WO2011072598A1 - Dual-stage exchanging system for silicon wafer stage of lithography machine and exchange method thereof - Google Patents

Dual-stage exchanging system for silicon wafer stage of lithography machine and exchange method thereof Download PDF

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WO2011072598A1
WO2011072598A1 PCT/CN2010/079771 CN2010079771W WO2011072598A1 WO 2011072598 A1 WO2011072598 A1 WO 2011072598A1 CN 2010079771 W CN2010079771 W CN 2010079771W WO 2011072598 A1 WO2011072598 A1 WO 2011072598A1
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wafer stage
driving unit
drive unit
degree
freedom
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PCT/CN2010/079771
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French (fr)
Chinese (zh)
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朱煜
张鸣
徐登峰
汪劲松
董立立
胡金春
尹文生
杨开明
段广洪
马竞
张利
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清华大学
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Publication of WO2011072598A1 publication Critical patent/WO2011072598A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70716Stages
    • G03F7/70725Stages control
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70733Handling masks and workpieces, e.g. exchange of workpiece or mask, transport of workpiece or mask
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70758Drive means, e.g. actuators, motors for long- or short-stroke modules or fine or coarse driving

Definitions

  • the invention relates to a lithography machine silicon wafer table double exchange system and an exchange method thereof.
  • the system is applied to a semiconductor lithography machine and belongs to the technical field of semiconductor manufacturing equipment.
  • the exposure design (lithography) of the chip design pattern on the photoresist on the surface of the silicon wafer is one of the most important processes.
  • the device used in this process is called a photolithography machine. machine).
  • the resolution and exposure efficiency of the lithography machine greatly affect the feature line width (resolution) and productivity of the integrated circuit chip.
  • the motion precision and working efficiency of the silicon ultra-precision motion positioning system (hereinafter referred to as the silicon wafer system), which is the key system of the lithography machine, largely determine the resolution and exposure efficiency of the lithography machine.
  • the basic principle of the step-and-scan projection lithography machine is shown in Figure 1.
  • the deep ultraviolet light from the light source 26 passes through a reticle 27 and a lens system 28 to image a portion of the pattern on the reticle on a particular chip of the silicon wafer 29.
  • the reticle and the silicon wafer are reversely moved at a certain speed ratio, and finally all the patterns on the reticle are imaged on the chip of the silicon wafer.
  • the basic function of the wafer stage motion positioning system is to carry the silicon wafer during the exposure process and move at a set speed and direction to achieve accurate transfer of the mask pattern to various areas of the wafer. Since the line width of the chip is very small (the minimum line width has reached 45 nm at present), in order to ensure the engraving precision and resolution of the lithography, the wafer stage must have a very high motion positioning accuracy; in addition, the movement of the wafer stage Speed greatly affects the productivity of lithography, so it is necessary to continuously increase the speed of the wafer stage to increase productivity.
  • the structure described in the patent W098/40791 (publication date: 1998.9.17, country: Netherlands) adopts a double silicon wafer stage structure, and transfers exposure preparations such as upper and lower sheets, pre-alignment and alignment to the second wafer stage. Up and independently moving simultaneously with the exposed wafer stage. Under the premise of not increasing the moving speed of the silicon wafer stage, a large amount of preparation work for the exposed silicon wafer stage is shared by the second silicon wafer stage, thereby greatly shortening the working time of each silicon wafer on the exposed silicon wafer stage, and greatly improving Production efficiency.
  • the main drawback of this system is the non-centroidal drive problem of the wafer stage system.
  • the accuracy is required to be above the micron level; the second is that it is difficult to install sensors for detecting mutual position between the guide rails involved in the exchange, and the collision between the linear guide rails may occur; the third is the non-centroid drive of the silicon wafer stage system; the fourth is the silicon wafer stage.
  • the space utilization of the system is not high enough.
  • the invention aims at the deficiencies and shortcomings of the existing two-station switching system of the silicon wafer stage of the lithography machine, and proposes a two-slice switching system and a switching method for the lithography machine silicon wafer table, so as to overcome the existing silicon wafer table double-station switching system.
  • the advantages of centroid driving, space utilization is not high enough, and processing and assembly precision are extremely high, so that it has the advantages of simple structure, high space utilization, and no collision between linear guide rails during exchange, and further improves the lithography machine. s efficiency.
  • a lithography machine wafer table double exchange system comprises a first wafer stage running at an exposure station, a second wafer stage running at a pretreatment station, a base station, and a first X direction linear guide a second X-direction linear guide, a first single-degree-of-freedom auxiliary drive unit, a second single-degree-of-freedom auxiliary drive unit, a third single-degree-of-freedom auxiliary drive unit, a fourth single-degree-of-freedom auxiliary drive unit, and a first Y-direction guide, a second Y-direction guide rail, a first wafer stage auxiliary driving unit and a second wafer stage auxiliary driving unit, the first Y-direction rail passes through the first wafer stage, and the second Y-direction rail passes through the second wafer stage; Characterized in that the system further includes a first main driving unit disposed on the first X-direction linear guide and a second main driving unit disposed on the second X-directional linear guide; the first main main driving
  • the lithography machine silicon wafer table double exchange system is characterized in that: the first main driving unit is composed of a linear motor mover, a torque motor and a vacuum preloaded air bearing, or is driven by a stepping motor. Substituting the linear motor mover, the vacuum preload air bearing is replaced by a permanent magnet preloaded air floating shaft; the second main drive unit is composed of a linear motor mover and a vacuum preloaded air bearing. Or use a stepper motor mover instead of the linear motor mover, and replace the vacuum preloaded air bearing with a permanent magnet preloaded air bearing.
  • a ball guide or an air bearing is mounted between the top of the first main driving unit and the first X-direction rail, and between the top of the second main driving unit and the second X-direction rail.
  • Supporting; the bottom of the first main driving unit and the second main driving unit are respectively equipped with a linear motor mover, and the bottom surface in contact with the base is equipped with a permanent magnet preloaded air bearing; the first single free
  • the bottom auxiliary drive unit, the second single degree of freedom auxiliary drive unit, the third single degree of freedom auxiliary drive unit and the fourth single degree of freedom auxiliary drive unit are each equipped with a linear motor mover, and the side contacting the base is equipped
  • the vacuum preloaded air bearing, the bottom surface in contact with the base is equipped with a permanent magnet preloaded air bearing.
  • the lithography machine wafer table double-station exchange system of the present invention further comprises a dual-frequency laser interferometer for moving position feedback of the silicon wafer stage; in the first main driving unit, the second main driving unit, and the first Single degree of freedom auxiliary drive unit, second single degree of freedom auxiliary drive unit, third single degree of freedom auxiliary drive unit, fourth single degree of freedom auxiliary drive unit, first wafer stage auxiliary drive unit, and second wafer stage auxiliary drive
  • a linear grating for position feedback is mounted on the unit.
  • the invention provides a method for exchanging a silicon wafer stage of a lithography machine, characterized in that the exchanger performs the following steps:
  • the first main driving unit drives the first Y-direction guide rail and the first silicon wafer stage to perform a clockwise rotation motion in the plane of the base plane, and at the same time, the first silicon wafer stage auxiliary drive The unit drives the first wafer stage to move along the first Y-direction guide toward the first main drive unit, and the third single-degree-of-freedom auxiliary drive unit moves in the positive X direction;
  • the second main drive unit drives the second Y-direction guide rail and drives the second wafer stage to move in the positive X direction, and at the same time, the second wafer stage along the second
  • the two Y-direction rails move toward the second main driving unit, and the first Y-direction guide rail and the first silicon wafer stage are driven in the negative X direction by the driving of the first main driving unit, and the first single-degree-of-freedom auxiliary driving unit is also along the X negative direction.
  • the first main drive unit drives the first Y-direction guide rail and the first The wafer stage rotates counterclockwise in the plane of the base, and at the same time, the fourth single degree of freedom auxiliary driving unit moves to the corresponding position of the first Y direction guide rail and abuts thereto, and the second single degree of freedom auxiliary drive unit moves to the first The corresponding positions of the two Y-direction guide rails are docked with each other, thus completing the position exchange of the first wafer stage and the second wafer stage, and proceeding to the next cycle.
  • the invention has the following outstanding advantages: one is that the wafer stage of the system is driven by the centroid; the other is that the exchange surface is not exchanged by the air bearing, which reduces the requirement of dimensional consistency; the third is four auxiliary The drive units are single-degree-of-freedom, simplifying the control system structure and reducing the installation accuracy requirements of system components. Fourth, the space utilization and system efficiency are further improved.
  • Figure 1 is a schematic diagram of the working principle of the lithography machine.
  • FIG. 2 is a state diagram of a wafer stage dual stage exchange system of a lithography machine of the present invention and before exchange.
  • Figure 3 shows the structure of the drive unit on both sides of the wafer stage.
  • Figure 4 shows the structure of the wafer stage and the Y-direction guide.
  • Figure 5 shows the connection between the wafer stage, the Y-direction guide and the single-degree-of-freedom auxiliary drive unit.
  • Figure 6 shows the structure of a two degree of freedom main drive unit.
  • Figure 7 shows the structure of a single degree of freedom auxiliary drive unit.
  • Figure 8 shows the exchange process for two wafer stages.
  • 1 - first single degree of freedom auxiliary drive unit 2 - first X direction guide; 3 - first wafer stage; 4 - first Y direction guide; 5 - base; 6 - second X direction guide ; 7 - second single degree of freedom auxiliary drive unit; 8 - second wafer stage; 9 - second Y direction guide; 10 - first main drive unit; 11 - first wafer stage auxiliary drive unit; Two-silicon wafer auxiliary driving unit; 13-second main driving unit; 14-torque motor; 15-third single-degree-of-freedom auxiliary driving unit; 16-fourth single-degree-of-freedom auxiliary driving unit; 17-single-degree-of-freedom driving unit Linear motor mover; 18—main drive unit linear motor mover; 19-vacuum preloaded air bearing; 20—permanent magnet preloaded air bearing; 21—Y direction guide linear motor stator magnet; 22—silicon wafer stage Bottom air bearing; 23-Y direction guide air bearing; 24 - closed preloaded air bearing
  • FIG. 2 is a schematic structural view of a wafer stage dual-disc exchange system of a lithography machine provided by the present invention, the system comprising a first wafer stage 3 operating at an exposure station, and a second wafer stage 8 operating at a pretreatment station.
  • first X-direction linear guide 2 a first X-direction linear guide 2, a second X-direction linear guide 6, a first single-degree-of-freedom auxiliary drive unit 1, a second single-degree-of-freedom auxiliary drive unit 7, a third single-degree-of-freedom auxiliary drive unit 15, and a fourth single Degree of freedom auxiliary drive unit 16, first Y-direction guide rail 4, second Y-direction guide rail 9, first wafer stage auxiliary drive unit 11, second wafer stage auxiliary drive unit 12, first main drive unit 10, second The main driving unit 13 and the base 5, the long side of the base is the X direction, and the short side is the Y direction; the first main driving unit 10 has the degree of freedom of movement in the X direction and the degree of freedom of rotation perpendicular to the plane of the base, a main driving unit is coupled to one end of the first Y-direction rail, and the other end of the first Y-direction rail is coupled to the third single-degree-of-freedom auxiliary driving unit or the fourth
  • the first main driving unit 10, the third single degree of freedom auxiliary driving unit 15 and the fourth single degree of freedom auxiliary driving unit 16 share the first Y direction linear guide 4;
  • the second main driving unit 13, the first single degree of freedom auxiliary driving unit 1 and the second single-degree-of-freedom auxiliary driving unit 7 share the second Y-direction linear guide 9;
  • the first Y-direction guide 4 passes through the first wafer stage 3, one end of the first Y-direction guide 9 and the first main driving unit 10 Coupling, the other end is coupled with the third single-degree-of-freedom auxiliary driving unit 15 , and the first driving unit 10 and the third single-degree-of-freedom auxiliary driving unit 15 are driven together to realize the movement of the first wafer stage in the X direction;
  • the first Y-direction guide rail 4 can realize a rotary motion perpendicular to the plane of the base plate under the driving of the first main drive unit 10;
  • the second Y-direction guide rail 9 passes through the second wafer stage 8, and
  • FIG. 3 and 4 show the structure and connection mode of the wafer stage, the X-direction guide rail, the Y-direction guide rail, the air bearing, the single-degree-of-freedom auxiliary drive unit, the main drive unit, and the first single-degree-of-freedom auxiliary drive unit 1,
  • the bottoms of the two single-degree-of-freedom auxiliary driving unit 7, the third single-degree-of-freedom auxiliary driving unit 15, and the fourth single-degree-of-freedom auxiliary driving unit 16 are all equipped with a linear motor mover, and the bottom surface in contact with the base is equipped with a permanent magnet pre-prepared a carrier air bearing or a vacuum preload air bearing, the stator is mounted on the base 5, and the third single degree of freedom auxiliary driving unit or the fourth single degree of freedom auxiliary driving unit is docked with the first Y direction rail 4, and
  • a main driving unit 10 cooperates to jointly drive the first silicon wafer table to move in the X direction; the coupling manner of the X direction guide rail and the main
  • Figure 4 shows the coupling structure of the wafer stage and the Y-direction guide.
  • the bottom of the first wafer stage 3 is provided with a vacuum preloaded air bearing, the upper surface of the base is a guiding surface, the first Y direction rail 4 penetrates from the inside of the first wafer stage 3, and the first Y direction rail 4 is mounted with Y.
  • the directional guide linear motor stator magnet, the coil is mounted as a linear motor mover on the wafer stage; the two inner vertical faces of the first wafer stage 3 are also equipped with a closed preload air bearing to constrain the first wafer stage 3 Move along the guide rail in the Y direction.
  • Figure 5 shows the coupling between the first Y-direction rail 4 and the single-degree-of-freedom auxiliary drive unit 15.
  • the third single-degree-of-freedom auxiliary driving unit 15 is docked with the first Y-direction guide rail 4, and the joint surface can be accurately docked and detached by electromagnetic or vacuum adsorption to achieve position exchange of the wafer stage.
  • Figure 6 shows the structure of the first main drive unit.
  • the first main driving unit 10 is equipped with a linear motor mover 18 and a torque motor 14, which has two degrees of freedom of translation and rotation, and is driven by a torque motor, a linear motor or a stepping motor, and can realize translation in the X direction.
  • the bottom of the first main driving unit 10 and the second main driving unit 13 are respectively equipped with linear motor movers 18, and the bottom surface is equipped with a permanent magnet preloaded air bearing 20, and the Y direction
  • a ball guide or an air bearing is used as a guide support between the guide rails.
  • Figure 7 shows the structure of a single degree of freedom auxiliary drive unit.
  • the single-degree-of-freedom auxiliary drive unit and the main drive unit drive the wafer stage to move in the X direction.
  • the single-degree-of-freedom auxiliary drive unit is equipped with a linear motor mover 17 at the bottom, and a vacuum preloaded air bearing 19 is mounted on the side. Both are equipped with permanent magnet preloaded air bearing.
  • Figure 8 shows the exchange process of the two-slice switching system of the wafer stage of the lithography machine of the present invention, which is carried out as follows:
  • the two silicon wafer stages are in a position state before the exchange, that is, the third single-degree-of-freedom auxiliary driving unit 15 is docked with the first Y-direction guide rail 4, and drives the first silicon wafer stage 3 together with the first main driving unit 10 for exposure.
  • the first single-degree-of-freedom auxiliary driving unit 1 is docked with the second Y-direction guide rail 9, and cooperates with the second main driving unit 13 to drive the second wafer stage 8 in the pre-processing station, and the silicon wafer stage respectively performs pre-processing.
  • the system enters the dual exchange state;
  • the first Y-direction guide rail 4 is disengaged from the third single-degree-of-freedom auxiliary drive unit 15, and the first main drive unit 10 drives the first Y-direction guide rail 4 and drives the first wafer stage 3 to be compliant in the plane of the base station.
  • the first wafer stage auxiliary driving unit 11 drives the first wafer stage 3 to move in the direction of the first main direction driving unit 4 toward the first main driving unit 10, and the third single degree of freedom auxiliary driving unit 15 Moving in the positive X direction, as shown in Fig. 7(a), until the first Y-direction guide rail 4 is parallel to the first X-direction guide rail 2;
  • the second Y-direction guide rail 9 is disengaged from the first single-degree-of-freedom auxiliary drive unit 1, and the second main drive unit 13 drives the second Y-direction guide rail 9 and drives the second wafer stage 8 to move in the positive X direction.
  • the second wafer stage 8 moves in the direction of the second main drive unit 13 along the second Y-direction guide rail 9, and the first Y-direction guide rail 4 and the first wafer stage are driven in the negative X direction by the first main drive unit 10. Movement, the first single degree of freedom auxiliary drive unit 1 also moves in the negative X direction, moving to the edge stop, as shown in Figure 7 (b);

Abstract

A dual-stage exchanging system for the silicon wafer platform of the lithography machine includes two silicon wafer platforms (3, 8), a base platform (5), X-direction linear guide rails (2, 6), Y-direction linear guide rails (4,9), silicon wafer platform auxiliary drive units (11, 12) and four single-degree of freedom auxiliary drive units (1, 7, 15, 16). The system further comprises a first main drive unit (10) arranged on the first X-direction linear guide rail (2) and a second main drive unit (13) arranged on the second X-direction linear guide rail (6). Under the driving of the main drive units (10, 13), the Y-direction linear guide rails (4,9) can realize the movement along the X direction and the rotary motion in the plane of the base platform; when one of the Y-direction linear guide rails (4) drives the silicon wafer platform (3) to rotate to be parallel to the X direction, the other Y-direction linear guide rail (9) with the silicon wafer platform can realize translation motion in the X direction under the driving of the main drive unit (13), so as to exchange the positions of the two silicon wafer platforms (3, 8). A dual-stage exchange method for the silicon wafer of the lithography machine is also disclosed. The system avoids the defects of consistency of size of silicon wafer platforms and extremely high precision requirements of processing and assembling parts, not only simplifies system structure, but also improves the spatial utilization rate and precision of the system.

Description

光刻机硅片台双台交换系统及其交换方法  Photolithography machine silicon wafer table double exchange system and exchange method thereof
本发明涉及一种光刻机硅片台双台交换系统及其交换方法,该系统应用于半导体光刻机中,属于半导体制造设备技术领域。 The invention relates to a lithography machine silicon wafer table double exchange system and an exchange method thereof. The system is applied to a semiconductor lithography machine and belongs to the technical field of semiconductor manufacturing equipment.
在集成电路芯片的生产过程中,芯片的设计图形在硅片表面光刻胶上的曝光转印(光刻)是其中最重要的工序之一,该工序所用的设备称为光刻机(曝光机)。光刻机的分辨率和曝光效率极大的影响着集成电路芯片的特征线宽(分辨率)和生产率。而作为光刻机关键系统的硅片超精密运动定位系统(以下简称为硅片台系统)的运动精度和工作效率,又在很大程度上决定了光刻机的分辨率和曝光效率。In the production process of integrated circuit chips, the exposure design (lithography) of the chip design pattern on the photoresist on the surface of the silicon wafer is one of the most important processes. The device used in this process is called a photolithography machine. machine). The resolution and exposure efficiency of the lithography machine greatly affect the feature line width (resolution) and productivity of the integrated circuit chip. The motion precision and working efficiency of the silicon ultra-precision motion positioning system (hereinafter referred to as the silicon wafer system), which is the key system of the lithography machine, largely determine the resolution and exposure efficiency of the lithography machine.
步进扫描投影光刻机基本原理如图1所示。来自光源26的深紫外光透过掩模版27、透镜系统28将掩模版上的一部分图形成像在硅片29的某个特定芯片(Chip)上。掩模版和硅片反向按一定的速度比例作同步运动,最终将掩模版上的全部图形成像在硅片的Chip上。The basic principle of the step-and-scan projection lithography machine is shown in Figure 1. The deep ultraviolet light from the light source 26 passes through a reticle 27 and a lens system 28 to image a portion of the pattern on the reticle on a particular chip of the silicon wafer 29. The reticle and the silicon wafer are reversely moved at a certain speed ratio, and finally all the patterns on the reticle are imaged on the chip of the silicon wafer.
硅片台运动定位系统的基本作用就是在曝光过程中承载着硅片并按设定的速度和方向运动,以实现掩模版图形向硅片各区域的精确转移。由于芯片的线宽非常小(目前最小线宽已经达到45nm),为保证光刻的套刻精度和分辨率,就必须要求硅片台具有极高的运动定位精度;另外,硅片台的运动速度在很大程度上影响着光刻的生产率,因此必须不断提高硅片台的运动速度以提高生产率。The basic function of the wafer stage motion positioning system is to carry the silicon wafer during the exposure process and move at a set speed and direction to achieve accurate transfer of the mask pattern to various areas of the wafer. Since the line width of the chip is very small (the minimum line width has reached 45 nm at present), in order to ensure the engraving precision and resolution of the lithography, the wafer stage must have a very high motion positioning accuracy; in addition, the movement of the wafer stage Speed greatly affects the productivity of lithography, so it is necessary to continuously increase the speed of the wafer stage to increase productivity.
传统的硅片台,如专利EP 0729073和专利US 5996437所描述的,光刻机中只有一个硅片运动定位单元,即一个硅片台。调平调焦等准备工作都要在其上面完成,这些工作所需的时间很长,特别是对准,由于要求进行精度极高的低速扫描(典型的对准扫描速度为1 mm/s),因此所需时间很长。而要减少其工作时间却非常困难。为了提高光刻机的生产效率,就必须不断提高硅片台的步进和曝光扫描的运动速度。而速度的提高将不可避免地导致系统动态性能的恶化,因此需要采取大量的技术措施保障和提高硅片台的运动精度,且为保持现有精度或达到更高精度要付出的代价将大大提高。Traditional wafer stage, such as patent EP 0729073 and patent US As described in 5996437, there is only one wafer motion positioning unit in the lithography machine, that is, a silicon wafer stage. Preparations such as leveling and focusing are done on top of it. These tasks take a long time, especially alignment, due to the requirement for extremely high-speed low-speed scanning (typical alignment scan speed is 1). Mm/s), so it takes a long time. It is very difficult to reduce the working time. In order to improve the production efficiency of the lithography machine, it is necessary to continuously increase the moving speed of the stepping and exposure scanning of the wafer stage. The increase of speed will inevitably lead to the deterioration of the dynamic performance of the system. Therefore, a large number of technical measures are needed to ensure and improve the motion accuracy of the wafer stage, and the cost to maintain the existing precision or achieve higher precision will be greatly improved. .
专利W098/40791(公开日期:1998.9.17,国别:荷兰)所述的结构采用双硅片台结构,将上下片、预对准、对准等曝光准备工作转移至第二个硅片台上,且与曝光硅片台同时独立运动。在不提高硅片台运动速度的前提下,曝光硅片台大量的准备工作由第二个硅片台分担,从而大大缩短了每片硅片在曝光硅片台上的工作时间,大幅度提高了生产效率。然而该系统存在的主要缺点是硅片台系统的非质心驱动问题。The structure described in the patent W098/40791 (publication date: 1998.9.17, country: Netherlands) adopts a double silicon wafer stage structure, and transfers exposure preparations such as upper and lower sheets, pre-alignment and alignment to the second wafer stage. Up and independently moving simultaneously with the exposed wafer stage. Under the premise of not increasing the moving speed of the silicon wafer stage, a large amount of preparation work for the exposed silicon wafer stage is shared by the second silicon wafer stage, thereby greatly shortening the working time of each silicon wafer on the exposed silicon wafer stage, and greatly improving Production efficiency. However, the main drawback of this system is the non-centroidal drive problem of the wafer stage system.
本申请人在2007年申请的发明专利“一种光刻机硅片台双台交换系统 ”(公 开 号: CN101101454 )公开了一种光刻机的双台交换系统,具有结构简单、曝光效率高等优点。但是该双硅片台交换系统也存在一些问题,一是在硅片台交换时气浮轴承需交换导向面,导致对硅片台尺寸一致性有极高的精度要求,零部件的加工和装配的精度都要求微米级以上;二是参与交换的导轨之间很难安装用于检测相互位置的传感器,直线导轨之间可能发生碰撞;三是硅片台系统非质心驱动;四是硅片台系统的空间利用率还不够高等。The invention patent filed by the applicant in 2007 "a lithography machine wafer table double exchange system" (publication number: CN101101454 A dual-disc exchange system of a lithography machine is disclosed, which has the advantages of simple structure and high exposure efficiency. However, the dual silicon wafer exchange system also has some problems. First, the air bearing needs to exchange the guiding surface when the wafer table is exchanged, resulting in extremely high precision requirements for the dimensional consistency of the silicon wafer table, processing and assembly of the components. The accuracy is required to be above the micron level; the second is that it is difficult to install sensors for detecting mutual position between the guide rails involved in the exchange, and the collision between the linear guide rails may occur; the third is the non-centroid drive of the silicon wafer stage system; the fourth is the silicon wafer stage. The space utilization of the system is not high enough.
技术问题technical problem
本发明针对现有光刻机硅片台双台交换系统存在的不足和缺陷,提出一种光刻机硅片台双台交换系统及交换方法,以克服现有硅片台双台交换系统非质心驱动、空间利用率还不够高、以及加工和装配精度要求极高等缺点,使其具有结构简单、空间利用率较高以及交换时不会发生直线导轨间相互碰撞等优点,进一步提高光刻机的效率。 The invention aims at the deficiencies and shortcomings of the existing two-station switching system of the silicon wafer stage of the lithography machine, and proposes a two-slice switching system and a switching method for the lithography machine silicon wafer table, so as to overcome the existing silicon wafer table double-station switching system. The advantages of centroid driving, space utilization is not high enough, and processing and assembly precision are extremely high, so that it has the advantages of simple structure, high space utilization, and no collision between linear guide rails during exchange, and further improves the lithography machine. s efficiency.
技术解决方案Technical solution
本发明的技术方案如下:The technical solution of the present invention is as follows:
一种光刻机硅片台双台交换系统,该系统含有运行于曝光工位的第一硅片台、运行于预处理工位的第二硅片台、基台、第一X方向直线导轨、第二X方向直线导轨、第一单自由度辅助驱动单元、第二单自由度辅助驱动单元、第三单自由度辅助驱动单元、第四单自由度辅助驱动单元、第一Y方向导轨、第二Y方向导轨、第一硅片台辅助驱动单元和第二硅片台辅助驱动单元,第一Y方向导轨穿过第一硅片台,第二Y方向导轨穿过第二硅片台;其特征在于:所述系统还含有设置在第一X方向直线导轨上的第一主驱动单元和设置在第二X方向直线导轨上的第二主驱动单元;所述的第一主驱动单元具有沿X方向的移动自由度和垂直于基台平面的转动自由度,所述的第一主驱动单元与第一Y方向导轨的一端相联,第一Y方向导轨的另一端与第三单自由度辅助驱动单元或第四单自由度辅助驱动单元对接;所述的第二主驱动单元具有沿X方向的移动自由度,第二主驱动单元与第二Y方向导轨的一端相联,导轨的另一端与第一单自由度辅助驱动单元或第二单自由度辅助驱动单元对接;所述的Y方向导轨与单自由度辅助驱动单元采用分离式结构,在两硅片台位置交换时断开。A lithography machine wafer table double exchange system, the system comprises a first wafer stage running at an exposure station, a second wafer stage running at a pretreatment station, a base station, and a first X direction linear guide a second X-direction linear guide, a first single-degree-of-freedom auxiliary drive unit, a second single-degree-of-freedom auxiliary drive unit, a third single-degree-of-freedom auxiliary drive unit, a fourth single-degree-of-freedom auxiliary drive unit, and a first Y-direction guide, a second Y-direction guide rail, a first wafer stage auxiliary driving unit and a second wafer stage auxiliary driving unit, the first Y-direction rail passes through the first wafer stage, and the second Y-direction rail passes through the second wafer stage; Characterized in that the system further includes a first main driving unit disposed on the first X-direction linear guide and a second main driving unit disposed on the second X-directional linear guide; the first main driving unit has a degree of freedom of movement in the X direction and a degree of freedom of rotation perpendicular to the plane of the base, the first main drive unit being coupled to one end of the first Y-direction rail, and the other end of the first Y-direction rail and the third single free Auxiliary drive unit or fourth single The second main driving unit has a degree of freedom of movement in the X direction, the second main driving unit is coupled to one end of the second Y-direction rail, and the other end of the rail and the first single degree of freedom The auxiliary driving unit or the second single-degree-of-freedom auxiliary driving unit is docked; the Y-direction guide rail and the single-degree-of-freedom auxiliary driving unit adopt a separate structure, and are disconnected when the two wafer table positions are exchanged.
本发明提供的光刻机硅片台双台交换系统,其特征在于:所述的第一主驱动单元由直线电机动子、力矩电机和真空预载气浮轴承组成,或由步进电机动子代替所述的直线电机动子,由永磁预载气浮轴代替所述的真空预载气浮轴承;所述的第二主驱动单元由直线电机动子和真空预载气浮轴承组成,或采用步进电机动子代替其中的直线电机动子,采用永磁预载气浮轴承代替其中的真空预载气浮轴承。The lithography machine silicon wafer table double exchange system provided by the invention is characterized in that: the first main driving unit is composed of a linear motor mover, a torque motor and a vacuum preloaded air bearing, or is driven by a stepping motor. Substituting the linear motor mover, the vacuum preload air bearing is replaced by a permanent magnet preloaded air floating shaft; the second main drive unit is composed of a linear motor mover and a vacuum preloaded air bearing. Or use a stepper motor mover instead of the linear motor mover, and replace the vacuum preloaded air bearing with a permanent magnet preloaded air bearing.
上述技术方案中,所述的第一主驱动单元的顶部与第一X方向导轨之间、第二主驱动单元的顶部与第二X方向导轨之间分别安装有滚珠导轨或气浮轴承作为导向支撑;所述的第一主驱动单元和第二主驱动单元的底部均装有直线电机动子,与基台接触的底面均装有永磁预载气浮轴承;所述的第一单自由度辅助驱动单元、第二单自由度辅助驱动单元、第三单自由度辅助驱动单元和第四单自由度辅助驱动单元的底部均装有直线电机动子,与基台接触的侧面均装有真空预载气浮轴承,与基台接触的底面均装有永磁预载气浮轴承。In the above technical solution, a ball guide or an air bearing is mounted between the top of the first main driving unit and the first X-direction rail, and between the top of the second main driving unit and the second X-direction rail. Supporting; the bottom of the first main driving unit and the second main driving unit are respectively equipped with a linear motor mover, and the bottom surface in contact with the base is equipped with a permanent magnet preloaded air bearing; the first single free The bottom auxiliary drive unit, the second single degree of freedom auxiliary drive unit, the third single degree of freedom auxiliary drive unit and the fourth single degree of freedom auxiliary drive unit are each equipped with a linear motor mover, and the side contacting the base is equipped The vacuum preloaded air bearing, the bottom surface in contact with the base is equipped with a permanent magnet preloaded air bearing.
本发明所述的光刻机硅片台双台交换系统还包含用于硅片台运动位置反馈的双频激光干涉仪;在所述的第一主驱动单元、第二主驱动单元、第一单自由度辅助驱动单元、第二单自由度辅助驱动单元、第三单自由度辅助驱动单元、第四单自由度辅助驱动单元、第一硅片台辅助驱动单元以及第二硅片台辅助驱动单元上分别安装有用于位置反馈的线性光栅。The lithography machine wafer table double-station exchange system of the present invention further comprises a dual-frequency laser interferometer for moving position feedback of the silicon wafer stage; in the first main driving unit, the second main driving unit, and the first Single degree of freedom auxiliary drive unit, second single degree of freedom auxiliary drive unit, third single degree of freedom auxiliary drive unit, fourth single degree of freedom auxiliary drive unit, first wafer stage auxiliary drive unit, and second wafer stage auxiliary drive A linear grating for position feedback is mounted on the unit.
本发明提供的一种光刻机硅片台双台交换方法,其特征在于该交换方按如下步骤进行:The invention provides a method for exchanging a silicon wafer stage of a lithography machine, characterized in that the exchanger performs the following steps:
a)两硅片台交换位置时,首先,第一主驱动单元驱动第一Y方向导轨及第一硅片台在基台平面内做顺时针方向旋转运动,同时,第一硅片台辅助驱动单元驱动第一硅片台沿第一Y方向导轨朝向第一主驱动单元方向运动,且第三单自由度辅助驱动单元沿X正方向运动; a) When the two silicon wafer stages are exchanged, first, the first main driving unit drives the first Y-direction guide rail and the first silicon wafer stage to perform a clockwise rotation motion in the plane of the base plane, and at the same time, the first silicon wafer stage auxiliary drive The unit drives the first wafer stage to move along the first Y-direction guide toward the first main drive unit, and the third single-degree-of-freedom auxiliary drive unit moves in the positive X direction;
b)当第一Y方向导轨与第一X方向导轨平行时,第二主驱动单元驱动第二Y方向导轨并带动第二硅片台沿X正方向运动,同时,第二硅片台沿第二Y方向导轨朝向第二主驱动单元运动,第一Y方向导轨和第一硅片台在第一主驱动单元的驱动下沿X负方向运动,第一单自由度辅助驱动单元也沿X负方向运动;b) when the first Y-direction guide rail is parallel to the first X-direction guide rail, the second main drive unit drives the second Y-direction guide rail and drives the second wafer stage to move in the positive X direction, and at the same time, the second wafer stage along the second The two Y-direction rails move toward the second main driving unit, and the first Y-direction guide rail and the first silicon wafer stage are driven in the negative X direction by the driving of the first main driving unit, and the first single-degree-of-freedom auxiliary driving unit is also along the X negative direction. Directional movement
c)当第二Y方向导轨和第二硅片台从第一Y方向导轨和第一硅片台的一侧移动到另一侧时,第一主驱动单元驱动第一Y方向导轨及第一硅片台在基台平面内做逆时针旋转运动,同时,第四单自由度辅助驱动单元运动至第一Y方向导轨的对应位置并与之对接,第二单自由度辅助驱动单元运动至第二Y方向导轨的对应位置并与之对接,这样就完成了第一硅片台和第二硅片台的位置交换,并进入下一循环。c) when the second Y-direction guide rail and the second wafer stage move from one side of the first Y-direction guide rail and the first wafer stage to the other side, the first main drive unit drives the first Y-direction guide rail and the first The wafer stage rotates counterclockwise in the plane of the base, and at the same time, the fourth single degree of freedom auxiliary driving unit moves to the corresponding position of the first Y direction guide rail and abuts thereto, and the second single degree of freedom auxiliary drive unit moves to the first The corresponding positions of the two Y-direction guide rails are docked with each other, thus completing the position exchange of the first wafer stage and the second wafer stage, and proceeding to the next cycle.
有益效果Beneficial effect
本发明与现有技术相比,具有以下突出优点:一是该系统的硅片台为质心驱动;二是交换面不采用气浮轴承交换,降低了尺寸一致性的要求;三是四个辅助驱动单元都是单自由度的,简化了控制系统结构,降低了系统零部件的安装精度要求;四是进一步提高了空间利用率和系统效率。 Compared with the prior art, the invention has the following outstanding advantages: one is that the wafer stage of the system is driven by the centroid; the other is that the exchange surface is not exchanged by the air bearing, which reduces the requirement of dimensional consistency; the third is four auxiliary The drive units are single-degree-of-freedom, simplifying the control system structure and reducing the installation accuracy requirements of system components. Fourth, the space utilization and system efficiency are further improved.
附图说明DRAWINGS
图1为光刻机的工作原理示意图。 Figure 1 is a schematic diagram of the working principle of the lithography machine.
图2为本发明的光刻机硅片台双台交换系统及其交换前的状态图。2 is a state diagram of a wafer stage dual stage exchange system of a lithography machine of the present invention and before exchange.
图3显示了硅片台两侧驱动单元的结构。Figure 3 shows the structure of the drive unit on both sides of the wafer stage.
图4显示了硅片台和Y方向导轨的结构。Figure 4 shows the structure of the wafer stage and the Y-direction guide.
图5硅片台、Y方向导轨与单自由度辅助驱动单元之间的连接方式。Figure 5 shows the connection between the wafer stage, the Y-direction guide and the single-degree-of-freedom auxiliary drive unit.
图6为两自由度主驱动单元的结构。Figure 6 shows the structure of a two degree of freedom main drive unit.
图7为单自由度辅助驱动单元的结构。Figure 7 shows the structure of a single degree of freedom auxiliary drive unit.
图8显示了两个硅片台交换过程。Figure 8 shows the exchange process for two wafer stages.
图中:1—第一单自由度辅助驱动单元;2—第一X方向导轨;3—第一硅片台;4—第一Y方向导轨;5—基台;6—第二X方向导轨;7—第二单自由度辅助驱动单元;8—第二硅片台;9—第二Y方向导轨;10—第一主驱动单元;11—第一硅片台辅助驱动单元;12—第二硅片台辅助驱动单元;13—第二主驱动单元;14—力矩电机;15—第三单自由度辅助驱动单元;16—第四单自由度辅助驱动单元;17—单自由度驱动单元直线电机动子;18—主驱动单元直线电机动子;19-真空预载气浮轴承;20—永磁预载气浮轴承;21—Y方向导轨直线电机定子磁钢;22—硅片台底面气浮轴承;23—Y方向导轨气浮轴承;24—闭式预载气浮轴承;25a—Y方向导轨对接侧面;25b—单自由度辅助驱动单元对接侧面;26—光源;27—掩模版;28—透镜系统;29—硅片。In the figure: 1 - first single degree of freedom auxiliary drive unit; 2 - first X direction guide; 3 - first wafer stage; 4 - first Y direction guide; 5 - base; 6 - second X direction guide ; 7 - second single degree of freedom auxiliary drive unit; 8 - second wafer stage; 9 - second Y direction guide; 10 - first main drive unit; 11 - first wafer stage auxiliary drive unit; Two-silicon wafer auxiliary driving unit; 13-second main driving unit; 14-torque motor; 15-third single-degree-of-freedom auxiliary driving unit; 16-fourth single-degree-of-freedom auxiliary driving unit; 17-single-degree-of-freedom driving unit Linear motor mover; 18—main drive unit linear motor mover; 19-vacuum preloaded air bearing; 20—permanent magnet preloaded air bearing; 21—Y direction guide linear motor stator magnet; 22—silicon wafer stage Bottom air bearing; 23-Y direction guide air bearing; 24 - closed preloaded air bearing; 25a - Y direction rail butt side; 25b - single degree of freedom auxiliary drive unit butt side; 26 - light source; Stencil; 28-lens system; 29-silicon wafer.
本发明的实施方式Embodiments of the invention
下面结合附图对本发明的结构、原理和工作过程做进一步的说明The structure, principle and working process of the present invention will be further described below with reference to the accompanying drawings.
图2为本发明提供的光刻机硅片台双台交换系统的结构示意图,该系统含有运行于曝光工位的第一硅片台3、运行于预处理工位的第二硅片台8、第一X方向直线导轨2、第二X方向直线导轨6、第一单自由度辅助驱动单元1、第二单自由度辅助驱动单元7、第三单自由度辅助驱动单元15、第四单自由度辅助驱动单元16、第一Y方向导轨4、第二Y方向导轨9、第一硅片台辅助驱动单元11、第二硅片台辅助驱动单元12、第一主驱动单元10、第二主驱动单元13以及基台5,基台的长边为X方向,短边为Y方向;第一主驱动单元10具有沿X方向的移动自由度和垂直于基台平面的转动自由度,第一主驱动单元与第一Y方向导轨的一端相联,第一Y方向导轨的另一端与第三单自由度辅助驱动单元或第四单自由度辅助驱动单元对接;所述的第二主驱动单元13具有沿X方向的移动自由度,第二主驱动单元与第二Y方向导轨9的一端相联,第二Y方向导轨轨的另一端与第一单自由度辅助驱动单元1或第二单自由度辅助驱动单元7对接;所述的Y方向导轨在主驱动单元的驱动下或与单自由度辅助驱动单元的共同驱动下,能够实现硅片台沿X方向的移动,且Y方向导轨与单自由度辅助驱动单元采用分离式结构,在两硅片台位置交换时断开。2 is a schematic structural view of a wafer stage dual-disc exchange system of a lithography machine provided by the present invention, the system comprising a first wafer stage 3 operating at an exposure station, and a second wafer stage 8 operating at a pretreatment station. a first X-direction linear guide 2, a second X-direction linear guide 6, a first single-degree-of-freedom auxiliary drive unit 1, a second single-degree-of-freedom auxiliary drive unit 7, a third single-degree-of-freedom auxiliary drive unit 15, and a fourth single Degree of freedom auxiliary drive unit 16, first Y-direction guide rail 4, second Y-direction guide rail 9, first wafer stage auxiliary drive unit 11, second wafer stage auxiliary drive unit 12, first main drive unit 10, second The main driving unit 13 and the base 5, the long side of the base is the X direction, and the short side is the Y direction; the first main driving unit 10 has the degree of freedom of movement in the X direction and the degree of freedom of rotation perpendicular to the plane of the base, a main driving unit is coupled to one end of the first Y-direction rail, and the other end of the first Y-direction rail is coupled to the third single-degree-of-freedom auxiliary driving unit or the fourth single-degree-of-freedom auxiliary driving unit; the second main driving Unit 13 has a degree of freedom of movement in the X direction, the second main The moving unit is coupled to one end of the second Y-direction guide rail 9, and the other end of the second Y-direction rail rail is docked with the first single-degree-of-freedom auxiliary driving unit 1 or the second single-degree-of-freedom auxiliary driving unit 7; The guide rail is driven by the main drive unit or driven by the single-degree-of-freedom auxiliary drive unit to realize the movement of the wafer stage in the X direction, and the Y-direction guide rail and the single-degree-of-freedom auxiliary drive unit adopt a separate structure, in two The wafer stage is disconnected when the position is exchanged.
第一主驱动单元10、第三单自由度辅助驱动单元15和第四单自由度辅助驱动单元16共用第一Y方向直线导轨4;第二主驱动单元13、第一单自由度辅助驱动单元1和第二单自由度辅助驱动单元7共用第二Y方向直线导轨9;第一Y方向导轨4穿过第一硅片台3,第一Y方向导轨9的一端与第一主驱动单元10联接,另一端与第三单自由度辅助驱动单元15联接,在第一主驱动单元10和第三单自由度辅助驱动单元15共同驱动下,可实现第一硅片台沿X方向的移动;第一Y方向导轨4在第一主驱动单元10的驱动下可实现垂直于基台平面的旋转运动;第二Y方向导轨9穿过第二硅片台8,第二Y方向导轨的一端与第二主驱动单元13联接,另一端与第一单自由度辅助驱动单元1连接,在第二主驱动单元13和第一单自由度辅助驱动单元1共同驱动下,可实现第二硅片台沿X方向的移动。 The first main driving unit 10, the third single degree of freedom auxiliary driving unit 15 and the fourth single degree of freedom auxiliary driving unit 16 share the first Y direction linear guide 4; the second main driving unit 13, the first single degree of freedom auxiliary driving unit 1 and the second single-degree-of-freedom auxiliary driving unit 7 share the second Y-direction linear guide 9; the first Y-direction guide 4 passes through the first wafer stage 3, one end of the first Y-direction guide 9 and the first main driving unit 10 Coupling, the other end is coupled with the third single-degree-of-freedom auxiliary driving unit 15 , and the first driving unit 10 and the third single-degree-of-freedom auxiliary driving unit 15 are driven together to realize the movement of the first wafer stage in the X direction; The first Y-direction guide rail 4 can realize a rotary motion perpendicular to the plane of the base plate under the driving of the first main drive unit 10; the second Y-direction guide rail 9 passes through the second wafer stage 8, and one end of the second Y-direction guide rail The second main driving unit 13 is coupled, and the other end is connected to the first single-degree-of-freedom auxiliary driving unit 1. When the second main driving unit 13 and the first single-degree-of-freedom auxiliary driving unit 1 are driven together, the second silicon wafer stage can be realized. Move in the X direction.
图3和图4显示了硅片台、X方向导轨、Y方向导轨、气浮轴承、单自由度辅助驱动单元、主驱动单元的结构和联接方式;第一单自由度辅助驱动单元1、第二单自由度辅助驱动单元7、第三单自由度辅助驱动单元15和第四单自由度辅助驱动单元16的底部均安装有直线电机动子,与基台接触的底面均装有永磁预载气浮轴承或真空预载气浮轴承,定子安装在基台5上,第三单自由度辅助驱动单元或第四单自由度辅助驱动单元与第一Y方向导轨4对接,就可与第一主驱动单元10配合,共同驱动第一硅片台沿X方向运动;X方向导轨和主驱动单元的联接方式可采用滚珠导轨或气浮轴承导向、磁力或真空预载等方式实现;Y方向导轨和主驱动单元的联接方式采用螺钉固接等方式实现,另一端与一个单自由度辅助驱动单元连接,采用电磁或真空吸附等方式实现精确对接;Y方向导轨在力矩电机、直线电机或步进电机的驱动下,可实现旋转运动和沿X方向的移动。3 and 4 show the structure and connection mode of the wafer stage, the X-direction guide rail, the Y-direction guide rail, the air bearing, the single-degree-of-freedom auxiliary drive unit, the main drive unit, and the first single-degree-of-freedom auxiliary drive unit 1, The bottoms of the two single-degree-of-freedom auxiliary driving unit 7, the third single-degree-of-freedom auxiliary driving unit 15, and the fourth single-degree-of-freedom auxiliary driving unit 16 are all equipped with a linear motor mover, and the bottom surface in contact with the base is equipped with a permanent magnet pre-prepared a carrier air bearing or a vacuum preload air bearing, the stator is mounted on the base 5, and the third single degree of freedom auxiliary driving unit or the fourth single degree of freedom auxiliary driving unit is docked with the first Y direction rail 4, and A main driving unit 10 cooperates to jointly drive the first silicon wafer table to move in the X direction; the coupling manner of the X direction guide rail and the main driving unit can be realized by using a ball guide or an air bearing guide, a magnetic force or a vacuum preload; The connection mode of the guide rail and the main drive unit is realized by means of screw fixing, and the other end is connected with a single-degree-of-freedom auxiliary driving unit, and electromagnetic or vacuum adsorption is adopted to achieve precise docking; Y-direction The rail is driven by a torque motor, a linear motor or a stepper motor to achieve rotational motion and movement in the X direction.
图4显示了硅片台与Y方向导轨的联接结构。第一硅片台3底部装有真空预载气浮轴承,基台上表面为导向面,第一Y方向导轨4从第一硅片台3内部贯穿,第一Y方向导轨4上安装有Y方向导轨直线电机定子磁钢,线圈作为直线电机动子安装在硅片台上;第一硅片台3的两内侧垂直面还装有闭式预载气浮轴承,以约束第一硅片台3沿Y方向导轨运动。Figure 4 shows the coupling structure of the wafer stage and the Y-direction guide. The bottom of the first wafer stage 3 is provided with a vacuum preloaded air bearing, the upper surface of the base is a guiding surface, the first Y direction rail 4 penetrates from the inside of the first wafer stage 3, and the first Y direction rail 4 is mounted with Y. The directional guide linear motor stator magnet, the coil is mounted as a linear motor mover on the wafer stage; the two inner vertical faces of the first wafer stage 3 are also equipped with a closed preload air bearing to constrain the first wafer stage 3 Move along the guide rail in the Y direction.
图5显示了第一Y方向导轨4与单自由度辅助驱动单元15之间的联接。第三单自由度辅助驱动单元15与第一Y方向导轨4对接,在联接面可采用电磁或真空吸附等方式实现精确对接和脱离,以实现硅片台的位置交换。Figure 5 shows the coupling between the first Y-direction rail 4 and the single-degree-of-freedom auxiliary drive unit 15. The third single-degree-of-freedom auxiliary driving unit 15 is docked with the first Y-direction guide rail 4, and the joint surface can be accurately docked and detached by electromagnetic or vacuum adsorption to achieve position exchange of the wafer stage.
图6显示了第一主驱动单元的结构。第一主驱动单元10装有直线电机动子18和力矩电机14,具有平动和转动两个自由度,以力矩电机、直线电机或步进电机等作为驱动,可实现沿X方向的平动和绕第一主驱动单元的转动;第一主驱动单元10和第二主驱动单元13的底部均装有直线电机动子18,底面均装有永磁预载气浮轴承20,与Y方向导轨之间均采用滚珠导轨或气浮轴承作为导向支撑。Figure 6 shows the structure of the first main drive unit. The first main driving unit 10 is equipped with a linear motor mover 18 and a torque motor 14, which has two degrees of freedom of translation and rotation, and is driven by a torque motor, a linear motor or a stepping motor, and can realize translation in the X direction. And rotating around the first main driving unit; the bottom of the first main driving unit 10 and the second main driving unit 13 are respectively equipped with linear motor movers 18, and the bottom surface is equipped with a permanent magnet preloaded air bearing 20, and the Y direction A ball guide or an air bearing is used as a guide support between the guide rails.
图7显示了单自由度辅助驱动单元的结构。单自由度辅助驱动单元和主驱动单元一起驱动硅片台沿X方向移动,单自由度辅助驱动单元的底部均装有直线电机动子17,侧面均装有真空预载气浮轴承19,底面均装有永磁预载气浮轴承。Figure 7 shows the structure of a single degree of freedom auxiliary drive unit. The single-degree-of-freedom auxiliary drive unit and the main drive unit drive the wafer stage to move in the X direction. The single-degree-of-freedom auxiliary drive unit is equipped with a linear motor mover 17 at the bottom, and a vacuum preloaded air bearing 19 is mounted on the side. Both are equipped with permanent magnet preloaded air bearing.
图8显示了本发明光刻机硅片台双台交换系统的交换过程,按如下步骤进行:Figure 8 shows the exchange process of the two-slice switching system of the wafer stage of the lithography machine of the present invention, which is carried out as follows:
a)两硅片台位于交换前的位置状态,即第三单自由度辅助驱动单元15与第一Y方向导轨4对接,并和第一主驱动单元10共同驱动第一硅片台3于曝光工位,第一单自由度辅助驱动单元1与第二Y方向导轨9对接,并和第二主驱动单元13共同驱动第二硅片台8于预处理工位,硅片台各自完成预处理和曝光工序后,系统进入双台交换状态;a) The two silicon wafer stages are in a position state before the exchange, that is, the third single-degree-of-freedom auxiliary driving unit 15 is docked with the first Y-direction guide rail 4, and drives the first silicon wafer stage 3 together with the first main driving unit 10 for exposure. The first single-degree-of-freedom auxiliary driving unit 1 is docked with the second Y-direction guide rail 9, and cooperates with the second main driving unit 13 to drive the second wafer stage 8 in the pre-processing station, and the silicon wafer stage respectively performs pre-processing. After the exposure process, the system enters the dual exchange state;
b)首先,第一Y方向导轨4与第三单自由度辅助驱动单元15脱离,第一主驱动单元10驱动第一Y方向导轨4并带动第一硅片台3在基台平面内做顺时针方向旋转运动,同时,第一硅片台辅助驱动单元11驱动第一硅片台3沿第一Y方向导轨4朝向第一主驱动单元10方向运动,且第三单自由度辅助驱动单元15沿X正方向运动,如图7(a)所示,直至第一Y方向导轨4与第一X方向导轨2平行;b) First, the first Y-direction guide rail 4 is disengaged from the third single-degree-of-freedom auxiliary drive unit 15, and the first main drive unit 10 drives the first Y-direction guide rail 4 and drives the first wafer stage 3 to be compliant in the plane of the base station. In the hour hand direction, the first wafer stage auxiliary driving unit 11 drives the first wafer stage 3 to move in the direction of the first main direction driving unit 4 toward the first main driving unit 10, and the third single degree of freedom auxiliary driving unit 15 Moving in the positive X direction, as shown in Fig. 7(a), until the first Y-direction guide rail 4 is parallel to the first X-direction guide rail 2;
c)其次,第二Y方向导轨9与第一单自由度辅助驱动单元1脱离,第二主驱动单元13驱动第二Y方向导轨9并带动第二硅片台8沿X正方向运动,同时,第二硅片台8沿第二Y方向导轨9朝向第二主驱动单元13方向运动,第一Y方向导轨4和第一硅片台在第一主驱动单元10的驱动下沿X负方向运动,第一单自由度辅助驱动单元1也沿X负方向运动,运动至边缘停止,如图7(b)所示;c) Secondly, the second Y-direction guide rail 9 is disengaged from the first single-degree-of-freedom auxiliary drive unit 1, and the second main drive unit 13 drives the second Y-direction guide rail 9 and drives the second wafer stage 8 to move in the positive X direction. The second wafer stage 8 moves in the direction of the second main drive unit 13 along the second Y-direction guide rail 9, and the first Y-direction guide rail 4 and the first wafer stage are driven in the negative X direction by the first main drive unit 10. Movement, the first single degree of freedom auxiliary drive unit 1 also moves in the negative X direction, moving to the edge stop, as shown in Figure 7 (b);
d)然后,当第二Y方向导轨9和第二硅片台8从第一Y方向导轨4和第一硅片台3的一侧移动到另一侧时,第一主驱动器10就驱动第一Y方向导轨4并带动第一硅片台3绕其做逆时针方向转动,同时,硅片台3沿背离第一主驱动器10的方向运动,第二单自由度辅助驱动单元7沿X负方向运动,第四单自由度辅助驱动单元16沿X正方向运动,如图7(c)所示;d) Then, when the second Y-direction guide rail 9 and the second wafer stage 8 are moved from one side of the first Y-direction guide rail 4 and the first wafer stage 3 to the other side, the first main drive 10 drives the first A Y-direction guide rail 4 drives the first wafer stage 3 to rotate counterclockwise, and at the same time, the wafer stage 3 moves in a direction away from the first main drive 10, and the second single-degree-of-freedom auxiliary drive unit 7 follows X negative Directional movement, the fourth single degree of freedom auxiliary drive unit 16 moves in the positive X direction, as shown in Figure 7 (c);
e)最后,当第一Y方向导轨4在第一主驱动单元10的驱动下平行于Y方向时,第四单自由度辅助驱动单元16运动至第一Y方向导轨4的对应位置并与之对接,并与第一主驱动单元10及第一硅片台辅助驱动单元11共同驱动第一硅片台3运动至预处理工位的初始位置,第二单自由度辅助驱动单元7运动至第二Y方向导轨9的对应位置并与之对接,并与第二主驱动单元13及第二辅助驱动单元12共同驱动第二硅片台8运动至曝光工位的初始位置,如图7(d)所示,至此第一硅片台3和第二硅片台8完成了位置交换,并开始下一个循环。e) Finally, when the first Y-direction guide 4 is parallel to the Y direction under the driving of the first main drive unit 10, the fourth single-degree-of-freedom auxiliary drive unit 16 moves to the corresponding position of the first Y-direction guide 4 and Docking, and driving the first wafer stage 3 to move to the initial position of the pretreatment station together with the first main driving unit 10 and the first wafer stage auxiliary driving unit 11, and the second single degree of freedom auxiliary driving unit 7 moves to the first position Corresponding positions of the two Y-direction guide rails 9 and docking with them, and driving the second wafer stage 8 together with the second main driving unit 13 and the second auxiliary driving unit 12 to move to the initial position of the exposure station, as shown in FIG. 7(d) As shown, the first wafer stage 3 and the second wafer stage 8 have now completed the position exchange and started the next cycle.

Claims (7)

  1. [根据细则91更正 06.01.2011] 
    1.一种光刻机硅片台双台交换系统 ,该系统含有运行于曝光工位的第一硅片台(3)、运行于预处理工位的第二硅片台(8)、基台(5)、第一X方向直线导轨(2)、第二X方向直线导轨(6)、第一单自由度辅助驱动单元(1)、第二单自由度辅助驱动单元(7)、第三单自由度辅助驱动单元(15)、第四单自由度辅助驱动单元(16)、第一Y方向导轨(4)、第二Y方向导轨(9)、第一硅片台辅助驱动单元(11)和第二硅片台辅助驱动单元(12),第一Y方向导轨(4)穿过第一硅片台(3),第二Y方向导轨(9)穿过第二硅片台(8);其特征在于:所述系统还含有设置在第一X方向直线导轨(2)上的第一主驱动单元(10)和设置在第二X方向直线导轨(6)上的第二主驱动单元(13);所述的第一主驱动单元(10)具有沿X方向的移动自由度和垂直于基台平面的转动自由度,所述的第一主驱动单元(10)与第一Y方向导轨(4)的一端相联,第一Y方向导轨(4)的另一端与第三单自由度辅助驱动单元(15)或第四单自由度辅助驱动单元(16)对接;所述的第二主驱动单元(13)具有沿X方向的移动自由度,第二主驱动单元(13)与第二Y方向导轨(9)的一端相联,导轨的另一端与第一单自由度辅助驱动单元(1)或第二单自由度辅助驱动单元(7)对接;所述的Y方向导轨与单自由度辅助驱动单元采用分离式结构,在两硅片台位置交换时断开。
    [Correct according to Rule 91 06.01.2011]
    1. A lithography machine wafer table double exchange system, the system comprises a first wafer stage (3) running at an exposure station, a second wafer stage (8) running at a pretreatment station, a base station ( 5), the first X direction linear guide (2), the second X direction linear guide (6), the first single degree of freedom auxiliary drive unit (1), the second single degree of freedom auxiliary drive unit (7), the third single Degree of freedom auxiliary drive unit (15), fourth single degree of freedom auxiliary drive unit (16), first Y direction guide rail (4), second Y direction guide rail (9), first wafer stage auxiliary drive unit (11) And a second wafer stage auxiliary driving unit (12), the first Y-direction rail (4) passes through the first wafer stage (3), and the second Y-direction rail (9) passes through the second wafer stage (8) Characterized in that the system further comprises a first main drive unit (10) disposed on the first X-direction linear guide (2) and a second main drive unit disposed on the second X-direction linear guide (6) (13); the first main drive unit (10) has a degree of freedom of movement in the X direction and a rotation perpendicular to the plane of the basement Degree, the first main driving unit (10) is connected to one end of the first Y-direction rail (4), the other end of the first Y-direction rail (4) and the third single-degree-of-freedom auxiliary driving unit (15) Or the fourth single-degree-of-freedom auxiliary driving unit (16) is docked; the second main driving unit (13) has a degree of freedom of movement in the X direction, and the second main driving unit (13) and the second Y-direction rail (9) One end of the rail is connected, and the other end of the rail is docked with the first single degree of freedom auxiliary driving unit (1) or the second single degree of freedom auxiliary driving unit (7); the Y direction rail and the single degree of freedom auxiliary driving unit are adopted Separate structure, disconnected when the two wafer stage positions are swapped.
  2. [根据细则91更正 06.01.2011] 
    2.按照权利要求1所述的一种光刻机硅片台双台交换系统,其特征在于:所述的第一主驱动单元(10)由主驱动单元直线电机动子(18)、力矩电机(14)和真空预载气浮轴承(20)组成,或由步进电机代替所述的直线电机,由永磁预载气浮轴代替所述的承真空预载气浮轴承;所述的第二主驱动单元(13)由主驱动单元直线电机动子(18)和真空预载气浮轴承(20)组成,或采用步进电机代替其中的直线电机,采用永磁预载气浮轴承代替其中的真空预载气浮轴承。
    [Correct according to Rule 91 06.01.2011]
    2. A lithography wafer stage double-disc switching system according to claim 1, wherein said first main driving unit (10) is composed of a main driving unit linear motor mover (18) and a torque motor ( 14) or vacuum preloaded air bearing (20), or replaced by a stepper motor, the permanent magnet preloaded air floating shaft replaces the vacuum preloaded air bearing; The two main driving units (13) are composed of a main driving unit linear motor mover (18) and a vacuum preloaded air bearing (20), or a stepping motor is used instead of the linear motor, and a permanent magnet preloaded air bearing is used instead of Among them are vacuum preloaded air bearing.
  3. [根据细则91更正 06.01.2011] 
    3.按照权利要求1所述的一种光刻机硅片台双台交换系统,其特征在于:所述的第一主驱动单元(10)的顶部与第一X方向导轨(2)之间、第二主驱动单元(13)的顶部与第二X方向导轨(6)之间分别安装有滚珠导轨或气浮轴承作为导向支撑;所述的第一主驱动单元(10)和第二主驱动单元(13)与基台(5)接触的底面均装有永磁预载气浮轴承。
    [Correct according to Rule 91 06.01.2011]
    3. A lithography wafer table double-station exchange system according to claim 1, wherein: between the top of the first main driving unit (10) and the first X-direction rail (2), A ball guide or an air bearing is mounted as a guide support between the top of the two main drive units (13) and the second X-direction guide rail (6); the first main drive unit (10) and the second main drive unit (13) The bottom surface in contact with the abutment (5) is equipped with a permanent magnet preloaded air bearing.
  4. [根据细则91更正 06.01.2011] 
    4.按照权利要求1所述的一种光刻机硅片台双台交换系统,其特征在于:在所述的第一主驱动单元(10)、第二主驱动单元(13)、第一单自由度辅助驱动单元(1)、第二单自由度辅助驱动单元(7)、第三单自由度辅助驱动单元(15)、第四单自由度辅助驱动单元(16)、第一硅片台辅助驱动单元(11)以及第二硅片台辅助驱动单元(12)的直线电机上分别安装有用于位置反馈的线性光栅。
    [Correct according to Rule 91 06.01.2011]
    4. A lithography machine wafer stage dual-disc switching system according to claim 1, wherein said first main driving unit (10), said second main driving unit (13), and said first single free Auxiliary drive unit (1), second single degree of freedom auxiliary drive unit (7), third single degree of freedom auxiliary drive unit (15), fourth single degree of freedom auxiliary drive unit (16), first wafer support A linear grating for position feedback is mounted on the linear motor of the drive unit (11) and the second wafer stage auxiliary drive unit (12), respectively.
  5. [根据细则91更正 06.01.2011] 
    5.按照权利要求 1、2、3或4所述的一种光刻机硅片台双台交换系统,其特征在于:所述的第一单自由度辅助驱动单元(1)、第二单自由度辅助驱动单元(7)、第三单自由度辅助驱动单元(15)和第四单自由度辅助驱动单元(16)的底部均安装有直线电机动子(17),与基台(5)接触的侧面均装有真空预载气浮轴承(19),与基台(5)接触的底面均装有永磁预载气浮轴承(20)。
    [Correct according to Rule 91 06.01.2011]
    5. A lithography wafer stage dual-disc switching system according to claim 1, 2, 3 or 4, characterized in that: said first single degree of freedom auxiliary driving unit (1), second single degree of freedom A linear motor mover (17) is mounted on the bottom of the auxiliary drive unit (7), the third single-degree-of-freedom auxiliary drive unit (15), and the fourth single-degree-of-freedom auxiliary drive unit (16), and is in contact with the base (5) The side is equipped with a vacuum preloaded air bearing (19), and the bottom surface in contact with the base (5) is equipped with a permanent magnet preloaded air bearing (20).
  6. [根据细则91更正 06.01.2011] 
    6.按照权利要求5所述的一种光刻机硅片台双台交换系统,其特征在于:所述的光刻机硅片台双台交换系统还包含用于硅片台运动位置反馈的双频激光干涉仪。
    [Correct according to Rule 91 06.01.2011]
    6. A lithography machine wafer stage dual-disc switching system according to claim 5, wherein said lithography machine wafer stage dual-disc switching system further comprises dual-frequency for silicon wafer stage motion position feedback. Laser interferometer.
  7. [根据细则91更正 06.01.2011] 
    7.一种采用如权利要求1所述系统的光刻机硅片台双台交换方法,其特征在于该交换方按如下步骤进行: a)两硅片台交换位置时,首先,第一主驱动单元(10)驱动第一Y方向导轨(4)及第一硅片台(3)在基台(5)平面内做顺时针方向旋转运动,同时,第一硅片台辅助驱动单元(11)驱动第一硅片台(3)沿第一Y方向导轨(4)朝向第一主驱动单元(10)方向运动,且第三单自由度辅助驱动单元(15)沿X正方向运动; b)当第一Y方向导轨(4)与第一X方向导轨(2)平行时,第二主驱动单元(13)驱动第二Y方向导轨(9)并带动第二硅片台(8)沿X正方向运动,同时,第二硅片台(8)沿第二Y方向导轨(9)朝向第二主驱动单元(13)运动,第一Y方向导轨(4)和第一硅片台(3)在第一主驱动单元(10)的驱动下沿X负方向运动,第一单自由度辅助驱动单元(1)也沿X负方向运动; c)当第二Y方向导轨(9)和第二硅片台(8)从第一Y方向导轨(4)和第一硅片台(3)的一侧移动到另一侧时,第一主驱动单元(10)驱动第一Y方向导轨(4)及第一硅片台(3)在基台平面内做逆时针旋转运动,同时,第四单自由度辅助驱动单元(16)运动至第一Y方向导轨(4)的对应位置并与之对接,第二单自由度辅助驱动单元(7)运动至第二Y方向导轨(9)的对应位置并与之对接,这样就完成了第一硅片台(3)和第二硅片台(8)的位置交换,并进入下一循环。
    [Correct according to Rule 91 06.01.2011]
    7. A method for switching a silicon wafer stage of a lithography apparatus according to the system of claim 1, wherein the switching party performs the following steps: a) When the two silicon wafer stations exchange positions, first, the first main driving unit (10) driving the first Y-direction guide rail (4) and the first wafer stage (3) to perform a clockwise rotation motion in the plane of the base station (5), and simultaneously driving the first wafer stage auxiliary driving unit (11) The first wafer stage (3) moves along the first Y-direction guide rail (4) toward the first main drive unit (10), and the third single-degree-of-freedom auxiliary drive unit (15) moves in the positive X direction; b) When the first Y-direction rail (4) is parallel to the first X-direction rail (2), the second main driving unit (13) drives the second Y-direction rail (9) and drives the second wafer stage (8) along the X-direction Directional movement, at the same time, the second wafer stage (8) moves along the second Y-direction rail (9) toward the second main driving unit (13), the first Y-direction rail (4) and the first wafer stage (3) Moving in the negative X direction under the driving of the first main driving unit (10), the first single degree of freedom auxiliary driving unit (1) Also moving in the negative X direction; c) when the second Y-direction rail (9) and the second wafer stage (8) are moved from the side of the first Y-direction rail (4) and the first wafer stage (3) to On the other side, the first main driving unit (10) drives the first Y-direction rail (4) and the first wafer stage (3) to perform a counterclockwise rotation motion in the plane of the base, and at the same time, the fourth single degree of freedom assists The driving unit (16) moves to and abuts a corresponding position of the first Y-direction rail (4), and the second single-degree-of-freedom auxiliary driving unit (7) moves to a corresponding position of the second Y-direction rail (9) and Docking, thus completing the positional exchange of the first wafer stage (3) and the second wafer stage (8), and proceeding to the next cycle.
PCT/CN2010/079771 2009-12-15 2010-12-14 Dual-stage exchanging system for silicon wafer stage of lithography machine and exchange method thereof WO2011072598A1 (en)

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