WO2009029619A3 - Improved method of forming extruded polystyrene foams and the products made thereform - Google Patents

Improved method of forming extruded polystyrene foams and the products made thereform Download PDF

Info

Publication number
WO2009029619A3
WO2009029619A3 PCT/US2008/074318 US2008074318W WO2009029619A3 WO 2009029619 A3 WO2009029619 A3 WO 2009029619A3 US 2008074318 W US2008074318 W US 2008074318W WO 2009029619 A3 WO2009029619 A3 WO 2009029619A3
Authority
WO
WIPO (PCT)
Prior art keywords
improved method
products made
extruded polystyrene
polystyrene foams
forming extruded
Prior art date
Application number
PCT/US2008/074318
Other languages
French (fr)
Other versions
WO2009029619A2 (en
Inventor
Myron J. Maurer
Alain Michel André SAGNARD
Dominicus L. Bindels
Michelle L. Boven
Byoung-Ho Choi
Robert J. Cleereman
Ryan S. Gaston
Joseph A. Langmaind
Original Assignee
Dow Global Technologies, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dow Global Technologies, Inc. filed Critical Dow Global Technologies, Inc.
Priority to BRPI0815242 priority Critical patent/BRPI0815242A2/en
Priority to CN2008801049234A priority patent/CN101795842B/en
Priority to JP2010523090A priority patent/JP5563458B2/en
Priority to EP08828401.3A priority patent/EP2185334B1/en
Priority to CA2697095A priority patent/CA2697095C/en
Publication of WO2009029619A2 publication Critical patent/WO2009029619A2/en
Publication of WO2009029619A3 publication Critical patent/WO2009029619A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/56After-treatment of articles, e.g. for altering the shape
    • B29C44/5627After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/35Component parts; Details or accessories
    • B29C44/352Means for giving the foam different characteristics in different directions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • B29C2793/0063Cutting longitudinally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2025/00Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B29K2105/045Condition, form or state of moulded material or of the material to be shaped cellular or porous with open cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • B29L2031/3014Door linings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • B29L2031/3023Head-rests
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3044Bumpers

Abstract

The invention a method of forming complex shape of styrenic polymer foams (10) in which a pressing surface is created, for example, by planing/machining a layer of an as formed extruded styrenic polymer plank, contacting said plank with a contoured die face and pressing the foam (10) to form the complex shape.
PCT/US2008/074318 2007-08-27 2008-08-26 Improved method of forming extruded polystyrene foams and the products made thereform WO2009029619A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
BRPI0815242 BRPI0815242A2 (en) 2007-08-27 2008-08-26 Method for forming a styrene foam polymer, method for forming a styrene polymer shape and shaped foam article
CN2008801049234A CN101795842B (en) 2007-08-27 2008-08-26 Improved method of forming extruded polystyrene foams and the products made thereform
JP2010523090A JP5563458B2 (en) 2007-08-27 2008-08-26 Improved process for forming extruded polystyrene foam and products made therefrom
EP08828401.3A EP2185334B1 (en) 2007-08-27 2008-08-26 Improved method of forming extruded polystyrene foams and the products made thereform
CA2697095A CA2697095C (en) 2007-08-27 2008-08-26 Improved method of forming extruded polystyrene foams and the products made therefrom

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US96628507P 2007-08-27 2007-08-27
US60/966,285 2007-08-27

Publications (2)

Publication Number Publication Date
WO2009029619A2 WO2009029619A2 (en) 2009-03-05
WO2009029619A3 true WO2009029619A3 (en) 2009-09-11

Family

ID=40011086

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2008/074318 WO2009029619A2 (en) 2007-08-27 2008-08-26 Improved method of forming extruded polystyrene foams and the products made thereform

Country Status (8)

Country Link
US (1) US8092727B2 (en)
EP (1) EP2185334B1 (en)
JP (1) JP5563458B2 (en)
KR (1) KR20100065345A (en)
CN (1) CN101795842B (en)
BR (1) BRPI0815242A2 (en)
CA (1) CA2697095C (en)
WO (1) WO2009029619A2 (en)

Families Citing this family (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100897434B1 (en) * 2008-10-15 2009-05-25 주식회사 나노텍세라믹스 Lightweight helmet shell
CN102245368A (en) * 2008-12-17 2011-11-16 陶氏环球技术有限责任公司 Continuous process for manufacturing a shaped foam article
US20110313072A1 (en) * 2009-02-13 2011-12-22 Maurer Myron J Method for manufacturing a plurality of shaped foam articles
EP2432630A2 (en) * 2009-05-22 2012-03-28 Dow Global Technologies LLC (formerly Known As Dow Global Technologies Inc.) Improved method for extracting shaped foam articles from a forming mold cavity
CN102470574A (en) * 2009-07-08 2012-05-23 陶氏环球技术有限责任公司 Improved method for forming a shaped foam article
CA2768217C (en) 2009-07-29 2017-09-19 Dow Global Technologies Inc. Thermal insulating panel composite
EP2459630B1 (en) 2009-07-29 2016-03-16 Dow Global Technologies LLC Thermally insulating polymer foam and aerogel composite article
KR101669672B1 (en) * 2009-08-17 2016-11-10 삼성전자주식회사 Method and apparatus for remote management in wireless terminal
WO2011026977A1 (en) * 2009-09-07 2011-03-10 Basf Se Composite molded part, in particular for furniture construction
US20110091688A1 (en) * 2009-10-16 2011-04-21 Maurer Myron J Process for producing a shaped foam article
CN102762350A (en) * 2009-11-24 2012-10-31 陶氏环球技术有限责任公司 Process for forming a double-sided shaped foam article
NL2004588C2 (en) * 2010-04-21 2011-10-24 Synbra Tech Bv PARTICULATE, EXPANDABLE POLYMER, METHOD OF MANUFACTURE, AND APPLICATION.
US20110293914A1 (en) * 2010-05-27 2011-12-01 Maurer Myron J Shaped foam composite article
EP2585267A1 (en) 2010-06-23 2013-05-01 Dow Global Technologies LLC Method for stamping a shaped foam article
JP5868400B2 (en) * 2010-07-13 2016-02-24 ジョンソン コントロールズ テクノロジー カンパニーJohnson Controls Technology Company How to form a seat cushion
WO2012058177A1 (en) 2010-10-29 2012-05-03 Dow Global Technologies Llc Method of forming a shaped foam laminate article
WO2012116306A1 (en) * 2011-02-24 2012-08-30 Rensselaer Polytechnic Institute Energy exchanging building envelope
WO2013062760A1 (en) 2011-10-28 2013-05-02 Dow Global Technologies Llc Process to form a shaped foam article with reduced bow
US11292163B2 (en) * 2012-03-30 2022-04-05 Mucell Extrusion, Llc Method of forming polymeric foam and related foam articles
TWI588160B (en) * 2012-10-09 2017-06-21 積水化成品工業股份有限公司 Foaming polystyrene resin particle and manufacturing method thereof, pre-foamed particle and foamed molded article
EP2741899B1 (en) * 2012-10-25 2014-10-15 Kamal Mostafa Plastic foam board and method for the production thereof
ES2688532T3 (en) 2013-01-18 2018-11-05 Basf Se Acrylic dispersion based coating compositions
WO2017198841A1 (en) * 2016-05-19 2017-11-23 Trocellen Gmbh Decorative wall panel and method for producing decorative wall panel
JP6449953B1 (en) * 2017-08-30 2019-01-09 積水化成品工業株式会社 Foamed particles and foamed moldings for the production of fiber reinforced composites, fiber reinforced composites and automotive parts

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB834956A (en) * 1957-03-29 1960-05-11 Dow Chemical Co Process for making fire-resistant cellular vinyl aromatic polymer articles
US4863791A (en) * 1987-04-06 1989-09-05 United Technologies Automotive, Inc. Sound absorption in foam core panels
JPH06218860A (en) * 1993-01-28 1994-08-09 Sekisui Plastics Co Ltd Foamed styrenic resin panel
DE19542717C1 (en) * 1995-11-16 1997-03-20 Bernd Friemuth Process produces sales trays from cut polystyrene foam blanks by hot- plane and hot form stamping
JPH10250205A (en) * 1997-03-18 1998-09-22 Brother Ind Ltd Manufacture of substrate for processing of stamp
US6062624A (en) * 1998-04-21 2000-05-16 Lear Corporation Sealing acoustical baffle and method therefor
WO2003061938A1 (en) * 2002-01-22 2003-07-31 Infra-Folienkabel Gmbh Method and device for producing decorative strips, in particular decorative corner strips consisting of expanded polystyrene panels
WO2006128656A1 (en) * 2005-06-03 2006-12-07 Coopbox Europe S.P.A. A process for the production of extruded sheets of expanded polystyrene

Family Cites Families (35)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2795008A (en) * 1952-11-04 1957-06-11 Lonza Ag Method of producing cellular resin bodies
US2988835A (en) * 1958-07-30 1961-06-20 Display Craft Inc Die-cut laminated board letters, figures, words, designs, etc.
NL291474A (en) * 1962-04-16
US3334169A (en) * 1964-05-27 1967-08-01 Grace W R & Co Method of thermoforming foamed sheets
US3446406A (en) * 1967-12-15 1969-05-27 David H Trott Cap-actuated pivoted outlet closure for a container
JPS5354267A (en) * 1976-10-27 1978-05-17 Sekisui Plastics Manufacture of supershin polystyrene foam sheet
US4304810A (en) * 1980-07-17 1981-12-08 Arco Polymers, Inc. Apparatus for and method of making foam articles having densified reinforcing regions
JPS5867422A (en) * 1981-10-19 1983-04-22 Sekisui Plastics Co Ltd Extrusion expanding polystyrene resin sheet
US4510268A (en) * 1982-04-09 1985-04-09 The Dow Chemical Company Directional flexibilization of expanded thermoplastic foam sheet for low temperature insulation
US4420448A (en) * 1982-08-26 1983-12-13 Mobil Oil Corporation Polymer foam process
US5050323A (en) * 1984-04-03 1991-09-24 Badgeco, Inc. Badge
US4856393A (en) * 1985-11-22 1989-08-15 Braddon George B Method for die cutting plastic foam
US4730761A (en) * 1986-08-15 1988-03-15 Personal Products Company Cutting flexible formed products from foam retaining sheet
US5114656A (en) * 1987-07-17 1992-05-19 Dionne Robert A Method of forming packaging material
US5622587A (en) 1991-12-19 1997-04-22 Barthelman; Kenneth L. Method for producing a three-dimensional laminated decal composite
US5225254A (en) * 1992-01-21 1993-07-06 Pi Consumer Products Corporation Plastic foam safety cone and method
US5193925A (en) * 1992-01-27 1993-03-16 Packaging Industries Group, Inc. Foam keyboard wrist support and dust cover apparatus and method
US5340844A (en) * 1992-04-24 1994-08-23 The Dow Chemical Company Polystyrene foam and a process for making the same
US5662587A (en) * 1992-09-16 1997-09-02 Cedars Sinai Medical Center Robotic endoscopy
DE4330314A1 (en) * 1993-09-08 1995-03-09 Basf Ag Process for the production of foam boards with improved sound insulation properties
US5735453A (en) * 1995-11-14 1998-04-07 Gick; James W. Decorative novelty articles
US5718968A (en) * 1996-01-10 1998-02-17 Motherlode, L.L.C. Memory molded, high strength polystyrene
US5736075A (en) * 1996-10-22 1998-04-07 C.J. Associates, Ltd. Method of forming a molded product using a freezing step
US6129969A (en) * 1999-08-06 2000-10-10 Storeimage Programs Inc. Foam sign
CA2286981C (en) * 1999-10-20 2008-03-18 Peter E. Sandford Methods for erection of female blanking die and universal press frames for use in such methods
US6626965B2 (en) * 2001-06-29 2003-09-30 Provo Craft & Novelty, Inc. Apparatus for forming die cuts and method of manufacturing same
JP2003118047A (en) * 2001-10-18 2003-04-23 Kanegafuchi Chem Ind Co Ltd Polystyrenic resin laminated foamed sheet and foamed container reduced in post-deformation
US20040001945A1 (en) * 2002-06-27 2004-01-01 Cate Peter J. Composite foam structure having an isotropic strength region and anisotropic strength region
US20040255741A1 (en) * 2003-06-23 2004-12-23 Deng Guo Rui Metal die cutting apparatus and method of forming same
US7585557B2 (en) * 2004-02-17 2009-09-08 Eastman Kodak Company Foam core imaging element with gradient density core
MX2007005598A (en) * 2004-11-12 2007-05-23 Dow Global Technologies Inc Impact-absorbing members for dynamic impact applications.
US7240957B2 (en) * 2005-01-12 2007-07-10 Lear Corporation Automotive open base foam armrest assembly
JP4516869B2 (en) * 2005-03-23 2010-08-04 積水化成品工業株式会社 Polystyrene resin laminated foam sheet, method for producing the same, and method for producing a molded product
BRPI0621184A2 (en) * 2006-01-10 2011-12-06 Dow Global Technologies Inc energy absorbing member, method for forming an energy absorbing member and vehicle
JP2007223153A (en) * 2006-02-23 2007-09-06 Sekisui Plastics Co Ltd Method for thermoforming extrusion foamed plate

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB834956A (en) * 1957-03-29 1960-05-11 Dow Chemical Co Process for making fire-resistant cellular vinyl aromatic polymer articles
US4863791A (en) * 1987-04-06 1989-09-05 United Technologies Automotive, Inc. Sound absorption in foam core panels
JPH06218860A (en) * 1993-01-28 1994-08-09 Sekisui Plastics Co Ltd Foamed styrenic resin panel
DE19542717C1 (en) * 1995-11-16 1997-03-20 Bernd Friemuth Process produces sales trays from cut polystyrene foam blanks by hot- plane and hot form stamping
JPH10250205A (en) * 1997-03-18 1998-09-22 Brother Ind Ltd Manufacture of substrate for processing of stamp
US6062624A (en) * 1998-04-21 2000-05-16 Lear Corporation Sealing acoustical baffle and method therefor
WO2003061938A1 (en) * 2002-01-22 2003-07-31 Infra-Folienkabel Gmbh Method and device for producing decorative strips, in particular decorative corner strips consisting of expanded polystyrene panels
WO2006128656A1 (en) * 2005-06-03 2006-12-07 Coopbox Europe S.P.A. A process for the production of extruded sheets of expanded polystyrene

Also Published As

Publication number Publication date
BRPI0815242A2 (en) 2015-03-31
WO2009029619A2 (en) 2009-03-05
CN101795842B (en) 2013-03-06
EP2185334A2 (en) 2010-05-19
JP5563458B2 (en) 2014-07-30
CN101795842A (en) 2010-08-04
KR20100065345A (en) 2010-06-16
US8092727B2 (en) 2012-01-10
CA2697095A1 (en) 2009-03-05
EP2185334B1 (en) 2020-04-29
CA2697095C (en) 2016-02-16
US20090062410A1 (en) 2009-03-05
JP2010538124A (en) 2010-12-09

Similar Documents

Publication Publication Date Title
WO2009029619A3 (en) Improved method of forming extruded polystyrene foams and the products made thereform
PL1919990T3 (en) Method for producing foam plates
WO2010077516A3 (en) Continuous process for manufacturing a shaped foam article
WO2010046699A3 (en) Composite product with surface effect
WO2006078304A3 (en) Systems and methods for fabricating 3-d objects
WO2009020761A3 (en) Fly-cutting system and method, and related tooling and articles
BRPI0615194A2 (en) process to produce foam molded parts
WO2009131839A3 (en) Method of making adhesive article
WO2010003882A3 (en) Dual production method and dual production device for the small-scale manufacture of products
WO2009088922A3 (en) Methods and apparatus for forming memory lines and vias in three dimensional memory arrays using dual damascene process and imprint lithography
WO2008137400A3 (en) Materials having a textured surface and methods for producing same
WO2009044169A3 (en) Method op forming composite products by pressure, related products and apparatus
WO2009064851A3 (en) Plasticized poly(hydroxyalkanoic acid) composition
WO2005110664A3 (en) Methods for continuously producing shaped articles
WO2010034424A3 (en) Cushion element and method and tool for the production thereof
GB2445824B (en) Foamed tools
GB2472333B (en) Pin based method of precision diamond turning to make prismatic mold and sheeting
JP2008529825A5 (en)
WO2007064065A3 (en) Microcellular foam of thermoplastic resin prepared with die having improved cooling property and method for preparing the same
WO2009083147A3 (en) Method for producing a microstructure
MX346833B (en) Method for producing flexible three-dimensional articles.
CN102873963A (en) Embossment hot-pressing adhering method for tripolycyanamide surface-decorated wood-based panels
WO2014170255A3 (en) Thermoformed foam articles
WO2005090041A3 (en) Moulding plastics articles
ATE545494T1 (en) METHOD FOR PRODUCING THERMOFORMED ARTICLES AND TOOL FOR PRODUCING SAME

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 200880104923.4

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 08828401

Country of ref document: EP

Kind code of ref document: A2

DPE1 Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101)
DPE1 Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101)
WWE Wipo information: entry into national phase

Ref document number: 2008828401

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 2697095

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 1080/CHENP/2010

Country of ref document: IN

ENP Entry into the national phase

Ref document number: 2010523090

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 20107006752

Country of ref document: KR

Kind code of ref document: A

ENP Entry into the national phase

Ref document number: PI0815242

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20100225