WO2011115889A2 - Bromine-sensitized solar photolysis of carbon dioxide - Google Patents

Bromine-sensitized solar photolysis of carbon dioxide Download PDF

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Publication number
WO2011115889A2
WO2011115889A2 PCT/US2011/028316 US2011028316W WO2011115889A2 WO 2011115889 A2 WO2011115889 A2 WO 2011115889A2 US 2011028316 W US2011028316 W US 2011028316W WO 2011115889 A2 WO2011115889 A2 WO 2011115889A2
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composition
reaction vessel
process according
polar substrate
light
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PCT/US2011/028316
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French (fr)
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WO2011115889A3 (en
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Mark Braiman
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4Thought Technologies
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Publication of WO2011115889A2 publication Critical patent/WO2011115889A2/en
Publication of WO2011115889A3 publication Critical patent/WO2011115889A3/en
Priority to IL221831A priority Critical patent/IL221831A/en
Priority to US13/609,512 priority patent/US9249508B2/en
Priority to IL221963A priority patent/IL221963A/en
Priority to US15/011,677 priority patent/US9885111B2/en
Priority to IL255933A priority patent/IL255933A/en
Priority to US15/853,892 priority patent/US10190212B2/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/12Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
    • B01J19/122Incoherent waves
    • B01J19/123Ultra-violet light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/12Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
    • B01J19/122Incoherent waves
    • B01J19/127Sunlight; Visible light
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/05Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/48Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating by irradiation, e.g. photolysis, radiolysis, particle radiation
    • C23C16/482Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating by irradiation, e.g. photolysis, radiolysis, particle radiation using incoherent light, UV to IR, e.g. lamps
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/1204Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/14Decomposition by irradiation, e.g. photolysis, particle radiation or by mixed irradiation sources
    • C23C18/143Radiation by light, e.g. photolysis or pyrolysis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/133Renewable energy sources, e.g. sunlight

Definitions

  • Carbon dioxide itself is capable of absorbing only a tiny fraction of the wavelengths of the solar spectrum that reach the Earth's surface, and essentially none of the visible or UV wavelengths that are most likely to be able to initiate photochemical reactions.
  • a major thrust of the research in solar energy conversion has been to develop sensitizing chemicals that are capable of absorbing solar photons, thereby creating a high-energy photochemical product, which then can carry out chemical reactions with C0 2 leading, ultimately, to the formation of molecules containing chemically-reduced carbon.
  • Cobalt itself is relatively common (crustal abundance of 25 ppm), with a bulk cost of the element about $44 per kg.
  • the CoPc sensitizer used in this particular process requires considerable additional synthesis steps, and currently has a bulk cost of over $5000 per kg.
  • both a ruthenium-bis- pyridyl compound and the enzyme carbon monoxide dehydrogenase were attached to titania nanoparticles in order to achieve photoreduction of carbon dioxide to carbon monoxide
  • This cell is solar-powered only in the sense that both the heat needed to maintain the high temperature, and the electricity used to drive the cell, can be derived from sunlight. That is, there is no intrinsic requirement for light in this process, which is fundamentally electrochemical and thermochemical, rather than photochemical.
  • the use of solar energy in this process has the same challenging economic considerations as in the use of solar energy for other heating and electrical uses. Using other sources of energy (e.g. wind energy) might make more sense, not only from the point of view of economics but also in terms of maximizing the net carbon storage.
  • a process for depositing carbon on a surface comprising, while contacting a mixture of C0 2 and Br 2 with a polar substrate presenting apposed surfaces, exposing a sufficient area of said mixture in the region of said apposed surfaces to light of sufficient intensity and frequency to result in deposition of carbon on at least some of said apposed surfaces.
  • the polar substrate is a non-carbonaceous polar substrate.
  • the polar substrate is selected from the group consisting of silica, silica-based glasses, alumina and titania, and mixtures thereof.
  • the polar substrate is in particulate form.
  • the polar substrate is selected from sand, silica gel, powdered alumina, titania, quartz sand, glass spheres, and glass wool.
  • the light is a mixture of UV and visible light.
  • the mixture of UV and visible light includes light in the wavelength range of 300 to 500 nm.
  • the light is provided as sunlight.
  • the sunlight is focused onto said mixture in said region of said apposed surfaces.
  • the sunlight is focused using a parabolic or paraboloid mirror.
  • the parabolic or paraboloid mirror is equipped to track the motion of the sun.
  • the polar substrate, C0 2 and Br 2 and are contained in a UV- and visible-light transparent region of a reaction vessel.
  • the range of transparency includes wavelengths of light from 300 to 500 nm.
  • the reaction vessel is made from quartz or borosilicate glass.
  • the pressure in the reaction vessel is between 1 and 71 bar.
  • the C0 2 is predominantly in the form of a gaseous phase.
  • the C0 2 is predominantly in the form of a liquid phase.
  • the ratio of Br 2 to C0 2 is between 1 : 1 and 1 : 1000 by weight.
  • a composition of matter comprising a polar substrate presenting apposed surfaces and a mixture of C0 2 and Br 2 in contact with at least some of said apposed surfaces.
  • the polar substrate is a non-carbonaceous polar substrate.
  • the polar substrate is selected from the group consisting of silica, silica-based glasses, alumina and titania, and mixtures thereof.
  • the polar substrate is in particulate form.
  • the polar substrate is selected from sand, silica gel, powdered alumina, titania, quartz sand, glass spheres, and glass wool (fiberglass).
  • the polar substrate, C0 2 and Br 2 are contained in a UV- and visible-light transparent region of a reaction vessel.
  • the UV- and visible-light transparent region is transparent to light having a wavelength of 300 to 500 nm.
  • the reaction vessel is made from quartz or borosilicate glass.
  • the pressure in the reaction vessel is between 1 and 71 bar.
  • the C0 2 is predominantly in the form of a gaseous phase.
  • the C0 2 is predominantly in the form of a liquid phase.
  • the ratio of Br 2 to C0 2 is between 1 : 1000 and 1 : 1 by weight.
  • composition of matter comprising a polar substrate presenting apposed surfaces and a material which is predominantly elemental carbon deposited on a portion of said apposed surfaces.
  • the molar ratio of bromine to carbon in said material is less than 1: 12.
  • the molar ratio of bromine to carbon in said material is from 0: 12 to 1: 12.
  • the composition of matter has been formed by a process in accordance with an embodiment of the invention.
  • a reactor for utilizing sunlight and bromine to reduce C0 2 comprising a reaction vessel and a sunlight focuser, at least a region of the reaction vessel being transparent to UV and visible light and said focuser focusing at least some of said sunlight on said region.
  • said region of the reaction vessel is transparent to light in at least the range of 300-500 nm wavelength.
  • the reaction vessel is capable of withstanding an internal pressure of at least from 0 to 71 bar.
  • the reaction vessel is constructed at least in part from quartz or borosilicate glass.
  • the reactor further comprises a cooling mechanism for cooling a portion of the reaction vessel.
  • the reaction vessel is configured to hold a mixture of Br 2 and C0 2 in contact with a polar substrate having apposed surfaces in said region. In some embodiments, the reaction vessel contains a mixture of Br 2 and C0 2 in contact with a polar substrate having apposed surfaces. In some embodiments, the focuser is a parabolic or paraboloid mirror. In some embodiments the reactor is equipped to track the motion of the sun so as to keep the sunlight focused on said region of the reaction vessel as the Earth rotates.
  • the invention described herein solves some of the problems with existing solar- powered reactions for chemical reduction of carbon dioxide.
  • the claimed process works well at temperatures near room temperature.
  • the process also utilizes an inexpensive material as a photosensitizer, viz. liquid Br 2 .
  • this material has never previously been identified as being chemically reactive with C0 2, but it has been sold for nearly 100 years as a commodity on worldwide markets.
  • Its current production level about a half-million metric tons annually, is more than 10,000 times that of ruthenium.
  • Its 2009 bulk price was only a bit over $1000 per metric ton (corresponding to $1 per kg, or about 1/6000 the cost of elemental ruthenium, or of CoPc photosensitizer).
  • the overall content of bromine in the Earth's crust is 0.3 ppm, or 100 times that of ruthenium. Elemental bromine can easily be produced in most countries on Earth from sea water, which is 70 ppm bromine. However, its richest source on Earth is the contents of the Dead Sea, which is 5% bromine by weight. Indeed, Israel and the US each produce about 40% of the world's elemental bromine, with China accounting for most of the rest. Furthermore, unlike complex photosensitizers based on transition metals such as ruthenium or cobalt, elemental bromine itself strongly absorbs visible light, and therefore it can work directly as a photosensitizer for solar-powered photoreduction of C0 2 , as described herein.
  • the process requires only a polar substrate presenting apposed surfaces, such as particulate or fibrous silica, titania or alumina; a reaction vessel capable of holding these materials at an elevated pressure; and light of sufficient energy and intensity, such as can be obtained in focused sunlight.
  • a reaction vessel or the like that is transparent to UV and/or visible light, such transparency will generally be across the entire UV and visible range, but need not necessarily be so, provided that the transparency is through a range of wavelengths sufficient to enable the reaction to proceed.
  • FIGs. 1A and IB are photographs of a reaction vessel after reaction of molecular bromine and C0 2 in accordance with an embodiment of the invention
  • Fig. 2 shows possible intermediates and products from the reaction of molecular bromine with C0 2 , and their calculated energies, in accordance with an embodiment of the invention
  • Fig. 3 is a photograph of a reaction vessel after reaction of molecular bromine and C0 2 in accordance with an embodiment of the invention
  • FIG. 4 is a photograph of a reactor in accordance with an embodiment of the invention.
  • Fig. 5 is a photograph of a reaction vessel after reaction of molecular bromine and C0 2 in accordance with an embodiment of the invention
  • Figs. 6A and 6B are electron micrographs
  • Fig. 6C is a scanning electron micrograph, of products of the reaction of molecular bromine and C0 2 in accordance with embodiments of the invention.
  • Figs. 7A and 7B are perspective and cross-sectional views of a reactor constructed and operative in accordance with embodiments of the invention
  • Fig. 7C is a cross-sectional view of a reaction vessel constructed and operative in accordance with embodiments of the invention and containing silicon dioxide, Br 2 and C0 2 .
  • the presently claimed invention in various embodiments thereof, facilitates the utilization of solar energy to split C0 2 into a solid species containing chemically-reduced carbon, and 0 2 .
  • the elemental analysis results obtained to date provide a direct demonstration only of the deposition of a solid material containing carbon, as a black film, on surfaces of crystalline alumina, titania, silica, or silica-based glasses, the concomitant formation of elemental oxygen is an inescapable conclusion based on well-established chemical principles (see below, under Identity of the Oxidized Photoproduct).
  • ChemGlass all with internal diameters under 1 cm, were found to be suitable for these experiments.
  • the C0 2 sample is most easily obtained, stored, and handled as a solid, i.e. as a block or chunk of dry ice, which is commercially available in this form to the general public from numerous sources. A chunk of dry ice is broken up into particles small enough to fit through the ⁇ 5-mm-diameter neck of the reaction vessel, immediately prior to transfer so as to minimize formation of water frost on its surfaces.
  • solid C0 2 is the most convenient form to use for implementation on a small ( ⁇ 5 g) scale, in principle the C0 2 may be supplied as a gas.
  • Br 2 is easily generated as needed in small quantities by mixing similar masses of solid NaBr and Mn0 2 in a glass vessel, adding concentrated sulfuric acid, and then distilling, with collection of the red Br 2 distillate into a dry-ice-chilled vessel.
  • solid C0 2 these are readily available materials, even to the general public.
  • the NaBr was obtained in a standard commercial packet sold at a swimming pool supply company; the concentrated sulfuric acid was a commercial drain cleaner; and the Mn0 2 was obtained from a sliced-open, unused standard AA-size 1.5V alkaline battery.
  • a preferred embodiment of a small-scale photoreaction vessel is a ⁇ 1- cm outer diameter, ⁇ 10-cm-long fused-silica (quartz) test tube with a standard GL14 thread (ISO designation of a standard glass thread), combined with a GL14 cap closure with a poly- tetrafluoroethylene (PTFE) seal.
  • a standard GL14 thread ISO designation of a standard glass thread
  • PTFE poly- tetrafluoroethylene
  • C0 2 will be most easily transported as a liquid, gas, or supercritical fluid, either in pipes or in pressurized vessels at ambient temperatures, and that it will remain in one of these fluid forms during its transfer into a larger photoreaction vessel.
  • larger reaction vessels will be mostly metallic, e.g. stainless steel, with high-pressure couplings to permit feeding of fluid C0 2 and Br 2 , and containing tightly-sealed UV-transparent windows through which sunlight can be suitably focused.
  • reaction vessel 16 7C and containing Br 2 , C0 2 and silicon dioxide, is held in place by the hub 18 of bicycle wheel 20; hub 18 is itself held in place by a plurality of spokes 22.
  • the bottom of reaction vessel 16 protrudes through the bottom of the hub so that sunlight 12 can be focused thereupon by paraboloid reflector 14.
  • the upper part of reaction vessel 16 remains inside hub 18.
  • Inserted through the rim of the wheel is copper tubing 24, which wraps several times around hub 18 and then exits the wheel.
  • Tubing 24, which is soldered to hub 18 using silver to maximize thermal contact therewith, may carry circulating coolant (e.g. ice water) therethrough, thereby cooling the upper part reaction vessel 16.
  • coolant e.g. ice water
  • the apparent motion of the sun across the sky is as high as -15 degrees per hour, or approximately 0.5 degrees (the angular extent of the sun) every 2 minutes.
  • the device used to for rotating the sample and focusing optic simultaneously, thereby maintaining a fixed location of the focused solar image upon the sample was a hobbyists' telescope equatorial mount and tripod, obtained from Tasco.
  • the telescope itself was removed from the equatorial mount by removing its mounting screws.
  • the equatorial mount's elevation angle clamp was adjusted to correspond to the latitude of usage (43 degrees N). The correct elevation angle was reproducibly obtained to within about 1 degree, simply by leveling the tripod mount with reference to the built-in bubble level.
  • the direction of true north was determined, relative to an exterior wall of a nearby building which was within ⁇ 5 degrees of north-south. This exterior wall was then used during all subsequent experiments as an azimuthal reference for positioning the tripod of the equatorial mount.
  • the bubble-level and azimuthal references permitted the rapid and consistent visual alignment of the equatorial mount's rotation axis, to within ⁇ 2 degrees of parallel to the Earth's rotation axis. This in turn permitted tracking of the sun across the sky for periods of up to 20-30 min by adjustment of a single manual screw-knob on the equatorial mount; and for periods up to several hours with additional minor adjustments to a second screw-knob adjustment on the equatorial mount.
  • the paraboloid reflectors were too large to be mounted on the same equatorial telescope mount used in experiments 1-3. However, their larger size and cylindrical symmetry facilitated pointing them accurately toward the sun while being hand-held. These reflectors all had circular holes at their rear, centered on the paraboloid axis. Furthermore, these reflectors were equipped with symmetrical sample- mounts that held the reactor vial along the same axis (see Fig. 4 for an example of the mounting device used, which was based on a simple bicycle wheel clamped to the outside of the paraboloid reflector). Thus, these reflectors could easily be aligned to point their axis directly towards the sun, simply by insuring that the shadow of the sample holder was centered on the rear hole in the reflector.
  • ruby-red viscous liquid accumulates in the region of intense solar illumination, sometimes taking on the shape of a flattened droplet on the inside of the quartz or borosilicate tube containing the sample.
  • the ruby-red color of this material is similar to that reported for known alkyl hypobromites [Bushong, (1896-96) Transactions of the Annual Meetings of the Kansas Academy of Science 15, 81-82; Walling and Padwa, J. Org. Chem. 27, 2976-2978 (1962); Roscher and Nguyen, J. Org. Chem. 50, 716-717 (1985)].
  • Acyl hypobromites on the other hand, have been reported to have a distinct green color [Kogure et al., J. Mol.
  • the ruby-red intermediate is less likely to represent bromoformyl hypobromite than the double adduct of Br 2 to C0 2 , namely Br 2 C(OBr) 2 , dibromo methyl dihypobromite.
  • Br 2 C(OBr) 2 bromoformylhypobromite
  • all other hypothetical adducts of one or more bromine atoms to C0 2 lack 8-electron valence shells for at least one atom, or else contain a highly-strained 3-member ring (specifically dibromodioxirane; see below), and are thus expected to be even less stable.
  • the underlying silica gel did not immediately return to its starting color (which was orange-tinged due to the Br 2 ). Instead, it passed through a period of brownish coloration. This brown color was assumed to occur due to a temporary local accumulation of some other adsorbed polar material, which was nevertheless soluble in liquid-C0 2 -and therefore subsequently (over the course of several h) dissipated through diffusion.
  • bromine appears to carry out at least two roles.
  • Photoreactions of Br 2 are well known in chemistry, and include in particular the splitting of this molecule into two neutral Br atoms, upon visible light absorption. This photochemical splitting of Br 2 is the only plausible primary photochemical reaction that may be occurring at a significant rate at the onset of solar irradiation.
  • a pair of Br atoms still does not carry enough energy, relative to the recombined diatomic molecule, to accomplish the splitting of a C0 2 molecule.
  • This molecule has no resonance structures that satisfy the octet rule, and also none that lack a formal zwitterionic structure.
  • Fig. 2 also includes triplet dibromocarbene, as well as its stable dimer tetrabromoethylene. These appear to be the most likely initial products if triplet 0 2 (i.e.
  • ground-state molecular dioxygen is cleaved from any of the 3 indicated potential (singlet) precursors with the formula Br 2 C0 2 .
  • the chart in Fig. 2 shows that it is at least in theory possible to carry out a bromine- sensitized solar photolysis reaction of C0 2 by using only a series of energetic jumps that are smaller than the quanta contained in visible photons.
  • the chart furthermore suggests that initial stable end products might be bromocarbons.
  • all known bromocarbons are thermodynamically unstable with respect to splitting into their constituent elements (i.e. with respect to liquid Br 2 , and graphite), and therefore the formation of solid bromocarbons (e.g. hexabromobenzene) would represent a storage of energy at least as great as that represented by formation of pure elemental carbon.
  • Each of the two Br 2 additions might proceed by sequential addition of isolated solvated Br atoms, which accumulate under intense illumination of the Br 2 -containing solution, with the intermediate formation of a monobrominated radical species.
  • subsequent endothermic steps in the overall process might then include: photolytic expulsion of Br 2 to form dibromodioxirane; and then an additional photolytic expulsion of triplet 0 2 to form a triplet dibromocarbene.
  • the latter species is known to be just a bit higher in energy than singlet dibromocarbene, which is a reactive intermediate that is routinely made from bromoform and used by organic chemists in a variety of synthetic steps.
  • Direct photolytic splitting of a dioxirane into a carbene plus molecular 0 2 has not apparently been reported.
  • dioxiranes are well known to undergo other types of photochemical reaction upon light absorption into their UV absorption band near 350 nm.
  • This UV absorption band has been detected not only in a variety of metastable dialkyldioxiranes, but also in the known molecule difluorodioxirane. This is a direct halogenated analog of dibromodioxirane that is stable enough to have had a number of its spectroscopic properties measured.
  • dioxiranes can thermally rearrange to form the isomeric carbonyl oxides, which might also have a UV-induced photolysis process that would lead to photolytic release of molecular dioxygen plus dibromocarbene.
  • the data in Fig. 2 support, at least weakly, the possibility of such a thermal rearrangement in the overall observed process, since the strained dibromodioxirane is only -70 kJ/mol lower in energy than the dibromocarbonyl oxide.
  • dibromodioxirane has a photoreactive UV absorption band that is similar to the ⁇ 350-nm absorption band of difluorodioxirane.
  • the overall photochemical splitting in this scheme would then be storing a bit less than 50% of the combined energy of the 4 photons.
  • the formation of reduced C from C0 2 requires at least one other product with an increase in its oxidation state, relative to the starting materials.
  • Other than 0 2 there are no molecules with 0:C ratios greater than 2, or that represent chemically oxidized species, that are kinetically stable near room temperature, and that could be made from the elements present in the reaction container.
  • the most obvious other possible oxidized product molecules with 0:C > 2 are, like 0 2 , carbon-less and gaseous near room temperature. These include 0 3 (ozone) and the metastable oxides of bromine.
  • the polar substrate e.g. silica or alumina
  • the reaction vial might undergo an oxidation reaction when the elemental carbon is produced.
  • the polar substrate e.g. silica or alumina
  • the 0:C ratio in carbon monoxide (CO) is less than in the starting C0 2 , and it contains no atoms with increased oxidation numbers, so a hypothetical CO product could not contribute to the requisite elemental and redox balancing.
  • the presence of any significant concentration of 0 2 in the gas phase means also that any CO formed would also be expected to be metastable, so CO also is unlikely to be a significant by-product of this photochemical reaction, although it also seems likely that it is produced in small quantities, i.e. far below a 1: 1 stoichiometry.
  • Experiment #1 In late December, a sample consisting of -0.5 g washed quartz sand, -0.5 g Owens-Corning type-E fiberglass ("glass wool"), 75 ⁇ freshly distilled Br 2 , and 3 g solid C0 2 were subjected to ⁇ 2-min episodes of illumination with focused sunlight. These all occurred between 11:30 and 13:00 Eastern Standard Time, when the sun was at an elevation between 20 and 25 degrees above the horizon at latitude 42.9 degrees. The ambient outdoor temperature was between -5 and 0°C during this time period. Due to challenges in maintaining alignment of the focusing mirror, it is estimated that the actual total illumination time with well-focused sunlight was ⁇ 30 min.
  • the glass wool was then removed from the quartz tube with tweezers, placed in 1.5-mL polyethylene Eppendorf centrifuge tube, tightly capped and sealed with Parafilm , and then subjected to 1 week of digestion, at 80°C, with 4 M NaCl containing additionally 1 M NaOH, with vigorous manual agitation for several minutes each day.
  • the glass wool that was not covered by the black carbonaceous coating disintegrated into microscopically small pieces.
  • the black colored material remained in patches as large as -1 mm, over the entire duration of this treatment, as well as after subsequent extensive washing with deionized water. When examined by eye and under an optical microscope, these patches clearly still contained some mats of glass fibers.
  • the chemical coating of these mats of fibers with the black colored photoproduct served to protect them from chemical attack by aqueous salt solutions. Such solutions are otherwise clearly capable of causing the mechanical weakening, and eventual breakdown, of such glass fibers.
  • microcentrifuge (000x g) after each of these washes. The final pellet was dried at 80°C for 48 h, and weighed. Its weight was 5 mg, and it formed a cohesive mass that simplified its transfer to and from a weighing boat within the Mettler analytic balance used for the mass determination.
  • Experiment #2 In late February, a sample consisting of 0.5 g silica gel (Sorbent Technologies, 40-70 micron particle size), 1 g of 3-mm glass spheres (marketed as bacterial sample spreaders for culture plates, but never used for this purpose) 20 ⁇ freshly distilled Br 2 , and 3 g solid C0 2 were subjected to focused sunlight under cloudless, but slightly hazy skies on both days. On the first day, periods of illumination began at 11:30 EST, and production of black photoproduct continued intermittently until 2:30 p.m. On the second day, illumination began at 11 a.m. EST and continued intermittently until 1 p.m.
  • the sun was at an elevation between 31 and 42 degrees above the horizon at latitude 42.9 degrees.
  • the ambient outdoor temperature was between 0°C and 15°C during these time periods.
  • the sample container was removed from its clamp, and subjected to -30 s of gentle shaking, to disrupt the spots where blackened photoproduct had formed, and release this photoproduct as tiny black fibrous specks within the silica gel, which was otherwise orange-colored due to adsorbed Br 2 .
  • Experiment #4 In late April, a sample consisting of 0.25 g powdered titanium dioxide (titania; Degussa P25) at the bottom, 10 ⁇ Br 2 , and 3 g solid C0 2 were subjected to three separate episodes of illumination with focused sunlight, each 2-5 min in duration. These all occurred between 10:00 and 10: 15 Eastern Daylight Time, when the sun was at an elevation between 45 and 56 degrees above the horizon. The ambient outdoor temperature was between 10° and 20°C during this time period. A total of 3 spots of blackened material were produced, each similar in size and appearance to those that had previously been produced with alumina (see Experiment #3). Subsequently, the pressure was released and the sample was allowed to dry. An attempt was made to dissolve the alumina in the sample by treating with 10 M NaOH at 80°C for 1 week. However, the sample never significantly dissolved, and as a result, no elemental analysis was undertaken.
  • the results of dual combustion analyses showed that the illuminated sample contained 4.5% C (4.69%, 4.36%), while the unilluminated control sample contained 0.6% C (0.44%, 0.72%).
  • the bromine- sensitized solar photolysis therefore produced at least 1.6 mg (3.9% of 41 mg) of reduced carbon from C0 2 , by means of at most 40 s worth of solar illumination captured by the 12-inch-diameter reflector.
  • the overall efficiency of solar energy storage can be computed from this result.
  • the approximate area of solar collection was 0.07 m (taking into account some occlusion of the reflector by the hub and spokes); the time of collection was 40 s; and the solar constant is 1366 W/m .
  • the total amount of solar energy collected was thus the product of these values, or 3.8 kJ.
  • the amount of energy stored in the 1.6 mg of reduced carbon (0.13 mmol) was 0.00013 mol ⁇ 400 kJ moP, or 0.052 kJ.
  • the overall efficiency of energy storage was thus 0.052/3.8, or about 1.3%. Although this is much lower than the values achieved for typical silicon solar cells, it is roughly comparable to plant-based photosynthesis.
  • This experiment (#5) produced a quantity of product large enough for a reliable measurement of the relative amounts of bromine and carbon in the product.
  • Bromine elemental analysis showed that this sample contained approximately 2.1% bromine (1.80% and 2.50% in repeat analyses), or a bit more than half of the 3.9% carbon content by weight.
  • the observed C/Br weight ratio of 1.9 corresponds, however, to a molar ratio greater than 12. That is, the product molecules have, on average, only one bromine atom incorporated for evey 12 carbon atoms. This result suggests that the bromine acts photocatalytically, i.e. that each Br 2 molecule in the reaction volume can carry out reduction of multiple C0 2 molecules.
  • Experiment #6 In mid-November, 0.1 g quartz wool was stuffed tightly into the bottom of a 6-mL-capacity custom-made borosilicate tube (of similar manufacture to that used in experiment #5), and dried at 80 Q C under a stream of dry air for 1 h. At 11:30, 10 ⁇ ⁇ of Br 2 was added, and then, within 1 min, 0.05 g solid C0 2 . (The solid C0 2 was a single compact roughly spherical chunk that fit through the 4-mm-diameter neck of the borosilicate reaction flask.
  • the quartz wool was removed from the reaction vessel, and the blackened regions were cut away from a control sample, consisting of the remainder of the quartz wool that was mostly unreacted.
  • the blackened and control samples were heated for 24 h at 75 Q C in order to allow volatile materials to evaporate, each with a small ( ⁇ 3 cm) piece of fresh Kimwipe ® stuffed into the top of the drying tube in order to collect any less-volatile materials that might easily re-condense.
  • the tube with the blackened quartz wool did show the presence of a brownish material on the Kimwipe .

Abstract

There is described a process for depositing carbon on a surface, comprising, while contacting a mixture of CO2 and Br2 with a polar substrate presenting apposed surfaces, exposing a sufficient area of said mixture in the region of said apposed surfaces to light of sufficient intensity and frequency to result in deposition of carbon on at least some of said apposed surfaces. Other embodiments are also described.

Description

BROMINE-SENSITIZED SOLAR PHOTOLYSIS OF CARBON DIOXIDE
[0001] This application claims the benefit of priority from U.S. provisional applications nos. 61/313,470 and 61/452,152, filed March 14, 2010 and March 13, 2011, respectively, the contents of both of which are incorporated herein by reference.
BACKGROUND
[0002] The predominant utilization of solar energy to drive the chemical reduction of atmospheric carbon dioxide is through photosynthesis by plants. This process reduces the level of the greenhouse gas in the atmosphere, and also leads to the formation of useful carbon- based fuels.
[0003] Achieving both of these goals with an industrial process is generally recognized as having great utility. This is especially true if the material inputs for such a process are inexpensive, and do not include large amounts of water. Such a hypothetical industrial process for solar-powered photochemical reduction of C02 could open up large non-productive areas of the Earth's surface, e.g. deserts, to utilization of the large amounts of solar energy that fall upon them. Toward this goal, a great deal of effort has been applied in attempting to discover inexpensive methods for using the energy of sunlight to carry out chemical reduction of carbon dioxide, with the formation of elemental oxygen along with a carbonaceous material - either elemental carbon, or (using an additional material input such as hydrogen), some compound of carbon that stores a similar amount of energy as elemental carbon.
[0004] Carbon dioxide itself is capable of absorbing only a tiny fraction of the wavelengths of the solar spectrum that reach the Earth's surface, and essentially none of the visible or UV wavelengths that are most likely to be able to initiate photochemical reactions. Thus, a major thrust of the research in solar energy conversion has been to develop sensitizing chemicals that are capable of absorbing solar photons, thereby creating a high-energy photochemical product, which then can carry out chemical reactions with C02 leading, ultimately, to the formation of molecules containing chemically-reduced carbon.
[0005] Known methods for photochemical reduction of C02 have generally involved transition-metal compounds, with or without organic dye sensitizers. In a number of examples, titanium dioxide (titania) has been used as both a nanoparticle support and as a surface- active electron transfer agent, in order to photochemically reduce C02. In several examples of this approach, cobalt phthalocyanine (CoPc) was used as a photosensitizer (Kuwabata et al., J. Chem. Soc. Chem. Comm., (1995) 829-830; Liu et al. (2007), Photochem. Photobiol. Sci. 6, 695-700). In the first example, C02 reduction to methanol was achieved by using a nonaqueous solvent, polypropylene carbonate ester. In the second example, it was hypothesized that even in aqueous media, electron transfer could proceed directly from the CoPc
photosensitizer's excited state to a weakly liganded C02 molecule. In this case, most of the product was formic acid, which is not directly useful as a fuel but has greater value as a feedstock for chemical synthesis of larger molecules.
[0006] Both of the cited examples demonstrate the chief shortcoming of existing methods. In particular, the CoPc sensitizer is a complex molecule that requires considerable energy to produce; adsorbing it to titania nanoparticles requires additional processing; and the yields of reduced-carbon product so far remain low. These workers [Liu et al 2007] reported that even under optimal conditions, the total yield of reduced carbon was about 1 millimole (i.e. 12 mg carbon) per gram of catalyst. It is therefore unclear whether the low yield from such a photocatalyst will lead to a net storage of solar energy, or whether this conversion could ever be economical given the likely high cost of synthesizing the CoPc sensitizer. Cobalt itself is relatively common (crustal abundance of 25 ppm), with a bulk cost of the element about $44 per kg. However the CoPc sensitizer used in this particular process requires considerable additional synthesis steps, and currently has a bulk cost of over $5000 per kg.
[0007] In a more recent example utilizing a different type of sensitizer, both a ruthenium-bis- pyridyl compound and the enzyme carbon monoxide dehydrogenase were attached to titania nanoparticles in order to achieve photoreduction of carbon dioxide to carbon monoxide
[Woolerton, et al., J. Am. Chem. Soc, 132, 2132-2133 (2010)]. A measure of the efficiency of such conversion systems is the turnover number of the photosensitizing agent. In this case, it was possible to achieve a turnover number of 250 μιηοΐ of C02 per gram of Ti02 per hour. However, in this case the chemical complexity of the nanoparticles has been increased even further than with the CbPc. Here, not only is a small-molecule sensitizer required (the ruthenium complex), but also an enzyme. As in the preceding examples, the high energetic and economic costs of producing the sensitized nanoparticles are significant disadvantages. Ruthenium's crustal abundance is approximately 1 ppb; current worldwide annual production is only 30 tons. The bulk cost is $6500 per kg. Furthermore, this bulk ruthenium requires costly additional chemical processing with a bis-pyridyl moiety before it can be made into a suitable photosensitizing compound, which makes its overall cost even higher on a per-mole basis.
[0008] More recently, a different kind of solar-powered process (the "STEP" method), involving less expensive materials, has been developed to carry out conversion of carbon dioxide to its component elements [Licht et al., J. Phys. Chem. Lett. 1, 2363-2368 (2010)]. However, this process does not involve transfer of electrons to C02 from small-molecules, or even nanoparticles, but rather from a macroscopic metal electrode. In this case, carbon dioxide is initially dissolved in a molten lithium carbonate/lithium hydroxide salt, and its conversion to graphite and molecular oxygen occurs in an electrochemical cell operating at an elevated temperature of over 500°C; at temperatures above 700°C the main product is not graphite but carbon monoxide. This cell is solar-powered only in the sense that both the heat needed to maintain the high temperature, and the electricity used to drive the cell, can be derived from sunlight. That is, there is no intrinsic requirement for light in this process, which is fundamentally electrochemical and thermochemical, rather than photochemical. The use of solar energy in this process has the same challenging economic considerations as in the use of solar energy for other heating and electrical uses. Using other sources of energy (e.g. wind energy) might make more sense, not only from the point of view of economics but also in terms of maximizing the net carbon storage.
[0009] Yet another proposed method of using solar energy to chemically split C02 involves the use of iron or cerium oxides in a redox cycle to initially reduce C02 to CO, and then release 02 upon heating [Roeb et al. 2010, Science, 329. 773-774]. This process bears some similarity to the STEP method, in that the proposed use of solar energy is to drive a process that is not intrinsically photochemical. In this case, rather, the process is purely thermal, requiring temperatures of 800-2000QC in order to release 02 from the oxide of iron or cerium. Thus, while the chemical reagent costs (e.g. for iron oxide) are extremely low, the capital costs required for thermal reactors capable of carrying out this high-temperature reaction, in a widely-distributed fashion over a large area of the Earth's surface, are likely to be formidable.
BRIEF DESCRIPTION OF THE INVENTION
[0010] There is provided in accordance with an embodiment of the present invention a process for depositing carbon on a surface, comprising, while contacting a mixture of C02 and Br2 with a polar substrate presenting apposed surfaces, exposing a sufficient area of said mixture in the region of said apposed surfaces to light of sufficient intensity and frequency to result in deposition of carbon on at least some of said apposed surfaces. In some embodiments, the polar substrate is a non-carbonaceous polar substrate. In some embodiments, the polar substrate is selected from the group consisting of silica, silica-based glasses, alumina and titania, and mixtures thereof. In some embodiments, the polar substrate is in particulate form. In some embodiments, the polar substrate is selected from sand, silica gel, powdered alumina, titania, quartz sand, glass spheres, and glass wool. In some embodiments, the light is a mixture of UV and visible light. In some embodiments, the mixture of UV and visible light includes light in the wavelength range of 300 to 500 nm. In some embodiments, the light is provided as sunlight. In some embodiments, the sunlight is focused onto said mixture in said region of said apposed surfaces. In some embodiments, the sunlight is focused using a parabolic or paraboloid mirror. In some embodiments the parabolic or paraboloid mirror is equipped to track the motion of the sun. In some embodiments, the polar substrate, C02 and Br2 and are contained in a UV- and visible-light transparent region of a reaction vessel. In some embodiments, the range of transparency includes wavelengths of light from 300 to 500 nm. In some embodiments, the reaction vessel is made from quartz or borosilicate glass. In some embodiments, the pressure in the reaction vessel is between 1 and 71 bar. In some
embodiments, the C02 is predominantly in the form of a gaseous phase. In some
embodiments, the C02 is predominantly in the form of a liquid phase. In some embodiments, the ratio of Br2 to C02 is between 1 : 1 and 1 : 1000 by weight.
[0011] There is also provided, in accordance with an embodiment of the invention, a composition of matter comprising a polar substrate presenting apposed surfaces and a mixture of C02 and Br2 in contact with at least some of said apposed surfaces. In some embodiments, the polar substrate is a non-carbonaceous polar substrate. In some embodiments, the polar substrate is selected from the group consisting of silica, silica-based glasses, alumina and titania, and mixtures thereof. In some embodiments, the polar substrate is in particulate form. In some embodiments, the polar substrate is selected from sand, silica gel, powdered alumina, titania, quartz sand, glass spheres, and glass wool (fiberglass). In some embodiments, the polar substrate, C02 and Br2 and are contained in a UV- and visible-light transparent region of a reaction vessel. In some embodiments, the UV- and visible-light transparent region is transparent to light having a wavelength of 300 to 500 nm. In some embodiments, the reaction vessel is made from quartz or borosilicate glass. In some embodiments, the pressure in the reaction vessel is between 1 and 71 bar. In some embodiments, the C02 is predominantly in the form of a gaseous phase. In some embodiments, the C02 is predominantly in the form of a liquid phase. In some embodiments, the ratio of Br2 to C02 is between 1 : 1000 and 1 : 1 by weight.
[0012] There is also provided, in accordance with an embodiment of the invention, a composition of matter comprising a polar substrate presenting apposed surfaces and a material which is predominantly elemental carbon deposited on a portion of said apposed surfaces. In some embodiments, the molar ratio of bromine to carbon in said material is less than 1: 12. In some embodiments the molar ratio of bromine to carbon in said material is from 0: 12 to 1: 12. In some embodiments, the composition of matter has been formed by a process in accordance with an embodiment of the invention.
[0013] There is also provided, in accordance with an embodiment of the invention, a process comprising isolating material which is predominantly elemental carbon from a composition of matter in accordance with an embodiment of the invention.
[0014] There is also provided, in accordance with an embodiment of the invention, a reactor for utilizing sunlight and bromine to reduce C02, the reactor comprising a reaction vessel and a sunlight focuser, at least a region of the reaction vessel being transparent to UV and visible light and said focuser focusing at least some of said sunlight on said region. In some embodiments said region of the reaction vessel is transparent to light in at least the range of 300-500 nm wavelength. In some embodiments, the reaction vessel is capable of withstanding an internal pressure of at least from 0 to 71 bar. In some embodiments, the reaction vessel is constructed at least in part from quartz or borosilicate glass. In some embodiments, the reactor further comprises a cooling mechanism for cooling a portion of the reaction vessel. In some embodiments, the reaction vessel is configured to hold a mixture of Br2 and C02 in contact with a polar substrate having apposed surfaces in said region. In some embodiments, the reaction vessel contains a mixture of Br2 and C02 in contact with a polar substrate having apposed surfaces. In some embodiments, the focuser is a parabolic or paraboloid mirror. In some embodiments the reactor is equipped to track the motion of the sun so as to keep the sunlight focused on said region of the reaction vessel as the Earth rotates.
DETAILED DESCRIPTION
[0015] The invention described herein solves some of the problems with existing solar- powered reactions for chemical reduction of carbon dioxide. In particular, the claimed process works well at temperatures near room temperature. The process also utilizes an inexpensive material as a photosensitizer, viz. liquid Br2. To the best of the inventor's knowledge, this material has never previously been identified as being chemically reactive with C02, but it has been sold for nearly 100 years as a commodity on worldwide markets. Its current production level, about a half-million metric tons annually, is more than 10,000 times that of ruthenium. Its 2009 bulk price was only a bit over $1000 per metric ton (corresponding to $1 per kg, or about 1/6000 the cost of elemental ruthenium, or of CoPc photosensitizer). The overall content of bromine in the Earth's crust is 0.3 ppm, or 100 times that of ruthenium. Elemental bromine can easily be produced in most countries on Earth from sea water, which is 70 ppm bromine. However, its richest source on Earth is the contents of the Dead Sea, which is 5% bromine by weight. Indeed, Israel and the US each produce about 40% of the world's elemental bromine, with China accounting for most of the rest. Furthermore, unlike complex photosensitizers based on transition metals such as ruthenium or cobalt, elemental bromine itself strongly absorbs visible light, and therefore it can work directly as a photosensitizer for solar-powered photoreduction of C02, as described herein. Other than Br2 and C02, the process requires only a polar substrate presenting apposed surfaces, such as particulate or fibrous silica, titania or alumina; a reaction vessel capable of holding these materials at an elevated pressure; and light of sufficient energy and intensity, such as can be obtained in focused sunlight. It will also be appreciated that in this description, when reference is made to a reaction vessel or the like that is transparent to UV and/or visible light, such transparency will generally be across the entire UV and visible range, but need not necessarily be so, provided that the transparency is through a range of wavelengths sufficient to enable the reaction to proceed.
[0016] Embodiments of the invention will be better understood with reference to the figures, in which:
[0017] Figs. 1A and IB are photographs of a reaction vessel after reaction of molecular bromine and C02 in accordance with an embodiment of the invention;
[0018] Fig. 2 shows possible intermediates and products from the reaction of molecular bromine with C02, and their calculated energies, in accordance with an embodiment of the invention;
[0019] Fig. 3 is a photograph of a reaction vessel after reaction of molecular bromine and C02 in accordance with an embodiment of the invention;
[0020] Fig. 4 is a photograph of a reactor in accordance with an embodiment of the invention;
[0021] Fig. 5 is a photograph of a reaction vessel after reaction of molecular bromine and C02 in accordance with an embodiment of the invention;
[0022] Figs. 6A and 6B are electron micrographs, and Fig. 6C is a scanning electron micrograph, of products of the reaction of molecular bromine and C02 in accordance with embodiments of the invention; and
[0023] Figs. 7A and 7B are perspective and cross-sectional views of a reactor constructed and operative in accordance with embodiments of the invention; Fig. 7C is a cross-sectional view of a reaction vessel constructed and operative in accordance with embodiments of the invention and containing silicon dioxide, Br2 and C02.
[0024] It will be appreciated that despite the prevalence of color drawings and photographs in the scientific literature and the ease of presentation of such in electronic format, PCT rules remain mired in the 19th century and still do not permit the filing of color drawings or photographs, and the USPTO only allows color drawings or photographs pursuant to a petition, and such color drawings or photographs cannot be submitted via the USPTO electronic filing system. Therefore Figs. 1A, IB, 3, 4 and 5 are being filed with this PCT application as grayscale photographs. However, the original photographs are in color and, for the purpose of making them publicly available, have been uploaded to a publicly- available picture sharing service, Shutterfly, and can be accessed over the internet by anyone using the link
www.br2co2.shutterfly.com/pictures and providing the password "bromine"; the link and password are being shared for the first time with the filing of this patent application, and the color photographs are incorporated herein by reference.
[0025] Without wishing to be bound by theory, it is surmised that the presently claimed invention, in various embodiments thereof, facilitates the utilization of solar energy to split C02 into a solid species containing chemically-reduced carbon, and 02. Although the elemental analysis results obtained to date provide a direct demonstration only of the deposition of a solid material containing carbon, as a black film, on surfaces of crystalline alumina, titania, silica, or silica-based glasses, the concomitant formation of elemental oxygen is an inescapable conclusion based on well-established chemical principles (see below, under Identity of the Oxidized Photoproduct).
[0026] General methods. In all cases discussed herein, a sample of C02 was contained within a UV- and visible-light-transparent photoreaction vessel that, along with its closure, was capable of withstanding substantial elevated internal pressure. In use, the reaction vessel also contained an amount of liquid Br2 sufficient to provide a final ratio of between 1: 1 and 1000: 1 (weight ratio of C02:Br2). Additionally, the reaction vessel contained a finely divided polar solid material, which provided spaces where apposed surfaces of these materials occur with spacing of only a few molecules apart (i.e. under -100 nm). As discussed below, such closely- spaced polar surfaces appear to facilitate the deposition of stable carbonaceous solids from the photolysis reaction.
[0027] No commercially available closures or quartz tubing of adequate diameter (-10 mm) are rated to high pressures approaching the critical pressure of C02 (71 bar). Testing a number of hand-blown transparent glass containers for such a capability was determined by carefully warming small samples of C02 in each closed container, starting at dry ice temperature, and going up to and just beyond the critical temperature (-31 °C) while the container was kept safely behind a clear plastic shield. When container/closure combinations were found with suitable pressure-containment capabilities, the closures were then also checked for chemical compatibility with solutions of Br2 in C02, by adding -10 μΐ of liquid Br2 to the bottom of the container, prior to addition of dry ice, sealing, and warming to -31 °C, for several h, again behind a clear plastic shield. Only custom-made vials, based on GL-14-threaded fused-silica tubing from Technical Glass Products, or GL-14-threaded borosilicate tubing from
ChemGlass, all with internal diameters under 1 cm, were found to be suitable for these experiments.
[0028] Prior to transfers of Br2 and C02, the reaction vessels were thoroughly cleaned, and dried at room temperature. In each instance, a sample of silica gel (Sorbent silica gel, 40-70 micron particle size), powdered alumina (Woelm), titania, quartz sand, glass spheres, and/or glass wool was added to the bottom 1-3 mL of the container (quartz or borosilicate tube). Subsequently each reaction tube and its contents of polar solids were generally dried further at 80°C for 2-48 h under a stream of dry air. However, this more rigorous removal of water was omitted on several occasions, without any evident adverse results.
[0029] The C02 sample is most easily obtained, stored, and handled as a solid, i.e. as a block or chunk of dry ice, which is commercially available in this form to the general public from numerous sources. A chunk of dry ice is broken up into particles small enough to fit through the ~5-mm-diameter neck of the reaction vessel, immediately prior to transfer so as to minimize formation of water frost on its surfaces. Although solid C02 is the most convenient form to use for implementation on a small (< 5 g) scale, in principle the C02 may be supplied as a gas. Br2 is easily generated as needed in small quantities by mixing similar masses of solid NaBr and Mn02 in a glass vessel, adding concentrated sulfuric acid, and then distilling, with collection of the red Br2 distillate into a dry-ice-chilled vessel. As with solid C02, these are readily available materials, even to the general public. In fact, for experiment #1 below, the NaBr was obtained in a standard commercial packet sold at a swimming pool supply company; the concentrated sulfuric acid was a commercial drain cleaner; and the Mn02 was obtained from a sliced-open, unused standard AA-size 1.5V alkaline battery.
[0030] On a ~5-g scale, a preferred embodiment of a small-scale photoreaction vessel is a ~1- cm outer diameter, ~10-cm-long fused-silica (quartz) test tube with a standard GL14 thread (ISO designation of a standard glass thread), combined with a GL14 cap closure with a poly- tetrafluoroethylene (PTFE) seal. In experiments 1-3 described below, the actual vessel (see Figs. 1A and IB) was manufactured from commercially-available quartz tubing with a GL14 thread at one end, with the other end being sealed by a professional glass blower. Rough calculations (not shown) had suggested that it would be necessary to include light in the ultraviolet range in order to achieve bromine-sensitized photolysis of carbon dioxide.
Subsequent experimentatation (described below) seems to support this hypothesis. Therefore, it is believed that containers that are transparent to visible light, but not UV light, are unsuitable. Subsequent tests on threaded borosilicate tubes have shown that for wall thicknesses of up to at least -4 mm, it was possible to transmit sufficient UV light through the borosilicate glass, in order to achieve bromine- sensitized photolysis of carbon dioxide (see experiments 4-6 below, and Fig. 5).
[0031] Attempts to use quartz reaction vessels that had been thermally fused to less-expensive threaded borosilicate glass tubing were a failure. Such hybrid vessels shattered when exposed to high pressures of liquid C02 near ambient temperature, most likely due to mismatch of thermal expansion coefficients at the joint between unlike glasses.
[0032] Likewise, not all GL14 cap closures were found to be suitable for containing the high- pressure liquid C02. The most consistently successful results were with GL14 caps from ChemGlass®. Caps from at least one other supplier, having a similar outward appearance, failed rather spectacularly at pressures near room temperature, by blowing out a disc of red plastic covering nearly the full diameter of the cap. This failure may be due to a different composition of the cap liners, which in the latter case are not composed entirely of PTFE, but rather consist of a thin film of PTFE fused to a ~l-mm thick silicone disc.
[0033] For larger-scale implementation, it is expected that C02 will be most easily transported as a liquid, gas, or supercritical fluid, either in pipes or in pressurized vessels at ambient temperatures, and that it will remain in one of these fluid forms during its transfer into a larger photoreaction vessel. Likewise, it is expected that larger reaction vessels will be mostly metallic, e.g. stainless steel, with high-pressure couplings to permit feeding of fluid C02 and Br2, and containing tightly-sealed UV-transparent windows through which sunlight can be suitably focused.
[0034] For successful photochemical production of carbon from C02, as evidenced by formation of a black film at the point of illumination, it has generally been found to be beneficial to use a device for concentrating sunlight to at least several hundred times its natural intensity at the Earth's surface. The device used initially (see experiments 1-3) was a 45- degree off-axis paraboloid mirror, specifically a first-surface aluminized mirror with a -25 mm focal length and numerical aperture of -0.6. This was a detector-condenser mirror that had been removed, along with its mount, from a discarded Nicolet 60SX infrared spectrometer.
[0035] Subsequently, for scale-up, larger reflective optics were used successfully, including 12-inch and 24-inch diameter paraboloid reflectors (purchased from Edmund Optics; see Experiments 4-6 below, and Fig. 4), and a 6-inch diameter molded plastic paraboloid reflector obtained from a car/truck headlamp (not shown). This is shown schematically in Figs. 7 A, 7B and 7C. Fig. 7A corresponds to Fig. 4, but is presented as a line drawing; Fig. 7B is a cross- sectional view of the same apparatus. Removable reaction vessel 16, which is shown in a larger view in Fig. 7C and containing Br2, C02 and silicon dioxide, is held in place by the hub 18 of bicycle wheel 20; hub 18 is itself held in place by a plurality of spokes 22. The bottom of reaction vessel 16 protrudes through the bottom of the hub so that sunlight 12 can be focused thereupon by paraboloid reflector 14. The upper part of reaction vessel 16 remains inside hub 18. Inserted through the rim of the wheel is copper tubing 24, which wraps several times around hub 18 and then exits the wheel. Tubing 24, which is soldered to hub 18 using silver to maximize thermal contact therewith, may carry circulating coolant (e.g. ice water) therethrough, thereby cooling the upper part reaction vessel 16. Thus, when the liquid mixture of Br2 and C02 in the reaction vessel boils as a result of heating from exposure to the focused solar radiation, the cooled upper part of the reaction vessel acts as a reflux chamber, resulting in condensation of the mixture.
[0036] For the sake of completeness, it will be mentioned that attempts to use a 25-mm diameter quartz asphere condenser lens with UV antireflection coating (obtained from Edmund Optics) as a solar concentrator have so far been unsuccessful. This may have been due to the >5-fold smaller surface area of this particular lens for collection of solar energy, as compared to the off-axis paraboloid mirror, and thus too large a reduction in the total energy available at the focal point. Without wishing to be bound by theory, it appears that in order to practice the claimed process, not only the solar intensity, but the total energy at the focal point must reach a certain threshold in order to initiate the photolysis reaction.
[0037] In some embodiments, it is useful to maintain a fixed focal point for the intense sunlight relative to the sample, even as the sun travels across the sky. For example, during illumination of the sample using sunlight coming from an elevation of less than 30 degrees above the horizon, initiation of carbon deposition at the focal point required in excess of 10 s of continuous illumination, even with a tightly focused solar image size approaching the -0.2 mm value predicted for an imaging optic having a focal length of -25 mm. The apparent motion of the sun across the sky is as high as -15 degrees per hour, or approximately 0.5 degrees (the angular extent of the sun) every 2 minutes. (Of course, this maximum angular motion of the sun typically only occurs near the equator, except on the vernal and autumnal equinoxes, when it is observed everywhere on Earth, including the poles. On other days or locations, the apparent angular motion can be considerably less.). With a stationary focusing optic, the focused image of the sun is therefore expected to be quickly displaced by a distance equal to its diameter, i.e. in as little as 2 minutes. Thus the ability to rotate the sample and focusing optic together, along an axis parallel to the Earth's rotation axis, is helpful for maintaining good focused solar intensity, and in some embodiments of the invention the reaction apparatus is adapted track the movement of the sun so as to facilitate continuous focusing on the reaction vessel.
[0038] In experiments 1-4 described below, the device used to for rotating the sample and focusing optic simultaneously, thereby maintaining a fixed location of the focused solar image upon the sample, was a hobbyists' telescope equatorial mount and tripod, obtained from Tasco. The telescope itself was removed from the equatorial mount by removing its mounting screws. Then a custom-made aluminum mounting plate, with threaded holes for attaching both the focusing optic mount and the sample holder, was mechanically affixed to the equatorial mount. The equatorial mount's elevation angle clamp was adjusted to correspond to the latitude of usage (43 degrees N). The correct elevation angle was reproducibly obtained to within about 1 degree, simply by leveling the tripod mount with reference to the built-in bubble level.
Meanwhile, by referring to a surveyor's map, the direction of true north was determined, relative to an exterior wall of a nearby building which was within ~5 degrees of north-south. This exterior wall was then used during all subsequent experiments as an azimuthal reference for positioning the tripod of the equatorial mount. The bubble-level and azimuthal references permitted the rapid and consistent visual alignment of the equatorial mount's rotation axis, to within ~2 degrees of parallel to the Earth's rotation axis. This in turn permitted tracking of the sun across the sky for periods of up to 20-30 min by adjustment of a single manual screw-knob on the equatorial mount; and for periods up to several hours with additional minor adjustments to a second screw-knob adjustment on the equatorial mount.
[0039] In Experiments 5-6 described below, the paraboloid reflectors were too large to be mounted on the same equatorial telescope mount used in experiments 1-3. However, their larger size and cylindrical symmetry facilitated pointing them accurately toward the sun while being hand-held. These reflectors all had circular holes at their rear, centered on the paraboloid axis. Furthermore, these reflectors were equipped with symmetrical sample- mounts that held the reactor vial along the same axis (see Fig. 4 for an example of the mounting device used, which was based on a simple bicycle wheel clamped to the outside of the paraboloid reflector). Thus, these reflectors could easily be aligned to point their axis directly towards the sun, simply by insuring that the shadow of the sample holder was centered on the rear hole in the reflector.
[0040] More precise alignment was achieved by maximizing the solar intensity focused onto the bottom of the reaction tube, the portion of the reaction tube in which the polar substrate was located and arranged closest to the reflector. This was monitored by using a small handheld inspection mirror, inserted between the bottom of the reaction vial and the hole in the back end of the paraboloid reflector.
[0041] RESULTS:
[0042] Phenomenological observations. A photoreaction involving C02 proceeded in the presence of Br2; other inexpensive photosensitizers that were tried, viz that were added to the liquid C02 in the fused-silica reaction vessel, but that gave no apparent photosensitized reaction when sunlight was focused on them, include titania, hemin, and candle soot. In contrast, photolysis of a -0.5% solution of Br2 in liquid C02 with focused sunlight (in the absence of polar adsorbent) gave immediate evidence of a photoreaction, with formation of a smoky-appearing product bubbling out of the illuminated spot area. (Pure liquid C02, by contrast, boils with clear bubbles lacking the smoky appearance.) Continued illumination of a -0.5% solution of Br2 in liquid C02 with tightly-focused sunlight at an ambient temperature near 0QC, for periods of 1-2 min, led to deposition of a light-gray film on the inner surface of the reaction vessel. This material was, however, not stable upon the release of pressure from the test tube, and therefore it was not analyzed.
[0043] In contrast, when silica gel was added to the photoreaction mixture, and sunlight was focused upon the silica gel saturated with the liquid phase, formation of a <l-mm droplet of intensely ruby-red colored material was observed, with subsequent deposition of a stable black photoproduct beginning at the center of the drop. Although photoreactions of mixtures of Br2 and C02 have been studied for application in lasers (see Peterson et al., Appl. Phys. Lett. 27, 305-307), they have apparently not been studied in other contexts. Moreover, optical pumping of such mixtures, as low-pressure gases, was shown only to result in vibrational excitation of the C02, and no change in covalent structure was reported that could explain the observation of either a red intermediate or a black final product, as was observed in the inventor's
experiments. As explained in the following paragraph, it appears that under my photolysis conditions, the red intermediate that is initially observed is most likely Br2C(OBr)2, but it might reasonably also include some BrC=0(OBr)
[0044] Repeated close observation of the photochemical reaction process in the presence of silica gel, or other polar adsorbents, reveals that a significant deposition rate of black material typically occurs only after a lag period of -1-20 seconds. During this lag time, the
aforementioned ruby-red viscous liquid accumulates in the region of intense solar illumination, sometimes taking on the shape of a flattened droplet on the inside of the quartz or borosilicate tube containing the sample. The ruby-red color of this material is similar to that reported for known alkyl hypobromites [Bushong, (1896-96) Transactions of the Annual Meetings of the Kansas Academy of Science 15, 81-82; Walling and Padwa, J. Org. Chem. 27, 2976-2978 (1962); Roscher and Nguyen, J. Org. Chem. 50, 716-717 (1985)]. Acyl hypobromites, on the other hand, have been reported to have a distinct green color [Kogure et al., J. Mol. Struct. 299, 105-109 (1993)]. Therefore, the ruby-red intermediate is less likely to represent bromoformyl hypobromite than the double adduct of Br2 to C02, namely Br2C(OBr)2, dibromo methyl dihypobromite. Besides this and bromoformylhypobromite, all other hypothetical adducts of one or more bromine atoms to C02 lack 8-electron valence shells for at least one atom, or else contain a highly-strained 3-member ring (specifically dibromodioxirane; see below), and are thus expected to be even less stable.
[0045] Only with continued, intense focused solar illumination of the ruby-red material was it possible to start depositing a blackish film on the polar material, typically starting at the center (most strongly illuminated point) of the ruby red droplet. However, it was found that the presence of focused sunlight, C02, and the Br2 sensitizer were insufficient by themselves to cause a visible formation rate of the black (carbonaceous) material. If additional conditions (described below) were not met, then the black material failed to form, and the ruby-red color then began dissipating immediately upon cessation or decrease in the intensity of the solar illumination. The fading of the red color typically required -10-100 s at temperatures between 0-20QC (with the shortest time corresponding to the highest temperature). However, the underlying silica gel did not immediately return to its starting color (which was orange-tinged due to the Br2). Instead, it passed through a period of brownish coloration. This brown color was assumed to occur due to a temporary local accumulation of some other adsorbed polar material, which was nevertheless soluble in liquid-C02-and therefore subsequently (over the course of several h) dissipated through diffusion.
[0046] The additional conditions in which permanent conversion of the reddish material into a stable, immobile dark film occurred included the following:
[0047] (1) The presence of significant amounts of surface area of closely apposed polar surfaces; in the examples described herein, these were silica or glass surfaces. In these examples, "closely apposed" effectively meant that the surfaces had to start out in contact with each other, although the carbon ended up being deposited between the apposed surfaces.
When a Br2 solution in liquid C02 was irradiated with the solar focal point falling just beyond the inner cylindrical surface of the quartz container, but not in a region where silica or sand or glass wool or other polar surfaces were closely apposed, the reddish liquid merely accumulated upon the inner surface of the quartz tube, adjacent to the solar focal point. [0048] (2) Sufficient focusing of the sunlight. In the case of the apparatus used in Experiments 1-3 described below, it was found that a solar spot size of at least -0.2 mm, over which the illumination intensity was maintained at nearly the theoretical maximum achievable with a well-focused mirror having a numerical aperture of 0.6, was necessary. This is the theoretical minimum spot size that was obtained with the 0.6-numerical aperture focusing optic discussed above. (That theoretical solar spot size is determined by multiplying the angular extent of the sun in the sky, -0.008 radians, by the focal length of the focusing optic, in this case 25 mm: 0.008 x 25 mm = 0.2 mm.) In this case, the intensely red-colored spot often achieved a steady- state size that was just a bit smaller than this 0.2-mm theoretical solar spot size, at least when skies were clear and the off-axis paraboloid mirror was well aligned. However, for a smaller- diameter optic with similar numerical aperture, i.e. for a fused-silica asphere condenser lens with 25-mm diameter, no significant amount of red material was observed to accumulate at the position of the focal point. It was assumed that this was due to a competing diffusion of the red material away from the edges of the smaller focused spot.
[0049] (3) The presence of a UV component in the sunlight. This was deduced from a requirement for clarity of the sky (i.e. the absence of cloud or haze covering the sun), and an elevation of the sun at least -20 degrees above the horizon. The visible light intensity obtained at the focal point of an optic is not expected to vary significantly with solar elevation, at least not until much closer to the horizon than 20 degrees. However, UV intensity varies much more, due to the changing pathlength of sunlight through the Earth's ozone layer. Therefore, the requirement for solar elevation above -20 degrees is more likely to be due to the need for a UV photon during one or more of the multiple photochemical reactions needed to achieve the overall photolytic process of splitting C02 into its elements (see below). The experiments indicated herein were all performed at 42.9549 degrees latitude, -75.86497 degrees longitude. Near the winter solstice, when some of the experiments were performed, the low solar elevation at this latitude limited the full solar photolysis process to a short period, barely 1 h in duration, near solar noon. If the sky was not crystal-clear during this time window, no black material could be deposited, even though the bright red metastable photointermediate was present for many minutes at a time. Additionally, illumination of a sample (0.5% Br2 in C02> sealed along with glass wool in a glass capillary tube and pre-cooled to 0QC) with -200 mW of focused blue (457-nm) output from an Ar+ laser, caused the formation of a droplet of the ruby- red photoproduct. However, continued illumination for several minutes never resulted in the formation of any stable black photoproduct; upon removal of the sample from the laser illumination, the ruby-red photoproduct apparently reverted to the starting materials, with a decay time of -10 s.
[0050] (4) A temperature above ~0°C. Prior to commencement of solar illumination, the tube containing the sample was typically stored, or quickly re-cooled, down to a temperature of -20°C, i.e. in a standard freezer compartment of a home refrigerator. Deposition of the black film always appeared to be delayed until the temperature of the quartz tube exceeded a temperature of about 0°C. (This was checked crudely, by observing whether breathing on the tube caused transient formation of a frost, or of a liquid dew.) Furthermore, on several days when the outdoor ambient temperature was about -15°C, it was difficult or impossible to achieve deposition of the black material, even near noontime under cloudless skies, apparently because cooling by the ambient air prevented the quartz tube from ever reaching an adequate temperature. However, with the same sample, on similar days with ambient temperatures in the range 0-10°C, the deposition of black material could reliably be observed.
[0051] If all the conditions above were met, then once the noted lag period had passed, and deposition of the black material started, the deposition proceeded, and within a few seconds, the closely-apposed (touching) silica surfaces within the entire area of the imaged solar disk were typically covered, apparently uniformly, with a dark black film, that subsequently was shown to contain carbon (see below for specific results).
[0052] It should also be noted that an upper range of temperature for successful deposition of the black material has not yet been reliably observed, because of difficulties in measuring the sample temperature in ranges above -31 °C, the critical temperature for pure C02. It was easy to observe the achievement of this critical temperature, by observing loss of a meniscus between the liquid and gas phases. Several times, the formation of the black material under solar illumination was observed just as this C02 liquid-gas phase boundary was disappearing. However, continued solar illumination above the critical temperature was deemed too risky, since once this temperature was reached, there would be no further benchmarks of the internal sample temperature before the pressure could rise to several multiples of the critical pressure, possibly resulting in an explosion. The absence of additional clear warning signs of elevated pressure meant that supercriticality was used as an indicator that solar illumination should immediately cease, and the sample should be returned to the freezer for a cooling-off period.
[0053] Theoretical Rationalization. This part of the discussion is included to provide the inventor's conjecture as to the explanation for the observed phenomena. However, it will be appreciated that this discussion is not meant to limit the scope of the invention in any way, and that on the basis of the description in this patent application, the skilled artisan will be able to carry out the claimed invention without undue experimentation.
[0054] It is well established experimentally that the enthalpy change to split carbon dioxide into its constituent elements is approximately 400 kJ/mol. This is approximately double the amount that could be provided by the absorption of 1 photon of visible light per C02 molecule. Furthermore, even in the liquid phase, C02 has no significant absorbance in the visible or UV regions of the spectrum, and would not be expected to undergo any photoreactions. The silica that may be used as the polar substrate presenting apposed surfaces also has no visible absorption. While the type E fiberglass used in some experiments described below has a UV absorbance, it is also possible to carry out the reaction just with silica gel, which is not expected to absorb significantly in the 300-400 nm range where solar UV radiation occurs.
[0055] Thus, in the photochemical process described in this disclosure, bromine appears to carry out at least two roles. First, it apparently serves as the primary photochemical absorber. Photoreactions of Br2 are well known in chemistry, and include in particular the splitting of this molecule into two neutral Br atoms, upon visible light absorption. This photochemical splitting of Br2 is the only plausible primary photochemical reaction that may be occurring at a significant rate at the onset of solar irradiation. However, a pair of Br atoms still does not carry enough energy, relative to the recombined diatomic molecule, to accomplish the splitting of a C02 molecule. Thus, either multiple pairs of photochemically-reacted Br2 molecules must be utilized during the C02 splitting process, or else there must be an initially formed adduct of bromine to carbon dioxide that is subsequently capable of directly absorbing additional photon(s) to complete the photolysis reaction.
[0056] In order to distinguish the most likely possibilities for the identity of such an adduct, the energies of a number of mono- and di-adducts of Br2 to C02, as well as the energies of these two starting molecules, were computed by using density functional theory (DFT) methods. This enabled the estimation of enthalpies of reaction to form various possible photochemical intermediates on the pathway from the starting materials to 02 and C. The results are summarized in Fig. 2. This includes data on bromoformyl hypobromite,
Br(C=0)OBr; on its isomer containing a strained 3-member COO ring, dibromodioxirane, Br2C02; and on dibromo methyl dihypobromite, Br2C(OBr)2. These 3 molecules appear to be the only possible adducts of bromine to a single molecule of C02 that meet the requirements of (a) satisfying the octet rule for every atom and (b) having no formal charges on any of the atoms. They are thus the best candidates for relatively low-energy intermediates in the bromine- sensitized photolysis of C02. In addition, Fig. 2 includes data on a third molecule with the formula Br2C02, namely carbonyl dibromide oxide, 0-0=CBr2. This molecule has no resonance structures that satisfy the octet rule, and also none that lack a formal zwitterionic structure. Finally, Fig. 2 also includes triplet dibromocarbene, as well as its stable dimer tetrabromoethylene. These appear to be the most likely initial products if triplet 02 (i.e.
ground-state molecular dioxygen) is cleaved from any of the 3 indicated potential (singlet) precursors with the formula Br2C02.
[0057] The chart in Fig. 2 shows that it is at least in theory possible to carry out a bromine- sensitized solar photolysis reaction of C02 by using only a series of energetic jumps that are smaller than the quanta contained in visible photons. The chart furthermore suggests that initial stable end products might be bromocarbons. However, all known bromocarbons are thermodynamically unstable with respect to splitting into their constituent elements (i.e. with respect to liquid Br2, and graphite), and therefore the formation of solid bromocarbons (e.g. hexabromobenzene) would represent a storage of energy at least as great as that represented by formation of pure elemental carbon.
[0058] The computational chemistry results summarized in Fig. 2 are thus supportive of the interpretation of the results presented here, namely that what has been observed is a bromine- sensitized photolysis of C02 to a solid carbon-containing material as well as 02. However, the only piece of experimental evidence obtained to date that directly supports the transient formation of any of these indicated intermediates in the photochemical process described is the observation of a ruby-red metastable species that accumulates within the intensely-illuminated region, as described above. This matches the visual description of alkyl hypobromites, such as methylhypobromite, first published by Bushong in 1895-96 (Transactions of the Annual Meetings of the Kansas Academy of Science 15, 81-82). A strong absorption band in the UV region of the spectrum, with a long tail extending into the visible region of the spectrum, leads to this ruby-red color, and is associated with the alkyl hypobromite (-C-O-Br) group [Walling et al., 1963; Roscher et al., 1985]. Thus, it seems likely that the reddish metastable
photointermediate that was observed is most likely the di-adduct dibromomethyl
dihypobromite. As suggested by the chart in Fig. 2, this compound, and the mono-adduct bromoformyl hypobromite, are likely the lowest energy mono- and di-adducts, and correspond to the well-known process of adding Br2 across double bonds, in this case both C=0 bonds sequentially. Each of the two Br2 additions might proceed by sequential addition of isolated solvated Br atoms, which accumulate under intense illumination of the Br2-containing solution, with the intermediate formation of a monobrominated radical species. Alternatively, there may be a concerted photochemical addition of the excited-state Br2 across a double bond, or even a sequential addition of both Br atoms from the same Br2 to the same C02 molecule from their solvent cage, that occurs so quickly (i.e. within picoseconds) that there no rearrangement of that original solvent cage.
[0059] As suggested by the data in Fig. 2, subsequent endothermic steps in the overall process might then include: photolytic expulsion of Br2 to form dibromodioxirane; and then an additional photolytic expulsion of triplet 02 to form a triplet dibromocarbene. The latter species is known to be just a bit higher in energy than singlet dibromocarbene, which is a reactive intermediate that is routinely made from bromoform and used by organic chemists in a variety of synthetic steps. Direct photolytic splitting of a dioxirane into a carbene plus molecular 02 has not apparently been reported. However, dioxiranes are well known to undergo other types of photochemical reaction upon light absorption into their UV absorption band near 350 nm. This UV absorption band has been detected not only in a variety of metastable dialkyldioxiranes, but also in the known molecule difluorodioxirane. This is a direct halogenated analog of dibromodioxirane that is stable enough to have had a number of its spectroscopic properties measured.
[0060] It has also been previously suggested that dioxiranes can thermally rearrange to form the isomeric carbonyl oxides, which might also have a UV-induced photolysis process that would lead to photolytic release of molecular dioxygen plus dibromocarbene. The data in Fig. 2 support, at least weakly, the possibility of such a thermal rearrangement in the overall observed process, since the strained dibromodioxirane is only -70 kJ/mol lower in energy than the dibromocarbonyl oxide.
[0061] The additional data in Fig. 2 indicate that, once the starting materials reach the hypothetical state of forming dibromocarbene plus molecular dioxygen, the subsequent formation of stable brominated hydrocarbons, such as tetrabromoethylene, from this carbene would be thermodynamically spontaneous, as would the subsequent regeneration of Br2 from such bromocarbon species.
[0062] Thus the overall photolysis process could, at least in theory, be accounted for by 4 separate photoreaction steps involving known electronic absorption bands, or bands that are analogous to those present in known molecules. The first 2 of the reactions would each start with the known reaction of visible light splitting Br2 to form atomic Br. The next step would involve a somewhat speculative photoreaction of a dihypobromite, which (by analogy to monohypobromites) is also hypothesized to require a photon in the green (-500-550) region of the spectrum. Finally, according to this hypothetical scheme, only the final photoreaction would require a UV photon. This speculation assumes that dibromodioxirane has a photoreactive UV absorption band that is similar to the ~350-nm absorption band of difluorodioxirane. The overall photochemical splitting in this scheme would then be storing a bit less than 50% of the combined energy of the 4 photons.
[0063] The foregoing energy analysis is intended only to indicate the thermodynamic feasibility of the interpretation given here to the observations presented. The practice of embodiments of invention itself does not require the proposed reaction scheme to be correct, let alone require the complete identification of the chemical species that are produced as end products. Skilled artisans will appreciate that they are practicing the claimed process for reducing C02 by correct identification of an end product as a stable solid material containing carbon.
[0064] Under the conditions that produced the largest amount of carbon (~ 1.5 mg total), this product was also determined to contain approximately 1 bromine atom per 12 carbon atoms (see Experiment #5 below). It likely also contains small amounts of oxygen and/or hydrogen. But because the end product is stable at ambient temperature and pressure, and contains carbon, it is not the starting material, carbon dioxide. Therefore, the net result of the reaction is, by necessity, a reduction in the number of C02 molecules, and therefore the sequestration of carbon away from the atmosphere. And because the end product can be combusted to re-form gaseous carbon dioxide during the combustion analysis, it must contain reduced carbon. This means that it has stored some solar energy.
[0065] Identity of the oxidized photopwduct(s). As stated above, the reaction produces reduced carbon as an end product. We have not directly detected the presumptive other product of the reaction, 02 gas. The amount of this gas produced, at least so far, would be expected to be a small percentage of the gaseous C02 remaining. However, there is no reasonable way to account for formation of a stable reduced carbon solid from C02, other than by the accompanying formation of 02. This is because the release of reduced C from C02 requires at least one other product with an atomic ratio of 0:C that is greater than the 2: 1 value found in the starting material. Stated slightly differently, the formation of reduced C from C02 requires at least one other product with an increase in its oxidation state, relative to the starting materials. Other than 02, there are no molecules with 0:C ratios greater than 2, or that represent chemically oxidized species, that are kinetically stable near room temperature, and that could be made from the elements present in the reaction container. The most obvious other possible oxidized product molecules with 0:C > 2 are, like 02, carbon-less and gaseous near room temperature. These include 03 (ozone) and the metastable oxides of bromine. Even the most stable of these carbon-free gases (Br20) is known to decompose to form 02 in the dark at temperatures above 0°C, within several minutes at most [Seppelt, 1997, Acc. Chem. Res. 30: 111-113].
[0066] It is impossible to rule out absolutely the formation of compounds containing all 3 fluid-phase starting elements - bromine, carbon, and oxygen - with an 0:C ratio greater than 2, e.g. C(OBr)4. However, such compounds have never been reported, and, if formed, are extremely likely to decompose spontaneously at room temperature, ultimately yielding at least some 02.
[0067] One final possibility is that the polar substrate, e.g. silica or alumina, present in the reaction vial might undergo an oxidation reaction when the elemental carbon is produced. However, this seems extremely unlikely, since there are no known stable oxidation states of silicon and aluminum higher than are present in silicon (IV) oxide (silica) and aluminum (ΙΠ) oxide (alumina).
[0068] The 0:C ratio in carbon monoxide (CO) is less than in the starting C02, and it contains no atoms with increased oxidation numbers, so a hypothetical CO product could not contribute to the requisite elemental and redox balancing. The presence of any significant concentration of 02 in the gas phase means also that any CO formed would also be expected to be metastable, so CO also is unlikely to be a significant by-product of this photochemical reaction, although it also seems likely that it is produced in small quantities, i.e. far below a 1: 1 stoichiometry.
[0069] Thus, according to well-understood chemical principles that are familiar to those with an ordinary understanding of the art, the indirect conclusion that elemental oxygen is formed as well as reduced carbon, is essentially inescapable.
[0070] Observations of macroscopically measurable amounts of carbon under six specific sets of photolysis conditions.
[0071] Experiment #1 : In late December, a sample consisting of -0.5 g washed quartz sand, -0.5 g Owens-Corning type-E fiberglass ("glass wool"), 75 μΐ freshly distilled Br2, and 3 g solid C02 were subjected to ~2-min episodes of illumination with focused sunlight. These all occurred between 11:30 and 13:00 Eastern Standard Time, when the sun was at an elevation between 20 and 25 degrees above the horizon at latitude 42.9 degrees. The ambient outdoor temperature was between -5 and 0°C during this time period. Due to challenges in maintaining alignment of the focusing mirror, it is estimated that the actual total illumination time with well-focused sunlight was <30 min. Within this period of illumination, it was possible to generate a substantial blackened area, in excess of 10 mm in size, within the region containing glass wool, as can be seen in Figs. 1A and IB. [0072] It was also possible to produce smaller (-0.1 mm ) blackened spots within the lower region of the tube that contained only quartz sand. These spots are too small to be seen in the photographs in Figs. 1A and IB. The spots could only be produced where individual particles of sand contacted the inner surface of the fused silica photoreaction tube, or else where two particles of sand contacted each other. Furthermore, sand with large particle sizes (-0.5 mm) did not give results as good as those obtained with more finely-divided sand. Despite repeated attempts to produce the black photoproduct on the inner surface of the fused silica
photoreaction tube (i.e., where there was no sand or glass wool), to date this has not been accomplished.
[0073] These results show that a single silica surface does not serve as a useful nucleation site for the deposition of the carbon photoproduct. Instead, this nucleation requires the presence of two such surfaces in contact with each other. The extensive contact of the aligned glass-wool fibers along their lengths enables the photodeposition reaction to occur more easily than the intermittent contact points found in the comparatively larger sand particles. Thus the glass wool is used in the preferred embodiment of the invention, but substitution of quartz sand or small glass beads for the glass wool is also possible.
[0074] After illumination on December 27, the sample was stored for 3 days in a home freezer at -20°C, during which time the volume of the C02 was reduced by approximately 2 mL, or 50%. Then digital photographs of the stable black photoproduct were taken. These are the images shown in Figs. 1A and IB, which demonstrate the production of a good amount of black photoproduct at the specific locations where focused sunlight hit the sample.
[0075] Subsequently, the pressure inside the quartz photoreaction tube was released by loosening the cap. Excess C02 and Br2 were allowed to completely evaporate over several weeks with the tube loosely capped at room temperature, during which time there was no change in the appearance of the black spot on the glass wool. This demonstrated that the black photoproduct is stable at room temperature, even when exposed to atmospheric 02 and H20.
[0076] The glass wool was then removed from the quartz tube with tweezers, placed in 1.5-mL polyethylene Eppendorf centrifuge tube, tightly capped and sealed with Parafilm , and then subjected to 1 week of digestion, at 80°C, with 4 M NaCl containing additionally 1 M NaOH, with vigorous manual agitation for several minutes each day. Within the first day of this treatment, the glass wool that was not covered by the black carbonaceous coating disintegrated into microscopically small pieces. In contrast, the black colored material remained in patches as large as -1 mm, over the entire duration of this treatment, as well as after subsequent extensive washing with deionized water. When examined by eye and under an optical microscope, these patches clearly still contained some mats of glass fibers. Thus the chemical coating of these mats of fibers with the black colored photoproduct served to protect them from chemical attack by aqueous salt solutions. Such solutions are otherwise clearly capable of causing the mechanical weakening, and eventual breakdown, of such glass fibers.
[0077] A number of the pieces of black material were removed from the washed sample by means of tweezers, and collected into a separate 1.5-mL Eppendorf tube, where they were subjected to further washing with deionized water. The sample was pelleted in a
microcentrifuge (3000x g) after each of these washes. The final pellet was dried at 80°C for 48 h, and weighed. Its weight was 5 mg, and it formed a cohesive mass that simplified its transfer to and from a weighing boat within the Mettler analytic balance used for the mass determination.
[0078] This sample was mailed in a fresh polyethylene Eppendorf tube for C/H elemental analysis by Midwest Microlabs (Indianapolis, IN). Two independent determinations were made, with the following results: %C 4.70/4.98; %H 1.55/1.53; Ash 81.0%. These results indicate that the 5-mg sample contained mostly the original carbon-free glass wool, but also contained 0.24 mg of carbon. Based on the blackened color produced upon the fibers, it was concluded that the carbon in this product had most likely been produced by photochemical reduction of the original C02. There was no evidence of any roughening or other type of loss of polyethylene from the inner surface of the Eppendorf tube, which was the only other possible source of organic carbon material. The alkaline solution used to digest the glass fibers was, in theory, capable of absorbing C02 from the atmosphere as sodium carbonate, but the tight capping of the tube during the digestion process makes this degree of carbonate absorption and formation unlikely.
[0079] The results of this experiment point to the utility of the described photoreaction process in producing a new hybrid material, consisting of glass fibers embedded in a carbonaceous solid. This hybrid material has improved chemical resistance as well as good resistance to mechanical disruption.
[0080] Experiment #2: In late February, a sample consisting of 0.5 g silica gel (Sorbent Technologies, 40-70 micron particle size), 1 g of 3-mm glass spheres (marketed as bacterial sample spreaders for culture plates, but never used for this purpose) 20 μΐ freshly distilled Br2, and 3 g solid C02 were subjected to focused sunlight under cloudless, but slightly hazy skies on both days. On the first day, periods of illumination began at 11:30 EST, and production of black photoproduct continued intermittently until 2:30 p.m. On the second day, illumination began at 11 a.m. EST and continued intermittently until 1 p.m. During the indicated hours, the sun was at an elevation between 31 and 42 degrees above the horizon at latitude 42.9 degrees. The ambient outdoor temperature was between 0°C and 15°C during these time periods. In between periods of illumination, the sample container was removed from its clamp, and subjected to -30 s of gentle shaking, to disrupt the spots where blackened photoproduct had formed, and release this photoproduct as tiny black fibrous specks within the silica gel, which was otherwise orange-colored due to adsorbed Br2.
[0081] Under intense solar illumination, the sample reached the critical temperature every 5-10 minutes, requiring return to the home freezer for 5-10 minutes of cooling. Due to challenges in maintaining alignment of the focusing mirror, and in keeping the sample cooled, it is estimated that the actual total illumination time with well-focused sunlight was <1 h total.
[0082] After illumination was completed, the sample was returned to the freezer for 14 h, and then checked to see that the visual appearance had not changed upon storage. Black fibers and particles were still clearly visible among the particles of silica gel, and there remained 3-5 small (-0.1-0.5 mm) black spots on the walls of the silica photoreaction vessel, which gentle agitation of the silica gel and glass spheres for 5-10 min still could not dislodge.
[0083] The pressure was then released from the sample by slowly unscrewing the GL14 closure. The sample was allowed to remain at room temperature for 2 h, then the remaining solids were transferred initially to a glassine weighing paper, then to a 1.5-mL eppendorf tube. During this process, the tip of a stainless steel spatula was used to dislodge as much as possible of the blackened material still adhering to the inner wall of the silica photoreaction tube. By this sequential transfer process, it was possible to remove the glass spheres, leaving just the silica gel with small black particles spread throughout it.
[0084] 1 mL of 10 M NaOH was added to the solid powdery sample; the cap of the Eppendorf tube was closed and sealed with Parafilm, and the sample was allowed to digest for 24 h at 80°C. This was sufficient time to permit complete dissolution of the silica gel into the alkaline solution, making a fairly concentrated sodium silicate solution. The black material appeared to be completely liberated from the silica gel, and was dispersed throughout the solution as a flocculent fibrous solid. The Eppendorf tube was centrifuged in a microcentrifuge (5 min, 3000x g). While a small portion of the black material sedimented to the bottom, most remained floating on top, with an additional portion dispersed throughout the sodium silicate solution.
[0085] Addition of 0.5 mL deionized water, followed by re-centrifugation, sufficed to cause all of the black material to sediment into a tightly packed pellet at the bottom of the Eppendorf tube. The sodium silicate solution was removed, then the black pellet was washed 5 times, each by adding 1-mL portions of deionized water, with vortexing, followed by re- centrifugation and removal of the supernatant. The pellet was then air-dried 30 min at 80°C, followed by 24 h at 40°C. Its mass was determined to be 0.3 mg. This was not sufficient for elemental C determination by Midwest Microlabs. However, its identification as elemental carbon, of either amorphous or microfiber (carbon nanotube) composition, is supported by a number of observations, including: the flocculent appearance of the material prior to centrifugation; its resistance to degradation by concentrated sodium hydroxide; its formation of a tightly-packed jet-black pellet; and its ability (at least in part) to float on top of an aqueous sodium silicate solution, while being also partially sedimented. The black coloration and solidity of the sample suggest that it is not principally a bromocarbon, at least not any low- molecular- weight bromocarbon. Its fibrous appearance, especially when first liberated from the silica gel, suggest that it is more likely to be carbon than silicon, since elemental silicon generally does not form fibrous structures. The moderately high density of the sample, ranging around the specific gravity of a 30% solution of sodium silicate, suggested that it might include a substantial fraction of well-ordered carbon nanotubes. However, electron microscopy of this material (Figs. 6 A, 6C) shows evidence principally of amorphous particulate clusters, with only a small portion appearing under TEM (Fig. 6C) as if it might possibly include some nanotubes.
[0086] Experiment #3: In mid- April, a sample consisting of 0.35-g aluminum oxide bulk chromatography adsorbent at the bottom, 5 μΐ Br2, and 3 g solid C02 were subjected to repeated episodes of illumination with focused sunlight, each 2-5 min in duration. These all occurred between 11:00 and 14:00 Eastern Daylight Time on the two successive days, when the sun was at an elevation between 45 and 56 degrees above the horizon. The ambient outdoor temperature was between 10° and 20°C during this time period. A total of some 60 spots of blackened material were produced (as shown in Fig. 3). Subsequently, the pressure was released and the sample was allowed to dry. An attempt was made to dissolve the alumina in the sample by treating with 10 M NaOH at 80°C for 1 week. However, the sample never significantly dissolved, and as a result, no elemental analysis was undertaken.
[0087] Experiment #4: In late April, a sample consisting of 0.25 g powdered titanium dioxide (titania; Degussa P25) at the bottom, 10 μΐ Br2, and 3 g solid C02 were subjected to three separate episodes of illumination with focused sunlight, each 2-5 min in duration. These all occurred between 10:00 and 10: 15 Eastern Daylight Time, when the sun was at an elevation between 45 and 56 degrees above the horizon. The ambient outdoor temperature was between 10° and 20°C during this time period. A total of 3 spots of blackened material were produced, each similar in size and appearance to those that had previously been produced with alumina (see Experiment #3). Subsequently, the pressure was released and the sample was allowed to dry. An attempt was made to dissolve the alumina in the sample by treating with 10 M NaOH at 80°C for 1 week. However, the sample never significantly dissolved, and as a result, no elemental analysis was undertaken.
[0088] Experiment #5: In mid-Septemberr, 0.1 g Owens-Corning type-E fiberglass ("glass wool") tied into several knots, 4 g solid C02, and 10 μΐ Br2, were sequentially placed in a 6- mL-capacity borosilicate tube. This reaction vessel had been custom-fabricated in the preceding weeks, from a ChemGlass borosilicate GL14 threaded tube and 5/8" medium-wall borosilicate tubing, with a constriction at the joint to provide greater strength. After capping with a ChemGlass GL14 cap and storage for several h on solid C02 to allow stabilization and transportation of the sample, it was placed in the 12-inch photoreactor apparatus as shown in Figs. 4 and 7A-B, which was cooled by pumping the liquid from an ice-brine mixture through its cooling coils (using a peristaltic pump with a flow rate of -50 mL/min). The sample, in the bottom of the glass reaction vessel snugly held in the center of the bicycle hub, was subjected to 20 s of illumination with focused sunlight. The illumination occurred at 12:00 Eastern Daylight Time, when the sun was at an elevation 49 degrees above the horizon. The ambient outdoor temperature was approximately 20 °C during this time period. After the first 20- s period of illumination, only the ruby-red photoproduct was visible by examination with an inspection mirror held below the bottom of the tube. During the second period of illumination, this pre-formed red material, which remained at the bottom of the liquid phase and covered the glass wool almost completely, immediately began to deposit a dark black solid film upon the glass wool. After the second 20-s period of illumination, a tiny crack was visible in the borosilicate glass. Thus, after allowing only a 1-min delay to allow the sample to cool and thermally equilibrate a bit before removing it from the metal hub, the GL14 cap was quickly loosened in order to avert explosion of the glass reaction vessel.
[0089] Subsequently this sample, still in the photoreaction tube, was dried in an 80QC heating block for 3 days. The glass wool plug was removed carefully, along with as much as possible of the black material that initially remained attached to the borosilicate glass tube itself, rather than to the glass wool. The blackened region of the glass wool was cut away from the rest with clean stainless- steel scissors, combined with the black material that had been removed from the surface of the glass tube, and then pulverized. A total of 41 mg of the pulverized glass sample, now a dark gray due to the mix of glass fibers and deposited black material, was placed in a glass vial and sent to Columbia Analytical Laboratories in Tuscon AZ. A 15-mg control sample of glass wool that had been similarly treated (by heating in a similar borosilicate tube to 80QC for several days, then pulverizing) was also sent.
[0090] The results of dual combustion analyses showed that the illuminated sample contained 4.5% C (4.69%, 4.36%), while the unilluminated control sample contained 0.6% C (0.44%, 0.72%). The bromine- sensitized solar photolysis therefore produced at least 1.6 mg (3.9% of 41 mg) of reduced carbon from C02, by means of at most 40 s worth of solar illumination captured by the 12-inch-diameter reflector. The overall efficiency of solar energy storage can be computed from this result. The approximate area of solar collection was 0.07 m (taking into account some occlusion of the reflector by the hub and spokes); the time of collection was 40 s; and the solar constant is 1366 W/m . The total amount of solar energy collected was thus the product of these values, or 3.8 kJ. The amount of energy stored in the 1.6 mg of reduced carbon (0.13 mmol) was 0.00013 mol χ 400 kJ moP, or 0.052 kJ. The overall efficiency of energy storage was thus 0.052/3.8, or about 1.3%. Although this is much lower than the values achieved for typical silicon solar cells, it is roughly comparable to plant-based photosynthesis.
[0091] Most important, this 1.3% efficiency is a non-optimized value that could likely be improved by an order of magnitude, or even more, with very minor modifications. For example, it is clear from observations that the bromine-sensitized process described herein has a rate with a very strong (supralinear) dependence on solar intensity. However, the 12-inch reflector that was used for this experiment did not produce nearly the maximum solar intensity that is possible for a reflector its size and focal length. For the 3 inch (=75 mm) focal length of this reflector, the predicted size of the focused image of the sun, which has an angular size of 0.008 radians in the sky, is 0.008 radians χ 75 mm, or 0.6 mm. However, this was a low- polish reflector that scattered considerable light, and produced a fuzzy image of the sun, spread out over an area of the glass wool that far exceeded 0.6 mm, indeed closer to 6 mm. Thus, the solar intensity was less than 1/100ώ of what might be achieved with an optimized optical system for focusing the sunlight at its tightest.
[0092] The calculation of 1.3% energy conversion efficiency was based on the assumption that the carbon produced had an enthalpy storage equivalent to that of graphite. However, the chemical state of the carbon in the product has not actually been fully elucidated. The product likely contained some bromine chemically bonded to the carbon (see next paragraph).
However, this would not likely introduce any significant overestimate of the energy storage, since the enthalpy of formation of bromocarbon compounds (from graphite and Br2) is always small, but positive. Instead, the biggest error that the assumption of a graphite product might have produced, would be if the product actually still contained a significant amount of oxygen chemically bonded to the carbon. This would decrease the amount of energy that was actually stored.
[0093] This experiment (#5) produced a quantity of product large enough for a reliable measurement of the relative amounts of bromine and carbon in the product. Bromine elemental analysis showed that this sample contained approximately 2.1% bromine (1.80% and 2.50% in repeat analyses), or a bit more than half of the 3.9% carbon content by weight. The observed C/Br weight ratio of 1.9 corresponds, however, to a molar ratio greater than 12. That is, the product molecules have, on average, only one bromine atom incorporated for evey 12 carbon atoms. This result suggests that the bromine acts photocatalytically, i.e. that each Br2 molecule in the reaction volume can carry out reduction of multiple C02 molecules.
However, this is not a complete proof, because the yield of C (0.13 mmol) was still not quite as high as the total amount of Br2 (5 μΐ, or 16 mg, or 0.2 mmol) in the initial reaction mixture, and furthermore no effort was made to determine the amount of molecular Br2 recoverable after the photochemical reaction had occurred.
[0094] In any case, the yield of reduced carbon per sensitizer molecule, in excess of 8 mmol of reduced carbon per gram of Br2 photosensitizer, is already 8 times what was reported for CoPc- sensitized Ti02 [Liu et al., 2007].
[0095] Even more impressive is the rate of reaction achieved per gram of photocatalyst, since 0.13 mmol of product was formed by using just 16 mg of Br2 for under 1 minute, even including a 20-s period of "dark time" in the middle of the reaction. This gives an
(extrapolated) rate of product formation of nearly 0.5 mol of reduced carbon per hour, per gram of Br2> or over 2000 times the specific rate of product formation reported for a dye- sensitized titania system [Woolerton et al., 2010]. This calculation assumes that the bromine- sensitized photolysis reaction is indeed photocatalytic, so that the Br2 molecules can be re-used many times per hour.
[0096] In energy terms, the rate of energy storage achieved was already about 1 Watt per 16 mg of Br2, or in excess of 80 watts per gram of Br2. This is likewise an impressive
achievement, especially when the low cost of Br2 is considered (approximately $1.50 per g in bulk). The cost of the requisite polar adsorbent for the reaction (e.g. fiberglass) is comparable to this, or even smaller. These figures suggest that the principal cost of producing energy with this process will be in other areas, including the cost of focusing the light; in compressing and cooling the reaction mixture; and in purifying or otherwise processing the initial products, including recycling of the unused (C02) reactant and photosensitizer materials (Br2 and polar adsorbent). [0097] Experiment #6: In mid-November, 0.1 g quartz wool was stuffed tightly into the bottom of a 6-mL-capacity custom-made borosilicate tube (of similar manufacture to that used in experiment #5), and dried at 80QC under a stream of dry air for 1 h. At 11:30, 10 μΐ^ of Br2 was added, and then, within 1 min, 0.05 g solid C02. (The solid C02 was a single compact roughly spherical chunk that fit through the 4-mm-diameter neck of the borosilicate reaction flask. Its mass was estimated based on previous rapid measurements, in a laboratory setting, of the masses of similar compact chunks of solid C02 that could be fit through the neck of this same reaction vial). Within seconds after adding the solid C02, the tube was tightly capped with a ChemGlass GL14 closure with PTFE lining. This sample was quickly placed into the 12-inch photoreactor apparatus shown in Figure 4 (without any of the external cooling lines attached). The sample and parabolic collector were then immediately aligned with the sun, by using an inspection mirror to maximize the intensity of the light on the quartz wool at the bottom of the tube, and the sample was subjected to 20 s of illumination. The time was 11:35 a.m., corresponding to a solar elevation of 48 degrees above the horizon.
[0098] The overall density of C02 in the container (about 0.05 g in 6 mL, or under 10 g/L) was too low to support the formation of a pure liquid phase of C02. By comparison, the density of pure gaseous C02 at 0QC and 1 atmosphere is 2 g/L, so this density corresponded to a pressure of under 5 bar at room temperature, and under 4 bar at the melting temperature of -78QC. This is lower than the triple-point pressure of 5.1 bar, and therefore this concentration of C02 could not sustain the formation of a liquid phase. Therefore, instead of melting, the solid C02 sublimated directly under the heating provided by the solar illumination, with only a small portion of it going into the liquid Br2 phase.
[0099] Nevertheless, it was possible to rapidly produce a substantial quantity of the ruby-red intermediate, and then the black photoproduct, and to visualize this process in real time by use of a small inspection mirror placed near the apex of the paraboloid reflector. The black photoproduct remained stable after subsequent release of pressure and then drying (room temperature) for 6 days, before taking the photograph shown in Fig. 5.
[00100] Similar experiments that were attempted with a waiting time between addition of the solid C02 and solar illumination, to allow the tube to come to thermal equilibrium at an ambient temperature near 20QC, did not result in the apparent formation of the stable black photoproduct. The simplest way to account for the different behavior is that the sublimation of the solid C02 during illumination provided a cooling effect on the quartz wool and liquid Br2 phase, that kept their temperature in the optimal range for the photoreaction to take place. [00101] An important conclusion from such experiments is that use of C02 that is gaseous, rather than liquid, does not absolutely prevent the desired photoreaction from taking place. However, the presence of a substantial liquid C02 phase makes it easier to keep the reaction volume cooled to an optimal temperature between 0Q and 20QC, because refluxing of the boiling liquid phase allows rapid heat exchange with the upper portions of the reaction tube that are being cooled by contact with air and with the sample holder. Without such refluxing, the bottom portion of the reaction vial has only much slower conductive and convective heat exchange with the large ambient-temperature mass of the reaction apparatus, and can heat up much too quickly to sustain the desired photolysis reaction. However, if an alternate method of cooling is applied, that keeps the illuminated liquid Br2 phase in the optimal temperature range, then the reaction can proceed at pressures below 100 psi. This is a much safer and more easily sustainable pressure for widespread use, than the 700-1100 psi range required for maintaining a liquid phase of C02 near ambient temperatures.
[00102] After taking the photograph in Figure 4, the quartz wool was removed from the reaction vessel, and the blackened regions were cut away from a control sample, consisting of the remainder of the quartz wool that was mostly unreacted. The blackened and control samples were heated for 24 h at 75QC in order to allow volatile materials to evaporate, each with a small (~3 cm) piece of fresh Kimwipe® stuffed into the top of the drying tube in order to collect any less-volatile materials that might easily re-condense. The tube with the blackened quartz wool did show the presence of a brownish material on the Kimwipe . Subsequent extraction of this piece of Kimwipe® with benzene, followed by GC-mass spec, did show the presence of some high-MW substances, such as a distinct band with a mass/charge ratio of 604. This band showed no evidence for the isotopomer distribution characteristic of bromine, i.e it did not show a sequence of bands separated by 2 amu. Therefore, it seems most likely that this band might have corresponded to a species with nearly 50 carbon atoms, along with some hydrogens and/or oxygen atoms.
[00103] The blackened quartz wool and control quartz wool samples were pulverized, yielding 59-mg and 47.5-mg samples respectively, which were then sent to Columbia
Analytical for elemental analysis. The results of combustion analysis (two per sample) showed that the blackened sample contained 1.00% carbon (measurements of 0.98% and 1.01%), whereas the control sample contained 0.75% carbon (measurements of 0.77% and 0.74%). It should be noted that this control sample had higher carbon content than the glass-wool samples of experiment #5 above, probably indicating an imperfect ability to define a region of the quartz-wool sample that had been in the same reaction container but did not undergo any carbon deposition. Even assuming that only the 0.25% carbon content difference was attributable to the bromine- sensitized solar photolysis, this reaction resulting in the deposition of at least 0.15 mg of reduced carbon during the 20 s of illumination, or a rate of 0.6 micromoles of carbon per second. This is 3-4 times lower than was achieved under the more optimal conditions of experiment #5. This can reasonably be attributed to the lower concentration of C02 in the reaction vial. Nevertheless, this experiment and subsequent combustion analysis establishes that even in the absence of a liquid C02 phase, and at an overall pressure below 100 psi, the bromine-sensitized solar photolysis reaction can produce reduced carbon at a significant rate.
[00104] In addition to the carbon analysis cited in the previous paragraph, Columbia Analytical was able to perform bromine analysis on these same samples. The results were 0.65% bromine for the blackened quartz sample (0.80% and 0.50% for the two individual measurements), and 0.35% bromine for the control sample (0.30% and 0.40% for the two individual measurements). Taking the difference, 0.3%, as most representative of the amount of bromine attributable to the carbonaceous deposit, the ratio of carbon to bromine deposited was 1% : 0.3% or about 3: 1. Given the relatively low level of accuracy of the analysis, this ratio is close to the 2: 1 ratio observed in experiment #5 above, and once again indicates that the C:Br atomic ratio in the deposited material was likely greater than 10. This supports the prior conclusion that the Br2 could have been acting photocatalytically, with each Br2 molecule sensitizing the photolysis of a good number (>10) of C02 molecules.
[00105] Although the foregoing invention has been described in some detail for purposes of illustration, it will be readily apparent to one skilled in the art that changes and modifications may be made without departing from the scope of the invention described herein.

Claims

WHAT IS CLAIMED IS:
1. A process for depositing carbon on a surface, comprising, while contacting a mixture of C02 and Br2 with a polar substrate presenting apposed surfaces, exposing a sufficient area of said mixture in the region of said apposed surfaces to light of sufficient intensity and frequency to result in deposition of carbon on at least some of said apposed surfaces.
2. A process according to claim 1, wherein said polar substrate is a non-carbonaceous polar substrate.
3. A process according to claim 1 or 2, wherein said polar substrate is selected from the group consisting of silica, silica-based glasses, alumina and titania, and mixtures thereof.
4. A process according to claim 3, wherein said polar substrate is in particulate form.
5. A process according to claim 3, wherein said polar substrate is selected from sand, silica gel, powdered alumina, titania, quartz sand, glass spheres, and glass wool.
6. A process according to any of claims 1 to 5, wherein the light is a mixture of UV and visible light.
7. A process according to claim 6, wherein the mixture of UV and visible light includes light in the wavelength range of 300 to 500 nm.
8. A process according to any of claims 1 to 7, wherein said light is provided as sunlight.
9. A process according to claim 8, wherein said sunlight is focused onto said mixture in said region of said apposed surfaces.
10. A process according to claim 9, wherein said sunlight is focused using a parabolic or paraboloid mirror.
11. A process according to any of claims 1 to 10, wherein the polar substrate, C02 and Br2 and are contained in a UV and visible-light transparent region of a reaction vessel.
12. A process according to claim 11, wherein the range of transparency of said UV and visible-light transparent region includes wavelengths of light from 300 to 500 nm.
13. A process according to claim 11 or 12, wherein said UV-light transparent region is also transparent to visible light.
14. A process according to any of claims 11 to 13 wherein the reaction vessel is made from quartz or borosilicate glass.
15. A process according to any of claims 11 to 14, wherein the pressure in the reaction vessel is between 1 and 71 bar.
16. A process according to any of claims 11 to 15, wherein the C02 is predominantly in the form of a gaseous phase.
17. A process according to any of claims 1 to 15, wherein the C02 is predominantly in the form of a liquid phase.
18. A process according to any of claims 1 to 17 wherein the C02 is present in both liquid and gaseous phases.
19. A process according to any of claims 1 to 18, wherein the ratio of Br2 to C02 is
between 1: 1 and 1: 1000 by weight.
20. A composition of matter comprising a polar substrate presenting apposed surfaces and a mixture of C02 and Br2 in contact with at least some of said apposed surfaces.
21. A composition of matter according to claim 20, wherein said polar substrate is a non- carbonaceous polar substrate.
22. A composition of matter according to claim 21, wherein said polar substrate is selected from the group consisting of silica, silica-based glasses, alumina and titania, and mixtures thereof.
23. A composition of matter according to claim 22, wherein said polar substrate is in
particulate form.
24. A composition of matter according to claim 22, wherein said polar substrate is selected from sand, silica gel, powdered alumina, titania, quartz sand, glass spheres, and glass wool.
25. A composition of matter according to any of claims 20 to 24, wherein the polar
substrate, C02 and Br2 and are contained in a UV and visible-light transparent region of a reaction vessel.
26. A composition of matter according to claim 25, wherein said UV and visible-light transparent region is transparent to light having a wavelength of 300 to 500 nm.
27. A composition of matter according to claim 25 or 26, wherein said UV-light
transparent region is also transparent to visible light.
28. A composition of matter according to any of claims 25 to 27 wherein the reaction
vessel is made from quartz or borosilicate glass.
29. A composition of matter according to any of claims 25 to 28, wherein the pressure in the reaction vessel is between 1 and 71 bar.
30. A composition of matter according to any of claims 25 to 29 wherein the C02 is
predominantly in the form of a gaseous phase.
31. A composition of matter according to any of claims 20 to 29, wherein the C02 is
predominantly in the form of a liquid phase.
32. A composition of matter according to any of claims 20 to 31 wherein the C02 is present in both liquid and gaseous phases.
33. A composition of matter according to any of claims 20 to 32, wherein the ratio of Br2 to C02 is between 1: 1000 and 1: 1 by weight.
34. A composition of matter comprising a polar substrate presenting apposed surfaces and a material which is predominantly elemental carbon deposited on a portion of said apposed surfaces.
35. A composition of matter according to claim 34 wherein the molar ratio of bromine to carbon in said material is from 0: 12 to 1: 12.
36. A composition of matter according to claims 34 or 34, which has been formed by a process according to any of claims 1 to 19.
37. A process comprising isolating material which is predominantly elemental carbon from a composition of matter according to any of claims 34 to 36.
38. A reactor for utilizing solar energy and bromine to reduce C02, the reactor comprising a reaction vessel and a sunlight focuser, at least a region of the reaction vessel being transparent to UV and visible light and said focuser focusing at least some of said sunlight on said region.
39. A reactor according to claim 38 wherein said region of the reaction vessel is transparent to light in the range of 300-500 nm wavelength.
40. A reactor according to claim 38 or 39 wherein said reaction vessel is capable of
withstanding an internal pressure of at least from 0 to 71 bar.
41. A reactor according to any of claims 38 to 40 wherein said reaction vessel is
constructed at least in part from quartz or borosilicate glass.
42. A reactor according to any of claims 38 to 41which further comprises a cooling
mechanism for cooling a portion of said reaction vessel.
43. A reactor according to any of claims 38 to 42, wherein said reaction vessel is
configured to hold a mixture of Br2 and C02 in contact with a polar substrate having apposed surfaces in said region.
44. A reactor according to any of claims 38 to 43, wherein said reaction vessel contains a mixture of Br2 and C02 in contact with a polar substrate having apposed surfaces.
45. A reactor according to any of claims 38 to 44, wherein said focuser is a parabolic or paraboloid mirror.
46. A reactor according to any of claims 38 to 45, wherein the reactor is equipped to track the motion of the sun so as to keep said sunlight focused on said region as the Earth rotates.
PCT/US2011/028316 2010-03-14 2011-03-14 Bromine-sensitized solar photolysis of carbon dioxide WO2011115889A2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3977952A (en) * 1973-08-16 1976-08-31 C. F. Spiess & Sohn Process for decomposing carbon-containing compounds
US5045288A (en) * 1989-09-15 1991-09-03 Arizona Board Of Regents, A Body Corporate Acting On Behalf Of Arizona State University Gas-solid photocatalytic oxidation of environmental pollutants
US5854967A (en) * 1989-10-30 1998-12-29 Cerus Corporation Device and method for photoactivation
KR100944539B1 (en) * 2009-12-30 2010-03-03 (주) 오씨아드 Method and apparatus for removing carbon dioxide from exhaust gas by combustion using alkalinized sea water

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3977952A (en) * 1973-08-16 1976-08-31 C. F. Spiess & Sohn Process for decomposing carbon-containing compounds
US5045288A (en) * 1989-09-15 1991-09-03 Arizona Board Of Regents, A Body Corporate Acting On Behalf Of Arizona State University Gas-solid photocatalytic oxidation of environmental pollutants
US5854967A (en) * 1989-10-30 1998-12-29 Cerus Corporation Device and method for photoactivation
KR100944539B1 (en) * 2009-12-30 2010-03-03 (주) 오씨아드 Method and apparatus for removing carbon dioxide from exhaust gas by combustion using alkalinized sea water

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