WO2008095422A1 - Microwave rotary film concentrator - Google Patents
Microwave rotary film concentrator Download PDFInfo
- Publication number
- WO2008095422A1 WO2008095422A1 PCT/CN2008/070067 CN2008070067W WO2008095422A1 WO 2008095422 A1 WO2008095422 A1 WO 2008095422A1 CN 2008070067 W CN2008070067 W CN 2008070067W WO 2008095422 A1 WO2008095422 A1 WO 2008095422A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- microwave
- evaporator
- rotary
- rotary evaporator
- angle
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/0011—Heating features
- B01D1/0017—Use of electrical or wave energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/0094—Evaporating with forced circulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/22—Evaporating by bringing a thin layer of the liquid into contact with a heated surface
- B01D1/222—In rotating vessels; vessels with movable parts
- B01D1/223—In rotating vessels; vessels with movable parts containing a rotor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/28—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rollers or discs with material passing over or between them, e.g. suction drum, sieve, the axis of rotation being in fixed position
- F26B17/284—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rollers or discs with material passing over or between them, e.g. suction drum, sieve, the axis of rotation being in fixed position the materials being dried on the non-perforated surface of heated rollers or drums
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/041—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum for drying flowable materials, e.g. suspensions, bulk goods, in a continuous operation, e.g. with locks or other air tight arrangements for charging/discharging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/048—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum in combination with heat developed by electro-magnetic means, e.g. microwave energy
Definitions
- the invention relates to a concentrating device, in particular to a microwave rotating film concentrating device. Background technique
- Concentration technology is widely used in the evaporation of liquids and the crystallization process of compounds, mainly in atmospheric pressure concentration, decompression concentration and freeze drying.
- the main mode of depressurization is that the evaporation temperature of the material is lowered under reduced pressure. After the heat is supplied to the liquid, the solvent is evaporated to achieve the purpose of effectively increasing the concentration and promoting crystallization.
- the evaporation rate is mainly proportional to the evaporation surface area. How to effectively increase the surface area will greatly increase the evaporation rate. At the same time, how to effectively avoid foaming during solution evaporation and reduce the loss of active ingredients are the top priorities for improving the concentration method. Summary of the invention
- the microwave rotary film concentrator of the present invention comprises: a closed tank (1), a rotary evaporator (2), a microwave generating device (3), a solution feeding tube (4), a concentrate discharge tube (5), and condensation. (6), microwave shielding device (7), stirring motor (8) and vacuum system.
- the main body of the microwave rotary film concentrator is a closed tank body.
- the closed tank body is a cylindrical cavity body, and has an openable cover.
- the cover has a sight glass for observing the boiling property of the liquid in the concentrator, thereby adjusting the instrument parameters and observing
- the inner surface of the window has a microwave shielding device; the microwave device is placed at the inner wall of the sealed tank, and may have 1 or 2; the tank has an opening, the opening is connected to the condenser, and the condenser is connected to the vacuum system through a pipe.
- the rotating film concentrator is placed in the center of the tank.
- the evaporation surface of the evaporator is tapered or flat.
- the evaporator cone angle 1) is 5 ⁇ 180 °, preferably 60 ⁇ 120 °; the angle between the evaporator axis and the horizontal plane is 3 0 to 90 °, preferably 20 to 60 °.
- the evaporator can be solid or hollow:
- the materials used include but are not limited to: stainless steel, quartz glass, ceramic, PTFE, plastic, etc.; when hollow, the evaporation surface of the contact with the material is made of materials including but not limited to: Stainless steel, ceramic; hollow jacket filled with material package But not limited to: silicone oil, glycerin, four-needle zinc oxide whisker composite, pure iron and cordierite (30: 70) mixed calcined materials, etc., good thermal stability, non-volatile liquid or solid; jacket outer layer Materials include, but are not limited to, quartz glass, ceramics, polytetrafluoroethylene, plastics, etc., which have microwave permeability, do not absorb microwave energy, have high heat resistance, and have a small coefficient of thermal expansion, such as alumina, magnesium fluoride, and the like.
- Zinc sulfide ceramics, etc. plastics such as polyethylene, polystyrene plastic, etc.
- the outer edge of the conical surface of the evaporator has a baffle (10) for preventing the liquid from flowing out of the evaporator, and the angle c between the baffle and the tapered surface is 5 to 175 °, preferably 60 to 120 °; 5 ⁇ 2 ⁇
- the radius of the groove is 0. 5 ⁇ 2cm.
- the bottom of the evaporator is connected to the stirring motor by direct connection or indirect connection.
- the indirect method is connected with the magnetic stirring motor outside the closed tank by a magnetic stirring device; the direct connection mode is connected with the external stirring motor.
- the liquid conveying system comprises: a solution feeding pipe, a concentrate discharging pipe and a corresponding pump and a pipe, and an opening of the discharging pipe at the junction of the evaporator cone and the baffle, the opening and the corner of the dome and the center of the circle d 0 to 180 °, preferably 60 to 120 °, the distance between the nozzle and the evaporation surface is 2 to 20 mm, and the discharge tube is tangential to the inner surface of the cone, opposite to the direction of rotation of the evaporator, and has a rectangular shape at a distance of 2 to 20 mm from the collection nozzle.
- the baffle (11) prevents the liquid from splashing, and the circular baffle (12) is located at the highest point of the outer edge of the evaporator where the perpendicular line intersects the discharge pipe, the diameter is 5 ⁇ 8cm; the center of the evaporator has the feed
- the tube opening, the feed port is parallel to the axis of the cone, and there is a rectangular baffle (13) at a distance of 0.1-lcm from the inlet of the feed tube, and the long surface of the baffle is tangential to the circle.
- Temperature sensors Tl, ⁇ 2, and ⁇ 3 are provided inside the feed pipe, discharge pipe and sealed tank to facilitate control of operating parameters. There are microwave shielding devices in the external piping of the equipment to avoid radiation.
- the main features of the microwave rotary film concentrator of the invention are: microwave heating mode, avoiding the disadvantages of low steam heating efficiency and large volume, effectively reducing the volume of the concentrator; using a rotating method to force the liquid to be pulled into a film under the action of centrifugal force, Effectively increase the evaporation area, reduce the heating time, increase the stability of the material, and is suitable for the concentration of the heat sensitive substance; at the same time, under the action of centrifugal force, effectively inhibit the foaming of the material, and expand the application range of the concentrator; Stirring as a driving device for the rotary evaporator avoids the problem that the lubrication of the conventional shaft transmission is leaked and the vacuum is not tight, which does not guarantee the vacuum.
- the evaporator can be directly observed, the surface is smooth, the whole device can be disassembled, no dead angle, easy to clean and avoid pollution.
- Microwave is used as heating medium to avoid scaling of steam heating method, which reduces heat transfer efficiency and increases energy loss. happened.
- the invention solves the problem that the prior equipment in the concentration process of the extract liquid has a slow evaporation speed, a high concentration temperature, a long-term heat decomposition of the material liquid, a boiling of the liquid material, a failure to operate under reduced pressure, a low energy utilization rate, a large dead volume of the equipment, and equipment. It is difficult to clean and other issues, and has broad application prospects.
- Figure 1 is a schematic structural view, a side view of an embodiment of the present invention.
- FIG. 2 is a schematic structural view, a front view, of an embodiment of the present invention. detailed description
- Example 1 The invention is further illustrated by the following examples, which are merely illustrative of the invention and are not intended to limit the invention.
- Example 1 The invention is further illustrated by the following examples, which are merely illustrative of the invention and are not intended to limit the invention.
- the microwave rotary film concentrator comprises a closed tank (1), a rotary evaporator (2), a microwave generating device (3), a solution feeding tube (4), a concentrate discharging tube (5), a condenser (6) ), microwave shielding device (7), stirring motor (8) and vacuum system.
- the main body of the microwave rotary film concentrator is a closed tank body, the closed tank body is a cylindrical cavity body, an openable cover is provided, a mirror is mounted on the cover, and a microwave shielding device is arranged on the inner surface of the observation window; one microwave device is placed in the closed tank At the inner wall; the tank has an opening, the opening is connected to the condenser, and the condenser is connected to the vacuum system through a pipe.
- the rotating film concentrator is placed in the center of the tank.
- the evaporation surface of the evaporator is tapered.
- the evaporator cone angle b is 180 °.
- the angle between the evaporator axis and the horizontal plane is 90 °.
- the evaporator is solid, made of stainless steel; the outer edge of the conical surface of the evaporator has a baffle (10) with an angle c of 60 ° between the baffle and the cone; a semicircle between the baffle and the conical evaporating surface Groove, groove radius 2cm.
- the bottom of the evaporator is indirectly connected with a magnetic stirring motor outside the sealed tank by a magnetic stirring device; the liquid conveying system comprises: a solution feeding pipe, a concentrate discharging pipe and a corresponding pump, a pipe, and a cone and a baffle in the evaporator.
- the opening of the discharge pipe is at an angle of 120 °, the distance between the opening and the dome point and the center of the circle is 0.2 °, and the distance between the nozzle and the evaporation surface is 0.2 m.
- the discharge pipe is tangential to the inner surface of the cone, opposite to the direction of rotation of the evaporator.
- the feed pipe is open, the feed port is parallel to the cone axis line, and is 0.2 cm away from the feed nozzle.
- the microwave rotary film concentrator comprises a closed tank (1), a rotary evaporator (2), a microwave generating device (3), a solution feeding tube (4), a concentrate discharging tube (5), a condenser (6) ), microwave shielding device (7), stirring motor (8) and vacuum system.
- the main body of the microwave rotary film concentrator is a closed tank body, the closed tank body is a cylindrical cavity body, an openable cover is provided, the cover is provided with a sight glass, and the inner surface of the observation window is provided with a microwave shielding device; the microwave device is placed on the inner wall of the sealed tank body There are two; the tank has an opening, the opening is connected to the condenser, and the condenser is connected to the vacuum system through a pipe.
- the rotating film concentrator is placed in the center of the tank.
- the evaporation surface of the evaporator is tapered.
- the evaporator cone angle b is 60 °; the angle between the evaporator axis and the horizontal plane is 0 °.
- the evaporator is hollow, the evaporation surface is made of stainless steel, the hollow jacket is filled with four-needle zinc oxide whisker composite material, and the outer layer is closed by ceramic; the outer edge of the conical surface of the evaporator has a ring baffle (10), and the baffle plate is 5 ⁇ The radius of the groove is 0. 5cm.
- the bottom of the evaporator is indirectly connected with a magnetic stirring motor outside the closed tank by a magnetic stirring device; the liquid conveying system comprises: a solution feeding tube, a concentrate discharging tube and a corresponding pump, a pipe, and a cone and a baffle in the evaporator.
- the opening is connected with the opening of the discharge tube, the angle d between the opening and the dome point and the center of the circle is 180 °, the distance between the nozzle and the evaporation surface is 2 cm, and the discharge tube is tangential to the inner surface of the cone, opposite to the direction of rotation of the evaporator, and the distance is collected.
- the feed port is parallel to the cone axis line, and is 2cm away from the feed nozzle.
- Example 3 There is a rectangular baffle (13), and the long surface of the baffle is tangential to the circle. Temperature sensors Tl, ⁇ 2, and ⁇ 3 are provided inside the feed pipe, the discharge pipe, and the closed tank. There are microwave shielding devices ( 7 ) in the external piping of the equipment.
- Example 3 There is a rectangular baffle (13), and the long surface of the baffle is tangential to the circle. Temperature sensors Tl, ⁇ 2, and ⁇ 3 are provided inside the feed pipe, the discharge pipe, and the closed tank. There are microwave shielding devices ( 7 ) in the external piping of the equipment. Example 3
- the microwave rotating film concentrator comprises a closed tank (1), a rotary evaporator (2), a microwave generating device (3), a solution feeding tube (4), a concentrate discharging tube (5), a condenser (6) ), microwave shielding device (7), stirring motor (8) and vacuum system.
- the main body of the microwave rotary film concentrator is a closed tank body, the closed tank body is a cylindrical cavity body, and has an openable cover, the cover has two mirrors, and the inner surface of the observation window has a microwave shielding device; one microwave device is placed The solution outside the tank is fed into the feed tube; the tank has an opening, the opening is connected to the condenser, and the condenser is connected to the vacuum system through a pipe.
- the rotating film concentrator is placed in the center of the tank.
- the evaporation surface of the evaporator is tapered.
- the evaporator cone angle b is 120 °; the angle between the evaporator axis and the horizontal plane is 30 °.
- the evaporator is solid, and the evaporation surface is Teflon; the outer edge of the conical surface of the evaporator has a ring baffle (10), and the angle between the baffle and the cone is 60 °; between the baffle and the conical evaporation surface Semi-circular groove, groove The radius is 2cm.
- the bottom of the evaporator is directly connected with a stirring motor outside the closed tank;
- the liquid conveying system comprises: a solution feeding pipe, a concentrate discharging pipe and a corresponding pump and pipeline, and at a junction of the evaporator cone and the baffle
- the opening of the discharge pipe, the angle d between the opening and the dome point and the center of the circle is 60 °, the distance between the nozzle and the evaporation surface is 0.
- the discharge pipe is tangential to the inner surface of the cone, opposite to the direction of rotation of the evaporator, the distance collecting pipe
- a rectangular baffle (11) at the mouth lcm
- a circular baffle (12) is located at the highest point of the outer edge of the evaporator where the perpendicular line intersects the discharge pipe, the diameter is 3cm
- the center of the evaporator has a feed pipe opening
- the feed port is parallel to the cone axis line
- the long surface of the baffle is tangential to the circle.
- Temperature sensors T1, ⁇ 2, and ⁇ 3 are provided inside the feed pipe, the discharge pipe, and the closed tank.
- microwave shielding devices (7) in the external piping of the equipment.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009547514A JP2010517738A (en) | 2007-02-01 | 2008-01-10 | Microwave rotating thin film concentrator |
DE112008000296T DE112008000296T5 (en) | 2007-02-01 | 2008-01-10 | Mikrowellenrotationsdünnschichtkonzentrator |
AU2008213550A AU2008213550B2 (en) | 2007-02-01 | 2008-01-10 | Microwave rotary film concentrator |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2007100566921A CN101234257B (en) | 2007-02-01 | 2007-02-01 | Microwave rotating thin film concentrator |
CN200710056692.1 | 2007-02-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008095422A1 true WO2008095422A1 (en) | 2008-08-14 |
Family
ID=39681272
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2008/070067 WO2008095422A1 (en) | 2007-02-01 | 2008-01-10 | Microwave rotary film concentrator |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP2010517738A (en) |
CN (1) | CN101234257B (en) |
AU (1) | AU2008213550B2 (en) |
DE (1) | DE112008000296T5 (en) |
WO (1) | WO2008095422A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107869897A (en) * | 2017-10-25 | 2018-04-03 | 长沙科悦企业管理咨询有限公司 | Medicinal material cleaning, drying integrated device |
Families Citing this family (11)
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EP2578975A1 (en) | 2011-10-05 | 2013-04-10 | Sanofi Pasteur Sa | Rotary drum freeze-dryer |
EP2578974A1 (en) | 2011-10-05 | 2013-04-10 | Sanofi Pasteur Sa | Process line for the production of freeze-dried particles |
UA111631C2 (en) | 2011-10-06 | 2016-05-25 | Санофі Пастер Са | HEATING DEVICE FOR ROTOR DRUM LYOPHILE DRYER |
EP2578976A1 (en) | 2011-10-06 | 2013-04-10 | Sanofi Pasteur Sa | Rotary drum for use in a vacuum freeze-dryer |
CN102878783A (en) * | 2012-10-09 | 2013-01-16 | 边浩光 | Continuous drying machine |
CN105879417A (en) * | 2014-12-23 | 2016-08-24 | 江南大学 | Method for removing moisture in recycled silicon wafer cutting fluid through thin-layer multi-turn-surface evaporator |
WO2016173424A1 (en) * | 2015-04-29 | 2016-11-03 | 昆明理工大学 | Microwave flash evaporation process, apparatus and application |
CN104857734B (en) * | 2015-04-29 | 2017-08-25 | 昆明理工大学 | A kind of microwave evaporation device, using and application process |
CN105222179B (en) * | 2015-10-09 | 2017-07-04 | 广东美的厨房电器制造有限公司 | Micro-wave oven |
KR102224126B1 (en) * | 2018-04-05 | 2021-03-08 | 주식회사 세븐킹에너지 | Synthesis Process of Ceramic Solid Electrolyte for Lithium Secondary Batteries |
CN115818904B (en) * | 2023-02-14 | 2023-04-21 | 四川省生态环境科学研究院 | Industrial high-salt wastewater treatment method |
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US4057907A (en) * | 1974-07-18 | 1977-11-15 | Rapino Norman G | Method and apparatus for drying clothes |
US5229010A (en) * | 1991-07-01 | 1993-07-20 | Progressive Recovery, Inc. | Rotating microwave contaminated materials treating apparatus and method of using thereof |
DE4319498A1 (en) * | 1993-04-29 | 1994-11-03 | Werner Lautenschlaeger | Rotary evaporator |
CN1436997A (en) * | 2002-02-09 | 2003-08-20 | 中国科学院过程工程研究所 | Rotary continuous microwave drier |
Family Cites Families (10)
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JPS614501A (en) * | 1984-06-15 | 1986-01-10 | Ulvac Corp | Microwave-heating centrifugal evaporator |
JPS63133493A (en) * | 1986-11-22 | 1988-06-06 | 株式会社 サンクル | Container which absorbs microwave and generates heat |
JPH061718B2 (en) * | 1989-02-17 | 1994-01-05 | 松下電器産業株式会社 | Electromagnetic energy conversion heating material |
JP2541655B2 (en) * | 1989-03-31 | 1996-10-09 | 住友電気工業株式会社 | Cooker for microwave oven |
JPH0445885A (en) * | 1990-06-08 | 1992-02-14 | Konica Corp | Method and apparatus for treating used processing solution for non-silver salt photosensitive material |
JPH0467819A (en) * | 1990-07-06 | 1992-03-03 | Koubeya:Kk | Cooking container for microwave oven |
JP2590568Y2 (en) * | 1992-09-18 | 1999-02-17 | 株式会社大川原製作所 | Structure for preventing scattering of raw material liquid in thin film vacuum evaporator |
JP4349943B2 (en) * | 2004-03-18 | 2009-10-21 | 株式会社大慶 | rice cooker |
CN2858020Y (en) * | 2005-09-16 | 2007-01-17 | 周森安 | Horizontal internal rotation thin-film evaporator |
CN201026400Y (en) * | 2007-02-01 | 2008-02-27 | 发泰(天津)科技有限公司 | Microwave rotating film concentrator |
-
2007
- 2007-02-01 CN CN2007100566921A patent/CN101234257B/en not_active Expired - Fee Related
-
2008
- 2008-01-10 AU AU2008213550A patent/AU2008213550B2/en not_active Ceased
- 2008-01-10 WO PCT/CN2008/070067 patent/WO2008095422A1/en active Application Filing
- 2008-01-10 DE DE112008000296T patent/DE112008000296T5/en not_active Withdrawn
- 2008-01-10 JP JP2009547514A patent/JP2010517738A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4057907A (en) * | 1974-07-18 | 1977-11-15 | Rapino Norman G | Method and apparatus for drying clothes |
US5229010A (en) * | 1991-07-01 | 1993-07-20 | Progressive Recovery, Inc. | Rotating microwave contaminated materials treating apparatus and method of using thereof |
DE4319498A1 (en) * | 1993-04-29 | 1994-11-03 | Werner Lautenschlaeger | Rotary evaporator |
CN1436997A (en) * | 2002-02-09 | 2003-08-20 | 中国科学院过程工程研究所 | Rotary continuous microwave drier |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107869897A (en) * | 2017-10-25 | 2018-04-03 | 长沙科悦企业管理咨询有限公司 | Medicinal material cleaning, drying integrated device |
Also Published As
Publication number | Publication date |
---|---|
CN101234257A (en) | 2008-08-06 |
AU2008213550A1 (en) | 2008-08-14 |
CN101234257B (en) | 2011-07-27 |
AU2008213550B2 (en) | 2011-09-15 |
JP2010517738A (en) | 2010-05-27 |
DE112008000296T5 (en) | 2010-05-12 |
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