WO2012028072A1 - System and method for cleaning and disinfecting equipment involved in beer production process - Google Patents

System and method for cleaning and disinfecting equipment involved in beer production process Download PDF

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Publication number
WO2012028072A1
WO2012028072A1 PCT/CN2011/078982 CN2011078982W WO2012028072A1 WO 2012028072 A1 WO2012028072 A1 WO 2012028072A1 CN 2011078982 W CN2011078982 W CN 2011078982W WO 2012028072 A1 WO2012028072 A1 WO 2012028072A1
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Prior art keywords
water
oxidation potential
ratio
acidic
potential water
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PCT/CN2011/078982
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French (fr)
Chinese (zh)
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张敦杰
孔祥兵
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北京洲际资源环保科技有限公司
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Priority claimed from CN2010102697125A external-priority patent/CN102380116A/en
Priority claimed from CN2010102697214A external-priority patent/CN102380113A/en
Application filed by 北京洲际资源环保科技有限公司 filed Critical 北京洲际资源环保科技有限公司
Publication of WO2012028072A1 publication Critical patent/WO2012028072A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/03Electric current
    • A61L2/035Electrolysis

Definitions

  • the invention is directed to some problems and deficiencies in the traditional beer production process, and the use of acidic oxidation potential water instead of the chemical disinfectant to clean and disinfect the environmental materials, air and operators at the production site.
  • the invention provides a centralized setting centralized control disinfection system, the distributed setting centralized control disinfection system comprises a centralized control system and a distributed set of one or more distributed disinfection systems, and the centralized control system comprises various distributed disinfection systems.
  • distributed disinfection system includes central control device, oxidation potential water generator device, cleaning and disinfecting device, the central control includes communication device, and is used for concentration
  • the communication device communication of the control system; the centralized control system receives data from each distributed disinfection system through the communication device, stores and processes the received data, and issues control commands to the distributed disinfection system according to the processing results of the respective data.
  • the cleaning and disinfecting system of the present invention further comprises one or more parallel and/or serial potential water proportioning devices connected to the acidic water storage device and the filtration and softening device, and controlled by the central control device.
  • the flow detecting sensor device on the respective lines connected to the acidic water storage device and the filtering and softening device is diluted in proportion to the demineralized water and the acidic water.
  • FIG. 2B is a schematic structural block diagram of a system of the present invention having a potential water ratio ratio device
  • FIG. 2C is a schematic structural block diagram of a system having a potential water ratio ratio device according to an embodiment of the present invention
  • the controller can automatically inject a certain amount of acidic water and softened water according to the data information detected by each sensor to complete the required dilution ratio, and according to different equipment
  • the disinfection requires automatic control of its cleaning and disinfection process.
  • the electrolytic water and the alkaline water produced by the electrolysis module 11 are respectively piped to the acidic water storage tank 13 and the alkaline water storage tank 22.
  • the acidic water storage tank 13 is sent to the acidic water ratio liquid storage tank 18 by the acidic water dilution ratio using the acid water supply pump 15 and the ratio acid water flow meter 16, and is proportionally matched with the filtered and softened demineralized water.
  • the diluted acidic water is sent to the cleaning and disinfecting apparatus 24 through the diluted acidic water delivery device 23 for sterilization of various production equipment.
  • the alkaline water in the alkaline water storage tank 22 is sent to the cleaning and disinfecting apparatus 24 through the alkaline water delivery device 20 for sterilization of various production equipment.
  • Alkaline water is used directly for cleaning equipment, without dilution ratio.
  • oxidation potential water center supply system and the CIP system as shown in Figure 4, and use special pipelines to separate alkaline and acidic water from their respective storage tanks.
  • Alkaline water and disinfectant inlets for the original CIP disinfection system Alkaline water and disinfectant inlets for the original CIP disinfection system.
  • the acid oxidation potential water and the alkaline reduction potential water are used to replace the disinfectant and the alkali washing liquid of the original CIP disinfection system, respectively, and the beer fermentation tank and the storage tank equipment are cleaned and disinfected according to the flow shown in Fig. 1B. That is, the whole cleaning and disinfection process is completed according to the method of water washing, alkaline water washing, short-time water washing, and acidic oxidation potential water disinfection. Reduce the sterile water rinse step.
  • the dilution ratio was determined according to the ratio of the acidic oxidation potential aqueous solution to the demineralized water of 1:15, and the diluted solution was used to treat the mixed culture solution.
  • the results of the dilution of the bacterial solution are shown in Table 3.

Abstract

A system and method for cleaning and disinfecting the equipment involved in the beer production process. The system is a disinfecting system in a distributed arrangement with a centralized control, and comprises centralized control system and one or more distributed disinfecting systems in a distributed arrangement. The distributed disinfecting system comprises a central control device (9), an electrolyzed oxidizing water generator and a cleaning and disinfecting apparatus (24), wherein the central control device (9) comprises a communication device for communicating with a communication device of the centralized control system. The electrolyzed oxidizing water generator comprises a filtering and softening device (2), an electrolyzer formulating and supplying device (8), one or more electrolysis modules (11) in parallel, an acidic water storage device (13), a basic water storage device (22), an acidic water conveying device (23), a basic water conveying device (20), the central control device (9) and a device for detecting the physical and chemical indices of the electrolyzed water (19).

Description

对啤酒生产过程的相关设备进行清洗消毒的系统及方法  System and method for cleaning and disinfecting related equipment of beer production process
技术领域 Technical field
本发明涉及对啤酒生产过程的相关设备进行清洗消毒的系统及方法,特别是 应用氧化电位水对啤酒生产过程的相关设备进行清洗消毒的系统(例如, 分布式 清洗消毒的系统) 及方法。 背景技术  The present invention relates to a system and method for cleaning and disinfecting related equipment in a beer production process, in particular, a system for cleaning and disinfecting related equipment of a beer production process using an oxidation potential water (for example, a system for distributed cleaning and disinfection) and a method. Background technique
啤酒富含营养, 酒精浓度较低, 因此容易受微生物污染而使啤酒质量受到不 良影响。 啤酒生产中的污染菌主要来自空气、 水、 原料、 冷麦汁、 种酵母、 设备 和管路、包装物料以及各种用具和操作人员等。所以对啤酒生产过程中的各种用 具、 生产设备、 生产环境和包装材料等环节进行及时消毒杀菌, 是保证啤酒质量 的重要措施。 因此选择适当的消毒剂和采用适当的消毒方式就显得十分重要。  Beer is rich in nutrients and has a low alcohol concentration, so it is easily contaminated by microorganisms and the quality of beer is adversely affected. Contaminating bacteria in beer production come mainly from air, water, raw materials, cold wort, yeast, equipment and piping, packaging materials, and various utensils and operators. Therefore, timely disinfection and sterilization of various tools, production equipment, production environment and packaging materials in the beer production process is an important measure to ensure the quality of beer. It is therefore important to choose the appropriate disinfectant and the proper disinfection method.
现有啤酒生产中的空气、 设备、 管路、 环境物品、 包装物料、 各种用具和操 作人员等关键环节的清洗消毒主要采用化学消毒剂来完成。 传统的啤酒发酵罐、 储酒罐设备的清洗消毒主要采用图 1所示的流程进行, 即按照清水冲洗、碱水热 洗、清水冲洗、消毒剂消毒,最后用无菌水冲洗的方法来完成整个清洗消毒流程。 这其中, 为避免消毒剂消毒后在罐内的残留影响到啤酒的风味和口感, 最后使用 大量的无菌水进行冲洗, 造成水资源的浪费和酿造成本的增加。  The cleaning and disinfection of key parts of the existing beer production, such as air, equipment, pipelines, environmental items, packaging materials, various utensils and operators, is mainly done with chemical disinfectants. The cleaning and disinfection of traditional beer fermentation tanks and wine storage tank equipment is mainly carried out by the process shown in Figure 1, that is, according to water washing, alkaline water hot washing, water washing, disinfectant disinfection, and finally flushing with sterile water. The entire cleaning and disinfection process. Among them, in order to avoid the residue in the tank after the disinfectant is disinfected, the flavor and taste of the beer are affected, and finally a large amount of sterile water is used for washing, resulting in waste of water resources and an increase in brewing.
目前啤酒生产中使用的化学消毒剂主要包括二氧化氯、双氧水(过氧化氢)、 过氧乙酸、烧碱等。上述化学消毒剂在使用过程中存在明显的问题和不足,例如, 二氧化氯原液和双氧水(过氧化氢)不稳定, 挥发(分解)后的浓度高时容易引 起爆炸,浓度较高时二氧化氯、双氧水、过氧乙酸等对不锈钢设备有一定腐蚀性, 在使用化学消毒剂消毒后,还要浪费大量的无菌水来清除罐体内的化学消毒剂残 留, 而且混合有化学消毒剂的废水需要投入大量的资金进行处理才能达标排放。  At present, chemical disinfectants used in beer production mainly include chlorine dioxide, hydrogen peroxide (hydrogen peroxide), peracetic acid, caustic soda and the like. The above chemical disinfectants have obvious problems and deficiencies in the use process. For example, chlorine dioxide stock solution and hydrogen peroxide (hydrogen peroxide) are unstable, and when the concentration is high after volatilization (decomposition), it is easy to cause explosion, and when the concentration is high, the dioxide is oxidized. Chlorine, hydrogen peroxide, peracetic acid, etc. are corrosive to stainless steel equipment. After disinfection with chemical disinfectants, a large amount of sterile water is also wasted to remove chemical disinfectant residues in the tank, and wastewater mixed with chemical disinfectants. A large amount of capital is required for processing to meet the standard discharge.
因此, 在啤酒的酿造生产过程中, 人们一直在寻求消毒效果好、成本低廉又 环保的绿色消毒产品。 发明内容  Therefore, in the brewing production process of beer, people have been seeking green disinfection products with good disinfection effect, low cost and environmental protection. Summary of the invention
本发明就是针对传统啤酒生产过程中,对相关设备器具消毒方式存在的一些 问题和不足, 设计采用酸性氧化电位水来代替化学消毒剂对生产现场的环境物 品、 空气和操作人员等进行清洗消毒。  The invention is directed to some problems and deficiencies in the traditional beer production process, and the use of acidic oxidation potential water instead of the chemical disinfectant to clean and disinfect the environmental materials, air and operators at the production site.
酸性氧化电位水具有杀菌能力快速、 无刺激异味、 对人体器官、 皮肤组织、 粘膜等无刺激性、无毒副作用、排放后对环境不造成污染等特点, 采用酸性氧化 电位水来取代原有的化学消毒剂实现对啤酒生产过程的相关设备、器具等进行消 毒处理, 与原有的使用化学消毒剂的方法相比较有着明显的优势。  Acidic oxidation potential water has the characteristics of rapid bactericidal ability, no irritating odor, non-irritating, non-toxic side effects on human organs, skin tissues and mucous membranes, and no pollution to the environment after discharge. The acid oxidation potential water is used to replace the original one. The chemical disinfectant realizes the disinfection treatment of the related equipment and utensils of the beer production process, and has obvious advantages compared with the original method of using the chemical disinfectant.
本发明提供一种分布式设置集中控制的消毒系统,该分布式设置集中控制的 消毒系统包括集中控制系统和分布式设置的一个或多个分布式消毒系统,集中控 制系统包括与各个分布式消毒系统通信的通信装置,数据处理装置, 数据存储装 置, 输入 /输出装置; 分布式消毒系统包括中央控制装置, 氧化电位水发生器设 备、清洗消毒设备, 该中央控制包括通信装置, 用于与集中控制系统的通信装置 通信; 集中控制系统通过通信装置从各个分布式消毒系统接收数据, 存储和处理 所接收的数据, 并根据各项数据的处理结果向分布式消毒系统发出控制指令。  The invention provides a centralized setting centralized control disinfection system, the distributed setting centralized control disinfection system comprises a centralized control system and a distributed set of one or more distributed disinfection systems, and the centralized control system comprises various distributed disinfection systems. Communication device for system communication, data processing device, data storage device, input/output device; distributed disinfection system includes central control device, oxidation potential water generator device, cleaning and disinfecting device, the central control includes communication device, and is used for concentration The communication device communication of the control system; the centralized control system receives data from each distributed disinfection system through the communication device, stores and processes the received data, and issues control commands to the distributed disinfection system according to the processing results of the respective data.
按照本发明的一个方面,本发明的分布式设置集中控制的消毒系统, 其中氧 化电位水发生器设备包括过滤及软化装置、 电解剂配制及供给装置、一个或多个 并行的电解模块、 酸性水储液装置、 碱性水储液装置、 酸性水输送装置、 碱性水 输送装置、 中央控制装置、 电位水理化指标检测装置; 自来水经过过滤及软化装 置被输送至电解剂配制及供给装置和电解模块,电解剂配制及供给装置将配制好 的电解剂溶液输送至电解模块,电解模块电解产生的酸性水和碱性水分别输送至 酸性水储液装置和碱性水储液装置,所储存的酸性水和碱性水分别经过酸性水输 送装置和碱性水输送装置输送至清洗消毒设备;中央控制装置与集中控制系统的 通信装置通信,根据集中控制系统发出的指令控制电解模块的开启和关闭, 根据 设置在酸性水储液装置和 /或碱性水储液装置中的电位水理化指标检测装置反映 的出水指标, 控制电解剂配制及供给装置供给适当浓度的电解剂溶液。 According to one aspect of the invention, a distributed arrangement centrally controlled sterilization system of the present invention, wherein the oxidation potential water generator device comprises a filtration and softening device, an electrolyte preparation and supply device, one or more Parallel electrolysis module, acidic water storage device, alkaline water storage device, acidic water delivery device, alkaline water delivery device, central control device, potential water physicochemical indicator detection device; tap water is transported to electrolysis through filtration and softening device The agent preparation and supply device and the electrolysis module, the electrolysis agent preparation and supply device transport the prepared electrolyzer solution to the electrolysis module, and the acidic water and the alkaline water generated by the electrolysis module are respectively sent to the acidic water storage device and the alkaline water The liquid storage device stores the acidic water and the alkaline water respectively to the cleaning and disinfecting device through the acidic water conveying device and the alkaline water conveying device; the central control device communicates with the communication device of the centralized control system, according to the instruction issued by the centralized control system Controlling the opening and closing of the electrolysis module, controlling the electrolysis agent preparation and supply device to supply an appropriate concentration of electrolysis according to the water discharge index reflected by the potential water physicochemical index detecting device provided in the acidic water storage device and/or the alkaline water storage device Solution solution.
按照本发明的一个方面,本发明的分布式设置集中控制的消毒系统, 其中分 布式消毒系统还包括一个或多个并行和 /或串行的电位水配比装置, 其与酸性水 储液装置和过滤及软化装置连接, 并根据集中控制系统发出的指令, 通过中央控 制装置控制设置在与酸性水储液装置和过滤及软化装置连接的各自管路上的流 量检测传感器装置对软化水和酸性水按比例配比稀释。  According to one aspect of the invention, a distributed arrangement centrally controlled disinfection system of the present invention, wherein the distributed disinfection system further comprises one or more parallel and/or serial potential water proportioning devices, and an acidic water storage device Connected to the filtering and softening device, and according to the command issued by the centralized control system, the flow detecting sensor device disposed on the respective pipes connected to the acidic water storage device and the filtering and softening device controls the softened water and the acidic water through the central control device Dilute proportionally.
可选地, 电位水配比装置包括: 酸性水配比储液箱, 与酸性水储液装置和过 滤及软化装置连接;设置在酸性水配比储液箱中的稀释配比的酸性水理化指标检 测装置和液位传感器;设置在与过滤及软化装置连接管路上的配比用软化水流量 计和软化水供应泵;设置在与酸性水储液装置连接管路上的配比用酸水流量计和 酸水供应泵。  Optionally, the potentiometric water ratio device comprises: an acidic water ratio liquid storage tank, connected with the acidic water liquid storage device and the filtering and softening device; and the acidic water physicochemical setting of the dilution ratio set in the acidic water ratio liquid storage tank The indicator detecting device and the liquid level sensor; the softening water flow meter and the softened water supply pump arranged on the connecting line with the filtering and softening device; and the ratio of the acid water flow arranged on the connecting line with the acidic water liquid storage device And acid water supply pump.
本发明提供一种应用氧化电位水对啤酒生产过程的相关设备进行清洗消毒 的系统, 该系统包括氧化电位水发生器设备和清洗消毒设备, 其中氧化电位水发 生器设备包括过滤及软化装置、 电解剂配制及供给装置、一个或多个并行的电解 模块、 酸性水储液装置、 碱性水储液装置、 酸性水输送装置、 碱性水输送装置、 中央控制装置、 电位水理化指标检测装置; 自来水经过过滤及软化装置被输送至 电解剂配制及供给装置和电解模块,电解剂配制及供给装置将配制好的电解剂溶 液输送至电解模块,电解模块电解产生的酸性水和碱性水分别输送至酸性水储液 装置和碱性水储液装置,所储存的酸性水和碱性水分别经过酸性水输送装置和碱 性水输送装置输送至清洗消毒设备;中央控制装置控制一个或多个并行的电解模 块的开启和关闭, 根据设置在酸性水储液装置和 /或碱性水储液装置中的电位水 理化指标检测装置反映的出水指标,控制电解剂配制及供给装置供给适当浓度的 电解剂溶液。  The invention provides a system for cleaning and disinfecting related equipment of a beer production process by using oxidation potential water, the system comprises an oxidation potential water generator device and a cleaning and disinfecting device, wherein the oxidation potential water generator device comprises a filtering and softening device, and the electrolysis Agent preparation and supply device, one or more parallel electrolysis modules, acidic water storage device, alkaline water storage device, acidic water delivery device, alkaline water delivery device, central control device, potential water physicochemical indicator detection device; The tap water is sent to the electrolyzing agent preparation and supply device and the electrolysis module through the filtering and softening device, and the electrolyzed agent preparation and supply device delivers the prepared electrolyzing agent solution to the electrolysis module, and the acidic water and the alkaline water generated by the electrolysis module are respectively transported. To the acidic water storage device and the alkaline water storage device, the stored acidic water and alkaline water are respectively sent to the cleaning and disinfecting device through the acidic water conveying device and the alkaline water conveying device; the central control device controls one or more parallels The opening and closing of the electrolysis module, according to the setting in the acid The water discharge index reflected by the potential water hydration index detecting device in the water liquid storage device and/or the alkaline water liquid storage device controls the electrolytic solution preparation and supply device to supply an appropriate concentration of the electrolytic solution.
优选地, 本发明的清洗消毒的系统还包括一个或多个并行和 /或串行的电位 水配比装置,其与酸性水储液装置和过滤及软化装置连接, 并通过中央控制装置 控制设置在与酸性水储液装置和过滤及软化装置连接的各自管路上的流量检测 传感器装置对软化水和酸性水按比例配比稀释。  Preferably, the cleaning and disinfecting system of the present invention further comprises one or more parallel and/or serial potential water proportioning devices connected to the acidic water storage device and the filtration and softening device, and controlled by the central control device. The flow detecting sensor device on the respective lines connected to the acidic water storage device and the filtering and softening device is diluted in proportion to the demineralized water and the acidic water.
可选地, 电位水配比装置包括: 酸性水配比储液箱, 与酸性水储液装置和过 滤及软化装置连接;设置在酸性水配比储液箱中的稀释配比的酸性水理化指标检 测装置和液位传感器;设置在与过滤及软化装置连接管路上的配比用软化水流量 计和软化水供应泵;设置在与酸性水储液装置连接管路上的配比用酸水流量计和 酸水供应泵。  Optionally, the potentiometric water ratio device comprises: an acidic water ratio liquid storage tank, connected with the acidic water liquid storage device and the filtering and softening device; and the acidic water physicochemical setting of the dilution ratio set in the acidic water ratio liquid storage tank The indicator detecting device and the liquid level sensor; the softening water flow meter and the softened water supply pump arranged on the connecting line with the filtering and softening device; and the ratio of the acid water flow arranged on the connecting line with the acidic water liquid storage device And acid water supply pump.
一种利用稀释配比氧化电位水对啤酒生产过程的相关设备进行清洗消毒的 方法,包括将电解产生的氧化电位水原液与过滤及软化后的水按比例稀释, 利用 稀释后的氧化电位水对啤酒生产过程的相关设备进行清洗消毒。  A method for cleaning and disinfecting related equipment of a beer production process by using a dilution ratio oxidation potential water, comprising: proportionally diluting the oxidation potential water original liquid generated by electrolysis with filtered and softened water, and using the diluted oxidation potential water pair The equipment related to the beer production process is cleaned and disinfected.
优选地,将电解产生的氧化电位水原液与过滤及软化后的水按比例稀释包括 以下步骤: Preferably, the electrolytically generated oxidation potential water stock solution is diluted with the filtered and softened water, including The following steps:
步骤 1 : 在清洗消毒工作开始时, 根据氧化电位水原液理化指标检测装置测 量的数据确定氧化电位水储液箱中的氧化电位水的理化指标,并确定稀释后的期 望的氧化电位水理化指标;  Step 1: At the beginning of the cleaning and disinfection work, determine the physical and chemical indicators of the oxidation potential water in the oxidation potential water storage tank according to the data measured by the oxidation potential water original physical and chemical indicators detection device, and determine the desired oxidation potential hydrophysical index after dilution ;
步骤 2: 根据氧化电位水配比储液箱液位传感器检测的数据确定氧化电位水 配比储液箱现存液体的容积, 以及氧化电位水配比储液箱的剩余容积;  Step 2: determining the volume of the existing liquid of the oxidation potential water ratio storage tank according to the data detected by the oxidation potential water ratio storage tank liquid level sensor, and the remaining volume of the oxidation potential water ratio storage tank;
步骤 3: 根据稀释配比的氧化电位水理化指标检测装置的当前检测数值来确 定氧化电位水配比储液箱现存液体的理化指标, 并计算氧化电位水的稀释比例; 步骤 4: 根据氧化电位水配比储液箱的剩余容积以及氧化电位水的稀释比例 计算所需的氧化电位水原液和软化水的体积;  Step 3: Determine the physical and chemical indicators of the existing liquid of the oxidation potential water ratio storage tank according to the current detection value of the oxidation ratio water physicochemical index detection device of the dilution ratio, and calculate the dilution ratio of the oxidation potential water; Step 4: According to the oxidation potential Calculating the required volume of the oxidation potential water solution and demineralized water by calculating the remaining volume of the water storage tank and the dilution ratio of the oxidation potential water;
步骤 5: 向氧化电位水配比储液箱提供所需体积的氧化电位水原液和软化 水;  Step 5: providing a desired volume of oxidation potential water solution and demineralized water to the oxidation potential water ratio storage tank;
步骤 6: 根据稀释配比的氧化电位水理化指标检测装置的检测数值来自动微 调氧化电位水的稀释比例, 返回步骤 2。  Step 6: Automatically fine-tune the dilution ratio of the oxidation potential water according to the detection value of the oxidation ratio water physicochemical indicator detection device of the dilution ratio, and return to step 2.
使用时, 只需在中央控制装置上输入稀释比例, 控制器即可根据上述各传感 器检测的数据信息自动注入一定量的酸性水原液和软化水,完成所要求的稀释比 例, 并根据不同设备装置的消毒要求自动控制其清洗消毒处理过程。碱性水可直 接用于设备的清洗, 或者稀释配比后用于清洗设备。  When using, only need to input the dilution ratio on the central control device, the controller can automatically inject a certain amount of acidic water and softened water according to the data information detected by each sensor to complete the required dilution ratio, and according to different equipment The disinfection requires automatic control of its cleaning and disinfection process. Alkaline water can be used directly for cleaning equipment or for dilution equipment.
本发明通过在啤酒酿造的现场安装氧化电位水制供系统,用该系统产生的酸 性水和碱性水, 分别替代传统设备清洗消毒用的化学消毒剂和烧碱溶液, 减少了 购买成本, 节省了冲洗的水资源。 另一方面还减少的热水的使用, 节省了能源消 耗, 为企业带来可观的经济效益。  The invention installs an oxidation potential water supply system at the brewing site, and replaces the chemical disinfectant and the caustic soda solution used for cleaning and disinfecting the traditional equipment with the acidic water and the alkaline water produced by the system, thereby reducing the purchase cost and saving the production cost. Flush water resources. On the other hand, the use of reduced hot water saves energy consumption and brings considerable economic benefits to the company.
同时,通过智能化控制系统, 可以方便实现对不同设备清洗消毒的自动稀释 浓度配比, 从而实现啤酒整个生产过程各个环节的可靠消毒效果保证。  At the same time, through the intelligent control system, it is convenient to realize the automatic dilution concentration ratio of different equipment cleaning and disinfection, so as to ensure the reliable disinfection effect of all parts of the beer production process.
由于氧化电位水杀菌迅速并容易分解还原的特性,用氧化电位水进行啤酒生 产过程的相关设备的清洗消毒处理后的排放废水的处理,较原来的化学消毒剂的 废水更为容易。 这样可以减少水处理的费用。 附图说明  Due to the rapid sterilization and easy decomposition and reduction of the oxidation potential water, the treatment of the discharged wastewater after cleaning and disinfecting the equipment related to the beer production process with the oxidation potential water is easier than the original chemical disinfectant wastewater. This will reduce the cost of water treatment. DRAWINGS
图 1A是传统的啤酒发酵罐、 储酒罐清洗消毒的流程图;  1A is a flow chart of cleaning and disinfecting a conventional beer fermenter and a wine storage tank;
图 1B是采用氧化电位水的啤酒发酵罐、 储酒罐清洗消毒的流程图; 图 2A是本发明的对液体饮品生产过程的相关设备进行清洗消毒的系统的示 意性结构框图;  1B is a flow chart of cleaning and disinfecting a beer fermenter and a wine storage tank using oxidation potential water; FIG. 2A is a schematic structural block diagram of a system for cleaning and disinfecting related equipment of a liquid beverage production process of the present invention;
图 2B是本发明的具有电位水配比装置的系统的示意性结构框图; 图 2C是按照本发明一个实施例的具有电位水配比装置的系统的示意性结构 框图;  2B is a schematic structural block diagram of a system of the present invention having a potential water ratio ratio device; FIG. 2C is a schematic structural block diagram of a system having a potential water ratio ratio device according to an embodiment of the present invention;
图 3是按照本发明优选实施例的用于对液体饮品生产过程的相关设备进行 清洗消毒的系统结构图;  Figure 3 is a structural diagram of a system for cleaning and disinfecting related equipment of a liquid beverage production process in accordance with a preferred embodiment of the present invention;
图 4是氧化电位水制供系统与 CIP系统对接示意图;  Figure 4 is a schematic diagram of docking of an oxidation potential water supply system and a CIP system;
图 5是污染包装物品的氧化电位水清洗消毒的流程图;  Figure 5 is a flow chart of cleaning and disinfecting the oxidation potential water of the contaminated packaged article;
图 6A和 6B是利用氧化电位水对空气进行消毒的喷雾装置的结构框图; 图 7A和 7B是利用氧化电位水洗手消毒的自动感应洗手装置的结构框图; 图 8是电解剂配制及供给装置的系统框图;  6A and 6B are block diagrams showing the structure of a spray device for sterilizing air by using oxidation potential water; Figs. 7A and 7B are block diagrams showing the structure of an automatic induction hand washing device for washing hands disinfection with oxidation potential water; Fig. 8 is a configuration of an electrolytic solution preparation and supply device; System Block Diagram;
图 9是本发明的酸性水稀释配比的示意性流程图; 图 10是本发明的分布式设置集中控制的消毒系统的示意图。 具体实施方式 Figure 9 is a schematic flow chart of the dilution ratio of acidic water of the present invention; Figure 10 is a schematic illustration of a disinfection system for centralized control of distributed settings of the present invention. detailed description
下面结合附图和实施例对本发明作进一步的详述。  The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
本发明中的原水指的是输入到本发明消毒系统的水。本发明的实施例是以自 来水为原水,但是由于本发明的消毒系统装备有过滤及软化装置, 因此原水的来 源可以比较广泛, 而不限于自来水。经过过滤及软化的水被称为软化水, 其被用 于电解、配制电解剂溶液或者作为稀释配比的稀释液等。软化水在电解模块中被 电解, 电解中阳极一侧产生酸性氧化电位水, 阴极一侧产生碱性还原电位水。  The raw water in the present invention refers to water which is input to the disinfecting system of the present invention. The embodiment of the present invention uses tap water as raw water, but since the disinfecting system of the present invention is equipped with a filtering and softening device, the source of raw water can be widely used, and is not limited to tap water. The filtered and softened water is referred to as demineralized water, which is used for electrolysis, preparation of an electrolytic solution, or as a diluent for dilution ratio. The demineralized water is electrolyzed in the electrolysis module, and an acidic oxidation potential water is generated on the anode side and an alkaline reduction potential water is generated on the cathode side in the electrolysis.
本发明的清洗消毒的系统包括可在液体饮品生产设备的现场设计安装的氧 化电位水发生器设备和清洗消毒设备。  The cleaning and disinfecting system of the present invention includes an oxidizing potential water generator device and a cleaning and disinfecting device that can be designed and installed in the field of a liquid beverage production facility.
本发明的清洗消毒设备可以是用于对不同设备进行消毒的不同装置,例如其 可以是 CIP系统、 喷雾装置、 喷淋装置、 自动感应洗手装置和 /或消毒池等。  The cleaning and disinfecting apparatus of the present invention may be a different apparatus for disinfecting different apparatuses, for example, it may be a CIP system, a spray device, a shower device, an automatic induction hand washing device, and/or a sterilization tank.
参照图 2A, 氧化电位水发生器设备可主要包括过滤及软化装置、 电解剂配 制及供给装置、 电解模块、酸性水储液装置、碱性水储液装置、酸性水输送装置、 碱性水输送装置、 中央控制装置、 电位水理化指标检测装置(可根据需要设置在 酸性水储液装置和 /或碱性水储液装置中, 未示出)。 通过这些系统装置的协同配 合, 由中央控制装置集中控制为液体饮品生产过程的各个设备输送氧化电位水, 保证日常的清洗消毒处理。  Referring to FIG. 2A, the oxidation potential water generator device may mainly include a filtration and softening device, an electrolytic solution preparation and supply device, an electrolytic module, an acidic water storage device, an alkaline water storage device, an acidic water delivery device, and an alkaline water delivery device. The device, the central control device, and the potential water physicochemical index detecting device (which may be disposed in the acidic water storage device and/or the alkaline water storage device as needed, not shown). Through the coordinated cooperation of these system devices, the central control device centrally controls the oxidation potential water to be delivered to each device of the liquid beverage production process to ensure daily cleaning and disinfection treatment.
本发明的电位水理化指标检测装置可以包括一个或多个传感器,例如, 根据 需要可以包括 pH值检测传感器、 ORP检测传感器、有效氯浓度检测传感器等之 一或其组合。本领域技术人员可以根据实际需要检测的参数而设置相应的监测传 感器。  The potential hydrophysiology index detecting device of the present invention may include one or more sensors, for example, one or a combination of a pH detecting sensor, an ORP detecting sensor, an effective chlorine concentration detecting sensor, and the like, as needed. A person skilled in the art can set a corresponding monitoring sensor according to the parameters that need to be detected.
本发明的应用氧化电位水对液体饮品生产过程的相关设备进行清洗消毒的 系统可在液体饮品生产设备的现场设计安装。自来水经过过滤及软化装置被输送 至电解剂配制及供给装置和电解模块。电解剂配制及供给装置将配制好的电解剂 溶液输送至电解模块,电解模块电解产生的酸性水和碱性水分别输送至酸性水储 液装置和碱性水储液装置,所储存的酸性水和碱性水分别经过酸性水输送装置和 碱性水输送装置输送至清洗消毒设备,用于对液体饮品生产过程的各个设备进行 消毒。中央控制装置控制上述的装置之间协同配合,控制电解模块的开启和关闭, 根据设置在电位水储液装置中的电位水理化指标检测装置反映的出水指标,控制 电解剂配制及供给装置提供的电解剂浓度和 /或进入电解模块的软化水量, 从而 使电位水的出水指标稳定在所需的范围内。  The system for cleaning and disinfecting the related equipment of the liquid beverage production process using the oxidation potential water of the present invention can be designed and installed on the site of the liquid beverage production equipment. The tap water is sent to the electrolysis preparation and supply device and the electrolysis module through a filtration and softening device. The electrolytic solution preparation and supply device transports the prepared electrolytic solution to the electrolytic module, and the acidic water and the alkaline water generated by the electrolytic module are respectively sent to the acidic water storage device and the alkaline water storage device, and the stored acidic water is stored. And the alkaline water is sent to the cleaning and disinfecting device through the acidic water conveying device and the alkaline water conveying device, respectively, for disinfecting each device of the liquid beverage production process. The central control device controls the cooperation between the above devices to control the opening and closing of the electrolysis module, and controls the electrolysis preparation and supply device according to the water discharge index reflected by the potential water physical and chemical index detecting device provided in the potential water storage device. The concentration of the electrolyzer and/or the amount of demineralized water entering the electrolysis module stabilizes the effluent index of the potential water within the desired range.
电解剂配制及供给装置可以采用多种方式实施。 作为一个实施例, 如图 8 所示, 电解剂通过配制箱电解剂注入口 31加入到电解剂配制储液箱 8中, 每次 加注固定数量的电解剂到电解剂配制储液箱 8中。每次通过配制箱电解剂注入口 31往电解剂配制储液箱 8中加注电解剂时, 控制启动电解剂配制混合搅拌泵 30 对电解剂溶液进行混合搅拌,以便电解剂配制储液箱 8中的电解剂能得到充分的 溶解并使电解剂溶液的浓度能混合均匀。  The electrolyte preparation and supply device can be implemented in a variety of ways. As an embodiment, as shown in FIG. 8, the electrolytic solution is added to the electrolytic solution preparation reservoir 8 through the preparation tank electrolyzer injection port 31, and a fixed amount of the electrolytic solution is added to the electrolytic solution preparation reservoir 8 each time. . Each time the electrolytic solution is injected into the electrolytic solution preparation liquid storage tank through the electrolytic solution injection port 31 of the preparation box, the start of the electrolytic solution preparation mixed mixing pump 30 is mixed and stirred to prepare the liquid storage tank 8 for the electrolytic solution. The electrolytic agent in the medium can be sufficiently dissolved and the concentration of the electrolytic solution can be uniformly mixed.
混合搅拌泵 30位于电解剂配制储液箱 8的外面, 在电解剂配制储液箱 8内 部安置两条管路与混合搅拌泵 30相连接, 电解剂溶液通过搅拌泵溶液吸入口 32 泵入到搅拌泵 30, 电解剂溶液通过搅拌泵溶液喷出口 33泵出到电解剂配制储液 箱 8中。 可以将搅拌泵溶液喷出口 33设置成与电解剂配制储液箱 8的底部成约 45度的倾斜角, 这样可以保证在搅拌泵 30工作时, 电解剂配制储液箱 8内的溶 液能形成涡流旋转, 以使电解剂溶液得到充分的均匀混合。 The mixing agitation pump 30 is located outside the electrolytic solution preparation reservoir 8, and two pipelines are disposed inside the electrolytic solution preparation reservoir 8 to be connected to the mixing agitating pump 30, and the electrolytic solution is pumped through the agitating pump solution suction port 32. The agitating pump 30, the electrolytic solution is pumped out to the electrolytic solution preparation reservoir 8 through the agitating pump solution discharge port 33. The agitating pump solution discharge port 33 can be disposed at an inclination angle of about 45 degrees with the bottom of the electrolytic solution preparation reservoir 8, thereby ensuring dissolution of the electrolytic solution preparation reservoir 8 when the agitation pump 30 is in operation. The liquid can form a vortex to rotate so that the electrolyte solution is sufficiently uniformly mixed.
当中央控制装置 9通过位于酸性水储液箱 13内的酸性水原液理化指标检测 装置 14检测到酸性水的理化指标发生变化时, 中央控制装置 9一方面可以通过 控制电解剂供应脉冲泵 10改变其脉冲频率; 另一方面, 在往电解剂配制储液箱 8中加入电解剂时, 控制开启电解剂配制电磁阀 6往电解剂配制储液箱 8中注入 软化水, 通过电解剂配制液位传感器 7 的信号数据计算出电解剂配制储液箱 8 中的电解剂溶液的浓度。 这样, 通过控制开启电解剂配制电磁阀 6的时间长短, 就可以调节电解剂配制储液箱 8中的电解剂溶液的浓度高低。  When the central control unit 9 detects that the physical and chemical indicators of the acidic water have changed by the acidic water raw material physicochemical index detecting device 14 located in the acidic water storage tank 13, the central control unit 9 can be changed on the one hand by controlling the electrolytic solution supply pulse pump 10. The pulse frequency; on the other hand, when the electrolytic agent is added to the electrolytic solution preparation liquid storage tank 8, the control electrolysis preparation electromagnetic valve 6 is injected into the electrolytic solution preparation liquid storage tank 8 to inject soft water, and the liquid level is prepared by the electrolytic solution. The signal data of the sensor 7 calculates the concentration of the electrolytic solution in the electrolytic solution preparation reservoir 8. Thus, by controlling the length of time during which the electrolysis agent is opened to prepare the solenoid valve 6, the concentration of the electrolytic solution in the electrolytic solution preparation reservoir 8 can be adjusted.
电解剂供应脉冲泵 10的脉冲频率高低与电解剂配制储液箱 8中的电解剂溶 液的浓度高低有直接关系,频率过高或过低对电解模块的出水指标均有一定的影 响。因此, 通过调节电解剂配制储液箱 8中的电解剂溶液的浓度就可以保证电解 剂供应脉冲泵 10的脉冲频率维持在合适的范围。一般地, 脉冲泵 10的脉冲频率 范围在 10〜110, 比较理想的范围为 30〜60; 电解剂配制储液箱 8中的电解剂溶 液的浓度范围在 1 %〜10%, 比较理想的范围为 3 %〜5 %。  The pulse frequency of the electrolysis agent supply pulse pump 10 is directly related to the concentration of the electrolyte solution in the electrolytic solution preparation reservoir 8, and the frequency is too high or too low to have a certain influence on the water discharge index of the electrolysis module. Therefore, by adjusting the concentration of the electrolytic solution in the electrolytic solution preparation reservoir 8, it is possible to ensure that the pulse frequency of the electrolytic solution supply pulse pump 10 is maintained in an appropriate range. Generally, the pulse frequency of the pulse pump 10 ranges from 10 to 110, and the preferred range is 30 to 60. The concentration of the electrolytic solution in the electrolytic solution preparation reservoir 8 ranges from 1% to 10%, which is an ideal range. It is 3% to 5%.
本发明可采用多个电解模块并行工作以提高氧化电位水的单位时间的产量。 中央控制装置根据设置在酸性水储液装置中的液位检测传感器装置提供的液位 信号, 控制并行的电解模块的一个或多个开启或关闭。 液位低时, 用水量大, 此 时启动多个并行的电解模块同时工作; 液位高时, 用水量小, 此时启动单个电解 模块工作; 液位没有变化时, 没有用水, 可暂时关闭电解模块。 具体地, 可以在 酸性水储液装置和碱性水储液装置中设置液位传感器,中央控制装置根据液位信 号计算每个储液装置中液体减少或增加的速率,由此判断氧化电位水的消耗量和 消耗速率。此外, 为避免频繁地开闭电解模块, 本发明还可以设置自动或手动的 限定装置。  The present invention can employ multiple electrolytic modules to work in parallel to increase the production per unit time of the oxidation potential water. The central control unit controls one or more of the parallel electrolysis modules to be turned on or off based on the level signal provided by the level sensing sensor device disposed in the acidic water reservoir. When the liquid level is low, the water consumption is large. At this time, multiple parallel electrolysis modules are started to work at the same time; when the liquid level is high, the water consumption is small, and the single electrolysis module is started at this time; when the liquid level is not changed, there is no water, and the water can be temporarily turned off. Electrolytic module. Specifically, a liquid level sensor may be disposed in the acidic water liquid storage device and the alkaline water liquid storage device, and the central control device calculates a rate of decrease or increase of liquid in each liquid storage device according to the liquid level signal, thereby determining the oxidation potential water. Consumption and consumption rate. Further, in order to avoid frequent opening and closing of the electrolytic module, the present invention may also be provided with an automatic or manual limiting device.
另一方面,本发明可采用将产生的氧化电位水和软化后的水按照一定的比例 进行稀释配比, 稀释的比例应确保具备可靠的消毒杀菌效果。此时, 本发明的系 统需要增加电位水配比装置 (参见图 2B 的示意性框图), 其与酸性水储液装置 和过滤及软化装置连接,并通过控制设置在各自管路上的流量检测传感器装置对 软化水和酸性水按比例配比稀释(本实施方式中稀释酸性水, 但是如果需要, 也 可以稀释碱性水), 稀释后的酸性水, 经过酸性水输送装置输送至消毒设备, 用 于对液体饮品生产过程的各个设备进行消毒。此外, 由于消毒对象不同, 所需的 酸性水的稀释配比不同, 因此本发明的上述系统可具有多个电位水配比装置, 用 于配制不同配比的酸性水。通过稀释配比消毒所需的电位水, 不仅可以满足清洗 消毒所需的水量, 而且稀释只需要少量的酸性水原液, 节约了电解成本, 具有一 定的经济效益。  On the other hand, in the present invention, the oxidation potential water and the softened water can be diluted according to a certain ratio, and the dilution ratio should ensure a reliable sterilization effect. At this time, the system of the present invention requires an electric potential water ratio adjusting device (see the schematic block diagram of Fig. 2B) which is connected to the acidic water liquid storage device and the filtering and softening device, and controls the flow detecting sensors disposed on the respective pipes. The device dilutes the demineralized water and the acidic water in proportion (diluted acidic water in the present embodiment, but may also dilute the alkaline water if necessary), and the diluted acidic water is sent to the disinfection device through the acidic water delivery device. Disinfect the individual equipment in the production process of liquid beverages. Further, since the dilution ratio of the acidic water required is different depending on the object to be disinfected, the above system of the present invention may have a plurality of potential water ratio ratio means for formulating acidic water of different ratios. By diluting the potential water required for disinfection, not only can the amount of water required for cleaning and disinfection be satisfied, but also a small amount of acidic water solution is required for dilution, which saves the cost of electrolysis and has certain economic benefits.
参照图 2C, 对于没有现场电解设备的场所, 可以通过提供电位水原液与软 化后的软化水进行稀释配比。由于省去了电解设备,降低了消毒系统的整体造价, 节约了成本。这种没有电解设备的消毒系统通常适用于分布式设置的场所。此外, 分布式设置的消毒系统也可以根据实际情况采用电解装置。如果分散设置的生产 场所比较大, 所需消毒的水量较多, 也可以采用图 2A或 2B所示的消毒系统, 而不一定必须是图 2C所示的系统。  Referring to Fig. 2C, for a place where there is no on-site electrolysis equipment, the dilution ratio can be made by supplying a potential water liquid solution and softened demineralized water. Since the electrolysis equipment is omitted, the overall cost of the disinfection system is reduced, and the cost is saved. This type of disinfection system without electrolysis equipment is generally suitable for use in distributed settings. In addition, the disinfection system of the distributed setting can also adopt the electrolysis device according to the actual situation. If the dispersed production site is large and the amount of water required for disinfection is large, the disinfection system shown in Fig. 2A or 2B may be used instead of the system shown in Fig. 2C.
按照本发明的一个实施例,对于各种不同的稀释配比比例, 可通过中央控制 装置根据酸性水配比储液箱的液位传感器、酸性水原液理化指标检测装置、稀释 配比的酸性水理化指标检测装置、配比用软化水流量计、配比用酸水流量计检测 的数据,控制酸水供应泵和软化水供应泵来实现不同的稀释配比比例, 以实现不 同设备的消毒处理。使用时, 只需在中央控制装置上输入稀释比例, 控制器即可 根据上述各传感器检测的数据信息自动注入一定量的酸性水原液和软化水,完成 所要求的稀释比例,并根据不同设备装置的消毒要求自动控制其清洗消毒处理过 程。 According to an embodiment of the present invention, for various dilution ratio ratios, the liquid level sensor of the acid water ratio storage tank, the acidic water liquid physicochemical index detecting device, and the diluted ratio acidic water can be controlled by the central control device. The physical and chemical indicator detection device, the ratio of the softened water flow meter, the ratio of the data detected by the acid water flow meter, the acid water supply pump and the softened water supply pump are controlled to achieve different dilution ratios to achieve Disinfection of the same equipment. When using, only need to input the dilution ratio on the central control device, the controller can automatically inject a certain amount of acidic water and softened water according to the data information detected by each sensor to complete the required dilution ratio, and according to different equipment The disinfection requires automatic control of its cleaning and disinfection process.
按照本发明的一个实施例, 图 9给出了一个示意性的稀释配比流程图。在步 骤 S10, 开始稀释配比酸性氧化电位水。 在步骤 S20, 根据酸性水原液理化指标 检测装置 14测量的数据确定酸性水储液箱 13中的酸性水的理化指标,并确定期 望的酸性水稀释后的理化指标。该期望的稀释后的酸性水理化指标必须能具备有 效的消毒能力, 该理化指标可通过前期大量实验数据来确定的, 例如, 针对不同 的消毒对象分别使用各种稀释配比的酸性水进行消毒实验,从而积累了针对不同 消毒对象的能够可靠消毒的理化指标范围(稀释配比范围)以及优选的理化指标 (优选的稀释配比)。 优选的理化指标 (优选的稀释配比) 是在保证消毒效果的 前提下, 综合考虑最大供水量、 最优供水量、 最小电解成本、 最优电解成本等指 标后确定的, 具体稀释比例将在下面描述中给出。这些数据储存在存储器中, 中 央控制装置 9可以调用这些数据, 也可以根据新的需求重新计算这些数据。通常 情况下, 在步骤 20中确定采用的是优选的酸性水稀释后的理化指标。  In accordance with an embodiment of the present invention, Figure 9 shows an illustrative dilution ratio flow chart. In step S10, the dilution of the acidic oxidation potential water is started. In step S20, the physical and chemical indicators of the acidic water in the acidic water storage tank 13 are determined based on the data measured by the acidic water original liquid physicochemical index detecting device 14, and the physical and chemical indicators after the desired acidic water dilution are determined. The desired diluted acidic water physicochemical index must have an effective disinfecting ability. The physical and chemical indicators can be determined by a large amount of experimental data in the previous period, for example, using different dilution ratios of acidic water for disinfecting different disinfecting objects. The experiment thus accumulates a range of physical and chemical indicators (diluted ratio range) for reliable disinfection of different disinfecting objects and a preferred physical and chemical index (preferred dilution ratio). The preferred physical and chemical indicators (preferred dilution ratio) are determined on the premise of ensuring the disinfection effect, taking into account the maximum water supply, optimal water supply, minimum electrolysis cost, and optimal electrolysis cost. The specific dilution ratio will be It is given in the following description. These data are stored in memory, which can be recalled by the central control unit 9 or recalculated based on new requirements. In general, it is determined in step 20 that the physical and chemical indicators after dilution with the preferred acidic water are employed.
在步骤 S30, 根据酸性水配比储液箱液位传感器 17检测的数据计算酸性水 配比储液箱 18的剩余容积。酸性水配比储液箱 18的总容积是已知的, 根据酸性 水配比储液箱液位传感器 17的液位数据可确定酸性水配比储液箱 18现存液体的 容积, 以及酸性水配比储液箱 18的剩余容积。  In step S30, the remaining volume of the acidic water ratio reservoir 18 is calculated based on the data detected by the acidic water ratio reservoir level sensor 17. The total volume of the acidic water ratio storage tank 18 is known. According to the liquid level data of the acidic water ratio storage tank level sensor 17, the volume of the existing liquid of the acidic water ratio storage tank 18 and the acidic water can be determined. The remaining volume of the reservoir 18 is matched.
在步骤 S40, 根据稀释配比的酸性水理化指标检测装置 19的当前检测数值 (为了提高精度, 也可以根据需要检测多次, 取平均数值)来确定酸性水配比储 液箱 18现存液体的理化指标。根据酸性水储液箱 13中的酸性水理化指标、酸性 水配比储液箱 18现存液体的理化指标、 酸性水配比储液箱 18现存液体的容积、 酸性水配比储液箱 18的剩余容积、 以及稀释后的酸性水理化指标等参数, 计算 酸性水的稀释比例。 如果酸性水配比储液箱 18具有循环回路, 则也考虑循环回 水的各项参数。  In step S40, according to the current detection value of the acid physicochemical index detecting device 19 of the dilution ratio (in order to improve the accuracy, it may be detected as many times as necessary, and the average value is taken) to determine the existing liquid of the acidic water ratio storage tank 18. Physical and chemical indicators. According to the acidic water physicochemical index in the acidic water storage tank 13, the physicochemical index of the existing liquid of the acidic water ratio storage tank 18, the volume of the existing liquid of the acidic water ratio storage tank 18, and the acidic water ratio storage tank 18 The remaining volume, and the parameters of the acidic water physicochemical index after dilution, calculate the dilution ratio of the acidic water. If the acidic water ratio storage tank 18 has a circulation loop, the parameters of the recycle backwater are also considered.
在步骤 S50, 根据酸性水配比储液箱 18的剩余容积以及酸性水的稀释比例 计算酸性水原液和软化水的体积。  In step S50, the volume of the acidic water liquid and the softened water are calculated based on the remaining volume of the acidic water ratio reservoir 18 and the dilution ratio of the acidic water.
在步骤 S60, 启动酸性水稀释配比软化水供应泵 4和酸性水稀释配比用酸水 供应泵 15, 向酸性水配比储液箱 18供液。  In step S60, the acidic water dilution ratio softening water supply pump 4 and the acidic water dilution ratio acid water supply pump 15 are started to supply the liquid to the acidic water ratio storage tank 18.
在步骤 S70, 根据配比用软化水流量计 5和配比用酸水流量计 16检测的流 量数据确定酸性水稀释配比软化水供应泵 4和酸性水稀释配比用酸水供应泵 15 的关闭。  In step S70, the acidic water dilution ratio softening water supply pump 4 and the acidic water dilution ratio acid water supply pump 15 are determined according to the flow rate data detected by the ratio softening water flow meter 5 and the ratio acid water flow meter 16. shut down.
步骤 S80, 根据稀释配比的酸性水理化指标检测装置 19的检测数值 (也可 以根据需要检测多次, 取平均数值)来自动微调酸性水的稀释比例。本发明能够 实时监测酸性水配比储液箱 18中稀释的酸性水的理化指标, 根据检测的指标与 步骤 20中确定的期望理化指标之间的差异, 对稀释比例进行调整。 流程返回到 步骤 S30。  In step S80, the dilution ratio of the acidic water is automatically fine-tuned according to the detection value of the acid physicochemical index detecting device 19 of the dilution ratio (which may be detected as many times as necessary). The invention can monitor the physical and chemical indicators of the acidic water diluted in the acidic water ratio storage tank 18 in real time, and adjust the dilution ratio according to the difference between the detected index and the expected physical and chemical indicators determined in step 20. The flow returns to step S30.
上述实施例仅是一个示意性的例子, 可以利用各步骤的简化、重新组合或增 加一些新的控制要素来实现所需要的稀释配比。  The above embodiment is merely an illustrative example, and the required dilution ratio can be achieved by simplification, recombination or addition of some new control elements for each step.
此外, 可在液体饮品厂为系统供应自来水的管路上设置原水恒压供给装置, 从而解决了现场水压的不稳定问题。  In addition, a raw water constant pressure supply device can be provided on the pipeline for supplying the tap water to the system in the liquid beverage factory, thereby solving the problem of instability of the on-site water pressure.
根据本发明的优选实施例,图 3给出了对液体饮品生产过程的相关设备进行 清洗消毒的系统, 该系统包括: 原水恒压供给装置 1、 过滤及软化装置 2、 电解 供水电磁阀 3、 酸性水稀释配比软化水供应泵 4、 配比用软化水流量计 5、 电解 剂配制电磁阀 6、 电解剂配制液位传感器 7、 电解剂配制储液箱 8、 中央控制装 置 9、 电解剂供应脉冲泵 10、 多个电解模块 11、 酸性水储液箱液位传感器 12、 酸性水储液箱 13、 酸性水原液理化指标检测装置 14、 酸性水稀释配比用酸水供 应泵 15、 配比用酸水流量计 16、 酸性水配比储液箱液位传感器 17、 酸性水配比 储液箱 18、 稀释配比的酸性水理化指标检测装置 19、 碱性水输送装置 20、 碱性 水储液箱液位传感器 21、 碱性水储液箱 22、 稀释酸性水输送装置 23、 清洗消毒 设备 24。 In accordance with a preferred embodiment of the present invention, Figure 3 illustrates the associated equipment for the production of a liquid beverage. Cleaning and disinfecting system, the system comprises: raw water constant pressure supply device 1, filtration and softening device 2, electrolytic water supply electromagnetic valve 3, acidic water dilution ratio softening water supply pump 4, ratio softening water flow meter 5, electrolytic agent Formulated solenoid valve 6, electrolytic solution preparation liquid level sensor 7, electrolytic solution preparation liquid storage tank 8, central control device 9, electrolytic solution supply pulse pump 10, multiple electrolytic modules 11, acidic water storage tank liquid level sensor 12, acid Water storage tank 13, acidic water raw material physical and chemical index detecting device 14, acid water dilution ratio acid water supply pump 15, ratio acid water flow meter 16, acidic water ratio liquid storage tank level sensor 17, acidic water The ratio storage tank 18, the dilution ratio acidic water physicochemical index detecting device 19, the alkaline water conveying device 20, the alkaline water storage tank liquid level sensor 21, the alkaline water storage tank 22, the diluted acidic water conveying device 23. Cleaning and disinfecting equipment 24.
本发明图 3所示的氧化电位水制供系统工作过程如下: 自来水经过原水恒压 供给装置 1被稳定地输送至过滤及软化装置 2。过滤及软化后的软化水分成三路 经过管路分别输送至系统的三个部分:第一路软化水经过电解供水电磁阀 3直接 输送至电解模块 11, 用于电解产生氧化电位水; 第二路软化水经过酸性水稀释 配比软化水供应泵 4和配比用软化水流量计 5输送至酸性水配比储液箱 18, 用 于与电解模块产生的酸性水按比例配比产生所需的稀释的酸性水;第三路软化水 经过电解剂配制电磁阀 6输送至电解剂配制储液箱 8, 用于配制电解剂溶液。  The operation process of the oxidation potential water supply system shown in Fig. 3 of the present invention is as follows: The tap water is stably supplied to the filtration and softening device 2 through the raw water constant pressure supply device 1. The softened water after filtration and softening is divided into three parts and sent to the three parts of the system through the pipeline: the first softened water is directly sent to the electrolysis module 11 through the electrolysis water supply solenoid valve 3 for electrolysis to generate oxidation potential water; The road softening water is sent to the acidic water ratio liquid storage tank 18 through the acidic water dilution ratio softening water supply pump 4 and the ratio softening water flow meter 5, and is used to proportionally match the acidic water produced by the electrolytic module. The diluted acidic water; the third softened water is sent to the electrolytic solution preparation reservoir 8 through the electrolytic solution preparation solenoid valve 6 for preparing the electrolytic solution.
电解模块 11 电解产生的酸性水和碱性水分别经过管路输送至酸性水储液箱 13和碱性水储液箱 22。 酸性水储液箱 13经过酸性水稀释配比用酸水供应泵 15 和配比用酸水流量计 16输送至酸性水配比储液箱 18, 与过滤及软化后的软化水 按比例配比产生所需的稀释的酸性水。稀释后的酸性水经过稀释酸性水输送装置 23输送到清洗消毒设备 24,用于各种生产设备的消毒。碱性水储液箱 22中的碱 性水经过碱性水输送装置 20输送到清洗消毒设备 24,用于各种生产设备的消毒。 碱性水直接用于设备的清洗, 可不进行稀释配比。  The electrolytic water and the alkaline water produced by the electrolysis module 11 are respectively piped to the acidic water storage tank 13 and the alkaline water storage tank 22. The acidic water storage tank 13 is sent to the acidic water ratio liquid storage tank 18 by the acidic water dilution ratio using the acid water supply pump 15 and the ratio acid water flow meter 16, and is proportionally matched with the filtered and softened demineralized water. Produce the desired diluted acidic water. The diluted acidic water is sent to the cleaning and disinfecting apparatus 24 through the diluted acidic water delivery device 23 for sterilization of various production equipment. The alkaline water in the alkaline water storage tank 22 is sent to the cleaning and disinfecting apparatus 24 through the alkaline water delivery device 20 for sterilization of various production equipment. Alkaline water is used directly for cleaning equipment, without dilution ratio.
中央控制装置 9控制电解模块 11的开启和关闭, 并接收配比用软化水流量 计 5、 电解剂配制液位传感器 7、 酸性水储液箱液位传感器 12、 酸性水原液理化 指标检测装置 14、 配比用酸水流量计 16、 酸性水配比储液箱液位传感器 17、 稀 释配比的酸性水理化指标检测装置 19、 碱性水储液箱液位传感器 21的信号, 并 根据接收的信号按照一定的算法来控制电解供水电磁阀 3、酸性水稀释配比软化 水供应泵 4、 电解剂配制电磁阀 6、 电解剂供应脉冲泵 10、 酸性水稀释配比用酸 水供应泵 15的开启和关闭, 从而为液体饮品生产过程的各个设备输送浓度可调 的氧化电位水, 保证日常的清洗消毒处理。  The central control device 9 controls the opening and closing of the electrolytic module 11, and receives the softening water flow meter 5 for mixing, the liquid level sensor 7 for the electrolytic solution, the liquid level sensor 12 for the acidic water storage tank, and the physical and chemical index detecting device 14 for the acidic water liquid. , the ratio of the acid water flow meter 16, the acidic water ratio storage tank level sensor 17, the dilution ratio of the acidic water physicochemical indicator detection device 19, the alkaline water storage tank level sensor 21 signal, and according to the reception The signal is controlled according to a certain algorithm to control the electrolysis water supply solenoid valve 3, the acidic water dilution ratio softening water supply pump 4, the electrolysis agent preparation solenoid valve 6, the electrolysis agent supply pulse pump 10, the acid water dilution ratio acid water supply pump 15 The opening and closing, so as to transport the concentration of oxidation potential water for each device in the liquid beverage production process, to ensure daily cleaning and disinfection treatment.
不同的稀释配比比例,主要通过中央控制装置 9根据酸性水原液理化指标检 测装置 14、 稀释配比的酸性水理化指标检测装置 19、 配比用软化水流量计 5、 配比用酸水流量计 16检测的数据,控制酸水供应泵 15和软化水供应泵 4来实现 不同的稀释配比比例, 以实现不同设备的消毒处理。 使用时, 中央控制装置 9 根据自动设置或输入的稀释比例及上述各检测装置检测的数据信息自动注入一 定量的酸性水原液和软化水, 完成所要求的稀释比例, 并根据不同设备装置的消 毒要求自动控制其清洗消毒处理过程。  Different dilution ratios are mainly used by the central control device 9 according to the acidic water liquid physical and chemical indicators detection device 14, the dilution ratio of the acidic water physical and chemical indicators detection device 19, the ratio softening water flow meter 5, the ratio of the acid water flow The data detected by the meter 16 controls the acid water supply pump 15 and the softened water supply pump 4 to achieve different dilution ratios to achieve sterilization of different equipment. When in use, the central control device 9 automatically injects a certain amount of acidic water liquid and demineralized water according to the automatically set or input dilution ratio and the data information detected by each of the above detection devices, completes the required dilution ratio, and disinfects according to different equipment devices. It is required to automatically control the cleaning and disinfection process.
此外, 由于消毒对象不同, 所需的酸性水的稀释配比不同, 因此作为一个实 施例,本发明的上述系统还可具有多个并行的电位水配比装置, 用于配制和存储 不同配比的酸性水, 或提供给不同位置场合的消毒装置。 电位水配比装置包括酸 性水配比储液箱液位传感器、酸性水配比储液箱、稀释配比的酸性水理化指标检 测装置、 设置在与酸性水储液箱 13相连管路上的酸性水稀释配比用酸水供应泵 15和配比用酸水流量计 16、 以及设置在与过滤及软化装置 2相连管路上的酸性 水稀释配比软化水供应泵 4和配比用软化水流量计 5。 例如, 如果实际生产过程 中分别需要 1:5、 1:10和 1:15三种稀释配比的酸性水, 则可在本发明的系统中设 置三个电位水配比装置,每个装置专用于一种比例的稀释配比。通过设置多个电 位水配比装置,可以避免一个电位水配比装置要根据需要在不同配比之间进行转 换, 提高了供水效率。 In addition, since the dilution ratio of the required acidic water is different due to different sterilization targets, the above system of the present invention may further have a plurality of parallel potential water ratio ratio devices for formulating and storing different ratios. Acidic water, or a disinfection device for different locations. The potentiometric water proportioning device comprises an acidic water ratio liquid storage tank liquid level sensor, an acidic water ratio liquid storage tank, a dilution ratio acidic water physicochemical indicator detecting device, and an acidity disposed on the pipeline connected to the acidic water storage tank 13 The water dilution ratio ratio acid water supply pump 15 and the ratio acid water flow meter 16 and the acidity disposed on the line connected to the filtration and softening device 2 The water dilution ratio softening water supply pump 4 and the ratio softening water flow meter 5 are used. For example, if three dilution ratios of acidic water are required in the actual production process, three potential water ratio devices may be provided in the system of the present invention, each device dedicated In a ratio of dilution ratio. By setting a plurality of potential water ratio ratio devices, it is possible to avoid a potential water ratio ratio device to be converted between different ratios as needed, thereby improving the water supply efficiency.
电位水配比装置并不局限于使用酸性水原液与软化水进行混合配比,根据需 要,也可以采用较高浓度的稀释后酸性水与软化水进行混合配比。即,根据需要, 电位水配比装置也可以是串行连接的,在之前的电位水配比装置进行稀释配比之 后, 串行的电位水配比装置还可对稀释后的酸性水与软化水进行混合配比。分阶 段的串行稀释配比, 可提高稀释的精度及满足不同的应用需求。  The potentiometric water ratio device is not limited to the use of an acidic water stock solution and demineralized water for mixing ratio, and a higher concentration of diluted acidic water and demineralized water may be used as a mixture ratio as needed. That is, the potentiometric water ratio device may be serially connected as needed, and the serial potentiometric water ratio device may also apply to the diluted acidic water and soften after the previous potentiometric water ratio device performs the dilution ratio. The water is mixed and proportioned. The serial dilution ratio of the stages can improve the precision of dilution and meet different application requirements.
本发明的对液体饮品生产过程的相关设备进行清洗消毒的系统可以为液体 饮品厂的生产设备、 管道、 液体饮品包装容器、 包装设备、 车间、 人员等进行全 方位消毒。  The system for cleaning and disinfecting the related equipment for the liquid beverage production process of the present invention can be fully disinfected for the production equipment, pipes, liquid beverage packaging containers, packaging equipment, workshops, personnel, etc. of the liquid beverage factory.
对已经采用自动 CIP系统的用户,只需按图 4所示的氧化电位水中心供应系 统与 CIP系统对接示意图,采用专用管路分别将碱性水和酸性水从各自的储液罐 中引至原 CIP消毒系统的碱性水和消毒剂入口。用酸性氧化电位水和碱性还原电 位水分别代替原 CIP消毒系统的消毒剂和碱洗液。  For users who have already adopted the automatic CIP system, simply connect the oxidation potential water center supply system and the CIP system as shown in Figure 4, and use special pipelines to separate alkaline and acidic water from their respective storage tanks. Alkaline water and disinfectant inlets for the original CIP disinfection system. The disinfectant and alkali washing solution of the original CIP disinfection system were replaced by acidic oxidation potential water and alkaline reduction potential water, respectively.
对于自动化程度较低, 主要依靠手工进行清洗消毒操作的设备、部件和工具 等,采用专用管路分别将碱性水和酸性水从各自的储液罐中引至清洗消毒池或需 要进行消毒的设备、 部件现场, 配备专门的喷射装置来实现这些部件、 工具的清 洗消毒。  For equipments, components and tools that are mainly automated, relying mainly on manual cleaning and disinfection operations, special pipelines are used to direct alkaline and acidic water from their respective storage tanks to the cleaning and disinfection tank or to be disinfected. The equipment and parts are equipped with special spraying devices to clean and disinfect these components and tools.
当为生产空间环境进行清洗消毒时, 主要包括厂区墙壁、 地面的清洗消毒, 厂区空气的消毒。 对上述生产空间环境的清洗消毒, 可以采用的具体方法如下。  When cleaning and disinfecting the production space environment, it mainly includes cleaning and disinfection of the walls and floors of the plant, and disinfection of the air in the plant. The specific methods that can be used for cleaning and disinfecting the above production space environment are as follows.
如图 6A所示, 在厂区按照一定的区域面积布设专用喷雾装置 25, 各个喷雾 装置用专用管路与酸性水输送装置 23相连接,酸性水输送装置 23在中央控制装 置 9的控制下, 将酸性水配比储液箱 18中的稀释酸性水输送到位于厂区的各个 喷雾装置 25, 喷雾装置 25将酸性氧化电位水雾化成微米级的颗粒, 从各个喷雾 装置 25的喷雾口喷出, 用这种酸性水雾可以实现厂区空气的消毒。 此外, 这种 酸性水雾还可以使厂区墙壁、地面形成一定程度的湿化状态, 然后用浸湿酸性氧 化电位水的专用消毒抹布对墙壁、 地面进行擦试消毒。  As shown in FIG. 6A, a special spraying device 25 is arranged in the plant area according to a certain area, and each spraying device is connected with the acidic water conveying device 23 by a dedicated pipeline, and the acidic water conveying device 23 is under the control of the central control device 9, The diluted acidic water in the acidic water ratio storage tank 18 is sent to the respective spray devices 25 located in the plant area, and the spray device 25 atomizes the acidic oxidation potential water into micron-sized particles, which are ejected from the spray ports of the respective spray devices 25, for use. This acidic water mist can disinfect the plant air. In addition, the acidic water mist can also make the plant wall and the ground form a certain degree of humidification state, and then the wall and the ground are wiped and disinfected by a special disinfecting rag soaking the acidic oxidizing potential water.
如果输送装置或喷雾装置 25中的氧化电位水长时间不使用可能导致氧化电 位水降低或失去活性, 因此本发明采用两种方式来解决该问题, 打开阀门放掉长 时间不使用的电位水或者采用循环管道使电位水循环流动起来。两种方式可分别 或结合实施。  If the oxidation potential water in the delivery device or the spray device 25 is not used for a long period of time, which may cause the oxidation potential water to decrease or lose activity, the present invention adopts two ways to solve the problem, opening the valve to release the potential water that is not used for a long time or The circulating water is used to circulate the potential water. The two methods can be implemented separately or in combination.
按照本发明的另一个实施例, 如图 6B 所示, 在距离酸性水配比储液箱 18 最远的管路末端分别设立酸性水排放电磁阀 40和酸性水循环电磁阀 41。通过中 央控制装置 9的控制, 采用定时启动酸性水排放电磁阀 40对管路内的酸性水进 行排放, 或定时启动酸性水循环电磁阀 41让管路内的酸性水循环回酸性水配比 储液箱 18中, 对酸性水进行重新混合配比, 以保证酸性水的理化指标在有效的 杀菌范围。  According to another embodiment of the present invention, as shown in Fig. 6B, an acidic water discharge solenoid valve 40 and an acidic water circulation solenoid valve 41 are respectively disposed at the end of the pipeline farthest from the acidic water ratio reservoir 18. Through the control of the central control device 9, the acidic water discharge solenoid valve 40 is used to periodically discharge the acidic water in the pipeline, or the acidic water circulation electromagnetic valve 41 is periodically activated to recycle the acidic water in the pipeline to the acidic water ratio storage tank. In 18, the acid water is remixed to ensure that the physical and chemical indicators of acidic water are in the effective sterilization range.
对生产操作人员的消毒主要包括: 进出工作人员的手、足清洗消毒; 生产操 作人员的手、 足清洗消毒; 生产操作人员的衣物清洗消毒。  The disinfection of the production operators mainly includes: cleaning and disinfection of the hands and feet of the workers; cleaning and disinfection of the hands and feet of the production operators; cleaning and disinfection of the clothes of the production operators.
应用氧化电位水对工作人员的手进行冲洗 30秒〜 1分钟即可达到卫生学洗 手的标准, 采用的具体方法如图 7A所示。 在进出工作间的出入口安装专用的自 动感应洗手装置 26用于生产操作人员手的清洗消毒。自动感应洗手装置 26用专 用管路分别与稀释酸性水输送装置 23和碱性水输送装置 20相连接。在中央控制 装置 9的控制下,稀释酸性水输送装置 23和碱性水输送装置 20分别将酸性水配 比储液箱 18中的稀释酸性水和碱性水储液箱 20中的碱性水,输送到安装在厂区 的各个自动感应洗手装置 26。 The hand washing of the hands can be achieved by rinsing the hands of the staff with oxidation potential water for 30 seconds to 1 minute. The specific method used is shown in Fig. 7A. Install a dedicated self at the entrance and exit of the work room The dynamic induction hand washing device 26 is used for the cleaning and disinfection of the operator's hand. The automatic induction hand washing device 26 is connected to the diluted acidic water delivery device 23 and the alkaline water delivery device 20 by dedicated pipes, respectively. Under the control of the central control unit 9, the diluted acidic water delivery device 23 and the alkaline water delivery device 20 respectively mix the acidic water in the diluted acidic water in the reservoir 18 and the alkaline water in the alkaline water storage tank 20. And transported to each of the automatic induction hand washing devices 26 installed in the factory area.
如果输送装置或自动感应洗手装置 26中的氧化电位水长时间不使用可能导 致氧化电位水降低或失去活性, 因此本发明采用两种方式来解决该问题, 打开阀 门放掉长时间不使用的电位水或者采用循环管道使电位水循环流动起来。两种方 式可分别或结合实施。  If the oxidation potential water in the delivery device or the automatic induction hand washing device 26 is not used for a long period of time, the oxidation potential water may be lowered or lost. Therefore, the present invention solves the problem in two ways, and opens the valve to release the potential that is not used for a long time. Water or a circulating pipe allows the potential water to circulate. Both methods can be implemented separately or in combination.
按照本发明的另一个实施例, 如图 7B 所示, 在距离酸性水配比储液箱 18 最远的管路末端分别设立酸性水排放电磁阀 40和酸性水循环电磁阀 41 ; 通过中 央控制装置 9的控制, 采用定时启动酸性水排放电磁阀 40对管路内的酸性水进 行排放, 或定时启动酸性水循环电磁阀 41让管路内的酸性水循环回酸性水配比 储液箱 18中, 对酸性水进行重新混合配比, 以保证酸性水的理化指标在有效的 杀菌范围。  According to another embodiment of the present invention, as shown in FIG. 7B, an acidic water discharge solenoid valve 40 and an acidic water circulation solenoid valve 41 are respectively disposed at the end of the pipeline farthest from the acidic water ratio reservoir 18; 9 control, using the timing start acidic water discharge electromagnetic valve 40 to discharge the acidic water in the pipeline, or periodically start the acidic water circulation electromagnetic valve 41 to recycle the acidic water in the pipeline back to the acidic water ratio storage tank 18, Acidic water is re-mixed to ensure that the physical and chemical indicators of acidic water are in the effective sterilization range.
在距离碱性水储液箱 20最远的管路末端分别设立碱性水排放电磁阀 42和碱 性水循环电磁阀 43; 通过中央控制装置 9的控制, 采用定时启动碱性水排放电 磁阀 42对管路内的碱性水进行排放,或定时启动碱性水循环电磁阀 43让管路内 的碱性水循环回碱性水储液箱 20中, 对碱性水进行重新混合, 以保证碱性水的 有效的清洗效能。  An alkaline water discharge electromagnetic valve 42 and an alkaline water circulation electromagnetic valve 43 are respectively disposed at the end of the pipeline farthest from the alkaline water storage tank 20; and the alkaline water discharge electromagnetic valve 42 is started by the control of the central control device 9 Discharge the alkaline water in the pipeline, or periodically start the alkaline water circulation solenoid valve 43 to recycle the alkaline water in the pipeline back to the alkaline water storage tank 20, and re-mix the alkaline water to ensure alkalinity. Effective cleaning performance of water.
整个自动感应洗手装置 26采用程序控制方式, 自动顺序排放碱性还原电位 水和酸性氧化电位水,先用碱性还原电位水进行污垢洗涤, 再用酸性氧化电位水 进行杀菌、 消毒和清洁。 整个过程由设备自动完成, 工作、 操作人员完全避免与 水龙头接触。  The whole automatic induction hand washing device 26 adopts a program control mode to automatically discharge the alkaline reduction potential water and the acidic oxidation potential water, firstly wash the dirt with the alkaline reduction potential water, and then sterilize, disinfect and clean with the acidic oxidation potential water. The whole process is automatically completed by the equipment, and the work and operation personnel completely avoid contact with the faucet.
以啤酒厂为例, 对啤酒生产设备和管道的清洗消毒, 主要包括: 发酵罐及管 道使用前后的清洗消毒; 各种锥形罐及管道等使用前后的清洗消毒; 各类输送、 加工、 储存的设备和容器使用前后的清洗消毒; 糖化工序的设备、 管道、 工器具 等使用前后的清洗消毒; 麦汁冷却工序的管路、 设备、 工具、 薄板等使用前后的 清洗消毒; 输酒软管、 酵母添加罐等使用前后的清洗消毒; 输水管道、 糖浆输送 管道等使用前后的清洗消毒。  Taking the brewery as an example, the cleaning and disinfection of beer production equipment and pipelines mainly include: cleaning and disinfection of fermenters and pipelines before and after use; cleaning and disinfection of various conical tanks and pipes before and after use; various types of transportation, processing and storage Cleaning and disinfection of equipment and containers before and after use; cleaning and disinfection of equipment, pipes, tools, etc. before and after use in the saccharification process; cleaning and disinfection of pipes, equipment, tools, sheets, etc. before and after use in the wort cooling process; , yeast addition tanks, etc. before and after use cleaning and disinfection; water pipelines, syrup delivery pipelines, etc. before and after use cleaning and disinfection.
对已经采用自动 CIP系统的用户,只需按图 4所示的氧化电位水中心供应系 统与 CIP系统对接示意图,采用专用管路分别将碱性水和酸性水从各自的储液罐 中引至原 CIP消毒系统的碱性水和消毒剂入口。用酸性氧化电位水和碱性还原电 位水分别代替原 CIP消毒系统的消毒剂和碱洗液, 按照图 1B所示的流程来进行 啤酒发酵罐、 储酒罐设备的清洗消毒。 即按照清水冲洗、 碱性水冲洗、 短暂清水 冲洗、酸性氧化电位水消毒的方法来完成整个清洗消毒流程。减少无菌水冲洗步 骤。  For users who have already adopted the automatic CIP system, simply connect the oxidation potential water center supply system and the CIP system as shown in Figure 4, and use special pipelines to separate alkaline and acidic water from their respective storage tanks. Alkaline water and disinfectant inlets for the original CIP disinfection system. The acid oxidation potential water and the alkaline reduction potential water are used to replace the disinfectant and the alkali washing liquid of the original CIP disinfection system, respectively, and the beer fermentation tank and the storage tank equipment are cleaned and disinfected according to the flow shown in Fig. 1B. That is, the whole cleaning and disinfection process is completed according to the method of water washing, alkaline water washing, short-time water washing, and acidic oxidation potential water disinfection. Reduce the sterile water rinse step.
对于啤酒包装容器和包装设备的清洗消毒, 主要包括: 包装盒或包装材料的 清洗消毒; 瓶盖、 酒瓶、 过滤水用滤芯等物品的清洗消毒; 过滤机、 封口机等表 面的清洗消毒。  For the cleaning and disinfection of beer packaging containers and packaging equipment, mainly include: cleaning and disinfection of packaging boxes or packaging materials; cleaning and disinfection of bottle caps, wine bottles, filter elements for filtering water; cleaning and disinfection of filters, sealing machines, etc.
对上述一般物品可以直接用酸性氧化电位水浸泡进行消毒处理。对瓶盖一类 的金属部件, 可以采用先使用酸性氧化电位水消毒, 再用清水冲洗一下以避免腐 蚀情况出现。对受有机污染较严重物品的消毒, 可以按照图 5所示流程, 采用碱 性水浸泡、 清水冲洗、 酸性水消毒、 清水冲洗方式进行全面的清洗消毒处理。 对 过滤机、封口机等表面的清洗消毒可以使用专用消毒抹布, 用酸性氧化电位水打 湿拧干后, 按 "自上而下、 从左到右" 的顺次进行擦试消毒。 The above general items can be directly sterilized by soaking in acidic oxidation potential water. For metal parts such as caps, it can be disinfected with acidic oxidation potential water and then rinsed with water to avoid corrosion. For the disinfection of items with more serious organic pollution, the cleaning and disinfection treatment can be carried out according to the process shown in Figure 5, using alkaline water soaking, water washing, acid water disinfection and water washing. Correct The cleaning and disinfection of the surface of the filter, sealing machine, etc. can be carried out by using a special disinfecting rag, dampening with acidic oxidation potential water, and then sterilizing by "top to bottom, left to right".
根据本发明的一个实施例,对产生的 pH值为 4.0〜6.5、 ORP为 800 mv〜 1100 mv、有效氯为 30ppm〜300ppm的微酸性氧化电位水原液, 当用此范围理化指标 的微酸性氧化电位水来对啤酒生产设备和管道的清洗消毒时,按照氧化电位水原 液和软化水的比例为 1:1至 1:30的比例进行稀释配比;当采用上述范围理化指标 的微酸性氧化电位水来对啤酒灌装或包装设备进行清洗消毒时,按照氧化电位水 原液和软化水的比例为 1:1至 1:30的比例进行稀释配比;当采用上述范围理化指 标的微酸性氧化电位水来对啤酒生产现场的空气进行消毒时,按照氧化电位水原 液和软化水的比例为 1:1至 1:20的比例进行稀释配比;当采用上述范围理化指标 的微酸性氧化电位水来对进入啤酒生产现场的操作人员进行手消毒时,按照氧化 电位水原液和软化水的比例为 1:1至 1:15的比例进行稀释配比。  According to one embodiment of the present invention, a slightly acidic oxidation potential water solution having a pH value of 4.0 to 6.5, an ORP of 800 mv to 1100 mv, and an effective chlorine of 30 ppm to 300 ppm is used. When the potential water is used to clean and disinfect the beer production equipment and pipelines, the ratio of the oxidation potential water liquid to the softening water is 1:1 to 1:30; when the physicochemical index of the above range is used, the slightly acidic oxidation potential is used. When water is used to clean and disinfect the beer filling or packaging equipment, the ratio of the oxidation potential water liquid to the softening water is 1:1 to 1:30; the micro-acid oxidation potential of the physical and chemical indicators in the above range is used. When water is used to disinfect the air at the beer production site, the ratio of the oxidation potential water and the softened water is 1:1 to 1:20; when the physicochemical index of the above range is used, the slightly acidic oxidation potential water is used. When the hand is disinfected by the operator entering the beer production site, the ratio of the oxidation potential water solution and the demineralized water is diluted at a ratio of 1:1 to 1:15. .
对产生的 pH值为 2.0〜3.0、 ORP为 1100mv〜1250mv、 有效氯为 30ppm〜 300ppm的酸性氧化电位水原液, 当用此范围理化指标的微酸性氧化电位水来对 啤酒生产设备和管道的清洗消毒时, 按照氧化电位水原液和软化水的比例为 1:1 至 1:40的比例进行稀释配比; 当采用上述范围理化指标的酸性氧化电位水来对 啤酒灌装或包装设备进行清洗消毒时, 按照氧化电位水原液和软化水的比例为 1:1至 1:40的比例进行稀释配比; 当采用上述范围理化指标的酸性氧化电位水来 对啤酒生产现场的空气进行消毒时, 按照氧化电位水原液和软化水的比例为 1:1 至 1:25的比例进行稀释配比; 当采用上述范围理化指标的酸性氧化电位水来对 进入啤酒生产现场的操作人员进行手消毒时,按照氧化电位水原液和软化水的比 例为 1:1至 1:20的比例进行稀释配比。  For the acidic oxidation potential water solution with pH value of 2.0~3.0, ORP of 1100mv~1250mv and effective chlorine of 30ppm~300ppm, use the micro-acid oxidation potential water with physical and chemical indicators in this range to clean the beer production equipment and pipeline. When disinfecting, the dilution ratio is determined according to the ratio of the oxidation potential water solution and the demineralized water from 1:1 to 1:40; when the acid oxidation potential water of the above-mentioned range physical and chemical index is used, the beer filling or packaging equipment is cleaned and disinfected. When the ratio of the oxidation potential water solution and the demineralized water is 1:1 to 1:40, the dilution ratio is used; when the acid oxidation potential water of the above range is used to sterilize the air at the beer production site, The ratio of the oxidation potential water solution to the demineralized water is diluted from 1:1 to 1:25; when the acid oxidation potential water of the above-mentioned range of physical and chemical indicators is used for hand disinfection of the operator entering the beer production site, The ratio of the oxidation potential water solution to the demineralized water is diluted from 1:1 to 1:20.
接下来通过具体的试验例来描述本发明消毒系统对啤酒厂生产设备的消毒 效果。  Next, the disinfection effect of the disinfection system of the present invention on the brewery production equipment will be described by a specific test example.
试验例 1 :  Test example 1 :
试验地点: 某啤酒厂酿造车间。  Test location: A brewery brewing workshop.
试验步骤:  experiment procedure:
( 1 )按照图 3 所示的系统结构, 在啤酒厂的酿造车间现场安装本发明的应 用氧化电位水对啤酒生产设备进行清洗消毒的系统。 启动设备制备氧化电位水, 检测酸性氧化电位水出水的理化指标数据为:有效氯: 180 ppm; ORP: 1170.9 mv; pH: 2.80。 检测出碱性水出水的 pH值为 11.80。  (1) According to the system structure shown in Fig. 3, the system for cleaning and disinfecting the beer production equipment of the application of the oxidation potential water of the invention is installed on the brewing workshop of the brewery. The physicochemical index data for the preparation of oxidation potential water and the detection of acidic oxidation potential water effluent were: available chlorine: 180 ppm; ORP: 1170.9 mv; pH: 2.80. The pH of the alkaline water effluent was detected to be 11.80.
(2) 在实验室将乳酸菌、 片球菌、 明串珠球菌等啤酒有害菌的混合培养液 稀释至 10—4, 10"5, 10—6的浓度, 按照氧化电位水原液和软化水的比例为 1:10、 1:12、 1:15、 1:18或 1:20的比例进行稀释配比, 使用稀释配比后的溶液样品分别 处理上述的混合培养液稀释菌液 30秒、 1分钟、 3分钟, 涂布平板。 同时涂布 10— 4, 10"5, 10—6的未处理稀释菌液为对照。 NBB培养基培养。 (2) The mixed culture was diluted in the laboratory Lactobacillus, Pediococcus, Leuconostoc lactis beer and other harmful bacteria liquid to 10-4, 10, "a concentration of 5, 10-6, in accordance with the ratio of liquid water and the oxidation potential of demineralized water 1:10, 1:12, 1:15, 1:18 or 1:20 ratio is used to dilute the ratio, and the diluted solution is used to treat the mixed culture solution for 30 seconds, 1 minute, respectively. The plate was coated for 3 minutes, and the untreated diluted bacterial solution of 10 - 4 , 10" 5 , 10 - 6 was applied as a control. Culture in NBB medium.
(3) 在实验室将酵母、 野生酵母、 杂菌等的混合培养液稀释至 10—4, 10— 5, 10— 6的浓度, 按照氧化电位水原液和软化水的比例为 1:10、 1:12、 1:15、 1:18或 1:20的比例进行稀释配比,使用稀释配比后的溶液样品分别处理上述的混合培养 液稀释菌液 30秒、 1分钟、 3分钟, 涂布平板。 同时涂布 10—4, 10— 5, 10—6的未处 理稀释菌液为对照。 WLN培养基培养。 (3) Dilute the mixed culture solution of yeast, wild yeast, and mixed bacteria to a concentration of 10 - 4 , 10 - 5 , and 10 - 6 in the laboratory according to the ratio of the oxidation potential water solution and the demineralized water to 1:10. 1:12, 1:15, 1:18 or 1:20 ratio is used to dilute the ratio, and the diluted solution is used to treat the mixed culture solution for 30 seconds, 1 minute, 3 minutes, respectively. Cloth plate. Simultaneous coating 10-4, 10-5, 10-6 untreated diluted broth as control. Culture in WLN medium.
实验室试验结果:  Laboratory test results:
对照组的未处理稀释菌液微生物情况见表一。  The microbial status of the untreated diluted bacteria in the control group is shown in Table 1.
表一: 对照组的微生物情况
Figure imgf000013_0001
Table 1: Microbial status of the control group
Figure imgf000013_0001
按照酸性氧化电位水原液和软化水的比例为 1:10 的比例进行稀释配比, 使 用稀释配比后的溶液处理混合培养液稀释菌液的结果见表二。  The dilution ratio is determined according to the ratio of the acidic oxidation potential aqueous solution and the demineralized water to 1:10, and the diluted solution is used to treat the mixed culture solution to dilute the bacterial solution. Table 2 shows the results.
表二: 1:10稀释水处理后微生物生长情况  Table 2: Microbial growth after 1:10 dilution water treatment
Figure imgf000013_0002
Figure imgf000013_0002
表二结果显示, 采用 1:10稀释比的氧化电位水, 在 30秒内, 可将全部啤酒 有害菌、 杂菌、 酵母、 野生酵母全部杀灭。  The results in Table 2 show that all the harmful bacteria, bacteria, yeast and wild yeast can be killed within 30 seconds by using the oxidation potential water of 1:10 dilution ratio.
按照酸性氧化电位水原液和软化水的比例为 1:15 的比例进行稀释配比, 使 用稀释配比后的溶液处理混合培养液稀释菌液的结果见表三。  The dilution ratio was determined according to the ratio of the acidic oxidation potential aqueous solution to the demineralized water of 1:15, and the diluted solution was used to treat the mixed culture solution. The results of the dilution of the bacterial solution are shown in Table 3.
表三: 1:15稀释水处理后微生物生长情况  Table 3: Microbial growth after 1:15 dilution water treatment
Figure imgf000013_0003
Figure imgf000013_0003
表三结果显示, 采用 1:15稀释比的氧化电位水, 在 30秒内, 可将全部啤酒 有害菌、 杂菌、 酵母、 野生酵母全部杀灭。  The results in Table 3 show that all the harmful bacteria, bacteria, yeast and wild yeast can be killed within 30 seconds by using the oxidation potential water of 1:15 dilution ratio.
按照酸性氧化电位水原液和软化水的比例为 1:18 的比例进行稀释配比, 使 用稀释配比后的溶液处理混合培养液稀释菌液的结果见表四。  The dilution ratio was determined according to the ratio of the acidic oxidation potential aqueous solution and the demineralized water to 1:18, and the diluted solution was used to treat the mixed culture solution. The results of the dilution of the bacterial solution are shown in Table 4.
表四: 1:18稀释水处理后微生物生长情况 I 1:18稀释水处理有害菌的结果:
Figure imgf000014_0001
Table 4: Microbial growth after 1:18 dilution water treatment I 1:18 dilution water treatment of harmful bacteria:
Figure imgf000014_0001
表四结果显示, 采用 1:18稀释比的氧化电位水, 在 30秒内, 可将全部啤酒 有害菌、 杂菌、 酵母、 野生酵母全部杀灭。  The results in Table 4 show that all the harmful bacteria, bacteria, yeast, and wild yeast can be killed within 30 seconds by using the oxidation potential water of 1:18 dilution ratio.
按照酸性氧化电位水原液和软化水的比例为 1:20 的比例进行稀释配比, 使 用稀释配比后的溶液处理混合培养液稀释菌液的结果见表五。  According to the ratio of the acidic oxidation potential water solution and the demineralized water to a ratio of 1:20, the dilution ratio is used, and the solution of the mixed culture solution after the dilution ratio is used to dilute the bacterial solution is shown in Table 5.
Figure imgf000014_0002
Figure imgf000014_0002
表五结果,采用 1:20稀释比的氧化电位水,在 30秒时有害菌存在 2个残留, 但在 30秒内可将全部啤酒杂菌、 酵母、 野生酵母全部杀灭。 在 1分钟内可将全 部啤酒有害菌、 杂菌、 酵母、 野生酵母全部杀灭。  As shown in Table 5, the oxidation potential water with a 1:20 dilution ratio has two residues of harmful bacteria at 30 seconds, but all beer bacteria, yeast, and wild yeast can be killed within 30 seconds. All beer harmful bacteria, bacteria, yeast, and wild yeast can be killed in 1 minute.
(4)实际生产过程试验。按照酸性氧化电位水原液和软化水的比例为 1:10、 1:15的比例进行稀释配比,将稀释配比后的溶液输入到酿造车间的 CIP系统,对 发酵罐进行清洗消毒, 清洗消毒完成后, 对罐内残留液进行检验, 没有发现微生 物。  (4) Actual production process test. According to the ratio of acidic oxidation potential water liquid and demineralized water to 1:10 and 1:15, the diluted ratio is diluted, and the diluted solution is input into the CIP system of the brewing plant to clean and disinfect the fermenter. After completion, the residual liquid in the tank was inspected and no microorganisms were found.
试验例 2:  Test Example 2:
试验地点: 某啤酒厂包装车间纯生线。  Test site: A pure brewery in a brewery packaging workshop.
试验步骤:  experiment procedure:
( 1 )按照图 3 所示的系统结构, 在啤酒厂的纯生包装车间现场安装本发明 的应用氧化电位水对啤酒生产设备进行清洗消毒的系统。启动设备制备氧化电位 水,检测酸性氧化电位水出水的理化指标数据为:有效氯: 175ppm; ORP: 1172mv; pH: 2.75。 检测出碱性水出水的 pH值为 11.75。 (1) According to the system structure shown in Fig. 3, the system for cleaning and disinfecting the beer production equipment using the oxidation potential water of the invention is installed on the site of the pure packaging workshop of the brewery. The physicochemical index data for the preparation of the oxidation potential water and the detection of the acidic oxidation potential water effluent were: effective chlorine: 175 ppm ; ORP: 1172 mv; pH: 2.75. The pH of the alkaline water effluent was detected to be 11.75.
(2) 先在实验室进行啤酒有害菌、 杂菌、 酵母、 野生酵母等菌种的培养, 按照酸性氧化电位水原液和软化水的比例为 1:10 的比例进行稀释配比, 使用稀 释配比后的溶液处理混合培养液稀释菌液的结果见表六。  (2) First cultivate the bacteria, such as harmful bacteria, bacteria, yeast, and wild yeast in the laboratory, and dilute the ratio according to the ratio of the acidic oxidation potential water solution and the demineralized water to 1:10. The results of diluting the bacterial solution after the solution treatment mixed culture solution are shown in Table 6.
表六: 1:10稀释水处理后微生物生长情况
Figure imgf000015_0001
Table 6: Microbial growth after 1:10 dilution water treatment
Figure imgf000015_0001
表六结果, 采用 1:10稀释比的氧化电位水, 在 30秒内, 可将全部啤酒有害 菌、 杂菌、 酵母、 野生酵母全部杀灭。  As shown in Table 6, all of the harmful bacteria, bacteria, yeast, and wild yeast were killed in 30 seconds using an oxidation potential water of 1:10 dilution ratio.
(3 ) 对啤酒灌装或包装设备进行清洗消毒时, 可以按照氧化电位水原液和 软化水的比例为 1:5、 1:8、 1:10、 1:12或 1:15的比例进行稀释配比, 稀释配比后 的溶液通过专门的输送装置送到指定位置对灌装或包装设备进行定时连续喷冲, 定时间隔为 5分钟或 10分钟, 采用每隔 5分钟连续喷冲 3分钟。 每隔两小时对 生产设备进行检验, 没有发现微生物。  (3) When cleaning or disinfecting beer filling or packaging equipment, it can be diluted according to the ratio of oxidation potential water and demineralized water to 1:5, 1:8, 1:10, 1:12 or 1:15. In proportion, the diluted solution is sent to the designated location through a special conveying device for periodic continuous injection of the filling or packaging equipment, with a time interval of 5 minutes or 10 minutes, and continuous spraying for 3 minutes every 5 minutes. The production equipment was inspected every two hours and no microorganisms were found.
(4) 在实际生产中, 按照氧化电位水原液和软化水的比例为 1:10、 1:12的 比例进行稀释配比,将稀释配比后的溶液通过专门的输送装置送到包装车间的纯 生线上, 对包装车间的生产设备进行定时连续喷冲, 定时间隔为 5分钟, 采用每 隔 5分钟连续喷冲 3分钟。 每隔两小时对生产设备进行检验, 没有发现微生物。  (4) In actual production, according to the ratio of oxidation potential water and demineralized water to 1:10, 1:12, the dilution ratio is diluted, and the diluted solution is sent to the packaging workshop through a special conveying device. On the pure line, the production equipment of the packaging workshop is continuously sprayed at a regular interval of 5 minutes, and sprayed continuously for 3 minutes every 5 minutes. The production equipment was inspected every two hours and no microorganisms were found.
此外, 实验证明, 使用本发明的消毒系统, 能够很好地清除啤酒生产设备中 的细菌膜, 解决了现有技术中长期存在的技术难题。  In addition, experiments have shown that the use of the disinfecting system of the present invention can well eliminate bacterial membranes in beer production equipment, solving the long-standing technical problems in the prior art.
此外,本发明还提供一种分布式设置集中控制的消毒系统, 该分布式设置集 中控制的消毒系统包括集中控制系统和分布式设置的一个或多个分布式消毒系 统。该分布式设置集中控制的消毒系统能够满足生产现场分散的情况, 通过在各 个现场设置分布式消毒系统,在中央控制室通过集中控制系统控制所有的分布式 消毒系统, 提高了控制效率。  In addition, the present invention also provides a centralized control centralized disinfection system that includes a centralized control system and one or more distributed disinfection systems in a distributed configuration. The distributed control centralized control of the disinfection system can meet the situation of scattered production sites. By setting up a distributed disinfection system at each site, the centralized control system controls all distributed disinfection systems in the central control room, improving control efficiency.
参照图 10, 本发明的分布式设置集中控制的消毒系统包括集中控制系统和 分布式设置的一个或多个分布式消毒系统。集中控制系统可以包括与各个分布式 消毒系统通信的通信装置、 数据处理装置、 数据存储装置、 输入 /输出装置。 集 中控制系统通过通信装置能够从各个分布式消毒系统收集数据(包括氧化电位水 出水指标、 储液箱储水量、 消毒用水量、 用水时间、 电解剂浓度等参数)并向各 个分布式消毒系统发出控制指令。 集中控制系统能够存储和处理收集到的数据, 并根据各项数据的处理结果发出控制指令。  Referring to Figure 10, the distributed setting centralized control sterilization system of the present invention includes a centralized control system and one or more distributed sterilization systems in a distributed arrangement. The centralized control system can include communication devices, data processing devices, data storage devices, input/output devices in communication with various distributed sterilization systems. The centralized control system can collect data from various distributed disinfection systems through communication devices (including oxidation potential water discharge index, storage tank water storage capacity, disinfection water consumption, water use time, electrolyte concentration, etc.) and send them to various distributed disinfection systems. Control instruction. The centralized control system is capable of storing and processing the collected data and issuing control commands based on the processing results of the respective data.
一个或多个分布式消毒系统可以是例如本发明图 2A或 2B或图 3所示的具 备电解能力的系统, 也可以是如图 2C所示的不具备电解能力的消毒系统。 分布 式消毒系统的中央控制装置包括通信装置, 用于与集中控制系统的通信装置通 信。集中控制系统与分布式消毒系统之间的通讯可以使无线或有线的通信。集中 控制系统可以控制分布式消毒系统的各个装置的启动与关闭,例如启动或关闭电 解模块,根据电解出水的理化指标控制电解剂的供给浓度, 如图 9所示的过程控 制稀释配比等。  The one or more distributed sterilization systems may be, for example, the electrolysis-capable system shown in Fig. 2A or 2B or Fig. 3 of the present invention, or may be a non-electrolytic sterilization system as shown in Fig. 2C. The central control unit of the distributed disinfection system includes communication means for communicating with the communication means of the centralized control system. Communication between the centralized control system and the distributed disinfection system enables wireless or wired communication. The centralized control system can control the startup and shutdown of the various devices of the distributed disinfection system, such as starting or shutting down the electrolysis module, controlling the supply concentration of the electrolyzer according to the physical and chemical indicators of the electrolyzed water, as shown in the process of Figure 9, controlling the dilution ratio.
此外,本发明提供了一种分布式设置集中控制的消毒系统, 该分布式设置集 中控制的消毒系统包括集中控制系统和分布式设置的一个或多个分布式消毒系 统, 集中控制系统包括与各个分布式消毒系统通信的通信装置, 数据处理装置, 数据存储装置, 输入 /输出装置, 氧化电位水发生器设备; 分布式消毒系统包括 中央控制装置、 酸性水储液装置和 /或碱性水储液装置、 酸性水输送装置、 碱性 水输送装置、 电位水理化指标检测装置、 电位水配比装置、 清洗消毒设备; 集中 控制系统向各个分布式消毒系统提供氧化电位水原液,存储在酸性水储液装置和 /或碱性水储液装置中, 并通过电位水配比装置将稀释后的氧化电位水提供至清 洗消毒设备。 该分布式设置集中控制的消毒系统能够满足生产现场分散的情况, 通过在各个现场设置分布式消毒系统,在中央控制室通过集中控制系统控制所有 的分布式消毒系统, 提高了控制效率。而且, 其中的一个或多个分布式消毒系统 不具备氧化电位水发生器,其不能电解生成氧化电位水, 所需的氧化电位水由集 中控制系统提供, 降低了消毒系统的成本, 因此特别适用于场地分散、用水量小 的情况。 In addition, the present invention provides a centralized setting centralized control disinfection system, the distributed set The centrally controlled disinfection system comprises a centralized control system and one or more distributed disinfection systems distributedly arranged, the centralized control system comprising communication means for communicating with the respective distributed disinfection systems, data processing means, data storage means, input/output means , oxidation potential water generator equipment; distributed disinfection system includes central control device, acidic water storage device and / or alkaline water storage device, acidic water delivery device, alkaline water delivery device, potential water physical and chemical indicators detection device, Potentiometric water proportioning device, cleaning and disinfecting equipment; centralized control system provides oxidation potential water stock solution to each distributed disinfection system, stored in acidic water storage device and/or alkaline water storage device, and through potential water ratio device The diluted oxidation potential water is supplied to the cleaning and disinfecting apparatus. The distributed control centralized control of the disinfection system can meet the situation of the production site dispersion. By setting up a distributed disinfection system at each site, the centralized control system controls all distributed disinfection systems in the central control room, thereby improving the control efficiency. Moreover, one or more of the distributed disinfection systems do not have an oxidation potential water generator, which cannot electrolyze the oxidation potential water, and the required oxidation potential water is provided by the centralized control system, which reduces the cost of the disinfection system, and thus is particularly suitable. Dispersed in the site and the amount of water used is small.
如果分布式消毒系统是如图 2C所示的不具备电解能力的消毒系统, 则集中 控制系统具备氧化电位水发生器设备,分布式消毒系统与集中控制系统之间可以 存在用于输送氧化电位水的管路(例如,酸性水输送管路和 /或碱性水输送管路), 为分布式消毒系统提供酸性水和 /或碱性水原液。 或者通过密封罐运输而不设置 管路。集中控制系统根据分布式消毒系统每次消毒所需的用水量、氧化电位水原 液的理化指标以及稀释比例计算出应该为各个分布式消毒系统提供的氧化电位 水原液量。  If the distributed disinfection system is a disinfection system without electrolysis capability as shown in Fig. 2C, the centralized control system is provided with an oxidation potential water generator device, and a distributed disinfection system and a centralized control system may exist for transporting oxidation potential water. The lines (for example, acidic water transfer lines and/or alkaline water transfer lines) provide acidic water and/or alkaline water stock solutions for distributed disinfection systems. Or transport through a sealed canister without piping. The centralized control system calculates the amount of oxidation potential water stock that should be supplied to each distributed disinfection system based on the amount of water required for each disinfection of the distributed disinfection system, the physical and chemical indicators of the oxidation potential water stock, and the dilution ratio.
当集中控制系统设置于生产现场时,也可以包括氧化电位水发生器设备和清 洗消毒设备。其电解产生的酸性水和碱性水除了可分别经过酸性水输送装置和碱 性水输送装置输送至清洗消毒设备之外,还可以为分布式消毒系统提供酸性水和 /或碱性水, 例如通过专用管路或者密封罐运输。  When the centralized control system is installed at the production site, it may also include an oxidation potential water generator device and a cleaning and disinfecting device. The acidic water and alkaline water produced by electrolysis can be supplied to the disinfection and disinfection equipment in addition to the acidic water transport device and the alkaline water transport device, and can also provide acidic water and/or alkaline water for the distributed disinfection system, for example. Transported through dedicated piping or sealed cans.
本发明的分布式消毒系统可用于酒厂的消毒, 例如啤酒厂、 白酒厂、 葡萄酒 厂等, 饮料厂的消毒, 牛奶厂的消毒。 这些液体饮品制造厂通常都具备现代化的 CIP系统, 因此只需按图 4所示的氧化电位水中心供应系统与 CIP系统对接示意 图,采用专用管路分别将碱性水和酸性水从各自的储液罐中引至原 CIP消毒系统 的碱性水和消毒剂入口, 用酸性氧化电位水和碱性还原电位水分别代替原 CIP 消毒系统的消毒剂和碱洗液,不需要改造 CIP消毒系统,不需要重新设计原厂的 消毒系统, 因此不会造成生产厂家成本的上升。  The distributed disinfection system of the present invention can be used for disinfection in wineries, such as breweries, liquor factories, wineries, etc., disinfection of beverage factories, and disinfection of milk factories. These liquid beverage manufacturers usually have a modern CIP system, so just connect the oxidation potential water center supply system and the CIP system as shown in Figure 4, and use special pipelines to separate alkaline and acidic water from their respective storage. The alkaline water and disinfectant inlets of the original CIP disinfection system are introduced into the liquid tank, and the disinfectant and the alkaline washing liquid of the original CIP disinfection system are replaced by the acidic oxidation potential water and the alkaline reduction potential water, respectively, and the CIP disinfection system is not required to be modified. There is no need to redesign the original disinfection system, so there is no increase in the cost of the manufacturer.
本发明的分布式消毒系统还可以应用于规模化养殖及种植等领域,根据具体 消毒要求的不同, 搭配、 组合本发明的技术方案, 辅以针对性的实施措施, 同样 可以达到对生产过程、 场地、 设备、 产品等进行高效、 低毒、 环保、 低碳的清洗 消毒的需求。  The distributed disinfection system of the invention can also be applied to the fields of large-scale breeding and planting, and according to the specific disinfection requirements, the technical solutions of the invention can be combined and combined with the targeted implementation measures, and the production process can also be achieved. Sites, equipment, products, etc. are required for efficient, low-toxic, environmentally friendly, low-carbon cleaning and disinfection.

Claims

权利要求书: Claims:
1、 一种分布式设置集中控制的消毒系统, 该分布式设置集中控制的消毒系 统包括集中控制系统和分布式设置的一个或多个分布式消毒系统, 1. A centralized setting centralized control disinfection system, the distributed set centralized control disinfection system comprising a centralized control system and one or more distributed disinfection systems distributedly arranged,
集中控制系统包括与各个分布式消毒系统通信的通信装置, 数据处理装置, 数据存储装置, 输入 /输出装置;  The centralized control system includes communication means, data processing means, data storage means, input/output means for communicating with each distributed disinfection system;
分布式消毒系统包括中央控制装置,氧化电位水发生器设备、清洗消毒设备, 该中央控制包括通信装置, 用于与集中控制系统的通信装置通信;  The distributed disinfection system comprises a central control device, an oxidation potential water generator device, a cleaning and disinfecting device, and the central control comprises communication means for communicating with the communication device of the centralized control system;
集中控制系统通过通信装置从各个分布式消毒系统接收数据,存储和处理所 接收的数据, 并根据各项数据的处理结果向分布式消毒系统发出控制指令。  The centralized control system receives data from the various distributed disinfection systems via the communication device, stores and processes the received data, and issues control commands to the distributed disinfection system based on the processing results of the various data.
2、 如权利要求 1所述的分布式设置集中控制的消毒系统, 其中氧化电位水 发生器设备包括过滤及软化装置、 电解剂配制及供给装置、一个或多个并行的电 解模块、酸性水储液装置、碱性水储液装置、酸性水输送装置、碱性水输送装置、 中央控制装置、 电位水理化指标检测装置; 2. The distributed setting centralized control disinfection system according to claim 1, wherein the oxidation potential water generator device comprises a filtration and softening device, an electrolytic solution preparation and supply device, one or more parallel electrolytic modules, and an acidic water storage device. Liquid device, alkaline water storage device, acidic water delivery device, alkaline water delivery device, central control device, potential water physicochemical indicator detection device;
自来水经过过滤及软化装置被输送至电解剂配制及供给装置和电解模块,电 解剂配制及供给装置将配制好的电解剂溶液输送至电解模块,电解模块电解产生 的酸性水和碱性水分别输送至酸性水储液装置和碱性水储液装置,所储存的酸性 水和碱性水分别经过酸性水输送装置和碱性水输送装置输送至清洗消毒设备; 中央控制装置与集中控制系统的通信装置通信,根据集中控制系统发出的指 令控制电解模块的开启和关闭, 根据设置在酸性水储液装置和 /或碱性水储液装 置中的电位水理化指标检测装置反映的出水指标,控制电解剂配制及供给装置供 给适当浓度的电解剂溶液。  The tap water is sent to the electrolyzing agent preparation and supply device and the electrolysis module through the filtering and softening device, and the electrolyzed agent preparation and supply device delivers the prepared electrolyzing agent solution to the electrolysis module, and the acidic water and the alkaline water generated by the electrolysis module are respectively transported. To the acidic water storage device and the alkaline water storage device, the stored acidic water and alkaline water are respectively sent to the cleaning and disinfecting device through the acidic water conveying device and the alkaline water conveying device; the communication between the central control device and the centralized control system Device communication, controlling the opening and closing of the electrolysis module according to the instruction issued by the centralized control system, and controlling the electrolysis according to the water discharge index reflected by the potential water physicochemical indicator detecting device set in the acidic water storage device and/or the alkaline water storage device The agent preparation and supply device supplies an appropriate concentration of the electrolyte solution.
3、 如权利要求 1或 2所述的分布式设置集中控制的消毒系统, 其中分布式 消毒系统还包括一个或多个并行和 /或串行的电位水配比装置, 其与酸性水储液 装置和过滤及软化装置连接, 并根据集中控制系统发出的指令, 通过中央控制装 置控制设置在与酸性水储液装置和过滤及软化装置连接的各自管路上的流量检 测传感器装置对软化水和酸性水按比例配比稀释。 3. The distributed setting centralized control disinfection system of claim 1 or 2, wherein the distributed disinfection system further comprises one or more parallel and/or serial potential water ratio devices, and the acidic water storage solution The device is connected to the filtering and softening device, and according to the instruction issued by the centralized control system, the flow detecting sensor device disposed on the respective pipeline connected to the acidic water storage device and the filtering and softening device controls the demineralized water and the acid by the central control device. The water is diluted in proportion to the ratio.
4、 如权利要求 3所述的分布式设置集中控制的消毒系统, 电位水配比装置 包括: 酸性水配比储液箱, 与酸性水储液装置和过滤及软化装置连接; 设置在酸 性水配比储液箱中的稀释配比的酸性水理化指标检测装置和液位传感器;设置在 与过滤及软化装置连接管路上的配比用软化水流量计和软化水供应泵;设置在与 酸性水储液装置连接管路上的配比用酸水流量计和酸水供应泵。 4. The distributed setting centralized control disinfection system according to claim 3, wherein the potentiometric water ratio ratio device comprises: an acidic water ratio storage tank connected to the acidic water storage device and the filtering and softening device; The acidic water physicochemical indicator detecting device and the liquid level sensor in the proportioning ratio in the liquid storage tank; the softening water flow meter and the softened water supply pump arranged on the connecting line with the filtering and softening device; The ratio of the water storage device connection line is the acid water flow meter and the acid water supply pump.
5、 如权利要求 1所述的分布式设置集中控制的消毒系统, 所述清洗消毒设 备具有氧化电位水排放装置, 用于排放长时间不用可能失去活性的氧化电位水; 或具备氧化电位水循环装置, 用于使氧化电位水保持循环。 5. The distributed setting centralized control disinfection system according to claim 1, wherein the cleaning and disinfecting device has an oxidation potential water discharge device for discharging oxidation potential water that may not be inactive for a long period of time; or an oxidation potential water circulation device , used to keep the oxidation potential water circulating.
6、 一种应用氧化电位水对啤酒生产过程的相关设备进行清洗消毒的系统, 该系统包括氧化电位水发生器设备和清洗消毒设备, 6. A system for cleaning and disinfecting related equipment of a beer production process by using oxidation potential water, the system comprising an oxidation potential water generator device and a cleaning and disinfecting device,
其中氧化电位水发生器设备包括过滤及软化装置、 电解剂配制及供给装置、 一个或多个并行的电解模块、 酸性水储液装置、碱性水储液装置、 酸性水输送装 置、 碱性水输送装置、 中央控制装置、 电位水理化指标检测装置; 自来水经过过滤及软化装置被输送至电解剂配制及供给装置和电解模块,电 解剂配制及供给装置将配制好的电解剂溶液输送至电解模块,电解模块电解产生 的酸性水和碱性水分别输送至酸性水储液装置和碱性水储液装置,所储存的酸性 水和碱性水分别经过酸性水输送装置和碱性水输送装置输送至清洗消毒设备; 中央控制装置控制一个或多个并行的电解模块的开启和关闭,根据设置在酸 性水储液装置和 /或碱性水储液装置中的电位水理化指标检测装置反映的出水指 标, 控制电解剂配制及供给装置供给适当浓度的电解剂溶液。 The oxidation potential water generator device comprises a filtering and softening device, an electrolytic solution preparation and supply device, one or more parallel electrolytic modules, an acidic water storage device, an alkaline water storage device, an acidic water delivery device, and alkaline water. Conveying device, central control device, potential water physicochemical indicator detecting device; The tap water is sent to the electrolyzing agent preparation and supply device and the electrolysis module through the filtering and softening device, and the electrolyzed agent preparation and supply device delivers the prepared electrolyzing agent solution to the electrolysis module, and the acidic water and the alkaline water generated by the electrolysis module are respectively transported. To the acidic water storage device and the alkaline water storage device, the stored acidic water and alkaline water are respectively sent to the cleaning and disinfecting device through the acidic water conveying device and the alkaline water conveying device; the central control device controls one or more parallels Opening and closing of the electrolysis module, controlling the electrolysis preparation and supply device to supply an appropriate concentration of electrolysis according to the water discharge index reflected by the potential water physicochemical indicator detecting device provided in the acidic water storage device and/or the alkaline water storage device Solution solution.
7、 如权利要求 6所述的系统, 还包括一个或多个并行和 /或串行的电位水配 比装置,其与酸性水储液装置和过滤及软化装置连接, 并通过中央控制装置控制 设置在与酸性水储液装置和过滤及软化装置连接的各自管路上的流量检测传感 器装置对软化水和酸性水按比例配比稀释。 7. The system of claim 6 further comprising one or more parallel and/or serial potential water proportioning devices coupled to the acidic water storage device and the filtration and softening device and controlled by the central control device The flow detecting sensor device disposed on the respective lines connected to the acidic water storage device and the filtering and softening device is diluted in proportion to the demineralized water and the acidic water.
8、 如权利要求 7所述的系统, 电位水配比装置包括: 酸性水配比储液箱, 与酸性水储液装置和过滤及软化装置连接;设置在酸性水配比储液箱中的稀释配 比的酸性水理化指标检测装置和液位传感器;设置在与过滤及软化装置连接管路 上的配比用软化水流量计和软化水供应泵;设置在与酸性水储液装置连接管路上 的配比用酸水流量计和酸水供应泵。 8. The system according to claim 7, wherein the potentiometric water ratio ratio device comprises: an acidic water ratio storage tank connected to the acidic water storage device and the filtering and softening device; and disposed in the acidic water ratio storage tank. a dilution ratio acidic water physicochemical indicator detecting device and a liquid level sensor; a softening water flow meter and a demineralized water supply pump disposed on the connecting line with the filtering and softening device; disposed on the connecting line with the acidic water storage device The ratio is matched with an acid water flow meter and an acid water supply pump.
9、 一种利用稀释配比氧化电位水对啤酒生产过程的相关设备进行清洗消毒 的方法,包括将电解产生的氧化电位水原液与过滤及软化后的水按比例稀释, 利 用稀释后的氧化电位水对啤酒生产过程的相关设备进行清洗消毒; 9. A method for cleaning and disinfecting related equipment of a beer production process by using a dilution ratio oxidation potential water, comprising diluting the oxidation potential water original solution generated by electrolysis with the filtered and softened water, and using the diluted oxidation potential Water cleans and disinfects related equipment in the beer production process;
对产生的 pH值为 4.0〜6.5、 ORP为 800 mv〜1100 mv、 有效氯为 30ppm〜 300ppm的微酸性氧化电位水原液, 当用此范围理化指标的微酸性氧化电位水来 对啤酒生产设备和管道进行清洗消毒时,按照氧化电位水原液和软化水的比例为 1:1至 1:30的比例进行稀释配比; 当采用上述范围理化指标的微酸性氧化电位水 来对啤酒灌装或包装设备进行清洗消毒时,按照氧化电位水原液和软化水的比例 为 1:1至 1:30的比例进行稀释配比;当采用上述范围理化指标的微酸性氧化电位 水来对啤酒生产现场的空气进行消毒时,按照氧化电位水原液和软化水的比例为 1:1至 1:20的比例进行稀释配比; 当采用上述范围理化指标的微酸性氧化电位水 来对进入啤酒生产现场的操作人员进行手消毒时,按照氧化电位水原液和软化水 的比例为 1:1至 1:15的比例进行稀释配比;  For the slightly acidic oxidation potential water solution with a pH value of 4.0 to 6.5, an ORP of 800 mv to 1100 mv, and an effective chlorine of 30 ppm to 300 ppm, when using this range of physical and chemical indicators of the slightly acidic oxidation potential water to the beer production equipment and When the pipeline is cleaned and disinfected, the ratio of the oxidation potential water and the softened water is 1:1 to 1:30; the micro-acid oxidation potential water with the physical and chemical indicators in the above range is used to fill or package the beer. When the equipment is cleaned and disinfected, the ratio of the oxidation potential water and the softened water is 1:1 to 1:30; when the above-range physical and chemical indicators of the slightly acidic oxidation potential water are used to the air at the beer production site When disinfecting, the ratio of the oxidation potential water solution and the demineralized water is 1:1 to 1:20; when the micro-acid oxidation potential water of the above-mentioned range physical and chemical index is used, the operator entering the beer production site is used. When performing hand disinfection, the dilution ratio is performed according to the ratio of the oxidation potential water solution and the demineralized water in a ratio of 1:1 to 1:15;
对产生的 pH值为 2.0〜3.0、 ORP为 1100mv〜1250mv、 有效氯为 30ppm〜 300ppm的酸性氧化电位水原液, 当用此范围理化指标的微酸性氧化电位水来对 啤酒生产设备和管道进行清洗消毒时, 按照氧化电位水原液和软化水的比例为 1:1至 1:40的比例进行稀释配比; 当采用上述范围理化指标的酸性氧化电位水来 对啤酒灌装或包装设备进行清洗消毒时,按照氧化电位水原液和软化水的比例为 1:1至 1:40的比例进行稀释配比; 当采用上述范围理化指标的酸性氧化电位水来 对啤酒生产现场的空气进行消毒时, 按照氧化电位水原液和软化水的比例为 1:1 至 1:25的比例进行稀释配比; 当采用上述范围理化指标的酸性氧化电位水来对 进入啤酒生产现场的操作人员进行手消毒时,按照氧化电位水原液和软化水的比 例为 1:1至 1:20的比例进行稀释配比。  For the acidic oxidation potential water solution with pH value of 2.0~3.0, ORP of 1100mv~1250mv and effective chlorine of 30ppm~300ppm, use the micro-acid oxidation potential water with physical and chemical indicators in this range to clean the beer production equipment and pipeline. When disinfecting, the ratio of the oxidation potential water and the softening water is 1:1 to 1:40; the acid oxidation potential water with the above physical and chemical indicators is used to clean and disinfect the beer filling or packaging equipment. When the ratio of the oxidation potential water solution and the demineralized water is 1:1 to 1:40, the dilution ratio is used; when the acidic oxidation potential water of the above range is used to sterilize the air at the beer production site, The ratio of the oxidation potential water solution to the demineralized water is diluted from 1:1 to 1:25; when the acid oxidation potential water of the above-mentioned range of physical and chemical indicators is used for hand disinfection of the operator entering the beer production site, The ratio of the oxidation potential water solution to the demineralized water is diluted from 1:1 to 1:20.
10、如权利要求 9所述的方法, 将电解产生的氧化电位水原液与过滤及软化 后的水按比例稀释包括以下步骤: 步骤 1 : 在清洗消毒工作开始时, 根据氧化电位水原液理化指标检测装置测 量的数据确定氧化电位水储液箱中的氧化电位水的理化指标,并确定稀释后的期 望的氧化电位水理化指标; 10. The method of claim 9 wherein the electrolytically produced oxidation potential water stock solution is diluted with filtered and softened water comprising the steps of: Step 1: At the beginning of the cleaning and disinfection work, determine the physical and chemical indicators of the oxidation potential water in the oxidation potential water storage tank according to the data measured by the oxidation potential water original physical and chemical indicators detection device, and determine the desired oxidation potential hydrophysical index after dilution ;
步骤 2: 根据氧化电位水配比储液箱液位传感器检测的数据确定氧化电位水 配比储液箱现存液体的容积, 以及氧化电位水配比储液箱的剩余容积;  Step 2: determining the volume of the existing liquid of the oxidation potential water ratio storage tank according to the data detected by the oxidation potential water ratio storage tank liquid level sensor, and the remaining volume of the oxidation potential water ratio storage tank;
步骤 3: 根据稀释配比的氧化电位水理化指标检测装置的当前检测数值来确 定氧化电位水配比储液箱现存液体的理化指标, 并计算氧化电位水的稀释比例; 步骤 4: 根据氧化电位水配比储液箱的剩余容积以及氧化电位水的稀释比例 计算所需的氧化电位水原液和软化水的体积;  Step 3: Determine the physical and chemical indicators of the existing liquid of the oxidation potential water ratio storage tank according to the current detection value of the oxidation ratio water physicochemical index detection device of the dilution ratio, and calculate the dilution ratio of the oxidation potential water; Step 4: According to the oxidation potential Calculating the required volume of the oxidation potential water solution and demineralized water by calculating the remaining volume of the water storage tank and the dilution ratio of the oxidation potential water;
步骤 5 : 向氧化电位水配比储液箱提供所需体积的氧化电位水原液和软化 水;  Step 5: providing a required volume of oxidation potential water solution and demineralized water to the oxidation potential water ratio storage tank;
步骤 6: 根据稀释配比的氧化电位水理化指标检测装置的检测数值来自动微 调氧化电位水的稀释比例, 返回步骤 2。  Step 6: Automatically fine-tune the dilution ratio of the oxidation potential water according to the detection value of the oxidation ratio water physicochemical indicator detection device of the dilution ratio, and return to step 2.
PCT/CN2011/078982 2010-08-30 2011-08-26 System and method for cleaning and disinfecting equipment involved in beer production process WO2012028072A1 (en)

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