. (1971) 1 :242, and U.S. Patent No. 3,849,550, which are entirely incorporated herein by reference. More recently, copolymer-1 was shown to be beneficial for patients with the exacerbating-remitting form of multiple sclerosis. See, e.g., N. Engl. J. Med. (1987) 317:408, which is herein incorporated by reference in its entirety. Patients treated with daily injections of copolymer-1 had fewer exacerbations and smaller increases in their disability status than the control patients.
SUMMARY OF THE INVENTION
[0004] In an aspect of the invention, a system comprising a microinjection device and a copolymer formulation is provided. The microinjection device comprises a microneedle array having one or more hollow tips for delivering a copolymer formulation, a housing having the microneedle array and a skin-contacting face defining an opening that can be positioned at or adjacent to a target site, and a driver for moving the microneedle array toward the target site. In an embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0005] In another aspect, a method for delivering a copolymer to a subject comprises providing a microinjection device comprising a microneedle array and a copolymer-containing formulation, and delivering the copolymer-containing formulation to the subject with the aid of the microinjection device. In an embodiment, the copolymer-containing formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer-containing formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer-containing formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer-containing formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer- containing formulation, the molar percentage of copolymer-containing having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer-containing formulation, the molar percentage of copolymer-containing having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer-containing formulation, the molar percentage of copolymer-containing having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer-containing formulation comprises copolymer- 1 or a
pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer- containing formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer-containing formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0006] In another aspect, a method for treating an autoimmune disease comprises using a microinjection device comprising a microneedle array and a copolymer formulation to administer to a subject the copolymer formulation. In an embodiment, the copolymer formulation is administered to the subject on a daily basis. In another embodiment, the copolymer formulation is administered to the subject at a dosage of about 20 mg in 1 milliliters of the copolymer formulation. In another embodiment, the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes. In another embodiment, the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes. In another embodiment, the copolymer formulation is delivered transdermally. In another embodiment, the copolymer formulation is delivered intradermally. In another embodiment, the autoimmune disease is diabetes mellitus type 1. In another
embodiment, the autoimmune disease is Hashimoto's thyroiditis. In another embodiment, the autoimmune disease is Guillain-Barre syndrome. In another embodiment, the autoimmune disease is multiple sclerosis. In another embodiment, the autoimmune disease is coeliac disease. In another embodiment, the autoimmune disease is giant cell arteritis. In another embodiment, the subject is a mammal. In another embodiment, the subject is a human. In another
embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another
embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0007] In another aspect, a system comprising an application device and a copolymer formulation is provided. The application device comprises a housing having a skin-contacting face defining an opening that can be positioned at a target site. The housing includes a microneedle array. The application device further includes an impactor for impacting the microneedle array and accelerating the microneedle array toward the target site. The
microneedle array is for delivering the copolymer formulation to the subject. The impactor is for to moving along a substantially arcuate path to move the microneedle array toward the target site. In an embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another
embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0008] In another aspect, a microinjection device for delivering a copolymer formulation to a subject is provided. In an embodiment, the microinjection device is for delivering to a subject a copolymer formulation comprising copolymer- 1 or a pharmaceutically acceptable derivative of copolymer-1. In an embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0009] In another aspect, a microinjection device for subcutaneous, transdermal or intradermal delivery of a copolymer formulation comprises a microneedle array for delivering a copolymer formulation to a subject, and one or more chambers in fluid communication with the microneedle array, the one or more chambers for holding a copolymer formulation. In an embodiment, the microneedle array comprises microneedles having hollow tips. In another embodiment, the microinjection device comprises a copolymer formulation. In another embodiment, the copolymer formulation comprises copolymer-1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0010] In another aspect, a system for the administration of a copolymer to a subject comprises a copolymer formulation and a microinjection device. In an embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0011] In another aspect, a system for applying a microneedle array to a subject's skin comprises a copolymer formulation and a housing having a skin-contacting face defining an opening that can be positioned at a target site. The housing includes a microneedle array. The system further includes an impactor for impacting the microneedle array and accelerating the microneedle array toward the target site, the microneedle array for delivering a copolymer formulation to the subject. The impactor is for moving along a substantially arcuate path to move the microneedle array toward the target site. In an embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0012] In another aspect, a system for subcutaneous, transdermal or intradermal delivery of a copolymer to a subject comprises a copolymer formulation, a microneedle array for delivering the copolymer formulation to a subject, and one or more chambers in fluid communication with the microneedle array, the one or more chambers for holding the copolymer formulation. In an embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg copolymer in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, in a copolymer formulation, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
[0013] In another aspect, a system for delivering a copolymer formulation to a subject comprises a copolymer formulation, a microneedle array having one or more hollow tips for delivering the copolymer formulation, a housing having the microneedle array and a skin- contacting face defining an opening that can be positioned at or adjacent to a target site, and a driver for moving the microneedle array toward the target site. In an embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%.
[0014] In another aspect, a microinjection device comprising a hollow microneedle array and a copolymer formulation is provided. The microinjection device is for delivering the copolymer formulation to a subject. In an embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation has a copolymer
concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0015] In another aspect, a method for subcutaneous, transdermal or intradermal delivery of a copolymer formulation to a subject comprises administering the copolymer formulation to the subject with ion pairs, coacervates, vesicles, liposomes, or particles. In an embodiment, particles are used to administer the copolymer formulation. In another embodiment, the particles are administered to a subject's skin at a high velocity. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0016] In another aspect, a method for subcutaneous, transdermal or intradermal delivery of a copolymer formulation to a subject comprises administering the copolymer formulation to the subject by microneedle injection, hydration, ablation of the subject's skin, follicular delivery, ultrasound, iontophoresis or electroporation. In an embodiment, the copolymer formulation is administered to the subject by microneedle injection. In another embodiment, the copolymer formulation is administered to the subject by iontophoresis. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
[0017] In another aspect, a method for treating autoimmune disease comprises administering a copolymer formulation to a subject in need thereof by subcutaneous injection with the aid of a microinjection device having the copolymer formulation. In an embodiment, the microinjection device comprises an array of microneedles. In another embodiment, the array of microneedles comprises microneedles having hollow tips. In another embodiment, the copolymer formulation includes copolymer- 1. In another embodiment, the autoimmune disease is diabetes mellitus type 1. In another embodiment, the autoimmune disease is Hashimoto's thyroiditis. In another embodiment, the autoimmune disease is Guillain-Barre syndrome. In another embodiment, the autoimmune disease is multiple sclerosis. In another embodiment, the autoimmune disease is coeliac disease. In another embodiment, the autoimmune disease is giant cell arteritis. In another embodiment, the subject is a mammal. In another embodiment, the subject is a human. In another embodiment, the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes. In another embodiment, the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL. In another embodiment, the copolymer formulation comprises an excipient. In another embodiment, the copolymer formulation comprises a pharmaceutically acceptable excipient. In another embodiment, the excipient includes one or more of mannitol and water. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
[0018] In another aspect, a system for the administration of a copolymer to a subject comprises a copolymer formulation a microinjection device for subcutaneously, intradermally or transdermally delivering the copolymer formulation to the subject. In an embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL. [0019] In another aspect, a system for delivering a copolymer formulation comprises a copolymer formulation having an excipient, and a microinjection device for delivering the copolymer formulation to a subject. In an embodiment, the microinjection device is for delivering between about 1 mg and 40 mg of copolymer in 1 mL of the copolymer formulation. In another embodiment, the microinjection device is for delivering between about 5 mg and 30 mg of copolymer in 1 mL of the copolymer formulation. In another embodiment, the
microinjection device is for delivering between about 15 mg and 25 mg of copolymer in 1 mL of the copolymer formulation. In another embodiment, the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another
embodiment, the excipient includes one or more of mannitol and water. In another embodiment, the excipient is a pharmaceutically acceptable excipient. In another embodiment, the
microinjection device comprises an array of microneedles. In another embodiment, the array of microneedles comprises microneedles having hollow tips. In another embodiment, the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes. In another embodiment, the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes. In another embodiment, the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL. In another embodiment, the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL. In another embodiment, the subject is a mammal. In another embodiment, the subject is a human. In another embodiment, the copolymer formulation has a pH between about 3.0 and 9.0. In another embodiment, the copolymer formulation has a pH between about 4.0 and 8.5. In another embodiment, the copolymer formulation has a pH between about 5.0 and 7.5. In another embodiment, the copolymer formulation has a pH between about 5.5 and 7.0. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%. In another embodiment, in the copolymer formulation, the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%).
[0020] In some embodiments, devices, systems or methods above, alone or in combination, can be used to administer a copolymer formulation to a subject on a daily, weekly, monthly, or yearly basis. [0021] In some embodiments, devices, systems or methods above, alone or in combination, can be used to administer a copolymer formulation to a subject at a dosage of about 20 mg in 1 milliliters of the copolymer formulation.
[0022] In some embodiments, devices, systems or methods above, alone or in combination, can be used to deliver a copolymer formulation to a subject in a length of time between about 0.1 seconds and 10 minutes, or 30 seconds and 8 minutes.
[0023] In another aspect of the invention, a system for delivering a copolymer to a subject comprises a microinjection device having a 1 mL formulation with 20 mg of a copolymer and 40 mg of a pharmaceutically acceptable excipient. In an embodiment, the copolymer is copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1. In another embodiment, the pharmaceutically acceptable excipient includes one or more of mannitol and water.
[0024] In another aspect of the invention, a system for delivering copolymer- 1 to a subject comprises a microinjection device having a 1 mL formulation with 20 mg of copolymer- 1 and 40 mg of mannitol.
[0025] Additional aspects and advantages of the present disclosure will become readily apparent to those skilled in this art from the following detailed description, wherein only illustrative embodiments of the present disclosure are shown and described. As will be realized, the present disclosure is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the disclosure. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
INCORPORATION BY REFERENCE
[0026] All publications, patents, and patent applications mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent, or patent application was specifically and individually indicated to be incorporated by reference.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative
embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which: [0028] FIG. 1 A is a perspective view of a microinjection device having a microneedle assembly, in accordance with an embodiment of the invention; FIG. IB is a perspective side view of an array of microneedles, in accordance with an embodiment of the invention;
[0029] FIG. 2 is a schematic cross-sectional side view of a microinjection device having an array of microneedles, in accordance with an embodiment of the invention;
[0030] FIG. 3 is a schematic cross-sectional side view of a portion of the microinjection device of FIG. 2, in accordance with an embodiment of the invention;
[0031] FIG. 4 is a schematic perspective side view of a microneedle device comprising a patch, in accordance with an embodiment of the invention;
[0032] FIG. 5A is a perspective side view of an array of microneedles, in accordance with an embodiment of the invention. FIG. 5B is a cross-sectional side view of a microneedle in the array of FIG. 5 A, in accordance with an embodiment of the invention;
[0033] FIG. 6 is a schematic side view of a microneedle application device, in accordance with an embodiment of the invention;
[0034] FIG. 7 is a schematic cross sectional side view of the microneedle application device of FIG. 6, in accordance with an embodiment of the invention;
[0035] FIG. 8 is a schematic cross sectional side view of a collar of the microneedle application device of FIGs. 6 and 7, in accordance with an embodiment of the invention;
[0036] FIG. 9A is a schematic perspective view of an applicator device having peelable seals, in accordance with an embodiment of the invention. FIG. 9B is a schematic perspective view of the applicator of FIG. 9A with the peelable seals removed, in accordance with an embodiment of the invention. FIG. 9C is a schematic cross-sectional view of the applicator of FIGs. 9A and 9B in a loaded position, in accordance with an embodiment of the invention. FIG. 9D is a schematic cross-sectional view of the applicator of FIGs. 9A and 9B in a partially released position, in accordance with an embodiment of the invention. FIG. 9E is a schematic cross-sectional view of the applicator of FIGs. 9 A and 9B in a position where a microneedle array can contact a target surface, in accordance with an embodiment of the invention. FIG. 9F is a schematic cross-sectional view of the applicator of FIGs. 9A and 9B being removed from a microneedle array that has been deployed onto a target surface, in accordance with an embodiment of the invention;
[0037] FIG. 10 is a schematic cross-sectional side view of an applicator device, in accordance with an embodiment of the invention;
[0038] FIG. 11 is a schematic perspective view of a portion of the applicator device of FIG. 10, in accordance with an embodiment of the invention; [0039] FIG. 12 is a schematic perspective view of an applicator device having a patch, in accordance with an embodiment of the invention; and
[0040] FIG. 13 is a schematic partial cross-sectional side view of a microneedle array cartridge mounted on an applicator device, in accordance with an embodiment of the invention.
DETAILED DESCRIPTION OF THE INVENTION
[0041] While preferable embodiments of the invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will occur to those skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein can be employed in practicing the invention.
[0042] The term "copolymer", as used herein, can include any species or compound derived from two or more monomeric species (also "monomeric subunits" herein). Such monomeric subunits can include amino acids. In an embodiment, a copolymer can include copolymer- 1 (glatiramer acetate), which comprises polypeptides having alanine, glutamic acid, lysine, and tyrosine. In another embodiment, a copolymer can include a derivative of copolymer- 1, such as trifluro acetyl copolymer- 1. In yet another embodiment, copolymer- 1 can include a mixture of polypeptides having alanine, glutamic acid, lysine and tyrosine in a molar ratio of about 6:2:5: 1, respectively. A moiety of copolymer- 1 can have the chemical formula C25H45N5O13.
Copolymer- 1, or glatiramer acetate, can include the acetate salts of synthetic polypeptides, containing four naturally occurring amino acids: L-glutamic acid, L-alanine, L-tyrosine, and L- lysine, with an average molar fraction of about 0.141, 0.427, 0.095 and 0.338, respectively. In an embodiment, the average molecular weight of glatiramer acetate is between about 5000 dalton and 9000 dalton. In another embodiment, the average molecular weight of glatiramer acetate is about 6400 dalton.
[0043] In some embodiments, copolymer- 1, or glatiramer acetate, is designated as L-glutamic acid polymer with L-alanine, L-lysine and L-tyrosine, acetate (salt). Copolymer- 1 can have the structural formula (Glu, Ala, Lys,
Tyr)x'xCH3COOH(C5H9N04'C3H7N02'C6Hi4N202'C9Hi iN03)x'xC2H402 (CAS - 147245-92-9).
[0044] The terms "transdermal" and "transdermally," as used herein, refer to transdermal drug delivery. Transdermal drug delivery refers to delivering a drug or formulation to a subject across a subject's skin, transdermal drug delivery also includes delivering a drug or formulation to a subject across the subject's skin and into a blood vessel. Transdermal drug delivery includes delivery of a drug across the skin of a subject, including across one or more of the epidermis, dermis and/or subcutis (also known as the hypo dermis) of a subject. [0045] The terms "intradermal" and "intradermally," as used herein, refer to intradermal drug delivery. Intradermal drug delivery refers to delivering a drug or formulation into the subject's skin, such as into one or more of the epidermis or dermis, or between the dermis and hypodermis of a subject. Intradermal drug delivery can be practiced by injection or
microinjection.
[0046] The term "subcutaneous injection," as used herein, refers to subcutaneous drug delivery. Subcutaneous drug delivery refers to delivering a drug into or below the subcutis (also known as the hypodermis), i.e., the layer of skin directly below the dermis and epidermis (collectively referred to as the cutis). Subcutaneous drug delivery can be practiced by injection or microinjection. Subcutaneous injection does not include intramuscular or intravascular injection.
Copolymer compounds and formulations
[0047] In one aspect of the invention, copolymer compounds are provided that can be used to treat autoimmune disease, such as diabetes mellitus type 1, Hashimoto's thyroiditis, Guillain- Barre syndrome, multiple sclerosis, coeliac disease or giant cell arteritis. In an embodiment, copolymer compounds or formulations can be used to treat multiple sclerosis. In another embodiment, copolymer compounds include copolymer- 1.
[0048] In an embodiment an injection solution comprising a copolymer compound can be filled into primary packaging, such as an injection or microinjection apparatuses, as described below. Copolymer compounds and formulations of embodiments of the invention can be administered to one or more subjects with the aid of injection or microinjection apparatuses of embodiments of the invention.
[0049] In an embodiment, a copolymer formulation is provided that is transparent to light. In another embodiment, a copolymer formulation is provided that is clear or colorless to slightly yellow in color. In another embodiment, a copolymer formulation is provided that is sterile and nonpyro genie.
[0050] In an embodiment, a copolymer- 1 formulation is provided that is transparent to light. In another embodiment, a copolymer- 1 formulation is provided that is clear or colorless to slightly yellow in color. In another embodiment, a copolymer- 1 formulation is provided that is sterile and nonpyro genie.
[0051] In an embodiment a copolymer compound, such as copolymer-1 (or cop-1), can be included in a formulations that further comprises other compounds or agents, such as other polymeric materials or pharmacological agents. In another embodiment a copolymer formulation of the invention reduces, or eliminates, an autoimmune response. In an embodiment the autoimmune response can give rise to multiple sclerosis. In another embodiment a formulation (e.g., an injection solution) comprising a copolymer is stored in a container.
[0052] In an embodiment, a copolymer formulation comprising copolymer- 1 is provided. In an embodiment the administration of a copolymer- 1 formulation to a subject can shift the population of T cells from pro -inflammatory Thl cells to regulatory Th2 cells that can suppress an inflammatory response. In another embodiment, copolymer- 1 can also serve as a decoy to myelin basic protein found in myelin sheaths, diverting any autoimmune response against myelin basic protein.
[0053] In an embodiment, a copolymer- 1 formulation comprises polypeptides formed of alanine, glatamic acid, lysine and tyrosine. In an embodiment, the monomeric subunits of copolymer-1, namely analine, glutamic acid, lysine and tyrosine, are in a 6:2:5: 1 ratio, respectively. In another embodiment, the analine, glutamic acid, lysine and tyrosine subunits are in a 6:2:4.5: 1 ratio, respectively. In an embodiment co olymer-1 has the following structure:
Figure imgf000018_0001
The copolymer-1 -containing formulation can be configured for one or more of subcutaneous delivery, intradermal delivery and transdermal delivery to a subject (e.g., patient). In an embodiment the copolymer-1 formulation can be delivered to a subject with the aid of microinjection or microneedle devices, as described below.
[0054] In an embodiment, copolymer-1 can be synthesized by chemically polymerizing alanine, glutamic acid, lysine, and tyrosine. The proportions (molar ratios) of alanine, glutamic acid, lysine and tyrosine can be selected to provide a copolymer-1 composition as desired.
[0055] In an embodiment, the proportions (molar percentages) of alanine, glutamic acid, lysine and tyrosine are selected such that a copolymer-1 formulation comprises between about 40% and 50%> alanine, between about 10%> and 20%> glutamic acid, between about 25% and 40%> lysine, and between about 5% and 15% tyrosine. In another embodiment, a copolymer-1 formulation can have a glutamic acid composition of about 10%, or 11%, or 12%, or 13%, or 14%), or 15%), or 16%>, or 17%, or 18%, or 19%>, or 20%>. In another embodiment, a coplymer-1 formulation can have an alanine composition of about 40%, or 41%, or 42%, or 43%, or 44%, or 45%), or 46%o, or 47%, or 48%, or 49%>, or 50%>. In another embodiment, a copolymer- 1 formulation can have a tyrosine composition of about 5%, or 6%, or 7%, or 8%, or 9%, or 10%, or 11%, or 12%, or 13%, or 14%, or 15%. In another embodiment, a copolymer-1 formulation can have a lysine composition of about 25%, or 26%, or 27%, or 28%, or 29%, or 30%, or 31%, or 32%, or 33%, or 34%, or 35%, or 36%, or 37%, or 38%, or 39%, or 40%. In another embodiment, the proportions of alanine, glutamic acid, lysine and tyrosine are selected such that alanine, glutamic acid, lysine and tyrosine are in a molar ratio of about 6:2:5: 1, respectively. In another embodiment, the proportions of alanine, glutamic acid, lysine and tyrosine are selected such that alanine, glutamic acid, lysine and tyrosine are in a molar ratio of about 5: 1.5:3: 1.
[0056] In an embodiment, copolymer-1 (glatiramer acetate) includes the acetate salts of synthetic polypeptides, containing L-glutamic acid, L-alanine, L-tyrosine, and L-lysine with an average molar fraction of about 0.141, 0.427, 0.095, and 0.338, respectively. In another embodiment, the average molecular weight of glatiramer acetate can be between about 5,000 dalton and 9,000 dalton.
[0057] In an embodiment, a copolymer-1 is provided having a glutamic acid composition (mole fraction) between about 0.1 and 0.2, or between about 0.12 and 0.16, or between about 0.13 and 0.15; an alanine composition between about 0.40 and 0.50, or between about 0.41 and 0.44, or between about 0.42 and 0.43; a tyrosine composition between about 0.05 and 0.15, or between about 0.07 and 0.12, or between about 0.09 and 0.11; and a lysine composition between about 0.25 and 0.40, or between about 0.31 and 0.35, or between about 0.32 and 0.34.
[0058] In an embodiment, the mole fraction of glutamic acid is about 0.10, or 0.11, or 0.12, or 0.13, or 0.14, or 0.15, or 0.16, or 0.17, or 0.18, or 0.19, or 0.20. In another embodiment, the mole fraction of alanine is about 0.40, or 0.41, or 0.42, or 0.43, or 0.44, or 0.45, or 0.46, or 0.47, or 0.48, or 0.49, or 0.50. In another embodiment, the mole fraction of tyrosine is about 0.05, or 0.06, or 0.07, or 0.08, or 0.09, or 0.10, or 0.11, or 0.12, or 0.13, or 0.14, or 0.15. In another embodiment, the mole fraction of lysine is about 0.25, or 0.26, or 0.27, or 0.28, or 0.29, or 0.30, or 0.31, or 0.32, or 0.33, or 0.34, or 0.35, or 0.36, or 0.37, or 0.38, or 0.39, or 0.40. In another embodiment, a copolymer-1 is provided having a glutamic acid, alanine, tyrosine and lysine composition (mole fraction) of about 0.141, 0.427, 0.095 and 0.338, respectively. In another embodiment, a copolymer-1 is provided having a glutamic acid, alanine, tyrosine and lysine composition (mole fraction) of about 0.143, 0.429, 0.071 and 0.357, respectively.
[0059] In an embodiment, a copolymer formulation can have a pH between about 3.0 and 9.0, or between about 4.0 and 8.5, or between about 5.0 and 7.5, or between about 5.5 and 7.0. In another embodiment, a copolymer formulation can have a pH between about 3.0 and 5.5. In another embodiment, a copolymer formulation can have a pH between about 7.0 and 9.0. In another embodiment, a copolymer formulation can have a pH of about 5.5, or 5.6, or 5.7, or 5.8, or 5.9, or 6.0, or 6.1, or 6.2, or 6.3, or 6.4, or 6.5, or 6.6, or 6.7, or 6.8, or 6.9, or 7.0. The pH of the copolymer formulation can be set at a pharmaceutically desirable level with the aid of other substances, such as pH modifiers or pH stabilizers, including acids and bases, such as organic or inorganic acids and bases.
[0060] In an embodiment, a copolymer-1 formulation can have a pH between about 3.0 and 9.0, or between about 4.0 and 8.5, or between about 5.0 and 7.5, or between about 5.5 and 7.0. In another embodiment, a copolymer-1 formulation can have a pH between about 3.0 and 5.5. In yet another embodiment, a copolymer-1 formulation can have a pH between about 7.0 and 9.0. In another embodiment, a copolymer-1 formulation can have a pH of about 5.5, or 5.6, or 5.7, or 5.8, or 5.9, or 6.0, or 6.1, or 6.2, or 6.3, or 6.4, or 6.5, or 6.6, or 6.7, or 6.8, or 6.9, or 7.0. The pH of the copolymer-1 (also "copolymer-1 -containing" herein) formulation can be set at a pharmaceutically desirable level with the aid of other substances, such as pH modifiers or pH stabilizers, including acids and bases, such as organic or inorganic acids and bases.
[0061] In an embodiment, a copolymer can have an average molecular weight of about 1,000 dalton or greater, or 2,000 dalton or greater, or 3,000 dalton or greater, or 4,000 dalton or greater, or 5,000 dalton or greater, or 6,000 dalton or greater, or 7,000 dalton or greater, or 8,000 dalton or greater, or 9,000 dalton or greater, or 10,000 dalton or greater, or 15,000 dalton or greater, or 20,000 dalton or greater, or 25,000 dalton or greater, or 30,000 dalton or greater, or 50,000 dalton or greater. In another embodiment, a copolymer can have an average molecular weight of about 1 kilodalton ("KDa"), or 2 KDa, or 3 KDa, or 4 KDa, or 5 KDa, or 6 KDa, or 7 KDa, or 8 KDa, or 9 KDa, or 10 KDa, or 11 KDa, or 12 KDa, or 13 KDa, or 14 KDa, or 15 KDa, or 16 KDa, or 17 KDa, or 18 KDa, or 19 KDa, or 20 KDa, or 21 KDa, or 22 KDa, or 23 KDa, or 24 KDa, or 25 KDa.
[0062] In an embodiment, a copolymer can have an average molecular weight between about 1,000 dalton and 40,000 dalton. In another embodiment, a copolymer can have an average molecular weight between about 2,000 dalton and 20,000 dalton. In yet another embodiment, a copolymer can have an average molecular weight of about 6,400 dalton. In still another embodiment, a copolymer can have an average molecular weight of about 23,000 dalton.
[0063] In an embodiment, a copolymer composition comprises a copolymer that is substantially free of a copolymer species having a molecular weight greater than about 40 KDa. In another embodiment, the copolymer composition can contain less than about 5% species of a copolymer having a molecular weight greater than about 40 KDa. In another embodiment, the copolymer composition can contain less than about 2.5% of a copolymer species having a molecular weight greater than about 40 KDa.
[0064] In an embodiment, copolymer- 1 can have an average molecular weight of about 1,000 dalton or greater, or 2,000 dalton or greater, or 3,000 dalton or greater, or 4,000 dalton or greater, or 5,000 dalton or greater, or 6,000 dalton or greater, or 7,000 dalton or greater, or 8,000 dalton or greater, or 9,000 dalton or greater, or 10,000 dalton or greater, or 15,000 dalton or greater, or 20,000 dalton or greater, or 25,000 dalton or greater, or 30,000 dalton or greater, or 50,000 dalton or greater. In another embodiment, a copolymer- 1 can have a molecular weight of about 1 KDa, or 2 KDa, or 3 KDa, or 4 KDa, or 5 KDa, or 6 KDa, or 7 KDa, or 8 KDa, or 9 KDa, or 10 KDa, or 11 KDa, or 12 KDa, or 13 KDa, or 14 KDa, or 15 KDa, or 16 KDa, or 17 KDa, or 18 KDa, or 19 KDa, or 20 KDa, or 21 KDa, or 22 KDa, or 23 KDa, or 24 KDa, or 25 KDa.
[0065] In an embodiment, copolymer- 1 can have an average molecular weight between about 1,000 dalton and 40,000 dalton. In another embodiment, copolymer- 1 can have an average molecular weight between about 2,000 dalton and 20,000 dalton. In yet another embodiment, copolymer- 1 can have an average molecular weight of about 6,400 dalton. In still another embodiment, copolymer- 1 can have an average molecular weight of about 23,000 dalton.
[0066] In an embodiment, a copolymer composition comprises copolymer- 1 that is substantially free of species of copolymer- 1 having a molecular weight greater than about 40 kilodalton (KDa). In another embodiment, the copolymer composition can contain less than about 5% species of copolymer- 1 having a molecular weight greater than about 40 KDa. In another embodiment, the copolymer composition can contain less than about 2.5% species of copolymer- 1 having a molecular weight greater than about 40 KDa.
[0067] In an embodiment, the mole fraction (given as a percentage, also "molar percentage" herein) of species of a copolymer having molecular weights between about 2 kilodalton ("KDa") and 20 KDa is greater than or equal to about 50%, or greater than or equal to about 60%, or greater than or equal to about 65%, or greater than or equal to about 70%, or greater than or equal to about 75%, or greater than or equal to about 80%>, or greater than or equal to about 85%, or greater than or equal to about 90%, or greater than or equal to about 95%. In another embodiment, the mole (or molar) fraction of species of copolymer having molecular weights between about 2 KDa and 20 KDa is greater than or equal to about 75%. In another
embodiment, the mole fraction of species of copolymer having molecular weight between about 2 KDa and 20 KDa is about 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 61%, or 62%, or 63%, or 64%, or 65%, or 66%, or 67%, or 68%, or 69%, or 70%, or 71%, or 72%, or 73%, or 74%, or 75%, or 76%, or 77%, or 78%, or 79%, or 80%, or 81%, or 82%, or 83%, or 84%, or 85%, or 86%, or 87%, or 88%, or 89%, or 90%, or 91%, or 92%, or 93%, or 94%, or 95%, or 96%, or 97%, or 98%, or 99%, or 100%.
[0068] In an embodiment, 75% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa. In another embodiment, 75% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 4 KDa and 8.6 KDa. In another embodiment, 75% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 4 KDa and 8.0 KDa. In another embodiment, 75% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 6.25 KDa and 8.40 KDa.
[0069] In an embodiment, 50%> or more, or 55% or more, or 60%> or more, or 65%> or more, or 70%) or more, or 75% or more, or 80%> or more, or 85% or more, or 90%> or more, or 95% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa. In another embodiment, 50% or more, or 55% or more, or 60% or more, or 65%o or more, or 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 4 KDa and 8.6 KDa. In another embodiment, 50% or more, or 55% or more, or 60% or more, or 65% or more, or 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer species in a copolymer- containing formulation have molecular weights between about 4 KDa and 8.0 KDa. In another embodiment, 50% or more, or 55% or more, or 60% or more, or 65% or more, or 70% or more, or 75%) or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer species in a copolymer-containing formulation have molecular weights between about 6.25 KDa and 8.40 KDa.
[0070] In an embodiment, the mole fraction (given as a percentage, also "molar percentage" herein) of species of copolymer- 1 having molecular weights between about 2 kilodalton ("KDa") and 20 KDa is greater than or equal to about 50%, or greater than or equal to about 60%, or greater than or equal to about 65%, or greater than or equal to about 70%, or greater than or equal to about 75%, or greater than or equal to about 80%, or greater than or equal to about 85%, or greater than or equal to about 90%, or greater than or equal to about 95%. In another embodiment, the mole (or molar) fraction of species of copolymer- 1 having molecular weights between about 2 KDa and 20 KDa is greater than or equal to about 75%. In another embodiment, the mole fraction of species of copolmer-1 having molecular weight between about 2 KDa and 20 KDa is about 50%, or 51%, or 52%, or 53%, or 54%, or 55%, or 56%, or 57%, or 58%, or 59%, or 60%, or 61%, or 62%, or 63%, or 64%, or 65%, or 66%, or 67%, or 68%, or 69%, or 70%, or 71%, or 72%, or 73%, or 74%, or 75%, or 76%, or 77%, or 78%, or 79%, or 80%, or 81%, or 82%, or 83%, or 84%, or 85%, or 86%, or 87%, or 88%, or 89%, or 90%, or 91%, or 92%, or 93%, or 94%, or 95%, or 96%, or 97%, or 98%, or 99%, or 100%.
[0071] In an embodiment, 75% or more of copolymer- 1 species in a copolymer- 1 -containing formulation have molecular weights between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa. In another embodiment, 75% or more of copolymer- 1 species in a copolymer- 1 -containing formulation have molecular weights between about 4 KDa and 8.6 KDa. In another embodiment, 75% or more of copolymer-1 species in a copolymer- 1 -containing formulation have molecular weights between about 4 KDa and 8.0 KDa. In another embodiment, 75% or more of copolymer-1 species in a copolymer-1 -containing formulation have molecular weights between about 6.25 KDa and 8.40 KDa.
[0072] In an embodiment, 50%> or more, or 55% or more, or 60%> or more, or 65%> or more, or 70%) or more, or 75% or more, or 80%> or more, or 85% or more, or 90% or more, or 95% or more of copolymer-1 species in a copolymer-1 -containing formulation have molecular weights between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa. In another embodiment, 50% or more, or 55% or more, or 60% or more, or 65%) or more, or 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer-1 species in a copolymer-1 -containing formulation have molecular weights between about 4 KDa and 8.6 KDa. In another embodiment, 50% or more, or 55% or more, or 60% or more, or 65% or more, or 70% or more, or 75% or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer-1 species in a copolymer- 1 -containing formulation have molecular weights between about 4 KDa and 8.0 KDa. In another embodiment, 50% or more, or 55% or more, or 60% or more, or 65% or more, or 70% or more, or 75%) or more, or 80% or more, or 85% or more, or 90% or more, or 95% or more of copolymer-1 species in a copolymer-1 -containing formulation have molecular weights between about 6.25 KDa and 8.40 KDa.
[0073] In an embodiment, copolymer-1 can be formed by the processes and methods disclosed in U.S. Patent No. 3,849,550, which is herein incorporated by reference in its entirety, in which the N-carboxyanhydrides of tyrosine, alanine, y-benzyl glutamate and E-N-trifluoro- acetyllysine are polymerized at ambient temperature in anhydrous dioxane with diethylamine as initiator. The deblocking of the y-carboxyl group of the glutamic acid is effected by hydrogen bromide in glacial acetic acid and is followed by the removal of the trifluoro acetyl groups from the lysine residues by 1M piperidine.
[0074] In another embodiment, a copolymer- 1 formulation can be prepared by first reacting protected copolymer- 1 with hydrobromic acid to form trifluoro acetyl copolymer- 1.
Trifluoro acetyl copolymer- 1 is then treated with an aqueous piperidine solution to form copolymer- 1. Next, a resulting solution having copolymer- 1 is purified to form a copolymer formulation comprising copolymer- 1. Copolymer- 1 formed using this approach can have an average molecular weight between about 1 KDa and 50 KDa, or between about 2 KDa and 20 KDa, or between about 5 KDa and 9 KDa. In an embodiment, copolmer-1 formed using this approach can have an average molecular weight of about 1 KDa, or 2 KDa, or 3 KDa, or 4 KDa, or 5 KDa, or 6 KDa, or 7 KDa, or 8 KDa, or 9 KDa, or 10 KDa, or 11 KDa, or 12 KDa, or 13 KDa, or 14 KDa, or 15 KDa, or 16 KDa, or 17 KDa, or 18 KDa, or 19 KDa, or 20 KDa, or 21 KDa, or 22 KDa, or 23 KDa, or 24 KDa, or 25 Kda, or 26 KDa, or 27 KDa, or 28 KDa, or 29 KDa, or 30 KDa, or 31 KDa, or 32 KDa, or 33 KDa, or 34 KDa, or 35 KDa, or 36 KDa, or 37 KDa, or 38 KDa, or 39 KDa, or 40 KDa, or 41 KDa, or 42 KDa, or 43 KDa, or 44 KDa, or 45 KDa, or 46 KDa, or 47 KDa, or 48 KDa, or 49 KDa, or 50 KDa.
[0075] Copolymer- 1 with a desired (or required) molecular weight profile can be obtained by various methods. In an embodiment, a method for achieving a desired copolymer- 1 molecular weight profile is by using chromatography of copolymer- 1 containing high molecular weight species and collecting the fractions without the undesired species, or by partial acid or enzymatic hydrolysis to remove the high molecular weight species, followed by purification by dialysis or ultrafiltration. In another method, a method for obtaining copolymer- 1 with the desired molecular weight profile is by preparing the desired species while amino acids are still protected and then obtaining the correct species directly upon removing the protection.
[0076] Copolymer compositions of embodiments of the invention can be formulated by conventional methods known in the art. A copolymer formulation having copolymer- 1 can be lyophilized and formed into an aqueous solution suitable for subcutaneous, transdermal or intradermal injection injection. Alternatively, copolymer- 1 can be formulated in any of the forms known in the art for preparing oral, nasal, buccal, or rectal formulations of peptide drugs.
[0077] Copolymer formulations can be combined or modified with various components, including, without limitation, glidants, lubricants, antioxidants, antimicrobial agents, enzyme inhibitors, stabilizers (including pH stabilizers), retarding agents, preservatives and modifiers. For example, copolymer formulations of embodiments of the invention can be combined or modified with components described in U.S. Patent Publication No. 2009/0214645 to Kramer et al, which is herein incorporated by reference in its entirety.
[0078] Copolymer formulations, including copolymer- 1 formulations, can include other pharmaceutically active or inactive ingredients. Such ingredients can be added to provide a desirable fluid property of the formulation, such as a desirable viscosity for administering the formulation using a microinjection device. In an embodiment, a copolymer formulation can include one or more excipients (inactive ingredients), such as dyes, flavors, binders, emollients, fillers, lubricants and preservatives. In another embodiment, a copolymer- 1 -containing formulation (also "copolymer- 1 formulation" herein) can include one or more excipients, such as dyes, flavors, binders, emollients, fillers, lubricants and preservatives. In another embodiment, a copolymer formulation can include one or more of cornstarch, lactose, talc, magnesium stearate, sucrose, gelatin, calcium stearate, silicon dioxide, shellac and glaze. In another embodiment, a copolymer- 1 -containing formulation can include one or more of cornstarch, lactose, talc, magnesium stearate, sucrose, gelatin, calcium stearate, silicon dioxide, shellac, glaze and micro crystalline cellulose. In another embodiment, a copolymer formulation can include a copolymer and mannitol (USP). In another embodiment, a copolymer- 1 -containing formulation can include copolymer- 1 and mannitol. In another embodiment, a copolymer formulation can include one or more of lactose, micro crystalline cellulose, pregelatinized starch, hypromellose, magnesium stearate, titanium dioxide, triacetin, and iron oxide yellow. In another embodiment, a copolymer- 1 -containing formulation can include one or more of lactose, micro crystalline cellulose, pregelatinized starch, hypromellose, magnesium stearate, titanium dioxide, triacetin, and iron oxide yellow. In another embodiment, a copolymer formulation can include one or more of aspartame, gelatin, mannitol, methylparaben sodium and propylparaben sodium. In another embodiment, a copolymer formulation can include one or more of citric acid anhydrous, purified water, sodium benzoate, sodium citrate and sorbitol. In another embodiment, a copolymer- 1 -containing formulation can include one or more of aspartame, gelatin, mannitol, methylparaben sodium and propylparaben sodium. In another embodiment, a copolymer- 1- containing formulation can include one or more of citric acid anhydrous, purified water, sodium benzoate, sodium citrate and sorbitol.
[0079] In an embodiment, a copolymer or copolymer- 1 formulation can include one or more excipients selected from lactose, dextrose, sucrose, sorbitol, mannitol, starches, gum acacia, calcium phosphate, alginates, tragacanth, gelatin, calcium silicate, micro crystalline cellulose, polyvinylpyrrolidone, cellulose, sterile water, syrup and methyl cellulose. A copolymer or copolymer- 1 formulation can also include one or more of lubricating agents (such as talc); magnesium stearate; mineral oil; wetting agents; emulsifying and suspending agents; preserving agents, such as methyl and propylhydroxy-benzoates; sweetening agents; and flavoring agents.
[0080] In an embodiment, a copolymer formulation can include, in addition to the copolymer, one or more of glacial acetic acid, sodium acetate, mannitol, metacresol,
hydrochloric acid, sodium hydroxide and water. In another embodiment, a copolymer formulation can include, in addition to the copolymer, one or more of methanol, ethanol, iso- propanol, sodium citrate, hydrochloric acid, ethylene glycol, polyethylene glycol, glycine buffer, maleate, glycerol and ammonium sulfate.
[0081] In an embodiment, a copolymer- 1 -containing formulation can include, in addition to copolymer- 1 or derivative of copolymer- 1, one or more of glacial acetic acid, sodium acetate, mannitol, metacresol, hydrochloric acid, sodium hydroxide and water. In another embodiment, a copolymer- 1 -containing formulation can include, in addition to copolymer- 1 or derivative of copolymer- 1, one or more of methanol, ethanol, iso-propanol, sodium citrate, hydrochloric acid, ethylene glycol, polyethylene glycol, glycine buffer, maleate, glycerol and ammonium sulfate.
[0082] In an embodiment, a copolymer-containing formulation can include, in addition to copolymer, one or more of the following excipients: up to and including about 0.45 mg/1 mL acetic acid; up to and including about 0.20 mg/1 mL sodium acetate; up to and including about 46 mg/1 mL mannitol; up to an including about 4 mg/1 mL metacresol; hydrochloric acid;
sodium hydroxide; and water. In another embodiment, a copolymer-containing formulation can include about 0.25 mg/1 mL copolymer, about 0.41 mg/1 mL acetic acid, about 0.1 mg/1 mL sodium acetate, about 45.4 mg/1 mL mannitol, about 3 mg/1 mL metacresol, hydrochloric acid, sodium hydroxide and water. The quantity (or concentration) of each of hydrochloric acid and sodium hydroxide can be adjusted to yield a desirable pH (see above). In another embodiment, other acids and bases can be used in addition to, or in place of, hydrochloric acid and sodium hydroxide.
[0083] In an embodiment, a copolymer- 1 -containing formulation can include, in addition to copolymer- 1 or derivative of copolymer- 1, one or more of the following excipients: up to and including about 0.45 mg/1 mL acetic acid; up to and including about 0.20 mg/1 mL sodium acetate; up to and including about 46 mg/1 mL mannitol; up to an including about 4 mg/1 mL metacresol; hydrochloric acid; sodium hydroxide; and water. In another embodiment, a copolymer- 1 -containing formulation can include about 0.25 mg/1 mL copolymer-1, about 0.41 mg/1 mL acetic acid, about 0.1 mg/1 mL sodium acetate, about 45.4 mg/1 mL mannitol, about 3 mg/1 mL metacresol, hydrochloric acid, sodium hydroxide and water. The quantity (or concentration) of each of hydrochloric acid and sodium hydroxide can be adjusted to yield a desirable H (see above). In another embodiment, other acids and bases can be used in addition to, or in place of, hydrochloric acid and sodium hydroxide.
[0084] In an embodiment, a copolymer formulation is provided in which each 1 mL includes about 0.25 mg of a copolymer (corrected for acetate, chloride, and water content), 0.41 mg glacial acetic acid, 0.1 mg sodium acetate (anhydrous), 45.4 mg mannitol, 3 mg metacresol, and water for injection. In addition, a hydrochloric acid solution (10%) and/or a sodium hydroxide solution (10%) can be added to adjust the product pH to about 4. In another embodiment, a copolymer formulation is provided having mannitol and water, mannitol at a concentration of about 40 mg/mL.
[0085] In an embodiment, a copolymer- 1 formulation is provided in which each 1 mL includes about 0.25 mg of copolymer- 1 (corrected for acetate, chloride, and water content), 0.41 mg glacial acetic acid, 0.1 mg sodium acetate (anhydrous), 45.4 mg mannitol, 3 mg metacresol, and water for injection. In addition, a hydrochloric acid solution (10%) and/or a sodium hydroxide solution (10%>) can be added to adjust the product pH to about 4. In another embodiment, a copolymer- 1 formulation is provided having mannitol and water, mannitol at a concentration of about 40 mg/mL.
[0086] Copolymer or copolymer- 1 formulations can be combined with other active or inactive ingredients, such as those disclosed in U.S. Patent Nos. 3,849,550, 3,991,210,
4,129,666, 4,339,431, 5,075,115, 5,204,099, 5,554,372, 5,583,031, 5,591,629, 5,623,052, 5,627,206, 5,668,117, 5,719,296, 5,734,023, 5,800,808, 5,858,964, 5,886,156, 5,958,972, 5,965,600, 5,981,589, 6,024,981, 6,048,898, 6,054,430, 6,162,800, 6,214,791, 6,342,476, 6,362,161, 6,514,938, 6,800,285, 6,800,287, 6,844,314 and 7,022,663, and U.S. Patent
Publication Nos. 2004/0166153, 2006/0057201, 2006/0194725, 2006/0229233, 2006/0276390, 2008/0021192, 2008/0085269 and 2008/0009503, which are entirely incorporated herein by reference.
[0087] In an embodiment, a copolymer is formed with the aid of N-carboxyamino acid anhydrides. In another embodiment, a copolymer- 1 is formed with the aid of N-carboxyamino acid anhydrides.
[0088] Copolymer formulations of embodiments of the invention, including methods and processes for forming such formulations, can be combined or modified with other copolymer formulations and methods for forming copolymer formulations, such as, for example, compounds, formulations and/or methods provided by U.S. Patent No. 5,800,808 to Konfino et al. ("Copolymer-1 improvements in compositions of copolymers"), U.S. Patent No. 5,981,589 to Konfino et al. ("Copolymer-1 improvements in compositions of copolymers"), U.S. Patent No. 6,054,430 to Konfino et al. ("Copolymer-1 improvements in compositions of copolymers"), U.S. Patent No. 6,342,476 to Konfino et al. ("Copolymer-1 improvements in compositions of copolymers"), U.S. Patent No. 6,362,161 to Konfino et al. ("Copolymer-1 improvements on compositions of copolymers"), U.S. Patent No. 6,620,847 to Konfino et al. ("Copolymer-1 improvements in compositions of copolymers"), U.S. Patent No. 6,939,539 to Konfino et al. ("Copolymer-1 improvements in compositions of copolymers"), and U.S. Patent No. 7,199,098 to Konfino et al. ("Copolymer-1 improvements in compositions of copolymers"), which are entirely incorporated herein by reference.
Injection and microinjection systems
[0089] In another aspect of the invention, injection systems are provided for the delivery copolymer compounds of embodiments of the invention. In embodiments, injection systems include microinjection systems. Microinjection systems of embodiments of the invention can be configured for subcutaneous, transdermal or intradermal drug delivery. Microinjection systems of embodiments of the invention can provide for improved delivery efficiency and absorption times in relation to traditional syringes. Microinjection systems of embodiments of the invention can include one or more microneedles configured to deliver copolymer drug formulations, such as, for example, a formulation comprising copolymer-1.
[0090] In an embodiment, a microinjection system can include a solid microneedle system having one or more solid microneedles, wherein at least a portion of the one or more solid microneedles are coated with a copolymer drug formulation, such as copolymer-1. In another embodiment, a microinjection system can include a hollow microneedle system having one or more hollow microneedles. The one or more hollow microneedles can include fluid passages for directing a formulation having a copolymer drug formulation from a reservoir to a subject.
[0091] In some embodiments, solid microneedle systems are provided having one or more microneedles (or microneedle assemblies). In an embodiment, the solid microneedle systems can be configured for the delivery of copolymer drug formulations, up to and including about 0.5 mg of a copolymer drug formulation. In another embodiment, solid microneedle systems can include between about 300 and 1500 solid microneedles. Each microneedle can have a height between about 250 and 700 μιη tall. In another embodiment, each microneedle can be coated with a copolymer-containing drug or vaccine, such as a drug formulation comprising copolymer- 1. In an embodiment, the tip of each microneedle can be coated with a copolymer drug formulation. A solid microneedle system can be integrated into a user-wearable device. Upon application, the microneedles penetrate stratum corneum for delivery of the copolymer drug formulation. The microneedles can remain in the skin for a desirable or predetermined period of time, such as a length of time selected to permit the delivery of the copolymer-containing drug to a subject. Such time can be between about 30 seconds and 60 minutes. Copolymer drug formulations can be kept in a dry state, which can enhance stability, allowing for room temperature storage of the formulations. Solid microneedle system can be configured for single or multiple uses.
[0092] In an embodiment, a microinjection device having one or more hollow microneedles is provided. The one or more hollow microneedles can be configured to deliver copolymers of embodiments of the invention. In another embodiment, microinjection devices can include a plurality of hollow microneedles. In another embodiment, a hollow microneedle system can be configured for the delivery of a copolymer drug formulation in liquid form, from about 0.01 ml up to and including about 5.00 ml of a copolymer drug formulation, such as about 0.01, 0.02,
0.03, 0 04, 0 05, 0 06, 0 07, 0 08, 0 09, 0 1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19,
0.20, 0 21, 0 22, 0 23, 0 24, 0 25, 0 26, 0 27, 0 28, 0 29, 0 30, 0 31, 0 32, 0.33, 0.34, 0.35, 0.36,
0.37, 0 38, 0 39, 0 40, 0 41, 0 42, 0 43, 0 44, 0 45, 0 46, 0 47, 0 48, 0 49, 0.50, 0.51, 0.52, 0.53,
0.54, 0 55, 0 56, 0 57, 0 58, 0 59, 0 60, 0 61, 0 62, 0 63, 0 64, 0 65, 0 66, 0.67, 0.68, 0.69, 0.70,
0.71, 0 72, 0 73, 0 74, 0 75, 0 76, 0 77, 0 78, 0 79, 0 80, 0 81, 0 82, 0 83, 0.84, 0.85, 0.86, 0.87,
0.88, 0 89, 0 90, 0 91, 0 92, 0 93, 0 94, 0 95, 0 96, 0 97, 0 98, 0 99, 1 0, 1.00, 1.01, 1.02, 1.03,
1.04, 1 05, 1 06, 1 07, 1 08, 1 09, 1 10, 1 11, 1 12, 1 13, 1 14, 1 15, 1 16, 1.17, 1.18, 1.19, 1.20,
1.21, 1 22, 1 23, 1 24, 1 25, 1 26, 1 27, 1 28, 1 29, 1 30, 1 31, 1 32, 1 33, 1.34, 1.35, 1.36, 1.37,
1.38, 1 39, 1 40, 1 41, 1 42, 1 43, 1 44, 1 45, 1 46, 1 47, 1 48, 1 49, 1 50, 1.51, 1.52, 1.53, 1.54,
1.55, 1 56, 1 57, 1 58, 1 59, 1 60, 1 61, 1 62, 1 63, 1 64, 1 65, 1 66, 1 67, 1.68, 1.69, 1.70, 1.71,
1.72, 1 73, 1 74, 1 75, 1 76, 1 77, 1 78, 1 79, 1 80, 1 81, 1 82, 1 83, 1 84, 1.85, 1.86, 1.87, 1.88,
1.89, 1 90, 1 91, 1 92, 1 93, 1 94, 1 95, 1 96, 1 97, 1 98, 1 99, 2 00, 2 01, 2.02, 2.03, 2.04, 2.05,
2.06, 2 07, 2 08, 2 09, 2 10, 2 11, 2 12, 2 13, 2 14, 2 15, 2 16, 2 17, 2 18, 2.19, 2.20, 2.21, 2.22,
2.23, 2 24, 2 25, 2 26, 2 27, 2 28, 2 29, 2 30, 2 31, 2 32, 2 33, 2 34, 2 35, 2.36, 2.37, 2.38, 2.39,
2.40, 2 41, 2 42, 2 43, 2 44, 2 45, 2 46, 2 47, 2 48, 2 49, 2 50, 2 51, 2 52, 2.53, 2.54, 2.55, 2.56,
2.57, 2 58, 2 59, 2 60, 2 61, 2 62, 2 63, 2 64, 2 65, 2 66, 2 67, 2 68, 2 69, 2.70, 2.71, 2.72, 2.73,
2.74, 2 75, 2 76, 2 77, 2 78, 2 79, 2 80, 2 81, 2 82, 2 83, 2 84, 2 85, 2 86, 2.87, 2.88, 2.89, 2.90,
2.91, 2 92, 2 93, 2 94, 2 95, 2 96, 2 97, 2 98, 2 99, 3 00, 3 01, 3 02, 3 03, 3.04, 3.05, 3.06, 3.07,
3.08, 3 09, 3 10, 3 11, 3 12, 3 13, 3 14, 3 15, 3 16, 3 17, 3 18, 3 19, 3 20, 3.21, 3.22, 3.23, 3.24,
3.25, 3 26, 3 27, 3 28, 3 29, 3 30, 3 31, 3 32, 3 33, 3 34, 3 35, 3 36, 3 37, 3.38, 3.39, 3.40, 3.41,
3.42, 3 43, 3 44, 3 45, 3 46, 3 47, 3 48, 3 49, 3 50, 3 51, 3 52, 3 53, 3 54, 3.55, 3.56, 3.57, 3.58,
3.59, 3 60, 3 61, 3 62, 3 63, 3 64, 3 65, 3 66, 3 67, 3 68, 3 69, 3 70, 3 71, 3.72, 3.73, 3.74, 3.75,
3.76, 3 77, 3 78, 3 79, 3 80, 3 81, 3 82, 3 83, 3 84, 3 85, 3 86, 3 87, 3 88, 3.89, 3.90, 3.91, 3.92, 3.93, 3.94, 3.95, 3.96, 3.97, 3.98, 3.99, 4.00, 4.01, 4.02, 4.03, 4.04, 4.05, 4.06, 4.07, 4.08, 4.09, 4.10, 4.11, 4.12, 4.13, 4.14, 4.15, 4.16, 4.17, 4.18, 4.19, 4.20, 4.21, 4.22, 4.23, 4.24, 4.25, 4.26, 4.27, 4.28, 4.29, 4.30, 4.31, 4.32, 4.33, 4.34, 4.35, 4.36, 4.37, 4.38, 4.39, 4.40, 4.41, 4.42, 4.43, 4.44, 4.45, 4.46, 4.47, 4.48, 4.49, 4.50, 4.51, 4.52, 4.53, 4.54, 4.55, 4.56, 4.57, 4.58, 4.59, 4.60, 4.61, 4.62, 4.63, 4.64, 4.65, 4.66, 4.67, 4.68, 4.69, 4.70, 4.71, 4.72, 4.73, 4.74, 4.75, 4.76, 4.77, 4.78, 4.79, 4.80, 4.81, 4.82, 4.83, 4.84, 4.85, 4.86, 4.87, 4.88, 4.89, 4.90, 4.91, 4.92, 4.93, 4.94, 4.95, 4.96, 4.97, 4.98, 4.99, or 5.00 ml. In another embodiment, a hollow microneedle system can be configured for the delivery of between about 1 ml and 5 ml, or 2 ml and 4 ml, or 2.5 ml and 3.5 ml of a copolymer drug formulation. In another embodiment, a hollow microneedle system can be configured for the delivery of a copolymer drug formulation in liquid form, from 0.01 ml up to and including about 1.5 ml of a copolymer drug formulation. In another embodiment, hollow microneedle systems can include about 18 hollow microneedles per cm2. Each microneedle can have a height of about 900 μιη. A hollow microneedle system can be integrated into user-wearable device. Upon application, the microneedles penetrate the skin. Small channels in each microneedle allow for the flow of a fluid having a copolymer drug formulation from the device into the skin. In another embodiment, the delivery time can be between about 0.1 seconds and 2 hours, or between about 10 seconds and 1 hour, or between about 30 seconds and 40 minutes, or between about 1 minute and 30 minutes. The infusion time can be dependent on the viscosity and volume of the copolymer-containing fluid.
[0093] In an embodiment, a microinjection device having one or more hollow microneedles is provided. The one or more hollow microneedles can be configured to deliver a copolymer- 1. In another embodiment, microinjection devices can include a plurality of hollow microneedles. In another embodiment, a hollow microneedle system can be configured for the delivery of a copolymer-1 drug formulation in liquid form, from about 0.01 ml up to and including about 3.00 ml of the copolymer-1 drug formulation, such as about 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.20, 0.21, 0.22, 0.23, 0.24, 0.25, 0.26, 0.27, 0.28, 0.29, 0.30, 0.31, 0.32, 0.33, 0.34, 0.35, 0.36, 0.37, 0.38, 0.39, 0.40, 0.41, 0.42, 0.43, 0.44, 0.45, 0.46, 0.47, 0.48, 0.49, 0.50, 0.51, 0.52, 0.53, 0.54, 0.55, 0.56, 0.57, 0.58, 0.59, 0.60, 0.61, 0.62, 0.63, 0.64, 0.65, 0.66, 0.67, 0.68, 0.69, 0.70, 0.71, 0.72, 0.73, 0.74, 0.75, 0.76, 0.77, 0.78, 0.79, 0.80, 0.81, 0.82, 0.83, 0.84, 0.85, 0.86, 0.87, 0.88, 0.89, 0.90, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98, 0.99, 1.0, 1.00, 1.01, 1.02, 1.03, 1.04, 1.05, 1.06, 1.07, 1.08, 1.09, 1.10, 1.11, 1.12, 1.13, 1.14, 1.15, 1.16, 1.17, 1.18, 1.19, 1.20, 1.21, 1.22, 1.23, 1.24, 1.25, 1.26, 1.27, 1.28, 1.29, 1.30, 1.31, 1.32, 1.33, 1.34, 1.35, 1.36, 1.37, 1.38, 1.39, 1.40, 1.41, 1.42, 1.43, 1.44, 1.45, 1.46, 1.47, 1.48, 1.49, 1.50, 1.51, 1.52, 1.53, 1.54, 1.55, 1.56, 1.57, 1.58, 1.59, 1.60, 1.61, 1.62, 1.63, 1.64, 1.65, 1.66, 1.67, 1.68, 1.69, 1.70, 1.71, 1.72, 1.73, 1.74, 1.75, 1.76, 1.77, 1.78, 1.79, 1.80, 1.81, 1.82, 1.83, 1.84, 1.85, 1.86, 1.87, 1.88, 1.89, 1.90, 1.91, 1.92, 1.93, 1.94, 1.95, 1.96, 1.97, 1.98, 1.99, 2.00, 2.01, 2.02, 2.03, 2.04, 2.05, 2.06, 2.07, 2.08, 2.09, 2.10,
2.11, 2.12, 2.13, 2.14, 2.15, 2.16, 2.17, 2.18, 2.19, 2.20, 2.21, 2.22, 2.23, 2.24, 2.25, 2.26, 2.27,
2.28, 2.29, 2.30, 2.31, 2.32, 2.33, 2.34, 2.35, 2.36, 2.37, 2.38, 2.39, 2.40, 2.41, 2.42, 2.43, 2.44,
2.45, 2.46, 2.47, 2.48, 2.49, 2.50, 2.51, 2.52, 2.53, 2.54, 2.55, 2.56, 2.57, 2.58, 2.59, 2.60, 2.61,
2.62, 2.63, 2.64, 2.65, 2.66, 2.67, 2.68, 2.69, 2.70, 2.71, 2.72, 2.73, 2.74, 2.75, 2.76, 2.77, 2.78,
2.79, 2.80, 2.81, 2.82, 2.83, 2.84, 2.85, 2.86, 2.87, 2.88, 2.89, 2.90, 2.91, 2.92, 2.93, 2.94, 2.95,
2.96, 2.97, 2.98, 2.99, or 3.00, 3.01, 3.02, 3.03, 3.04, 3.05, 3.06, 3.07, 3.08, 3.09, 3.10, 3.11,
3.12, 3.13, 3.14, 3.15, 3.16, 3.17, 3.18, 3.19, 3.20, 3.21, 3.22, 3.23, 3.24, 3.25, 3.26, 3.27, 3.28,
3.29, 3.30, 3.31, 3.32, 3.33, 3.34, 3.35, 3.36, 3.37, 3.38, 3.39, 3.40, 3.41, 3.42, 3.43, 3.44, 3.45,
3.46, 3.47, 3.48, 3.49, 3.50, 3.51, 3.52, 3.53, 3.54, 3.55, 3.56, 3.57, 3.58, 3.59, 3.60, 3.61, 3.62,
3.63, 3.64, 3.65, 3.66, 3.67, 3.68, 3.69, 3.70, 3.71, 3.72, 3.73, 3.74, 3.75, 3.76, 3.77, 3.78, 3.79,
3.80, 3.81, 3.82, 3.83, 3.84, 3.85, 3.86, 3.87, 3.88, 3.89, 3.90, 3.91, 3.92, 3.93, 3.94, 3.95, 3.96,
3.97, 3.98, 3.99, 4.00, 4.01, 4.02, 4.03, 4.04, 4.05, 4.06, 4.07, 4.08, 4.09, 4.10, 4.11, 4.12, 4.13, 4.14, 4.15, 4.16, 4.17, 4.18, 4.19, 4.20, 4.21, 4.22, 4.23, 4.24, 4.25, 4.26, 4.27, 4.28, 4.29, 4.30, 4.31, 4.32, 4.33, 4.34, 4.35, 4.36, 4.37, 4.38, 4.39, 4.40, 4.41, 4.42, 4.43, 4.44, 4.45, 4.46, 4.47, 4.48, 4.49, 4.50, 4.51, 4.52, 4.53, 4.54, 4.55, 4.56, 4.57, 4.58, 4.59, 4.60, 4.61, 4.62, 4.63, 4.64, 4.65, 4.66, 4.67, 4.68, 4.69, 4.70, 4.71, 4.72, 4.73, 4.74, 4.75, 4.76, 4.77, 4.78, 4.79, 4.80, 4.81, 4.82, 4.83, 4.84, 4.85, 4.86, 4.87, 4.88, 4.89, 4.90, 4.91, 4.92, 4.93, 4.94, 4.95, 4.96, 4.97, 4.98, 4.99, or 5.00 ml. In another embodiment, a hollow microneedle system can be configured for the delivery of between about 1 ml and 5 ml, or 2 ml and 4 ml, or 2.5 ml and 3.5 ml of a copolymer- 1 drug formulation. In another embodiment, a hollow microneedle system can be configured for the delivery of a copolymer- 1 -containing drug formulation in liquid form, from 0.01 ml up to and including about 1.5 ml of a copolymer- 1 -containing drug formulation. In another embodiment, hollow microneedle systems can include about 18 hollow microneedles per cm2. Each microneedle can have a height of about 900 μιη. A hollow microneedle system can be integrated into user-wearable device. Upon application, the microneedles penetrate the skin. Small channels in each microneedle allow for the flow of a fluid having a copolymer- 1- containing drug formulation from the device into the skin. In another embodiment, the delivery time can be between about 0.1 seconds and 2 hours, or between about 10 seconds and 1 hour, or between about 30 seconds and 40 minutes, or between about 1 minute and 30 minutes. The infusion time can be dependent on the viscosity and volume of the copolymer- 1 -containing fluid. [0094] In an embodiment, a microinjection device comprises a plurality of hollow
microneedles configured to deliver a copolymer formulation to a subject. In an embodiment, each microneedle is formed of a polymeric material. In another embodiment, each microneedle is formed of a metallic material, such as an elemental metal or a metal alloy. In yet another embodiment, each microneedle is formed of a semiconductor material. In still another embodiment, each microneedle is formed of an insulating material. In still another embodiment, each microneedle is formed of one or more of a metallic material, a semiconductor material and an insulating material.
[0095] In an embodiment, a system for subcutaneous, transdermal or intradermal delivery of a copolymer to a subject comprises a copolymer formulation; a microneedle array for delivering the copolymer formulation to a subject; and one or more chambers in fluid communication with the microneedle array, the one or more chambers configured to hold the copolymer formulation. The system can be configured to deliver to a subject a formulation comprising copolymer- 1 or derivatives of copolymer- 1
[0096] FIG. 1 A illustrates a microinjection device configured to deliver copolymers, in accordance with an embodiment of the invention. The microinjection device includes a handle portion configured to permit a user to hold or grip the microinjection device. FIG. IB illustrates an array of microneedles mountable to the microinjection device of FIG. 1 A, in accordance with an embodiment of the invention. Upon application, the microneedles can penetrate the skin of a subject with minimal discomfort. Small channels in each microneedle can allow for fluid flow from the device into the subject's skin.
[0097] FIG. 2 illustrates a microinjection device having an array of microneedles (also "microneedle array application device" herein), in accordance with an embodiment of the invention. The application device includes a patch 20, microneedle array 22, collar 34, actuator 36, piston 42, driver 44, holding tabs 50 and distance sensors 60. In the illustrated embodiment, the actuator 36 of the device has not been engaged. The driver 44 has stored energy and the piston 42 is not in contact with the patch 20, which is retained within the collar 34 of the application device. The application device has distance sensors 60 that sense distances "B" and "C" between the sensor and a skin surface 38. A user can bring the applicator in proximity to the skin surface 38 so that the distances "B" and "C" 40 can be adjusted so that a distance, "x", between the end of the collar 34 and the skin surface 38 can be as desired. Once the distance and orientation of the application device is as desired (e.g., when "B" and "C" are equivalent and the distance "x" is less than the distance that the piston 42 protrudes from the device after activation), then the application device can be triggered. [0098] FIG. 3 illustrates a portion of the application device of FIG. 2, in accordance with an embodiment of the invention. The application device is in the second released or triggered position, where the actuator 36 has been engaged, allowing the driver 44 to move the piston 42 towards the patch 20, thereby removing the patch from the holding tabs 50, propelling the patch 20 beyond an open distal end 48 of the collar 34 and pressing the microneedle array 22 and a skin facing adhesive 24 against the skin 38. The piston 42 can then be removed from contact with the patch 20, thereby leaving the patch 20 in place on the skin 38. In an alternative embodiment, the piston 42 can propel the patch 20 and array 22 from the application device and the patch 20 and array 22 can travel part of the distance in air (not shown) before impacting with the skin surface 38.
[0099] FIG. 4 illustrates a microneedle device comprising a patch 20 in the form of a combination of an array 22, pressure sensitive adhesive 24 and backing 26, in accordance with an embodiment of the invention. A portion of the array 22 is illustrated with microneedles 10 protruding from a microneedle substrate surface 14. The microneedles 10 can be arranged in any desired pattern or distributed over the microneedle substrate surface 14 randomly. In an embodiment, the microneedles 10 are configured for delivering a copolymer-containing formulation, such as a copolymer- 1 -containing formulation, to a subject. As shown, the microneedles 10 are arranged in uniformly spaced rows. In an embodiment, arrays of the present invention have a skin- facing surface area of more than about 0.1 cm2 and less than about 20 cm2, or more than about 0.5 cm2 and less than about 5 cm2. As shown, a portion of the substrate surface 16 of the patch 20 is non-patterned. In an embodiment the non-patterned surface has an area of more than about 1 percent and less than about 75 percent of the total area of the device surface that faces a skin surface of a subject. In an embodiment, the non-patterned surface can have an area of more than about 0.10 square inch (0.65 cm2) to less than about 1 square inch (6.5 cm2). In another embodiment (not shown), the microneedles can be disposed over substantially the entire surface area of the array 22.
[00100] The microneedle devices useful in various embodiments of the invention can comprise any of a variety of configurations, such as the structures and configuration disclosed in U.S. Patent Publication No. 2003/0045837 to Delmore et al, U.S. Patent Publication No.
2005/0261631 to Graham et al, U.S. Patent No. 6,091,975 to Daddona et al, U.S. Patent No. 6,312,612 to Sherman et al, U.S. Patent No. 6,379,324 to Garstein et al, and WO/2000/74766 to Garstein et al, which are entirely incorporated herein by reference.
[00101] In an embodiment, a microinjection device is provided having an array of
microneedles, wherein the microneedles in the array include tapered structures that include at least one channel formed in the outside surface of each microneedle. The microneedles can include bases that are elongated in one direction. The channels in microneedles with elongated bases can extend from one of the ends of the elongated bases towards the tips of the
microneedles. The channels formed along the sides of the microneedles can optionally be terminated short of the tips of the microneedles. The microneedle arrays can also include conduit structures formed on the surface of the substrate on which the microneedle array is located. The channels in the microneedles can be in fluid communication with the conduit structures. In another embodiment, each of the microneedles can include a truncated tapered shape and a controlled aspect ratio. In yet another embodiment, microneedles can include blade- like microprotrusions for piercing the skin. In still another embodiment, each of the
microneedles can include a hollow central channel. In still another embodiment, each of the microneedles can be hollow and include at least one longitudinal blade at the top surface of tip of a microneedle.
[00102] With reference to FIG. 5A, an array of microneedles is shown, in accordance with an embodiment of the invention. FIG. 5B shows a cross-section of a microneedle in the array, in accordance with an embodiment of the invention. The microneedles can be formed of a polymeric material, such as a medical-grade polymeric material. They can be configured to overcome the barrier properties of the stratum corneum to deliver to a subject copolymers of embodiments of the invention, such as copolymer- 1. In an embodiment, microneedles can be modeled as mini hypodermic needles, each having a height between about 100 μιη and 1000 μιη, or between about 300 μιη and 950 μιη, or between about 500 μιη and 900 μιη. In an
embodiment, the array can include 18 microneedles in an array area of about 1 cm2. Each microneedle can include a fluid passage for delivering copolymers, each fluid passage running the length of a microneedle. Each microneedle can include a tip portion configured to pierce a subject's skin.
[00103] FIG. 6 illustrates a microneedle application device 30 and a skin surface 32, in accordance with an embodiment of the invention. The microneedle device 30 can be used to deliver copolymer compounds of embodiments of the invention, such as copolymer- 1. In an embodiment, the microneedle device 30 can be used to deliver a copolymer- 1 -containing formulation. In another embodiment, the microneedle device 30 can be used to deliver a copolymer- 1 -containing formulation, which can include other active or inactive ingredients (see above).
[00104] With continued reference to FIG. 6, the microneedle application device 30 can be used to deploy patches that include a microneedle array to a surface, such as to the skin surface 32. The device 30 includes a housing 34 with a gripping portion 36, a trigger 38 and a collar 40. The collar 40 defines an outward-facing contact portion 42. In an embodiment, the collar 40 is detachable from the housing 34, and can be disposable or reusable. As shown in FIG. 6, the collar 40 is a unitary member of generally cylindrical shape, and contact portion 42 is generally annular in shape. In further embodiments, the collar 40 can have nearly any shape and configuration. For example, the collar 40 can have a rectangular, triangular, oval, or other shape or combination of shapes. The contact portion 42 will typically have a shape corresponding to the shape of the collar 40. In addition, the collar 40 need not be unitary, and can be configured to form a number of discrete feet or supports that collectively define the contact portion 42.
[00105] FIG. 7 is a cross sectional side view of the microneedle application device 30 of FIG. 6, in accordance with an embodiment of the invention. The device 30 includes a microneedle array patch 52; the device 30 is positioned against the skin surface 32. The device 30 includes a support member or actuator. In the illustrated embodiment of FIG. 7, the support member or actuator can be a piston 44 having a pad 46 and a shaft 48. In alternative embodiments, any type of mechanical, electromechanical, pneumatic, or other type of support member or actuator can be used.
[00106] With continued reference to FIG. 7, a driver 50 capable of storing energy engages the shaft 48 of the piston 44, and can accelerate the piston 44 to a desired velocity. For example, the driver 50 can be in the form of a mechanical spring (e.g., a coil spring, leaf spring, etc.), compressed resilient member (e.g., rubber, etc.), compressed fluids (e.g., air, liquids, etc.), piezoelectric structure, electromagnetic structure, etc. The collar 40 can hold a patch 52, carrying a microneedle array, prior to patch application.
[00107] With continued reference to FIG. 7, during operation, the microneedle application device 30 can be positioned with the collar 40 near a desired application site. The contact portion 42 of the collar 40 is placed in contact with the skin surface 32, and the contact portion 42 defines a target patch application site 54 on the skin surface 32. A user can apply force to the microneedle application device 30 at the gripping portion 36 of the housing 34. At least a portion of that force can be transmitted through the collar 40 to the skin 32. That force can be referred to as a "pushdown force". A "dome" 56 is generally created at the target site 54, as the skin 32 responds to the pushdown force. This "dome" has parameters of height and firmness. Both of these parameters of the dome can be dependent upon the force applied to the applicator during microneedle application device 30 positioning. The depth of penetration of a microneedle array is related to the application site, i.e., soft and fatty areas of a body versus firm muscular areas of the body. Skin characteristics can vary from one individual to another, and particular characteristics of skin can vary across subjects (e.g., patients) and across selected application sites on individual subjects. Such variations can affect characteristics of the dome 56. In addition, a "pushback force" is exerted by the skin 32 in response to the pushdown force. The pushback force is generally directed in a direction directly opposed to the direction of the pushdown force, although specific relationships can be complex and will vary depending on the particular application site.
[00108] With continued reference to FIG. 7, a force sensor can be coupled to the piston 44 at either end or anywhere along the length of piston 44, for example, at location 58 A, 58B and/or 58C (jointly referred to as sensor 58). The sensor 58 can be capable of sensing applied mechanical forces, such as pushback force at the piston 44. The sensor 58 can be a strain gauge, variable capacitance sensor, or variable resistance sensor. In an embodiment, the sensor 58 can comprise a variable resistance member having a semi- conducting polymer disposed between conductive layers or grids, where the resistance of the variable resistance member varies according to applied force. The variable resistance member can be further configured in a voltage divider, which converts the resistance of the member into a voltage signal output that can be measured to detect force applied to the sensor 58. An example of such a variable resistance member is disclosed in U.S. Patent No. 5,209,967, which is herein incorporated by reference in its entirety. Other examples of aspects of such a variable resistance member are disclosed in U.S. Patent Nos. 5,904,978 and 5,573,626, which are entirely incorporated herein by reference.
[00109] With continued reference to FIG. 7, in the microneedle application device 30, the piston 44 is moveable between a stored position and an extended position. In the stored position, energy is stored in the driver 50, and an actuator 38 secures the piston 44 in its stored position. The actuator 38 allows an operator to trigger the release of energy stored in the driver 50 to accelerate the piston 44 through the collar 40 and toward the patch 52.
[00110] In an embodiment, the microneedle application device 30 can be used to deliver the microneedle array patch 52 to the skin surface 32, in order to pierce the stratum corneum at the target application site 54 on a subject's skin. In an embodiment, the patch application device can be used to deliver a copolymer formulation through the skin in a variation on transdermal delivery, or to the skin for intradermal or topical treatment, such as, e.g., vaccination. In another embodiment, the patch application device can be used to deliver a copolymer- 1 formulation through the skin in a variation on transdermal delivery, or to the skin for intradermal or topical treatment, such as, e.g., vaccination. Alternatively, the microneedle array patch 52 can be used to pierce the stratum corneum before or after a pharmacological agent is applied to the skin surface in a separate step, thus being used as a pre- or post-treatment step. [00111] FIG. 8 shows an enlarged cross sectional view of the collar 40 of the microneedle application device 30 of FIGs. 6 and 7, positioned against the skin surface 32, in accordance with an embodiment of the invention. The collar 40 includes obstructions 70 on an interior portion thereof. The obstructions 70 can be configured to retain patches, such as the patch 52. Patch 52 can include a backing 72, an adhesive 74 (e.g., a pressure sensitive adhesive), and a microneedle array 76. A desired patch application path 78 is defined through the collar 40. The path 78 is substantially perpendicular to a plane in which the microneedle array 76 is retained by the obstructions 70 within the collar 40, and is generally perpendicular to the target application site 54. In an embodiment, it is desired that the patch 52 contact the target application site 54 with the patch 52 as close to parallel with the skin surface 32 as possible in order to promote proper microneedle array deployment and proper microneedle penetration of the stratum corneum.
[00112] With continued reference to FIG. 8, in operation, the patch 52 is moved along the patch application path 78. This patch movement can be accomplished by mechanically pushing the patch 52 with the piston 44. In alternative embodiments, the microneedle application device 30 can use other means for moving the patch 52. For example, the patch 52 can be moved pneumatically, without contacting a piston.
[00113] FIG. 9A is a perspective view of an applicator device 120 having a housing 122 that includes a base 124 and an upper cover structure 126, in accordance with an embodiment of the invention. The device is elongate in shape and has a first, tapered end 127 and a second end 129. The second end 129 has a top and bottom sealed by a top peelable seal 131 having a tab 133 and a bottom peelable seal 132 having a tab 135 (only tab 135 is visible in FIG. 9A). FIG. 9B shows the applicator device after the peelable seals 131, 132 have been removed. A trigger 137 is integrally formed in the top surface of the housing 122. The trigger is connected to the top surface of the housing at a single attachment point 139, thus allowing the trigger to be deflected downward by thumb or finger pressure (see FIG. 9D).
[00114] FIG. 9C is a cross-sectional view of the device of FIGs. 9A, showing a patch 172 mounted on an impactor 170, in accordance with an embodiment of the invention. The impactor 170 is integrally formed with a drive member 166 having a length extending from a fixed end 167 attached to the housing 122 to a movable end 169. The drive member 166 is bendable along its length. A holding mechanism in the form of a latch uses a hook 125 attached to the housing 122. The hook 125 engages with a slot 171 in the movable end 169 of the drive member 166 to hold the movable end 169 of the drive member 166 away from the skin-contacting face 124 of the housing 122. The drive member can be any elongate, bendable member, such as, for example, a leaf spring. In use the device as shown in FIG. 9C is placed against a target surface, such as a skin surface (not shown). Depression of the trigger 137, as shown in FIG. 9D, causes the hook 125 to pivot, thus releasing the movable end 169 of the drive member 166 and allowing the drive member 166 to bias the patch 172 towards the skin-contacting face 124. FIG. 9E shows the drive member 166 fully deployed, having propelled the patch 172 past the skin- contacting face 124 so that the patch is pressed against the skin surface (not shown). FIG. 9F shows the device 120 being removed from the skin surface 181 , leaving a patch 172 with a microneedle array 174 in place on the skin surface 181. As shown, the impactor 170 is shown as a curled end of a leaf spring, as this allows for a convenient means for providing a holding mechanism (via the slot 171 in the movable end 169 of the leaf spring) while also providing a separate patch contacting and holding surface. However, any variety of suitable shapes can be used for the movable end 169 of the drive member 166, including a flat leaf spring having no curled end.
[00115] FIG. 10 illustrates an applicator device 20 having a housing 22 that includes a base 24 and an upper cover structure 26, in accordance with an embodiment of the invention. In an embodiment, the applicator device 20 is configured to deliver a copolymer formulation to a subject. In an embodiment, the applicator device 20 is configured to deliver a copolymer- 1- containing formulation to a subject. The base 24 can be rectangular in shape, and include a recess 28 located on a bottom face 30 thereof. A generally circular opening 32 is defined in the recess 28 of the base 24. A raised portion 34 is formed on an upper face 36 of the base 24 for holding a patch accelerating or patch applicator assembly 38. A mounting structure or retaining portion of the applicator device 20 is formed by a pair of retainers 40, also referred to as a first retainer and a second retainer, connected to the base 24 (only one retainer 40 is visible in FIG. 10). The retainer members 40 are generally elongate and each have a substantially flat upper surface 42 that is generally parallel to and facing a bottom portion 44 of the recess 28, and is spaced from the bottom face 30 (i.e., the skin-contacting face) of the base 24. The pair of retainer members 40 are located on opposite sides of the opening 32 and are connected to the base 24 at one side of the recess 28. The retainer members 40 define an opening 46 at one end for accepting patches between the retainer members 40 and the bottom portion 44 of the recess 28. The upper surfaces 42 of the retainer members 40 can be non-stick or release surfaces. A non-stick or release surface can be achieved, for example, by a non-stick or release coating applied to the upper surfaces 42. The non-stick or release coating can be selected according to the desired use of the applicator device 20. For instance, a release coating, such as a low surface energy silicone, fluoropolymer, or fluoro-silicone release coating, can be selected based upon the adhesives used with patches applied using the patch application device 20. In further embodiments, a blade or other cutting means can be provided as part of the mounting structure, for separating portions of items from patches mounted on the applicator.
[00116] With continued reference to FIG. 10, the upper cover structure 26 is connected to the base 24 at or near a perimeter of the base 24. The upper cover structure 26 is shaped to fit on the base 24, and defines a volume, which is selected to provide space for the patch accelerating assembly 38. In some embodiments, the housing 22 can also provide space for storing patches (e.g., a roll of patches) for eventual deployment by the applicator device 20. A slot 48 is defined in a side portion of the upper cover structure 26. In the illustrated embodiment of FIG. 10, the slot 48 is arcuate in shape and generally resembles a half circle, with the open portion of the half circle facing the base 24 of the housing 22. Both the base 24 and the upper cover structure 26 can be formed of a polymeric material.
[00117] FIG. 11 is a perspective view of a portion of the applicator device 20 of FIG. 10 with the upper cover portion 26 omitted to show interior portions of the device 20. As shown in FIG. 11, the patch acceleration assembly 38 includes a frame member 60, an impactor 62, a handle 64, a bracket 66, and a torsion spring 68. The torsion spring 68 serves as a drive member to bias the impactor relative to the housing. The bracket 66 is mounted to the raised portion 34 of the base 24 of the housing 22 and pivotally retains the frame member 60. In some instances the bracket 66 can be directly affixed to the base 24, for example, if the base has sufficient thickness to allow for placement of the torsion spring 68. The frame member 60 can be a wire formed as a rectangular loop. The impactor 62 is attached to the frame member 60 opposite the bracket 66, and is the portion of the patch acceleration assembly 38 that interfaces with a patch to move it (i.e., to accelerate it), that is, it is the patch contacting portion of the device. The impactor 62 has a patch contacting surface 70 that is configured according to characteristics of a desired application, for instance, based upon the shape of a patch to be applied. In the embodiment shown in FIG. 10, the patch contacting surface 70 is configured so that it is generally parallel to and aligned with the frame member 60. Furthermore, it will be generally aligned with the bottom face 30 of the device 20 when fully deployed. It other embodiments, the patch contacting surface 70 can be configured so that it is at another angle with respect to the frame member 60, and with respect to the bottom face 30 of the device 20 when fully deployed. Other such angles are possible. In an embodiment, the patch contacting surface 70 can be aligned so as to form an angle of between 4 and 15 degrees with the plane of the frame member. In an embodiment, the angle of the patch contacting surface 70 can be selected so that it is aligned with the back of the a patch resting on retaining members 40 when the patch contacting surface 70 contacts the patch. The impactor 62 can be formed of a polymer material. The handle 64 extends from the impactor 62, and can be integrally formed with the impactor 62. The handle 64 is arranged to protrude through the slot 48 in the upper cover structure 26 of the housing 22, allowing the impactor 62 position to be manipulated from outside the housing 22. It should be understood that FIG. 10 represents one configuration for manipulating the patch acceleration assembly 38. For example, a slot can be provided on the upper cover portion 26, thereby allowing the handle 64 or any other suitable actuation protrusion to protrude through the upper cover portion 26. Furthermore, the method for manipulating the patch acceleration assembly 38 need not be by means of a direct mechanical connection. For example, various linkages or gears can be provided such that a button or knob on the exterior of the housing 22 can be pressed or turned to manipulate the patch acceleration assembly 38. In a further example, the patch acceleration assembly 38 can be moved by a motor or solenoid that is electrically controlled by a button or knob on the exterior of the housing 22.
[00118] With continued reference to FIG. 11, the torsion spring 68 biases the frame 60 of the patch acceleration assembly 38 relative to the base 24 of the housing 22. The torsion spring 68 can be a conventional coiled spring steel torsion spring. By default, the torsion spring 68 biases the frame 60, and therefore also the impactor 62, toward the opening 32 in the base 24 of the housing 22. In a substantially de-energized state, the impactor is at rest and positioned near the opening 32 in the base 24 of the housing 22. By moving the handle 64 to position the impactor 62 away from the opening, along an arcuate path that can be defined by movement of the handle 64 along the slot 48 in the upper cover structure 26 of the housing 22, an operator can store potential energy in the torsion spring 68. Energy stored in the torsion spring 68 can be used to accelerate the impactor 62 toward a patch and also to accelerate a patch that has contacted the impactor 62. The amount of energy stored in the torsion spring 68 will vary depending on the amount of displacement of the impactor 62 away from the opening 32 and along the arcuate path. The appropriate torsion spring constant will depend upon a number of parameters, including the mass of the patch acceleration assembly, the mass of the patch, the arc length through which the patch acceleration assembly travels, and the desired speed of the patch on impact with a surface. The torsion spring constant can be more than about 0.5 Newton*mm/degree, or more than about 2.0 Newton* mm/degree. The torsion spring constant can be less than about 5.0
Newton*mm/degree, or less than about 4.0 Newton* mm/degree. The impactor 62 can be held at various points along the arcuate path either manually or, in some embodiments, with holding means (not shown) that engage and temporarily secure the handle 64 along the slot 48 in the upper cover structure 26 of the housing 22. In some embodiments, demarcations or other indicators (e.g., a force readout display) can be provided for indicating the levels of force associated with particular degrees of displacement of the impactor 62 along the arcuate path.
[00119] The range of angular travel of the patch acceleration assembly will often be less than about 170 degrees and sometimes less than about 110 degrees. The range of angular travel of the patch acceleration assembly will often be more than about 10 degrees and sometimes more than about 60 degrees. The mass of the patch acceleration assembly will often be more than about 1 gram and sometimes more than about 5 grams. The mass of the patch acceleration assembly will often be less than about 100 grams and sometimes less than about 30 grams.
[00120] FIG. 12 is a perspective view of a patch 72 (e.g., a patch 72 carrying a microneedle array 74) mounted on the applicator device 20, in accordance with an embodiment of the invention. In an embodiment, the applicator device 20, including the patch 72, is configured to deliver a copolymer formulation to a subject. In an embodiment, applicator device 20 is configured to deliver a copolymer- 1 -containing formulation to a subject. The patch 72 is disposed between the retainer members 40 and the bottom portion 44 of the recess 28 in the base 24 of the housing 22. The microneedle array 74 faces away from the opening 32 in the base 24 of the housing 22. The patch 72, which can have adhesive surrounding the microneedle array 74 on the surface facing away from the patch application device 20, contacts the upper surfaces 42 of the retainer members 40, but is generally not adhered firmly to the retainer members 40 due to the release character of the upper surfaces 42. In a fully mounted position, as shown in FIG. 12, microneedle array carried on the patch 72 is generally aligned relative to the opening 32 in the base 24 of the housing 22 (the opening 32 is not visible in FIG. 12).
[00121] With continued reference to FIG. 12, the retainer members 40 have cutaway portions 76 that provide an enlarged, partially circular open region that is generally aligned with the opening 32 on the bottom portion 44 of the recess 28 of the base 24 of the housing 22. The wider, open region defined by the cutaway portions 76 facilitates patch application by reducing the amount of deflection of the patch 72 required during deployment to move the patch 72 from a mounted position on the applicator device 20 to a target location. Such cutaway portions 76 can be omitted if, for example, the patch has a generally rectangular shape.
[00122] FIG. 13 is a partial cross-sectional view of a microneedle array cartridge 80, having a patch 72 and a cover 82, mounted on an applicator device 20. In an embodiment, the applicator device 20 is similar to the applicator device of FIG. 12. The microneedle array cartridge 80 includes a microneedle array 74. In an embodiment, the microneedle array 74 is configured to deliver copolymer formulations to a subject. Mounting the patch 72 on the applicator device 20 includes the following steps. The cartridge 80 is partially slid onto the retainer members 40. Then the cartridge 80 is slid further along the retainer members 40, simultaneously separating the cover 82 from the patch 72, until the patch 72 is fully mounted on the applicator device 20 (e.g., such that the microneedle array 74 is aligned with the opening 32 defined in the bottom portion 44 of the recess 28). The cover 82 is removed from (i.e., separated from) the patch 72 to uncover and expose the microneedle array 74 prior to microneedle deployment.
[00123] Microinjection methods, devices and systems of embodiments of the invention can be combined or modified with other injection or microinjection methods, devices and systems, including methods, devices and systems for manufacturing microinjection devices and components (such as, e.g., microneedles). For example, the microneedle devices provided herein can be combined or modified with devices, apparatuses, systems and methods (including methods of manufacturing) described in U.S. Patent Publication Nos. 2003/0045837 to Delmore et al, 2003/0135161 to Fleming et al, 2005/0143713 to Delmore et al, 2005/0187521 to
Fleming et al, 2005/0261631 to Clarke et al, 2006/0195067 to Wolter et al, 2007/0083151 to Carter, 2007/0191761 to Boone et al., 2008/000981 1 to Cantor, 2008/0009825 to Ringsred et al., 2008/0039805 to Frederickson et al., 2008/0051699 to Choi et al., 2008/0088066 to Ferguson et al, 2008/0102192 to Johnson et al., 2008/0108958 to Carter et al, 2008/0114298 to Cantor et al, 2008/0195035 to Frederickson et al, 2008/0208146 to Brandwein et al, 2008/0262416 to Duan et al, 2008/0275400 to Ferguson, 2008/0287858 to Duan, 2008/0294116 to Wolter et al, 2008/0319404 to Pekurovsky et al., 2009/0099537 to DeVoe et al., 2009/0171314 to Ferguson, 2009/0198189 to Simons et al., 2009/0277794 to Trice et al., 2010/0159197 to Ferguson et al., 20100193997 to Frederickson et al. and 2010/0222743 to Frederickson et al, which are entirely incorporated herein by reference, and U.S. Patent Nos. 6,881 ,203 to Delmore et al. and
6,908,453 to Fleming et al, which are entirely incorporated herein by reference. As another example, the microneedle (or microinjection) devices provided herein can be combined or modified with devices, apparatuses, systems and methods (such as methods of manufacturing) described in U.S. Patent Publication No. 2004/0249339, U.S. Patent Publication No.
2005/0154350, U.S. Patent Publication No. 2005/0137536, U.S. Patent Publication No.
2003/0135201, U.S. Patent Publication No. 2009/0043250, U.S. Patent Publication No.
2003/0135158, U.S. Patent Publication No. 2003/0135166, U.S. Patent Publication No.
2003/0135167, U.S. Patent Publication No. 2009/0062752, U.S. Patent Publication No.
2005/0119618, U.S. Patent Publication No. 2006/0030838, U.S. Patent Publication No.
2004/0106904, U.S. Patent Publication No. 2009/0118672, U.S. Patent Publication No.
2009/0240232, U.S. Patent Publication No. 2003/0149397, U.S. Patent Publication No.
2002/0156418, U.S. Patent Publication No. 2002/0151842, U.S. Patent Publication No. 2002/0161329, U.S. Patent Publication No. 2009/0157005, U.S. Patent Publication No.
2009/0198185, U.S. Patent Publication No. 2010/0217191, U.S. Patent Publication No.
2002/0169416, U.S. Patent Publication No. 2006/0189939, U.S. Patent Publication No.
2006/0189939, U.S. Patent Publication No. 2009/0093763, U.S. Patent No. 6,939,324, U.S. Patent No. 7,150,409, U.S. Patent No. 7,481,792, U.S. Patent No. 7,530,968, U.S. Patent No. 7,187,969, U.S. Patent No. 6,616,627, U.S. Patent No. 6,406,455, U.S. Patent No. 6,314,317, U.S. Patent No. 6,960,184, U.S. Patent No. 6,490,483, U.S. Patent No. 6,939,324, U.S. Patent No. 7,027,478, U.S. Patent No. 6,230,051, WO/2000/035520, WO/2001/051109,
WO/2002/051470, WO/2002/050584, WO/2003/024507, WO/2003/026732, WO/2004/033021, and WO/2007/115039, which are entirely incorporated herein by reference.
Methods and systems for treating subjects
[00124] In yet another aspect of the invention, microinjection devices are used to deliver copolymer formulations (or drug formulations) to subjects. Microinjection devices for delivering copolymer formulations can be selected from any microinjection or microneedle devices provided herein. In an embodiment, a microinjection device having one or more microneedles is used to deliver a copolymer formulation to a subject. In another embodiment, a microinjection device having a plurality of microneedles can be used to deliver a copolymer- 1- containing formulation to a subject.
[00125] In an embodiment, a copolymer formulation is delivered to a subject in a
subcutaneous fashion (or "subcutaneous ly"). In another embodiment, a copolymer formulation is delivered to a subject in a transdermal fashion (or "transdermally"). In another embodiment, a copolymer formulation is delivered to a subject in an intradermal fashion (or "intradermally").
[00126] In an embodiment, a copolymer- 1 -containing formulation is delivered to a subject in a subcutaneous fashion (or "subcutaneous ly"). In another embodiment, a copolymer- 1- containing formulation is delivered to a subject in a transdermal fashion (or "transdermally"). In another embodiment, a copolymer- 1 -containing formulation is delivered to a subject in an intradermal fashion (or "intradermally").
[00127] In an embodiment, a microinjection device having copolymer formulations can be used to treat an autoimmune disease, such as, diabetes mellitus type 1, Hashimoto's thyroiditis, Guillain-Barre syndrome, multiple sclerosis, coeliac disease or giant cell arteritis. In another embodiment, a microinjection device having a copolymer formulation can be used to treat multiple sclerosis. In yet another embodiment, a microinjection device having a copolymer formulation can be used to treat diabetes mellitus type 1. In still another embodiment, a microinjection device having microneedles (such as any of the devices described above) and a copolymer- 1 -containing formulation can be used to treat multiple sclerosis.
[00128] In an embodiment, a copolymer or copolymer formulation is administered to a subject by subcutaneous, transdermal or intradermal administration. In another embodiment, subcutaneous, transdermal or intradermal administration is by drug vehicle interaction. In yet another embodiment, subcutaneous, transdermal or intradermal administration is by the use of ion pairs or coacervates. In still another embodiment, subcutaneous, transdermal or intradermal administration is by vesicles and particles. In still another embodiment, subcutaneous, transdermal or intradermal administration is by liposomes and analogues. In still another embodiment, subcutaneous, transdermal or intradermal administration is with the use of high velocity particles. In still another embodiment, subcutaneous, transdermal or intradermal administration is by removing, bypassing or modifying the stratum corneum. In still another embodiment, subcutaneous, transdermal or intradermal administration is by hydration. In still another embodiment, subcutaneous, transdermal or intradermal administration is with the use of chemical enhances. In still another embodiment, subcutaneous, transdermal or intradermal administration is by microneedle injection. In still another embodiment, subcutaneous, transdermal or intradermal administration is by ablation. In still another embodiment, subcutaneous, transdermal or intradermal administration is by follicular delivery. In still another embodiment, subcutaneous, transdermal or intradermal administration is by electrically assisted methods. In still another embodiment, subcutaneous, transdermal or intradermal administration is by ultrasound. In still another embodiment, subcutaneous, transdermal or intradermal administration is by iontophoresis. In still another embodiment, subcutaneous, transdermal or intradermal administration is by electroporation.
[00129] In an embodiment, a copolymer is administered subcutaneously, transdermally or intradermally with the aid of iontophoresis, which can involve non-invasively propelling high concentrations of a charged substance, such as a copolymer formulation, subcutaneously, transdermally or intradermally by a repulsive electromotive force using a small electrical charge applied to an iontophoretic chamber containing a similarly charged active agent, such as a copolymer, and its vehicle. In another embodiment, copolymer- 1 is administered
subcutaneously, transdermally or intradermally with the aid of iontophoresis. In yet another embodiment, a device having one or more chambers filled with a solution containing a copolymer is provided. The copolymer can be provided in the one or more chambers with a solvent to aid in (or facilitate) delivery. The device can include one or both of a positively charged chamber for repelling a positively charged chemical and a negatively charged chamber for repelling a negatively charged chemical into the skin of a subject.
[00130] In an embodiment, a copolymer is administered subcutaneously, transdermally or intradermally with the aid of ultrasound or ultrasonic energy (also "ultrasound" herein). In another embodiment, copolymer- 1 is administered subcutaneously, transdermally or
intradermally with the aid of ultrasound. The application of ultrasound to the skin can increase the permeability of skin to a copolymer, which can enable the delivery of a copolymer, such as copolymer- 1, through the skin.
[00131] In an embodiment, a copolymer is administered subcutaneously, transdermally or intradermally with the aid of electroporation. In another embodiment, copolymer- 1 is administered subcutaneously, transdermally or intradermally with the aid of electroporation. In yet another embodiment, a device is provided for applying an electric field to an area of a subject's body in which transdermal administration of a copolymer is desired, such as, for example, a portion of a subject's arm. The application of the electric field can facilitate the transdermal delivery of the copolymer, such as copolymer- 1, to the subject.
[00132] In an embodiment, a copolymer is administered subcutaneously, transdermally or intradermally by microneedle injection. In another embodiment, copolymer- 1 is administered subcutaneously, transdermally or intradermally by microneedle injection. Microneedle injection can include use of a microneedle device, such as a microneedle device of various embodiments of the invention.
[00133] In an embodiment, a first user employs a microinjection device having a copolymer formulation to deliver the copolymer formulation to a subject. In an embodiment, the first user is a doctor or healthcare professional and the subject is a patient. In another embodiment, the first user is a caregiver and the second user is a subject under the caregiver's care. In another embodiment, the first user is a friend or relative of the subject.
[00134] In another embodiment, a subject employs a microinjection device having a copolymer formulation to self-administer the copolymer formulation.
[00135] It will be appreciated that the term "user", as used herein, can refer to an individual using a microinjection device to administer a copolymer formulation to another individual, such as a subject, or to an individual using the microinjection device to administer the copolymer formulation to her or himself. The term "subject", as used herein, can refer to an individual under treatment by another individual, such as a healthcare provider (e.g., physician, physician's assistant, nurse) or a care provider, or to an individual administering the copolymer formulation to himself or herself (i.e., self administration). A subject may include asymptomatic individuals and symptomatic individuals, such as a patient. A subject may include a mammal, including, placental and non-placental mammals (e.g., monotremes and marsupials). In an embodiment, a subject may include a primate, such as a monkey, ape or human. In another embodiment, a subject may include a human. In another embodiment, a subject may include a carnivore (e.g., dogs, cats, lions, bears). In another embodiment, a subject may include a rodent (e.g., mouse, rat).
[00136] In an embodiment, a copolymer formulation (or copolymer-containing formulation) can have a copolymer concentration (mg copolymer / mL formulation) of about 1 mg/1 mL, or 2 mg/1 mL, or 3 mg/1 mL, or 4 mg/1 mL, or 5 mg/1 mL, or 6 mg/1 mL, or 7 mg/1 mL, or 8 mg/1 mL, or 9 mg/1 mL, or 10 mg/1 mL, or 11 mg/1 mL, or 12 mg/1 mL, or 13 mg/1 mL, or 14 mg/1 mL, or 15 mg/1 mL, or 16 mg/1 mL, or 17 mg/1 mL, or 18 mg/1 mL, or 19 mg/1 mL, or 20 mg/1 mL, or 21 mg/1 mL, or 22 mg/1 mL, or 23 mg/1 mL, or 24 mg/1 mL, or 25 mg/1 mL, or 26 mg/1 mL, or 27 mg/1 mL, or 28 mg/1 mL, or 29 mg/1 mL, or 30 mg/1 mL or 31 mg/1 mL, or 32 mg/1 mL, or 33 mg/1 mL, or 34 mg/1 mL, or 35 mg/1 mL, or 36 mg/1 mL, or 37 mg/1 mL, or 38 mg/1 mL, or 39 mg/1 mL, or 40 mg/1 mL. In another embodiment, a copolymer formulation can have a copolymer concentration between about 1 mg/1 mL and 40 mg/1 mL, or between about 5 mg/1 mL and 30 mg/1 mL, or between about 15 mg/1 mL and 25 mg/1 mL. In some cases, a copolymer formulation can have a copolymer concentration from about 0.1 mg/1 mL to 100 mg/1 mL, or 1 mg/1 mL to 50 mg/1 mL.
[00137] In an embodiment, a copolymer- 1 formulation (or copolymer- 1 -containing formulation) can have a copolymer- 1 (glatiramer acetate) concentration (mg copolymer- 1 / mL formulation) of about 1 mg/1 mL, or 2 mg/1 mL, or 3 mg/1 mL, or 4 mg/1 mL, or 5 mg/1 mL, or 6 mg/1 mL, or 7 mg/1 mL, or 8 mg/1 mL, or 9 mg/1 mL, or 10 mg/1 mL, or 11 mg/1 mL, or 12 mg/1 mL, or 13 mg/1 mL, or 14 mg/1 mL, or 15 mg/1 mL, or 16 mg/1 mL, or 17 mg/1 mL, or 18 mg/1 mL, or 19 mg/1 mL, or 20 mg/1 mL, or 21 mg/1 mL, or 22 mg/1 mL, or 23 mg/1 mL, or 24 mg/1 mL, or 25 mg/1 mL, or 26 mg/1 mL, or 27 mg/1 mL, or 28 mg/1 mL, or 29 mg/1 mL, or 30 mg/1 mL or 31 mg/1 mL, or 32 mg/1 mL, or 33 mg/1 mL, or 34 mg/1 mL, or 35 mg/1 mL, or 36 mg/1 mL, or 37 mg/1 mL, or 38 mg/1 mL, or 39 mg/1 mL, or 40 mg/1 mL. In another embodiment, a copolymer- 1 formulation can have a copolymer- 1 concentration between about 1 mg/1 mL and 40 mg/1 mL, or between about 5 mg/1 mL and 30 mg/1 mL, or between about 15 mg/1 mL and 25 mg/1 mL. In some cases, a copolymer- 1 formulation can have a copolymer- 1 concentration from about 0.1 mg/1 mL to 100 mg/1 mL, or 1 mg/1 mL to 50 mg/1 mL.
[00138] Unless the context indicates otherwise, formulation volumes, when used in association with doses (mg), are used to illustrate concentrations and may not necessarily be the volumes of formulations delivered to subjects. In an example, a microinjection device is loaded with about 2 mL of copolymer-containing formulation having copolymer- 1 concentration of about 20.1 mg in 1 mL. The copolymer-containing formulation can include an excipient.
[00139] In an embodiment, a microinjection device, such as any device provided herein, is used to deliver a copolymer (such as by way of a copolymer formulation) to a subject from once a day to once a month. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver a copolymer to a subject once a day, once every two days, once every three days, once every four days, once every five days, once every six days, once a week, once every two weeks, once every three weeks, once a month, once every two months, once every three months, once every four months, once every five months, once every six months, once a year, or more. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver a copolymer to a subject from once a day to once a week. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver a copolymer to a subject from once a day to once every other day. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver a copolymer to a subject once a day, or twice a day, or three times per day, or four times per day, or five times per day, or six times per day, or seven times per day, or eight times per day, or nine times per day, or ten times per day, or eleven times per day, or twelve times per day, or thirteen times per day, or fourteen times per day, or fifteen times per day, or sixteen times per day, or seventeen times per day, or eighteen times per day, or nineteen times per day, or twenty times per day, or twenty one times per day, or twenty two times per day, or twenty three times per day, or twenty four times per day.
[00140] In an embodiment, a microinjection device, such as any device provided herein, is used to deliver copolymer- 1 (such as by way of a copolymer- 1 formulation) to a subject from once a day to once a month. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver copolymer- 1 to a subject once a day, once every two days, once every three days, once every four days, once every five days, once every six days, once a week, once every two weeks, once every three weeks, once a month, once every two months, once every three months, once every four months, once every five months, once every six months, once a year, or more. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver copolymer- 1 to a subject from once a day to once a week. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver copolymer- 1 to a subject from once a day to once every other day. In another embodiment, a microinjection device, such as any device provided herein, is used to deliver copolymer- 1 to a subject once a day, or twice a day, or three times per day, or four times per day, or five times per day, or six times per day, or seven times per day, or eight times per day, or nine times per day, or ten times per day, or eleven times per day, or twelve times per day, or thirteen times per day, or fourteen times per day, or fifteen times per day, or sixteen times per day, or seventeen times per day, or eighteen times per day, or nineteen times per day, or twenty times per day, or twenty one times per day, or twenty two times per day, or twenty three times per day, or twenty four times per day.
[00141] In an embodiment, a microinjection device is used to deliver a copolymer to a subject once a day at a dosage (or dose) of about 1 milligram ("mg") or less, or 2 mg or less, or 3 mg or less, or 4 mg or less, or 5 mg or less, or 6 mg or less, or 7 mg or less, or 8 mg or less, or 9 mg or less, or 10 mg or less, or 11 mg or less, or 12 mg or less, or 13 mg or less, or 14 mg or less, or 15 mg or less, or 16 mg or less, or 17 mg or less, or 18 mg or less, or 19 mg or less, or 20 mg or less, or 21 mg or less, or 22 mg or less, or 23 mg or less, or 24 mg or less, or 25 mg or less, or 30 mg or less, or 40 mg or less, or 50 mg or less. In another embodiment, a microinjection device is used to deliver a copolymer to a subject once a day at a dosage of about 20 mg in a 1 mL formulation having the copolymer.
[00142] In an embodiment, a microinjection device is used to deliver a copolymer to a subject at a dose of about 1 mg/day, or 2 mg/day, or 3 mg/day, or 4 mg/day, or 5 mg/day, or 6 mg/day, or 7 mg/day, or 8 mg/day, or 9 mg/day, or 10 mg/day, or 11 mg/day, or 12 mg/day, or 13 mg/day, or 14 mg/day, or 15 mg/day, or 16 mg/day, or 17 mg/day, or 18 mg/day, or 19 mg/day, or 20 mg/day, or 21 mg/day, or 22 mg/day, or 23 mg/day, or 24 mg/day, or 25 mg/day, or 26 mg/day, or 27 mg/day, or 28 mg/day, or 29 mg/day, or 30 mg/day, or 31 mg/day, or 32 mg/day, or 33 mg/day, or 34 mg/day, or 35 mg/day, or 36 mg/day, or 37 mg/day, or 38 mg/day, or 39 mg/day, or 40 mg/day.
[00143] In an embodiment, a microinjection device is used to deliver copolymer- 1 to a subject once a day at a dosage of about 1 milligram ("mg") or less, or 2 mg or less, or 3 mg or less, or 4 mg or less, or 5 mg or less, or 6 mg or less, or 7 mg or less, or 8 mg or less, or 9 mg or less, or 10 mg or less, or 11 mg or less, or 12 mg or less, or 13 mg or less, or 14 mg or less, or 15 mg or less, or 16 mg or less, or 17 mg or less, or 18 mg or less, or 19 mg or less, or 20 mg or less, or 21 mg or less, or 22 mg or less, or 23 mg or less, or 24 mg or less, or 25 mg or less, or 30 mg or less, or 40 mg or less, or 50 mg or less. In another embodiment, a microinjection device is used to deliver copolymer- 1 to a subject once a day at a dosage of about 20 mg in a 1 mL formulation having the copolymer- 1. [00144] In an embodiment, a microinjection device is used to deliver copolymer- 1 to a subject at a dose of about 1 mg/day, or 2 mg/day, or 3 mg/day, or 4 mg/day, or 5 mg/day, or 6 mg/day, or 7 mg/day, or 8 mg/day, or 9 mg/day, or 10 mg/day, or 11 mg/day, or 12 mg/day, or 13 mg/day, or 14 mg/day, or 15 mg/day, or 16 mg/day, or 17 mg/day, or 18 mg/day, or 19 mg/day, or 20 mg/day, or 21 mg/day, or 22 mg/day, or 23 mg/day, or 24 mg/day, or 25 mg/day, or 26 mg/day, or 27 mg/day, or 28 mg/day, or 29 mg/day, or 30 mg/day, or 31 mg/day, or 32 mg/day, or 33 mg/day, or 34 mg/day, or 35 mg/day, or 36 mg/day, or 37 mg/day, or 38 mg/day, or 39 mg/day, or 40 mg/day.
[00145] In an embodiment, the length of time in which a given dosage of a copolymer is delivered to a subject using a microinjection device is dependent on various fluid and delivery properties, such as the volume of a copolymer formulation, the viscosity of the formulation, the flow rate of the formulation from the microinjection device, the diameter of any fluid channels in any microneedles included in the microinjection device, and the pressure drop across fluid channels in any hollow microneedles included in the microinjection device. In an embodiment, a microinjection device can be used to deliver a copolymer formulation (e.g., a copolymer-1 formulation) to a subject in a time period between about 0.1 seconds and 10 minutes, or between about 30 seconds and 8 minutes, or between about 1 minute and 7 minutes, or between about 2 minutes and 6 minutes, or between about 3 minutes and 5 minutes. In another embodiment, a microinjection device can be used to deliver a copolymer formulation (e.g., a copolymer-1 formulation) to a subject in a time period up to an including 1 minute, or 2 minutes, or 3 minutes, or 4 minutes, or 5 minutes, or 6 minutes, or 7 minutes, or 8 minutes, or 9 minutes, or 10 minutes, or 30 minutes, or 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 15 hours, or 20 hours, or 24 hours, or more.
[00146] In an embodiment, the length of time in which a given dosage of copolymer-1 is delivered to a subject using a microinjection device is dependent on various fluid and delivery properties, such as the volume of a copolymer-1 -containing formulation, the viscosity of the formulation, the flow rate of the formulation from the microinjection device, the diameter of any fluid channels in any microneedles included in the microinjection device, and the pressure drop across fluid channels in any microneedles included in the microinjection device. In an embodiment, a microinjection device can be used to deliver a copolymer-1 formulation to a subject in a time period between about 0.1 seconds and 10 minutes, or between about 30 seconds and 8 minutes, or between about 1 minute and 7 minutes, or between about 2 minutes and 6 minutes, or between about 3 minutes and 5 minutes. In another embodiment, a microinjection device can be used to deliver a copolymer-1 formulation to a subject in a time period up to an including 1 minute, or 2 minutes, or 3 minutes, or 4 minutes, or 5 minutes, or 6 minutes, or 7 minutes, or 8 minutes, or 9 minutes, or 10 minutes, or 30 minutes, or 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 15 hours, or 20 hours, or 24 hours.
[00147] In an embodiment, a microinjection device, such as any device provided herein, can be used to deliver a copolymer to a subject at a dosage, in a 1 mL formulation of the copolymer, of about 1 mg, or 2 mg, or 3 mg, or 4 mg, or 5 mg, or 6 mg, or 7 mg, or 8 mg, or 9 mg, or 10 mg, or 11 mg, or 12 mg, or 13 mg, or 14 mg, or 15 m g, or 16 mg, or 17 mg, or 18 mg, or 19 mg, or 20 mg, or 21 mg, or 22 mg, or 23 mg, or 24 mg, or 25 mg, or 26 mg, or 27 mg, or 28 mg, or 29 mg, or 30 mg, or 31 mg, or 32 mg, or 33 mg, or 34 mg, or 35 mg, or 36 mg, or 37 mg, or 38 mg, or 39 mg, or 40 mg, every 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 11 hours, or 12 hours, or once a day, and
administered (or delivered) over a time period of about 0.1 seconds to 10 minutes, or about 1 second to 8 minutes, or about 5 seconds to 5 minutes, or about 10 seconds to 1 minute, or about 15 to 45 seconds. In an embodiment, a copolymer can be delivered to a subject over a period of 1 minute or less, or 2 minutes or less, or 3 minutes or less, or 4 minutes or less, or 5 minutes or less, or 6 minutes or less, or 7 minutes or less, or 8 minutes or less, or 9 minutes or less, or 10 minutes or less, or 30 minutes or less, or 1 hour or less, or 2 hours or less, or 3 hours or less, or 4 hours or less, or 5 hours or less, or 6 hours or less, or 7 hours or less, or 8 hours or less, or 9 hours or less, or 10 hours or less, or 11 hours or less, or 12 hours or less, or 13 hours or less, or 14 hours or less, or 15 hours or less, or 16 hours or less, or 17 hours or less, or 18 hours or less, or 19 hours or less, or 20 hours or less, or 21 hours or less, or 22 hours or less, or 23 hours or less, or 24 hours or less. In another embodiment, a microinjection device, such as any device provided herein, can be used to deliver a copolymer to a subject at a dosage of about 20 mg in a 1 mL formulation once a day over a period less than about 1 hour, or less than about 30 minutes, or less than about 10 minutes, or less than about 1 minute.
[00148] In an embodiment, a microinjection device, such as any device provided herein, can be used to deliver copolymer- 1 to a subject at a dosage, in a 1 mL formulation having the copolymer- 1, of about 1 mg, or 2 mg, or 3 mg, or 4 mg, or 5 mg, or 6 mg, or 7 mg, or 8 mg, or 9 mg, or 10 mg, or 11 mg, or 12 mg, or 13 mg, or 14 mg, or 15 m g, or 16 mg, or 17 mg, or 18 mg, or 19 mg, or 20 mg, or 21 mg, or 22 mg, or 23 mg, or 24 mg, or 25 mg, or 26 mg, or 27 mg, or 28 mg, or 29 mg, or 30 mg, or 31 mg, or 32 mg, or 33 mg, or 34 mg, or 35 mg, or 36 mg, or 37 mg, or 38 mg, or 39 mg, or 40 mg, every 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 11 hours, or 12 hours, or once a day, and administered (or delivered) over a time period of about 0.1 seconds to 10 minutes, or about 1 second to 8 minutes, or about 5 seconds to 5 minutes, or about 10 seconds to 1 minute, or about 15 to 45 seconds. In an embodiment, copolymer- 1 can be delivered to a subject over a period of 1 minute or less, or 2 minutes or less, or 3 minutes or less, or 4 minutes or less, or 5 minutes or less, or 6 minutes or less, or 7 minutes or less, or 8 minutes or less, or 9 minutes or less, or 10 minutes or less, or 30 minutes or less, or 1 hour or less, or 2 hours or less, or 3 hours or less, or 4 hours or less, or 5 hours or less, or 6 hours or less, or 7 hours or less, or 8 hours or less, or 9 hours or less, or 10 hours or less, or 11 hours or less, or 12 hours or less, or 13 hours or less, or 14 hours or less, or 15 hours or less, or 16 hours or less, or 17 hours or less, or 18 hours or less, or 19 hours or less, or 20 hours or less, or 21 hours or less, or 22 hours or less, or 23 hours or less, or 24 hours or less. In another embodiment, a microinjection device, such as any device provided herein, can be used to deliver copolymer- 1 to a subject at a dosage of about 20 mg in a 1 mL formulation once a day over a period less than about 1 hour, or less than about 30 minutes, or less than about 10 minutes, or less than about 1 minute.
[00149] In an embodiment, the equivalent of 20 mg of copolymer- 1 in a 1 mL solution is delivered to a subject once a day. In another embodiment, 20 mg of copolymer- 1 in a 1 mL solution is delivered to a subject once a day and over a time period up to and including 1 minute, or 2 minutes, or 3 minutes, or 4 minutes, or 5 minutes, or 6 minutes, or 7 minutes, or 8 minutes, or 9 minutes, or 10 minutes, or 20 minutes, or 30 minutes, or 40 minutes, or 50 minutes, or 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 11 hours, or 12 hours, or 13 hours, or 14 hours, or 15 hours, or 16 hours, or 17 hours, or 18 hours, or 19 hours, or 20 hours, or 21 hours, or 22 hours, or 23 hours, or 24 hours. In an embodiment, a microinjection device, such as any device provided herein, is loaded with a copolymer- 1 formulation having a concentration of about 20 mg/1 mL. The microinjection device can be used to deliver copolymer- 1 to a subject over a predetermined time period, such as a time period up to and including 1 minute, or 2 minutes, or 3 minutes, or 4 minutes, or 5 minutes, or 6 minutes, or 7 minutes, or 8 minutes, or 9 minutes, or 10 minutes, or 20 minutes, or 30 minutes, or 40 minutes, or 50 minutes, or 1 hour, or 2 hours, or 3 hours, or 4 hours, or 5 hours, or 6 hours, or 7 hours, or 8 hours, or 9 hours, or 10 hours, or 11 hours, or 12 hours, or 13 hours, or 14 hours, or 15 hours, or 16 hours, or 17 hours, or 18 hours, or 19 hours, or 20 hours, or 21 hours, or 22 hours, or 23 hours, or 24 hours. For example, a subject can apply a
microinjection device having a copolymer- 1 formulation with a copolymer- 1 concentration of about 20 mg/1 mL to the subject's arm for delivery of copolymer-1 on a daily basis. [00150] In an embodiment, a microinjection device having a deliverable copolymer formulation is provided. A copolymer or copolymer- 1 formulation can be delivered by subcutaneous, transdermal or intradermal injection. A user places the device adjacent another user's skin or adjacent the user's skin, if self administration is desired, to deliver the copolymer formulation. The user employs the microinjection device to deliver the copolymer formulation to another user or the user (self administration). The user then removes the microinjection device from the skin. In an embodiment, the microinjection device is a single use device and is be disposed of after it is used. In another embodiment the microinjection device can be used for a future administration of the copolymer formulation, such as with a replaceable cartridge or with additional doses provided in the original cartridge having the copolymer formulation.
[00151] It should be understood from the foregoing that, while particular implementations have been illustrated and described, various modifications can be made thereto and are contemplated herein. It is also not intended that the invention be limited by the specific examples provided within the specification. While the invention has been described with reference to the aforementioned specification, the descriptions and illustrations of the preferable embodiments herein are not meant to be construed in a limiting sense. Furthermore, it shall be understood that all aspects of the invention are not limited to the specific depictions,
configurations or relative proportions set forth herein which depend upon a variety of conditions and variables. Various modifications in form and detail of the embodiments of the invention will be apparent to a person skilled in the art. It is therefore contemplated that the invention shall also cover any such modifications, variations and equivalents. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.

Claims

CLAIMS WHAT IS CLAIMED IS:
1. A system comprising a microinjection device and a copolymer formulation, the microinjection device comprising:
a microneedle array having one or more hollow tips for delivering a copolymer formulation;
a housing having the microneedle array and a skin- contacting face defining an opening that can be positioned at or adjacent to a target site; and
a driver for moving the microneedle array toward the target site.
2. The system of Claim 1, wherein the copolymer formulation has a pH between about 3.0 and 9.0.
3. The system of Claim 2, wherein the copolymer formulation has a pH between about 4.0 and 8.5.
4. The system of Claim 3, wherein the copolymer formulation has a pH between about 5.0 and 7.5.
5. The system of Claim 4, wherein the copolymer formulation has a pH between about 5.5 and 7.0.
6. The system of Claim 1, wherein the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 65%.
7. The system of Claim 1, wherein the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 70%>.
8. The system of Claim 7, wherein the molar percentage of copolymer having a molecular weight between about 2,000 dalton and 20,000 dalton is greater than or equal to about 75%>.
9. The system of Claim 1, wherein the copolymer formulation comprises copolymer- 1.
10. A method for delivering a copolymer to a subject, comprising:
providing a microinjection device comprising a microneedle array and a copolymer- containing formulation; and
delivering the copolymer-containing formulation to the subject with the aid of the microinjection device.
11. A method for treating an autoimmune disease, comprising using a microinjection device comprising a microneedle array and a copolymer formulation to administer to a subject the copolymer formulation.
12. The method of Claim 11, wherein the copolymer formulation is administered to the subject on a daily basis.
13. The method of Claim 11, wherein the copolymer formulation is administered to the subject at a dosage of about 20 mg in 1 milliliters of the copolymer formulation.
14. The method of Claim 11, wherein the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes.
15. The method of Claim 14, wherein the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes.
16. The method of Claim wherein the copolymer formulation is delivered transdermally.
17. The method of Claim wherein the copolymer formulation is delivered intradermally.
18. The method of Claim wherein the copolymer formulation includes copolymer- 1.
19. The method of Claim wherein the autoimmune disease is diabetes mellitus type 1.
20. The method of Claim wherein the autoimmune disease is Hashimoto's thyroiditis.
21. The method of Claim wherein the autoimmune disease is Guillain-Barre syndrome.
22. The method of Claim wherein the autoimmune disease is multiple sclerosis.
23. The method of Claim wherein the autoimmune disease is coeliac disease.
24. The method of Claim wherein the autoimmune disease is giant cell arteritis.
25. The method of Claim wherein the subject is a mammal.
26. The method of Claim 25, wherein the subject is a human.
27. A system comprising an application device and a copolymer formulation, the application device comprising:
a housing having a skin-contacting face defining an opening that can be positioned at a target site, said housing having a microneedle array; and
an impactor for impacting the microneedle array and accelerating the microneedle array toward the target site, wherein the microneedle array is for delivering the copolymer formulation to the subject,
wherein the impactor is for to moving along a substantially arcuate path to move the microneedle array toward the target site.
28. The system of Claim 27, wherein the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
29. A microinjection device for delivering a copolymer formulation to a subject.
30. The microinjection device of Claim 29, wherein the microinjection device is for delivering to a subject a copolymer formulation comprising copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
31. A microinjection device for subcutaneous, transdermal or intradermal delivery of a copolymer formulation, comprising: a microneedle array for delivering a copolymer formulation to a subject; and one or more chambers in fluid communication with the microneedle array, the one or more chambers for holding a copolymer formulation.
32. The microinjection device of Claim 31 , wherein the microneedle array comprises microneedles having hollow tips.
33. The microinjection device of Claim 31 , wherein the copolymer formulation comprises copolymer-1 or a pharmaceutically acceptable derivative of copolymer-1.
34. A system for the administration of a copolymer to a subject, comprising:
a copolymer formulation; and
a microinjection device.
35. The system of Claim 34, wherein the copolymer formulation comprises copolymer-1 or a pharmaceutically acceptable derivative of copolymer-1.
36. A system for applying a microneedle array to a subject's skin, comprising:
a copolymer formulation;
a housing having a skin-contacting face defining an opening that can be positioned at a target site, said housing having a microneedle array; and
an impactor for impacting the microneedle array and accelerating the microneedle array toward the target site, the microneedle array for delivering a copolymer formulation to the subject,
wherein the impactor is for moving along a substantially arcuate path to move the microneedle array toward the target site.
37. The system of Claim 36, wherein the copolymer formulation comprises copolymer-1 or a pharmaceutically acceptable derivative of copolymer-1.
38. A system for subcutaneous, transdermal or intradermal delivery of a copolymer to a subject, comprising:
a copolymer formulation;
a microneedle array for delivering the copolymer formulation to a subject; and one or more chambers in fluid communication with the microneedle array, the one or more chambers for holding the copolymer formulation.
39. The system of Claim 38, wherein the copolymer formulation comprises copolymer-1 or a pharmaceutically acceptable derivative of copolymer-1.
40. The system of Claim 38, wherein the copolymer formulation has a copolymer concentration between about 5.0 mg copolymer in 1 mL and 30 mg in 1 mL.
41. The system of Claim 40, wherein the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
42. The system of Claim 38, wherein the copolymer formulation has a pH between about 3.0 and 9.0.
43. The system of Claim 42, wherein the copolymer formulation has a pH between about 4.0 and 8.5.
44. The system of Claim 43, wherein the copolymer formulation has a pH between about 5.0 and 7.5.
45. The system of Claim 44, wherein the copolymer formulation has a pH between about 5.5 and 7.0.
46. A system for delivering a copolymer formulation to a subject, comprising:
a copolymer formulation;
a microneedle array having one or more hollow tips for delivering the copolymer formulation;
a housing having the microneedle array and a skin- contacting face defining an opening that can be positioned at or adjacent to a target site; and
a driver for moving the microneedle array toward the target site.
47. The system of Claim 46, wherein the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
48. The system of Claim 46, wherein the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL.
49. The system of Claim 48, wherein the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
50. A microinjection device comprising a hollow microneedle array and a copolymer formulation, wherein the microinjection device is for delivering the copolymer formulation to a subject.
51. The microinjection device of Claim 50, wherein the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
52. A method for subcutaneous, transdermal or intradermal delivery of a copolymer formulation to a subject, comprising: administering the copolymer formulation to the subject with ion pairs, coacervates, vesicles, liposomes, or particles.
53. The method of Claim 52, wherein particles are used to administer the copolymer formulation.
54. The method of Claim 53, wherein the particles are administered to a subject's skin at a high velocity.
55. The method of Claim 52, wherein the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
56. A method for subcutaneous, transdermal or intradermal delivery of a copolymer formulation to a subject, comprising: administering the copolymer formulation to the subject by microneedle injection, hydration, ablation of the subject's skin, follicular delivery, ultrasound, iontophoresis or electroporation.
57. The method of Claim 56, wherein the copolymer formulation is administered to the subject by microneedle injection.
58. The method of Claim 56, wherein the copolymer formulation is administered to the subject by iontophoresis.
59. The method of Claim 56, wherein the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
60. A method for treating autoimmune disease, comprising administering a copolymer formulation to a subject in need thereof by subcutaneous injection with the aid of a
microinjection device having the copolymer formulation.
61. The method of Claim 60, wherein the microinjection device comprises an array of microneedles.
62. The method of Claim 61, wherein the array of microneedles comprises microneedles having hollow tips.
63. The method of Claim 60, wherein the copolymer formulation includes copolymer- 1.
64. The method of Claim 60, wherein the autoimmune disease is diabetes mellitus type 1.
65. The method of Claim 60, wherein the autoimmune disease is Hashimoto's thyroiditis.
66. The method of Claim 60, wherein the autoimmune disease is Guillain-Barre syndrome.
67. The method of Claim 60, wherein the autoimmune disease is multiple sclerosis.
68. The method of Claim 60, wherein the autoimmune disease is coeliac disease.
69. The method of Claim 60, wherein the autoimmune disease is giant cell arteritis.
70. The method of Claim 60, wherein the subject is a mammal.
71. The method of Claim 70, wherein the subject is a human.
72. The method of Claim 60, wherein the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes.
73. The method of Claim 72, wherein the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes.
74. The method of Claim 60, wherein the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL.
75. The method of Claim 74, wherein the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
76. The method of Claim 60, wherein the copolymer formulation comprises a
pharmaceutically acceptable excipient.
77. The method of Claim 60, wherein the excipient includes one or more of mannitol and water.
78. A system for the administration of a copolymer to a subject, comprising:
a copolymer formulation; and
a microinjection device for subcutaneously, intradermally or transdermally delivering the copolymer formulation to the subject.
79. A system for delivering a copolymer formulation, comprising:
a copolymer formulation having an excipient; and
a microinjection device for delivering the copolymer formulation to a subject.
80. The system of Claim 78 or 79, wherein the microinjection device is for delivering between about 1 mg and 40 mg of copolymer in 1 mL of the copolymer formulation.
81. The system of Claim 80, wherein the microinjection device is for delivering between about 5 mg and 30 mg of copolymer in 1 mL of the copolymer formulation.
82. The system of Claim 81, wherein the microinjection device is for delivering between about 15 mg and 25 mg of copolymer in 1 mL of the copolymer formulation.
83. The system of Claim 78 or 79, wherein the copolymer formulation comprises copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
84. The system of Claim 78 or 79, wherein the excipient includes one or more of mannitol and water.
85. The system of Claim 78 or 79, wherein the excipient is a pharmaceutically acceptable excipient.
86. The system of Claim 78 or 79, wherein the microinjection device comprises an array of microneedles.
87. The system of Claim 86, wherein the array of microneedles comprises microneedles having hollow tips.
88. The system of Claim 78 or 79, wherein the copolymer formulation is delivered to the subject in a length of time between about 0.1 seconds and 10 minutes.
89. The system of Claim 88, wherein the copolymer formulation is delivered to the subject in a length of time between about 30 seconds and 8 minutes.
90. The system of Claim 78 or 79, wherein the copolymer formulation has a copolymer concentration between about 5.0 mg in 1 mL and 30 mg in 1 mL.
91. The system of Claim 90, wherein the copolymer formulation has a copolymer concentration between about 15 mg in 1 mL and 25 mg in 1 mL.
92. The system of Claim 78 or 79, wherein the subject is a mammal.
93. The system of Claim 92, wherein the subject is a human.
94. A system for delivering a copolymer to a subject, comprising a microinjection device having a 1 mL formulation with 20 mg of a copolymer and 40 mg of a pharmaceutically acceptable excipient.
95. The system of Claim 94, wherein the copolymer is copolymer- 1 or a pharmaceutically acceptable derivative of copolymer- 1.
96. The system of Claim 94, wherein the pharmaceutically acceptable excipient includes one or more of mannitol and water.
97. A system for delivering copolymer- 1 to a subject, comprising a microinjection device having a 1 mL formulation with 20 mg of copolymer- 1 and 40 mg of mannitol.
PCT/US2011/056758 2010-10-18 2011-10-18 Delivery of copolymers by microinjection systems WO2012054518A1 (en)

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US61/394,237 2010-10-18
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JP2014042788A (en) * 2012-08-28 2014-03-13 Kosumedei Seiyaku Kk Microneedle patch administration device
WO2018170205A1 (en) * 2017-03-15 2018-09-20 University Of Maryland, College Park Microneedle-mediated delivery of tolerogenic immunotherapeutics
US10232158B2 (en) 2013-09-18 2019-03-19 Cosmed Pharmaceutical Co., Ltd. Microneedle patch application device and patch holder

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US7632251B2 (en) * 2007-04-27 2009-12-15 Dermato-Plastica Beauty (DPB) Co., Ltd. Volume adjustable, micro-injection device

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US7632251B2 (en) * 2007-04-27 2009-12-15 Dermato-Plastica Beauty (DPB) Co., Ltd. Volume adjustable, micro-injection device

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Publication number Priority date Publication date Assignee Title
JP2014042788A (en) * 2012-08-28 2014-03-13 Kosumedei Seiyaku Kk Microneedle patch administration device
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