WO2011024539A1 - Expansion device using carbon nanotube and method for manufacturing same - Google Patents

Expansion device using carbon nanotube and method for manufacturing same Download PDF

Info

Publication number
WO2011024539A1
WO2011024539A1 PCT/JP2010/060042 JP2010060042W WO2011024539A1 WO 2011024539 A1 WO2011024539 A1 WO 2011024539A1 JP 2010060042 W JP2010060042 W JP 2010060042W WO 2011024539 A1 WO2011024539 A1 WO 2011024539A1
Authority
WO
WIPO (PCT)
Prior art keywords
cnt film
oriented
film structure
expansion
contraction
Prior art date
Application number
PCT/JP2010/060042
Other languages
French (fr)
Japanese (ja)
Inventor
健郎 山田
賢治 畠
裕平 早水
Original Assignee
独立行政法人産業技術総合研究所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 独立行政法人産業技術総合研究所 filed Critical 独立行政法人産業技術総合研究所
Publication of WO2011024539A1 publication Critical patent/WO2011024539A1/en

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/32Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring the deformation in a solid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y15/00Nanotechnology for interacting, sensing or actuating, e.g. quantum dots as markers in protein assays or molecular motors
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/04Hydrides of silicon
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/04Hydrides of silicon
    • C01B33/043Monosilane
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/08Compounds containing halogen
    • C01B33/107Halogenated silanes
    • C01B33/10773Halogenated silanes obtained by disproportionation and molecular rearrangement of halogenated silanes

Definitions

  • the present invention relates to an expansion device configured from an oriented carbon nanotube film structure (hereinafter, referred to as an oriented CNT film structure) disposed on an expandable base material, and a method for producing the same.
  • an oriented carbon nanotube film structure hereinafter, referred to as an oriented CNT film structure
  • Stretching devices that detect stretching are mainly made of metal or semiconductor. These expansion and contraction devices detect expansion and contraction from the change in resistance when metal and semiconductor expand and contract (strain), and measure the amount of expansion and contraction. Compared with elastic materials such as rubber, semiconductors and metals have an extremely small amount of deformation that can be essentially expanded and contracted, and in elastic deformation that can measure strain repeatedly, the amount of expansion or contraction (strain amount) that can be measured is about 5% It is. If the material is plastically deformed, it is possible to measure an elongation of about 30%, but since the material deforms irreversibly due to the plastic deformation, the expansion and contraction can be measured only once.
  • the expansion and contraction apparatus capable of detecting expansion and contraction according to the prior art does not use a sufficiently expandable member such as metal or semiconductor, so that the expansion and contraction that can be repeatedly detected is limited to about 5%.
  • the present invention provides an expansion device capable of repeatedly detecting expansion and contraction much larger than that of the prior art.
  • the term “elastic” means that the material does not break even if it receives expansion and contraction, and the property of stretching and shrinking means that the material is more elastic than the elastic material. Indicates a low degree.
  • an oriented CNT film structure comprising a plurality of CNTs arranged on a stretchable substrate and oriented in a predetermined direction is provided, and the oriented CNT film structure is fractured by elongation.
  • An elastic device is provided which is formed by forming a crack band.
  • the cracked zone may have a crosslinked structure of at least one CNT.
  • the at least one CNT constituting the cross-linked structure may be disposed to be inclined with respect to the expansion and contraction direction.
  • the cracked bands may be arranged in a mesh after reaching a predetermined elongation.
  • the oriented CNT film structure may be densified.
  • the plurality of CNTs may be pasted and arranged on the stretchable base material without warping.
  • the oriented CNT film structure may have a Hermann's orientation coefficient of 0 or more, preferably 0.3 or more and 1 or less.
  • the oriented CNT film structure may have a weight density of 0.1 to 1.5 g / cm 3 and / or have a thickness of 10 nm to 100 ⁇ m.
  • an aligned CNT film structure including a plurality of CNTs arranged on a stretchable base material and oriented in a predetermined direction, and the aligned CNT film structure are fractured by elongation. And forming a fissure zone, and a member for supplying an expansion and contraction force for supplying an expansion and contraction force to the oriented CNT film structure.
  • the elastic force supply member may be a fixture for attaching to the elastic drive device.
  • the expansion and contraction device may include a detection device that detects expansion and contraction.
  • the oriented CNT film structure is provided with an oriented CNT film structure provided on a stretchable base material and including a plurality of CNTs oriented in a predetermined direction, and the stretched CNT film structure
  • An expansion and contraction drive device is provided that includes an expansion and contraction device in which a crack is generated to form a crack band, and a drive device that drives the expansion and contraction device.
  • a stretching apparatus comprising an oriented CNT film structure, which detects a structural change in the oriented CNT film structure (the degree of stretching of the CNT), it is remarkable compared to the conventional method. It is possible to provide an expansion device capable of repeatedly detecting large expansion and contraction exceeding 200%. In addition, it can be applied to human skin using this stretch device to realize a stretch device that detects human movement, etc., and it can be fully expected to be used in new industries.
  • FIG. 5 is a schematic view illustrating a process of making the CNT microfilm structure of the present invention according to one embodiment. It is a figure which shows the crack band generation
  • FIG. 6 illustrates the operating characteristics of the telescopic device with sensing device of the present invention according to one embodiment. It is a figure which shows the oriented CNT film arrangement
  • FIG. 2 is a view showing the shape of the base material of Example 1;
  • FIG. 7 is a view showing an example of a manufacturing process of the expansion and contraction device of Example 1.
  • FIG. 5 is a schematic view showing a method of manufacturing a base material of Example 1; FIG.
  • FIG. 2 is a schematic view showing the shape of a molded substrate of Example 1;
  • FIG. 2 is a schematic view showing the shape of a molded substrate of Example 1;
  • FIG. 2 is a schematic view showing the shape of a molded substrate of Example 1;
  • FIG. 2 is a schematic view showing the shape of a molded substrate of Example 1;
  • FIG. 5 is a schematic view showing a CNT mounting method of Example 1.
  • FIG. 7 is a schematic view of a stretching apparatus using the CNT microfilm structure of Example 2.
  • FIG. 10 is a schematic view of an extension and contraction device including a detection device provided in a rigid area according to a third embodiment.
  • FIG. 14 is a diagram showing a process of manufacturing a detection device of Example 3.
  • FIG. 14 is a schematic view of an expansion and contraction device including the detection device having elasticity according to a fourth embodiment.
  • FIG. 14 is a diagram showing a process of manufacturing a detection device of Example 4.
  • FIG. 18 is a schematic view of a telescopic device provided with a rigid telescopic force supply unit according to a fifth embodiment.
  • FIG. 18 is a schematic view of an expansion and contraction apparatus including an expansion and contraction power supply portion having elasticity according to a sixth embodiment.
  • the expansion-contraction apparatus with the member for expansion-contraction force supply of Example 7. The example of a motion detection by the expansion-contraction apparatus with the member for expansion-contraction force supply of Example 7.
  • FIG. 21 is a view showing the method of manufacturing the extension and contraction drive device of the tenth embodiment.
  • FIG. 21 is a view showing a manufacturing process of a member for supplying and receiving an expansion and contraction force of Example 10.
  • FIG. 21 is a view showing the manufacturing process of the stretchable detection device of the tenth embodiment.
  • Stretching device 2 Base material 3 Oriented CNT film structure 4 Stretching force supply member 5 Detection device 6 Orientation direction of CNT 7 Crack band 8 CNT crosslinked body 9 Drive device 10 Stretching drive device 11 Hard substrate 12 Rigidity area 13 Stretching area 14 Conductive paste 15 Conductive film 16 Stretchable electrode 17 Wiring 18 Adhesion layer 19 Sealing material 20 Oriented CNT film structure 21 Base material 22 Electronic circuit 23 Intermediate layer 24 Gap 50 CNT micro film structure 51 Oriented CNT film structure 52 Resist film 53 Resist mask 60 Stretching device of Example 2 70 Stretching device of Example 3 75 Sensing device 80 Stretching device of Example 4 85 Sensing device 90 Stretching device of Example 5 94 Stretching force supply member 95 Adhesive 96 Glass 96 Substrate 100 Stretching device 104 of Example 6 Stretching force supply member 105 Adhesive 106 Rubber sheet 110 Stretching device 114 of the seventh embodiment Stretching force supply member 120 Stretching device 124 of the eighth embodiment Stretching force
  • FIG. 1 is a schematic view of the telescopic device of the present invention according to the first embodiment.
  • the telescopic device herein refers to a telescopic device.
  • the expansion / contraction apparatus 1 of the present invention is characterized in that it comprises an oriented CNT film structure 3 disposed on an expandable base material 2 and including a plurality of carbon nanotubes (CNTs) oriented in a predetermined direction.
  • the stretching device 1 may be provided with a stretching force supply member 4 which is a member for supplying a stretching force to the oriented CNT film structure 3.
  • a detection device 5 may be provided that detects expansion and contraction by measuring a structural change of the aligned CNT film structure 3.
  • the present invention also provides an expansion / contraction drive device 10 provided with the above-mentioned expansion / contraction device 1 and further comprising a drive device for driving the expansion / contraction device 1 (FIG. 2).
  • the expansion / contraction device 1 provided with such an oriented CNT film structure 3 and the expansion / contraction drive device 10 not only can detect large expansion and contraction but also can be used repeatedly, and show performance far superior to that of the conventional expansion and contraction device.
  • the base material in the present invention is stretchable in at least one direction and only needs to be able to arrange the oriented CNT film structure 3, and does not depend on the shape, the material, and the mounting method.
  • the material may be stretchable as long as it can be, for example, resin, rubber, an elastic body, and the like.
  • materials with very high stretchability such as polydimethylsiloxane (PDMS) are preferred because large stretch can be detected.
  • PDMS polydimethylsiloxane
  • the substrate 2 itself does not have electrical conductivity.
  • the shape of the substrate is particularly preferably a three-dimensional shape such as a plate-like rectangular solid that does not cause stress concentration due to expansion and contraction, but is not limited thereto.
  • the shape of the substrate made of the oriented CNT film structure 20 and the base 21 may be a flat surface (FIG. 3A), a curved surface (FIG. 3B) or a flexible one (FIG. 3C).
  • the thickness of the substrate There is no limitation on the thickness of the substrate.
  • the entire surface of the substrate 21 does not have to be covered with the oriented CNT film structure 20.
  • the oriented CNT film structure 20 is patterned (FIG. 3 (d)), the substrate surface is partially exposed (FIG. 3 (e)), and the electronic circuit 22 is formed (FIG. 3 (d)).
  • Fig. 3 (f) can be considered.
  • the oriented CNT film structure 20 does not have to be mounted in direct contact with the substrate 21, and an intermediate layer 23 may be provided between the substrate and the substrate for the purpose of improving adhesiveness (FIG. g)).
  • a gap 24 may be provided as an intermediate layer (FIG. 3 (h)).
  • CNT film refers to an aggregate of a plurality of CNTs grown from a growth substrate, which is obtained by exfoliating the aligned CNT aggregate from the growth substrate.
  • a stretch device excellent in stretchability can be obtained.
  • the above-mentioned CNT film is defined as an oriented CNT film.
  • the shape and form of the oriented CNT film may be arranged on the above-described expandable and expandable base material, as long as the densification step can be carried out, and may be, for example, a thin plate, a sheet, a foil or a ribbon.
  • the density of the oriented CNT film is in the range of 0.01 g / cm 3 or more and 0.1 g / cm 3 or less, when the oriented CNT film is removed from the growth substrate, it does not break apart, and will be described later.
  • the density is so low that it can be densified, which is preferable.
  • the oriented CNT film can be produced by a known chemical vapor synthesis method. This is obtained by forming a catalyst layer on a growth substrate and subjecting the catalyst to chemical vapor deposition (CVD) of a plurality of CNTs. An oriented CNT film is obtained by growing a plurality of CNTs oriented in a certain direction from a catalyst patterned on a growth substrate using the method described in Japanese Patent Application No. 2009-001586 and Japanese Patent Application No. 2006-527894. Be The properties of the oriented CNT film produced by the method described in Japanese Patent Application No. 2009-001586 and Japanese Patent Application No.
  • 2006-527894 depend on the details of the manufacturing conditions, but a single-layer CNT content of 99% (two layers) as a typical value CNT, ratio of the number of single-walled CNTs to multi-walled CNTs, and the synthesized aligned single-walled CNTs are observed with a transmission electron microscope to obtain from images), density: 0.03 g / cm 3 , G / D ratio: 2 .5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98%, Hermann's orientation coefficient 0.3 to 0.7 It is.
  • the oriented CNT film structure refers to a structure of CNTs which can be disposed on a stretchable base material and which is filled with a plurality of CNTs at a high density. Such an oriented CNT film structure can be obtained by removing the oriented CNT film from the growth substrate, arranging it on another stretchable substrate, and performing a densification treatment.
  • a film-like oriented CNT film structure whose position and orientation are controlled, arranged on a substrate without curling and uniform in thickness is preferable because control of structural change during expansion and contraction is easy.
  • the state in which the position of the aligned CNT film structure is controlled refers to a state in which the aligned CNT film structure is disposed in a desired region on the base material.
  • a state in which the orientation of the aligned CNT film structure is controlled refers to a state in which the alignment directions of the aligned CNT film structure are aligned within an acceptable range.
  • a state in which the oriented CNT film structure does not warp refers to a state in which the aligned CNT film structure is in a desired region on the substrate and each CNT of the oriented CNT film is within the vertical tolerance.
  • one region may be formed on the base material, or a plurality of regions may be formed, and furthermore, the regions may be formed to be separated from each other.
  • the plurality of CNTs constituting the aligned CNT film structure are such that adjacent CNTs are strongly coupled to each other by the van der Waals force, and the weight density of the CNTs in the aligned CNT film structure is generally 0.1 to It is 1.5 g / cm 3 , more preferably 0.2 to 1.5 g / cm 3 .
  • the weight density of CNTs in the aligned CNT film structure is equal to or more than the above lower limit, the CNTs are uniformly filled without gaps, and the aligned CNT film structure exhibits a rigid appearance as a solid, Sometimes the required structural changes described below will be obtained.
  • the weight density of the CNTs in the oriented CNT film structure is generally preferably as large as possible, but the upper limit value thereof is about 1.5 g / cm 3 because of the limitation in production.
  • the degree of orientation of the aligned CNT film structure can be evaluated by Herman's orientation factor.
  • the Hermann's orientation coefficient is preferably 0 or more, more preferably 0.3 or more and 1 or less.
  • the Hermann's orientation coefficient of at least one orientation region is in the range of 0 or more and 1 or less, a crack band is suitably generated in the oriented CNT film structure during expansion and contraction.
  • the Hermann's orientation coefficient of at least one orientation region is in the range of 0.3 or more and 1 or less, and the orientation direction is at an angle close to 90 degrees with respect to the direction of expansion and contraction, concentration of strain on CNTs It is possible to obtain an oriented CNT film structure which is not broken even when it is relaxed and subjected to large expansion and contraction.
  • the thickness of the oriented CNT film structure can be arbitrarily set to a desired value according to the needs of the stretching apparatus.
  • the thickness of the oriented CNT film structure is 10 nm or more, the integrity as a film can be maintained, and the disposing step and the densification step can be performed.
  • the upper limit of the film thickness is not particularly limited, but when it is used for such a stretching device, about 100 ⁇ m is preferable in order to have both stretchability and flexibility.
  • the stretchable region of the aligned CNT film structure is preferably as uniform as possible.
  • the crack band is easily generated uniformly in the expansion and contraction region at the time of expansion and contraction, and is easily developed into a network-like crack band. In this way, it is possible to obtain an aligned CNT film structure which does not break even when subjected to large expansion and contraction.
  • the CNTs constituting the CNT layer may be single-walled CNTs or multi-walled CNTs. Which type of CNT is to be used can be determined according to the required properties of the oriented CNT film structure. For example, when high conductivity, flexibility, etc. are required, single-walled CNTs can be used. It can be used, and multilayer CNT can be used when rigidity, metallic properties and the like are important.
  • the CNT micro film structure refers to an oriented CNT film structure patterned and processed.
  • the patterning is suitable for disposing the aligned CNT film structure in a desired region on the substrate, which makes it possible to manufacture an expansion device exhibiting desired performance with good controllability.
  • a resist is applied on the oriented CNT film structure, an arbitrary pattern is drawn on the resist by lithography, and the oriented CNT film structure is formed using the resist as a mask It becomes easy to etch unnecessary parts and form circuits or devices of any shape. That is, according to this, application of known patterning technology and etching technology becomes possible, and it becomes possible to strictly control the shape and manufacture an oriented CNT film structure having desired characteristics.
  • a resist film 52 is applied to the oriented CNT film structure 51.
  • any resist such as an electron beam resist, a photoresist, etc. can be used as long as it can form a shape, and even if it has a low etching selectivity with respect to CNT, it can be selected It is sufficient to form a resist sufficiently thicker than the oriented CNT film structure 51 to a ratio or more.
  • drawing for example, electron beam drawing or photolithography
  • drawing for example, electron beam drawing or photolithography
  • the drawn resist is developed to form a resist mask 53 on the oriented CNT film structure 51 (FIG. 4C).
  • the aligned CNT film structure 51 is etched, and the resist mask 53 is used to process the aligned CNT film structure 51 into a desired shape (FIG. 4 (d)).
  • the resist mask 53 is removed to obtain a CNT micro film structure 50 having a desired shape (FIG. 4 (e)).
  • the oriented CNT film structure when the oriented CNT film structure is patterned, it is necessary to consider the following. (1) Even in the case of a highly densified oriented CNT film, it may not be possible to uniformly apply, for example, a silica-based resist HSQ (hydrogen silsesquioxane) (FOX 16: manufactured by Dow Corning), which can obtain an etching selectivity. Also, it may be difficult to obtain repeatability of the HSQ resist. (2) It is desirable that a microfilm structure composed of oriented CNT films different in orientation can be built in one substrate.
  • HSQ hydrogen silsesquioxane
  • diluted polymethyl methacrylate (PMMA) or a resist (ZEP520A / made by Nippon Zeon Co., Ltd.) is applied and solidified to form an oriented CNT film structure.
  • PMMA polymethyl methacrylate
  • ZP520A a resist
  • RIE reactive ion etching
  • the object deforms when it is distorted by the stretching force.
  • the oriented CNT film structure 3 which has not been stretched at first has no cracks or cracks. (FIG. 5 (a)).
  • the stretched first pass is a plurality of fissures between densely packed CNTs in the region in which the CNTs are oriented. Will occur.
  • each cleft rapidly becomes band-shaped and longitudinally elongated along the orientation direction of the CNTs.
  • the clefts start to fuse one after another (FIG. 5 (c)).
  • the CNTs are fibrous materials, as shown in FIG. 5 (d), the CNTs at the cleft boundaries remain in the form of cross-linking of the fused cleft when the clefts fuse.
  • Such clefts, including cross-linking CNTs, are referred to herein as cracked bands.
  • crosslinked CNTs refer to CNTs that bridge crack bands.
  • An oriented CNT film structure that can be present as a continuous structure while absorbing elongation by generating a crack band having a CNT cross-linked structure without breaking even under a large elongation is realized for the first time in the present invention It is a material that exhibits an innovative stretch function.
  • the density of the CNTs in the crack or crack 7 is extremely low compared to the density of the CNTs in the aligned CNT structure 8.
  • the CNTs are densely packed.
  • the crack band provided with the CNT cross-linked structure 8 (CNT cross-linked body), which has a low density of CNTs, absorbs stretching deformation.
  • the large elongation is absorbed by increasing the crack band comprising the CNT cross-linked structure 8 where the density of the CNTs is low.
  • the aligned CNT film structure By separating the aligned CNT film structure into such a high density region and a low density region, it is possible to obtain an aligned CNT film structure which is not broken, broken or peeled even if it is repeatedly subjected to large expansion and contraction.
  • the mechanism by which the crack band having the CNT cross-linked structure is generated is not clear at present, the following factors are presumed to be important.
  • CNT is a one-dimensional fibrous substance is important in that when the fissures are fused, the interface becomes fibrous and crosslinks the crack band.
  • the interaction between the CNTs causes a break and largely develops to prevent the tearing of the aligned CNT film structure.
  • the cracked zone having the CNT cross-linked structure can be realized only by controlling the complicated relation of various structural and characteristic factors.
  • the oriented CNT film structure When the oriented CNT film structure is disposed on a stretchable base material and stretched, there is a problem that the oriented CNT film structure is easily broken. Then, in order to solve this subject, this inventor repeated the earnest device described below.
  • the oriented CNT film structure one in which a plurality of CNTs are oriented in a predetermined direction in at least a partial region of the oriented CNT film structure was used. As a result, many cracks are generated in the aligned CNT film structure without strain concentration and fracture of the aligned CNT film structure when subjected to tension, and their fusion leads to a crack band. There has occurred.
  • the orientation direction 6 (the orientation direction of the CNTs) of at least one orientation region of the oriented CNT film structure 3 is at an angle close to 90 degrees (see FIG. 6) or 90 degrees with respect to the direction of expansion and contraction
  • the densification step and arrangement step were devised to control the position and orientation of the aligned CNT film structure.
  • a crack is more likely to occur, and at the same time, distortion is prevented from concentrating on the CNT itself.
  • peeling of the aligned CNT film structure 3 from the base material 2 was prevented at the time of expansion and contraction.
  • the thickness of the film of the aligned CNT film structure was 10 nm or more and 100 ⁇ m or less. If the film is too thin, production of the aligned CNT film structure becomes extremely difficult, and if the film thickness is 100 ⁇ m or more, the aligned CNT film structure becomes solid and loses flexibility, and breakage easily occurs. If the thickness of the film of the oriented CNT film structure is 10 nm or more and 100 ⁇ m or less, the arrangement step, the densification step, etc. described in detail below can be carried out, it is hard to break, crack band is suitably generated, orientation A CNT film structure could be obtained.
  • the density of the aligned CNT film structure is in the range of 0.01 g / cm 3 or more and 0.1 g / cm 3 or less, the CNTs are uniformly filled without gaps and the aligned CNT film structure is solid. It had a rigid appearance, and a crack band occurred during expansion and contraction.
  • FIG. 10 is a photograph of the oriented CNT film structure of the stretching device undergoing various stretching.
  • the CNTs in the oriented CNT film structure are oriented in the vertical direction of the figure.
  • the size of the figure is 60 ⁇ m per side, and the numerical value at the upper left of each figure indicates the expansion rate.
  • the cracked band includes a plurality of cross-linked CNTs inclined with respect to the cracked band, so that the aligned CNT film structure does not break even when it is stretched.
  • the crack band 7 is generated from this trace, and as the elongation is increased, the crack band 7 becomes large as shown from the lower left figure to the lower right figure in FIG. However, basically, the density and number did not increase so much.
  • the width of the crack band 7 (see FIG. 12A) and the high density of the oriented CNT film structure 3 not including the crack band (crack) 7
  • the change with the extension of the width of the region was measured and plotted on the right of FIG. 12 (b).
  • the width of the high density region of the oriented CNT film structure 3 hardly changes.
  • the width of the cracked zone 7 increases in proportion to the elongation. As the width of the crack band 7 increases, it can be seen that the crack band 7 absorbs elongation.
  • the crack band is generated, grown and contracted reversibly in the second expansion and contraction.
  • the telescopic device according to the invention can be used repeatedly with large telescopic.
  • the detection device in the present specification is a device that detects the expansion and contraction of the expansion and contraction device.
  • the detection device may be appropriately selected as long as it can detect the expansion and contraction of the expansion and contraction device, regardless of the structure, the shape, and the material, and may be disposed in non-contact with the expansion and contraction device.
  • a device may be used that detects expansion and contraction by attaching two electrodes to the aligned CNT film structure and detecting a change in resistance of the aligned CNT film structure whose structure has changed due to expansion and contraction.
  • it may be an optical device which detects the structural change of the aligned CNT film structure by the change of the transmittance.
  • the detection device When the detection device is disposed on the expandable base material of the expansion and contraction device, the base material expands and contracts, so the detection device is deformed to change the detection value, or the detection device itself is destroyed, or the detection device Has a problem that it peels from the substrate.
  • the following two solutions have been provided by the present invention.
  • Solution 1 A rigid area where expansion and contraction were suppressed was provided, and a detection device was installed in that area. In this way, when the expansion and contraction device expands and contracts, the detection device is not affected by the expansion and contraction, and the above problem can be solved.
  • a detection device including two electrodes was attached to the oriented CNT film structure, and a stretching device was manufactured to detect a change in resistance of the oriented CNT film structure due to stretching.
  • a glass which is a hard substrate was bonded with an adhesive to the surface of the stretchable substrate on which the oriented CNT film structure is disposed and the opposite surface. In this way, a rigid area was formed that does not expand and contract. Such rigid zones were formed in two separate areas.
  • the adhesion layer is necessary to strongly attach the stretchable electrode described later to the stretchable base, and without it, the stretchable electrode was easily peeled off from the base.
  • a metal wire (lead wire) was disposed on the adhesion layer, and an aligned CNT film structure was formed thereon.
  • conductive CNT rubber paste which is a material having stretchability and conductivity, was applied onto the adhesion layer so as to cover the metal wiring, to form a stretchable electrode.
  • the conductive rubber paste was manufactured using the method described in Non-patent document (Nature Materials, 8 (6), 494-499 (2009)).
  • the stretchable electrode was covered with PDMS encapsulant. This PDMS sealing material has an effect of reducing the stress generated in the detection device at the time of expansion and contraction.
  • the detection device manufactured by the above method was able to accurately and repeatedly, repeatedly and repeatedly detect the resistance change due to the structural change of the aligned CNT film structure generated when the expansion and contraction device expands and contracts.
  • This expansion and contraction device was attached to an expansion and contraction driving device that generates expansion and contraction force between two surfaces, and the resistance change rate of the expansion and contraction device with respect to expansion and contraction was measured by a detection device. Specifically, the resistance change of the aligned CNT film structure due to the generation of the crack band in the aligned CNT film structure and the change of the structure due to the growth along with the elongation is detected. As shown by the aligned CNT in FIG. 13 (a), the measurable resistance change rate is shown for the extension of 250% or more. This is because the stretch device can measure the stretch without breaking in the oriented CNT film structure even when stretched to about 250%.
  • a strain gauge which is an existing expansion / contraction measurement element, is attached to an expansion / contraction driving device that generates expansion / contraction force between two surfaces, and resistance change rate against expansion / contraction (resistance change from initial resistance value / initial resistance The value X100) was measured.
  • a linear resistance change rate was shown for strain amounts up to about 5%. Above 5%, the rate of change in resistance rises sharply, suggesting that the strain gauge is broken.
  • the degree of change in resistance differs between the area with a small expansion rate and the area with a large expansion rate.
  • the monotonous increase in resistance with respect to expansion means that the amount of expansion and contraction of large expansion and contraction can be quantitatively evaluated using this expansion and contraction device.
  • the telescopic device with a detecting device manufactured by the method of the third embodiment is attached to a telescopic drive device that generates telescopic force between two surfaces, and the second telescoping is repeated up to 500 times. Rate of resistance change at the time of Even after repeated large expansion and contraction, the resistance change associated with the expansion and contraction is very reproducible, and the aligned CNT film structure is not broken. Thereby, it is understood that the expansion and contraction device according to the present invention can repeatedly detect large expansion and contraction.
  • the member for supplying the stretching force in the present specification is a member for supplying the stretching force to the oriented CNT film structure.
  • the expansion / contraction force supply member 4 can also be used as a fixture for attaching to the drive device 9, in which case the expansion / contraction force generated by the drive device 9 is efficiently supplied to the expansion / contraction device 1.
  • the member for supplying the expansion and contraction force can be appropriately selected regardless of the structure, the shape, and the material as long as the expansion and contraction force can be supplied to the oriented CNT film structure of the expansion and contraction device.
  • a member harder than the stretchable substrate bonded to the stretchable substrate may be used as the stretch force supply member.
  • the member for supplying the expansion and contraction force may be made of, for example, a rigid material such as a plate-like or rod-like metal or glass, or may be bonded to the expandable base using an adhesive or the like.
  • a member for providing a stretching force having such rigidity can be pinched and pulled, so that a uniform and controlled stretching force can be provided to a desired area of the stretching device.
  • the member for supplying the expansion and contraction force may be an expandable member different from the base on which the oriented CNT film structure is disposed.
  • a bandage, a net tights, etc. can be illustrated, for example.
  • an adhesive may be used to adhere a bandage or net tights to the back of the stretchable substrate.
  • the oriented CNT film structure is disposed on the surface of the stretchable substrate.
  • Use of a stretchable adhesive, such as a PDMS adhesive is preferable because it can prevent peeling between the plaster / net tights and the stretchable substrate.
  • An expansion device using a bandage as a member for supplying expansion force can be attached to any object such as a human body, and can detect deformation, displacement, and movement of the object.
  • a person using an expansion device using net tights as an expansion force supply member can wear it as clothes.
  • the telescopic drive device is a device provided with a telescopic device and a drive device for driving the telescopic device.
  • the drive device can be appropriately selected regardless of the structure, the shape, and the material, as long as it can expand and contract the expansion device by applying expansion and contraction force to the expansion and contraction device. For example, when an expansion device is connected between two objects displaced by an appropriate driving force, the distance between the two objects can be measured by measuring the amount of expansion and contraction of the expansion device with a detection device.
  • two objects are driving devices.
  • a drive device a machine provided with movable parts, such as a robot and a machining apparatus provided with an arm and a joint, can be exemplified.
  • the entire device including the telescopic device is defined as a telescopic drive device. If necessary, in order to efficiently supply expansion and contraction force to the expansion and contraction device, an expansion and contraction force supply member may be used.
  • the stretchable base material 2 is manufactured in advance using a known method (base material manufacturing process).
  • the substrate may be any stretchable substrate on which the oriented CNT film can be placed.
  • an oriented CNT film is produced in advance (oriented CNT film production step).
  • the growth substrate used to produce the oriented CNT film is made of a non-stretchable material because it is exposed to high temperatures.
  • the oriented CNT film manufactured on the substrate for growth is removed from the substrate for growth, and it is disposed by pasting it on a substrate capable of stretching (oriented CNT film placement step) to perform a densification treatment
  • the aligned CNT film structure 3 is manufactured (densification step).
  • the detection apparatus 5 for detecting expansion-contraction is manufactured (detection apparatus manufacturing process).
  • membrane structure 3 through the base material 2 is manufactured (member for manufacturing elastic member supply process).
  • the expansion-contraction drive device 10 which is provided with the expansion-contraction device 1 manufactured in this way and is equipped with the drive device 9 which drives the expansion-contraction device 1 may be manufactured (extension-contraction drive device manufacturing process).
  • the oriented CNT film disposing step the oriented CNT film synthesized on the growth substrate is removed from the growth substrate, and the oriented CNT film is pasted and disposed on another stretchable substrate. It is.
  • the oriented CNT film removing step may be any method as long as the oriented CNT film can be removed from the growth substrate to the extent that the desired shape and properties are not significantly impaired. Specifically, an oriented CNT film formed on a growth substrate is held by tweezers and directly removed, or a synthetic resin membrane is attached to the tip of the tweezers, and the oriented CNT film is attached to the membrane.
  • the method of picking and removing can be realized by the practitioner appropriately selecting according to the situation (FIG. 14).
  • the taken out oriented CNT film is pasted and arranged on the stretchable base material 2, and the oriented CNT film is exposed to a liquid, but the operator can select this process as appropriate depending on the situation. There are several ways to achieve this.
  • the oriented CNT film removed in the removing step is moved onto the stretchable substrate 2 on which the liquid has been dropped in advance and released from the tweezers. Then, the aligned CNT film is aligned at an arbitrary position in the liquid with tweezers with a membrane.
  • oriented CNT film may be pasted and disposed on a stretchable substrate.
  • oriented CNT films may be exposed to liquid as a place other than the stretchable base (FIG. 16).
  • a liquid which exposes the oriented CNT film it is preferable to use one which has affinity for CNT and which has no component remaining after evaporation.
  • a liquid for example, water, alcohols (isopropyl alcohol, ethanol, methanol), acetones (acetone), hexane, toluene, cyclohexane, DMF (dimethylformamide) and the like can be used.
  • the time for exposure to the liquid may be a time sufficient for the whole to be uniformly wet without bubbles remaining inside the oriented CNT film.
  • the oriented CNT film in a state of being exposed to the liquid and placed on the surface of the expandable substrate 2 is densified, and is adhered to the surface of the expandable substrate 2
  • the aligned CNT film structure 3 is formed.
  • This step is typically performed by drying the liquid-oriented oriented CNT film.
  • Methods of drying the oriented CNT film include, for example, natural drying in air at room temperature, natural drying in a nitrogen atmosphere at room temperature, vacuum drying, natural drying in the presence of an inert gas such as argon, and such atmosphere conditions. And the like can be used.
  • the orientation of the oriented CNT film structure 3 thus obtained is not impaired even by densification as compared to the oriented CNT film.
  • the oriented CNT film In the densification treatment (densification step), the oriented CNT film is immersed in a liquid having an affinity to CNTs, and the evaporation of the liquid immersed between the CNTs in the CNT aggregate and the surface tension of the liquid accordingly It is a method of inducing aggregation of CNTs in a CNT assembly to improve the number density of the CNT assembly.
  • densification treatment of the oriented CNT film causes the liquid to soak or adhere to the CNT aggregate to dry, densification proceeds. This phenomenon is considered to occur when the adjacent CNTs stick to each other due to surface tension when the liquid attached to the individual CNTs evaporates.
  • the shrinkage direction of the oriented CNT film is defined in one dimension on the direction perpendicular to the substrate . This is not only that the migration of individual CNTs along the surface of the substrate is limited by the adhesion between the oriented CNT film and the substrate, but the evaporation of the liquid made from the side of the oriented CNT film is exclusively high By generating surface tension in the longitudinal direction. As a result, the oriented CNT film is uniformly densified only in the thickness direction, and therefore, the bulk-like CNT aggregate vertically grown from the growth substrate shrinks into an island when densifying treatment is performed. Problem does not occur.
  • the above densification step is a method in which the oriented CNT film is exposed to liquid and then dried, but the mechanism by which the oriented CNT film shrinks in the densification step is the liquid that has entered between the CNTs as described above It is presumed that the surface tension of the CNTs attracts each other, and the stuck state of the CNTs is maintained even after the liquid is evaporated. Therefore, the densification step may be any method as long as it generates surface tension between CNTs, and for example, a method using high temperature steam can be applied.
  • the thickness of the oriented CNT film was reduced to 100 ⁇ m or less, and the intensity of the illumination of the microscope used for observation was changed from the maximum to the minimum before the drying. This is presumed to be that the dried state of the oriented CNT film is controlled by adjusting the illuminance of the stereomicroscope, and curling can be suppressed.
  • the oriented CNT film gripped with tweezers is transferred to the needle tip of the manipulator with a needle, and with the manipulator with a needle as well, the manipulator is controlled at a desired position and in a desired orientation. While placing, pressing with a manipulator, then, the solution used for densification can be dropped and densification can be performed.
  • the tip whose position can be controlled may be a needle-like or rod-like tip having a height such as tungsten, or a flexible tip such as a resin.
  • an endable jig such as tweezers may be used as the tip.
  • methanol as a solution for densification, in particular.
  • a plurality of oriented CNT films may be stacked and densified to form a CNT layer of a desired thickness.
  • an oriented CNT film structure having a target density can be obtained by one oriented CNT film, and in the latter case, a plurality of oriented CNT films are laminated in the same orientation direction.
  • Example 1 Telescopic Device
  • the expansion device according to the present invention and the method for producing the same will be described in more detail by way of specific examples, but the present invention is not limited to these examples.
  • the telescopic device according to the invention will be described with reference to FIG.
  • the stretching device 1 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction.
  • the manufactured stretch device 1 has a uniform thickness of 1 mm, and a thickness of 600 nm and a size of 1 mm (length: height of oriented CNT film) on a plate-like PDMS stretchable base material 2 shown in FIG. Orientation) ⁇ 30 mm (width) oriented CNT film structure 3 is disposed.
  • the CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface.
  • the oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. G / D ratio: 2.5 to 40, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98% as typical values of CNTs constituting the oriented CNT film structure 3 Met.
  • these values were made the same as the characteristics of the oriented CNT film used for manufacture.
  • Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 ⁇ m, and width 18 mm.
  • the oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
  • the oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the ratio of the number of single-walled CNTs to multi-walled CNTs, and the aligned single-walled CNT aggregate is observed with a transmission electron microscope. Determined from the image), density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99 .9%, absolute purity 98%, Hermann's orientation coefficient 0.7.
  • the stretch device 1 including the oriented CNT film structure 3 on the stretchable base material 2 obtained in this way is not broken even by a large stretch of 250%, and can be repeatedly used 500 times or more, and the conventional stretch device Show a performance that greatly surpasses.
  • the stretchable base material 2 is manufactured in advance using a known method (base material manufacturing process).
  • the substrate 2 may be any stretchable substrate on which the oriented CNT film can be disposed.
  • an oriented CNT film is produced in advance (oriented CNT film production step).
  • the oriented CNT film is preferably grown from a catalyst placed on a growth substrate, but any method that can produce an oriented CNT film of a desired shape and shape can be used appropriately.
  • the growth substrate used to produce the oriented CNT film is made of a non-stretchable material because it is exposed to high temperatures.
  • the oriented CNT film manufactured on the substrate for growth is removed from the substrate for growth, and it is disposed by pasting it on the stretchable substrate 2 (oriented CNT film placement step), and densification treatment By doing this, the aligned CNT film structure 3 is manufactured (densification step).
  • the oriented CNT film disposing step and the densification step may be performed sequentially or simultaneously.
  • the densification step may be performed before the oriented CNT film placement step. At this time, it is important to control the characteristics that the oriented CNT film structure 3 is disposed on the substrate 2 in a state where its position and orientation are controlled and is not warped.
  • the detection apparatus 5 for detecting expansion-contraction is manufactured (detection apparatus manufacturing process). Specifically, for example, two electrodes are manufactured in the oriented CNT film structure 3, and when it is expanded and contracted, a change in resistance value is detected based on a structural change of the oriented CNT film structure 3. Furthermore, as necessary, a stretchable force supplying member 4 for supplying a stretchable force (distortion) to the stretchable base material 2 and the oriented CNT film structure 3 may be manufactured. As an expansion / contraction force supplying member, for example, it is possible to fix the both ends of the elastic base with a rigid base such as a glass plate which does not have rigid elasticity.
  • the manufacturing process and procedure for obtaining the expansion and contraction device of the present invention are not limited to the above-mentioned example, and some steps may be omitted or the order may be changed as needed.
  • the detection device manufacturing process and the elastic force supplying member manufacturing process may be performed in an appropriate order or at the same time, and may be performed after or before the substrate manufacturing process, and then the oriented CNT film arranging process may be performed. You may go later.
  • the defoaming step was carried out according to the following procedure.
  • the precursor of the substrate (PDMS) was prepared by stirring in vacuo.
  • the used silt pot 184 was divided into an unreacted liquid and a catalyst liquid, and 30 g of the unreacted liquid and 3 g of the catalyst liquid were placed in a Teflon (registered trademark) container.
  • a vacuum stirrer vacuum mixer Awatori Neritaro ARV-200, manufactured by Shinky Co., Ltd.
  • defoaming stirring was carried out in a vacuum together with a Teflon (registered trademark) container containing both solutions of a sill pot.
  • the plate-like forming process was performed according to the following procedure.
  • the defoamed and prepared precursor was dropped onto a glass plate having a side of 30 cm and a thickness of 4.8 mm, which is a flat plate with minimal distortion (upper left in FIG. 19).
  • a glass plate having a side of 30 cm and a thickness of 4.8 mm, which is a flat plate with minimal distortion (upper left in FIG. 19).
  • When dripping a precursor it dripped from the container directly on the glass plate. Moreover, when dripping, it does not carry out with a spatula etc. in order to cause mixing of the bubble in a base material.
  • the plate is distorted, distortion of the plate appears on the main surface of the substrate formed by the contact surface of the substrate and the plate, so that uniform distortion is generated on the main surface of the substrate when the substrate is stretched It becomes difficult.
  • Spacing materials were placed at the four corners of the dropped surface of the plate onto which the precursor was dropped (lower glass plate).
  • spacing material four silicon rubber plates with a thickness of 1 mm are prepared in the shape of 28 to 30 cm long and 0.8 to 1 cm wide strips, with the long sides of the strips extending along the sides. Placed in ( Figure 19 upper right)
  • the spacing material may be placed on the four sides in this manner, or may be placed at four corners with different shapes.
  • the thickness of the base material obtained can be changed from 0.5 mm to about 10 mm by changing the thickness of the spacing material.
  • the same effect as this glass plate can be obtained by using a plate having the same smoothness as the sufficient weight. It is also possible to create a substrate having a thickness of 0.5 mm or less by adding weight to a glass plate placed on top.
  • the precursor While the precursor is crushed, it is left for several hours to several days until the precursor solidifies (gels). Although it depends on the type of PDMS, in the case of PDMS used in this example, it is placed at room temperature for about one or two days.
  • the peeling process was performed in the following procedures. After completion of the plate-like forming step, the glass plate (upper glass plate) or lower glass plate obtained by crushing the base material is peeled off from the base material (bottom in FIG. 19) in order to use the base material. Next, the remaining lower or upper glass plate is peeled off, and the substrate having a uniform film thickness is taken out (FIG. 19, lower right). Immediately after peeling, the surface and both surfaces of the substrate formed of the glass substrate are covered with aluminum foil. By this, the contamination of the base material can be prevented, and a clean elastic surface can be maintained.
  • the molding process was performed according to the following procedure.
  • the substrate having a uniform film thickness is processed into a dog-bone type shown in FIG. 20 in which stress concentration does not occur due to the shape of the substrate, or a plate-like rectangular solid shown in FIG. 21, FIG. 22 and FIG.
  • Processing is performed with the aluminum foil attached in the peeling step.
  • the forming process may use a known technique, and may be performed by scissors, mechanical processing, or laser cutting.
  • the oriented CNT film can be produced by a known chemical vapor synthesis method. It produces a catalyst on a substrate and causes the catalyst to chemical vapor deposition (CVD) multiple CNTs.
  • CVD chemical vapor deposition
  • a plurality of CNTs oriented in a predetermined direction were grown from the catalyst patterned on the substrate using the method described in Japanese Patent Application No. 2009-001586 and the like.
  • the oriented CNT film used in this example has a shape of height 1 mm, thickness 6 ⁇ m, and width 18 mm.
  • the properties of the oriented CNT film which is an oriented aggregate of single-walled CNT obtained by this production method, depend on the details of the production conditions, but under the production conditions described in Example 1 of Japanese Patent Application No. 2009-001586, the typical value is
  • the single-walled CNT content is 99% (bilayer CNT, the ratio of the number of single-walled CNT to multi-walled CNT, and the synthesized aligned CNT aggregate is observed with a transmission electron microscope and determined from an image), density: 0 .03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98% Hermann's orientation coefficient is 0.3 to 0.7.
  • the oriented CNT film produced under such conditions maintained its integrity even after peeling from the substrate.
  • an oriented CNT film manufactured in advance by the above method is set so as to be within the field of view of a stereomicroscope for every synthesized substrate, and the oriented CNT film is a group for synthesis while observing with a microscope Removed from the material. Removal of the oriented CNT film from the synthesis substrate was performed directly with tweezers while observing with a microscope.
  • the oriented CNT film taken out in the taking-out step is moved onto the stretchable substrate 2 on which the liquid has been dropped in advance and released from the tweezers, and then the oriented CNT film is put in the liquid with the tweezers with a membrane.
  • the method of aligning to an arbitrary position was used (FIG. 18). At this time, the amount of liquid to be dropped is about 1 to 5 drops with a Pasteur pipette.
  • the oriented CNT film structure 3 may be wrinkled. Therefore, the solution is placed on the base material 2 used for densification, and the oriented CNT film, the tweezers handling the oriented CNT film, and the membrane handling the oriented CNT film are sufficiently immersed in the solution and observed with a stereomicroscope. , I did not cause bubbles. Isopropyl alcohol was used as a liquid for exposing the oriented CNT film. Thus, the position and orientation direction of the oriented CNT film were controlled and disposed on the substrate 2.
  • an angle between the central axis of the base shown in FIG. 17 which is the expansion and contraction direction of the base 2 and the direction in which the CNTs of the oriented CNT film are oriented is 90 degrees.
  • the oriented CNT film was placed along the central axis. As a result, cracked bodies, CNT cross-linked bodies and the like were uniformly generated, and even if the base material was greatly elongated, the aligned CNT film structure did not break.
  • a large oriented CNT film structure may be produced by using the step of stacking and arranging oriented CNT films described below. In this way, expansion and contraction in a large area can be detected.
  • the oriented CNT film was exposed to a liquid and dried to densify it to obtain an oriented CNT film structure.
  • the arrangement of the oriented CNT film and the densification may be performed simultaneously.
  • the solution is dried from the periphery of the oriented CNT film, only a part of the oriented CNT film may be densified to be in close contact with the substrate as an oriented CNT film structure. In that case, it becomes difficult to arrange the oriented CNT film at an arbitrary position or to obtain a desired orientation direction. Therefore, the solution was dried and the placement of the oriented CNT film was completed before the densification step was completed.
  • isopropyl alcohol or methanol was used as a solution. Isopropyl alcohol and methanol easily penetrated between the CNTs in the oriented CNT film, and the entire oriented CNT film was uniformly densified.
  • a part of the oriented CNT film may be warped on the substrate surface.
  • illumination is applied when the oriented CNT film is dried, and when the oriented CNT film is viewed, the illumination is weakened to control evaporation of the solution, thereby speeding up the densification process. Control the backlash.
  • the solution was dropped to the previously arranged oriented CNT film to perform densification.
  • the overlapping arrangement was performed according to the following procedure. First, about 1 to 5 drops of isopropyl alcohol were dropped by a Pasteur pipette in advance so as to cover the overlapping region of the aligned CNT film structure 3 disposed on the substrate 2 by the above method.
  • a further advantage of the oriented CNT film lay-up process is that the oriented CNT film structure may be ruptured and the stretcher that has broken can also repair the fracture.
  • the upper limit of the weight density of the aligned CNT film structure that can be controlled in the present invention is not limited to 0.54 g / cm 3 used in this example. Although not specified herein, in principle, it is possible to achieve a wider range of weight density by controlling the diameter of the CNTs. Assuming that all CNTs have equal diameters and that the densification step will close-pack all CNTs, the CNT density after densification may increase as the diameter size of the CNTs decreases. It can be easily calculated.
  • the average diameter of the CNTs in the oriented CNT film structure used in each of the above-described examples is about 2.8 nm, but the weight density when the CNTs are closely packed in this case is about 0.78 g / cm 3 . is there.
  • Non-patent literature (Ya-Qiong Xu, et al, Vertical Array Growth of Small Diameter Single-Walled Carbon Nanotubes, J. Am. Chem. Soc., 128 (20), 6560-6561, 2006) It has been found that it is possible to make the diameter of the CNTs smaller (about 1.0 nm) by using the technique reported in the above. From this, it is thought that it is possible to increase the weight density up to about 1.5 g / cm 3 by reducing the diameter of the CNT, and a stretching device using the oriented CNT film structure of the above density It is considered to be easy to manufacture because the manufacturing method is identical.
  • the thickness of the oriented CNT film structure By controlling the original thickness and height of the oriented CNT film, it was possible to control the thickness of the oriented CNT film structure from 100 nm to 100 ⁇ m. Since the compression rate in the densification treatment is about 10, it suffices to roughly synthesize an oriented CNT film having a thickness 10 times that of the oriented CNT film structure.
  • the thickness of the oriented CNT film is controlled by patterning the catalyst using known semiconductor microfabrication techniques. Therefore, the thickness can be controlled by the accuracy and resolution of known semiconductor microfabrication techniques.
  • the catalyst When the thickness of the aligned CNT film structure is 100 nm, the catalyst may be patterned to a thickness of about 500 nm to 1 ⁇ m of the approximately aligned CNT film structure.
  • the stretchable device could be suitably manufactured from the aligned CNT film structure having a thickness of 100 nm to 100 ⁇ m obtained in this manner.
  • the aligned CNT film structure may contain a partially isotropic structure to the extent that the function is not impaired.
  • the FFT (Fast Fourier Transform) image was calculated based on the SEM image of the observed aligned CNT film structure. Although these FFT images differ in degree depending on the magnification and location of the SEM image, each exhibited anisotropy. This indicates that the CNTs of the oriented CNT film structure are oriented.
  • the Hermann's orientation factor F was calculated using this intensity profile, and a value of 0.7 was obtained, indicating that the CNTs in the oriented CNT film structure were oriented.
  • the stretching device using the CNT microfilm structure according to the present invention will be described in more detail by way of specific examples, but the present invention is not limited to these examples.
  • the telescopic device according to the invention will be described with reference to FIG.
  • the stretching device 60 includes a CNT microfilm structure 50 disposed on the stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction.
  • the manufactured expansion device 60 has a uniform thickness of 1 mm, and on the plate-like PDMS elastic base 2 shown in the shape diagram 17, a thickness of 600 nm, a size of 0.8 mm (length: oriented CNT The film is constructed by arranging a CNT microfilm structure 50 of film height) ⁇ 250 mm (width).
  • the CNTs constituting the CNT microfilm structure 50 were uniformly oriented with an orientation with a Hermann coefficient of 0.7 throughout the entire surface.
  • the CNT micromembrane structure 50 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g.
  • G / D ratio 2.5 to 40
  • average outer diameter 2.5 nm
  • half-width 2 nm carbon purity 99.9%
  • absolute purity 98% as a typical value of CNT constituting the micro-membrane structure 3 Met.
  • Such a CNT micro membrane structure 50 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 ⁇ m, and width 18 mm.
  • the aligned CNT film was arranged by providing an overlapping portion of about 1 mm, densified, and then patterned into a desired shape to obtain a CNT microfilm structure 50.
  • the oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the number ratio of single-walled CNT to multi-walled CNT), and the synthesized aligned single-walled CNT aggregate is observed with a transmission electron microscope Density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99. 9% absolute purity 98% Herman's orientation coefficient 0.7.
  • the stretch device 60 provided with the CNT microfilm structure 50 on the stretchable substrate 2 thus obtained is not broken even by a large stretch of 250%, and can be repeatedly used 500 times or more, and the conventional stretch Demonstrates the ability to overwhelm the device.
  • the oriented CNT film structure is patterned by lithography to obtain an oriented CNT film structure having a desired shape. You can get it. Since the height and length of the oriented CNT film constituting the oriented CNT film structure depend on the synthesis conditions and the like, it is difficult to synthesize an oriented CNT film of a desired height (length) strictly. By etching the unnecessary part of the oriented CNT film structure by the method of this embodiment, it is possible to easily obtain an oriented CNT film structure having a desired shape with the precision of the microfabrication technology, and to obtain desired characteristics. There is a remarkable effect in manufacturing the telescopic device which it has.
  • auxiliary resist layer may be any material as long as it has a function of suppressing penetration of the second main resist layer into the aligned CNT film structure and can be etched equally to the aligned CNT film structure, for example, ZEP-520A or AZP-1357 may be used.
  • the dilution liquid may be anything as long as it can dilute the resist used as the sub resist layer, and the dilution amount is not limited as long as the second main resist can be drawn, the dilution amount, the coating method, and the baking conditions.
  • FOX 16 As the second main resist, FOX 16 was further applied, and spin coating was performed at 4500 rpm for 1 minute to form a 360 nm resist layer.
  • a predetermined pattern is drawn on the resist layer with an electron beam drawing apparatus (CABL 8000 / Crestech), which is developed with an aqueous solution of tetramethylammonium hydroxide (2.38% ZTMA-100) to obtain a mask of FOX16. It formed.
  • CABL 8000 / Crestech an electron beam drawing apparatus
  • tetramethylammonium hydroxide 2.38% ZTMA-100
  • reactive ion etching apparatus which (RIE-200L / Samco), firstly, the supply O 2 (10sccm, 80W, 10Pa , 7min) and, then, O 2 and Ar (10sccm, 80W, 10Pa, 3min) and Then, the exposed portion from the mask of the first sub resist layer and the aligned CNT film structure, that is, the unnecessary portion was removed.
  • O 2 10sccm, 80W, 10Pa , 7min
  • Ar oxygen
  • CNT fluff was removed cleanly and sharp edges were obtained.
  • the second main resist layer is removed using buffered hydrofluoric acid (110-BHF (4.7% HF, 36.2% NH 4 F, 59.1% H 2 O) / Morita Chemical Industries) And after rinsing with pure water, the first sub-resist layer is removed with a stripping solution (PG / microchem), and the desired shape is obtained by washing with IPA (isopropyl alcohol) and naturally drying. A telescopic device 60 provided with the CNT microstructure 50 was obtained.
  • buffered hydrofluoric acid 110-BHF (4.7% HF, 36.2% NH 4 F, 59.1% H 2 O) / Morita Chemical Industries
  • Example 3 Telescopic device provided with detection device provided in rigid area
  • the telescopic device including the detection device according to the present invention will be described in more detail by way of specific examples, but the present invention is not limited to these examples.
  • a telescopic device 70 provided with a detection device according to the invention will be described with reference to FIG.
  • the stretching device 70 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction.
  • a hard substrate 11 made of glass is adhered to two places on the back side where the oriented CNT film structure 3 of the substrate is disposed.
  • the hard substrate 11 also serves as an elastic force supply member which is a member for supplying the elastic force to the oriented CNT film structure 3. Since the hard substrate 11 does not expand or contract, a rigid area 12 which does not expand or contract is formed on the base material 2.
  • the detection device is disposed on the rigid area 12 on the surface on which the oriented CNT film structure 3 is disposed, and comprises a conductive paste 14 and a conductive film 15.
  • Such a detection device 70 is electrically connected to the oriented CNT film structure 3 and separated from each other by two to be attached to the rigid area 12, thereby detecting a change in resistance of the oriented CNT film structure 3 due to expansion and contraction. , The expansion and contraction device 70 which detects expansion and contraction was obtained.
  • the manufactured stretch device 70 has a uniform thickness of 1 mm, and a thickness of 600 nm and a size of 1 mm (length: height of an oriented CNT film) on a plate-like PDMS stretchable base shown in shape FIG. ) ⁇ 30 mm (width) oriented CNT film structure is disposed.
  • the CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface.
  • the oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g.
  • CNTs constituting the oriented CNT film structure 3 have a G / D ratio of 2.5 to 40, an average outer diameter of 2.5 nm, a half width of 2 nm, a carbon purity of 99.9% and an absolute purity of 98. %Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
  • Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 ⁇ m, and width 18 mm.
  • the oriented CNT film was disposed by providing an overlapping portion of about 1 mm and densified to obtain an oriented CNT film structure.
  • the oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the number ratio of single-walled CNT to multi-walled CNT), and the synthesized aligned single-walled CNT aggregate is observed with a transmission electron microscope Density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99. 9% absolute purity 98% Herman's orientation coefficient 0.7.
  • the detection device is configured of a silver paste, an aluminum foil, and a lead wire provided on the base shown in FIG. 20 with a rigid region that does not expand or contract and in the rigid region electrically connected to the aligned CNT film structure.
  • a detection device is provided.
  • a method of producing an extension device with a detection device will be described. After producing the extension device including the oriented CNT film structure or the CNT micro film structure by the method of Example 1 or Example 2, the detection device Manufactured.
  • the sensing device had to be in stable contact with the oriented CNT film structure of the stretching device.
  • the stable contact with the oriented CNT film structure refers to a state in which the change in resistance of the detection device is sufficiently smaller than the change in resistance of the expansion device at the time of expansion or contraction of the expansion device. It refers to the condition that does not cause dissociation at the junction of the device.
  • the elastic device was provided with the rigid area which does not expand-contract, and the detection apparatus was manufactured on it.
  • a step of providing a non-stretchable rigid area on the stretchable device manufactured by the method of Examples 1 and 2 and manufacturing the detection device thereon will be described in detail with reference to FIG.
  • a rigid area in which expansion and contraction were suppressed was provided on the rigid area 12 of the expansion and contraction device 70, and the detection device 75 was installed in the area.
  • the rigid area 12 was formed in the area shown in FIG. 20 so that expansion and contraction did not occur in the elastic force supply member described in the fifth embodiment. This solves the problem that the detection device 75 is deformed to change the detection value, the detection device 75 itself is destroyed, or the detection device 75 is peeled off from the base material 2.
  • the conductive paste 14 is made of the oriented CNT film structure 3. It apply
  • a silver paste was applied to the rigid region on the base of FIG. 20 from above the oriented CNT film structure disposed, to form a silver paste layer having a thickness of about 0.5 mm. The silver paste was applied onto the oriented CNT film structure 3 in the rigid area 12 with a spatula, and spread evenly with a spatula to form a uniform thickness.
  • aluminum foil was placed on the aluminum foil to construct a contact in order to have good conductivity and to facilitate connection with another measuring instrument such as a resistance meter. The aluminum foil and the resistance meter were connected using lead wires.
  • the telescopic device 70 provided with the detection device 75 having the rigid area 12 obtained in this way can not only detect as much as 250% expansion and contraction, but can be repeatedly used 500 times or more, and can It shows the performance that greatly hesitates.
  • Example 4 Telescopic device provided with a sensing device having telescopicity
  • FIG. 4 Another embodiment of a telescopic device with a detector according to the invention and a method of manufacturing the same will be described in detail.
  • a telescopic device 80 with a detector according to the invention will be described with reference to FIG.
  • the stretching device 80 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction.
  • the expansion and contraction device 80 includes a detection device 85 that detects expansion and contraction by measuring the structural change of the aligned CNT film structure 3.
  • the detection device 85 is composed of the oriented CNT film structure 3 and the adhesion layer 18 for improving the adhesion of the stretchable electrode to the base, the stretchable electrode 16, and the sealing material 19, and has stretchability.
  • Such a detection device 80 is electrically connected to the oriented CNT film structure 3 and separated by two and attached, and the expansion and contraction is detected by detecting the resistance change of the oriented CNT film structure 3 due to the expansion and contraction.
  • the telescopic device 80 was obtained.
  • Such an expansion and contraction device 80 including the stretchable detection device 85 greatly expands the application range to which the device can be applied because the entire expansion and contraction device has elasticity, which is very important in industrial application.
  • the substrate 2 has a thickness of 1 mm (length: 600 nm, size: 1 mm) on the plate-like PDMS stretchable substrate 2 shown in shape 21 with a uniform thickness of 1 mm according to the method of Example 1. Height of oriented CNT film) ⁇ 30 mm (width) manufactured.
  • the oriented CNT film structure 3 was disposed at the position shown in FIG. 28 on the substrate 2 by the method of Example 1.
  • the CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface.
  • the oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g.
  • CNTs constituting an oriented CNT film structure have a G / D ratio of 2.5 to 40, an average outer diameter of 2.5 nm, a half width of 2 nm, a carbon purity of 99.9% and an absolute purity of 98%. Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
  • Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 ⁇ m, and width 18 mm.
  • the oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
  • the oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the ratio of the number of single-walled CNT to multi-walled CNT), and the aligned single-walled CNT aggregate was observed with a transmission electron microscope Determined from the image), density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99 .9%, absolute purity 98%, Hermann's orientation coefficient 0.7.
  • the method of producing the stretchable device 80 provided with the stretchable detection device 85 will be described in part of the detection device 85 after manufacturing on the stretchable base material 2 provided with the shape of FIG. After providing an adhesion layer 18 and then arranging the oriented CNT film structure 3 or the CNT microfilm structure 50 on the substrate 2 by the method of Example 1 or Example 2, the detection device 85 is manufactured. did.
  • the sensing device had to be in stable contact with the oriented CNT film structure of the stretching device.
  • the stable contact with the oriented CNT film structure refers to a state in which the change in resistance of the detection device is sufficiently smaller than the change in resistance of the expansion device at the time of expansion or contraction of the expansion device. It refers to the condition that does not cause dissociation at the junction of the device.
  • the extensible detection device 85 was manufactured.
  • the stretchable detection device 85 is configured using the stretchable electrode 16.
  • the stretchable electrode 16 has stretchability and conductivity, and further, the change in resistance of the stretchable electrode itself against expansion and contraction, and the change in contact resistance with the object to be installed are compared to the change in resistance of the aligned CNT film structure 3. Point to small things.
  • the stretchable detection device 85 using such stretchable electrodes 16 when the stretch device 80 stretches, the detection device itself stretches, so that the above problem can be solved without being affected by the stretch.
  • the sputtering method is performed on the adhesion area of 7 to 10 mm from both ends of the central axis of the base shown in FIG. Then, titanium 3 nm, gold 100 nm, titanium 3 nm, and so on were continuously formed to produce an adhesion layer 18.
  • Continuous film formation refers to performing the next film formation without opening to the atmosphere after one film formation is completed in the sputtering method.
  • CFS-4EP-LL / manufactured by Shibaura Mechatronics Inc. was used as a sputtering apparatus used in the present sputtering method.
  • one of the aluminum foil covering the substrate is removed in advance to form a film formation surface.
  • the adhesion layer 18 is necessary for strongly adhering the stretchable electrode 16 described later to the stretchable base material 2. Without this, the stretchable electrode 16 was easily peeled from the base material 2.
  • the aligned CNT film structure 3 is manufactured along the central axis, on one surface from the adhesion region to the other adhesion region 18 and on the surface with the adhesion layer 18 by the method of Example 1 or Example 2. did.
  • the conductive CNT rubber paste which becomes the stretchable electrode 16 so as to cover the oriented CNT film structure 3 on both adhesion layers, is about 1 mm thick from the outer periphery of the adhesion layer 18 Use a spatula to drip, spread and spread the paste so that it is in the range of about 1 mm.
  • the metal wiring (lead wire) 17 was inserted into the coated conductive CNT rubber paste, and the conductive CNT rubber paste was again dropped so as to be about 1 mm, and was spread and applied.
  • the applied conductive paste was solidified to produce a stretchable electrode 16.
  • the conductive CNT rubber paste used here was manufactured by using the method described in Non-patent document (Nature Materials, 8 (6), 494-499 (2009)) and setting the amount of CNT to rubber to 4.8%.
  • a PDMS adhesive agent of a one-component silicone sealant SH 780 (manufactured by Toray Dow Corning Co., Ltd.) is used as the sealing material 19 and a boundary line between the stretchable electrode 16 and the substrate 2 and an aligned CNT film structure 3
  • a sealing material 19 covers the non-portion and the boundary between the stretchable electrode 16 and the metal wiring 17.
  • the sealing material 19 is made to have a thickness of about 1 mm, and the entire area of the adhesion layer 18 is coated except for the portion where the oriented CNT film structure 3 is not covered by the stretchable electrode 16. Since the sealing material 19 used here has one day of drying, the sealing was completed in one day after sealing.
  • the sealing material 19 has an effect of reducing stress generated in the stretchable electrode 16 at the time of expansion and contraction of the stretch device 80 and suppressing peeling of the stretchable electrode 16 from the base material 2.
  • the expansion and contraction device 80 provided with the detection device 85 having elasticity and elasticity thus obtained can not only detect an expansion and contraction as large as 250%, but can be repeatedly used 500 times or more, making the conventional expansion and contraction device large It shows the excessive performance.
  • Example 5 Telescopic device provided with a rigid telescopic power supply portion
  • the telescopic device having the rigid telescopic power supply part according to the present invention and the method of manufacturing the same will be described in detail.
  • a telescopic device comprising a rigid telescopic power supply according to the invention will be described with reference to FIG.
  • the stretching device 90 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction. In two places on the back side where the aligned CNT film structure 3 of the base material 2 is disposed, members for expansion / contraction force supply 94 composed of a hard substrate are firmly adhered to the base material 2 with an adhesive 95.
  • the stretching force supply member 94 can be easily fixed and pulled, and is used to supply the stretching force to the oriented CNT film structure 3.
  • the telescopic device 90 does not function by itself, and is used by being attached to a telescopic drive device that generates telescopic movement.
  • the expansion / contraction force supply member 94 By using the expansion / contraction force supply member 94, the expansion / contraction device 90 can be installed in the expansion / contraction drive device, and the expansion / contraction force can be supplied to the expansion / contraction device 90. Therefore, in the two or more separated rigid areas on the base material 2, the member for hard expansion / contraction force supply 94 is provided, and the expansion / contraction force is supplied from the expansion / contraction drive device.
  • the manufactured stretch device 90 has a uniform thickness of 1 mm, and a thickness of 600 nm and a size of 1 mm (length: height of an oriented CNT film) on a plate-like PDMS stretchable base shown in shape FIG. ) ⁇ 30 mm (width) oriented CNT film structure is disposed.
  • the CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface.
  • the oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. G / D ratio: 2.5 to 40, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98% as typical values of CNTs constituting the oriented CNT film structure 3 Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
  • Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 ⁇ m, and width 18 mm.
  • the oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
  • the oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the number ratio of single-walled CNT to multi-walled CNT), and the synthesized aligned single-walled CNT aggregate is observed with a transmission electron microscope Density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99. 9% absolute purity 98% Herman's orientation coefficient 0.7.
  • the method for producing the expansion device 90 including the rigid expansion power supply portion 94 will be described.
  • the method includes the oriented CNT film structure 3 or the CNT microfilm structure 50 according to the method of the first embodiment or the second embodiment.
  • a rigid telescopic power supply portion 94 was manufactured.
  • a rigid stretch power supply portion 94 is manufactured, and then the oriented CNT film structure 3 or the CNT microfilm structure 50 is manufactured by the method of Example 1 or Example 2. May be manufactured.
  • a method of manufacturing the hard stretch force supply member 94 in two or more spaced rigid regions 12 on the substrate 2 will be described in detail with reference to FIG.
  • the expansion and contraction device 90 is sandwiched between the two separated rigid areas 12 for suppressing expansion and contraction and the rigid areas 12 to supply the expansion force.
  • Divide into stretchable areas 13 An adhesive 95 is used to fix a hard substrate on the back surface of the oriented CNT film structure-arranged surface of each rigid area 12 of the expansion device. Thereby, the rigid area 12 which suppressed expansion-contraction to the expansion-contraction apparatus was manufactured.
  • one of the aluminum foil covering the base material 2 is used, using the shape described in FIG. 17 of the base material manufactured in Example 1.
  • PDMS adhesive 95 one-component silicone sealant SH780 / made by Toray Dow Corning Co., Ltd.
  • a glass substrate 96 having a length of about 30 to 40 mm and a width of 26 mm and a thickness of about 1 to 1.2 mm is applied to the entire surface of the adhesive 95 on the rigid area 12 and the sides of the glass substrate 96 and the base 2.
  • the two rigid zones 12 were manufactured by bonding so that the central axes were parallel.
  • this adhesive 95 was used, adhesion took place one day after contact, since adhesion took one day.
  • the distance between the glass substrates 96 in the two regions formed in the rigid region 12 was 4 mm, and the stretchable region 13 was determined.
  • These components including the glass substrate 96 and the PDMS adhesive 95 are used as a member 94 for supplying and retracting force.
  • the expansion / contraction force supply member 94 By forming the expansion / contraction force supply member 94 in this manner, it is possible to adjust the expansion / contraction area to a desired position.
  • the thickness of the glass substrate 96 is 1 mm or less, when the stretching force is supplied, a crack or the like occurs in the stretching force supply member 94, and the extension force can not be supplied.
  • the telescopic device 90 provided with the rigid telescopic power supply part 94 obtained in this manner is not broken even by a large elongation of 250%, and can be repeatedly used 500 times or more, and the performance over the conventional telescopic device Indicates
  • Example 6 A telescopic device provided with a telescopic power supply part having telescopic properties Another embodiment of the telescopic device with telescopic power supply part according to the present invention and its manufacturing method will be described in detail. A telescopic device with a telescopic power supply according to the invention will now be described with reference to FIG.
  • the stretching apparatus 100 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction. On the back side on which the aligned CNT film structure 3 of the base material is disposed, an expansion / contraction force supplying member 104 made of a stretchable rubber sheet or the like is adhered to the base material 2 with an adhesive.
  • the expansion and contraction device 100 does not function by itself and is attached to an expansion and contraction drive device that generates expansion and contraction.
  • the use of the expandable and contractible force supply member 104 makes it easy to install the extendable device 100 on the extendable drive device, and the expandable force generated by the extendable drive device can be efficiently supplied to the extendable device 100.
  • the stretch device manufactured has a uniform thickness of 1 mm, a thickness of 600 nm and a size of 1 mm (length: height of the oriented CNT film) on the plate-like PDMS stretchable base material 2 shown in FIG.
  • An oriented CNT film structure 3 of ⁇ 30 mm (width) is disposed.
  • the CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface.
  • the oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g.
  • the CNTs constituting the oriented CNT film structure typically have a G / D ratio of 2.5 to 40, an average outer diameter of 2.5 nm, a half width of 2 nm, a carbon purity of 99.9% and an absolute purity of 98%. there were. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
  • Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 ⁇ m, and width 18 mm.
  • the oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
  • the oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the number ratio of single-walled CNT to multi-walled CNT), and the synthesized aligned single-walled CNT aggregate is observed with a transmission electron microscope Density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99. 9% absolute purity 98% Herman's orientation coefficient 0.7.
  • the method of producing the expansion device 100 having the expansion / contraction force supplying part 104 having elasticity is described in the method of Example 1 or Example 2, and the expansion and contraction including the oriented CNT film structure 3 or the CNT microfilm structure 50.
  • the stretchable force supplying portion 104 having elasticity was manufactured.
  • the stretch power supply portion 104 having elasticity is manufactured, and thereafter, the oriented CNT film structure 3 or the CNT microfilm structure 50 is manufactured by the method of Example 1 or Example 2. May be manufactured.
  • the expansion device 100 including the expansion / contraction force supplying portion 104 having elasticity is described in detail with reference to FIG.
  • the expansion and contraction force of the expansion and contraction drive device is supplied to the expansion and contraction device 100 through the expansion and contraction force supplying member 104. Therefore, a stretchable member 104 is prepared, and a stretchable rubber sheet 106 is used to stretch a portion or the entire surface of the rear surface of the oriented CNT film structure 3 of the stretch device 100. It adheres with the PDMS adhesive 105 which has both adhesion and adhesiveness.
  • the rubber sheet 106 and the adhesive 105 were used in combination as the stretching force supply member 104.
  • PDMS adhesive 105 one-component silicone sealant SH 780 / Toray Dow Corning Co., Ltd.
  • SH 780 One-component silicone sealant SH 780 / Toray Dow Corning Co., Ltd.
  • a rubber sheet 106 larger than the base shown in FIG. 21 is prepared, and the base 2 is placed on the rubber sheet 106 such that the surface of the adhesive 105 is in contact with the rubber sheet 106.
  • the entire base material 2 is pressed with a fingertip so as to sufficiently adhere, and the PDMS adhesive 105 is dried every other day.
  • the adhesive 105 does not have stretchability, when the member 104 for extending and contracting force expands and contracts, a crack occurs in the adhesive surface, and it becomes difficult to uniformly transmit the member 104 and the extension and contraction to the expanding and contracting device 100 uniformly.
  • the stretch device 100 having the stretchability thus obtained is not broken even at a high elongation of 250%, can be repeatedly used 500 times or more, and exhibits performance far superior to that of the conventional stretch device.
  • Example 7 Telescopic device with member for telescopic force supply
  • a telescopic device with a telescopic power supply part according to the present invention and a method of manufacturing the same will be described in detail, in which another embodiment of Example 6 in which a glove is used as a telescopic power supply member.
  • a data glove stretching apparatus according to the present invention will be described with reference to FIGS.
  • a stretchable nitrile rubber glove (clean nol / nitrile glove / made by As One Corp.) was used as the stretch power supply member 114.
  • a telescopic device 110 including the manufactured elastic sensing device 85 was placed on the glove by the method of Example 6.
  • the expansion / contraction device for observing the movement of the human hand or the movement of the robot's hand that moves in the same manner as the movement of the human hand can be manufactured by the expansion / contraction force supply member 114. .
  • Example 8 Telescopic device with telescopic force supply member
  • An extension device with an extension power supply part according to the present invention and a method of manufacturing the same will be described in detail in another embodiment of Example 6 in which a bandage is used as a member for extension power supply.
  • the plaster expansion and contraction apparatus according to the present invention will be described with reference to FIG.
  • the elastic force supplying member 124 is manufactured by the method of Example 4 on a surface not having the adhesive strength of the adhesive plaster using a bandage (made by Bandaid / Johnson End Johnson Co., Ltd.) having an adhesive strength and an expansion force.
  • the stretchable detection device 85 was bonded by the method of Example 6 so that the adhesive surface was in contact and the substrate 2 was contained in the bandage.
  • the shape of the used base material 2 is shown in FIG.
  • the existing strain measuring element has to be firmly attached to the object to be measured, which is not easy to use. In addition, they were not well suited to observing large changes in the body, such as human breathing changes.
  • the stretch apparatus 120 since the bandage has adhesiveness and stretchability, it can be stuck to any object with good adhesion, and the stretch can be detected.
  • Example 9 Telescopic device with member for telescopic power supply
  • An extension / contraction device with an extension / contraction force supplying portion according to the present invention and a method of manufacturing the same will be described in detail in another embodiment of Example 6 in which a stocking is used as an extension / contraction force supplying member.
  • a stocking device according to the invention will be described with reference to FIG.
  • the stretching device 130 was installed in this stocking using a PDMS adhesive having both elasticity and adhesiveness.
  • a PDMS adhesive having both elasticity and adhesiveness.
  • a commercially available stocking having stretchability was used as the stretching force supply member 134.
  • the stretching device 130 provided with the stretchable sensing device 137 manufactured by the method of Example 4 was bonded to the stocking by the method of Example 6 at the joint of the knee of the stocking. When the person wears and moves this stocking device, as shown in FIG. 37, the movement of the human could be detected accurately and precisely.
  • the extension device 130 is manufactured by the method of Example 1 or Example 2 using the base material of FIG.
  • a PDMS adhesive (one component silicone sealant SH780 / made by Toray Dow Corning Co., Ltd.) is applied to the back of the substrate 2 in a thickness of about 0.1 to 0.5 mm.
  • the tape attached to the prepared stocking 134 is peeled off, and the base material 2 is placed so that the stretchable axis indicated by these tapes and the central axis of the base material 2 are aligned.
  • the center of the central axis of the base material 2 is positioned between the two tapes used as a mark on the stocking 134.
  • the base 2 and the stocking 134 hold the whole base 2 with a fingertip so that the base 2 is sufficiently adhered, and the PDMS adhesive is dried every other day to manufacture the stretch device 130.
  • the above problem can be solved by using not only a stocking but also tights that can be in close contact with the lower body, tights that can be in close contact with the upper body, a bodysuit that is in close contact with the body, and swimwear You get
  • Example 10 Telescopic drive: twisting device
  • the telescopic drive device capable of detecting the twist according to the present invention and the method of manufacturing the same will be described in more detail by way of specific examples given below, but the present invention is limited to these examples. is not.
  • the telescopic drive device 140 includes a telescopic device 141 and a drive device 142.
  • the stretching device 141 includes an oriented CNT film structure 3 including a stretchable rod-like stretchable base material 143 and a plurality of CNTs oriented in a predetermined direction and wound therearound.
  • the stretching device 141 is provided at both ends of the rod-like base material 143 with a stretching force supply member 144 which is a member for supplying stretching force to the aligned CNT film structure 3.
  • the stretch device 141 is electrically connected to both ends of the rod-like base material 143 and the aligned CNT film structure 3, and detects the change in the resistance of the aligned CNT film structure 3 to detect the stretch.
  • a device 147 is provided.
  • the driving device 142 includes an expansion force supply member 144 provided at both ends of the rod-like base material 143, a component 145 for fixing the expansion force supply member 144 at one end, and an expansion and contraction at the other end
  • the power supply member 144 is provided with a rotating part 146 that rotates a desired angle in a plane perpendicular to the rod-like substrate 143. By rotating the rotating part 146, the stretching force supply member 144 at the other end can be rotated by a desired angle, and a desired twist can be supplied to the base material 143 and the oriented CNT film structure 3.
  • the base material 143 subjected to the twist and the oriented CNT film structure 3 are supplied with a stretching force to stretch.
  • the CNTs constituting the oriented CNT film structure 3 used in the extension and contraction drive device 140 were uniformly oriented with an orientation degree of Herman coefficient of 0.7 over the entire surface.
  • the oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. G / D ratio: 2.5 to 40, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98% as typical values of CNTs constituting the oriented CNT film structure 3 Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
  • Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 ⁇ m, and width 18 mm.
  • the oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
  • the oriented CNT film used in the extension drive device 140 has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the ratio of the number of single-walled CNT to multi-walled CNT, The density is 0.03 g / cm 3 , the G / D ratio is 2.5 to 40, the BET specific surface area is 1150 m 2 / g, the average outer diameter is 2.5 nm. The half width is 2 nm, the carbon purity is 99.9%, the absolute purity is 98%, and the Herman's orientation coefficient is 0.7. Details of the method of manufacturing an extension and contraction drive device according to the present invention will be specifically described below with reference to FIG.
  • the aligned CNT film structure 3 or the CNT microfilm structure 50 was disposed on the planar transfer substrate 148 by the method of the first embodiment.
  • the obtained aligned CNT film structure 3 or CNT micro film structure 50 was transferred in advance to a rod-like stretchable base 143 manufactured using a known method.
  • an elastic force supply member for applying expansion and contraction to the aligned CNT film structure 3 was manufactured through the base material 143 (elastic force supply member manufacturing process), and then a detection device 147 for detecting expansion and contraction was manufactured ( Detector manufacturing process).
  • the drive device 142 which drives the expansion-contraction device 141 was manufactured (the expansion-contraction drive device manufacturing process).
  • the manufacturing process and procedure for obtaining the telescopic drive device 140 of the present invention are not limited to the above-described example, and some steps may be omitted or the order may be changed as needed.
  • the detection device manufacturing process, the member manufacturing process for expansion / contraction force supply, and the drive apparatus manufacturing process may be performed in an appropriate order or at the same time, or may be performed after or before the substrate manufacturing process.
  • a CNT film disposing step may be performed.
  • the extension drive device capable of detecting the twist. It consists of a base material manufacturing process, an oriented CNT film structure manufacturing process, a member manufacturing process of elastic force supply, and a detector manufacturing process.
  • the base material 143 in the present invention may be any one having twistability in at least one direction and on which the oriented CNT film structure 3 can be disposed.
  • the material should be twistable. They are used, preferably in a shape and material that achieves a uniform twist. Therefore, as a shape that achieves uniform twist, it is formed into a rod shape having a uniform diameter, and as a material that achieves large elongation, a silipot 184 (made by Toray Dow Corning Co., Ltd.) that is polydimethylsiloxane (PDMS) is adopted. did.
  • the base material 143 itself does not have electrical conductivity, and PDMS is also preferable in that respect.
  • the base material manufacturing process which has these shapes and materials passes through the defoaming process shown in Example 1, and consists of a rod forming process shown below.
  • the prepared precursor is exposed to one end of a tube with an inner diameter of 3 mm made of Teflon (registered trademark) for substrate processing.
  • the other end of the tube is connected to a vacuum pump and vacuum is applied to draw the precursor into the tube.
  • the vacuum pump and plug in using the M3 screw When fully retracted, disconnect the vacuum pump and plug in using the M3 screw.
  • the tube end inserted into the precursor is removed from the precursor and similarly stoppered using an M3 screw. After sealing both ends, it is left for one day until the precursor solidifies.
  • the stopper is removed and a tube is cut from one end to expose a portion of the substrate so as not to damage the substrate.
  • the exposed part is gripped with tweezers or the like, and the substrate is pulled out from the tube and taken out.
  • the taken-out base material was cut into a rod-like base material 2 with a length of about 5 to 8 cm using scissors.
  • silicone rubber when silicone rubber is used for the tube for base material processing, it reacts with PDMS which is a component of a base material, and it becomes difficult to take out a rod-like base material from a tube.
  • an axis giving rotational symmetry to the substrate is taken as a central axis of the substrate.
  • the oriented CNT film structure production process is the process for producing the oriented CNT film produced in the oriented CNT film production process of Example 1, and the oriented CNT film arrangement process shown below and the oriented CNT film high density process are shown in FIG.
  • the same process as in Example 1 was performed on the substrate 148, and the process of stacking and arranging oriented CNT films was performed.
  • the transfer substrate 148 is a substrate capable of producing the oriented CNT film structure 3 without warping and capable of transferring the produced oriented CNT film structure 3 to the base material 2.
  • the characteristics of the oriented CNT film structure 3 similar to Example 1 were obtained by these steps.
  • the aligned CNT film structure 3 was manufactured on the rod-like base material 143 by the aligned CNT film structure transfer step.
  • the oriented CNT film disposing step is a step of removing the oriented CNT film synthesized on the growth substrate from the growth substrate, and adhering and placing the oriented CNT film on another transfer substrate 148.
  • the transfer substrate 148 is a substrate of a material that can be produced on the base material 143 without curling and can transfer the produced aligned CNT film structure 3 to the base material 143. anything is fine. In this example, a Teflon (registered trademark) plate of 20 cm long, 20 cm wide, and 1 mm thick was used as the transfer substrate 148.
  • an oriented CNT film manufactured in advance by the above method is set so as to be within the field of view of a stereomicroscope for every synthesized substrate, and the oriented CNT film is a group for synthesis while observing with a microscope Removed from the material. The removal of the oriented CNT film from the synthesis substrate was directly removed with tweezers while observing with a microscope.
  • the taken-out oriented CNT film as the oriented CNT film structure 3 in the expansion device 141, it is necessary to control the orientation direction of the taken-out oriented CNT film, place it on the substrate 143, and expose it to liquid. there were. Therefore, the oriented CNT film taken out in the taking-out step is moved onto the stretchable substrate 143 on which the liquid has been dropped in advance and released from the tweezers, and then the oriented CNT film is put in the liquid with the tweezers with a membrane. The method of aligning to an arbitrary position was used (FIG. 24).
  • the oriented CNT film, the tweezers handling the oriented CNT film, and the membrane handling the oriented CNT film are sufficiently immersed in a solution placed on a substrate used for densification, and observed with a stereomicroscope to generate bubbles.
  • I did not. Isopropyl alcohol was used as a liquid for exposing the oriented CNT film.
  • a large oriented CNT film may be manufactured in advance in the above-mentioned oriented CNT film manufacturing process, or the overlapping arrangement process of the oriented CNT film shown below may be used.
  • the alignment direction of the CNTs is made along the diagonal of the transfer substrate 148 so that the size is about 10 cm. Then, 5 to 10-fold orientation of the aligned CNT film was performed to prepare an oriented CNT film structure.
  • Oriented CNT film densification process By exposing the liquid to the liquid on the transfer substrate 148 for arranging the aligned CNT film structure 3 in the above-described aligned CNT film arranging step, the dried aligned CNT film to which the liquid is attached allows high density of the aligned CNT film Process is conducted.
  • the oriented CNT film disposing step described above is performed in this densifying step before the solution is dried from the periphery of the oriented CNT film exposed to the solution, and the orientation direction is aligned at an arbitrary position.
  • a part of the oriented CNT film may be densified to be in close contact with the transfer substrate as an oriented CNT film structure, in which case, It becomes difficult to arrange the oriented CNT film at an arbitrary position or to align the orientation direction.
  • the solution spontaneously evaporates in air at room temperature and the oriented CNT film can not move, observe the oriented CNT film surface, and allow the solution to air dry until the surface of the CNT is visible to densify the oriented CNT film .
  • isopropyl alcohol was used as the solution, which facilitates the penetration between CNTs in the oriented CNT film and also facilitates the evaporation for densification.
  • a part of the oriented CNT film may be warped and densified on the substrate surface.
  • the solution may be changed to another solution such as methanol, or the solution may be illuminated when the oriented CNT film is dried to weaken the illumination when the surface of the CNT is viewed when the oriented CNT film is dried. Drying and evaporation were controlled to prevent curling on the surface of the substrate.
  • isopropyl alcohol or methanol was used as the solution, which facilitates the penetration between CNTs in the oriented CNT film and also facilitates the evaporation for densification.
  • the arrangement and densification of the oriented CNT film may be performed simultaneously, or the solution is subsequently dropped onto the previously arranged oriented CNT film, and this is accompanied by the penetration and evaporation of the solution in the oriented CNT film. Only densification may be performed.
  • the end of the oriented CNT film structure produced in the oriented CNT film disposing step and the oriented CNT film densifying step on the transfer substrate is brought into contact with the end of the rod-like substrate. From there, as shown in FIG. 39, the rod-like base material 143 is slowly rolled parallel to the side of the transfer substrate 148 to visually check that the oriented CNT film structure 3 is wound on the rod-like base material 143. The oriented CNT film structure 3 is wound and transferred. The rod-like base material 143 is rotated until the oriented CNT film structure 3 is wound and reached to the first end of the rod-like base material 143 where the oriented CNT film structure 3 is in contact and the other end. The membrane structure 3 is transferred. The telescopic device 141 is manufactured in this manner.
  • the driving device 142 applies a uniform twist to the expansion and contraction device 141, so that the central axis of the base material 143 is along the vertical direction as shown in FIG. 40 so that the expansion and contraction device 141 is not affected by gravity. Manufacture 142. Further, in order to grip both ends of the central axis of the base material 143 of the expansion and contraction device 141 described below, the swage lock 149 which is a gripping mechanism can be fixed on the upper side and the lower side of the drive device 142 as shown in the left view of FIG. Let's do it.
  • the lower side of the driving device 142 has a twisting rotation mechanism that rotates a desired angle in a plane perpendicular to the rod-like substrate 143.
  • the swage lock is made of stainless steel which is a conductive metal.
  • the stretching force supply member 144 at the other end can be rotated by a desired angle, and a desired twist can be supplied to the base material 143 and the oriented CNT film structure 3.
  • the base material 143 and the oriented CNT film structure 3 subjected to the twisting are supplied with a stretching force to stretch.
  • a region of about 10 mm from two end surfaces of the expansion and contraction device 141 is a rigid region, and is gripped by a pipe gripping tool 149 that fixes a metal pipe or a flexible tube.
  • the rod-like base material 143 is fixed to the holding tool 149 with the PDMS adhesive 150 having elasticity and adhesiveness.
  • a female swage lock manufactured by Nippon Swagelok Co., Ltd.
  • a PDMS adhesive 150 one component silicone sealant SH780 / manufactured by Toray Dow Corning Co., Ltd.
  • the telescopic device 141 prepared above is inserted into the swage lock 149 hole containing the PDMS adhesive 150.
  • the telescoping device 141 inserted into the swage lock 149 together with the adhesive 150 is closed so that the pipe is normally fixed by the swage lock 149 and the PDMS adhesive 150 is dried every other day.
  • the central axis of the rod-like base material 143 is dried along the vertical direction.
  • the swage lock 149 is set on the top of the drive unit 142, and the expansion and contraction unit 141 is suspended vertically.
  • the swage lock 149 is fixed to the lower side of the drive unit 142, and the PDMS adhesive 150 is inserted into the hole in the swage lock 149 as described above.
  • the drive unit 142 is operated to insert the lower side of the telescopic unit 141 into the hole of the swage lock 149 prepared on the lower side of the drive unit.
  • the PDMS adhesive 150 is allowed to dry, closing normally with a swage lock 149 to secure the pipe for one day. After drying, it becomes an expansion and contraction drive device 140.
  • the stretching device is detached from the holding tool, that is, the driving apparatus due to the twist.
  • a stretchable PDMS Siliconpot 184 / made by Toray Dow Corning Co., Ltd.
  • the stretch device is also detached from the holding tool, that is, the drive device.
  • Detector manufacturing process As a detection device, two electrodes are attached to an oriented CNT film structure, and a resistance change of the oriented CNT film structure whose structure is changed due to the generation of a crack band having a CNT crosslinked structure due to twisting is detected. Show an apparatus for detecting expansion and contraction. When the detection device is disposed on the twistable substrate of the expansion and contraction device, the substrate is twisted, so the detection device is deformed to change the detection value, the detection device itself is destroyed, or the detection device is based There was a problem of peeling from the material. In order to solve these problems, the sensing device had to be in stable contact with the oriented CNT film structure of the stretching device.
  • the stable contact with the oriented CNT film structure means a state in which the change in resistance of the detection device is sufficiently smaller than the change in resistance of the expansion device at the time of expansion or contraction of the expansion device. Point at which no dissociation occurs at the junction of In order to solve such a subject, since the process which manufactures an extensible detection device was carried out, it explains in full detail below.
  • the problem that the detection device is deformed and the detection value changes, the detection device itself is destroyed, or the detection device peels off from the base material is solved by manufacturing the stretchable detection device capable of expanding and contracting.
  • the steps of manufacturing the stretchable sensing device in the stretchable device will be described in detail with reference to FIGS.
  • the stretchable sensing device 147 is configured using stretchable electrodes.
  • the stretchable electrode 16 has stretchability, twistability and conductivity, and further, the change in resistance of the stretchable electrode itself against stretching and twisting and the change in contact resistance with the object to be installed can be obtained by the oriented CNT film structure 3 It refers to something smaller than the change in resistance.
  • the stretchable detection device 147 using such a stretchable electrode 16 is not affected by the twist because the detection device itself is also twisted when the stretch device 141 is twisted, and the above problem can be solved.
  • the conductive CNT rubber paste 14 to be the expansion and contraction electrode 16 is about 1 mm thick from the aligned CNT film structure 3 disposed in the expansion and contraction device
  • the exposed part of the swage lock 149 of the drive unit 142 (the part not covered with the PDMS adhesive 150) is extended and coated with a spatula, as shown in the left frame of FIG.
  • the conductive CNT rubber paste was manufactured using the method described in Non-patent document (Nature Materials, 8 (6), 494-499 (2009)) and the amount of CNT to rubber was 4.8%. After drying the paste of conductive CNT rubber, a wire (lead wire) 17 having a margin of about 30 cm in length was fixed to the fixed upper and lower swage locks 149.
  • the electric wire 17 is wound around the drive unit 142, thereby avoiding the stress applied to the electric wire 17.
  • the two electric wires 17 fixed to the swage lock 149 were connected to a detection device 147 for detecting a change in resistance of the aligned CNT film structure 3 due to a twist, to manufacture a detection device 147.
  • a solidifying conductive paste 14 such as silver paste is used instead of the conductive CNT rubber paste, the electrode is broken due to the twist. Therefore, a conductive CNT rubber paste, which has stretchability, twistability, conductivity, and a small change in resistance to twist, was used as a detection device.
  • the resistance value change rate (dR / R) when twisting the telescopic drive device 140 thus manufactured, which detects a twist, at a desired angle, is shown in the right view of FIG.
  • the resistance increased monotonically with respect to the twist, and a twist of 360 degrees could be detected. This result means that a large twist can be quantitatively detected using the extension drive device 140.
  • Comparative Example 1 An Example Using an Unoriented Oriented CNT Film Structure
  • CNTs were produced by known chemical vapor synthesis. It produces a catalyst on a substrate and causes the catalyst to chemical vapor deposition (CVD) multiple CNTs.
  • the CNTs may be produced by growing a plurality of CNTs oriented in a certain direction from a catalyst deposited on a substrate using the method described in Japanese Patent Application No. 2009-001586, Japanese Patent Application No. 2006-527894, etc. .
  • the CNT thus produced was dispersed in ethanol, and the CNT was filtered from the dispersion using filter paper. What was filtered from the dispersion was peeled off from the filter paper to prepare an unoriented oriented CNT film structure.

Abstract

Conventional expansion devices according to prior art capable of detecting expansion and contraction can repeatedly detect expansion and contraction of only about 5% since the devices have not employed so to speak sufficiently expandable members such as metals and semiconductors. Disclosed is an expansion device capable of repeatedly detecting expansion and contraction remarkably larger than that detected by the conventional devices. Specifically disclosed is an expansion device which comprises an oriented CNT film structure having a plurality of CNTs oriented in a predetermined direction and disposed on an expandable base. The oriented CNT film structure includes crack bands formed by cracks generated by expansion.

Description

カーボンナノチューブを用いた伸縮装置とその製造方法Stretcher using carbon nanotubes and method of manufacturing the same
本発明は、伸縮可能な基材上に配置された、配向カーボンナノチューブ膜構造体(以下、配向CNT膜構造体という)から構成された伸縮装置、及びそれの製造法に関するものである。 TECHNICAL FIELD The present invention relates to an expansion device configured from an oriented carbon nanotube film structure (hereinafter, referred to as an oriented CNT film structure) disposed on an expandable base material, and a method for producing the same.
既存の歪みゲージなどの、伸縮を検出する伸縮装置は、主として、金属もしくは、半導体から作製されている。これらの伸縮装置は、金属及び半導体が伸縮(歪み)した際の抵抗変化から、伸縮を検出し、伸縮量を測定している。半導体や金属は、ゴムなどの伸縮材料と比して、本質的に伸縮可能な変形量が極めて小さく、繰り返し歪みを測定できる弾性変形では、測定可能な伸縮量(歪み量)は、5%程度である。材料を塑性変形させれば、30%程度の伸びを測定することが可能であるが、塑性変形により材料が不可逆に変形するため、1回しか伸縮を測定できない。この大きな伸縮を繰り返し測定できないという技術的課題は、伸縮を検出する伸縮装置の適応範囲を制限していた。たとえば、人間の皮膚は最大で20%程度も伸縮する。従来技術による伸縮装置では、人間の皮膚や衣服に貼り付け、人間の大きな動きを繰り返し検出する、伸縮装置は実現できなかった。 Stretching devices that detect stretching, such as existing strain gauges, are mainly made of metal or semiconductor. These expansion and contraction devices detect expansion and contraction from the change in resistance when metal and semiconductor expand and contract (strain), and measure the amount of expansion and contraction. Compared with elastic materials such as rubber, semiconductors and metals have an extremely small amount of deformation that can be essentially expanded and contracted, and in elastic deformation that can measure strain repeatedly, the amount of expansion or contraction (strain amount) that can be measured is about 5% It is. If the material is plastically deformed, it is possible to measure an elongation of about 30%, but since the material deforms irreversibly due to the plastic deformation, the expansion and contraction can be measured only once. The technical problem that this large expansion and contraction can not be measured repeatedly has limited the applicable range of the expansion and contraction device which detects expansion and contraction. For example, human skin stretches up to about 20%. In the telescopic device according to the prior art, the telescopic device which is stuck on human skin or clothes and repeatedly detects a large human movement can not be realized.
従来技術による、伸縮を検出できる伸縮装置は、金属・半導体等のいわば、十分に伸縮可能な部材を用いていなかったために、繰り返し検出できる伸縮は5%程度に限られていた。このような従来技術の問題点に鑑み、本発明では、従来よりも格段に大きな伸縮を、繰り返し検出できる、伸縮装置を提供する。 The expansion and contraction apparatus capable of detecting expansion and contraction according to the prior art does not use a sufficiently expandable member such as metal or semiconductor, so that the expansion and contraction that can be repeatedly detected is limited to about 5%. In view of such problems of the prior art, the present invention provides an expansion device capable of repeatedly detecting expansion and contraction much larger than that of the prior art.
なお本明細書で、伸縮性、伸縮可能とは、伸縮を受けても物が破壊されないで伸長、収縮する性質を意味し、対し、剛直性とは、伸縮性を有する物よりも、伸縮性が低い有様を示す。 In this specification, the term "elastic" means that the material does not break even if it receives expansion and contraction, and the property of stretching and shrinking means that the material is more elastic than the elastic material. Indicates a low degree.
本発明の一実施形態によると、伸縮可能な基材上に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体を備え、かつ該配向CNT膜構造体は、伸びにより裂け目を生じて亀裂帯を形成してなる伸縮装置が提供される。 According to one embodiment of the present invention, an oriented CNT film structure comprising a plurality of CNTs arranged on a stretchable substrate and oriented in a predetermined direction is provided, and the oriented CNT film structure is fractured by elongation. An elastic device is provided which is formed by forming a crack band.
前記亀裂帯は、少なくとも1本のCNTの架橋構造を備えてもよい。 The cracked zone may have a crosslinked structure of at least one CNT.
前記架橋構造を構成している少なくとも1本のCNTは、伸縮方向に対して傾斜して配設されてもよい。 The at least one CNT constituting the cross-linked structure may be disposed to be inclined with respect to the expansion and contraction direction.
前記亀裂帯は、所定の伸びに達した後、網目状に配置されてもよい。 The cracked bands may be arranged in a mesh after reaching a predetermined elongation.
前記配向CNT膜構造体は、高密度化処理されてもよい。 The oriented CNT film structure may be densified.
前記複数のCNTは、前記伸縮可能な基材上に反りのない状態で貼り付けて配置されてもよい。 The plurality of CNTs may be pasted and arranged on the stretchable base material without warping.
前記配向CNT膜構造体は、ヘルマンの配向係数:0以上、好ましくは0.3以上、1以下であってもよい。 The oriented CNT film structure may have a Hermann's orientation coefficient of 0 or more, preferably 0.3 or more and 1 or less.
前記配向CNT膜構造体は、重量密度0.1~1.5g/cmを有し、及び又は厚さ10nm~100μmを有してもよい。 The oriented CNT film structure may have a weight density of 0.1 to 1.5 g / cm 3 and / or have a thickness of 10 nm to 100 μm.
また、本発明の一実施形態によると、伸縮可能な基材上に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体と、該配向CNT膜構造体は、伸びにより裂け目を生じて亀裂帯を形成してなり、前記配向CNT膜構造体に伸縮力を供給するための伸縮力供給用部材と、を備える伸縮装置が提供される。 Further, according to one embodiment of the present invention, an aligned CNT film structure including a plurality of CNTs arranged on a stretchable base material and oriented in a predetermined direction, and the aligned CNT film structure are fractured by elongation. And forming a fissure zone, and a member for supplying an expansion and contraction force for supplying an expansion and contraction force to the oriented CNT film structure.
前記伸縮力供給用部材は、伸縮駆動装置に取り付けるための取り付け具であってもよい。 The elastic force supply member may be a fixture for attaching to the elastic drive device.
伸縮装置は、伸縮を検知する検知装置を備えてもよい。 The expansion and contraction device may include a detection device that detects expansion and contraction.
また、本発明の一実施形態によると、伸縮可能な基材上に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体を備え、かつ該配向CNT膜構造体は、伸びにより裂け目を生じて亀裂帯を形成してなる伸縮装置と、該伸縮装置を駆動する駆動装置とを備える伸縮駆動装置が提供される。 Further, according to one embodiment of the present invention, the oriented CNT film structure is provided with an oriented CNT film structure provided on a stretchable base material and including a plurality of CNTs oriented in a predetermined direction, and the stretched CNT film structure An expansion and contraction drive device is provided that includes an expansion and contraction device in which a crack is generated to form a crack band, and a drive device that drives the expansion and contraction device.
本発明の方法によれば、配向CNT膜構造体を備える伸縮装置であって、配向CNT膜構造体の構造変化(CNTの伸縮の度合い)を検出することで、従来手法に比べ、格段に、200%を凌駕する大きな伸縮を繰り返し検出できる伸縮装置を提供できる。また、本伸縮装置を用いて、人間の皮膚に貼り付け、人間の動きを検出する伸縮装置などが実現でき、新しい産業界への利用が十分に期待できるものである。 According to the method of the present invention, a stretching apparatus comprising an oriented CNT film structure, which detects a structural change in the oriented CNT film structure (the degree of stretching of the CNT), it is remarkable compared to the conventional method. It is possible to provide an expansion device capable of repeatedly detecting large expansion and contraction exceeding 200%. In addition, it can be applied to human skin using this stretch device to realize a stretch device that detects human movement, etc., and it can be fully expected to be used in new industries.
一実施形態に係る本発明の伸縮装置の模式図である。It is a schematic diagram of the expansion-contraction apparatus of this invention which concerns on one Embodiment. 一実施形態に係る本発明の伸縮駆動装置の模式図である。It is a schematic diagram of the expansion-contraction drive device of this invention which concerns on one Embodiment. 一実施形態に係る本発明の基板の形状の模式図である。It is a schematic diagram of the shape of the board | substrate of this invention which concerns on one Embodiment. 一実施形態に係る本発明のCNTマイクロ膜構造体を作成するプロセスを示す模式図である。FIG. 5 is a schematic view illustrating a process of making the CNT microfilm structure of the present invention according to one embodiment. 一実施形態に係る本発明の亀裂帯発生モデルを示す図である。It is a figure which shows the crack band generation | occurrence | production model of this invention which concerns on one Embodiment. 一実施形態に係る本発明の伸縮装置の模式図である。It is a schematic diagram of the expansion-contraction apparatus of this invention which concerns on one Embodiment. 一実施形態に係る本発明の配向CNT膜構造体に生じた亀裂帯と架橋体の原子顕微鏡写真である。It is an atomic-microscope photograph of the crack zone and bridge | crosslinking body which arose in the oriented CNT film structure of this invention which concerns on one Embodiment. 一実施形態に係る本発明の配向CNT膜構造体に生じた亀裂帯と架橋体の原子顕微鏡写真である。It is an atomic-microscope photograph of the crack zone and bridge | crosslinking body which arose in the oriented CNT film structure of this invention which concerns on one Embodiment. 一実施形態に係る本発明の配向CNT膜構造体に生じた亀裂帯と架橋体の原子顕微鏡写真である。It is an atomic-microscope photograph of the crack zone and bridge | crosslinking body which arose in the oriented CNT film structure of this invention which concerns on one Embodiment. 伸縮装置の動作機構を示す図である。It is a figure which shows the operation | movement mechanism of an expansion-contraction apparatus. 配向CNT膜構造体に亀裂体が形成される様子を示す図である。It is a figure which shows a mode that a crack body is formed in the oriented CNT film | membrane structure. 伸縮装置の動作機構を示す図である。It is a figure which shows the operation | movement mechanism of an expansion-contraction apparatus. 一実施形態に係る本発明の検知装置付きの伸縮装置の動作特性を示す図である。FIG. 6 illustrates the operating characteristics of the telescopic device with sensing device of the present invention according to one embodiment. 一実施形態に係る本発明の配向CNTフィルム配置工程を示す図である。It is a figure which shows the oriented CNT film arrangement | positioning process of this invention which concerns on one Embodiment. 一実施形態に係る本発明のCNT載置法を示す図である。It is a figure which shows the CNT mounting method of this invention which concerns on one Embodiment. 一実施形態に係る本発明のCNT載置法を示す図である。It is a figure which shows the CNT mounting method of this invention which concerns on one Embodiment. 実施例1の基材の形状を示す図である。FIG. 2 is a view showing the shape of the base material of Example 1; 実施例1の伸縮装置の製造プロセスの一例を示す図である。FIG. 7 is a view showing an example of a manufacturing process of the expansion and contraction device of Example 1. 実施例1の基材の製造方法を示す模式図である。FIG. 5 is a schematic view showing a method of manufacturing a base material of Example 1; 実施例1の成形した基材の形状を示す模式図である。FIG. 2 is a schematic view showing the shape of a molded substrate of Example 1; 実施例1の成形した基材の形状を示す模式図である。FIG. 2 is a schematic view showing the shape of a molded substrate of Example 1; 実施例1の成形した基材の形状を示す模式図である。FIG. 2 is a schematic view showing the shape of a molded substrate of Example 1; 実施例1の成形した基材の形状を示す模式図である。FIG. 2 is a schematic view showing the shape of a molded substrate of Example 1; 実施例1のCNT載置法を示す模式図である。FIG. 5 is a schematic view showing a CNT mounting method of Example 1. 実施例2のCNTマイクロ膜構造体を用いた伸縮装置の模式図である。FIG. 7 is a schematic view of a stretching apparatus using the CNT microfilm structure of Example 2. 実施例3の剛直域に設けられた検知装置を備える伸縮装置の模式図である。FIG. 10 is a schematic view of an extension and contraction device including a detection device provided in a rigid area according to a third embodiment. 実施例3の検知装置を製造する工程を示す図である。FIG. 14 is a diagram showing a process of manufacturing a detection device of Example 3. 実施例4の伸縮性を有する検知装置を備える伸縮装置の模式図である。FIG. 14 is a schematic view of an expansion and contraction device including the detection device having elasticity according to a fourth embodiment. 実施例4の検知装置を製造する工程を示す図である。FIG. 14 is a diagram showing a process of manufacturing a detection device of Example 4. 実施例5の剛直な伸縮力供給用部を備える伸縮装置の模式図である。FIG. 18 is a schematic view of a telescopic device provided with a rigid telescopic force supply unit according to a fifth embodiment. 実施例6の伸縮性を有する伸縮力供給用部を備える伸縮装置の模式図である。FIG. 18 is a schematic view of an expansion and contraction apparatus including an expansion and contraction power supply portion having elasticity according to a sixth embodiment. 実施例7の伸縮力供給用部材付きの伸縮装置。The expansion-contraction apparatus with the member for expansion-contraction force supply of Example 7. 実施例7の伸縮力供給用部材付きの伸縮装置。The expansion-contraction apparatus with the member for expansion-contraction force supply of Example 7. 実施例7の伸縮力供給用部材付きの伸縮装置による動き検出例。The example of a motion detection by the expansion-contraction apparatus with the member for expansion-contraction force supply of Example 7. FIG. 実施例8の伸縮力供給用部材付きの伸縮装置。The expansion-contraction apparatus with the member for expansion-contraction force supply of Example 8. 実施例8の伸縮力供給用部材付きの伸縮装置による振動の検出例。The example of a detection of the vibration by the expansion-contraction apparatus with the member for expansion-contraction force supply of Example 8. FIG. 実施例9の伸縮力供給用部材付きの伸縮装置。The expansion-contraction apparatus with the member for expansion-contraction force supply of Example 9. FIG. 実施例10の伸縮駆動装置。The telescopic drive apparatus of Example 10. 実施例10の伸縮駆動装置の製造方法を示す図である。FIG. 21 is a view showing the method of manufacturing the extension and contraction drive device of the tenth embodiment. 実施例10の駆動装置。The driving apparatus of Embodiment 10. 実施例10の伸縮力供給用部材製造工程を示す図である。FIG. 21 is a view showing a manufacturing process of a member for supplying and receiving an expansion and contraction force of Example 10. 実施例10の伸縮可能な検知装置の製造工程を示す図である。FIG. 21 is a view showing the manufacturing process of the stretchable detection device of the tenth embodiment.
  1 伸縮装置
  2 基材
  3 配向CNT膜構造体
  4 伸縮力供給用部材
  5 検知装置
  6 CNTの配向方向
  7 亀裂帯
  8 CNT架橋体
  9 駆動装置
 10 伸縮駆動装置
 11 硬い基板
 12 剛直域
 13 伸縮域
 14 導電性ペースト
 15 導電性フィルム
 16 伸縮性電極
 17 配線
 18 密着層
 19 封止材
 20 配向CNT膜構造体
 21 基材
 22 電子回路
 23 中間層
 24 間隙
 50 CNTマイクロ膜構造体
 51 配向CNT膜構造体
 52 レジスト膜
 53 レジストマスク
 60 実施例2の伸縮装置
 70 実施例3の伸縮装置
 75 検知装置
 80 実施例4の伸縮装置
 85 検知装置
 90 実施例5の伸縮装置
 94 伸縮力供給用部材
 95 接着剤
 96 ガラス基板
100 実施例6の伸縮装置
104 伸縮力供給用部材
105 接着剤
106 ゴムシート
110 実施例7の伸縮装置
114 伸縮力供給用部材
120 実施例8の伸縮装置
124 伸縮力供給用部材
130 実施例9の伸縮装置
134 伸縮力供給用部材
137 検知装置
140 実施例10の伸縮駆動装置
141 伸縮装置
142 駆動装置
143 基材
144 伸縮力供給用部材
145 固定部品
146 回転部品
147 検知装置
148 転写用基材
149 把持機構
150 接着剤
DESCRIPTION OF SYMBOLS 1 Stretching device 2 Base material 3 Oriented CNT film structure 4 Stretching force supply member 5 Detection device 6 Orientation direction of CNT 7 Crack band 8 CNT crosslinked body 9 Drive device 10 Stretching drive device 11 Hard substrate 12 Rigidity area 13 Stretching area 14 Conductive paste 15 Conductive film 16 Stretchable electrode 17 Wiring 18 Adhesion layer 19 Sealing material 20 Oriented CNT film structure 21 Base material 22 Electronic circuit 23 Intermediate layer 24 Gap 50 CNT micro film structure 51 Oriented CNT film structure 52 Resist film 53 Resist mask 60 Stretching device of Example 2 70 Stretching device of Example 3 75 Sensing device 80 Stretching device of Example 4 85 Sensing device 90 Stretching device of Example 5 94 Stretching force supply member 95 Adhesive 96 Glass 96 Substrate 100 Stretching device 104 of Example 6 Stretching force supply member 105 Adhesive 106 Rubber sheet 110 Stretching device 114 of the seventh embodiment Stretching force supply member 120 Stretching device 124 of the eighth embodiment Stretching force member 130 Stretching device of the ninth embodiment Stretching force member 137 Detection device 140 Stretching device of the tenth embodiment 141 Stretching Device 142 Drive Device 143 Base Material 144 Stretching Force Supply Member 145 Fixed Part 146 Rotating Part 147 Detection Device 148 Transfer Base Material 149 Gripping Mechanism 150 Adhesive
以下、図面を参照して本発明に係るカーボンナノチューブを用いた伸縮装置とその製造方法について説明する。但し、本発明のカーボンナノチューブを用いた伸縮装置とその製造方法は、以下に示す実施の形態及び実施例の記載内容に限定して解釈されるものではない。なお、本実施の形態及び実施例で参照する図面において、同一部分又は同様な機能を有する部分には同一の符号を付し、その繰り返しの説明は省略する。 Hereinafter, a stretching device using a carbon nanotube according to the present invention and a method of manufacturing the same will be described with reference to the drawings. However, the stretchable device using the carbon nanotube of the present invention and the method of manufacturing the same are not construed as being limited to the description of the embodiments and examples described below. Note that in the drawings referred to in this embodiment mode and examples, the same portions or portions having similar functions are denoted by the same reference numerals, and the description thereof will not be repeated.
(実施形態1)
以下に本発明による伸縮装置、及び伸縮駆動装置の一例を添付の図1を参照して詳細に説明する。図1は、実施形態1に係る本発明の伸縮装置の概略図である。
(Embodiment 1)
Hereinafter, an example of the telescopic device according to the present invention and the telescopic drive device will be described in detail with reference to the attached FIG. FIG. 1 is a schematic view of the telescopic device of the present invention according to the first embodiment.
本明細書での伸縮装置とは、伸縮可能な装置のことを示す。特に本発明の伸縮装置1は、伸縮可能な基材上2に配置され、所定の方向に配向した複数のカーボンナノチューブ(CNT)を備える配向CNT膜構造体3を備えることを特徴とする。伸縮装置1は、配向CNT膜構造体3に伸縮力を供給するための部材である、伸縮力供給用部材4を備えていてもよい。また、例えば配向CNT膜構造体3の構造変化を、測定することで伸縮を検出する、検知装置5を備えていてもよい。 The telescopic device herein refers to a telescopic device. In particular, the expansion / contraction apparatus 1 of the present invention is characterized in that it comprises an oriented CNT film structure 3 disposed on an expandable base material 2 and including a plurality of carbon nanotubes (CNTs) oriented in a predetermined direction. The stretching device 1 may be provided with a stretching force supply member 4 which is a member for supplying a stretching force to the oriented CNT film structure 3. In addition, for example, a detection device 5 may be provided that detects expansion and contraction by measuring a structural change of the aligned CNT film structure 3.
さらに本発明では、上記の伸縮装置1を備え、さらに、伸縮装置1を駆動するための駆動装置を備える、伸縮駆動装置10をも提供する(図2)。このような配向CNT膜構造体3を備える伸縮装置1、及び伸縮駆動装置10は大きな伸縮を検出できるのみならず、繰り返し使用が可能で、従来の伸縮装置を大きく凌駕する性能を示す。 Furthermore, the present invention also provides an expansion / contraction drive device 10 provided with the above-mentioned expansion / contraction device 1 and further comprising a drive device for driving the expansion / contraction device 1 (FIG. 2). The expansion / contraction device 1 provided with such an oriented CNT film structure 3 and the expansion / contraction drive device 10 not only can detect large expansion and contraction but also can be used repeatedly, and show performance far superior to that of the conventional expansion and contraction device.
(伸縮可能な基材)
本発明における基材とは、少なくとも一方向に伸縮性を有し、かつ配向CNT膜構造体3が配置できればよく、形状、材質、装着方法に左右されない。材質は、伸縮可能であればよく、例えば、樹脂、ゴム、弾性体などが例示できる。特に、伸縮性が非常に高い材料、例えば、ポリジメチルシロキサン(PDMS)は大きな伸縮を検出できるため好ましい。伸縮による配向CNT膜構造体3の抵抗変化を検出する場合には、基材2は、それ自体が電気伝導性を有しないことが好ましい。
(Stretchable base material)
The base material in the present invention is stretchable in at least one direction and only needs to be able to arrange the oriented CNT film structure 3, and does not depend on the shape, the material, and the mounting method. The material may be stretchable as long as it can be, for example, resin, rubber, an elastic body, and the like. In particular, materials with very high stretchability, such as polydimethylsiloxane (PDMS), are preferred because large stretch can be detected. In the case of detecting the resistance change of the aligned CNT film structure 3 due to expansion and contraction, it is preferable that the substrate 2 itself does not have electrical conductivity.
基材の形状として、伸縮による応力集中の生じない、板状の直方体などの、立体形状が特に好ましいが、これに限定されない。例えば配向CNT膜構造体20と基材21とによる基板の形状は平面(図3(a))のほか、曲面(図3(b))やフレキシブルなもの(図3(c))が考えられ、基材の厚みは問わない。また基材21の全面が配向CNT膜構造体20で被覆されている必要はない。例えば配向CNT膜構造体20がパターニングされているもの(図3(d))、部分的に基材表面が露出しているもの(図3(e))、電子回路22が形成されたもの(図3(f))などが考えられる。また配向CNT膜構造体20が基材21に直接接触して装着されている必要はなく、基材との間に接着性などの向上を目的として中間層23を設けてもよい(図3(g))。配向CNT膜構造体20と基材21の接触面積を減らすため、中間層として間隙24を設けてもよい(図3(h))。 The shape of the substrate is particularly preferably a three-dimensional shape such as a plate-like rectangular solid that does not cause stress concentration due to expansion and contraction, but is not limited thereto. For example, the shape of the substrate made of the oriented CNT film structure 20 and the base 21 may be a flat surface (FIG. 3A), a curved surface (FIG. 3B) or a flexible one (FIG. 3C). There is no limitation on the thickness of the substrate. Further, the entire surface of the substrate 21 does not have to be covered with the oriented CNT film structure 20. For example, the oriented CNT film structure 20 is patterned (FIG. 3 (d)), the substrate surface is partially exposed (FIG. 3 (e)), and the electronic circuit 22 is formed (FIG. 3 (d)). Fig. 3 (f) can be considered. In addition, the oriented CNT film structure 20 does not have to be mounted in direct contact with the substrate 21, and an intermediate layer 23 may be provided between the substrate and the substrate for the purpose of improving adhesiveness (FIG. g)). In order to reduce the contact area between the aligned CNT film structure 20 and the base material 21, a gap 24 may be provided as an intermediate layer (FIG. 3 (h)).
(配向CNTフィルム)
本明細書で言うCNTフィルムとは、成長用基材から成長した複数のCNTの集合体を言い、このCNT配向集合体を成長用基材から剥離して得られる。CNTフィルムの少なくとも一部において、複数のCNTが一定の方向が配向していると、伸縮性に優れた伸縮装置が得られる。本明細書では、上記のCNTフィルムを、配向CNTフィルムと定義する。配向CNTフィルムの形状、形態は伸縮可能な上述した基材に配置可能で、高密度化工程が実施可能であればよく、例えば、薄板状、シート状、フォイル状、リボン状の形状でも良い。
(Oriented CNT film)
The term "CNT film" as used herein refers to an aggregate of a plurality of CNTs grown from a growth substrate, which is obtained by exfoliating the aligned CNT aggregate from the growth substrate. When a plurality of CNTs are oriented in a certain direction in at least a part of the CNT film, a stretch device excellent in stretchability can be obtained. In the present specification, the above-mentioned CNT film is defined as an oriented CNT film. The shape and form of the oriented CNT film may be arranged on the above-described expandable and expandable base material, as long as the densification step can be carried out, and may be, for example, a thin plate, a sheet, a foil or a ribbon.
配向CNTフィルムの密度が、0.01g/cm以上、0.1g/cm以下の範囲にあれば、配向CNTフィルムを成長用基材から取り外した時に、ばらばらにならず、また、後述する高密度化処理が行えるほど低密度であり好適である。 When the density of the oriented CNT film is in the range of 0.01 g / cm 3 or more and 0.1 g / cm 3 or less, when the oriented CNT film is removed from the growth substrate, it does not break apart, and will be described later. The density is so low that it can be densified, which is preferable.
配向CNTフィルムは、公知の化学気相合成法により製造できる。これは、成長用基材上に触媒層を形成し、その触媒に複数のCNTを化学気相成長(CVD)させて得られる。配向CNTフィルムは、特願2009-001586、特願2006-527894に記載の方法などを用い、成長用基材上にパターニングされた触媒から、一定の方向に配向した複数のCNTを成長させて得られる。特願2009-001586、特願2006-527894に記載の方法で製造された、配向CNTフィルムの特性は、製造条件の詳細に依存するが、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した単層CNT配向集合体を透過型電子顕微鏡で観察し画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.3~0.7である。 The oriented CNT film can be produced by a known chemical vapor synthesis method. This is obtained by forming a catalyst layer on a growth substrate and subjecting the catalyst to chemical vapor deposition (CVD) of a plurality of CNTs. An oriented CNT film is obtained by growing a plurality of CNTs oriented in a certain direction from a catalyst patterned on a growth substrate using the method described in Japanese Patent Application No. 2009-001586 and Japanese Patent Application No. 2006-527894. Be The properties of the oriented CNT film produced by the method described in Japanese Patent Application No. 2009-001586 and Japanese Patent Application No. 2006-527894 depend on the details of the manufacturing conditions, but a single-layer CNT content of 99% (two layers) as a typical value CNT, ratio of the number of single-walled CNTs to multi-walled CNTs, and the synthesized aligned single-walled CNTs are observed with a transmission electron microscope to obtain from images), density: 0.03 g / cm 3 , G / D ratio: 2 .5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98%, Hermann's orientation coefficient 0.3 to 0.7 It is.
(配向CNT膜構造体)
配向CNT膜構造体とは、伸縮可能な基材上に配置可能な、複数のCNTを高密度に充填してなるCNTの構造体をいう。このような配向CNT膜構造体は、上記配向CNTフィルムを成長用基材から取り外し、伸縮可能な別の基材へ配置し、高密度化処理を行うことで得られる。位置、及び配向が制御され、反り返りがなく基材上に配置され、かつ厚さが均一なフィルム状の配向CNT膜構造体は、伸縮時の構造変化の制御が容易なため、好ましい。
(Aligned CNT film structure)
The oriented CNT film structure refers to a structure of CNTs which can be disposed on a stretchable base material and which is filled with a plurality of CNTs at a high density. Such an oriented CNT film structure can be obtained by removing the oriented CNT film from the growth substrate, arranging it on another stretchable substrate, and performing a densification treatment. A film-like oriented CNT film structure whose position and orientation are controlled, arranged on a substrate without curling and uniform in thickness is preferable because control of structural change during expansion and contraction is easy.
(配向CNT膜構造体の配置)
配向CNT膜構造体はその位置、及び配向を制御され、かつ反り返りがない状態で基材上に配置されることが、特性を制御するために大事である。ここで、配向CNT膜構造体の位置を制御された状態とは、配向CNT膜構造体が基材上の所望領域に、配置されている状態を指す。さらに、「配向CNT膜構造体の配向を制御された状態」とは、配向CNT膜構造体の配向方向が許容可能な範囲で揃っている状態を指す。さらに、「配向CNT膜構造体に反り返りがない状態」とは、配向CNT膜構造体が基板上の所望領域に、配向CNTフィルムの各CNTが上下方向の許容範囲内にある状態を指す。
(Arrangement of oriented CNT film structure)
It is important to control the properties that the oriented CNT film structure is disposed on the substrate with its position and orientation controlled and without curling. Here, the state in which the position of the aligned CNT film structure is controlled refers to a state in which the aligned CNT film structure is disposed in a desired region on the base material. Furthermore, “a state in which the orientation of the aligned CNT film structure is controlled” refers to a state in which the alignment directions of the aligned CNT film structure are aligned within an acceptable range. Furthermore, “a state in which the oriented CNT film structure does not warp” refers to a state in which the aligned CNT film structure is in a desired region on the substrate and each CNT of the oriented CNT film is within the vertical tolerance.
配向CNT膜構造体は、領域が基材上に1つ形成されてもよいし、また複数形成されていてもよいし、さらにそれらの領域が互いに離間した形態として形成されていてもよい。 In the oriented CNT film structure, one region may be formed on the base material, or a plurality of regions may be formed, and furthermore, the regions may be formed to be separated from each other.
(配向CNT膜構造体の重量密度)
配向CNT膜構造体における体積と重量との比であり、厚さが一様の場合には下式で与えられる。
 重量密度=CNT集合体の重量/(CNT集合体の面積×CNT集合体の厚さ)
(Weight density of oriented CNT film structure)
It is the ratio of volume to weight in the oriented CNT film structure, and is given by the following equation when the thickness is uniform.
Weight density = weight of CNT assembly / (area of CNT assembly × thickness of CNT assembly)
配向CNT膜構造体を構成する複数のCNTは、互いに隣り合うCNT同士がファン・デア・ワールス力によって強く結合しており、配向CNT膜構造体におけるCNTの重量密度は、一般には0.1~1.5g/cm、より好ましくは0.2~1.5g/cmである。このように、配向CNT膜構造体におけるCNTの重量密度が上記の下限値以上であると、均一に且つ隙間なくCNTが充填され、配向CNT膜構造体が固体としてのリジッドな様相を呈し、伸縮時に後述の所要の構造変化が得られるようになる。この逆に、CNTの重量密度が上記の値に満たないと、配向CNT膜構造体を構成するCNT同士間に有意な隙間が発生する。そのため、配向CNT膜構造体がリジッドな固体ではなくなり、伸縮時に後述の所要の構造変化が得られなくなる。また、レジスト等の液剤を塗布しようとしても、CNT同士間の隙間に液剤が浸み込んでしまうので、周知のパターニング技術やエッチング技術の適応が困難となり、所望の形状、特性を有する配向CNT膜構造体の製造が困難となる。ここで配向CNT膜構造体におけるCNTの重量密度は、一般的には大きければ大きいほど好ましいが、製造上の制限から、その上限値は1.5g/cm程度である。 The plurality of CNTs constituting the aligned CNT film structure are such that adjacent CNTs are strongly coupled to each other by the van der Waals force, and the weight density of the CNTs in the aligned CNT film structure is generally 0.1 to It is 1.5 g / cm 3 , more preferably 0.2 to 1.5 g / cm 3 . As described above, when the weight density of CNTs in the aligned CNT film structure is equal to or more than the above lower limit, the CNTs are uniformly filled without gaps, and the aligned CNT film structure exhibits a rigid appearance as a solid, Sometimes the required structural changes described below will be obtained. On the contrary, when the weight density of the CNTs does not reach the above value, a significant gap is generated between the CNTs constituting the oriented CNT film structure. Therefore, the oriented CNT film structure is not a rigid solid, and the required structural change described later can not be obtained during expansion and contraction. In addition, even if it is intended to apply a solution such as a resist, the solution will penetrate into the gaps between the CNTs, making it difficult to apply known patterning techniques and etching techniques, and an oriented CNT film having a desired shape and characteristics. Manufacturing of the structure becomes difficult. Here, the weight density of the CNTs in the oriented CNT film structure is generally preferably as large as possible, but the upper limit value thereof is about 1.5 g / cm 3 because of the limitation in production.
(配向CNT膜構造体の配向)
さらには、配向CNT膜構造体の少なくとも一部領域において、複数のCNTが一定の方向に配向していると、伸縮時に配向CNT膜構造体に後述の亀裂帯が好適に発生し、従来よりも格段に大きな伸縮を、繰り返し検出できる、優れた伸縮装置が製造できる。
(Alignment of oriented CNT film structure)
Furthermore, when a plurality of CNTs are oriented in a certain direction in at least a partial region of the oriented CNT film structure, a crack band described later is suitably generated in the oriented CNT film structure at the time of expansion and contraction, and more than before. It is possible to manufacture an excellent expansion and contraction device that can repeatedly detect an extremely large expansion and contraction.
配向CNT膜構造体の配向度は、ヘルマンの配向係数(Herman’s orientation Factor)で評価できる。本発明の伸縮装置においては、ヘルマンの配向係数が0以上、より好ましくは0.3以上、1以下であることが好ましい。少なくとも一つの配向領域の、ヘルマンの配向係数が0以上、1以下の範囲にあると、伸縮時に配向CNT膜構造体に亀裂帯が好適に発生する。少なくとも一つの配向領域の、ヘルマンの配向係数が0.3以上、1以下の範囲にあり、配向の方向が、伸縮の方向に対して90度に近い角度であると、CNTへの歪みの集中を緩和し、大きな伸縮を受けても、破断しない配向CNT膜構造体を得ることができる。 The degree of orientation of the aligned CNT film structure can be evaluated by Herman's orientation factor. In the expansion device of the present invention, the Hermann's orientation coefficient is preferably 0 or more, more preferably 0.3 or more and 1 or less. When the Hermann's orientation coefficient of at least one orientation region is in the range of 0 or more and 1 or less, a crack band is suitably generated in the oriented CNT film structure during expansion and contraction. When the Hermann's orientation coefficient of at least one orientation region is in the range of 0.3 or more and 1 or less, and the orientation direction is at an angle close to 90 degrees with respect to the direction of expansion and contraction, concentration of strain on CNTs It is possible to obtain an oriented CNT film structure which is not broken even when it is relaxed and subjected to large expansion and contraction.
(配向CNT膜構造体の厚み)
配向CNT膜構造体の厚さは、伸縮装置の要望に応じてその望ましい値を任意に設定することができる。配向CNT膜構造体の厚さが10nm以上であると、膜としての一体性を保持できるようになり、配置工程、高密度化工程を実施することができる。逆に、10nm以下であると、連続性、均一性を持つ配向CNT膜構造体の製造が困難であった。膜厚の上限値に格別な制限はないが、このような伸縮装置に利用する場合は、伸縮性と柔軟性を兼ね備えるために、100μm程度が好ましい。
(Thickness of oriented CNT film structure)
The thickness of the oriented CNT film structure can be arbitrarily set to a desired value according to the needs of the stretching apparatus. When the thickness of the oriented CNT film structure is 10 nm or more, the integrity as a film can be maintained, and the disposing step and the densification step can be performed. On the other hand, it was difficult to produce an aligned CNT film structure having continuity and uniformity if the thickness is 10 nm or less. The upper limit of the film thickness is not particularly limited, but when it is used for such a stretching device, about 100 μm is preferable in order to have both stretchability and flexibility.
配向CNT膜構造体の伸縮する領域はできるだけ、厚さが均一であることが好ましい。配向CNT膜構造体の厚さが均一であると、伸縮時に、亀裂帯が伸縮領域に均一に発生しやすく、網目状の亀裂帯に発展しやすい。そのようにすれば、大きな伸縮を受けても、破断しない、配向CNT膜構造体を得ることができる。 The stretchable region of the aligned CNT film structure is preferably as uniform as possible. When the thickness of the oriented CNT film structure is uniform, the crack band is easily generated uniformly in the expansion and contraction region at the time of expansion and contraction, and is easily developed into a network-like crack band. In this way, it is possible to obtain an aligned CNT film structure which does not break even when subjected to large expansion and contraction.
(配向CNT膜構造体を構成するCNT)
CNT層を構成するCNTは、単層CNTであってもよいし、多層CNTであってもよい。いずれの種類のCNTを用いるかは、配向CNT膜構造体の必要とされる特性に応じて決めることができ、例えば、高い導電性や可撓性などが要求される場合には単層CNTを用いることができ、剛性や金属的性質などが重視される場合には多層CNTを用いることができる。
(CNTs that make up an oriented CNT film structure)
The CNTs constituting the CNT layer may be single-walled CNTs or multi-walled CNTs. Which type of CNT is to be used can be determined according to the required properties of the oriented CNT film structure. For example, when high conductivity, flexibility, etc. are required, single-walled CNTs can be used. It can be used, and multilayer CNT can be used when rigidity, metallic properties and the like are important.
(パターニングされた配向CNT膜構造体)
次に、CNTマイクロ膜構造体について述べる。ここで、「CNTマイクロ膜構造体」とは、パターニングし加工された配向CNT膜構造体を指す。パターニングは、基材上の所望領域に配向CNT膜構造体を配置するのに好適であり、これにより制御性よく所望の性能を示す伸縮装置を製造できる。配向CNT膜構造体が上記のような密度及び厚さであると、配向CNT膜構造体上にレジストを塗布し、リソグラフィーでレジストに任意のパターンを描き、レジストをマスクとして配向CNT膜構造体の不用部分をエッチングし、任意形状の回路あるいはデバイスを形成することが容易に実行可能となる。すなわちこれによれば、周知のパターニング技術やエッチング技術の適用が可能となり、形状が厳密に制御され、所望の特性を有する配向CNT膜構造体を製造することが可能となる。
(Patterned oriented CNT film structure)
Next, the CNT microfilm structure will be described. Here, the "CNT micro film structure" refers to an oriented CNT film structure patterned and processed. The patterning is suitable for disposing the aligned CNT film structure in a desired region on the substrate, which makes it possible to manufacture an expansion device exhibiting desired performance with good controllability. If the oriented CNT film structure has the density and thickness as described above, a resist is applied on the oriented CNT film structure, an arbitrary pattern is drawn on the resist by lithography, and the oriented CNT film structure is formed using the resist as a mask It becomes easy to etch unnecessary parts and form circuits or devices of any shape. That is, according to this, application of known patterning technology and etching technology becomes possible, and it becomes possible to strictly control the shape and manufacture an oriented CNT film structure having desired characteristics.
CNTマイクロ膜構造体を作成する方法について述べると、先ず、図4(a)に示すように、配向CNT膜構造体51にレジスト膜52を塗布する。レジスト膜52は、電子線レジスト、フォトレジスト等、形状を構築するレジストであれば任意のものを使用することができ、また、CNTに対してエッチングの選択比が低いものであっても、選択比以上に配向CNT膜構造体51よりも十分に厚いレジストを形成すればよい。 In the method of producing the CNT microfilm structure, first, as shown in FIG. 4A, a resist film 52 is applied to the oriented CNT film structure 51. As the resist film 52, any resist such as an electron beam resist, a photoresist, etc. can be used as long as it can form a shape, and even if it has a low etching selectivity with respect to CNT, it can be selected It is sufficient to form a resist sufficiently thicker than the oriented CNT film structure 51 to a ratio or more.
次に、配向CNT膜構造体51の上に塗布したレジスト膜52に対し、レジスト膜52の性質に合わせた描画(例えば電子線描画や、フォトリソグラフィー)を行い、CNTマイクロ膜構造体51として構築したい所望の形状のレジスト膜52Aを描画する(図4(b))。 Next, drawing (for example, electron beam drawing or photolithography) according to the properties of the resist film 52 is performed on the resist film 52 applied on the aligned CNT film structure 51 to construct the CNT microfilm structure 51. A resist film 52A having a desired shape desired to be drawn is drawn (FIG. 4 (b)).
次に、描画したレジストを現像し、配向CNT膜構造体51の上にレジストマスク53を形成する(図4(c))。そして、配向CNT膜構造体51に対してエッチングを行い、レジストマスク53を用いて、所望した形状に配向CNT膜構造体51を加工する(図4(d))。配向CNT膜構造体51を加工した後、レジストマスク53を除去し、所望の形状のCNTマイクロ膜構造体50を得る(図4(e))。 Next, the drawn resist is developed to form a resist mask 53 on the oriented CNT film structure 51 (FIG. 4C). Then, the aligned CNT film structure 51 is etched, and the resist mask 53 is used to process the aligned CNT film structure 51 into a desired shape (FIG. 4 (d)). After processing the aligned CNT film structure 51, the resist mask 53 is removed to obtain a CNT micro film structure 50 having a desired shape (FIG. 4 (e)).
本発明において、配向CNT膜構造体をパターニングする場合、次のことを考慮する必要がある。
 (1)高密度化した配向CNTフィルムでも、例えばエッチングの選択比の稼げるシリカ系のレジストHSQ(hydrogen silsesquioxane)(FOX16:ダウコーニング社製)を均一に塗布できないことがある。また、HSQレジストの再現性を得るのが難しいことがある。
 (2)配向の異なる配向CNTフィルムから成るマイクロ膜構造体を、一つの基板内に構築できることが望まれる。
In the present invention, when the oriented CNT film structure is patterned, it is necessary to consider the following.
(1) Even in the case of a highly densified oriented CNT film, it may not be possible to uniformly apply, for example, a silica-based resist HSQ (hydrogen silsesquioxane) (FOX 16: manufactured by Dow Corning), which can obtain an etching selectivity. Also, it may be difficult to obtain repeatability of the HSQ resist.
(2) It is desirable that a microfilm structure composed of oriented CNT films different in orientation can be built in one substrate.
これに対して、本発明者らの検討の結果、HSQを塗布する前に、希釈したポリメチルメタクリレート(PMMA)もしくはレジスト(ZEP520A/日本ゼオン社製)を塗布固化して配向CNT膜構造体上に膜を形成し、その上にHSQを塗布することにより、配向CNTフィルムの下側へのHSQの流入を防ぎ、HSQを均一に塗布することができる。 On the other hand, as a result of examinations of the present inventors, before applying HSQ, diluted polymethyl methacrylate (PMMA) or a resist (ZEP520A / made by Nippon Zeon Co., Ltd.) is applied and solidified to form an oriented CNT film structure. By forming a film on top and applying HSQ thereon, the inflow of HSQ to the lower side of the oriented CNT film can be prevented, and HSQ can be applied uniformly.
また、HSQを2度もしくは3度塗布し、配向CNT膜構造体内及びその下側に十分にしみこませ、配置した配向CNT膜構造体の上側にマスクを形成するに十分なHSQを供給することによりマスクを形成してもよい。さらに、HSQを不活性ガス雰囲気のグローブボックス内で扱い、レジスト塗布時のみ必要な量だけ空気中に暴露して使用することも有効である。また、後述の配置、高密度化工程(転写)を行うことが好ましい。 In addition, by applying HSQ twice or three times, sufficiently permeating the aligned CNT film structure and its lower side, and supplying sufficient HSQ to form a mask on the upper side of the arranged aligned CNT film structure. You may form a mask. Furthermore, it is also effective to use HSQ in an inert gas glove box and expose it to the air only in the amount necessary for resist application. Further, it is preferable to carry out the arrangement and the densification step (transfer) described later.
次に、配向CNT膜構造体のエッチングについて述べると、配向CNT膜構造体を例えば、Oによる反応性イオンエッチング(RIE)で加工する際、焼き切れない毛羽だった残渣が残ることがある(Oプラズマに対するCと何らかの元素の不動態と推認される)。これに対しては、OとArを用いたRIE、もしくはOとCHFを用いたRIE、もしくはこれら3つのRIE条件を組み合わせて加工を行うと効果的である。 Next, when the etching of the oriented CNT film structure is described, when the oriented CNT film structure is processed by reactive ion etching (RIE) with O 2 , for example, an unburnable fluff residue may remain ( It is assumed that C and some element passivity to O 2 plasma). For this purpose, it is effective to perform processing using RIE using O 2 and Ar, RIE using O 2 and CHF 3 , or a combination of these three RIE conditions.
(配向CNT膜構造体の亀裂帯)
物体は、伸縮力により歪みを受けた場合、変形する。初め、伸縮されたことのない、配向CNT膜構造体3には、裂け目や亀裂帯はない。(図5(a))。配向CNT膜構造体を伸張すると、伸張された初回は、図5(b)の模式図に示すように、CNTが配向している領域の、高密度に充填されたCNTの間に複数の裂け目が生じる。伸張量の増加とともに、各々の裂け目はCNTの配向方向に沿って帯状・縦長に急速に大きくなる。さらに伸張量が増加すると、裂け目は、次々と融合し始める(図5(c))。CNTが繊維状の物質であるために、図5(d)に示すように、裂け目の境界にあるCNTは、裂け目が融合した際に、融合した裂け目を架橋する形で残る。本明細書では、架橋するCNTを含む、このような裂け目を亀裂帯と呼ぶ。また架橋CNTとは、亀裂帯を架橋するCNTのことを示す。
(Crack zone of oriented CNT film structure)
The object deforms when it is distorted by the stretching force. The oriented CNT film structure 3 which has not been stretched at first has no cracks or cracks. (FIG. 5 (a)). When the oriented CNT film structure is stretched, as shown in the schematic view of FIG. 5 (b), the stretched first pass is a plurality of fissures between densely packed CNTs in the region in which the CNTs are oriented. Will occur. As the amount of elongation increases, each cleft rapidly becomes band-shaped and longitudinally elongated along the orientation direction of the CNTs. As the amount of stretching further increases, the clefts start to fuse one after another (FIG. 5 (c)). Because the CNTs are fibrous materials, as shown in FIG. 5 (d), the CNTs at the cleft boundaries remain in the form of cross-linking of the fused cleft when the clefts fuse. Such clefts, including cross-linking CNTs, are referred to herein as cracked bands. In addition, crosslinked CNTs refer to CNTs that bridge crack bands.
一般の物体は、裂け目が一度発生すると、裂け目に歪みが集中し、伸張の増加とともに裂け目は急速に発展し大きくなり、最終的には物体は破断してしまう。本発明の製造法による、配向CNT膜構造体は、伸張の増加とともに裂け目が大きくなると、裂け目同士が融合し、架橋CNTを含む亀裂帯へと発展し、亀裂帯を架橋するCNTが出現する。切れ目の発生、亀裂帯の構造と成長を制御することで、極めて大きな伸張を受けても、連続的な構造を維持し、破断しない、配向CNT膜構造体を製造することが可能である。 In a general object, once a tear occurs, strain concentrates on the tear, and as the extension increases, the tear rapidly develops and becomes large, and eventually the object breaks. In the oriented CNT film structure according to the present invention, when the fractures become larger as the elongation increases, the fissures fuse together, develop into crack bands including crosslinked CNTs, and CNTs that bridge the crack bands appear. By controlling the generation of cuts and the structure and growth of crack bands, it is possible to produce an oriented CNT film structure that maintains a continuous structure and does not break even under extremely large elongation.
大きな伸張下でも、破断することなく、CNT架橋構造を備える亀裂帯を発生することで、伸張を吸収しつつ、連続的な構造として存在しうる、配向CNT膜構造体は本発明で初めて実現した、革新的な伸縮機能を示す材料である。 An oriented CNT film structure that can be present as a continuous structure while absorbing elongation by generating a crack band having a CNT cross-linked structure without breaking even under a large elongation is realized for the first time in the present invention It is a material that exhibits an innovative stretch function.
図6に示すように、裂け目、亀裂体7のCNTの密度は、配向CNT構造体8のCNTの密度と比較すると著しく低密度である。また、裂け目が発生しなかった部分は、CNTは高密度に充填されたままである。このように、伸張下でも、構造がほとんど変化しない、高密度の領域は、基材との密着性を保持する。そのため、伸縮時に、配向CNT膜構造体が基材から剥離しない。一方、CNTの密度が低い、CNT架橋構造8(CNT架橋体)を備える亀裂帯は伸縮の変形を吸収する。具体的には、大きな伸張は、CNTの密度が低い、CNT架橋構造8を備える亀裂帯が増加することで吸収される。このような高密度領域と低密度領域に配向CNT膜構造体が分離することで、大きな伸縮を繰り返し受けても、破断、破壊、剥離しない、配向CNT膜構造体を得ることができる。 As shown in FIG. 6, the density of the CNTs in the crack or crack 7 is extremely low compared to the density of the CNTs in the aligned CNT structure 8. In addition, in the portion where the tear did not occur, the CNTs are densely packed. Thus, even under tension, the areas of high density where the structure is almost unchanged change the adhesion with the substrate. Therefore, the oriented CNT film structure does not peel off from the substrate at the time of expansion and contraction. On the other hand, the crack band provided with the CNT cross-linked structure 8 (CNT cross-linked body), which has a low density of CNTs, absorbs stretching deformation. Specifically, the large elongation is absorbed by increasing the crack band comprising the CNT cross-linked structure 8 where the density of the CNTs is low. By separating the aligned CNT film structure into such a high density region and a low density region, it is possible to obtain an aligned CNT film structure which is not broken, broken or peeled even if it is repeatedly subjected to large expansion and contraction.
CNT架橋構造を備える亀裂帯が発生するメカニズムは現時点では明らかではないが、以下の要因が大事と推察される。まず、CNTが一次元の繊維状の物質であることは、裂け目同士が融合した際に、境界部が繊維状になり、亀裂帯を架橋するために肝要である。また、CNT同士が適切に絡み合っていて、お互いファンデルワールス力で強固に物理吸着していることが大事である。このCNT同士の相互作用は、切れ目が発生し、大きく発展して、配向CNT膜構造体を断裂することを防止する。以上のように、CNT架橋構造を備える亀裂帯は、様々な構造、特性の要因の複雑な関わりあいが制御されて、はじめて可能となる。 Although the mechanism by which the crack band having the CNT cross-linked structure is generated is not clear at present, the following factors are presumed to be important. First, the fact that CNT is a one-dimensional fibrous substance is important in that when the fissures are fused, the interface becomes fibrous and crosslinks the crack band. In addition, it is important that CNTs are properly intertwined and physically adsorbed strongly by van der Waals' force. The interaction between the CNTs causes a break and largely develops to prevent the tearing of the aligned CNT film structure. As described above, the cracked zone having the CNT cross-linked structure can be realized only by controlling the complicated relation of various structural and characteristic factors.
配向CNT膜構造体を伸縮可能な基材に配置し、伸張すると、配向CNT膜構造体は容易に破断するという問題がある。そこで、この課題を解決するために、本発明者は以下に述べる鋭意工夫を重ねた。まずは、配向CNT膜構造体として、配向CNT膜構造体の少なくとも一部領域において、複数のCNTが一定の方向に配向しているものを用いた。これにより、伸張を受けたときに、歪みが集中して、配向CNT膜構造体が破断することになしに、多くの裂け目が配向CNT膜構造体中に発生し、それらの融合により、亀裂帯が発生した。 When the oriented CNT film structure is disposed on a stretchable base material and stretched, there is a problem that the oriented CNT film structure is easily broken. Then, in order to solve this subject, this inventor repeated the earnest device described below. First, as the oriented CNT film structure, one in which a plurality of CNTs are oriented in a predetermined direction in at least a partial region of the oriented CNT film structure was used. As a result, many cracks are generated in the aligned CNT film structure without strain concentration and fracture of the aligned CNT film structure when subjected to tension, and their fusion leads to a crack band. There has occurred.
次に、配向CNT膜構造体3の少なくとも一つの配向領域の配向の方向6(CNTの配向方向)が、伸縮の方向に対して90度(図6参照)、もしくは90度に近い角度となるように、高密度化工程、配置工程を工夫し、配向CNT膜構造体の位置及び、配向を制御した。これにより、伸縮を受けた時に、より裂け目が発生しやすくなると同時に、CNT自体に歪みが集中することを防いだ。さらには、反り返りがない状態で基材2上に配向CNT膜構造体3を配置することで、伸縮時に、配向CNT膜構造体3が基材2から剥離することを防いだ。 Next, the orientation direction 6 (the orientation direction of the CNTs) of at least one orientation region of the oriented CNT film structure 3 is at an angle close to 90 degrees (see FIG. 6) or 90 degrees with respect to the direction of expansion and contraction As described above, the densification step and arrangement step were devised to control the position and orientation of the aligned CNT film structure. As a result, when being subjected to expansion and contraction, a crack is more likely to occur, and at the same time, distortion is prevented from concentrating on the CNT itself. Furthermore, by arranging the aligned CNT film structure 3 on the base material 2 in a state without warping, peeling of the aligned CNT film structure 3 from the base material 2 was prevented at the time of expansion and contraction.
また、配向CNT膜構造体の膜の厚みが10nm以上、100μm以下とした。膜が薄すぎると、配向CNT膜構造体の製造が著しく困難となり、また、膜の厚みが100μm以上であると、配向CNT膜構造体は固体状となり柔軟性を失い、破断がおきやすい。配向CNT膜構造体の膜の厚みが10nm以上、100μm以下であると、以下に詳細を記述する配置工程、高密度化工程などが実施でき、破断しづらく、亀裂帯が好適に発生する、配向CNT膜構造体を得ることができた。 In addition, the thickness of the film of the aligned CNT film structure was 10 nm or more and 100 μm or less. If the film is too thin, production of the aligned CNT film structure becomes extremely difficult, and if the film thickness is 100 μm or more, the aligned CNT film structure becomes solid and loses flexibility, and breakage easily occurs. If the thickness of the film of the oriented CNT film structure is 10 nm or more and 100 μm or less, the arrangement step, the densification step, etc. described in detail below can be carried out, it is hard to break, crack band is suitably generated, orientation A CNT film structure could be obtained.
さらには、配向CNT膜構造体の密度を、0.01g/cm以上、0.1g/cm以下の範囲にすると、均一に且つ隙間なくCNTが充填され、配向CNT膜構造体が固体としてのリジッドな様相を呈し、伸縮時に亀裂帯が発生した。 Furthermore, when the density of the aligned CNT film structure is in the range of 0.01 g / cm 3 or more and 0.1 g / cm 3 or less, the CNTs are uniformly filled without gaps and the aligned CNT film structure is solid. It had a rigid appearance, and a crack band occurred during expansion and contraction.
伸縮を受けた際に、裂け目、及び亀裂帯が、一つしか発生しないと、伸縮による、歪みの吸収が困難となり、大きな伸縮を受けると、歪みが亀裂帯に集中し、配向CNT膜構造体は破断してしまう。そこで、伸縮性基材の伸縮部の厚みをできるだけ均一にし、かつ配置される配向CNT膜構造体の形状、厚みをできるだけ均一にすることで、基材、及び配向CNT膜構造体が均一に伸縮するようにした。このようにすると、配向CNT膜構造体が伸張を受けた時に、多くの亀裂帯が網目状に発生し、大きな伸縮を受けても破断せず、かつ繰り返し伸縮可能な配向CNT膜構造体を得ることができた(図7)。 When only one crack and crack band are generated when subjected to expansion and contraction, absorption of strain due to expansion and contraction becomes difficult, and when it is subjected to large expansion and contraction, strain is concentrated in the crack band and an oriented CNT film structure Will break. Therefore, the substrate and the oriented CNT film structure are uniformly stretched by making the thickness of the stretchable portion of the stretchable substrate as uniform as possible and making the shape and thickness of the oriented CNT film structure as uniform as possible. It was made to do. In this way, when the oriented CNT film structure is subjected to elongation, many crack bands are generated in the form of a network, and even when subjected to large expansion and contraction, the oriented CNT film structure which is not broken and which can be repeatedly expanded and contracted is obtained. I could do it (Figure 7).
さらには、CNT架橋構造は亀裂帯(裂け目)に対して傾斜していると、繰り返し大きな伸縮可能な配向CNT膜構造体が得られる(図8、図9)。これは、架橋CNTが傾斜していると、伸張時に発生した傾斜CNTは、縮小時に、可逆的に、元の構造に戻るからである。これは、あたかも果物を梱包する、高発泡ポリエチレンネットを伸縮させた時の構造変化と類似している。もしも、架橋CNTが、亀裂帯に対して垂直に配置していると、伸縮時に、元の形状へは戻らず、再現性よく、繰り返し伸縮可能な伸縮装置を得ることができない。 Furthermore, when the CNT cross-linked structure is inclined with respect to the crack band (crack), it is possible to obtain a repeatedly large stretchable oriented CNT film structure (FIG. 8, FIG. 9). This is because when the cross-linked CNTs are inclined, the inclined CNTs generated at the extension reversibly return to the original structure at the time of contraction. This is similar to the structural change when the highly foamed polyethylene net is stretched, packing the fruit. If the cross-linked CNTs are arranged perpendicular to the cracked zone, they do not return to their original shape during expansion and contraction, and it is not possible to obtain an expansion device that can be repeatedly expanded and contracted with high reproducibility.
(伸縮装置の動作機構)
後述の実施例1の方法で製造した、伸縮装置1の動作機構について、図10を用いて説明する。実施例1の方法で製造した伸縮装置を、図6で示すように、配向CNT膜構造体3のCNTの配向の方向6に対して、90度の方向で伸縮させた。図10は、様々な伸縮をうけている伸縮装置の配向CNT膜構造体の写真である。配向CNT膜構造体中のCNTは、図の上下方向に配向している。図のサイズは一辺60μmであり、各図の左上の数値は伸長率を示している。
(Operation mechanism of telescopic device)
The operation mechanism of the expansion and contraction device 1 manufactured by the method of Example 1 to be described later will be described with reference to FIG. The stretch device manufactured by the method of Example 1 was stretched in the direction of 90 degrees with respect to the direction 6 of the orientation of the CNTs of the oriented CNT film structure 3 as shown in FIG. FIG. 10 is a photograph of the oriented CNT film structure of the stretching device undergoing various stretching. The CNTs in the oriented CNT film structure are oriented in the vertical direction of the figure. The size of the figure is 60 μm per side, and the numerical value at the upper left of each figure indicates the expansion rate.
伸縮をうけたことのない、配向CNT膜構造体3には、亀裂帯は存在せず、均一の構造を示す(図10(上段伸長0%))。このような、配向CNT膜構造体に伸長を加えていくと、配向CNT膜構造体のCNT配向方向6に座屈が生じ、配向CNT膜構造体3のCNT並び方向に、前述のように裂け目が生じ、裂け目同士が融合し、亀裂帯7を形成する(図10(上段伸長27%))。亀裂帯は図11に示すように、亀裂帯に対して傾斜した架橋CNTを複数含み、そのために配向CNT膜構造体が伸長を受けても破断しない。 In the oriented CNT film structure 3 which has not been subjected to expansion and contraction, no crack band is present, and a uniform structure is shown (FIG. 10 (upper elongation 0%)). When such an oriented CNT film structure is stretched, buckling occurs in the CNT orientation direction 6 of the oriented CNT film structure, and the clefts as described above in the CNT alignment direction of the oriented CNT film structure 3 And the fissures fuse together to form a cracked zone 7 (FIG. 10 (upper stage elongation 27%)). As shown in FIG. 11, the cracked band includes a plurality of cross-linked CNTs inclined with respect to the cracked band, so that the aligned CNT film structure does not break even when it is stretched.
伸びをさらに増大させていくと、配向CNT膜構造体3のCNT配向方向6の座屈がさらに増大し、配向CNT膜構造体3の亀裂帯7の密度と本数が増加する(図10左上から右)。亀裂帯7は、配向CNT膜構造体3の配向した領域全体に均一に発生し、網目状の亀裂帯となった(図10(上段伸長100%))。これらのため、配向CNT膜構造体3は伸長を受けても破断しなかった。 When the elongation is further increased, the buckling in the CNT orientation direction 6 of the oriented CNT film structure 3 further increases, and the density and number of the crack bands 7 of the oriented CNT film structure 3 increase (FIG. 10 from the upper left) right). The crack band 7 was uniformly generated in the entire oriented region of the aligned CNT film structure 3 and became a network crack band (FIG. 10 (upper stage elongation 100%)). For these reasons, the aligned CNT film structure 3 did not break even when it was stretched.
配向CNT膜構造体3が初回に伸長を受けた時の、亀裂帯7の幅(図12(a))と、亀裂帯(裂け目)7を含まない配向CNT膜構造体3の高密度領域の幅(図12(a))の伸長に対する変化を計測し、図12(b)の左図にプロットした。伸長が大きくなるにつれ、配向CNT膜構造体3の高密度領域の幅は急激に小さくなる、亀裂帯7の幅は逆に、少しずつ大きくなるが、その増加量は高密度領域の幅の減少量ほどではない。そのため、図10に観察されたように、亀裂帯7の本数と密度が伸長とともに増加する。 When the oriented CNT film structure 3 is subjected to elongation for the first time, the width of the crack band 7 (FIG. 12 (a)) and the high density region of the oriented CNT film structure 3 not including the crack band (crack) 7 The change to extension of the width (FIG. 12 (a)) was measured and plotted in the left view of FIG. 12 (b). As the elongation increases, the width of the high density region of the oriented CNT film structure 3 sharply decreases, and the width of the crack band 7 increases gradually, but the amount of increase decreases the width of the high density region Not as much as the amount. Therefore, as observed in FIG. 10, the number and density of cracked bands 7 increase with elongation.
次に、伸長率100%まで伸長させた配向CNT膜構造体3を、少しずつ、収縮させていくと、亀裂帯7は少しずつ、サイズが小さくなっていくが、基本的に、密度と本数は、それほど減少しなかった(図10右下図から左下図へ)。伸縮ゼロの元の状態に戻った時には、亀裂帯7は消滅するものの、その痕跡は残余していた。 Next, when the oriented CNT film structure 3 expanded to an elongation rate of 100% is contracted little by little, the crack band 7 gradually becomes smaller in size, but basically, the density and the number Did not decrease so much (from the lower right figure to the lower left figure in FIG. 10). When it returned to the original state of expansion and contraction zero, although the crack zone 7 disappears, the trace remained.
次に、伸長させた場合には、初回とは異なり、この痕跡から、亀裂帯7が発生し、伸長を大きくするにつれ、図10の左下図から右下図へ示すように、亀裂帯7が大きくなっていったが、基本的に、密度と本数は、それほど増加しなかった。 Next, in the case of elongation, unlike the initial case, the crack band 7 is generated from this trace, and as the elongation is increased, the crack band 7 becomes large as shown from the lower left figure to the lower right figure in FIG. However, basically, the density and number did not increase so much.
配向CNT膜構造体が2回目以後に伸長を受けた時の、亀裂帯7の幅(図12(a)参照)と、亀裂帯(裂け目)7を含まない配向CNT膜構造体3の高密度領域の幅(図12(a)参照)の伸長に対する変化を計測し図12(b)の右図にプロットした。伸長が大きくなるにつれ、配向CNT膜構造体3の高密度領域の幅はほとんど変化しない。逆に亀裂帯7の幅は伸長に比例して大きくなっていく。亀裂帯7の幅が大きくなることで、伸長を亀裂帯7が吸収している様子がわかる。 When the oriented CNT film structure is stretched after the second time, the width of the crack band 7 (see FIG. 12A) and the high density of the oriented CNT film structure 3 not including the crack band (crack) 7 The change with the extension of the width of the region (see FIG. 12 (a)) was measured and plotted on the right of FIG. 12 (b). As the elongation increases, the width of the high density region of the oriented CNT film structure 3 hardly changes. Conversely, the width of the cracked zone 7 increases in proportion to the elongation. As the width of the crack band 7 increases, it can be seen that the crack band 7 absorbs elongation.
以上の動作機構により、2回目以後の伸縮においては、亀裂帯は可逆的に発生、成長、縮小する。この原理により、本発明による、伸縮装置は、大きな伸縮で繰り返し使用できる。 By the above operation mechanism, the crack band is generated, grown and contracted reversibly in the second expansion and contraction. By this principle, the telescopic device according to the invention can be used repeatedly with large telescopic.
(検知装置)
本明細書での検知装置とは、伸縮装置の伸縮を検出する装置のことである。検知装置は、伸縮装置の伸縮を検出できれば、構造、形状、材質を問わず、適宜選択することができ、伸縮装置と非接触で配置されていてもよい。
(Detection device)
The detection device in the present specification is a device that detects the expansion and contraction of the expansion and contraction device. The detection device may be appropriately selected as long as it can detect the expansion and contraction of the expansion and contraction device, regardless of the structure, the shape, and the material, and may be disposed in non-contact with the expansion and contraction device.
例えば、配向CNT膜構造体に二つの電極をつけ、伸縮により構造が変化した、配向CNT膜構造体の抵抗変化を検出することで、伸縮を検出する装置でもよい。また、配向CNT膜構造体の構造変化を透過率の変化で検出する光学装置でもよい。 For example, a device may be used that detects expansion and contraction by attaching two electrodes to the aligned CNT film structure and detecting a change in resistance of the aligned CNT film structure whose structure has changed due to expansion and contraction. In addition, it may be an optical device which detects the structural change of the aligned CNT film structure by the change of the transmittance.
伸縮装置の伸縮可能な基材上に、検知装置を配置する場合には、基材が伸縮するため、検知装置が変形して検出値が変化したり、検知装置そのものが破壊されたり、検知装置が基材から剥離するという問題があった。これらの問題を解決するために、以下の二通りの解決手段を本発明では提供した。 When the detection device is disposed on the expandable base material of the expansion and contraction device, the base material expands and contracts, so the detection device is deformed to change the detection value, or the detection device itself is destroyed, or the detection device Has a problem that it peels from the substrate. In order to solve these problems, the following two solutions have been provided by the present invention.
(解決方法1)
伸縮が抑制された、剛直域を設けて、その領域に検知装置を設置した。このようにすれば、伸縮装置が伸縮する際に、検知装置は、伸縮の影響を受けず、上記問題が解決できた。具体的には、配向CNT膜構造体に二つの電極から構成される検知装置をつけ、伸縮による配向CNT膜構造体の抵抗変化を検出する伸縮装置を製造した。伸縮可能な基材の、配向CNT膜構造体を配置した面と、反対側の面に、硬い基板であるガラスを接着剤で接合した。このようにして伸縮しない、剛直域を形成した。このような剛直域を、2つの離間する領域に、形成した。次に、その反対面にある、剛直域上の配向CNT膜構造体上に、導電性ペーストと、導電性フィルムを接合し、電極を構成した。このような、構成の検知装置を用いると、検知装置は、伸縮により変形しないため、上記の課題が解決できた。
(Solution 1)
A rigid area where expansion and contraction were suppressed was provided, and a detection device was installed in that area. In this way, when the expansion and contraction device expands and contracts, the detection device is not affected by the expansion and contraction, and the above problem can be solved. Specifically, a detection device including two electrodes was attached to the oriented CNT film structure, and a stretching device was manufactured to detect a change in resistance of the oriented CNT film structure due to stretching. A glass which is a hard substrate was bonded with an adhesive to the surface of the stretchable substrate on which the oriented CNT film structure is disposed and the opposite surface. In this way, a rigid area was formed that does not expand and contract. Such rigid zones were formed in two separate areas. Next, a conductive paste and a conductive film were bonded onto the oriented CNT film structure on the rigid area on the opposite side to form an electrode. When the detection device having such a configuration is used, the detection device does not deform due to expansion and contraction, so that the above problem can be solved.
(解決方法2)
伸縮性を有する電極を用いて検知装置を構成することで、伸縮可能な検知装置を得ることができた。このような伸縮可能な検知装置は、伸縮装置が伸縮する際に、検知装置自体も伸縮するため、伸縮の影響を受けず、上記問題が解決できた。具体的には、配向CNT膜構造体に二つの電極から構成される検知装置をつけ、伸縮による配向CNT膜構造体の抵抗変化を検出する検知装置を製造した。基材を形成後に、伸縮可能な基材上の一部の領域に、スパッタ法で成膜したチタン/金/チタンの薄膜を成膜し密着層とした。この密着層は、後述の伸縮性電極と伸縮可能な基材を強く密着させるために必要であり、これがないと、伸縮性電極は容易に基材から剥離した。次に、密着層上に、金属配線(リード線)を配置し、その上に、配向CNT膜構造体を形成した。次に、密着層上に、金属配線を覆うように、伸縮性と導電性を有する材料である、導電性CNTゴムペーストを塗り、伸縮性電極を形成した。導電性ゴムペーストは非特許文献(Nature Materials,8(6),494-499(2009))に記載の方法を用いて製造した。最後に、伸縮性電極をPDMS封止材で覆った。このPDMS封止材は、伸縮時に検知装置に発生する応力を軽減する効果があった。
(Solution 2)
By constructing the detection device using an electrode having stretchability, a stretchable detection device could be obtained. In such a stretchable detection device, when the stretch device expands and contracts, the detection device itself also stretches, so the above problem can be solved without being affected by the stretch. Specifically, a detector composed of two electrodes was attached to the aligned CNT film structure, and a detector for detecting a change in resistance of the aligned CNT film structure due to expansion and contraction was manufactured. After forming the substrate, a thin film of titanium / gold / titanium film formed by sputtering was formed on a partial region of the stretchable substrate to form an adhesion layer. The adhesion layer is necessary to strongly attach the stretchable electrode described later to the stretchable base, and without it, the stretchable electrode was easily peeled off from the base. Next, a metal wire (lead wire) was disposed on the adhesion layer, and an aligned CNT film structure was formed thereon. Next, conductive CNT rubber paste, which is a material having stretchability and conductivity, was applied onto the adhesion layer so as to cover the metal wiring, to form a stretchable electrode. The conductive rubber paste was manufactured using the method described in Non-patent document (Nature Materials, 8 (6), 494-499 (2009)). Finally, the stretchable electrode was covered with PDMS encapsulant. This PDMS sealing material has an effect of reducing the stress generated in the detection device at the time of expansion and contraction.
上記の方法で製造した検知装置は、伸縮装置が伸縮する際に発生する配向CNT膜構造体の構造変化による抵抗変化を精度よく、再現性よく、かつ、繰り返し検出することが可能であった。 The detection device manufactured by the above method was able to accurately and repeatedly, repeatedly and repeatedly detect the resistance change due to the structural change of the aligned CNT film structure generated when the expansion and contraction device expands and contracts.
(検知装置付きの伸縮装置の動作特性)
後述の実施例3の方法で製造した、検知装置付きの伸縮装置の動作特性について、図13を用いて説明する。実施例3の方法で生成した伸縮装置を、図6で示すように、配向CNT膜構造体3のCNTの配向の方向6に対して、90度の方向で伸縮させた。
(Operation characteristics of telescopic device with detection device)
The operating characteristics of the telescopic device with a detecting device manufactured by the method of Example 3 to be described later will be described using FIG. The stretch device produced by the method of Example 3 was stretched in the direction of 90 degrees with respect to the direction 6 of the orientation of the CNTs of the oriented CNT film structure 3 as shown in FIG.
(伸縮限界)
本伸縮装置を2面間で伸縮力を発生する伸縮駆動装置に取り付け、伸縮に対する伸縮装置の抵抗変化率を検知装置で測定した。具体的には、伸長に伴う、配向CNT膜構造体中の亀裂帯の発生、及び成長に伴う、構造変化に起因した、配向CNT膜構造体の抵抗変化を検出している。図13(a)内のaligned CNTで示してあるように250%以上の伸長に対して、測定可能な抵抗変化率を示している。これは、本伸縮装置は、250%程度まで伸長させても、配向CNT膜構造体中が破断せず、伸長を測定可能であった。
(Expansion and contraction limit)
This expansion and contraction device was attached to an expansion and contraction driving device that generates expansion and contraction force between two surfaces, and the resistance change rate of the expansion and contraction device with respect to expansion and contraction was measured by a detection device. Specifically, the resistance change of the aligned CNT film structure due to the generation of the crack band in the aligned CNT film structure and the change of the structure due to the growth along with the elongation is detected. As shown by the aligned CNT in FIG. 13 (a), the measurable resistance change rate is shown for the extension of 250% or more. This is because the stretch device can measure the stretch without breaking in the oriented CNT film structure even when stretched to about 250%.
比較例として、同様に、既存の伸縮測定素子である、歪みゲージを、2面間で伸縮力を発生する伸縮駆動装置に取り付け、伸縮に対する抵抗変化率(初期抵抗値からの抵抗変化/初期抵抗値X100)を測定した。その結果、図13(a)の右小グラフ内のStrain Gaugeで示すように、5%程度までの歪み量に対し、直線的な抵抗変化率を示した。5%以上では、急激に抵抗変化率が上昇しており、歪みゲージが断線していることを示唆している。 Similarly, as a comparative example, a strain gauge, which is an existing expansion / contraction measurement element, is attached to an expansion / contraction driving device that generates expansion / contraction force between two surfaces, and resistance change rate against expansion / contraction (resistance change from initial resistance value / initial resistance The value X100) was measured. As a result, as shown by the strain gauge in the right small graph of FIG. 13A, a linear resistance change rate was shown for strain amounts up to about 5%. Above 5%, the rate of change in resistance rises sharply, suggesting that the strain gauge is broken.
本結果は、本発明による、伸縮装置は、従来と比較して、格段に大きな伸縮を検出できることを示している。 The present results show that the expansion and contraction device according to the present invention can detect much larger expansion and contraction compared to the prior art.
(伸縮特性)
図13(b)に、実施例3の方法で作製した検知装置付きの伸縮装置を、2面間で伸縮力を発生する伸縮駆動装置に取り付け、繰り返し伸長―縮小のサイクルをおこなった時の、伸縮装置の抵抗変化率を測定した。その結果、本伸縮装置は、初回の伸長過程とその後の伸縮過程で抵抗変化の様子が異なっていた。これは、上述した通り、初回の伸長過程と、その後の伸縮過程で、伸長に伴う配向CNT膜構造体の構造変化の様子が異なるためである。初回の伸長過程では、抵抗は伸長に対してほぼ直線的に単調増加する。一方で、初回の伸長以降は、抵抗は伸長に対して単調増加するものの、伸長率が小さい領域と伸長率が大きな領域とで抵抗が変化する度合いが異なる。伸長に対して、抵抗が単調増加することは、本伸縮装置を用いて、大きな伸縮の伸縮量を定量的に評価できることを意味する。
(Stretch property)
13 (b), when the telescopic device with the detecting device manufactured by the method of the third embodiment is attached to a telescopic drive device that generates telescopic force between two surfaces, and a cycle of cyclic expansion and contraction is performed, The rate of change in resistance of the expansion device was measured. As a result, in this expansion and contraction device, the appearance of the resistance change was different in the first expansion process and the expansion process thereafter. This is because, as described above, the appearance of the structural change of the aligned CNT film structure caused by the elongation differs between the initial elongation process and the subsequent stretching process. In the first extension process, the resistance increases substantially linearly with extension. On the other hand, after the initial expansion, although the resistance monotonously increases with the expansion, the degree of change in resistance differs between the area with a small expansion rate and the area with a large expansion rate. The monotonous increase in resistance with respect to expansion means that the amount of expansion and contraction of large expansion and contraction can be quantitatively evaluated using this expansion and contraction device.
(繰り返し特性)
図13(c)に、実施例3の方法で作製した、検知装置付きの伸縮装置を、2面間で伸縮力を発生する伸縮駆動装置に取り付け、2回目以後、500回までの伸縮を繰り返した際の抵抗変化率を示す。繰り返し大きな伸縮を受けても、伸縮に伴う抵抗変化は非常に再現性が良く、また、配向CNT膜構造体も破断しなかった。これにより、本発明による伸縮装置は、大きな伸縮を繰り返し検出することが可能なことが分かる。
(Repetitive characteristics)
In FIG. 13 (c), the telescopic device with a detecting device manufactured by the method of the third embodiment is attached to a telescopic drive device that generates telescopic force between two surfaces, and the second telescoping is repeated up to 500 times. Rate of resistance change at the time of Even after repeated large expansion and contraction, the resistance change associated with the expansion and contraction is very reproducible, and the aligned CNT film structure is not broken. Thereby, it is understood that the expansion and contraction device according to the present invention can repeatedly detect large expansion and contraction.
(伸縮力供給用部材)
本明細書での伸縮力供給用部材とは、配向CNT膜構造体に伸縮力を供給するための部材である。伸縮力供給用部材4は、駆動装置9に取り付けるための取り付け具として用いることもでき、その場合、駆動装置9により発生した伸縮力を効率よく伸縮装置1に供給する役割を果たす。伸縮力供給用部材は、伸縮装置の配向CNT膜構造体に伸縮力を供給できれば、構造、形状、材質を問わず、適宜選択することができる。
(Member for elastic force supply)
The member for supplying the stretching force in the present specification is a member for supplying the stretching force to the oriented CNT film structure. The expansion / contraction force supply member 4 can also be used as a fixture for attaching to the drive device 9, in which case the expansion / contraction force generated by the drive device 9 is efficiently supplied to the expansion / contraction device 1. The member for supplying the expansion and contraction force can be appropriately selected regardless of the structure, the shape, and the material as long as the expansion and contraction force can be supplied to the oriented CNT film structure of the expansion and contraction device.
伸縮力供給用部材として、伸縮可能な基材に接着された伸縮性基材よりも硬い部材を用いてもよい。伸縮力供給用部材は例えば、板状、ロッド状の金属、ガラスなどの剛直性を有する材質から構成すればよく、また接着剤などを用いて、伸縮可能な基材に接着すれば良い。このような剛直性を有する伸縮力供給用部材はつまんで、ひっぱることができ、そのため伸縮装置の所望の領域に、均一で制御された伸縮力を提供できる。 A member harder than the stretchable substrate bonded to the stretchable substrate may be used as the stretch force supply member. The member for supplying the expansion and contraction force may be made of, for example, a rigid material such as a plate-like or rod-like metal or glass, or may be bonded to the expandable base using an adhesive or the like. A member for providing a stretching force having such rigidity can be pinched and pulled, so that a uniform and controlled stretching force can be provided to a desired area of the stretching device.
また、伸縮力供給用部材が、配向CNT膜構造体が配置された基材とは別の伸縮可能な部材でも良い。伸縮可能な別の部材としては、例えば、絆創膏や網タイツなどを例示できる。その場合、接着材を用いて、伸縮可能な基材の裏面に絆創膏や網タイツを接着すればよい。配向CNT膜構造体は伸縮可能な基材の表面に配置する。PDMS接着剤などのような、伸縮性を有する接着剤を用いると、絆創膏/網タイツと、伸縮可能な基材間の剥離を防ぐことができ、好ましい。 In addition, the member for supplying the expansion and contraction force may be an expandable member different from the base on which the oriented CNT film structure is disposed. As another member which can be expanded and contracted, a bandage, a net tights, etc. can be illustrated, for example. In such a case, an adhesive may be used to adhere a bandage or net tights to the back of the stretchable substrate. The oriented CNT film structure is disposed on the surface of the stretchable substrate. Use of a stretchable adhesive, such as a PDMS adhesive, is preferable because it can prevent peeling between the plaster / net tights and the stretchable substrate.
伸縮力供給用部材として、絆創膏を用いた伸縮装置は、人体などの任意の物体に貼り付けることができ、その物体の変形、変位、動きを検出できる。また、伸縮力供給用部材として、網タイツを用いた伸縮装置は、人間が衣服として着ることができる。これらの伸縮装置を、人体、ロボットなどに貼り付けたり、着せたりした場合、人間、ロボットの動き、移動、発声などを検出できる。 An expansion device using a bandage as a member for supplying expansion force can be attached to any object such as a human body, and can detect deformation, displacement, and movement of the object. In addition, a person using an expansion device using net tights as an expansion force supply member can wear it as clothes. When these extension devices are attached to or worn on a human body, a robot or the like, the movement or movement of a human or robot, speech or the like can be detected.
(伸縮駆動装置)
伸縮駆動装置とは、伸縮装置と、伸縮装置を駆動する駆動装置を備える装置である。駆動装置は、伸縮装置に伸縮力を加え、伸縮装置を伸縮させることができれば、構造、形状、材質を問わず、適宜選択することができる。例えば、適当な駆動力により変位する二つの物体の間に伸縮装置を接続した場合、二物体間の距離を伸縮装置の伸縮量を検知装置で計測することで測定できる。このような構成の装置においては、二つの物体が駆動装置となる。駆動装置として、ロボット、アームや関節を備える機械加工装置、などの可動部を備える機械を例示できる。また、伸縮装置を含む装置全体が、伸縮駆動装置と定義される。適宜必要があれば、効率よく伸縮力を伸縮装置に供給するために、伸縮力供給用部材を用いても良い。
(Extension drive)
The telescopic drive device is a device provided with a telescopic device and a drive device for driving the telescopic device. The drive device can be appropriately selected regardless of the structure, the shape, and the material, as long as it can expand and contract the expansion device by applying expansion and contraction force to the expansion and contraction device. For example, when an expansion device is connected between two objects displaced by an appropriate driving force, the distance between the two objects can be measured by measuring the amount of expansion and contraction of the expansion device with a detection device. In an apparatus of such a configuration, two objects are driving devices. As a drive device, a machine provided with movable parts, such as a robot and a machining apparatus provided with an arm and a joint, can be exemplified. Also, the entire device including the telescopic device is defined as a telescopic drive device. If necessary, in order to efficiently supply expansion and contraction force to the expansion and contraction device, an expansion and contraction force supply member may be used.
(伸縮装置製造法)
本発明の一実施形態に係る伸縮装置製造方法の詳細を、図1を参照しながら、以下に具体的に説明する。先ず、予め、公知の手法を用いて伸縮可能な基材2を製造する(基材製造工程)。基材は、配向CNTフィルムを配置できる伸縮可能な基材であればよい。また、予め、配向CNTフィルムを製造する(配向CNTフィルム製造工程)。一般的に、配向CNTフィルムの製造に用いる成長用基材は高温に晒されるため、伸縮性を有さない材料から成る。そのため、成長用基材の上に製造した配向CNTフィルムを成長用基材から取り外し、それを伸縮可能な基材に貼り付けることで配置し(配向CNTフィルム配置工程)、高密度化処理を行うことで、配向CNT膜構造体3を製造する(高密度化工程)。この時、配向CNT膜構造体3はその位置、及び配向を制御され、かつ反り返りがない状態で基材2上に配置されることが、特性を制御するために大事である。さらには必要に応じて、伸縮を検出するための検知装置5を製造する(検知装置製造工程)。また、基材2を通して、配向CNT膜構造体3に伸縮を与えるための伸縮力供給用部材4を製造する(伸縮力供給用部材製造工程)。さらには、このように製造された、伸縮装置1を備えかつ、伸縮装置1を駆動する駆動装置9を備える伸縮駆動装置10を製造しても良い(伸縮駆動装置製造工程)。
(Stretching device manufacturing method)
Details of a method of manufacturing an expansion and contraction device according to an embodiment of the present invention will be specifically described below with reference to FIG. First, the stretchable base material 2 is manufactured in advance using a known method (base material manufacturing process). The substrate may be any stretchable substrate on which the oriented CNT film can be placed. In addition, an oriented CNT film is produced in advance (oriented CNT film production step). Generally, the growth substrate used to produce the oriented CNT film is made of a non-stretchable material because it is exposed to high temperatures. Therefore, the oriented CNT film manufactured on the substrate for growth is removed from the substrate for growth, and it is disposed by pasting it on a substrate capable of stretching (oriented CNT film placement step) to perform a densification treatment Thus, the aligned CNT film structure 3 is manufactured (densification step). At this time, it is important to control the characteristics that the oriented CNT film structure 3 is disposed on the substrate 2 in a state where its position and orientation are controlled and is not warped. Furthermore, as needed, the detection apparatus 5 for detecting expansion-contraction is manufactured (detection apparatus manufacturing process). Moreover, the member 4 for elastic force supply for giving expansion-contraction to the oriented CNT film | membrane structure 3 through the base material 2 is manufactured (member for manufacturing elastic member supply process). Furthermore, the expansion-contraction drive device 10 which is provided with the expansion-contraction device 1 manufactured in this way and is equipped with the drive device 9 which drives the expansion-contraction device 1 may be manufactured (extension-contraction drive device manufacturing process).
(配向CNTフィルム配置工程)
配向CNTフィルム配置工程とは、成長用基材の上に合成された、配向CNTフィルムを、成長基材から取り外し、別の伸縮可能な基材上に、配向CNTフィルムを貼り付けて配置する工程である。配向CNTフィルム取り外し工程は、配向CNTフィルムを所望の形状、特性を著しく損なわない程度で、成長用基材から取り外せることができる方法であれば、何でもよい。具体的には、成長用基材に形成された配向CNTフィルムをピンセットで把持して直接取り外す方法や、合成樹脂製のメンブレンをピンセットの先端に貼り付けておき、このメンブレンに配向CNTフィルムを貼りつかせて取り外す方法を、状況に応じて実施者が適宜に選ぶことによって実現することができる(図14)。
(Oriented CNT film placement process)
In the oriented CNT film disposing step, the oriented CNT film synthesized on the growth substrate is removed from the growth substrate, and the oriented CNT film is pasted and disposed on another stretchable substrate. It is. The oriented CNT film removing step may be any method as long as the oriented CNT film can be removed from the growth substrate to the extent that the desired shape and properties are not significantly impaired. Specifically, an oriented CNT film formed on a growth substrate is held by tweezers and directly removed, or a synthetic resin membrane is attached to the tip of the tweezers, and the oriented CNT film is attached to the membrane. The method of picking and removing can be realized by the practitioner appropriately selecting according to the situation (FIG. 14).
取り外し工程において、密集した配向CNTフィルム群から、CNTを取り出すことが困難な問題があった。また、取り出した配向CNTフィルムを1枚ごとに分けることが困難な問題があった。これらの問題を解決するため、実体顕微鏡とメンブレンフィルターを用い、実体顕微鏡下で観察しながら、メンブレンフィルターにて配向CNTフィルムをつけ、配向CNTフィルム群からCNTを取り出した。また、メンブレンフィルターで取り出したCNTは、1枚の時もあれば、複数枚ある時もあるが、本手法により、メンブレンフィルターで1枚ごとの取り出しが可能となった。さらに、実体顕微鏡とピンセット及び、合成する配向CNTフィルムの厚みを2μm以上とすると、ピンセットで配向CNTフィルム1枚を取り出すことが可能となった。 In the removal step, there has been a problem that it is difficult to take out the CNTs from the densely-oriented aligned CNT film group. In addition, there is a problem that it is difficult to separate the taken out oriented CNT films one by one. In order to solve these problems, using a stereomicroscope and a membrane filter, while observing under a stereomicroscope, an oriented CNT film was applied with a membrane filter, and CNTs were taken out from the oriented CNT films. In addition, although the number of CNTs taken out with the membrane filter may be one or more, it may be possible to take out one by one with the membrane filter by this method. Furthermore, when the thickness of a stereomicroscope and tweezers and the oriented CNT film to be synthesized is 2 μm or more, it becomes possible to take out one oriented CNT film with tweezers.
次に取り出した配向CNTフィルムを伸縮可能な基材2上に貼り付けて配置し、且つ配向CNTフィルムを液体に晒すが、この工程にも、状況に応じて実施者が適宜に選ぶことができる複数通りの実現方法がある。 Next, the taken out oriented CNT film is pasted and arranged on the stretchable base material 2, and the oriented CNT film is exposed to a liquid, but the operator can select this process as appropriate depending on the situation. There are several ways to achieve this.
第一は、取り外し工程で取り外した配向CNTフィルムを、液体が予め滴下された伸縮可能な基材2の上に移動させてピンセットから離す。その後、メンブレンのついたピンセットで配向CNTフィルムを液体中の任意の位置に合わせる、という方法である。 First, the oriented CNT film removed in the removing step is moved onto the stretchable substrate 2 on which the liquid has been dropped in advance and released from the tweezers. Then, the aligned CNT film is aligned at an arbitrary position in the liquid with tweezers with a membrane.
第二は、配向CNTフィルムを伸縮可能な基材2の上に移動させてピンセットから離した後、伸縮可能な基材2上の配向CNTフィルムが浸るように液体を滴下し、メンブレンのついたピンセットで液体中の配向CNTフィルムの位置合わせを行う、という方法である(図15)。 Second, after moving the oriented CNT film on the stretchable substrate 2 and releasing it from the tweezers, a liquid is dropped so that the oriented CNT film on the stretchable substrate 2 is immersed, and a membrane is attached This is a method of aligning the aligned CNT film in the liquid with tweezers (FIG. 15).
なお、ここでは1枚の配向CNTフィルムを伸縮可能な基材の上に貼り付けて配置する例を示したが、複数の配向CNTフィルムを少なくとも一部重ねて貼り付けて配置するようにしてもよい。また、配向CNTフィルムを液体に晒すのは伸縮可能な基材以外の場所としても構わない(図16)。 Here, although an example in which one oriented CNT film is pasted and disposed on a stretchable substrate is shown, a plurality of oriented CNT films may be pasted and disposed at least partially. Good. In addition, the oriented CNT film may be exposed to liquid as a place other than the stretchable base (FIG. 16).
ここで配向CNTフィルムを晒す液体としては、CNTと親和性があり、蒸発後に残留する成分がないものを使用することが好ましい。そのような液体としては、例えば水、アルコール類(イソプロピルアルコール、エタノール、メタノール)、アセトン類(アセトン)、ヘキサン、トルエン、シクロヘキサン、DMF(ジメチルホルムアミド)等を用いることができる。また液体に晒す時間としては、配向CNTフィルムの内部に気泡が残らずに全体が満遍なく濡れるのに十分な時間であればよい。 Here, as a liquid which exposes the oriented CNT film, it is preferable to use one which has affinity for CNT and which has no component remaining after evaporation. As such a liquid, for example, water, alcohols (isopropyl alcohol, ethanol, methanol), acetones (acetone), hexane, toluene, cyclohexane, DMF (dimethylformamide) and the like can be used. Further, the time for exposure to the liquid may be a time sufficient for the whole to be uniformly wet without bubbles remaining inside the oriented CNT film.
(高密度化工程)
次の高密度化処理(工程)においては、液体に晒して伸縮可能な基材2の表面に載置した状態にある配向CNTフィルムを高密度化し、伸縮可能な基材2の表面に被着した配向CNT膜構造体3を形成する。この工程は、典型的には、液体が付着した配向CNTフィルムを乾燥させることで行う。配向CNTフィルムを乾燥させる手法としては、たとえば室温空気中での自然乾燥、室温窒素雰囲気下での自然乾燥、真空引き乾燥、アルゴン等の不活性ガス存在下での自然乾燥、及びこれらの雰囲気状態での加熱乾燥などを用いることができる。
(Densification process)
In the next densification treatment (step), the oriented CNT film in a state of being exposed to the liquid and placed on the surface of the expandable substrate 2 is densified, and is adhered to the surface of the expandable substrate 2 The aligned CNT film structure 3 is formed. This step is typically performed by drying the liquid-oriented oriented CNT film. Methods of drying the oriented CNT film include, for example, natural drying in air at room temperature, natural drying in a nitrogen atmosphere at room temperature, vacuum drying, natural drying in the presence of an inert gas such as argon, and such atmosphere conditions. And the like can be used.
配向CNTフィルムは、液体に浸されると、各CNT同士が密着して全体の体積が少し収縮し、液体が蒸発するときに密着度がより一層高まって体積がかなり収縮し、結果として高密度化した配向CNT膜構造体3が形成される。このとき、伸縮可能な基材2との接触抵抗により、伸縮可能な基材2と平行な面の面積収縮はほとんど無く、専ら配向CNT膜構造体3の厚さ方向に収縮するように、高密度化工程を制御する。 When the oriented CNT film is immersed in a liquid, the CNTs come in close contact with each other to shrink the entire volume a little, and when the liquid evaporates, the adhesion is further enhanced and the volume is considerably shrunk, resulting in high density An oriented CNT film structure 3 is formed. At this time, due to the contact resistance with the stretchable base material 2, there is almost no area shrinkage of the plane parallel to the stretchable base material 2, and it is high so as to shrink exclusively in the thickness direction of the aligned CNT film structure 3 Control the densification process.
このようにして得られた配向CNT膜構造体3は、配向CNTフィルムに比して高密度化によってもその配向性が損なわれることはない。 The orientation of the oriented CNT film structure 3 thus obtained is not impaired even by densification as compared to the oriented CNT film.
また、基材2から、配向CNT膜構造体3の部分的な浮きや、裂け、破れの原因となるしわと、基材2の放線方向以外の方向へのカーボンナノチューブフィルムの高密度化や、配向CNT膜構造体3へのレジスト塗布時に配向CNT膜構造体3の折り返りの原因となる、反り返りを抑止した処理が施されたものが望ましい。 Further, from the base material 2, partial lifting, tearing and tearing of the aligned CNT film structure 3 and wrinkles causing the base material 2, density increase of the carbon nanotube film in directions other than the radiation direction of the base material 2, It is preferable that a treatment for suppressing curling, which causes folding of the aligned CNT film structure 3 when resist is applied to the aligned CNT film structure 3, be applied.
(高密度化工程の原理)
高密度化処理(高密度化工程)とは、配向CNTフィルムをCNTと親和性のある液体に浸し、CNT集合体中のCNT間に浸漬した液体の蒸発と、それに伴う液体の表面張力により、CNT集合体中のCNT同士の凝集を誘発し、CNT集合体の本数密度を向上させる方法である。配向CNTフィルムの高密度化処理によって、液体が浸漬もしくは付着したCNT集合体を乾燥させると、高密度化が進む。この現象は、個々のCNTに付着した液体が蒸発する際の表面張力によって互いに隣接するCNT同士がくっつき合うことで起こるものと考えられる。さらにCNT集合体をフィルム状にし、その配向方向を基材の表面と平行にして高密度化処理を施すと、配向CNTフィルムの収縮方向が基材に垂直な方向の1次元上に規定される。これは、基材の表面に沿っての個々のCNTの移動が配向CNTフィルムと基材との密着力によって制限されるのみならず、配向CNTフィルムの側部からなされる液体の蒸発が専ら高さ方向に表面張力を発生させることによる。これらにより、配向CNTフィルムは厚さ方向のみに均一に高密度化されるので、成長用基材から垂直に成長したバルク状のCNT集合体に高密度化処理を施した際の島状に収縮するという問題が起こらない。
(The principle of the densification process)
In the densification treatment (densification step), the oriented CNT film is immersed in a liquid having an affinity to CNTs, and the evaporation of the liquid immersed between the CNTs in the CNT aggregate and the surface tension of the liquid accordingly It is a method of inducing aggregation of CNTs in a CNT assembly to improve the number density of the CNT assembly. When densification treatment of the oriented CNT film causes the liquid to soak or adhere to the CNT aggregate to dry, densification proceeds. This phenomenon is considered to occur when the adjacent CNTs stick to each other due to surface tension when the liquid attached to the individual CNTs evaporates. Further, when the CNT aggregate is formed into a film and the orientation direction is made parallel to the surface of the substrate and subjected to a densification treatment, the shrinkage direction of the oriented CNT film is defined in one dimension on the direction perpendicular to the substrate . This is not only that the migration of individual CNTs along the surface of the substrate is limited by the adhesion between the oriented CNT film and the substrate, but the evaporation of the liquid made from the side of the oriented CNT film is exclusively high By generating surface tension in the longitudinal direction. As a result, the oriented CNT film is uniformly densified only in the thickness direction, and therefore, the bulk-like CNT aggregate vertically grown from the growth substrate shrinks into an island when densifying treatment is performed. Problem does not occur.
上記の高密度化工程は、配向CNTフィルムを液体に晒した後に乾燥させる手法としたが、高密度化工程において配向CNTフィルムが収縮するメカニズムは、上述した通り、各CNT同士間に入り込んだ液体の表面張力によって各CNT同士が引き寄せられ、液体が蒸発した後も各CNT同士のくっついた状態が維持されるからであると推定される。従って、高密度化工程は、CNT同士間に表面張力を生じさせる手法であればよく、例えば高温蒸気などを用いる手法を適用することができる。 The above densification step is a method in which the oriented CNT film is exposed to liquid and then dried, but the mechanism by which the oriented CNT film shrinks in the densification step is the liquid that has entered between the CNTs as described above It is presumed that the surface tension of the CNTs attracts each other, and the stuck state of the CNTs is maintained even after the liquid is evaporated. Therefore, the densification step may be any method as long as it generates surface tension between CNTs, and for example, a method using high temperature steam can be applied.
(高密度化工程の課題)
高密度化工程において、高密度化する際に溶液に浸したカーボンナノチューブフィルムもしくはカーボンナノチューブを扱うピンセット、カーボンナノチューブフィルムを扱っているメンブレンに泡が生じると、高密度化する際にシワができることがある問題があった。また、高密度化する際に配向CNTフィルムを所望の方向に合わせるのが難しい問題があった。さらに、高密度化乾燥する際に溶媒が高密度化した配向CNTフィルム内に残ることがある問題があった。さらには、配向CNTフィルムを配置、高密度化する際には、基板表面上に液体の表面張力で基板の法線方向に収縮するだけでなく、一部の配向CNTフィルムが基板表面で反り返り高密度化することがある問題があった。
(Issue of high density process)
In the densification step, when bubbles are generated in a carbon nanotube film or tweezers handling carbon nanotubes dipped in a solution during densification, or a membrane handling a carbon nanotube film, wrinkles may occur when densifying. There was a problem. In addition, there is a problem that it is difficult to align the oriented CNT film in a desired direction when densifying. Furthermore, there is a problem that the solvent may remain in the densified oriented CNT film when densifying and drying. Furthermore, when arranging and densifying oriented CNT films, not only shrinkage in the normal direction of the substrate due to surface tension of the liquid on the substrate surface, but some oriented CNT films are warped at the substrate surface and high There was a problem that it might be densified.
(高密度化工程の課題解決法)
これらの問題を解決するために、配向CNTフィルムの厚みを100μm以下に薄くするとともに、観察に用いる顕微鏡の照明の強度を、乾燥する直前に照明強度を最大から最小に変化させた。これは、実体顕微鏡の照度を調整することにより、配向CNTフィルムの乾燥状態が制御され、反り返りを抑制できているものと推認される。
(Problem solution method of high density process)
In order to solve these problems, the thickness of the oriented CNT film was reduced to 100 μm or less, and the intensity of the illumination of the microscope used for observation was changed from the maximum to the minimum before the drying. This is presumed to be that the dried state of the oriented CNT film is controlled by adjusting the illuminance of the stereomicroscope, and curling can be suppressed.
また、高密度化に用いる基板上に載せた溶液に、配向CNTフィルム、もしくは配向CNTフィルムを扱うピンセット、配向CNTフィルムを扱っているメンブレンを十分に浸し、実体顕微鏡にて観察し、泡が生じないようにすることができる。さらに、ピンセットの先に、メンブレンフィルターを把持して、配向CNTフィルム同様基板上の溶液に浸し、顕微鏡で配向CNTフィルムの配向方向を観察しながら、ピンセットすなわちメンブレンフィルターを操作し、溶液中で配向CNTフィルムを動かすことにより、所望の位置、所望の配向に配置することができる。 In addition, immersing oriented CNT film or tweezers handling oriented CNT film, membrane handling oriented CNT film in a solution placed on a substrate used for densification, and observing with a stereomicroscope, bubbles are generated It can be avoided. Furthermore, hold the membrane filter at the tip of the tweezers, dip it in the solution on the substrate as well as the oriented CNT film, operate the tweezers, that is, the membrane filter while observing the orientation direction of the oriented CNT film with a microscope, By moving the CNT film, it can be arranged at a desired position and a desired orientation.
また、ピンセットで把持した配向CNTフィルムを、針がついたマニュピュレーターの針先に移し、同様に針のついたマニュピュレーターとともに、所望の位置、所望の配向で、マニュピュレーターを制御しながら、配置し、マニュピュレーターで押さえ、その後、高密度化に用いる溶液を滴下し、高密度化を行うことができる。位置制御が可能な先端として、タングステンのような高度を有する針状もしくは棒状の先端でも良く、または樹脂のような柔軟性のある先端でも良い。さらには、ピンセットのような端可能な治具を先端として利用しても良い。 In addition, the oriented CNT film gripped with tweezers is transferred to the needle tip of the manipulator with a needle, and with the manipulator with a needle as well, the manipulator is controlled at a desired position and in a desired orientation. While placing, pressing with a manipulator, then, the solution used for densification can be dropped and densification can be performed. The tip whose position can be controlled may be a needle-like or rod-like tip having a height such as tungsten, or a flexible tip such as a resin. Furthermore, an endable jig such as tweezers may be used as the tip.
またその際、反り返りのより効果的な防止を行うには、特に高密度化のための溶液として、メタノールを使用することが好ましい。 At that time, in order to prevent curling more effectively, it is preferable to use methanol as a solution for densification, in particular.
このようにすると、下地にすでにCNTマイクロ構造体があった場合であっても、そのCNTマイクロ構造体の配向CNTフィルムを掃くことなく、2層目以降の配向CNTフィルムを容易に配置することができる。マニュピュレーターは乾燥後に外せばよい。このような方法は、厚みが4μm以下の配向CNTフィルムを扱う場合に効果的である。 In this way, even when there is a CNT microstructure already on the base, it is possible to easily arrange the oriented CNT film of the second and subsequent layers without sweeping the aligned CNT film of the CNT microstructure. it can. The manipulator can be removed after drying. Such a method is effective when dealing with an oriented CNT film having a thickness of 4 μm or less.
複数の配向CNTフィルムを積層し、高密度化し、所望の厚さのCNT層を形成しても良い。前者の場合は、1枚の配向CNTフィルムによって目的とする密度の配向CNT膜構造体が得られる利点があり、後者の場合は、複数の配向CNTフィルムを、配向方向を同じくして積層することもでき、また配向方向を異ならせて積層することもでき、多様にラミネートされた配向CNT膜構造体が得られる利点がある。 A plurality of oriented CNT films may be stacked and densified to form a CNT layer of a desired thickness. In the former case, there is an advantage that an oriented CNT film structure having a target density can be obtained by one oriented CNT film, and in the latter case, a plurality of oriented CNT films are laminated in the same orientation direction. In addition, it is possible to laminate with different orientation directions, and it is advantageous to obtain variously laminated oriented CNT film structures.
(実施例1:伸縮装置)
以下に具体的な実施例を挙げて本発明による伸縮装置、及びその製造方法についてより詳細に説明するが、本発明はこれらの実施例に限定されるものではない。本発明による伸縮装置を、図1を参考に説明する。
Example 1: Telescopic Device
Hereinafter, the expansion device according to the present invention and the method for producing the same will be described in more detail by way of specific examples, but the present invention is not limited to these examples. The telescopic device according to the invention will be described with reference to FIG.
伸縮装置1は、伸縮可能な基材上2に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体3を備える。 The stretching device 1 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction.
具体的に、製造した伸縮装置1は、均一な厚さ1mmで、形状図17に示す板状のPDMS伸縮基材2の上に、厚さ600nm、サイズ1mm(長さ:配向CNTフィルムの高さ)×30mm(幅)の配向CNT膜構造体3を配置してなる。 Specifically, the manufactured stretch device 1 has a uniform thickness of 1 mm, and a thickness of 600 nm and a size of 1 mm (length: height of oriented CNT film) on a plate-like PDMS stretchable base material 2 shown in FIG. Orientation) × 30 mm (width) oriented CNT film structure 3 is disposed.
配向CNT膜構造体3を構成するCNTは全面に渡って均一にヘルマン係数0.7の配向度で配向していた。配向CNT膜構造体3は密度:0.5g/cm、BET-比表面積:1150m/gであった。配向CNT膜構造体3を構成するCNTは、典型値として、G/D比:2.5~40、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%であった。なお、これらの値は、製造に用いた配向CNTフィルムの特性と同一とした。 The CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface. The oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. G / D ratio: 2.5 to 40, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98% as typical values of CNTs constituting the oriented CNT film structure 3 Met. In addition, these values were made the same as the characteristics of the oriented CNT film used for manufacture.
このような配向CNT膜構造体3は、複数枚の高さ(長さ)1mm、厚み6μm、幅18mmのサイズの配向CNTフィルムを用いて製造した。配向CNTフィルムは、1mm程度の重ね部分を設けて配置し、高密度化し、配向CNT膜構造体3を得た。 Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 μm, and width 18 mm. The oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
配向CNTフィルムは、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した単層CNT配向集合体を透過型電子顕微鏡で観察して画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.7である。 The oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the ratio of the number of single-walled CNTs to multi-walled CNTs, and the aligned single-walled CNT aggregate is observed with a transmission electron microscope. Determined from the image), density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99 .9%, absolute purity 98%, Hermann's orientation coefficient 0.7.
このようにして得た伸縮可能な基材2上に配向CNT膜構造体3を備える伸縮装置1は、250%もの大きな伸長でも壊れず、500回以上、繰り返し使用が可能で、従来の伸縮装置を、大きく凌駕する性能を示す。 The stretch device 1 including the oriented CNT film structure 3 on the stretchable base material 2 obtained in this way is not broken even by a large stretch of 250%, and can be repeatedly used 500 times or more, and the conventional stretch device Show a performance that greatly surpasses.
(伸縮装置製造法)
本発明の伸縮装置の製造方法のうち、特に好ましいプロセスの一例を、図18を参照しながら、以下に具体的に説明する。
(Stretching device manufacturing method)
Among the methods for manufacturing the expansion and contraction device of the present invention, an example of a particularly preferable process will be specifically described below with reference to FIG.
この製造方法においては、先ず、予め、公知の手法を用いて伸縮可能な基材2を製造する(基材製造工程)。基材2は、配向CNTフィルムを配置できる伸縮可能な基材であればよい。また、予め、配向CNTフィルムを製造する(配向CNTフィルム製造工程)。配向CNTフィルムは成長用基材の上で設置された触媒からCNTを成長すると良いが、所望の形態と形状の配向CNTフィルムが製造できる何れの手法も適宜用いることが可能である。一般的に、配向CNTフィルムの製造に用いる成長用基材は高温に晒されるため、伸縮性を有さない材料から成る。そのため、成長用基材の上に製造した配向CNTフィルムを成長用基材から取り外し、それを伸縮可能な基材2に貼り付けることで配置し(配向CNTフィルム配置工程)、高密度化処理を行うことで、配向CNT膜構造体3を製造する(高密度化工程)。配向CNTフィルム配置工程と高密度化工程は逐次行ってもよいし、同時に行っても良い。また、伸縮性基材2との密着性が確保できれば、高密度化工程を配向CNTフィルム配置工程の前に行っても良い。この時、配向CNT膜構造体3はその位置、及び配向を制御され、かつ反り返りがない状態で基材2上に配置されることが、特性を制御するために大事である。さらには必要に応じて、伸縮を検出するための検知装置5を製造する(検知装置製造工程)。具体的には例えば、配向CNT膜構造体3に二つの電極を製造し、伸縮した時の、配向CNT膜構造体3の構造変化により抵抗値の変化を検出する。さらに必要に応じて、伸縮可能な基材2、及び、配向CNT膜構造体3に、伸縮力(歪み)を供給するための伸縮力供給用部材4を製造しても良い。伸縮力供給用部材として、例えば、ガラス板等の、堅い伸縮性を有さない堅い基材で伸縮性基材の両端を固定することが例示できる。このようにすれば、伸縮性基材と伸縮力供給用部材の接点部で伸縮が生じないため、安定した性能を示し、繰り返し伸縮可能な伸縮装置が製造できる。このような工程により、従来よりも格段に性能が向上した、伸縮装置を提供することができる。 In this manufacturing method, first, the stretchable base material 2 is manufactured in advance using a known method (base material manufacturing process). The substrate 2 may be any stretchable substrate on which the oriented CNT film can be disposed. In addition, an oriented CNT film is produced in advance (oriented CNT film production step). The oriented CNT film is preferably grown from a catalyst placed on a growth substrate, but any method that can produce an oriented CNT film of a desired shape and shape can be used appropriately. Generally, the growth substrate used to produce the oriented CNT film is made of a non-stretchable material because it is exposed to high temperatures. Therefore, the oriented CNT film manufactured on the substrate for growth is removed from the substrate for growth, and it is disposed by pasting it on the stretchable substrate 2 (oriented CNT film placement step), and densification treatment By doing this, the aligned CNT film structure 3 is manufactured (densification step). The oriented CNT film disposing step and the densification step may be performed sequentially or simultaneously. In addition, as long as the adhesiveness with the stretchable base material 2 can be secured, the densification step may be performed before the oriented CNT film placement step. At this time, it is important to control the characteristics that the oriented CNT film structure 3 is disposed on the substrate 2 in a state where its position and orientation are controlled and is not warped. Furthermore, as needed, the detection apparatus 5 for detecting expansion-contraction is manufactured (detection apparatus manufacturing process). Specifically, for example, two electrodes are manufactured in the oriented CNT film structure 3, and when it is expanded and contracted, a change in resistance value is detected based on a structural change of the oriented CNT film structure 3. Furthermore, as necessary, a stretchable force supplying member 4 for supplying a stretchable force (distortion) to the stretchable base material 2 and the oriented CNT film structure 3 may be manufactured. As an expansion / contraction force supplying member, for example, it is possible to fix the both ends of the elastic base with a rigid base such as a glass plate which does not have rigid elasticity. In this way, since no expansion or contraction occurs at the contact portion between the elastic base and the member for supplying expansion and contraction, stable performance can be exhibited and an expansion and contraction device that can be repeatedly expanded and contracted can be manufactured. By such a process, it is possible to provide a telescopic device whose performance is significantly improved as compared with the prior art.
本発明の伸縮装置を得るための製造プロセスや手順は上記の例に限定されるものではなく、適宜必要に応じて、一部の工程を省略したり、順序を変更したりしても良い。 The manufacturing process and procedure for obtaining the expansion and contraction device of the present invention are not limited to the above-mentioned example, and some steps may be omitted or the order may be changed as needed.
例えば、検知装置製造工程、伸縮力供給用部材製造工程は、適宜適切な順序、もしくは同時に行えばよく、さらには、基材製造工程の後、または前に行い、その後、配向CNTフィルム配置工程を後に行ってもよい。 For example, the detection device manufacturing process and the elastic force supplying member manufacturing process may be performed in an appropriate order or at the same time, and may be performed after or before the substrate manufacturing process, and then the oriented CNT film arranging process may be performed. You may go later.
(基材製造工程)
基材の材質として、電気伝導性を有さず、優れた伸長性を示す、ポリジメチルシロキサン(PDMS)であるシルポット184(東レ・ダウコーニング株式会社製)を選んだ。また、形状としては、均一な伸縮を実現するために、均一な厚みを有する板状に成形した。以下に示す、脱泡工程、板状成形工程、剥離工程、成形工程によりかかる基材を製造した。
(Base material manufacturing process)
As a material of the substrate, Silpot 184 (manufactured by Toray Dow Corning Co., Ltd.), which is polydimethylsiloxane (PDMS) having no electrical conductivity and exhibiting excellent extensibility, was selected. Moreover, as a shape, in order to implement | achieve uniform expansion-contraction, it shape | molded in the plate shape which has uniform thickness. The base material was manufactured by the defoaming step, the plate-shaped molding step, the peeling step, and the molding step described below.
脱泡工程は以下の手順で行った。基材(PDMS)の前駆体を、真空中で攪拌し調製した。使用したシルポット184は、未反応液体と触媒液体に分割されており、未反応液体30g、触媒液体3gをテフロン(登録商標)製の容器に入れた。シルポットの両溶液を入れたテフロン(登録商標)容器ごと、真空攪拌機(真空ミキサー あわとり練太郎 ARV-200/株式会社シンキー社製)を用い、真空中で脱泡攪拌した。 The defoaming step was carried out according to the following procedure. The precursor of the substrate (PDMS) was prepared by stirring in vacuo. The used silt pot 184 was divided into an unreacted liquid and a catalyst liquid, and 30 g of the unreacted liquid and 3 g of the catalyst liquid were placed in a Teflon (registered trademark) container. Using a vacuum stirrer (vacuum mixer Awatori Neritaro ARV-200, manufactured by Shinky Co., Ltd.), defoaming stirring was carried out in a vacuum together with a Teflon (registered trademark) container containing both solutions of a sill pot.
真空中で攪拌することで、大気中で攪拌するのに比べて、前駆体が固化(ゲル化)し、基材となる際の、基材中への泡の混入を抑制できた。基材中に泡が混入すると、基材を伸縮させた際に、泡に応力が集中し、基材が断裂する。そのため、大きな伸張性を示す基材を得ることができない。 By stirring in vacuum, as compared with stirring in the air, the precursor solidified (gelled), and it was possible to suppress the mixing of bubbles into the base material when it became the base material. When bubbles are mixed in the substrate, stress is concentrated on the bubbles when the substrate is expanded and contracted, and the substrate is torn. Therefore, the base material which shows large extensibility can not be obtained.
板状成形工程は以下の手順で行った。脱泡調製した前駆体を、平らで歪みが極小な板である1辺が30cm、厚みが4.8mmのガラス板の上に滴下した(図19左上)。前駆体を滴下する際は、容器から直接ガラス板の上に滴下した。また、滴下に際し、スパチュラ等で書き出すことは基材中への泡の混入を招くため行わない。板に歪みがある場合は、基材と板との接触面で形成される基材の主表面に板の歪みが現れるため、基材の伸縮時に基材の主表面において均一な歪みを発生させることが困難となる。 The plate-like forming process was performed according to the following procedure. The defoamed and prepared precursor was dropped onto a glass plate having a side of 30 cm and a thickness of 4.8 mm, which is a flat plate with minimal distortion (upper left in FIG. 19). When dripping a precursor, it dripped from the container directly on the glass plate. Moreover, when dripping, it does not carry out with a spatula etc. in order to cause mixing of the bubble in a base material. When the plate is distorted, distortion of the plate appears on the main surface of the substrate formed by the contact surface of the substrate and the plate, so that uniform distortion is generated on the main surface of the substrate when the substrate is stretched It becomes difficult.
前駆体を滴下した板(下部ガラス板)の、滴下した面の四隅に、間隔材料(スペーサー)を入れた。間隔材料として、厚みが1mmであるシリコンゴム製の板を、縦28~30cm、幅0.8~1cmの短冊状にして4つ用意し、短冊の長辺が辺に沿うように、4辺に配置した。(図19右上) Spacing materials (spacers) were placed at the four corners of the dropped surface of the plate onto which the precursor was dropped (lower glass plate). As a spacing material, four silicon rubber plates with a thickness of 1 mm are prepared in the shape of 28 to 30 cm long and 0.8 to 1 cm wide strips, with the long sides of the strips extending along the sides. Placed in (Figure 19 upper right)
次に、滴下した前駆体を押し伸ばすために、前駆体を滴下した板と同様の板である、1辺が30cm、厚みが4.8mm以上のガラス板を、間隔材料の上に置くようにして載せ、前駆体を平滑化するように押しつぶした(図19左下)。これにより、基材を1mmの厚みを有する厚みが均一な板状に成形した。このような、基材に配向CNT膜構造体を配置すると、配向CNT膜構造体に均一な伸縮を与えることができる。 Next, in order to press and stretch the dropped precursor, a glass plate having a side of 30 cm and a thickness of 4.8 mm or more, which is the same plate as the plate onto which the precursor was dropped, is placed on the spacing material. Then, the precursor was crushed to be smoothed (FIG. 19, lower left). Thus, the substrate was formed into a plate having a thickness of 1 mm and having a uniform thickness. By arranging the oriented CNT film structure on such a substrate, uniform stretching can be given to the oriented CNT film structure.
間隔材料は、この様に4辺に設置しても良いし、形状を変え、四隅に設置しても良い。また、間隔材料の厚みを変えることで、得られる基材の厚みを、0.5mmから10mm程度まで変化できる。さらに、十分な重量と同様の平滑性を有する板を用いることにより、このガラス板と同様の効果が得られる。また、上に載せるガラス板に重量を加えることにより、0.5mm以下の厚みを有する基材を作成することも可能である。 The spacing material may be placed on the four sides in this manner, or may be placed at four corners with different shapes. Moreover, the thickness of the base material obtained can be changed from 0.5 mm to about 10 mm by changing the thickness of the spacing material. Furthermore, the same effect as this glass plate can be obtained by using a plate having the same smoothness as the sufficient weight. It is also possible to create a substrate having a thickness of 0.5 mm or less by adding weight to a glass plate placed on top.
前駆体を押しつぶしたまま、前駆体が固化(ゲル化)するまで、数時間から、数日間置く。PDMSの種類にもよるが、本実施例で用いたPDMSの場合は、室温で、1日もしくは2日程度置く。 While the precursor is crushed, it is left for several hours to several days until the precursor solidifies (gels). Although it depends on the type of PDMS, in the case of PDMS used in this example, it is placed at room temperature for about one or two days.
これより短いと、固化が不十分となり、基材は形状を維持できないか、均一な歪みを発生させることが困難となる。これ以上長いと、基材がガラス基板に固着してしまい、下記の剥離工程が困難となる。 If it is shorter than this range, solidification becomes insufficient, and the substrate can not maintain its shape or it becomes difficult to generate uniform strain. If it is longer than this range, the substrate will stick to the glass substrate, making it difficult to carry out the following peeling step.
剥離工程は以下の手順で行った。板状成形工程終了後、基材を利用するため、基材を押しつぶしたガラス板(上部ガラス板)もしくは下部ガラス板を基材から剥離する(図19中下)。次に残った下部もしくは上部ガラス板を剥離して、均一な膜厚を有する基材を取りだす(図19右下)。剥離した直後に、基材のガラス基板によって形成されていた面、両面をアルミ箔で覆う。こうすることにより、基材の汚れを防止し、清浄な伸縮面を保てる。 The peeling process was performed in the following procedures. After completion of the plate-like forming step, the glass plate (upper glass plate) or lower glass plate obtained by crushing the base material is peeled off from the base material (bottom in FIG. 19) in order to use the base material. Next, the remaining lower or upper glass plate is peeled off, and the substrate having a uniform film thickness is taken out (FIG. 19, lower right). Immediately after peeling, the surface and both surfaces of the substrate formed of the glass substrate are covered with aluminum foil. By this, the contamination of the base material can be prevented, and a clean elastic surface can be maintained.
成形工程は以下の手順で行った。均一な膜厚を有する基材を、基材の形状により応力集中が生じない、図20に示すドッグボーン型や、図21、図22、及び図23に示す板状の直方体型に加工する。加工は、剥離工程で付けたアルミフォイルがある状態で行う。成形工程は、公知の技術を用いることができ、はさみできりだしたり、機械的に加工したり、レーザーで切り出してもよい。 The molding process was performed according to the following procedure. The substrate having a uniform film thickness is processed into a dog-bone type shown in FIG. 20 in which stress concentration does not occur due to the shape of the substrate, or a plate-like rectangular solid shown in FIG. 21, FIG. 22 and FIG. Processing is performed with the aluminum foil attached in the peeling step. The forming process may use a known technique, and may be performed by scissors, mechanical processing, or laser cutting.
(配向CNTフィルム製造工程)
配向CNTフィルムは、公知の化学気相合成法により製造できる。これは、基材上に触媒を製造し、その触媒に複数のCNTを化学気相成長(CVD)させるものである。配向CNTフィルムは、特願2009-001586に記載の方法などを用い、基材上にパターニングされた触媒から、一定の方向に配向した複数のCNTを成長させた。
(Oriented CNT film manufacturing process)
The oriented CNT film can be produced by a known chemical vapor synthesis method. It produces a catalyst on a substrate and causes the catalyst to chemical vapor deposition (CVD) multiple CNTs. In the oriented CNT film, a plurality of CNTs oriented in a predetermined direction were grown from the catalyst patterned on the substrate using the method described in Japanese Patent Application No. 2009-001586 and the like.
本実施例で用いた配向CNTフィルムは、高さ1mm、厚み6μm、幅18mmの形状を有する。 The oriented CNT film used in this example has a shape of height 1 mm, thickness 6 μm, and width 18 mm.
本製造法で得られた単層CNTの配向集合体である配向CNTフィルムの特性は、製造条件の詳細に依存するが、特願2009-001586の実施例1の記述の製造条件では、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した単層CNT配向集合体を透過型電子顕微鏡で観察し画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.3~0.7である。 The properties of the oriented CNT film, which is an oriented aggregate of single-walled CNT obtained by this production method, depend on the details of the production conditions, but under the production conditions described in Example 1 of Japanese Patent Application No. 2009-001586, the typical value is The single-walled CNT content is 99% (bilayer CNT, the ratio of the number of single-walled CNT to multi-walled CNT, and the synthesized aligned CNT aggregate is observed with a transmission electron microscope and determined from an image), density: 0 .03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98% Hermann's orientation coefficient is 0.3 to 0.7.
このような条件で製造した配向CNTフィルムは、基材から剥離した後でも、その一体性を保持した。 The oriented CNT film produced under such conditions maintained its integrity even after peeling from the substrate.
(配向CNTフィルム配置工程)
次に、成長用基材の上に合成された、配向CNTフィルムを、成長用基材から取り外し、別の伸縮可能な基材2上に、配向CNTフィルムを貼り付けて配置した。
(Oriented CNT film placement process)
Next, the oriented CNT film synthesized on the growth substrate was removed from the growth substrate, and the oriented CNT film was pasted and arranged on another stretchable substrate 2.
取り外す際に、密集した配向CNTフィルム群から、CNTを取り出すことが困難であった。また、取り出した配向CNTフィルムを1枚ごとに分けることが困難であった。さらに、下記高密度化工程において、配向CNTフィルムを所望の位置に所望の方向で合わせるのが難しかった。 At the time of removal, it was difficult to take out the CNTs from the densely-oriented aligned CNT film group. In addition, it was difficult to separate the taken out oriented CNT films one by one. Furthermore, in the following densification step, it was difficult to align the oriented CNT film to a desired position in a desired direction.
これらの問題を解決するため、予め上記の方法で製造した配向CNTフィルムを、合成した基材ごと、実体顕微鏡の視野に入るようにセットし、顕微鏡で観察しながら、配向CNTフィルムを合成用基材から取り外した。合成用基材からの配向CNTフィルムの取り外しは、顕微鏡で観察しながら、ピンセットで直接行った。 In order to solve these problems, an oriented CNT film manufactured in advance by the above method is set so as to be within the field of view of a stereomicroscope for every synthesized substrate, and the oriented CNT film is a group for synthesis while observing with a microscope Removed from the material. Removal of the oriented CNT film from the synthesis substrate was performed directly with tweezers while observing with a microscope.
次に取り出した配向CNTフィルムを、配向CNT膜構造体として伸縮装置に利用するため、取り出した配向CNTフィルムの配向方向を制御して、基材2に配置し、且つ液体に晒す必要があった。そのため、取り出し工程で取り出した配向CNTフィルムを、液体が予め滴下された伸縮可能な基材2の上に移動させて、ピンセットから放し、その後、メンブレンのついたピンセットで配向CNTフィルムを液体中の任意の位置に合わせるという方法を用いた(図18)。この際に、滴下する液体の量は、パスツールピペットで1~5滴程度である。また、伸縮可能な基材2の製造工程で用いた、基材を覆っているアルミ箔の、一方を取り外し、CNTの配置面とした。また、後述する高密度化工程において、溶液に晒した配向CNTフィルム、もしくは溶液に晒したピンセットやメンブレンに泡が発生すると、配向CNT膜構造体3にシワができることがあった。そのため、高密度化に用いる基材2上に溶液を配置し、配向CNTフィルムや、配向CNTフィルムを扱うピンセット、配向CNTフィルムを扱っているメンブレンを十分に溶液に浸し、実体顕微鏡にて観察し、泡が生じないようにした。配向CNTフィルムを晒す液体として、イソプロピルアルコールを用いた。このようにして、配向CNTフィルムの位置と配向方向を制御して、基材2上に配置した。 Next, in order to use the taken-out oriented CNT film as an oriented CNT film structure in a stretching apparatus, it was necessary to control the orientation direction of the taken-out oriented CNT film, to place it on the substrate 2 and expose it to liquid . Therefore, the oriented CNT film taken out in the taking-out step is moved onto the stretchable substrate 2 on which the liquid has been dropped in advance and released from the tweezers, and then the oriented CNT film is put in the liquid with the tweezers with a membrane. The method of aligning to an arbitrary position was used (FIG. 18). At this time, the amount of liquid to be dropped is about 1 to 5 drops with a Pasteur pipette. Moreover, one side of the aluminum foil covering the base material used in the manufacturing process of the stretchable base material 2 was removed, and it was set as the arrangement surface of CNT. Further, in the densification step described later, when bubbles are generated in the oriented CNT film exposed to the solution, or the tweezers or membrane exposed to the solution, the oriented CNT film structure 3 may be wrinkled. Therefore, the solution is placed on the base material 2 used for densification, and the oriented CNT film, the tweezers handling the oriented CNT film, and the membrane handling the oriented CNT film are sufficiently immersed in the solution and observed with a stereomicroscope. , I did not cause bubbles. Isopropyl alcohol was used as a liquid for exposing the oriented CNT film. Thus, the position and orientation direction of the oriented CNT film were controlled and disposed on the substrate 2.
また、基材2の伸縮方向である、図17で示す基材の中心軸と、配向CNTフィルムのCNTが配向した方向とのなす角を90度となるようにし、さらに、この基材2の中心軸に沿うように配向CNTフィルムを配置した。これにより、亀裂体や、CNT架橋体等が均一に発生し、かつ基材を大きく伸長させても、配向CNT膜構造体が破断しなかった。 In addition, an angle between the central axis of the base shown in FIG. 17 which is the expansion and contraction direction of the base 2 and the direction in which the CNTs of the oriented CNT film are oriented is 90 degrees. The oriented CNT film was placed along the central axis. As a result, cracked bodies, CNT cross-linked bodies and the like were uniformly generated, and even if the base material was greatly elongated, the aligned CNT film structure did not break.
また、下記に示す、配向CNTフィルムの重ね配置工程を用いて、大きな配向CNT膜構造体を作製してもよい。このようにすれば、大きな領域での伸縮を検知できる。 In addition, a large oriented CNT film structure may be produced by using the step of stacking and arranging oriented CNT films described below. In this way, expansion and contraction in a large area can be detected.
(配向CNTフィルム高密度化工程)
配向CNTフィルムを液体に晒して、乾燥させることで、高密度化させ、配向CNT膜構造体を得た。配向CNTフィルムの配置、高密度化は、同時行っても良い。その際、配向CNTフィルムの周囲から溶液が乾燥していると、配向CNTフィルムの一部のみが、高密度化され、配向CNT膜構造体となって基材に密着することがある。その場合、配向CNTフィルムを任意の位置に配置したり、所望の配向方向を得たりすることが困難となる。そのため、溶液が乾燥し、高密度工程が完了する前に、配向CNTフィルムの配置を完了した。
(Oriented CNT film densification process)
The oriented CNT film was exposed to a liquid and dried to densify it to obtain an oriented CNT film structure. The arrangement of the oriented CNT film and the densification may be performed simultaneously. At this time, when the solution is dried from the periphery of the oriented CNT film, only a part of the oriented CNT film may be densified to be in close contact with the substrate as an oriented CNT film structure. In that case, it becomes difficult to arrange the oriented CNT film at an arbitrary position or to obtain a desired orientation direction. Therefore, the solution was dried and the placement of the oriented CNT film was completed before the densification step was completed.
溶液が室温の空気中で自然蒸発し、配向CNTフィルムが固定化されたら、配向CNTフィルム表面を観察し、配向CNTフィルムの表面が見えるまで溶液を自然乾燥させ、配向CNTフィルムを高密度化させた。 When the solution spontaneously evaporates in air at room temperature and the oriented CNT film is immobilized, the oriented CNT film surface is observed, the solution is naturally dried until the surface of the oriented CNT film is visible, and the oriented CNT film is densified. The
溶液として、イソプロピルアルコール、もしくはメタノールを用いた。イソプロピルアルコール、およびメタノールは配向CNTフィルム内のCNT間に容易に侵入し、配向CNTフィルム全体が均一に高密度化された。 As a solution, isopropyl alcohol or methanol was used. Isopropyl alcohol and methanol easily penetrated between the CNTs in the oriented CNT film, and the entire oriented CNT film was uniformly densified.
また、配向CNTフィルムが高密度化する際には、配向CNTフィルムの一部が基材表面で反り返ることがあった。その際には、配向CNTフィルムの乾燥時に照明を当て、配向CNTフィルムの乾燥時にCNTの表面が見える際に、照明を弱くすることで、溶液の蒸発を制御して、高密度化処理の速度を制御することで、反り返りを抑止した。 In addition, when the oriented CNT film is densified, a part of the oriented CNT film may be warped on the substrate surface. In this case, illumination is applied when the oriented CNT film is dried, and when the oriented CNT film is viewed, the illumination is weakened to control evaporation of the solution, thereby speeding up the densification process. Control the backlash.
配向CNTフィルムの配置、高密度化を行う別の手順としては、予め配置した配向CNTフィルムに、後から溶液を滴下し、高密度化を行った。 As another procedure for arranging and densifying the oriented CNT film, the solution was dropped to the previously arranged oriented CNT film to perform densification.
(配向CNTフィルムの重ね配置工程)
大きな配向CNT膜構造体を得るため、前述した配向CNTフィルム配置工程及び、配向CNTフィルム高密度化工程を繰り返し、複数の配向CNT膜構造体を、同一の配向方向に、僅かな重ねをもってつなぎ合わせて配置した。
(Stacking process of oriented CNT film)
In order to obtain a large oriented CNT film structure, the above-described oriented CNT film disposing step and the oriented CNT film densifying step are repeated, and a plurality of oriented CNT film structures are joined together with slight overlap in the same orientation direction. Placed.
同一の配向方向にわずかな重ねをもってつなぎ合わせることで、全体として構造が均一な大きな伸縮装置を得ることが出来た。 By connecting them with a slight overlap in the same orientation direction, it was possible to obtain a large expansion and contraction device having a uniform structure as a whole.
重ね配置は以下の手順で行った。まず、予め、上記方法で基材2上に配置されている配向CNT膜構造体3の、重ね合わせする領域にかかるように、イソプロピルアルコールを、パスツールピペットで1~5滴程度滴下した。 The overlapping arrangement was performed according to the following procedure. First, about 1 to 5 drops of isopropyl alcohol were dropped by a Pasteur pipette in advance so as to cover the overlapping region of the aligned CNT film structure 3 disposed on the substrate 2 by the above method.
ついで、別の配向CNTフィルムを、滴下したイソプロピルアルコールの中に浸し、1~5mm程度の重ね合わせで重なるように、配向CNTフィルムの位置、及び配向の向きを揃えて配置し、高密度化を行った。この操作を1~2回繰り返し行い、CNTの並び方向に30~40mmの長さを有する配向CNT膜構造体を作製した。 Then, another oriented CNT film is immersed in the dropped isopropyl alcohol, and the oriented CNT film is aligned with the orientation of the orientation so as to overlap by overlapping of about 1 to 5 mm, and densification is achieved. went. This operation was repeated 1 to 2 times to produce an oriented CNT film structure having a length of 30 to 40 mm in the direction in which the CNTs were arranged.
配向CNTフィルムの重ね配置工程のさらなる利点は、配向CNT膜構造体に断裂が生じ、壊れてしまった伸縮装置も、その断裂部を修復できることである。 A further advantage of the oriented CNT film lay-up process is that the oriented CNT film structure may be ruptured and the stretcher that has broken can also repair the fracture.
このようにして、重ね合わせた配向CNT膜構造体全体が一体で連続した構造を有し、かつ重ね合わせる配向CNT膜構造体それぞれが、機能を損なわない、大きな配向CNT膜構造体を備える伸縮装置を得た。 Thus, a stretched device having a large oriented CNT film structure having a structure in which the entire aligned CNT film structure is continuous and continuous, and in which the aligned CNT film structures do not lose their function. I got
(配向CNT膜構造体の密度)
高密度化工程での配向CNTフィルムの圧縮率を〈圧縮率=元の厚さ÷高密度化後の厚さ〉と定義すると、配向CNT膜構造体の重量密度は、〈CNT密度=圧縮率×0.03g/cm〉となる。配向CNTフィルムの元の厚さを制御することにより、重量密度を0.11g/cmから0.54g/cmまで制御することができた。
(Density of oriented CNT film structure)
If the compression rate of the oriented CNT film in the densification step is defined as <compression rate = original thickness × thickness after densification>, the weight density of the oriented CNT film structure is <CNT density = compression rate It becomes ×× 0.03 g / cm 3 >. By controlling the original thickness of the oriented CNT film, the weight density could be controlled from 0.11 g / cm 3 to 0.54 g / cm 3 .
このようにして得られた重量密度が0.11g/cmの配向CNT膜構造体においても、基材上に配置、高密度化が十分可能であり、上述の各実施例と同様に伸縮装置の製造が可能であった。 Even in the oriented CNT film structure having a weight density of 0.11 g / cm 3 obtained in this manner, the arrangement and sufficient densification are sufficiently possible on the base material, and the stretching device is the same as the above-mentioned embodiments. Production of was possible.
本発明において制御可能な配向CNT膜構造体の重量密度の上限は、本例に用いた0.54g/cmに限定されない。本明細書では明記しないが、原理的には、CNTの直径を制御することによってさらに幅広い範囲での重量密度を実現することが可能である。すべてのCNTが等しい直径を有し、且つ高密度化工程によってすべてのCNTが最密充填されるものと仮定すると、CNTの直径寸法が小さくなるに従って高密度化後のCNT密度は増加することが容易に計算できる。上述した各実施例で用いた配向CNT膜構造体におけるCNTの平均直径は2.8nm程度であるが、この場合のCNTが最密充填したときの重量密度は、0.78g/cm程度である。この点に関しては、すでに非特許文献(Ya-Qiong Xu, et al, Vertical Array Growth of Small Diameter Single-Walled Carbon Nanotubes, J. Am. Chem. Soc., 128 (20),6560-6561,2006)に報告されている技術を用いることにより、CNTの直径をより小さいもの(1.0nm程度)にすることは可能であることが分かっている。このことから、CNTの直径を小さくすることにより、最大1.5g/cm程度までは重量密度を高めることが可能であると考えられ、上記密度の、配向CNT膜構造体を用いて伸縮装置を製造することは、製造法が同一であるため、容易であると考えられる。 The upper limit of the weight density of the aligned CNT film structure that can be controlled in the present invention is not limited to 0.54 g / cm 3 used in this example. Although not specified herein, in principle, it is possible to achieve a wider range of weight density by controlling the diameter of the CNTs. Assuming that all CNTs have equal diameters and that the densification step will close-pack all CNTs, the CNT density after densification may increase as the diameter size of the CNTs decreases. It can be easily calculated. The average diameter of the CNTs in the oriented CNT film structure used in each of the above-described examples is about 2.8 nm, but the weight density when the CNTs are closely packed in this case is about 0.78 g / cm 3 . is there. In this regard, already, Non-patent literature (Ya-Qiong Xu, et al, Vertical Array Growth of Small Diameter Single-Walled Carbon Nanotubes, J. Am. Chem. Soc., 128 (20), 6560-6561, 2006) It has been found that it is possible to make the diameter of the CNTs smaller (about 1.0 nm) by using the technique reported in the above. From this, it is thought that it is possible to increase the weight density up to about 1.5 g / cm 3 by reducing the diameter of the CNT, and a stretching device using the oriented CNT film structure of the above density It is considered to be easy to manufacture because the manufacturing method is identical.
(配向CNT膜構造体の厚み)
配向CNTフィルムの元の厚さと高さを制御することにより、配向CNT膜構造体の厚さを100nmから100μmまで制御することができた。高密度化処理での圧縮率は約10であるため、おおまかに、配向CNT膜構造体の10倍の厚みを有する配向CNTフィルムを合成すればよい。配向CNTフィルムの厚みは、公知の半導体の微細加工技術を用いて、触媒のパターニングをすることで制御する。そのため、厚みは、公知の半導体微細加工技術の精度と分解能で制御可能である。配向CNT膜構造体の厚さを100nmとする場合には、約配向CNT膜構造体の厚さを500nm~1μmの厚さに触媒をパターニングすればよい。また、高さを制御することで、厚い配向CNT膜構造体を得ることもできる。このようにして得た、厚みが100nmから100μmの配向CNT膜構造体から、好適に伸縮装置を製造することができた。
(Thickness of oriented CNT film structure)
By controlling the original thickness and height of the oriented CNT film, it was possible to control the thickness of the oriented CNT film structure from 100 nm to 100 μm. Since the compression rate in the densification treatment is about 10, it suffices to roughly synthesize an oriented CNT film having a thickness 10 times that of the oriented CNT film structure. The thickness of the oriented CNT film is controlled by patterning the catalyst using known semiconductor microfabrication techniques. Therefore, the thickness can be controlled by the accuracy and resolution of known semiconductor microfabrication techniques. When the thickness of the aligned CNT film structure is 100 nm, the catalyst may be patterned to a thickness of about 500 nm to 1 μm of the approximately aligned CNT film structure. In addition, by controlling the height, it is also possible to obtain a thick oriented CNT film structure. The stretchable device could be suitably manufactured from the aligned CNT film structure having a thickness of 100 nm to 100 μm obtained in this manner.
(配向CNT膜構造体の配向度評価)
配向CNT膜構造体を構成しているCNTの配向度を評価するたには、走査型電子顕微鏡(SEM)画像などを用いるのがよい。配向CNT膜構造体は、その機能を損なわない程度に一部等方的な構造を含んでいてもかまわない。
(Evaluation of degree of orientation of oriented CNT film structure)
In order to evaluate the degree of orientation of the CNTs constituting the oriented CNT film structure, it is preferable to use a scanning electron microscope (SEM) image or the like. The aligned CNT film structure may contain a partially isotropic structure to the extent that the function is not impaired.
観察された配向CNT膜構造体のSEM画像に基づきFFT(高速フーリエ変換)画像を計算した。これらのFFT画像は、SEM画像の倍率、場所により程度は異なるものの、それぞれが異方性を示した。これは配向CNT膜構造体のCNTが配向していることを示す。 The FFT (Fast Fourier Transform) image was calculated based on the SEM image of the observed aligned CNT film structure. Although these FFT images differ in degree depending on the magnification and location of the SEM image, each exhibited anisotropy. This indicates that the CNTs of the oriented CNT film structure are oriented.
FFT画像の原点から等距離を保って動径方向に参照方向(φ=0)からφ=π/2までの変換強度を求め、強度プロフィールを得た。この強度プロフィールを用いてヘルマンの配向係数Fを算出したところ、0.7の値が得られ、配向CNT膜構造体中のCNTが配向していることが判った。 The transformation intensity from the reference direction (φ = 0) to φ = π / 2 was determined in the radial direction from the reference direction (φ = 0) while maintaining an equal distance from the origin of the FFT image to obtain an intensity profile. The Hermann's orientation factor F was calculated using this intensity profile, and a value of 0.7 was obtained, indicating that the CNTs in the oriented CNT film structure were oriented.
(実施例2:CNTマイクロ膜構造体を用いた伸縮装置)
以下に具体的な実施例を挙げて本発明によるCNTマイクロ膜構造体を用いた伸縮装置、及びその製造方法についてより詳細に説明するが、本発明はこれらの実施例に限定されるものではない。本発明による伸縮装置を、図25を参考に説明する。
Example 2 Stretching Device Using CNT Micro-Film Structure
Hereinafter, the stretching device using the CNT microfilm structure according to the present invention will be described in more detail by way of specific examples, but the present invention is not limited to these examples. . The telescopic device according to the invention will be described with reference to FIG.
伸縮装置60は、伸縮可能な基材2上に配置され、所定の方向に配向した複数のCNTを備えるCNTマイクロ膜構造体50を備える。 The stretching device 60 includes a CNT microfilm structure 50 disposed on the stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction.
具体的に、製造した伸縮装置60は、均一な厚さ1mmで、形状図17に示す、板状のPDMS伸縮基材2の上に、厚さ600nm、サイズ0.8mm(長さ:配向CNTフィルムの高さ)×250mm(幅)のCNTマイクロ膜構造体50を配置してなる。 Specifically, the manufactured expansion device 60 has a uniform thickness of 1 mm, and on the plate-like PDMS elastic base 2 shown in the shape diagram 17, a thickness of 600 nm, a size of 0.8 mm (length: oriented CNT The film is constructed by arranging a CNT microfilm structure 50 of film height) × 250 mm (width).
CNTマイクロ膜構造体50を構成するCNTは全面に渡って均一にヘルマン係数0.7の配向度で配向していた。CNTマイクロ膜構造体50は密度:0.5g/cm、BET-比表面積:1150m/g、であった。CNTマイクロ膜構造体3を構成するCNTは、典型値として、G/D比:2.5~40、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%であった。なおこれらの値は、製造に用いた配向CNTフィルムの特性と同一であるとした。 The CNTs constituting the CNT microfilm structure 50 were uniformly oriented with an orientation with a Hermann coefficient of 0.7 throughout the entire surface. The CNT micromembrane structure 50 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. As a typical value, G / D ratio: 2.5 to 40, average outer diameter: 2.5 nm, half-width 2 nm, carbon purity 99.9%, absolute purity 98% as a typical value of CNT constituting the micro-membrane structure 3 Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
このようなCNTマイクロ膜構造体50は、複数枚の、高さ(長さ)1mm、厚み6μm、幅18mmのサイズの配向CNTフィルムを用いて製造した。配向CNTフィルムは、1mm程度の重ね部分を設けて配置し、高密度化した後、所望の形状にパターニングされ、CNTマイクロ膜構造体50を得た。 Such a CNT micro membrane structure 50 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 μm, and width 18 mm. The aligned CNT film was arranged by providing an overlapping portion of about 1 mm, densified, and then patterned into a desired shape to obtain a CNT microfilm structure 50.
配向CNTフィルムは、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した単層CNT配向集合体を透過型電子顕微鏡で観察し画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.7である。 The oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the number ratio of single-walled CNT to multi-walled CNT), and the synthesized aligned single-walled CNT aggregate is observed with a transmission electron microscope Density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99. 9% absolute purity 98% Herman's orientation coefficient 0.7.
このようにして得た、伸縮可能な基材2上にCNTマイクロ膜構造体50を備える伸縮装置60は、250%もの大きな伸長でも壊れず、500回以上、繰り返し使用が可能で、従来の伸縮装置を、大きく凌駕する性能を示す。 The stretch device 60 provided with the CNT microfilm structure 50 on the stretchable substrate 2 thus obtained is not broken even by a large stretch of 250%, and can be repeatedly used 500 times or more, and the conventional stretch Demonstrates the ability to overwhelm the device.
CNTマイクロ膜構造体50を作成する方法について述べると、実施例1の方法で、伸縮装置を製造した後に、配向CNT膜構造体をリソグラフィーでパターニングして、所望の形状の配向CNT膜構造体を得ることができる。配向CNT膜構造体を構成する配向CNTフィルムの高さ、長さは合成条件等に依存するため、厳密に所望の高さ(長さ)の配向CNTフィルムを合成することは困難である。本実施例の手法で、配向CNT膜構造体の不要部分をエッチングすることで、微細加工技術の精度で、所望の形状を有する配向CNT膜構造体を容易に得ることができ、所望の特性を有する伸縮装置を製造する上で格段の効果がある。 When the method for producing the CNT microfilm structure 50 is described, after the stretch apparatus is manufactured by the method of Example 1, the oriented CNT film structure is patterned by lithography to obtain an oriented CNT film structure having a desired shape. You can get it. Since the height and length of the oriented CNT film constituting the oriented CNT film structure depend on the synthesis conditions and the like, it is difficult to synthesize an oriented CNT film of a desired height (length) strictly. By etching the unnecessary part of the oriented CNT film structure by the method of this embodiment, it is possible to easily obtain an oriented CNT film structure having a desired shape with the precision of the microfabrication technology, and to obtain desired characteristics. There is a remarkable effect in manufacturing the telescopic device which it has.
配向CNT膜構造体の乾燥を十分に行うため、レジスト塗布前に、真空中180℃で10分間乾燥を行う。レジストPMMA495を希釈液にて重量換算で5倍希釈した液を塗布し、4700rpmで1分間スピンコートを行い、180℃で1分間ベークし、副レジスト層を形成させた。これにより2層目の主レジストが高密度化した配向CNT膜構造体に浸み込むことを抑制した。副レジスト層は、2層目の主レジスト層が配向CNT膜構造体に、染み込むことを抑制する機能を有しかつ、配向CNT膜構造体と同等にエッチング出来る材料であれば何でもよく、例えば、ZEP-520AやAZP-1357でも良い。希釈液は、副レジスト層として使うレジストを希釈可能であれば何でもよく、希釈量も、2層目の主レジストが描画できる範囲であれば、希釈量、塗布方法、ベーク条件は問わない。 In order to sufficiently dry the aligned CNT film structure, drying is performed at 180 ° C. for 10 minutes in vacuum before applying the resist. A solution obtained by diluting resist PMMA 495 five times by weight with a dilution solution was coated, spin coated at 4700 rpm for 1 minute, and baked at 180 ° C. for 1 minute to form a sub-resist layer. This suppressed penetration of the second main resist layer into the densified aligned CNT film structure. The auxiliary resist layer may be any material as long as it has a function of suppressing penetration of the second main resist layer into the aligned CNT film structure and can be etched equally to the aligned CNT film structure, for example, ZEP-520A or AZP-1357 may be used. The dilution liquid may be anything as long as it can dilute the resist used as the sub resist layer, and the dilution amount is not limited as long as the second main resist can be drawn, the dilution amount, the coating method, and the baking conditions.
2層目の主レジストとして、さらにFOX16を塗布し、4500rpmで1分間スピンコートを行い、360nmのレジスト層を形成した。 As the second main resist, FOX 16 was further applied, and spin coating was performed at 4500 rpm for 1 minute to form a 360 nm resist layer.
次に、電子線描画装置(CABL8000/クレステック)にてレジスト層に所定のパターンを描画し、それを水酸化テトラメチルアンモニウム水溶液(2.38%のZTMA-100)で現像してFOX16のマスクを形成した。 Next, a predetermined pattern is drawn on the resist layer with an electron beam drawing apparatus (CABL 8000 / Crestech), which is developed with an aqueous solution of tetramethylammonium hydroxide (2.38% ZTMA-100) to obtain a mask of FOX16. It formed.
これを反応性イオンエッチング装置(RIE-200L/サムコ)にて、先ず、O(10sccm、80W、10Pa、7min)を、次に、O及びAr(10sccm、80W、10Pa、3min)を供給し、1層目の副レジスト層および配向CNT膜構造体のマスクから露出している部分、すなわち不用部分を除去した。ここでArを導入することにより、CNTのケバがきれいに除去され、シャープなエッジが得られた。 By reactive ion etching apparatus which (RIE-200L / Samco), firstly, the supply O 2 (10sccm, 80W, 10Pa , 7min) and, then, O 2 and Ar (10sccm, 80W, 10Pa, 3min) and Then, the exposed portion from the mask of the first sub resist layer and the aligned CNT film structure, that is, the unnecessary portion was removed. By introducing Ar here, CNT fluff was removed cleanly and sharp edges were obtained.
最後に、2層目の主レジスト層を緩衝弗酸(110-BHF(4.7%HF,36.2%NHF,59.1%HO)/森田化学工業)を用いて除去し、且つ純水でリンスした後、1層目の副レジスト層を剥離液(PG/マイクロケム)で除去し、且つIPA(イソプロピルアルコール)で洗浄して自然乾燥させることにより、所望の形状を有するCNTマイクロ構造体50を備える伸縮装置60を得た。 Finally, the second main resist layer is removed using buffered hydrofluoric acid (110-BHF (4.7% HF, 36.2% NH 4 F, 59.1% H 2 O) / Morita Chemical Industries) And after rinsing with pure water, the first sub-resist layer is removed with a stripping solution (PG / microchem), and the desired shape is obtained by washing with IPA (isopropyl alcohol) and naturally drying. A telescopic device 60 provided with the CNT microstructure 50 was obtained.
(実施例3:剛直域に設けられた検知装置を備える伸縮装置)
以下に具体的な実施例を挙げて本発明による検知装置を備える伸縮装置、及びその製造方法についてより詳細に説明するが、本発明はこれらの実施例に限定されるものではない。本発明による検知装置を備える伸縮装置70を、図面26を参考に説明する。
(Example 3: Telescopic device provided with detection device provided in rigid area)
Hereinafter, the telescopic device including the detection device according to the present invention will be described in more detail by way of specific examples, but the present invention is not limited to these examples. A telescopic device 70 provided with a detection device according to the invention will be described with reference to FIG.
伸縮装置70は、伸縮可能な基材上2に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体3を備える。基材の配向CNT膜構造体3を配置した裏側の2カ所に、ガラスからなる硬い基板11が接着されている。硬い基板11は、配向CNT膜構造体3に伸縮力を供給するための部材である伸縮力供給用部材ともなる。硬い基板11は伸縮しないため、伸縮しない剛直域12が、基材2上に形成される。検知装置は、配向CNT膜構造体3を配置した面の、剛直域12上に設置されており、導電性ペースト14と、導電性フィルム15から成る。このような検知装置70を、配向CNT膜構造体3と電気的に接続して、二つ離間して剛直域12に取り付け、伸縮による、配向CNT膜構造体3の抵抗変化を検出することで、伸縮を検出する伸縮装置70を得た。 The stretching device 70 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction. A hard substrate 11 made of glass is adhered to two places on the back side where the oriented CNT film structure 3 of the substrate is disposed. The hard substrate 11 also serves as an elastic force supply member which is a member for supplying the elastic force to the oriented CNT film structure 3. Since the hard substrate 11 does not expand or contract, a rigid area 12 which does not expand or contract is formed on the base material 2. The detection device is disposed on the rigid area 12 on the surface on which the oriented CNT film structure 3 is disposed, and comprises a conductive paste 14 and a conductive film 15. Such a detection device 70 is electrically connected to the oriented CNT film structure 3 and separated from each other by two to be attached to the rigid area 12, thereby detecting a change in resistance of the oriented CNT film structure 3 due to expansion and contraction. , The expansion and contraction device 70 which detects expansion and contraction was obtained.
具体的に、製造した伸縮装置70は、均一な厚さ1mmで、形状図17に示す、板状のPDMS伸縮基材の上に、厚さ600nm、サイズ1mm(長さ:配向CNTフィルムの高さ)×30mm(幅)の配向CNT膜構造体を配置してなる。 Specifically, the manufactured stretch device 70 has a uniform thickness of 1 mm, and a thickness of 600 nm and a size of 1 mm (length: height of an oriented CNT film) on a plate-like PDMS stretchable base shown in shape FIG. ) × 30 mm (width) oriented CNT film structure is disposed.
配向CNT膜構造体3を構成するCNTは全面に渡って均一にヘルマン係数0.7の配向度で配向していた。配向CNT膜構造体3は密度:0.5g/cm、BET-比表面積:1150m/g、であった。配向CNT膜構造体3を構成する、CNTは、典型値として、G/D比:2.5~40、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%であった。なおこれらの値は、製造に用いた配向CNTフィルムの特性と同一であるとした。このような配向CNT膜構造体3は、複数枚の、高さ(長さ)1mm、厚み6μm、幅18mmのサイズの配向CNTフィルムを用いて製造した。配向CNTフィルムは、1mm程度の重ね部分を設けて配置し、高密度化し、配向CNT膜構造体を得た。 The CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface. The oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. As a typical value, CNTs constituting the oriented CNT film structure 3 have a G / D ratio of 2.5 to 40, an average outer diameter of 2.5 nm, a half width of 2 nm, a carbon purity of 99.9% and an absolute purity of 98. %Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production. Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 μm, and width 18 mm. The oriented CNT film was disposed by providing an overlapping portion of about 1 mm and densified to obtain an oriented CNT film structure.
配向CNTフィルムは、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した単層CNT配向集合体を透過型電子顕微鏡で観察し画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.7である。 The oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the number ratio of single-walled CNT to multi-walled CNT), and the synthesized aligned single-walled CNT aggregate is observed with a transmission electron microscope Density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99. 9% absolute purity 98% Herman's orientation coefficient 0.7.
検知装置は、図20に示す基材上に、伸縮しない剛直域を設けて、その剛直域に配向CNT膜構造体と電気的に接続された、銀ペーストとアルミ箔とリード線から構成される検知装置を備える。 The detection device is configured of a silver paste, an aluminum foil, and a lead wire provided on the base shown in FIG. 20 with a rigid region that does not expand or contract and in the rigid region electrically connected to the aligned CNT film structure. A detection device is provided.
検知装置付きの伸縮装置を作成する方法について述べると、実施例1、もしくは実施例2の方法で、配向CNT膜構造体、もしくはCNTマイクロ膜構造体を備える、伸縮装置を製造した後に、検知装置を製造した。 A method of producing an extension device with a detection device will be described. After producing the extension device including the oriented CNT film structure or the CNT micro film structure by the method of Example 1 or Example 2, the detection device Manufactured.
検知装置を、伸縮装置の伸縮可能な基材上に配置する場合は、基材が伸縮するため、検知装置が変形して検出値が変化したり、検知装置そのものが破壊されたり、検知装置が基材から剥離するという問題があった。これらの問題を解決するために、検知装置は、伸縮装置の配向CNT膜構造体と、安定的に接触されている必要があった。配向CNT膜構造体と、安定的に接触されているとは、伸縮装置の伸縮時に、伸縮装置の抵抗変化に比して、検知装置の抵抗変化が十分に小さい状態を指し、伸縮装置と検知装置の接合部での解離を生じない状態を指す。このような課題を解決するため、伸縮装置に、伸縮しない剛直域を設け、その上に検知装置を製造した。 When the detection device is disposed on the expandable base material of the expansion and contraction device, the base material expands and contracts, so the detection device is deformed to change the detection value, the detection device itself is destroyed, or the detection device There was a problem of peeling from the substrate. In order to solve these problems, the sensing device had to be in stable contact with the oriented CNT film structure of the stretching device. The stable contact with the oriented CNT film structure refers to a state in which the change in resistance of the detection device is sufficiently smaller than the change in resistance of the expansion device at the time of expansion or contraction of the expansion device. It refers to the condition that does not cause dissociation at the junction of the device. In order to solve such a subject, the elastic device was provided with the rigid area which does not expand-contract, and the detection apparatus was manufactured on it.
実施例1、及び2の方法で製造された伸縮装置に、伸縮しない剛直域を設け、その上に検知装置を製造する工程を、図27を用いて詳述する。伸縮装置70の剛直域12上に、伸縮が抑制された剛直域を設けて、その領域に検知装置75を設置した。剛直域12は、図20に示す領域に形成し、実施例5で示す伸縮力供給用部材にて、伸縮が起こらないようにした。この様にすることで、検知装置75が変形して検出値が変化したり、検知装置75そのものが破壊されたり、検知装置75が基材2から剥離するという問題を解決した。 A step of providing a non-stretchable rigid area on the stretchable device manufactured by the method of Examples 1 and 2 and manufacturing the detection device thereon will be described in detail with reference to FIG. A rigid area in which expansion and contraction were suppressed was provided on the rigid area 12 of the expansion and contraction device 70, and the detection device 75 was installed in the area. The rigid area 12 was formed in the area shown in FIG. 20 so that expansion and contraction did not occur in the elastic force supply member described in the fifth embodiment. This solves the problem that the detection device 75 is deformed to change the detection value, the detection device 75 itself is destroyed, or the detection device 75 is peeled off from the base material 2.
配置されている配向CNT膜構造体3と、密着してかつ、配向CNT膜構造体3と電気的に接続された検知装置75を製造するため、導電性ペースト14を配向CNT膜構造体3の配置されている剛直域12に塗布し電極とした。導電性ペースト14には、良好な導電性と電極形成の容易さから、銀ペーストを用いた。本実施例では、銀ペーストを図20の基材上の剛直域に、配置されている配向CNT膜構造体の上から塗り、厚み0.5mm程度の銀ペースト層を形成した。銀ペーストは、スパチュラで剛直域12の配向CNT膜構造体3上に塗布し、一様な厚みを形成するようスパチュラで均等に伸ばした。この銀ペーストが固化する前に、良好な導電性があり、抵抗計等の他の測定器との接続を容易とするため、アルミ箔を載せ接点を構築した。このアルミ箔と抵抗計を、リード線を用いて接続した。 In order to manufacture the sensing device 75 in close contact with the oriented CNT film structure 3 disposed and electrically connected to the oriented CNT film structure 3, the conductive paste 14 is made of the oriented CNT film structure 3. It apply | coated to the rigid area 12 arrange | positioned, and was set as the electrode. Silver paste was used as the conductive paste 14 because of good conductivity and ease of electrode formation. In this example, a silver paste was applied to the rigid region on the base of FIG. 20 from above the oriented CNT film structure disposed, to form a silver paste layer having a thickness of about 0.5 mm. The silver paste was applied onto the oriented CNT film structure 3 in the rigid area 12 with a spatula, and spread evenly with a spatula to form a uniform thickness. Before the silver paste was solidified, aluminum foil was placed on the aluminum foil to construct a contact in order to have good conductivity and to facilitate connection with another measuring instrument such as a resistance meter. The aluminum foil and the resistance meter were connected using lead wires.
このようにして得た、剛直域12を有する、検知装置75を備える伸縮装置70は、250%もの大きな伸縮を検出できるのみならず、500回以上、繰り返し使用が可能で、従来の伸縮装置を大きく凌駕する性能を示す。 The telescopic device 70 provided with the detection device 75 having the rigid area 12 obtained in this way can not only detect as much as 250% expansion and contraction, but can be repeatedly used 500 times or more, and can It shows the performance that greatly hesitates.
(実施例4:伸縮性を有する検知装置を備える伸縮装置)
本発明による検知装置付きの伸縮装置、及びその製造方法についての別の実施例について、詳細に説明する。本発明による検知装置付きの伸縮装置80を、図面28を参考に説明する。
(Example 4: Telescopic device provided with a sensing device having telescopicity)
Another embodiment of a telescopic device with a detector according to the invention and a method of manufacturing the same will be described in detail. A telescopic device 80 with a detector according to the invention will be described with reference to FIG.
伸縮装置80は、伸縮可能な基材上2に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体3を備える。伸縮装置80は配向CNT膜構造体3の構造変化を、測定することで伸縮を検出する、検知装置85を備える。検知装置85は、配向CNT膜構造体3と伸縮性電極の基材への密着性をよくする密着層18と、伸縮性電極16と、封止材19とから構成され、伸縮性を有する。 The stretching device 80 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction. The expansion and contraction device 80 includes a detection device 85 that detects expansion and contraction by measuring the structural change of the aligned CNT film structure 3. The detection device 85 is composed of the oriented CNT film structure 3 and the adhesion layer 18 for improving the adhesion of the stretchable electrode to the base, the stretchable electrode 16, and the sealing material 19, and has stretchability.
このような検知装置80を、配向CNT膜構造体3と電気的に接続して、二つ離間して取り付け、伸縮による配向CNT膜構造体3の抵抗変化を検出することで、伸縮を検出する伸縮装置80を得た。このような、伸縮性を有する検知装置85を備える伸縮装置80は、伸縮装置全体が伸縮性を有するために、装置を適応できる応用範囲が大きく拡大し、産業応用上非常に大事である。具体的に基材2は、実施例1の方法で、均一な厚さ1mmで、形状図21に示す、板状のPDMS伸縮基材2の上に、厚さ600nm、サイズ1mm(長さ:配向CNTフィルムの高さ)×30mm(幅)で製造した。実施例1の方法で、基材2上の図28に示す位置に配向CNT膜構造体3を配置した。配向CNT膜構造体3を構成するCNTは全面に渡って均一にヘルマン係数0.7の配向度で配向していた。配向CNT膜構造体3は密度:0.5g/cm、BET-比表面積:1150m/g、であった。配向CNT膜構造体を構成する、CNTは、典型値として、G/D比:2.5~40、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%であった。なおこれらの値は、製造に用いた配向CNTフィルムの特性と同一であるとした。 Such a detection device 80 is electrically connected to the oriented CNT film structure 3 and separated by two and attached, and the expansion and contraction is detected by detecting the resistance change of the oriented CNT film structure 3 due to the expansion and contraction. The telescopic device 80 was obtained. Such an expansion and contraction device 80 including the stretchable detection device 85 greatly expands the application range to which the device can be applied because the entire expansion and contraction device has elasticity, which is very important in industrial application. Specifically, the substrate 2 has a thickness of 1 mm (length: 600 nm, size: 1 mm) on the plate-like PDMS stretchable substrate 2 shown in shape 21 with a uniform thickness of 1 mm according to the method of Example 1. Height of oriented CNT film) × 30 mm (width) manufactured. The oriented CNT film structure 3 was disposed at the position shown in FIG. 28 on the substrate 2 by the method of Example 1. The CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface. The oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. As a typical value, CNTs constituting an oriented CNT film structure have a G / D ratio of 2.5 to 40, an average outer diameter of 2.5 nm, a half width of 2 nm, a carbon purity of 99.9% and an absolute purity of 98%. Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
このような配向CNT膜構造体3は、複数枚の、高さ(長さ)1mm、厚み6μm、幅18mmのサイズの配向CNTフィルムを用いて製造した。配向CNTフィルムは、1mm程度の重ね部分を設けて配置し、高密度化し、配向CNT膜構造体3を得た。 Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 μm, and width 18 mm. The oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
配向CNTフィルムは、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した、単層CNT配向集合体を透過型電子顕微鏡で観察し画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.7である。 The oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the ratio of the number of single-walled CNT to multi-walled CNT), and the aligned single-walled CNT aggregate was observed with a transmission electron microscope Determined from the image), density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99 .9%, absolute purity 98%, Hermann's orientation coefficient 0.7.
伸縮性可能な検知装置85を備える伸縮装置80を作成する方法について述べると、実施例1の方法で、図21の形状を備える伸縮基材2上を製造した後に、検知装置85の一部である密着層18を設け、その後、実施例1、もしくは実施例2の方法で、配向CNT膜構造体3、もしくはCNTマイクロ膜構造体50を基材2上に配置した後に、検知装置85を製造した。 The method of producing the stretchable device 80 provided with the stretchable detection device 85 will be described in part of the detection device 85 after manufacturing on the stretchable base material 2 provided with the shape of FIG. After providing an adhesion layer 18 and then arranging the oriented CNT film structure 3 or the CNT microfilm structure 50 on the substrate 2 by the method of Example 1 or Example 2, the detection device 85 is manufactured. did.
検知装置を、伸縮装置の伸縮可能な基材上に配置する場合は、基材が伸縮するため、検知装置が変形して検出値が変化したり、検知装置そのものが破壊されたり、検知装置が基材から剥離するという問題があった。これらの問題を解決するために、検知装置は、伸縮装置の配向CNT膜構造体と、安定的に接触されている必要があった。配向CNT膜構造体と、安定的に接触されているとは、伸縮装置の伸縮時に、伸縮装置の抵抗変化に比して、検知装置の抵抗変化が十分に小さい状態を指し、伸縮装置と検知装置の接合部での解離を生じない状態を指す。このような課題を解決するため、伸縮可能な検知装置85を製造した。 When the detection device is disposed on the expandable base material of the expansion and contraction device, the base material expands and contracts, so the detection device is deformed to change the detection value, the detection device itself is destroyed, or the detection device There was a problem of peeling from the substrate. In order to solve these problems, the sensing device had to be in stable contact with the oriented CNT film structure of the stretching device. The stable contact with the oriented CNT film structure refers to a state in which the change in resistance of the detection device is sufficiently smaller than the change in resistance of the expansion device at the time of expansion or contraction of the expansion device. It refers to the condition that does not cause dissociation at the junction of the device. In order to solve such a subject, the extensible detection device 85 was manufactured.
伸縮可能な検知装置85を製造する工程を、図29を用いて詳述する。伸縮可能な検知装置85は、伸縮性電極16を用いて構成する。伸縮性電極16は、伸縮性と導電性を有し、さらに、伸縮に対する伸縮性電極自体の抵抗変化と、被設置物との接触抵抗変化が、配向CNT膜構造体3の抵抗変化に比して、小さい物を指す。このような伸縮性電極16を用いた伸縮可能な検知装置85は、伸縮装置80が伸縮する際に、検知装置自体も伸縮するため、伸縮の影響を受けず、上記問題が解決できる。 The steps of manufacturing the stretchable detection device 85 will be described in detail with reference to FIG. The stretchable detection device 85 is configured using the stretchable electrode 16. The stretchable electrode 16 has stretchability and conductivity, and further, the change in resistance of the stretchable electrode itself against expansion and contraction, and the change in contact resistance with the object to be installed are compared to the change in resistance of the aligned CNT film structure 3. Point to small things. In the stretchable detection device 85 using such stretchable electrodes 16, when the stretch device 80 stretches, the detection device itself stretches, so that the above problem can be solved without being affected by the stretch.
具体的には、図21に成形した基材製造後、配向CNT膜構造体3を配置する前に、図21で示す基材の中心軸の両端から7~10mmの密着域上に、スパッタ法でチタン3nm、金100nm、チタン3nmと、続けて成膜し、密着層18を製造した。続けて成膜するとは、スパッタ法において、一つの成膜が終了した後、大気解放しないで次の成膜をすることを指す。本スパッタ法で用いたスパッタ装置は、CFS-4EP-LL/芝浦メカトロニクス株式会社製を用いた。また、密着層成膜前に、予め基材を覆っているアルミ箔の一方を取り除き、成膜面とする。この密着層18は、後述の伸縮性電極16と伸縮可能な基材2を強く密着させるために必要であり、これがないと、伸縮性電極16は、容易に基材2から剥離した。 Specifically, after manufacturing the base material molded in FIG. 21, before placing the oriented CNT film structure 3, the sputtering method is performed on the adhesion area of 7 to 10 mm from both ends of the central axis of the base shown in FIG. Then, titanium 3 nm, gold 100 nm, titanium 3 nm, and so on were continuously formed to produce an adhesion layer 18. “Continuous film formation” refers to performing the next film formation without opening to the atmosphere after one film formation is completed in the sputtering method. As a sputtering apparatus used in the present sputtering method, CFS-4EP-LL / manufactured by Shibaura Mechatronics Inc. was used. In addition, before forming the adhesion layer, one of the aluminum foil covering the substrate is removed in advance to form a film formation surface. The adhesion layer 18 is necessary for strongly adhering the stretchable electrode 16 described later to the stretchable base material 2. Without this, the stretchable electrode 16 was easily peeled from the base material 2.
次に、配向CNT膜構造体3を、中心軸に沿い、片側の密着域から、もう一方の密着域18にかけて、密着層18のある面に、実施例1、もしくは実施例2の方法をもって製造した。配向CNT膜構造体製造後、両密着層上で配向CNT膜構造体3を覆うように、伸縮性電極16となる、導電性CNTゴムペーストを1mm位の厚みで、密着層18の外周から内側へ1mm位の範囲になるように、スパチュラでペーストを垂らし、伸ばして塗る。その後、金属配線(リード線)17を、塗った導電性CNTゴムペーストに差し込み、再度導電性CNTゴムペーストを1mm程度になるように垂らし、伸ばして塗った。これら塗った導電ペーストが固化し、伸縮性電極16を製造した。ここで用いた導電性CNTゴムペーストは非特許文献(Nature Materials,8(6),494-499(2009))に記載の方法を用い、ゴムに対するCNTの量を4.8%として製造した。 Next, the aligned CNT film structure 3 is manufactured along the central axis, on one surface from the adhesion region to the other adhesion region 18 and on the surface with the adhesion layer 18 by the method of Example 1 or Example 2. did. After manufacturing the oriented CNT film structure, the conductive CNT rubber paste, which becomes the stretchable electrode 16 so as to cover the oriented CNT film structure 3 on both adhesion layers, is about 1 mm thick from the outer periphery of the adhesion layer 18 Use a spatula to drip, spread and spread the paste so that it is in the range of about 1 mm. Thereafter, the metal wiring (lead wire) 17 was inserted into the coated conductive CNT rubber paste, and the conductive CNT rubber paste was again dropped so as to be about 1 mm, and was spread and applied. The applied conductive paste was solidified to produce a stretchable electrode 16. The conductive CNT rubber paste used here was manufactured by using the method described in Non-patent document (Nature Materials, 8 (6), 494-499 (2009)) and setting the amount of CNT to rubber to 4.8%.
そして、1成分形シリコーンシーラント SH780(東レ・ダウコーニング株式会社製)のPDMS接着剤を、封止材19として用い、伸縮性電極16と基材2との境界線で且つ配向CNT膜構造体3のない部分と、伸縮性電極16と金属配線17との境界線を、封止材19で覆う。このとき封止材19の厚みが1mm位になるようにし、伸縮性電極16で配向CNT膜構造体3が覆われていない部分を除き、密着層18全域に塗る。ここで用いた封止材19は、乾燥に1日を有するので、封止の後、1日おいて、封止完了とした。また、この剛直域に形成した二つの領域にあるガラス基板の間隔は、4mmとし、伸縮域を決定した。この封止材19には、伸縮装置80の伸縮時に、伸縮性電極16に発生する応力を軽減し、基材2からの伸縮性電極16の剥離を抑止する効果がある。 Then, a PDMS adhesive agent of a one-component silicone sealant SH 780 (manufactured by Toray Dow Corning Co., Ltd.) is used as the sealing material 19 and a boundary line between the stretchable electrode 16 and the substrate 2 and an aligned CNT film structure 3 A sealing material 19 covers the non-portion and the boundary between the stretchable electrode 16 and the metal wiring 17. At this time, the sealing material 19 is made to have a thickness of about 1 mm, and the entire area of the adhesion layer 18 is coated except for the portion where the oriented CNT film structure 3 is not covered by the stretchable electrode 16. Since the sealing material 19 used here has one day of drying, the sealing was completed in one day after sealing. Moreover, the space | interval of the glass substrate in two area | regions formed in this rigid area was 4 mm, and determined the expansion-contraction area. The sealing material 19 has an effect of reducing stress generated in the stretchable electrode 16 at the time of expansion and contraction of the stretch device 80 and suppressing peeling of the stretchable electrode 16 from the base material 2.
このようにして得た、伸縮性を有する検知装置85を備える、伸縮装置80は、250%もの大きな伸縮を検出できるのみならず、500回以上、繰り返し使用が可能で、従来の伸縮装置を大きく凌駕する性能を示す。 The expansion and contraction device 80 provided with the detection device 85 having elasticity and elasticity thus obtained can not only detect an expansion and contraction as large as 250%, but can be repeatedly used 500 times or more, making the conventional expansion and contraction device large It shows the outrageous performance.
(実施例5:剛直な伸縮力供給用部を備える伸縮装置)
本発明による剛直な伸縮力供給用部を備える伸縮装置、及びその製造方法について、詳細に説明する。本発明による剛直な伸縮力供給用部を備える伸縮装置を、図30を参考に説明する。
(Example 5: Telescopic device provided with a rigid telescopic power supply portion)
The telescopic device having the rigid telescopic power supply part according to the present invention and the method of manufacturing the same will be described in detail. A telescopic device comprising a rigid telescopic power supply according to the invention will be described with reference to FIG.
伸縮装置90は、伸縮可能な基材上2に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体3を備える。基材2の配向CNT膜構造体3を配置した裏側の2カ所に、硬い基板からなる伸縮力供給用部材94が、接着材95で、強固に基材2に接着されている。伸縮力供給用部材94は、容易に固定化し、引っ張ることができ、配向CNT膜構造体3に伸縮力を供給するために用いられる。 The stretching device 90 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction. In two places on the back side where the aligned CNT film structure 3 of the base material 2 is disposed, members for expansion / contraction force supply 94 composed of a hard substrate are firmly adhered to the base material 2 with an adhesive 95. The stretching force supply member 94 can be easily fixed and pulled, and is used to supply the stretching force to the oriented CNT film structure 3.
伸縮装置90はそれ単体では機能せず、伸縮が発生する伸縮駆動装置に取り付けて用いる。伸縮力供給用部材94を用いると、伸縮装置90を伸縮駆動装置に設置し、伸縮力を伸縮装置90に供給できる。そのため、基材2上の二つ以上の離間した剛直域に、硬い伸縮力供給用部材94を設けて、伸縮駆動装置から伸縮力を供給した。 The telescopic device 90 does not function by itself, and is used by being attached to a telescopic drive device that generates telescopic movement. By using the expansion / contraction force supply member 94, the expansion / contraction device 90 can be installed in the expansion / contraction drive device, and the expansion / contraction force can be supplied to the expansion / contraction device 90. Therefore, in the two or more separated rigid areas on the base material 2, the member for hard expansion / contraction force supply 94 is provided, and the expansion / contraction force is supplied from the expansion / contraction drive device.
このような伸縮力供給用部材94を用いると、所望の領域のみに伸縮する領域を調整することが可能となり、配向CNT膜構造体3に与える伸縮を制御する上で、格段の効果がある。具体的に、製造した伸縮装置90は、均一な厚さ1mmで、形状図17に示す、板状のPDMS伸縮基材の上に、厚さ600nm、サイズ1mm(長さ:配向CNTフィルムの高さ)×30mm(幅)の配向CNT膜構造体を配置してなる。 The use of such a member 94 for supplying an expansion and contraction force makes it possible to adjust the area that expands and contracts only to the desired area, and has a significant effect in controlling the expansion and contraction given to the aligned CNT film structure 3. Specifically, the manufactured stretch device 90 has a uniform thickness of 1 mm, and a thickness of 600 nm and a size of 1 mm (length: height of an oriented CNT film) on a plate-like PDMS stretchable base shown in shape FIG. ) × 30 mm (width) oriented CNT film structure is disposed.
配向CNT膜構造体3を構成するCNTは全面に渡って均一にヘルマン係数0.7の配向度で配向していた。配向CNT膜構造体3は密度:0.5g/cm、BET-比表面積:1150m/g、であった。配向CNT膜構造体3を構成するCNTは、典型値として、G/D比:2.5~40、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%であった。なおこれらの値は、製造に用いた配向CNTフィルムの特性と同一であるとした。 The CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface. The oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. G / D ratio: 2.5 to 40, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98% as typical values of CNTs constituting the oriented CNT film structure 3 Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
このような配向CNT膜構造体3は、複数枚の、高さ(長さ)1mm、厚み6μm、幅18mmのサイズの配向CNTフィルムを用いて製造した。配向CNTフィルムは、1mm程度の重ね部分を設けて配置し、高密度化し、配向CNT膜構造体3を得た。 Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 μm, and width 18 mm. The oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
配向CNTフィルムは、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した単層CNT配向集合体を透過型電子顕微鏡で観察し画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.7である。 The oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the number ratio of single-walled CNT to multi-walled CNT), and the synthesized aligned single-walled CNT aggregate is observed with a transmission electron microscope Density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99. 9% absolute purity 98% Herman's orientation coefficient 0.7.
剛直な伸縮力供給用部94を備える、伸縮装置90を作成する方法について述べると、実施例1、もしくは実施例2の方法で、配向CNT膜構造体3、もしくはCNTマイクロ膜構造体50を備える、伸縮装置90を製造した後に、剛直な伸縮力供給用部94を製造した。しかし、基材2を製造した後に、剛直な伸縮力供給用部94を製造し、その後、実施例1、もしくは実施例2の方法で、配向CNT膜構造体3、もしくはCNTマイクロ膜構造体50を製造してもよい。 The method for producing the expansion device 90 including the rigid expansion power supply portion 94 will be described. The method includes the oriented CNT film structure 3 or the CNT microfilm structure 50 according to the method of the first embodiment or the second embodiment. After the telescopic device 90 was manufactured, a rigid telescopic power supply portion 94 was manufactured. However, after the substrate 2 is manufactured, a rigid stretch power supply portion 94 is manufactured, and then the oriented CNT film structure 3 or the CNT microfilm structure 50 is manufactured by the method of Example 1 or Example 2. May be manufactured.
基材2上の二つ以上の離間した剛直域12に、硬い伸縮力供給部材94を製造する方法を、図30を用いて詳述する。伸縮駆動装置からの伸縮力を、伸縮装置90に伝えるため、伸縮装置90を二つの離間した、伸縮を抑制した剛直域12と、それら剛直域12の間に挟まれ、伸縮力が供給される伸縮域13に分ける。伸縮装置の各剛直域12の配向CNT膜構造体配置面の裏面に、接着剤95を用いて、硬い基板を固定する。これにより、伸縮装置に伸縮を抑制した剛直域12を製造した。 A method of manufacturing the hard stretch force supply member 94 in two or more spaced rigid regions 12 on the substrate 2 will be described in detail with reference to FIG. In order to transmit the expansion and contraction force from the expansion and contraction drive device to the expansion and contraction device 90, the expansion and contraction device 90 is sandwiched between the two separated rigid areas 12 for suppressing expansion and contraction and the rigid areas 12 to supply the expansion force. Divide into stretchable areas 13. An adhesive 95 is used to fix a hard substrate on the back surface of the oriented CNT film structure-arranged surface of each rigid area 12 of the expansion device. Thereby, the rigid area 12 which suppressed expansion-contraction to the expansion-contraction apparatus was manufactured.
本実施例では、実施例1で製造した基材の図17に記されている形状を用い、基材2を覆っているアルミ箔の一方をとる。このアルミ箔を取った面の基材2の二つの剛直域12のそれぞれの面全体に、PDMS接着剤95(1成分形シリコーンシーラント SH780/東レ・ダウコーニング株式会社製)を0.1~0.5mm位の厚みで塗布した。次に、長さ30~40mm程度、幅26mm、1~1.2mm程度の厚みを有するガラス基板96を、剛直域12上にある接着剤95全面に、ガラス基板96の辺と基材2の中心軸が平行になるように接着させ、二つの剛直域12を製造した。この接着剤95を用いた場合、接着には1日を有するので、接触させた後1日おいて、接着完了とした。また、この剛直域12に形成した二つの領域にあるガラス基板96の間隔は4mmとし、伸縮域13を決定した。これら、ガラス基板96と、PDMS接着剤95を含め、伸縮力供給用部材94とした。このようにして伸縮力供給用部材94を形成することにより、所望の位置に伸縮域を調整することが可能である。また、ガラス基板96の厚みが1mm以下の場合は、伸縮力を供給する際に、伸縮力供給用部材94に割れなどが生じ、伸縮力を供給不可能となる。 In the present example, one of the aluminum foil covering the base material 2 is used, using the shape described in FIG. 17 of the base material manufactured in Example 1. On the entire surface of each of the two rigid areas 12 of the substrate 2 from which the aluminum foil has been removed, 0.1 to 0 of PDMS adhesive 95 (one-component silicone sealant SH780 / made by Toray Dow Corning Co., Ltd.) It applied with a thickness of about .5 mm. Next, a glass substrate 96 having a length of about 30 to 40 mm and a width of 26 mm and a thickness of about 1 to 1.2 mm is applied to the entire surface of the adhesive 95 on the rigid area 12 and the sides of the glass substrate 96 and the base 2. The two rigid zones 12 were manufactured by bonding so that the central axes were parallel. When this adhesive 95 was used, adhesion took place one day after contact, since adhesion took one day. The distance between the glass substrates 96 in the two regions formed in the rigid region 12 was 4 mm, and the stretchable region 13 was determined. These components including the glass substrate 96 and the PDMS adhesive 95 are used as a member 94 for supplying and retracting force. By forming the expansion / contraction force supply member 94 in this manner, it is possible to adjust the expansion / contraction area to a desired position. In addition, when the thickness of the glass substrate 96 is 1 mm or less, when the stretching force is supplied, a crack or the like occurs in the stretching force supply member 94, and the extension force can not be supplied.
このようにして得た、剛直な伸縮力供給用部94を備える伸縮装置90は、250%もの大きな伸長でも壊れず、500回以上、繰り返し使用が可能で、従来の伸縮装置を大きく凌駕する性能を示す。 The telescopic device 90 provided with the rigid telescopic power supply part 94 obtained in this manner is not broken even by a large elongation of 250%, and can be repeatedly used 500 times or more, and the performance over the conventional telescopic device Indicates
(実施例6:伸縮性を有する伸縮力供給用部を備える伸縮装置)
本発明による伸縮力供給用部付きの伸縮装置、及びその製造方法について、別の実施例を詳細に説明する。本発明による伸縮力供給用部付きの伸縮装置を、図面31を参考に説明する。
Example 6: A telescopic device provided with a telescopic power supply part having telescopic properties
Another embodiment of the telescopic device with telescopic power supply part according to the present invention and its manufacturing method will be described in detail. A telescopic device with a telescopic power supply according to the invention will now be described with reference to FIG.
伸縮装置100は、伸縮可能な基材上2に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体3を備える。基材の配向CNT膜構造体3を配置した裏側に、伸縮可能なゴムシート等からなる伸縮力供給用部材104が、接着材で基材2に接着されている。 The stretching apparatus 100 includes an oriented CNT film structure 3 disposed on a stretchable substrate 2 and including a plurality of CNTs oriented in a predetermined direction. On the back side on which the aligned CNT film structure 3 of the base material is disposed, an expansion / contraction force supplying member 104 made of a stretchable rubber sheet or the like is adhered to the base material 2 with an adhesive.
伸縮装置100はそれ単体では機能せず、伸縮が発生する伸縮駆動装置に取り付けて用いる。伸縮可能な伸縮力供給用部材104を用いると、伸縮装置100を伸縮駆動装置に設置することが容易になり、伸縮駆動装置で発生した伸縮力を効率良く伸縮装置100に供給できる。 The expansion and contraction device 100 does not function by itself and is attached to an expansion and contraction drive device that generates expansion and contraction. The use of the expandable and contractible force supply member 104 makes it easy to install the extendable device 100 on the extendable drive device, and the expandable force generated by the extendable drive device can be efficiently supplied to the extendable device 100.
このような伸縮力供給用部材104を用いると、後述のデータグローブ、絆創膏型デバイス等様々な伸縮装置を製造する上で格段の効果がある。具体的に、製造した伸縮装置は均一な厚さ1mmで、形状図21に示す板状のPDMS伸縮基材2の上に、厚さ600nm、サイズ1mm(長さ:配向CNTフィルムの高さ)×30mm(幅)の配向CNT膜構造体3を配置してなる。 Use of such a member 104 for supplying expansion and contraction has a remarkable effect in manufacturing various expansion and contraction devices such as a data glove and a bandage type device described later. Specifically, the stretch device manufactured has a uniform thickness of 1 mm, a thickness of 600 nm and a size of 1 mm (length: height of the oriented CNT film) on the plate-like PDMS stretchable base material 2 shown in FIG. An oriented CNT film structure 3 of × 30 mm (width) is disposed.
配向CNT膜構造体3を構成するCNTは全面に渡って均一にヘルマン係数0.7の配向度で配向していた。配向CNT膜構造体3は密度:0.5g/cm、BET-比表面積:1150m/gであった。配向CNT膜構造体を構成するCNTは、典型値として、G/D比:2.5~40、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%であった。なおこれらの値は、製造に用いた配向CNTフィルムの特性と同一であるとした。 The CNTs constituting the oriented CNT film structure 3 were oriented uniformly with a Herman coefficient of 0.7 throughout the entire surface. The oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. The CNTs constituting the oriented CNT film structure typically have a G / D ratio of 2.5 to 40, an average outer diameter of 2.5 nm, a half width of 2 nm, a carbon purity of 99.9% and an absolute purity of 98%. there were. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
このような配向CNT膜構造体3は、複数枚の高さ(長さ)1mm、厚み6μm、幅18mmのサイズの配向CNTフィルムを用いて製造した。配向CNTフィルムは、1mm程度の重ね部分を設けて配置し、高密度化し、配向CNT膜構造体3を得た。 Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 μm, and width 18 mm. The oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
配向CNTフィルムは、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した単層CNT配向集合体を透過型電子顕微鏡で観察し画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.7である。 The oriented CNT film has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the number ratio of single-walled CNT to multi-walled CNT), and the synthesized aligned single-walled CNT aggregate is observed with a transmission electron microscope Density: 0.03 g / cm 3 , G / D ratio: 2.5 to 40, BET-specific surface area: 1150 m 2 / g, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99. 9% absolute purity 98% Herman's orientation coefficient 0.7.
伸縮性を有する伸縮力供給用部104を備える伸縮装置100を作成する方法について述べると、実施例1もしくは実施例2の方法で、配向CNT膜構造体3もしくはCNTマイクロ膜構造体50を備える伸縮装置100を製造した後に、伸縮性を有する伸縮力供給用部104を製造した。しかし、基材2を製造した後に、伸縮性を有する伸縮力供給用部104を製造し、その後、実施例1もしくは実施例2の方法で、配向CNT膜構造体3もしくはCNTマイクロ膜構造体50を製造してもよい。 The method of producing the expansion device 100 having the expansion / contraction force supplying part 104 having elasticity is described in the method of Example 1 or Example 2, and the expansion and contraction including the oriented CNT film structure 3 or the CNT microfilm structure 50. After the device 100 was manufactured, the stretchable force supplying portion 104 having elasticity was manufactured. However, after the base material 2 is manufactured, the stretch power supply portion 104 having elasticity is manufactured, and thereafter, the oriented CNT film structure 3 or the CNT microfilm structure 50 is manufactured by the method of Example 1 or Example 2. May be manufactured.
伸縮性を有する伸縮力供給用部104を備える伸縮装置100を、図31を用いて詳述する。伸縮駆動装置の伸縮力を、伸縮可能な伸縮力供給用部材104を通して、伸縮装置100に供給する。そのため、伸縮可能な伸縮力供給用部材104を用意し、伸縮装置100の配向CNT膜構造体3の配置してある面の裏面の一部もしくは全面を、伸縮可能なゴムシート106に、伸縮性と接着性を併せ持つPDMS接着材105で接着する。これらゴムシート106と接着剤105を併せて、伸縮力供給用部材104として用いた。具体的には、図21に示す基材に、実施例1もしくは実施例2の方法で、配向CNT膜構造体3もしくはCNTマイクロ膜構造体50を備える伸縮装置100を製造した後に、配向CNT膜構造体3を配置した基材2の裏側の面全体に、PDMS接着剤105(1成分形シリコーンシーラント SH780/東レ・ダウコーニング株式会社製)を0.1~0.5mm位の厚みで塗布する。そして、図21の基材より大きなゴムシート106を用意し、このゴムシート106に基材2が収まり、接着剤105の面をゴムシート106と接するようにして、基材2を置く。その後、十分接着するように基材2全体を指先で押さえ、1日おき、PDMS接着剤105を乾燥させる。接着剤105に伸縮性がない場合は、伸縮力供給用部材104が伸縮した際、接着面に割れが生じ、伸縮力供給用部材104と伸縮を伸縮装置100に均一に伝えることが困難となる。 The expansion device 100 including the expansion / contraction force supplying portion 104 having elasticity is described in detail with reference to FIG. The expansion and contraction force of the expansion and contraction drive device is supplied to the expansion and contraction device 100 through the expansion and contraction force supplying member 104. Therefore, a stretchable member 104 is prepared, and a stretchable rubber sheet 106 is used to stretch a portion or the entire surface of the rear surface of the oriented CNT film structure 3 of the stretch device 100. It adheres with the PDMS adhesive 105 which has both adhesion and adhesiveness. The rubber sheet 106 and the adhesive 105 were used in combination as the stretching force supply member 104. Specifically, after the stretchable device 100 having the oriented CNT film structure 3 or the CNT microfilm structure 50 manufactured by the method of Example 1 or 2 on the base material shown in FIG. Apply PDMS adhesive 105 (one-component silicone sealant SH 780 / Toray Dow Corning Co., Ltd.) to a thickness of about 0.1 to 0.5 mm on the entire surface of the back side of the base material 2 on which the structure 3 is disposed. . Then, a rubber sheet 106 larger than the base shown in FIG. 21 is prepared, and the base 2 is placed on the rubber sheet 106 such that the surface of the adhesive 105 is in contact with the rubber sheet 106. Thereafter, the entire base material 2 is pressed with a fingertip so as to sufficiently adhere, and the PDMS adhesive 105 is dried every other day. When the adhesive 105 does not have stretchability, when the member 104 for extending and contracting force expands and contracts, a crack occurs in the adhesive surface, and it becomes difficult to uniformly transmit the member 104 and the extension and contraction to the expanding and contracting device 100 uniformly. .
このようにして得た伸縮性を有する伸縮装置100は、250%もの大きな伸長でも壊れず、500回以上、繰り返し使用が可能で、従来の伸縮装置を大きく凌駕する性能を示す。 The stretch device 100 having the stretchability thus obtained is not broken even at a high elongation of 250%, can be repeatedly used 500 times or more, and exhibits performance far superior to that of the conventional stretch device.
(実施例7:伸縮力供給用部材付きの伸縮装置)
本発明による伸縮力供給用部付きの伸縮装置、及びその製造方法について、グローブを伸縮力供給用部材として用いた、実施例6の別の形態について、詳細に説明する。本発明によるデータグローブ伸縮装置を、図32及び33を参考に説明する。
(Example 7: Telescopic device with member for telescopic force supply)
A telescopic device with a telescopic power supply part according to the present invention and a method of manufacturing the same will be described in detail, in which another embodiment of Example 6 in which a glove is used as a telescopic power supply member. A data glove stretching apparatus according to the present invention will be described with reference to FIGS.
伸縮力供給用部材114として、伸縮性を有するニトリルゴム製グローブ(クリーンノール・ニトリル手袋/アズワン株式会社製)を用いた。このグローブの手を入れた際に手の甲の側になる、親指以外の指の先端から数えて二つ目の関節と、親指の最も先端に近い関節の計9カ所に、実施例4の方法で製造した伸縮性を有する検知装置85を備える伸縮装置110を、実施例6の方法でグローブ上に配置した。このようにして、図34に示すように、人間の手の動きを正確、かつ精密に検出できる伸縮装置110を得ることができた。 A stretchable nitrile rubber glove (clean nol / nitrile glove / made by As One Corp.) was used as the stretch power supply member 114. According to the method of Example 4, the second joint counted from the tip of the finger other than the thumb and the second joint at the tip of the finger other than the thumb and the joint closest to the tip of the thumb in total: A telescopic device 110 including the manufactured elastic sensing device 85 was placed on the glove by the method of Example 6. Thus, as shown in FIG. 34, it is possible to obtain a telescopic device 110 capable of accurately and precisely detecting the motion of human hands.
この伸縮力供給用部材114により、当該装置110を用いて、人間の手の動きや、人間の手の動きと同様の動きをするロボットの手の動きを観測する伸縮装置の製造を可能とした。 Using this device 110, the expansion / contraction device for observing the movement of the human hand or the movement of the robot's hand that moves in the same manner as the movement of the human hand can be manufactured by the expansion / contraction force supply member 114. .
(実施例8:伸縮力供給用部材付きの伸縮装置)
本発明による伸縮力供給用部付きの伸縮装置、及びその製造方法について、絆創膏を伸縮力供給用部材として用いた、実施例6の別の形態について詳細に説明する。本発明による絆創膏伸縮装置を、図35を参考に説明する。
(Example 8: Telescopic device with telescopic force supply member)
An extension device with an extension power supply part according to the present invention and a method of manufacturing the same will be described in detail in another embodiment of Example 6 in which a bandage is used as a member for extension power supply. The plaster expansion and contraction apparatus according to the present invention will be described with reference to FIG.
伸縮力供給用部材124として、粘着力と伸縮力を有する絆創膏(バンドエイド/ジョンソン・エンド・ジョンソン株式会社製)を用いて、絆創膏の粘着力を有しない面に、実施例4の方法で製造した伸縮性を有する検知装置85を、接着面が接し、且つ基材2が絆創膏内に収まるように実施例6の方法で接着した。用いた基材2の形状は図16に示す。 The elastic force supplying member 124 is manufactured by the method of Example 4 on a surface not having the adhesive strength of the adhesive plaster using a bandage (made by Bandaid / Johnson End Johnson Co., Ltd.) having an adhesive strength and an expansion force. The stretchable detection device 85 was bonded by the method of Example 6 so that the adhesive surface was in contact and the substrate 2 was contained in the bandage. The shape of the used base material 2 is shown in FIG.
既存の歪み測定素子は、被測定物にしっかり貼り付けなくてはならず、使い勝手が悪かった。また、人間の呼吸変動等の、体の大きな変動を観測するのには、あまり適していなかった。本実施例による伸縮装置120は、絆創膏が粘着性と伸縮性を有するために、任意の物体に密着性よく貼り付き、その伸縮を検出できる。 The existing strain measuring element has to be firmly attached to the object to be measured, which is not easy to use. In addition, they were not well suited to observing large changes in the body, such as human breathing changes. In the stretch apparatus 120 according to the present embodiment, since the bandage has adhesiveness and stretchability, it can be stuck to any object with good adhesion, and the stretch can be detected.
例えば、人間の胸や、喉などの皮膚に貼り付けると、図36、従来の測定装置にない簡便さで、人間の呼吸の振動や、声の振動などを検出することが可能となる。 For example, when it is attached to the skin of a human chest or throat, it is possible to detect vibration of human respiration, vibration of voice and the like with a simple method not shown in FIG.
(実施例9:伸縮力供給用部材付きの伸縮装置)
本発明による伸縮力供給用部付きの伸縮装置、及びその製造方法について、ストッキングを伸縮力供給用部材として用いた、実施例6の別の形態について詳細に説明する。本発明によるストッキングデバイスを、図37を参考に説明する。
(Example 9: Telescopic device with member for telescopic power supply)
An extension / contraction device with an extension / contraction force supplying portion according to the present invention and a method of manufacturing the same will be described in detail in another embodiment of Example 6 in which a stocking is used as an extension / contraction force supplying member. A stocking device according to the invention will be described with reference to FIG.
既存の歪み測定素子では、人間の関節などの大きな変異を繰り返し検出するのは困難であった。また、大きな変異を繰り返し検出可能な素子があっても、人間の関節のように、大きな変異をする部位で、当該駆動物に接着や、固定が出来ない物体に対しては、検出素子を検出したい場所に留めておくことも困難であった。これらの理由から、関節の動きを直接観測することは出来なかった。そのため、伸縮駆動装置もしくは、伸縮を発生する物体に、伸縮力供給用部材の密着性をもって密着し、伸縮装置の伸縮位置を留めておく必要があった。また、駆動物に密着した伸縮力供給用部材が、駆動物の駆動に対し、伸縮性を有する必要があった。そのため、これら密着性と伸縮性を併せ持つ伸縮力供給用部材134として、ストッキングを用いた。 It has been difficult to repeatedly detect large mutations in human joints and the like with existing strain measurement devices. Also, even if there is an element that can repeatedly detect a large mutation, a detection element is detected for an object that can not be attached or fixed to the driving object at a site where a large mutation occurs, such as human joints. It was also difficult to keep it where you want. For these reasons, it was not possible to directly observe joint movement. Therefore, it has been necessary to closely contact the expansion / contraction power supply member with the expansion / contraction drive device or an object that generates expansion / contraction, and to hold the expansion / contraction position of the expansion / contraction device. In addition, the member for supplying the expansion and contraction force in close contact with the drive needs to be stretchable with respect to the drive of the drive. Therefore, a stocking was used as a member 134 for providing the stretching force having both the adhesion and the stretchability.
このストッキングに、伸縮装置130を、伸縮性と接着性を併せ持つPDMS接着剤を用いて設置した。これにより、人間の膝等の大きな関節域に於いて、伸縮装置130の位置を関節からずらすことなく設置可能とし、さらに膝関節の駆動という大きな駆動及び、その動きを直接観測することに成功した。従来技術においては、これら関節の動きを観測する場合は、モーションキャプチャーや、大がかりなリンク機構により観測を行っていた。また、これらの装置を用いても、伸縮表面の動きを観測することは難しかった。しかしながら当該伸縮装置により、知りたい部位の動きを、直接、しかも装着するだけで、測定可能となった。 The stretching device 130 was installed in this stocking using a PDMS adhesive having both elasticity and adhesiveness. As a result, in a large joint area such as a human knee, the position of the extension device 130 can be installed without shifting from the joint, and a large drive such as a drive of a knee joint and its movement are observed directly. . In the prior art, when observing the motion of these joints, observation was performed by motion capture or a large link mechanism. Also, even with these devices, it was difficult to observe the movement of the stretchable surface. However, with the expansion and contraction apparatus, it has become possible to measure the movement of the desired part directly and only by mounting.
伸縮力供給用部材134として、伸縮性を有する市販のストッキングを用いた。ストッキングの膝の関節部に、実施例4の方法で製造した伸縮性を有する検知装置137を備える伸縮装置130を、実施例6の方法でストッキングに接着した。このストッキングデバイスを人間が着て動きくと、図37に示すように、人間の動きを正確、かつ精密に検出できた。 A commercially available stocking having stretchability was used as the stretching force supply member 134. The stretching device 130 provided with the stretchable sensing device 137 manufactured by the method of Example 4 was bonded to the stocking by the method of Example 6 at the joint of the knee of the stocking. When the person wears and moves this stocking device, as shown in FIG. 37, the movement of the human could be detected accurately and precisely.
具体的には、伸縮力供給用部材134として用いるストッキング(レイアリス社)の膝関節の膝のさら部分に、関節を跨ぐように、伸縮する軸上に2カ所テープをはり、印を付ける。このテープは、剥離の際、ストッキング134の繊維を破壊しない程度の粘着力を有する物を使う。次に、図23の基材を用いて、実施例1もしくは実施例2の方法で、伸縮装置130を製造する。 Specifically, tape is applied at two places on the axis to be stretched so as to straddle the joint and mark the flat part of the knee joint of the stocking (Ray Alice) used as the stretching force supplying member 134. This tape uses an adhesive that does not break the fibers of the stocking 134 during peeling. Next, the extension device 130 is manufactured by the method of Example 1 or Example 2 using the base material of FIG.
PDMS接着剤(1成分形シリコーンシーラント SH780/東レ・ダウコーニング株式会社製)を0.1~0.5mm位の厚みで基材2の裏側に塗布する。接着剤を塗布後、用意したストッキング134に付けたテープを剥がし、これらテープが示していた伸縮する軸と、基材2の中心軸を併せるように基材2を置く。また、基材2の中心軸の中心が、ストッキング134に印として用いた二つのテープの中間に来るようにする。その後、基材2とストッキング134が、十分接着するように基材2全体を指先で押さえ、1日おき、PDMS接着剤を乾燥させ、伸縮装置130を製造する。 A PDMS adhesive (one component silicone sealant SH780 / made by Toray Dow Corning Co., Ltd.) is applied to the back of the substrate 2 in a thickness of about 0.1 to 0.5 mm. After applying the adhesive, the tape attached to the prepared stocking 134 is peeled off, and the base material 2 is placed so that the stretchable axis indicated by these tapes and the central axis of the base material 2 are aligned. In addition, the center of the central axis of the base material 2 is positioned between the two tapes used as a mark on the stocking 134. Thereafter, the base 2 and the stocking 134 hold the whole base 2 with a fingertip so that the base 2 is sufficiently adhered, and the PDMS adhesive is dried every other day to manufacture the stretch device 130.
伸縮力供給用部材134として、ストッキングだけでなく、下半身に密着可能なタイツや、上半身に密着可能なタイツ、体に密着するボディスーツ、水着を用いても、上記課題を解決し、同様の効果を得られる。 The above problem can be solved by using not only a stocking but also tights that can be in close contact with the lower body, tights that can be in close contact with the upper body, a bodysuit that is in close contact with the body, and swimwear You get
(実施例10:伸縮駆動装置:ねじれデバイス)
以下に具体的な実施例を挙げて、本発明によるねじれを検出することができる、伸縮駆動装置、及びその製造方法についてより詳細に説明するが、本発明はこれらの実施例に限定されるものではない。
(Example 10: Telescopic drive: twisting device)
The telescopic drive device capable of detecting the twist according to the present invention and the method of manufacturing the same will be described in more detail by way of specific examples given below, but the present invention is limited to these examples. is not.
本発明による伸縮駆動装置を、図38を参考に説明する。伸縮駆動装置140は、伸縮装置141および、駆動装置142を備える。伸縮装置141は、伸縮可能な棒状の伸縮基材143上と、それに巻き付けて配置された、所定の方向に配向した複数のCNTを備える配向CNT膜構造体3を備える。また、伸縮装置141は、棒状の基材143の両端に、配向CNT膜構造体3に伸縮力を供給するための部材である伸縮力供給用部材144を備える。また、伸縮装置141は、棒状の基材143の両端、配向CNT膜構造体3と電気的に接続されていて、配向CNT膜構造体3の抵抗変化を検出することで、伸縮を検出する検知装置147を備える。 The telescopic drive device according to the present invention will be described with reference to FIG. The telescopic drive device 140 includes a telescopic device 141 and a drive device 142. The stretching device 141 includes an oriented CNT film structure 3 including a stretchable rod-like stretchable base material 143 and a plurality of CNTs oriented in a predetermined direction and wound therearound. In addition, the stretching device 141 is provided at both ends of the rod-like base material 143 with a stretching force supply member 144 which is a member for supplying stretching force to the aligned CNT film structure 3. In addition, the stretch device 141 is electrically connected to both ends of the rod-like base material 143 and the aligned CNT film structure 3, and detects the change in the resistance of the aligned CNT film structure 3 to detect the stretch. A device 147 is provided.
駆動装置142は、棒状の基材143の両端に設置された、伸縮力供給用部材144を、片方の端にある伸縮力供給用部材144を固定化する部品145と、他方の端にある伸縮力供給用部材144を、棒状の基材143に対して垂直な面内で、ある所望の角度回転させる回転部品146を備える。回転部品146を回転させることで、他方の端にある伸縮力供給用部材144が所望の角度回転し、所望のねじれを基材143と配向CNT膜構造体3に供給することができる。ねじれを受けた基材143と、配向CNT膜構造体3は伸縮力を供給され、伸縮する。 The driving device 142 includes an expansion force supply member 144 provided at both ends of the rod-like base material 143, a component 145 for fixing the expansion force supply member 144 at one end, and an expansion and contraction at the other end The power supply member 144 is provided with a rotating part 146 that rotates a desired angle in a plane perpendicular to the rod-like substrate 143. By rotating the rotating part 146, the stretching force supply member 144 at the other end can be rotated by a desired angle, and a desired twist can be supplied to the base material 143 and the oriented CNT film structure 3. The base material 143 subjected to the twist and the oriented CNT film structure 3 are supplied with a stretching force to stretch.
伸縮駆動装置140で用いられた配向CNT膜構造体3を構成するCNTは、全面に渡って均一にヘルマン係数0.7の配向度で配向していた。配向CNT膜構造体3は密度:0.5g/cm、BET-比表面積:1150m/g、であった。配向CNT膜構造体3を構成するCNTは、典型値として、G/D比:2.5~40、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%であった。なおこれらの値は、製造に用いた配向CNTフィルムの特性と同一であるとした。 The CNTs constituting the oriented CNT film structure 3 used in the extension and contraction drive device 140 were uniformly oriented with an orientation degree of Herman coefficient of 0.7 over the entire surface. The oriented CNT film structure 3 had a density of 0.5 g / cm 3 and a BET specific surface area of 1150 m 2 / g. G / D ratio: 2.5 to 40, average outer diameter: 2.5 nm, half width 2 nm, carbon purity 99.9%, absolute purity 98% as typical values of CNTs constituting the oriented CNT film structure 3 Met. These values were assumed to be the same as the properties of the oriented CNT film used for the production.
このような配向CNT膜構造体3は、複数枚の高さ(長さ)1mm、厚み6μm、幅18mmのサイズの配向CNTフィルムを用いて製造した。配向CNTフィルムは、1mm程度の重ね部分を設けて配置し、高密度化し、配向CNT膜構造体3を得た。 Such an oriented CNT film structure 3 was manufactured using a plurality of oriented CNT films having a size of height (length) 1 mm, thickness 6 μm, and width 18 mm. The oriented CNT film was disposed by providing an overlapping portion of about 1 mm, and was densified to obtain an oriented CNT film structure 3.
伸縮駆動装置140で用いられた配向CNTフィルムは、典型値として、単層CNT含有率99%(2層CNT、多層CNTに対する単層CNTの本数割合であり、合成した単層CNT配向集合体を透過型電子顕微鏡で観察し画像から求める)、密度:0.03g/cm、G/D比:2.5~40、BET-比表面積:1150m/g、平均外径:2.5nm、半値幅2nm、炭素純度99.9%、絶対純度98%、ヘルマンの配向係数0.7である。本発明の伸縮駆動装置製造方法の詳細を、図39を参照しながら、以下に具体的に説明する。 The oriented CNT film used in the extension drive device 140 has a single-walled CNT content of 99% as a typical value (bi-layer CNT, the ratio of the number of single-walled CNT to multi-walled CNT, The density is 0.03 g / cm 3 , the G / D ratio is 2.5 to 40, the BET specific surface area is 1150 m 2 / g, the average outer diameter is 2.5 nm. The half width is 2 nm, the carbon purity is 99.9%, the absolute purity is 98%, and the Herman's orientation coefficient is 0.7. Details of the method of manufacturing an extension and contraction drive device according to the present invention will be specifically described below with reference to FIG.
平面形状の転写用基板148上に実施例1の方法で配向CNT膜構造体3、もしくはCNTマイクロ膜構造体50を配置した。得られた、配向CNT膜構造体3、もしくはCNTマイクロ膜構造体50を、予め、公知の手法を用いて製造した棒状の伸縮可能な基材143に転写した。次いで、基材143を通して、配向CNT膜構造体3に伸縮を与えるための伸縮力供給部材を製造し(伸縮力供給部材製造工程)、次いで、伸縮を検出するための検知装置147を製造した(検知装置製造工程)。伸縮装置141を駆動する駆動装置142を製造した(伸縮駆動装置製造工程)。 The aligned CNT film structure 3 or the CNT microfilm structure 50 was disposed on the planar transfer substrate 148 by the method of the first embodiment. The obtained aligned CNT film structure 3 or CNT micro film structure 50 was transferred in advance to a rod-like stretchable base 143 manufactured using a known method. Subsequently, an elastic force supply member for applying expansion and contraction to the aligned CNT film structure 3 was manufactured through the base material 143 (elastic force supply member manufacturing process), and then a detection device 147 for detecting expansion and contraction was manufactured ( Detector manufacturing process). The drive device 142 which drives the expansion-contraction device 141 was manufactured (the expansion-contraction drive device manufacturing process).
本発明の伸縮駆動装置140を得るための製造プロセスや手順は上記の例に限定されるものではなく、適宜必要に応じて一部工程を省略したり、順序を変更したりしても良い。 The manufacturing process and procedure for obtaining the telescopic drive device 140 of the present invention are not limited to the above-described example, and some steps may be omitted or the order may be changed as needed.
例えば、検知装置製造工程、伸縮力供給用部材製造工程、駆動装置製造工程は、適宜適切な順序、もしくは同時に行えばよく、さらには、基材製造工程の後、または前に行い、その後、配向CNTフィルム配置工程を行ってもよい。 For example, the detection device manufacturing process, the member manufacturing process for expansion / contraction force supply, and the drive apparatus manufacturing process may be performed in an appropriate order or at the same time, or may be performed after or before the substrate manufacturing process. A CNT film disposing step may be performed.
次に、ねじれを検出できる伸縮駆動装置の具体的な製造方法を説明する。基材製造工程、配向CNT膜構造体製造工程、伸縮力供給用部材製造工程、検知装置製造工程から成る。 Next, a specific manufacturing method of the extension drive device capable of detecting the twist will be described. It consists of a base material manufacturing process, an oriented CNT film structure manufacturing process, a member manufacturing process of elastic force supply, and a detector manufacturing process.
(基材製造工程)
本発明における基材143とは、少なくとも一方向にねじれ性を有し、かつ配向CNT膜構造体3が配置できる物であればよい。材質は、ねじれ可能であればよい。それらを利用し、好ましくは、均一なねじれを実現する形状及び材質にする。そのため、均一なねじれを実現する形状として、均一な直径を有する棒状に成形し、大きな伸びを実現する材質として、ポリジメチルシロキサン(PDMS)であるシルポット184(東レ・ダウコーニング株式会社製)を採用した。さらに、伸縮による配向CNT膜構造体3の抵抗変化を検出する場合には、基材143は、それ自体が電気伝導性を有しないことが好ましく、その点においても、PDMSは好適である。これらの形状及び、材質を有する基材製造工程は、実施例1に示す脱泡工程を経て、以下に示す棒成形工程からなる。
(Base material manufacturing process)
The base material 143 in the present invention may be any one having twistability in at least one direction and on which the oriented CNT film structure 3 can be disposed. The material should be twistable. They are used, preferably in a shape and material that achieves a uniform twist. Therefore, as a shape that achieves uniform twist, it is formed into a rod shape having a uniform diameter, and as a material that achieves large elongation, a silipot 184 (made by Toray Dow Corning Co., Ltd.) that is polydimethylsiloxane (PDMS) is adopted. did. Furthermore, in the case of detecting the resistance change of the aligned CNT film structure 3 due to expansion and contraction, it is preferable that the base material 143 itself does not have electrical conductivity, and PDMS is also preferable in that respect. The base material manufacturing process which has these shapes and materials passes through the defoaming process shown in Example 1, and consists of a rod forming process shown below.
(棒状成形工程)
調製した前駆体に、基材成形加工用のテフロン(登録商標)から成る、内径3mmのチューブの一端を射す。チューブの他端を真空ポンプに繋ぎ、真空に引き、前駆体をチューブ内に引き込む。十分に引き込んだら、真空ポンプの繋ぎを外し、M3のネジを用いて栓をする。その後、前駆体に挿入した方のチューブ端を前駆体から取り出し、同様にM3のネジを用いて栓をする。両端を密栓後、前駆体が固化するまで1日置く。前駆体が固化した後、栓を外し、基材を傷つけないように一端からチューブを切開して、基材の一部を露出させる。基材の一部を露出させた後、露出部をピンセット等で把持し、基材をチューブから引き抜き、取り出す。取り出した基材は、5~8cm程度の長さに、はさみを用いて切断し、棒状の基材2とした。この製造工程で、基材成形加工用のチューブにシリコンゴムを用いた場合、基材の成分であるPDMSと反応し、棒状の基材をチューブから取り出すことが困難になる。また、この基材に回転対称性を与える軸を、この基材の中心軸とする。
(Rod forming process)
The prepared precursor is exposed to one end of a tube with an inner diameter of 3 mm made of Teflon (registered trademark) for substrate processing. The other end of the tube is connected to a vacuum pump and vacuum is applied to draw the precursor into the tube. When fully retracted, disconnect the vacuum pump and plug in using the M3 screw. Thereafter, the tube end inserted into the precursor is removed from the precursor and similarly stoppered using an M3 screw. After sealing both ends, it is left for one day until the precursor solidifies. After the precursor has solidified, the stopper is removed and a tube is cut from one end to expose a portion of the substrate so as not to damage the substrate. After exposing a part of the substrate, the exposed part is gripped with tweezers or the like, and the substrate is pulled out from the tube and taken out. The taken-out base material was cut into a rod-like base material 2 with a length of about 5 to 8 cm using scissors. In this manufacturing process, when silicone rubber is used for the tube for base material processing, it reacts with PDMS which is a component of a base material, and it becomes difficult to take out a rod-like base material from a tube. In addition, an axis giving rotational symmetry to the substrate is taken as a central axis of the substrate.
(配向CNT膜構造体製造工程)
配向CNT膜構造体製造工程は、実施例1の配向CNTフィルム製造工程で製造した配向CNTフィルムを、以下に示す配向CNTフィルム配置工程、配向CNTフィルム高密度化工程を、図39に示す転写用基板148に行い、実施例1と同様の配向CNTフィルムの重ね配置工程を行った。転写用基板148とは、配向CNT膜構造体3を、反り返りが無く作製可能で且つ、作製した配向CNT膜構造体3を、基材2に転写可能な基板である。これらの工程により、実施例1と同様の配向CNT膜構造体3の特徴を得た。さらに、配向CNT膜構造体転写工程により、棒状の基材143上に配向CNT膜構造体3を製造した。
(Step of manufacturing oriented CNT film structure)
The oriented CNT film structure production process is the process for producing the oriented CNT film produced in the oriented CNT film production process of Example 1, and the oriented CNT film arrangement process shown below and the oriented CNT film high density process are shown in FIG. The same process as in Example 1 was performed on the substrate 148, and the process of stacking and arranging oriented CNT films was performed. The transfer substrate 148 is a substrate capable of producing the oriented CNT film structure 3 without warping and capable of transferring the produced oriented CNT film structure 3 to the base material 2. The characteristics of the oriented CNT film structure 3 similar to Example 1 were obtained by these steps. Furthermore, the aligned CNT film structure 3 was manufactured on the rod-like base material 143 by the aligned CNT film structure transfer step.
(配向CNTフィルム配置工程)
配向CNTフィルム配置工程とは、成長用基材の上に合成された配向CNTフィルムを、成長基材から取り外し、別の転写用基板148上に、配向CNTフィルムを貼り付けて配置する工程である。転写用基板148とは、この基材143上に配向CNT膜構造体3を、反り返りが無く作製可能で且つ、作製した配向CNT膜構造体3を基材143に転写可能な材質の基板ならば何でも良い。本実施例では、転写用基板148として、縦20cm、横20cm、厚み1mmのテフロン(登録商標)製の板を用いた。
(Oriented CNT film placement process)
The oriented CNT film disposing step is a step of removing the oriented CNT film synthesized on the growth substrate from the growth substrate, and adhering and placing the oriented CNT film on another transfer substrate 148. . The transfer substrate 148 is a substrate of a material that can be produced on the base material 143 without curling and can transfer the produced aligned CNT film structure 3 to the base material 143. anything is fine. In this example, a Teflon (registered trademark) plate of 20 cm long, 20 cm wide, and 1 mm thick was used as the transfer substrate 148.
取り外し工程において、密集した配向CNTフィルム群からCNTを取り出すことが困難な問題があった。また、取り出した配向CNTフィルムを1枚ごとに分けることが困難な問題があった。さらに、下記高密度化工程において、配向CNTフィルムを所望の位置に、所望の方向で合わせるのが難しかった。これらの問題を解決するため、予め上記の方法で製造した配向CNTフィルムを、合成した基材ごと、実体顕微鏡の視野に入るようにセットし、顕微鏡で観察しながら、配向CNTフィルムを合成用基材から取り外した。合成用基材から配向CNTフィルムの取り外しは、顕微鏡で観察しながら、ピンセットで直接取り外した。 In the removal step, there has been a problem that it is difficult to take out the CNTs from the densely-oriented aligned CNT film group. In addition, there is a problem that it is difficult to separate the taken out oriented CNT films one by one. Furthermore, in the following densification step, it was difficult to align the oriented CNT film at a desired position in a desired direction. In order to solve these problems, an oriented CNT film manufactured in advance by the above method is set so as to be within the field of view of a stereomicroscope for every synthesized substrate, and the oriented CNT film is a group for synthesis while observing with a microscope Removed from the material. The removal of the oriented CNT film from the synthesis substrate was directly removed with tweezers while observing with a microscope.
次に取り出した配向CNTフィルムを、配向CNT膜構造体3として伸縮装置141に利用するため、取り出した配向CNTフィルムの配向方向を制御して、基材143に配置し、且つ液体に晒す必要があった。そのため、取り出し工程で取り出した配向CNTフィルムを、液体が予め滴下された伸縮可能な基材143の上に移動させて、ピンセットから放し、その後、メンブレンのついたピンセットで配向CNTフィルムを液体中の任意の位置に合わせるという方法を用いた(図24)。この際に、後述する高密度化工程において、溶液に晒した配向CNTフィルムもしくはCNTを扱うピンセットやメンブレンに泡が生じると、配向CNT膜構造体になる際にシワができることがあり、問題であった。そのため、高密度化に用いる基板上に載せた溶液に、配向CNTフィルムや、配向CNTフィルムを扱うピンセット、配向CNTフィルムを扱っているメンブレンを十分に浸し、実体顕微鏡にて観察し、泡が生じないようにした。配向CNTフィルムを晒す液体として、イソプロピルアルコールを用いた。この方法により、取り出し工程で取り出した配向CNTフィルムを制御して、任意の位置に配置すること、配向方向を合わせることが可能となった。 Next, in order to use the taken-out oriented CNT film as the oriented CNT film structure 3 in the expansion device 141, it is necessary to control the orientation direction of the taken-out oriented CNT film, place it on the substrate 143, and expose it to liquid. there were. Therefore, the oriented CNT film taken out in the taking-out step is moved onto the stretchable substrate 143 on which the liquid has been dropped in advance and released from the tweezers, and then the oriented CNT film is put in the liquid with the tweezers with a membrane. The method of aligning to an arbitrary position was used (FIG. 24). At this time, if bubbles are generated in the oriented CNT film exposed to the solution or in the tweezers or membrane handling the CNTs in the densification step described later, wrinkles may occur when the aligned CNT film structure is formed, which is a problem. The Therefore, the oriented CNT film, the tweezers handling the oriented CNT film, and the membrane handling the oriented CNT film are sufficiently immersed in a solution placed on a substrate used for densification, and observed with a stereomicroscope to generate bubbles. I did not. Isopropyl alcohol was used as a liquid for exposing the oriented CNT film. By this method, it was possible to control the oriented CNT film taken out in the taking-out step, to arrange at an arbitrary position, and to align the orientation direction.
また、大きな領域での伸縮を検知するため、上記配向CNTフィルム製造工程で、予め大きな配向CNTフィルム製造しても良いし、下記に示す、配向CNTフィルムの重ね配置工程を用いても良い。本実施例では、実施例1で製造した配向CNTフィルムを用い、実施例1に示す重ね配置工程で、CNTの並び方向を転写用基板148の対角線に沿わせ、10cm程度の大きさとなるように、5~10回配向CNTフィルムの重ね配置を行い、配向CNT膜構造体を作製した。 Moreover, in order to detect expansion and contraction in a large area, a large oriented CNT film may be manufactured in advance in the above-mentioned oriented CNT film manufacturing process, or the overlapping arrangement process of the oriented CNT film shown below may be used. In this embodiment, using the oriented CNT film manufactured in Embodiment 1, in the stacking and arranging step shown in Embodiment 1, the alignment direction of the CNTs is made along the diagonal of the transfer substrate 148 so that the size is about 10 cm. Then, 5 to 10-fold orientation of the aligned CNT film was performed to prepare an oriented CNT film structure.
(配向CNTフィルム高密度化工程)
前述した配向CNTフィルム配置工程で、配向CNT膜構造体3を配置するための転写用基板148上で液体に晒して、液体が付着した配向CNTフィルムを乾燥させることで、配向CNTフィルムの高密度化工程を行う。前述した配向CNTフィルム配置工程は、この高密度化工程で、溶液に晒されている配向CNTフィルムの周囲から溶液が乾燥する前に行い、任意の位置に配向方向をそろえる。配向CNTフィルムの周囲から溶液が乾燥していると、配向CNTフィルムの一部が高密度化され、配向CNT膜構造体となって転写用基板に密着していることがあり、その場合は、配向CNTフィルムを任意の位置に配置することや、配向方向をそろえることは困難となる。
(Oriented CNT film densification process)
By exposing the liquid to the liquid on the transfer substrate 148 for arranging the aligned CNT film structure 3 in the above-described aligned CNT film arranging step, the dried aligned CNT film to which the liquid is attached allows high density of the aligned CNT film Process is conducted. The oriented CNT film disposing step described above is performed in this densifying step before the solution is dried from the periphery of the oriented CNT film exposed to the solution, and the orientation direction is aligned at an arbitrary position. When the solution is dried from the periphery of the oriented CNT film, a part of the oriented CNT film may be densified to be in close contact with the transfer substrate as an oriented CNT film structure, in which case, It becomes difficult to arrange the oriented CNT film at an arbitrary position or to align the orientation direction.
溶液が室温の空気中で自然蒸発し、配向CNTフィルムが移動不可能になったら、配向CNTフィルム表面を観察し、CNTの表面が見えるまで溶液を自然乾燥させ、配向CNTフィルムを高密度化させる。本実施例では、溶液として、配向CNTフィルム内のCNT間の浸入を容易とし、高密度化を行う蒸発も容易とする、イソプロピルアルコールを用いた。また、この配向CNTフィルムが高密度化する際には、一部の配向CNTフィルムが基材表面で反り返り高密度化することがあった。その際には、溶液をメタノールなどの他の溶液に変えたり、配向CNTフィルムの乾燥時に照明を当て、配向CNTフィルムの乾燥時にCNTの表面が見える際に、照明を弱くしたりして、溶液の乾燥、蒸発を制御して、この基材表面での反り返りを抑止した。本実施例では、溶液として、配向CNTフィルム内のCNT間の浸入を容易とし、高密度化を行う蒸発も容易とする、イソプロピルアルコールもしくメタノールを用いた。 When the solution spontaneously evaporates in air at room temperature and the oriented CNT film can not move, observe the oriented CNT film surface, and allow the solution to air dry until the surface of the CNT is visible to densify the oriented CNT film . In this example, isopropyl alcohol was used as the solution, which facilitates the penetration between CNTs in the oriented CNT film and also facilitates the evaporation for densification. In addition, when the oriented CNT film is densified, a part of the oriented CNT film may be warped and densified on the substrate surface. In this case, the solution may be changed to another solution such as methanol, or the solution may be illuminated when the oriented CNT film is dried to weaken the illumination when the surface of the CNT is viewed when the oriented CNT film is dried. Drying and evaporation were controlled to prevent curling on the surface of the substrate. In this example, isopropyl alcohol or methanol was used as the solution, which facilitates the penetration between CNTs in the oriented CNT film and also facilitates the evaporation for densification.
このように、配向CNTフィルムの配置、高密度化は、同時行っても良いし、予め配置した配向CNTフィルムに、後から溶液を滴下し、配向CNTフィルム内への溶液の浸入と蒸発に伴う高密度化のみを行っても良い。 As described above, the arrangement and densification of the oriented CNT film may be performed simultaneously, or the solution is subsequently dropped onto the previously arranged oriented CNT film, and this is accompanied by the penetration and evaporation of the solution in the oriented CNT film. Only densification may be performed.
(配向CNT膜構造体転写工程)
転写用基板上に配向CNTフィルム配置工程及び、配向CNTフィルム高密度化工程で製造した配向CNT膜構造体の端を、棒状の基材の端に接触させる。そこから、図39に示す様に、棒状の基材143を転写用基板148の辺と平行にゆっくり転がし、配向CNT膜構造体3を巻き付ける事を目視で確認しながら、棒状の基材143に配向CNT膜構造体3を巻き付けて転写する。棒状の基材143の初めに配向CNT膜構造体3を接触させた端ともう一方の端まで、配向CNT膜構造体3を巻き付けて到達するまで、棒状の基材143を回転させ、配向CNT膜構造体3を転写する。この様にして伸縮装置141を製造する。
(Directed CNT film structure transfer process)
The end of the oriented CNT film structure produced in the oriented CNT film disposing step and the oriented CNT film densifying step on the transfer substrate is brought into contact with the end of the rod-like substrate. From there, as shown in FIG. 39, the rod-like base material 143 is slowly rolled parallel to the side of the transfer substrate 148 to visually check that the oriented CNT film structure 3 is wound on the rod-like base material 143. The oriented CNT film structure 3 is wound and transferred. The rod-like base material 143 is rotated until the oriented CNT film structure 3 is wound and reached to the first end of the rod-like base material 143 where the oriented CNT film structure 3 is in contact and the other end. The membrane structure 3 is transferred. The telescopic device 141 is manufactured in this manner.
(駆動装置製造工程)
駆動装置142は、伸縮装置141に均一なねじれを与えるため、伸縮装置141に重力の影響を与えないように、基材143の中心軸を鉛直方向に沿うように、図40のように駆動装置142を製造する。また、下記に示す伸縮装置141の基材143の中心軸の両端を把持するため、把持機構であるスウェージロック149を、図40左図で示すように、駆動装置142の上側と下側で固定できるようにする。ねじれを供給するため、駆動装置142の下側に、棒状の基材143に対して垂直な面内で、ある所望の角度回転させる、ねじれを与える回転機構を持たせる。光学的回転ステージ等、公知の物を用いればよい。スウェージロックは導電性のある金属であるステンレス製を用いる。
(Drive device manufacturing process)
The driving device 142 applies a uniform twist to the expansion and contraction device 141, so that the central axis of the base material 143 is along the vertical direction as shown in FIG. 40 so that the expansion and contraction device 141 is not affected by gravity. Manufacture 142. Further, in order to grip both ends of the central axis of the base material 143 of the expansion and contraction device 141 described below, the swage lock 149 which is a gripping mechanism can be fixed on the upper side and the lower side of the drive device 142 as shown in the left view of FIG. Let's do it. In order to supply the twist, the lower side of the driving device 142 has a twisting rotation mechanism that rotates a desired angle in a plane perpendicular to the rod-like substrate 143. A well-known thing, such as an optical rotation stage, may be used. The swage lock is made of stainless steel which is a conductive metal.
回転部品146を回転させることで、他方の端にある伸縮力供給用部材144が所望の角度回転し、所望のねじれを基材143と配向CNT膜構造体3に供給することができる。ねじれを受けた、基材143と配向CNT膜構造体3は伸縮力を供給され、伸縮する。 By rotating the rotating part 146, the stretching force supply member 144 at the other end can be rotated by a desired angle, and a desired twist can be supplied to the base material 143 and the oriented CNT film structure 3. The base material 143 and the oriented CNT film structure 3 subjected to the twisting are supplied with a stretching force to stretch.
(伸縮力供給用部材製造工程)
棒状表面への伸縮力である、ねじれを伸縮装置に供給するため、伸縮装置141を駆動装置142に取り付けられる形態にする必要があった。そのため、伸縮力供給用部材144を通して、駆動装置142に伸縮装置141を設置し、ねじれを供給可能にする必要があった。駆動装置142から伸縮装置141にねじれを供給可能とするためには、基材143上の二つ以上の離間した剛直域に、硬い伸縮力供給用部材144を設けて、駆動装置142からねじれを供給する方法がある。そのため、その製造法について図41及び42を用い以下に詳述する。
(Strength force supply member manufacturing process)
In order to supply a twist to the telescopic device, which is a telescopic force to the rod-like surface, the telescopic device 141 needs to be configured to be attached to the drive device 142. Therefore, it has been necessary to install the telescopic device 141 on the drive device 142 through the telescopic force supply member 144 so that the twist can be supplied. In order to be able to supply a twist from the drive unit 142 to the expansion and contraction unit 141, a member for providing a hard expansion and contraction force 144 is provided in two or more separated rigid regions on the base material 143, and There is a way to supply. Therefore, its manufacturing method will be described in detail below with reference to FIGS.
伸縮装置141の二つの端面から10mm程度の領域を剛直域とし、金属パイプやフレキシブルチューブを固定するパイプ把持具149で把持する。この把持具149で把持した後、伸縮性と粘着性を有するPDMS接着剤150で、把持具149に棒状の基材143を固定する。具体的には、パイプ把持具149として、雌のスウェージロック(日本スウェージロック株式会社製)を用い、雌のスウェージロック内にPDMS接着剤150(1成分形シリコーンシーラント SH780/東レ・ダウコーニング株式会社製)をチューブから2mm程度だし、穴に挿入する。次に、このPDMS接着剤150の入ったスウェージロック149の穴に、上記で作製した伸縮装置141を差し込む。接着剤150と共にスウェージロック149に挿入した、伸縮装置141を、スウェージロック149で通常パイプを固定するように閉め1日おき、PDMS接着剤150を乾燥させる。この際、棒状の基材143の中心軸が、鉛直方向と沿うようにして乾燥させる。 A region of about 10 mm from two end surfaces of the expansion and contraction device 141 is a rigid region, and is gripped by a pipe gripping tool 149 that fixes a metal pipe or a flexible tube. After holding by the holding tool 149, the rod-like base material 143 is fixed to the holding tool 149 with the PDMS adhesive 150 having elasticity and adhesiveness. Specifically, a female swage lock (manufactured by Nippon Swagelok Co., Ltd.) is used as the pipe gripping tool 149, and a PDMS adhesive 150 (one component silicone sealant SH780 / manufactured by Toray Dow Corning Co., Ltd.) is contained in the female swage lock. It is about 2 mm from the tube and inserted into the hole. Next, the telescopic device 141 prepared above is inserted into the swage lock 149 hole containing the PDMS adhesive 150. The telescoping device 141 inserted into the swage lock 149 together with the adhesive 150 is closed so that the pipe is normally fixed by the swage lock 149 and the PDMS adhesive 150 is dried every other day. At this time, the central axis of the rod-like base material 143 is dried along the vertical direction.
乾燥した後、このスウェージロック149を駆動装置142の上部にセットして、伸縮装置141を鉛直方向につるす。次に、駆動装置142の下側にスウェージロック149を固定し、このスウェージロック149に、上記同様、PDMS接着剤150を穴に挿入する。駆動装置142を操作し、伸縮装置141の下側を駆動装置下側に用意したスウェージロック149の穴に挿入させる。挿入後、スウェージロック149で通常パイプを固定するように閉め1日おき、PDMS接着剤150を乾燥させる。乾燥後、伸縮駆動装置140となる。 After drying, the swage lock 149 is set on the top of the drive unit 142, and the expansion and contraction unit 141 is suspended vertically. Next, the swage lock 149 is fixed to the lower side of the drive unit 142, and the PDMS adhesive 150 is inserted into the hole in the swage lock 149 as described above. The drive unit 142 is operated to insert the lower side of the telescopic unit 141 into the hole of the swage lock 149 prepared on the lower side of the drive unit. After insertion, the PDMS adhesive 150 is allowed to dry, closing normally with a swage lock 149 to secure the pipe for one day. After drying, it becomes an expansion and contraction drive device 140.
ここで、把持具のみを用い、接着剤を用いない場合は、ねじれにより、伸縮装置が把持具、すなわち駆動装置から外れてしまう。さらに、伸縮性のみのPDMS(シルポット184/東レ・ダウコーニング株式会社製)を、上記PDMS接着剤の代わりに用いた場合は、やはり伸縮装置が把持具、すなわち駆動装置から外れてしまう。 Here, in the case where only the holding tool is used and the adhesive is not used, the stretching device is detached from the holding tool, that is, the driving apparatus due to the twist. Furthermore, when a stretchable PDMS (Silpot 184 / made by Toray Dow Corning Co., Ltd.) is used instead of the PDMS adhesive, the stretch device is also detached from the holding tool, that is, the drive device.
(検知装置製造工程)
本実施例では、検知装置として、配向CNT膜構造体に二つの電極をつけ、ねじれにより、CNT架橋構造を備える亀裂帯の発生により構造が変化した、配向CNT膜構造体の抵抗変化を検出することで、伸縮を検出する装置を示す。検知装置を、伸縮装置のねじれ可能な基材上に配置する場合は、基材がねじれるため、検知装置が変形して検出値が変化したり、検知装置そのものが破壊されたり、検知装置が基材から剥離するという問題があった。これらの問題を解決するために、検知装置は、伸縮装置の配向CNT膜構造体と安定的に接触されている必要があった。配向CNT膜構造体と安定的に接触されているとは、伸縮装置の伸縮時に、伸縮装置の抵抗変化に比して、検知装置の抵抗変化が十分に小さい状態を指し、伸縮装置と検知装置の接合部での解離を生じない状態を指す。このような課題を解決するため、伸縮可能な検知装置を製造する工程を実施したので、以下に詳述する。
(Detector manufacturing process)
In this embodiment, as a detection device, two electrodes are attached to an oriented CNT film structure, and a resistance change of the oriented CNT film structure whose structure is changed due to the generation of a crack band having a CNT crosslinked structure due to twisting is detected. Show an apparatus for detecting expansion and contraction. When the detection device is disposed on the twistable substrate of the expansion and contraction device, the substrate is twisted, so the detection device is deformed to change the detection value, the detection device itself is destroyed, or the detection device is based There was a problem of peeling from the material. In order to solve these problems, the sensing device had to be in stable contact with the oriented CNT film structure of the stretching device. The stable contact with the oriented CNT film structure means a state in which the change in resistance of the detection device is sufficiently smaller than the change in resistance of the expansion device at the time of expansion or contraction of the expansion device. Point at which no dissociation occurs at the junction of In order to solve such a subject, since the process which manufactures an extensible detection device was carried out, it explains in full detail below.
検知装置が変形して検出値が変化したり、検知装置そのものが破壊されたり、検知装置が基材から剥離するという問題を、伸縮装置に、伸縮可能な検知装置を製造することで解決した。伸縮装置に、伸縮可能な検知装置を製造する工程を、図41及び42を用いて詳述する。 The problem that the detection device is deformed and the detection value changes, the detection device itself is destroyed, or the detection device peels off from the base material is solved by manufacturing the stretchable detection device capable of expanding and contracting. The steps of manufacturing the stretchable sensing device in the stretchable device will be described in detail with reference to FIGS.
伸縮可能な検知装置147は、伸縮性電極を用いて構成する。伸縮性電極16は、伸縮性、ねじれ性と導電性を有し、さらに、伸縮やねじれに対する伸縮性電極自体の抵抗変化と、被設置物との接触抵抗変化が、配向CNT膜構造体3の抵抗変化に比して、小さい物を指す。このような伸縮性電極16を用いた伸縮可能な検知装置147は、伸縮装置141がねじれる際に、検知装置自体もねじれるため、ねじれの影響を受けず、上記問題が解決できる。 The stretchable sensing device 147 is configured using stretchable electrodes. The stretchable electrode 16 has stretchability, twistability and conductivity, and further, the change in resistance of the stretchable electrode itself against stretching and twisting and the change in contact resistance with the object to be installed can be obtained by the oriented CNT film structure 3 It refers to something smaller than the change in resistance. The stretchable detection device 147 using such a stretchable electrode 16 is not affected by the twist because the detection device itself is also twisted when the stretch device 141 is twisted, and the above problem can be solved.
具体的には、上記の伸縮駆動装置140の図42に、伸縮性電極16となる、導電性CNTゴムペースト14を1mm位の厚みで、伸縮装置に配置された配向CNT膜構造体3から、駆動装置142のスウェージロック149の露出部(PDMS接着剤150で覆われていない部分)まで、スパチュラで伸ばして塗り、図40左図のまる枠のようにする。導電性CNTゴムペーストは非特許文献(Nature Materials,8(6),494-499(2009))に記載の方法を用い、ゴムに対するCNTの量を4.8%として製造した。導電性CNTゴムのペースト乾燥後、固定された上下のスウェージロック149に、30cm程度長さに余裕のある電線(リード線)17を固定した。 Specifically, in FIG. 42 of the expansion and contraction drive device 140 described above, the conductive CNT rubber paste 14 to be the expansion and contraction electrode 16 is about 1 mm thick from the aligned CNT film structure 3 disposed in the expansion and contraction device The exposed part of the swage lock 149 of the drive unit 142 (the part not covered with the PDMS adhesive 150) is extended and coated with a spatula, as shown in the left frame of FIG. The conductive CNT rubber paste was manufactured using the method described in Non-patent document (Nature Materials, 8 (6), 494-499 (2009)) and the amount of CNT to rubber was 4.8%. After drying the paste of conductive CNT rubber, a wire (lead wire) 17 having a margin of about 30 cm in length was fixed to the fixed upper and lower swage locks 149.
これにより、駆動装置142のねじれ駆動に際し、電線17を駆動装置142に巻き付けるようにして、電線17に架かる応力を回避した。最後に、スウェージロック149に固定した二つの電線17を、ねじれによる配向CNT膜構造体3の抵抗変化を検出する検知装置147に接続して、検知装置147を製造した。導電性CNTゴムペーストの代わりに銀ペーストのような固化性導電性ペースト14を用いると、ねじれにより電極が破壊されてしまう。そのため、伸縮性、ねじれ性と、導電性及び、ねじれに対する抵抗変化の小さい導電性CNTゴムペーストを検知装置として用いた。 As a result, when twisting the drive unit 142, the electric wire 17 is wound around the drive unit 142, thereby avoiding the stress applied to the electric wire 17. Finally, the two electric wires 17 fixed to the swage lock 149 were connected to a detection device 147 for detecting a change in resistance of the aligned CNT film structure 3 due to a twist, to manufacture a detection device 147. If a solidifying conductive paste 14 such as silver paste is used instead of the conductive CNT rubber paste, the electrode is broken due to the twist. Therefore, a conductive CNT rubber paste, which has stretchability, twistability, conductivity, and a small change in resistance to twist, was used as a detection device.
このようにして製造した、ねじれを検出する、伸縮駆動装置140を所望の角度ねじった時の、抵抗値変化率(dR/R)を図40右図に示す。抵抗は、ねじれに対して単調増加し、360度のねじれが検出できた。この結果は、伸縮駆動装置140を用いて、大きなねじれを定量的に検出できることを意味する。 The resistance value change rate (dR / R) when twisting the telescopic drive device 140 thus manufactured, which detects a twist, at a desired angle, is shown in the right view of FIG. The resistance increased monotonically with respect to the twist, and a twist of 360 degrees could be detected. This result means that a large twist can be quantitatively detected using the extension drive device 140.
(比較例1:配向していない配向CNT膜構造体を利用した例)
CNTを公知の化学気相合成法により製造した。これは、基材上に触媒を製造し、その触媒に複数のCNTを化学気相成長(CVD)させるものである。CNTは、特願2009-001586、特願2006-527894に記載の方法などを用い、基材上に成膜した触媒から、一定の方向に配向した複数のCNTを成長させることで製造すればよい。
Comparative Example 1: An Example Using an Unoriented Oriented CNT Film Structure
CNTs were produced by known chemical vapor synthesis. It produces a catalyst on a substrate and causes the catalyst to chemical vapor deposition (CVD) multiple CNTs. The CNTs may be produced by growing a plurality of CNTs oriented in a certain direction from a catalyst deposited on a substrate using the method described in Japanese Patent Application No. 2009-001586, Japanese Patent Application No. 2006-527894, etc. .
このようにして製造したCNTを、エタノール中で分散させ、その分散液からCNTを濾紙を用いて濾過した。分散液から濾過されたものを濾紙から剥がし、配向していない配向CNT膜構造体を作製した。 The CNT thus produced was dispersed in ethanol, and the CNT was filtered from the dispersion using filter paper. What was filtered from the dispersion was peeled off from the filter paper to prepare an unoriented oriented CNT film structure.
配向していない配向CNT膜構造体を用いた場合は、伸縮に対し、配向している場合と同様にCNT間の裂け目が生じると考えられる。しかしながら、これらの裂け目は、伸縮の増大に伴い、CNT架橋体を含んだ亀裂帯に成らず、架橋したCNTがない断裂体になる。たとえ伸縮量の小さい際に、CNT架橋体を含んだ亀裂帯を構成していても、伸縮の増大に伴い、CNT架橋体は断裂し、亀裂帯ではなく、断裂体になる。そのため、抵抗値が伸縮量によって、不規則に増大している。 When an oriented CNT film structure which is not oriented is used, it is considered that a crack between CNTs occurs as in the case of being oriented due to the expansion and contraction. However, these cracks do not form a crack band containing a cross-linked CNT, and become a fracture without a cross-linked CNT, as the extension and contraction increase. Even when the amount of expansion and contraction is small, even if the crack band including the cross-linked CNTs is formed, the cross-linked CNTs break as the expansion and contraction increases and they become fractured bodies, not crack bands. Therefore, the resistance value is irregularly increased by the amount of expansion and contraction.

Claims (12)

  1. 伸縮可能な基材上に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体を備え、かつ該配向CNT膜構造体は、伸びにより裂け目を生じて亀裂帯を形成してなる伸縮装置。 The oriented CNT film structure comprises a plurality of CNTs disposed on a stretchable substrate and oriented in a predetermined direction, and the oriented CNT film structure causes a crack by elongation to form a crack band. Telescopic device.
  2. 前記亀裂帯は、少なくとも1本のCNTの架橋構造を備えることを特徴とする請求項1記載の伸縮装置。 The stretch apparatus according to claim 1, wherein the crack band comprises a cross-linked structure of at least one CNT.
  3. 前記架橋構造を構成している少なくとも1本のCNTは、伸縮方向に対して傾斜して配設されていることを特徴とする請求項2記載の伸縮装置。 The stretch apparatus according to claim 2, wherein at least one CNT constituting the cross-linked structure is disposed to be inclined with respect to the stretch direction.
  4. 前記亀裂帯は、所定の伸びに達した後、網目状に配置されることを特徴とする請求項1記載の伸縮装置。 The stretch apparatus according to claim 1, wherein the cracked bands are arranged in a mesh after reaching a predetermined elongation.
  5. 前記配向CNT膜構造体は、高密度化処理されていることを特徴とする請求項1記載の伸縮装置。 The stretchable device according to claim 1, wherein the oriented CNT film structure is subjected to a densification treatment.
  6. 前記複数のCNTは、前記伸縮可能な基材上に反りのない状態で貼り付けて配置されていることを特徴とする請求項1記載の伸縮装置。 The stretch apparatus according to claim 1, wherein the plurality of CNTs are disposed by being stuck on the stretchable base material without warping.
  7. 前記配向CNT膜構造体は、ヘルマンの配向係数:0以上、好ましくは0.3以上、1以下であることを特徴とする請求項1記載の伸縮装置。 The stretch apparatus according to claim 1, wherein the oriented CNT film structure has a Hermann's orientation coefficient of 0 or more, preferably 0.3 or more and 1 or less.
  8. 前記配向CNT膜構造体は、重量密度0.1~1.5g/cmを有し、及び又は厚さ10nm~100μmを有することを特徴とする請求項1記載の伸縮装置。 The stretch apparatus according to claim 1, wherein the oriented CNT film structure has a weight density of 0.1 to 1.5 g / cm 3 and / or a thickness of 10 nm to 100 μm.
  9. 伸縮可能な基材上に配置され、所定の方向に配向した複数のCNTを備える配向CNT膜構造体と、該配向CNT膜構造体は、伸びにより裂け目を生じて亀裂帯を形成してなり、前記配向CNT膜構造体に伸縮力を供給するための伸縮力供給用部材と、を備える伸縮装置。 An oriented CNT film structure comprising a plurality of CNTs arranged on a stretchable substrate and oriented in a predetermined direction, and the oriented CNT film structure are formed by forming a crack band by elongation. An elastic force supply member for supplying an elastic force to the oriented CNT film structure.
  10. 前記伸縮力供給用部材は、伸縮駆動装置に取り付けるための取り付け具であることを特徴とする請求項9記載の伸縮装置。 10. The telescopic device according to claim 9, wherein the telescopic force supply member is a mount for attaching to the telescopic drive device.
  11. 伸縮を検知する検知装置を備えることを特徴とする請求項9記載の伸縮装置。 The expansion and contraction apparatus according to claim 9, further comprising a detection device that detects expansion and contraction.
  12. 請求項1記載の伸縮装置と、該伸縮装置を駆動する駆動装置とを備える伸縮駆動装置。 A telescopic drive device comprising: the telescopic device according to claim 1; and a drive device for driving the telescopic device.
PCT/JP2010/060042 2009-08-25 2010-06-14 Expansion device using carbon nanotube and method for manufacturing same WO2011024539A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2009-194537 2009-08-25
JP2009194537A JP5397896B2 (en) 2009-08-25 2009-08-25 EXTENSION DEVICE, EXTENSION DRIVE DEVICE, AND CNT FILM STRUCTURE USING CARBON NANOTUBE

Publications (1)

Publication Number Publication Date
WO2011024539A1 true WO2011024539A1 (en) 2011-03-03

Family

ID=43627651

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2010/060042 WO2011024539A1 (en) 2009-08-25 2010-06-14 Expansion device using carbon nanotube and method for manufacturing same

Country Status (2)

Country Link
JP (1) JP5397896B2 (en)
WO (1) WO2011024539A1 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103105123A (en) * 2011-11-14 2013-05-15 雅马哈株式会社 Strain sensor
EP2801549A1 (en) * 2013-05-10 2014-11-12 Yamaha Corporation Strain sensor based on carbon nanotubes
US9054028B2 (en) 2005-03-17 2015-06-09 Yamaha Corporation Magnetic sensor and manufacturing method therefor
WO2017188228A1 (en) * 2016-04-25 2017-11-02 リンテック株式会社 Carbon nanotube sheet structure and laminate
WO2018092091A1 (en) * 2016-11-17 2018-05-24 King Abdullah University Of Science And Technology Devices and methods relating to fragmented carbon nanotube sensors
EP3208687A4 (en) * 2014-10-17 2018-06-27 Yamaha Corporation Data glove

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102087101B (en) * 2009-12-04 2012-07-18 清华大学 Device and method for measuring strain
JP6161196B2 (en) * 2012-07-20 2017-07-12 ヤマハ株式会社 Strain sensor
JP2014025179A (en) * 2012-07-27 2014-02-06 Yamaha Corp Glove with strain sensor
JP6019890B2 (en) * 2012-07-27 2016-11-02 ヤマハ株式会社 Fabric and clothing with strain sensor
JP6142387B2 (en) * 2013-02-20 2017-06-07 ヤマハ株式会社 Strain sensor and manufacturing method thereof
JP6165002B2 (en) * 2013-09-13 2017-07-19 藤倉ゴム工業株式会社 Elastic flexible sensor
JP2016125931A (en) * 2015-01-06 2016-07-11 ヤマハ株式会社 Data glove
JP6524663B2 (en) * 2014-10-17 2019-06-05 ヤマハ株式会社 Data glove
WO2016060031A1 (en) * 2014-10-17 2016-04-21 ヤマハ株式会社 Data glove
JP6470049B2 (en) * 2015-01-19 2019-02-13 ヤマハ株式会社 Yarn-like strain sensor element and fabric-like strain sensor element
CN108368469A (en) 2015-10-07 2018-08-03 加利福尼亚大学校董会 The multi-modal sensor of graphene system
EP3364728A4 (en) 2015-10-16 2019-06-12 Japan Science and Technology Agency Wiring film, device transfer sheet, and textile-type device
JP6759689B2 (en) 2016-05-10 2020-09-23 ヤマハ株式会社 Distortion sensor unit
JP7068569B2 (en) * 2017-06-29 2022-05-17 グンゼ株式会社 Tension sensor
JP6505164B2 (en) * 2017-07-10 2019-04-24 バンドー化学株式会社 Capacitive sensor sheet and sensor device
WO2019109085A1 (en) * 2017-12-01 2019-06-06 University Of Washington Fiber-based composite with fracture-induced mechano-electrical sensitivity
KR102322852B1 (en) * 2020-02-12 2021-11-05 한양대학교 산학협력단 Acceleration Sensor and Acceleration Sensing Method
WO2021192748A1 (en) * 2020-03-24 2021-09-30 リンテック株式会社 Motion-detecting member

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005001942A (en) * 2003-06-12 2005-01-06 Mitsubishi Gas Chem Co Inc Process for purifying orientational carbon nanotube membrane
JP2006521212A (en) * 2003-01-23 2006-09-21 ウィリアム・マーシュ・ライス・ユニバーシティ Smart materials: Strain detection and stress measurement with nanotube sensing systems, nanotube sensing composites, and nanotube sensing devices
JP2006308414A (en) * 2005-04-28 2006-11-09 Japan Fine Ceramics Center Maximum displacement memory device
US7278324B2 (en) * 2005-06-15 2007-10-09 United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Carbon nanotube-based sensor and method for detection of crack growth in a structure
JP2008266532A (en) * 2007-04-24 2008-11-06 National Institute Of Advanced Industrial & Technology Actuator element with highly orienting electrode using carbon nano-tube having high aspect ratio
WO2008135606A1 (en) * 2007-05-04 2008-11-13 Antonio Miravete De Marco Nanocomposite sensor for monitoring structural damage
WO2009102077A1 (en) * 2008-02-11 2009-08-20 The University Of Tokyo Carbon nanotube rubber composition, wiring, electroconductive paste, electronic circuit, and process for producing the carbon nanotube rubber composition

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AUPR725601A0 (en) * 2001-08-24 2001-09-20 Commonwealth Scientific And Industrial Research Organisation Strain gauges
JP3924472B2 (en) * 2002-02-05 2007-06-06 株式会社ジェイテクト Sensors using carbon nanotubes
JP4051043B2 (en) * 2003-07-11 2008-02-20 栖二 元島 Pressure sensor
JP4023619B2 (en) * 2003-07-14 2007-12-19 栖二 元島 Tactile sensor and method for manufacturing tactile sensor
JP2005300490A (en) * 2004-04-16 2005-10-27 Nippon Telegr & Teleph Corp <Ntt> Mechanical detection element and detector
JP4467402B2 (en) * 2004-10-22 2010-05-26 富士通株式会社 Sensor device
JP4492416B2 (en) * 2005-04-07 2010-06-30 パナソニック電工株式会社 Physical quantity sensor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006521212A (en) * 2003-01-23 2006-09-21 ウィリアム・マーシュ・ライス・ユニバーシティ Smart materials: Strain detection and stress measurement with nanotube sensing systems, nanotube sensing composites, and nanotube sensing devices
JP2005001942A (en) * 2003-06-12 2005-01-06 Mitsubishi Gas Chem Co Inc Process for purifying orientational carbon nanotube membrane
JP2006308414A (en) * 2005-04-28 2006-11-09 Japan Fine Ceramics Center Maximum displacement memory device
US7278324B2 (en) * 2005-06-15 2007-10-09 United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Carbon nanotube-based sensor and method for detection of crack growth in a structure
JP2008266532A (en) * 2007-04-24 2008-11-06 National Institute Of Advanced Industrial & Technology Actuator element with highly orienting electrode using carbon nano-tube having high aspect ratio
WO2008135606A1 (en) * 2007-05-04 2008-11-13 Antonio Miravete De Marco Nanocomposite sensor for monitoring structural damage
WO2009102077A1 (en) * 2008-02-11 2009-08-20 The University Of Tokyo Carbon nanotube rubber composition, wiring, electroconductive paste, electronic circuit, and process for producing the carbon nanotube rubber composition

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9054028B2 (en) 2005-03-17 2015-06-09 Yamaha Corporation Magnetic sensor and manufacturing method therefor
CN103105123A (en) * 2011-11-14 2013-05-15 雅马哈株式会社 Strain sensor
US20130118267A1 (en) * 2011-11-14 2013-05-16 National University Corporation Shizuoka University Strain Sensor
US9212895B2 (en) * 2011-11-14 2015-12-15 Yamaha Corporation Flexible strained sensor with protective coating
EP2801549A1 (en) * 2013-05-10 2014-11-12 Yamaha Corporation Strain sensor based on carbon nanotubes
CN104142118A (en) * 2013-05-10 2014-11-12 雅马哈株式会社 Strain sensor
US9476782B2 (en) 2013-05-10 2016-10-25 Yamaha Corporation Strain sensor
US10455874B2 (en) 2014-10-17 2019-10-29 Yamaha Corporation Data glove
EP3208687A4 (en) * 2014-10-17 2018-06-27 Yamaha Corporation Data glove
JPWO2017188228A1 (en) * 2016-04-25 2019-03-07 リンテック株式会社 Carbon nanotube sheet structure and laminate
US20190118512A1 (en) * 2016-04-25 2019-04-25 Lintec Corporation Carbon nanotube sheet structure and laminate
WO2017188228A1 (en) * 2016-04-25 2017-11-02 リンテック株式会社 Carbon nanotube sheet structure and laminate
TWI752023B (en) * 2016-04-25 2022-01-11 日商琳得科股份有限公司 Carbon nanotube sheet structure and laminate
US11479020B2 (en) 2016-04-25 2022-10-25 Lintec Corporation Carbon nanotube sheet structure and laminate
WO2018092091A1 (en) * 2016-11-17 2018-05-24 King Abdullah University Of Science And Technology Devices and methods relating to fragmented carbon nanotube sensors
US11073385B2 (en) 2016-11-17 2021-07-27 King Abdullah University Of Science And Technology Devices and methods relating to fragmented carbon nanotube sensors

Also Published As

Publication number Publication date
JP5397896B2 (en) 2014-01-22
JP2011047702A (en) 2011-03-10

Similar Documents

Publication Publication Date Title
WO2011024539A1 (en) Expansion device using carbon nanotube and method for manufacturing same
US10634482B2 (en) Flexible sensor apparatus
JP5327899B2 (en) Carbon nanotube film structure and manufacturing method thereof
EP2954551B1 (en) Self-similar and fractal design for stretchable electronics
Wang et al. A highly flexible tactile sensor with an interlocked truncated sawtooth structure based on stretchable graphene/silver/silicone rubber composites
Zhang et al. Flexible wide-range capacitive pressure sensor using micropore PE tape as template
WO2014117724A1 (en) Electronic skin, preparation method and use thereof
CN113701926A (en) Flexible pressure sensor based on fold and crack structure and preparation method thereof
TWI642848B (en) Method for making an actuator based on carbon nanotubes
KR20130062587A (en) Pressure sensor having a nano structure and manufacturing method thereof
CN113074622B (en) Flexible strain sensor based on graphene-gold composite film cracks and preparation method
Ji et al. In situ assembly of a wearable capacitive sensor with a spine-shaped dielectric for shear-pressure monitoring
WO2021068273A1 (en) Method for manufacturing capacitive strain sensor using sandpaper surface microstructure as template
You et al. Graphene-based fiber sensors with high stretchability and sensitivity by direct ink extrusion
Zhu et al. Topological gradients for metal film-based strain sensors
CN108489375A (en) Dimension sensor production method based on carbon nanotube
Wang et al. Composite flexible sensor based on bionic microstructure to simultaneously monitor pressure and strain
Yang et al. Macroporous and free-shape reduced graphene oxide paper as sensitive wearable pressure and strain sensors
CN111044184A (en) Miniaturized large-range strain sensor based on silicon micro/nano wire and application thereof
Yang et al. “Cut-and-paste” method for the rapid prototyping of soft electronics
Ma et al. A highly sensitive flexible pressure sensor based on multi-scale structure and silver nanowires
CN114878035B (en) Flexible piezoresistive pressure sensor and preparation method thereof
Fernandes Fabrication of Skin-Like Sensors in Thin Polymeric Membranes
KR102170894B1 (en) Flexible substrate assembly with stretchable electrodes and fabrication method of it
Zhao et al. Highly stretchable electrodes based on gold films with cyclic stability for electrocorticogram recordings

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 10811590

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 10811590

Country of ref document: EP

Kind code of ref document: A1