WO2012053911A2 - Metal alloy - Google Patents
Metal alloy Download PDFInfo
- Publication number
- WO2012053911A2 WO2012053911A2 PCT/NZ2011/000219 NZ2011000219W WO2012053911A2 WO 2012053911 A2 WO2012053911 A2 WO 2012053911A2 NZ 2011000219 W NZ2011000219 W NZ 2011000219W WO 2012053911 A2 WO2012053911 A2 WO 2012053911A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- metal
- metal alloy
- group
- iron
- alloying element
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C5/00—Alloys based on noble metals
- C22C5/04—Alloys based on a platinum group metal
Definitions
- the present invention is based on the provisional specifications filed in relation to New Zealand Patent Application No. 588666, the entire contents of which are incorporated herein.
- the present invention relates to a metal alloy composition
- a metal alloy composition comprising a platinum metal, a group IB metal and at least one additional alloying element that includes iron, nickel or iron and nickel.
- the invention relates to a metal alloy comprising from about 95 to about 99% platinum metal, about 1.5 to about 4% of a group IB metal, and about 0.001 to about 5% of an additional alloying element selected from the group consisting of: iron, nickel, and a combination of iron and nickel.
- group IB metal or its grammatical equivalents and derivatives means a metal in the Periodic Table Group 1 1 consisting of gold, silver, copper and roentgenium.
- the invention relates to a metal alloy having a composition consisting essentially of a platinum metal, a group IB metal and an additional alloying element selected from iron, nickel, or a combination of iron and nickel.
- the invention relates to a metal alloy comprising from about 95 to about 99% platinum metal, about 1.5% to about 4% of a group IB metal and about 0.001 % to about 5% iron meteorite.
- the invention relates to a metal alloy having a composition consisting essentially of a platinum metal, a group IB metal, and iron meteorite.
- the invention relates to a metal alloy consisting essentially of about 95% to about 99% palladium metal, about 1.5% to about 4% of a group IB metal and about 0.001 % to about 5% of an additional alloying element selected from iron, nickel, and a combination of iron and nickel.
- the metal alloy comprises at least about 95%, 96%, 96.5%, 97%, 97.5%, 98%, 98.5%, 99% or 99.5% by weight of a platinum metal.
- the metal alloy comprises at least about 0.001%, 0.005%, 0.01 %, 0.05%, 0.1%, 0.5%, 1 %, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5% or 5% by weight of a group IB metal.
- the metal alloy comprises at least about 0.001 %, 0.005%, 0.01 %, 0.05%, 0.1 %, 0.5%, 1 %, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5% or 5% by weight of an additional alloying element.
- the metal alloy comprises at least about 0.001 %, 0.005%, 0.01 %, 0.05%, 0.1 %, 0.5%, 1 %, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5% or 5% by weight of iron meteorite. In some embodiments the metal alloy comprises
- platinum metal • about 97% to about 98% by weight platinum metal, and about 1% to about 3% of a group IB metal, and about 0.001 % to about 5% of an additional alloying element, or
- platinum metal • about 97% to about 98% by weight platinum metal, and about 0.5% to about 5% of a group IB metal, and about 0.001% to about 1.5% of an additional alloying element, or
- the platinum metal is palladium.
- the metal alloy comprises at least about 95%, 96%, 96.5%, 97%, 97.5%, 98%, 98.5%, 99% or 99.5% by weight of palladium.
- the group IB metal is selected from gold, silver and copper.
- the group IB metal is silver.
- the meteorite comprises iron and nickel.
- the metal alloy has improved castability.
- the metal alloy has improved resistance to porosity.
- the metal alloy has improved resistance to shrinkage.
- the metal alloy has improved workability.
- workability or its grammatical equivalents and derivatives means any one or more of cutting, rolling, drawing and soldering.
- workability refers to each of cutting, rolling, drawing and soldering.
- the metal alloy has improved ductility.
- the metal alloy has improved soldering properties.
- the improved soldering properties relate to improved thermal conductivity and heat capacity.
- the metal alloy has improved remelting.
- the metal alloy has improved electrical conductivity.
- the invention relates to a metal alloy for the production of jewellery.
- the invention relates to a method of manufacture of a metal alloy comprising the following steps: a. combining about 95% to about 99% platinum metal, about 1.5% to about 4% of a group IB metal, and about 0.001 % to about 5% of an additional alloying element selected from the group consisting of: iron, nickel, and a combination of iron and nickel;
- step (b) heating the combination from step (a) to a temperature of between 1600 °C and 1800 °C until molten and blended;
- step (b) allowing the blend from step (b) to cool until solid.
- the invention relates to a method of manufacturing a metal alloy as described above.
- the invention relates to the use of a metal alloy comprising from about 95% to about 99% platinum metal, about 1 .5% to about 4% of a group IB metal, and about 0.001 % to about 5% of an additional alloying element selected from the group consisting of: iron, nickel, and a combination of iron and nickel.
- This invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, and any or all combinations of any two or more of said parts, elements or features, and where specific integers are mentioned herein which have known equivalents in the art to which this invention relates, such known equivalents are deemed to be incorporated herein as if individually set forth.
- Figure 1a shows an optical micrograph view of the microstructure of the preferred embodiment of the present invention in the form of a metal alloy when cold worked;
- Figure 1b shows another optical micrograph view of the microstructure of the preferred embodiment shown in Figure 1 when the alloy is annealed at 800 degrees Celsius for 2 hours;
- Figure 2 shows a composition diagram of the bulk material measured by an energy dispersive X-ray analyser
- Figure 3a shows a close up view of the optical micrograph of Figure 1a
- Figure 3b shows an energy dispersive X-ray spectrograph of location 002 shown in Figure 3a;
- Figure 4 shows the results of a single scan potentiodynamic polarisation corrosion test for Tafel Fit; and Figure 5 shows a cyclic polarisation curve.
- the invention relates to a metal alloy that has a composition consisting essentially of a palladium metal, a group IB metal, and iron meteorite.
- the invention relates to a metal alloy comprising from about 95% to about 99% platinum metal, about 1.5% to about 4% of a group IB metal, and about 0.001% to about 5% of an additional alloying element selected from iron, nickel, and a combination of iron and nickel.
- the invention relates to a metal alloy having a composition consisting essentially of a platinum metal, a group IB metal and an additional alloying element selected from iron, nickel, or a combination of iron and nickel.
- the invention relates to a metal alloy comprising from about 95% to about 99% platinum metal, about 1.5% to about 4% of a group IB metal and about 0.001% to about 5% iron meteorite.
- the invention relates to a metal alloy having a composition consisting essentially of a platinum metal, a group IB metal, and iron meteorite.
- the invention relates to a metal alloy consisting essentially of about 95% to about 99% palladium metal, about 1.5% to about 4% of a group IB metal and about 0.001% to about 5% of an additional alloying element selected from iron, nickel, and a combination of iron and nickel.
- the preferred metal alloy more specifically comprises about 95% to 99% of a platinum metal, about 1 % to about 4% of a group IB metal and approximately 0.001 to 0.1 % of an additional alloying element selected from iron, nickel, or a combination of iron and nickel.
- the group IB metal is selected from gold, silver or copper.
- the invention relates to a metal alloy that incorporates a high composition of platinum metals such as palladiums.
- the alloy is substantially resistant to cracking when worked and is substantially free from pitting.
- An additional advantage is the metal alloy is resistant to tarnishing.
- the invention relates to the composition of this metal alloy and its manufacture and uses.
- the qualities of the alloy of are of particular use, but not limited to, the jewellery industry. It is envisaged the metal alloy will have further application to manufacturing, construction and various research fields, or other applications such as fuel cell technologies or other areas where electrical charge conductivity is required.
- composition is about 97.5% palladium, about 1.5% silver and about 1 % meteorite by weight to produce the alloy according to the most preferred embodiment of the invention.
- percentages may be altered by the addition of other alloys and the presence of minor impurities without departing from the scope of the present invention..
- composition according to another embodiment of the invention has about 97% palladium, about 2% silver and about 1 % meteorite to produce the alloy having equally good casting properties, and fabrication properties that are also good.
- Another composition according to another embodiment of the invention has about 96.5% palladium, about 2% silver and about 1.5% meteorite to produce an alloy that has good casting qualities. The proportion of silver and meteorite can be varied up to 3.5% in concentration whilst retaining the preferred properties of the metal alloy.
- the metal alloy comprises at least about 95%, 96%, 96.5%, 97%, 97.5%, 98%, 98.5%, 99% or 99.5% by weight of a platinum metal, and useful ranges may be selected between any of those values, (for example, about 95% to about 100%, about 95.5% to about 100%, about 96% to about 100%, about 96.5% to about 100%, about 97% to about 100%, about 97.5% to about 100%, about 98% to about 100%, about 98.5% to about 100%, about 99% to about 100%, or about 99.5% to about 100% by weight platinum metal).
- the metal alloy comprises at least about 95%, 96%, 96.5%, 97%, 97.5%, 98%, 98.5%, 99% or 99.5% by weight of palladium, and useful ranges may be selected between any of those values, (for example, about 95% to about 100%, about 95.5% to about 100%, about 96% to about 100%, about 96.5% to about 100%, about 97% to about 100%, about 97.5% to about 100%, about 98% to about 100%, about 98.5% to about 100%, about 99% to about 100%, or about 99.5% to about 100% by weight platinum metal).
- the metal alloy comprises at least about 0.5%, 1 %, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5% or 5% by weight of silver, and useful ranges may be selected between any of those values, (for example, about 0.5% to 5%, about 1.5% to 5%, about 2% to 5%, about 2.5% to 5%, about 3% to 5%, about 3.5% to 5%, about 4% to 5%, about 4.5% to 5%, by weight silver).
- the metal alloy comprises at least about 0.5%, 1 %, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5% or 5% by weight of iron meteorite, and useful ranges may be selected between any of those values, (for example, about 0.5% to about 5%, about 1.5% to about 5%, about 2% to about 5%, about 2.5% to about 5%, about 3% to about 5%, about 3.5% to about 5%, about 4% to about 5%, about 4.5% to about 5%, by weight iron meteorite).
- Examples of a metal alloy useful herein include:
- platinum metal • about 97% to about 98% by weight platinum metal, and about 1 % to about 3% of a group IB metal, and about 0.001 % to about 5% of an additional alloying element, or
- platinum metal • about 97% to about 98% by weight platinum metal, and about 0.5% to about 5% of a group IB metal, and about 0.001 % to about 1.5% of an additional alloying element, or
- the constituents of the metal alloy are assembled in their substantially pure form.
- the desired amount of each constituent is weighed according to the preferred concentration of the alloy.
- the constituents are heated together to a temperature of approximately 1600 to 1800 °C, or until molten and blended. Once satisfactorily blended, the molten constituents are allowed to cool until solid.
- the meteorite is ground into small particles before melted and combined with the other alloying constituents.
- the microstructure of the metal alloy according to the preferred embodiment of the invention is shown in Figure 1a, as observed by a Leica D -IRM inverted research microscope equipped with a Zeiss Axiocam digital camera.
- the shown metal alloy is a single-phase material with an average grain diameter of less than 20 microns.
- the material was annealed at 800 °C for two hours to produce a new grain structure.
- the resultant grain structure of the annealed metal alloy is shown in detail in Figure 1b.
- the annealed metal alloy showed precipitation of a second phase along grain boundaries and inside of the grains, likely to be an oxidation effect. The precipitation is evident only 50 microns distance from the surface and could therefore easily be removed by a polishing away.
- Figure 2 indicates the major elements present in the metal alloy as measured by a JEOL 7000F field emission scanning electron microscope equipped with an Energy Dispersive X-ray (EDX) Analyzer. Other methods to measure the composition of the metal alloy, such as optical emission spectrometry (OES) could also be used. Although the results indicate the presence of silica, it is believed this was obtained during production of the metal alloy. For example, from the use of silica crucibles typically used for melting and casting metals.
- EDX Energy Dispersive X-ray
- Figures 3a and 3b show the preferred metal alloy being oxygen rich and containing silicon based compounds.
- the silicon content is likely to have been introduced during the manufacturing process.
- the combining of meteorite with other alloying constituents may also be responsible for such compounds being formed.
- Palladium and silver metals are mutually soluble. Similarly, palladium and nickel are also mutually soluble. Palladium can further accommodate at least 5 weight percent of iron without forming a second phase. Therefore, the proportions of silver, iron and nickel can be specified in a fairly wide range for the desired metal alloy. Almost no silicon will dissolve in palladium except in superheated liquid so care must be taken to keep the melt temperatures low when producing the preferred alloy composition.
- the preferred composition of the metal alloy of the present invention is specified, the following elements may also be incorporated into the alloy in low concentrations without substantially affecting the desired properties: gold, platinum, zinc, nickel, copper, iron, chromium, sulphur, phosphorus, calcium, potassium, aluminium, oxygen, and carbon.
- the average hardness of the preferred metal alloy is 108.7 Vickers Hardness (HV). Once annealed at 800 °C for two hours, the material hardness is reduced to 86.9 HV.
- the concentration of silver and other elements such as silicon can be controlled to produce the particular material hardness desired.
- a cold rolled sample of the preferred metal alloy has an ultimate tensile strength (UTS) of 405.03 MPa as measured by a uniaxial tensile test. Once annealed at 800 °C for two hours, the UTS is reduced to 284.3 MPa.
- the particular tensile strength desired can be altered by the concentration of other elements to the metal alloy.
- the present UTS measurement is indicative of a material that has excellent wear and scratch resistance making it particularly suitable for the jewellery industry.
- Phenol Red (C 19 H 14 0 5 S) 0.011
- a sample of the preferred metal of the present invention having a 1 cm 2 surface area was subjected to a simulated body fluid to represent the salts found in the human body.
- the following table shows the solution composition used for testing corrosion.
- the solution was buffered with HEPES to a pH of 7.4 ⁇ 0.05 and was held at a temperature of 37°C ⁇ 0.5.
- Electrochemical tests were carried out in a three- electrode cell using a platinum counter electrode (surface area > 2x the working electrode) and a saturated calomel electrode (SCE) was used as a reference.
- the Open Circuit Potential (OCP) was observed to settle after about 10 minutes in the solution. Polarization tests were conducted 20 minutes after immersion to ensure sufficient settling time.
- Figure 4 shows a single scan polarization test in solution.
- the calculated corrosion current density is 8.311 ⁇ /cm 2 when no external voltage is applied.
- the corrosion rate is very low, approximately 0.024 millimeters per year.
- Figure 5 shows a cyclic polarisation from -0/300V to 1.3V and negative hysteresis. That is, the corrosion current density is lower on the reverse scan than it is on the forward scan. Negative hysteresis is indicative of the passive film having the ability to repair itself when damaged and remain passive. This advantageously prevents the material from pitting due to a thin, tightly bound and stable oxide film over the alloy.
- a result showing a reduced porosity in a fresh casting of the preferred metal alloy over other known palladium alloys is indicative of a metal having advantageous properties as a metal suitable for industries such as the jewellery industry.
- Ductility is a desired property for many metal alloys. Ductility can be tested by subjecting a sample to bending forces across a range of temperatures. A more ductile alloy will bend before it breaks.
- a result showing an increased ductility in a fresh casting of the preferred metal alloy over other known palladium alloys is indicative of a metal having advantageous properties as a metal suitable for industries such as the jewellery industry.
- Thermal conductance of a metal alloy is desired to be low for metal used by the jewellery industry.
- a localised area of a metal alloy can be welded or soldered, for example, without melting adjacent areas.
- Thermal conductivity can be measured, for example, by measuring a change in temperature at one end of a length of metal alloy when heat is applied to another end.
- a result showing a reduced thermal conductance and heat capacity in a fresh casting of the preferred metal alloy over other known palladium alloys is indicative of a metal having advantageous properties as a metal suitable for the jewellery industry.
- Another advantageous property of the metal for use in the jewellery industry is the workability of the metal. That is, how easy to cut, roll, draw and solder the metal is.
- a sample of the metal alloy was prepared according to the preferred embodiments of invention having about 97.5% palladium, about 1.5% silver and about 0.5% iron meteorite by weight.
- the metal alloy sample showed increased ductility over other metal alloys used in the jewellery industry by resisting breakage after being subjected to bending forces that would cause other metals to fatigue.
- the metal alloy of the present invention also appeared to be free from casting flaws such as porosity by exhibiting a clean and consistent cross section when cut. When cut, the metal alloy sample also produced a clean edge.
- the metal alloy sample also showed excellent thermal conductivity characteristics in that a localised area of the metal alloy could be soldered to without melting immediately adjacent areas.
- the metal alloy of the present invention has therefore shown improved workability characteristics over other metal alloys commonly used in the jewellery industry or known in the prior art thereby making it a desirable metal alloy. Where in the foregoing description reference has been made to elements or integers having known equivalents, then such equivalents are included as if they were individually set forth.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2011318682A AU2011318682B2 (en) | 2010-10-19 | 2011-10-19 | Metal alloy |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ58866610 | 2010-10-19 | ||
NZ588666 | 2010-10-19 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2012053911A2 true WO2012053911A2 (en) | 2012-04-26 |
WO2012053911A3 WO2012053911A3 (en) | 2012-06-14 |
Family
ID=45975778
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NZ2011/000219 WO2012053911A2 (en) | 2010-10-19 | 2011-10-19 | Metal alloy |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2011318682B2 (en) |
WO (1) | WO2012053911A2 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5096866A (en) * | 1988-08-26 | 1992-03-17 | N.E. Chemcat Corporation | Supported platinum alloy electrocatalyst |
US20060058185A1 (en) * | 2004-08-18 | 2006-03-16 | Symyx Technologies, Inc. | Platinum-copper-nickel fuel cell catalyst |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10121598A1 (en) * | 2001-05-03 | 2003-01-23 | Heraeus Gmbh W C | Platinum-iron alloy, especially for jewelry |
-
2011
- 2011-10-19 WO PCT/NZ2011/000219 patent/WO2012053911A2/en active Application Filing
- 2011-10-19 AU AU2011318682A patent/AU2011318682B2/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5096866A (en) * | 1988-08-26 | 1992-03-17 | N.E. Chemcat Corporation | Supported platinum alloy electrocatalyst |
US20060058185A1 (en) * | 2004-08-18 | 2006-03-16 | Symyx Technologies, Inc. | Platinum-copper-nickel fuel cell catalyst |
Also Published As
Publication number | Publication date |
---|---|
AU2011318682A1 (en) | 2013-05-23 |
WO2012053911A3 (en) | 2012-06-14 |
AU2011318682B2 (en) | 2017-06-29 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Chen et al. | Distinction of corrosion resistance of selective laser melted Al-12Si alloy on different planes | |
CN104073678B (en) | Cu Ti series copper alloys sheet materials and its manufacture method and energization part | |
Shin et al. | Modification effect of Sr on the microstructures and mechanical properties of Al–10.5 Si–2.0 Cu recycled alloy for die casting | |
Kubásek et al. | Structural and corrosion characterization of biodegradable Mg–RE (RE= Gd, Y, Nd) alloys | |
JP5852585B2 (en) | Magnesium alloy having excellent ignition resistance and mechanical properties and method for producing the same | |
CN101748308B (en) | CU-Ti system copper alloy plate and manufacture method thereof | |
CN104822852B (en) | The nickle-based block metal glass comprising chromium and phosphorus with high tenacity | |
US11466344B2 (en) | High-performance corrosion-resistant high-entropy alloys | |
ES2765016T3 (en) | Bolt and Bolt Manufacturing Method | |
JP5237801B2 (en) | Doped iridium with improved high temperature properties | |
EP3719165B1 (en) | Method for manufacturing ni-based alloy and ni-based alloy | |
Kumar et al. | A novel intermetallic nickel aluminide (Ni3Al) as an alternative automotive body material | |
US9982327B2 (en) | Brass alloy for tap water supply member | |
CN107709585A (en) | Electronic electric equipment copper alloy, electronic electric equipment copper alloy plastic working material, electronic electric equipment component, terminal and busbar | |
RU2695852C2 (en) | α-β TITANIUM ALLOY | |
JP2017057476A (en) | Copper alloy sheet material and manufacturing method therefor | |
WO2006109708A1 (en) | Ti ALLOY, Ti ALLOY MEMBER AND METHOD FOR PRODUCING SAME | |
TWI737845B (en) | Copper alloy wire rod and manufacturing method thereof | |
Basavakumar et al. | Impact toughness in Al–12Si and Al–12Si–3Cu cast alloys—Part 1: Effect of process variables and microstructure | |
AU2011318682B2 (en) | Metal alloy | |
JP2012162795A (en) | Hot rolled ferritic stainless steel sheet excellent in cold cracking nature and method of manufacturing the same | |
Stępień et al. | Effect of hydrogen on room-temperature hardness of B2 FeAl alloys | |
CN111304487B (en) | Copper-based shape memory alloy and preparation method and application thereof | |
Ilangovan et al. | Effects of aging time on mechanical properties of sand cast Al-4.5 Cu alloy | |
Qin et al. | Influence of alloying elements Ni and Nb on thermal stability and corrosion resistance of Cu-based bulk metallic glasses |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11834692 Country of ref document: EP Kind code of ref document: A2 |
|
NENP | Non-entry into the national phase in: |
Ref country code: DE |
|
ENP | Entry into the national phase in: |
Ref document number: 2011318682 Country of ref document: AU Date of ref document: 20111019 Kind code of ref document: A |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 11834692 Country of ref document: EP Kind code of ref document: A2 |