WO2008011817A1 - Crude oil dewatering apparatus and system - Google Patents

Crude oil dewatering apparatus and system Download PDF

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Publication number
WO2008011817A1
WO2008011817A1 PCT/CN2007/070182 CN2007070182W WO2008011817A1 WO 2008011817 A1 WO2008011817 A1 WO 2008011817A1 CN 2007070182 W CN2007070182 W CN 2007070182W WO 2008011817 A1 WO2008011817 A1 WO 2008011817A1
Authority
WO
WIPO (PCT)
Prior art keywords
crude oil
electric field
oil
electrode
action portion
Prior art date
Application number
PCT/CN2007/070182
Other languages
French (fr)
Chinese (zh)
Inventor
Qiming Wang
Qifang Zhou
Original Assignee
Weihai Haiher Technology Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weihai Haiher Technology Co., Ltd. filed Critical Weihai Haiher Technology Co., Ltd.
Priority to CN200780002213.6A priority Critical patent/CN101370911B/en
Publication of WO2008011817A1 publication Critical patent/WO2008011817A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/06Separation of liquids from each other by electricity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C11/00Separation by high-voltage electrical fields, not provided for in other groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/45Collecting-electrodes
    • B03C3/49Collecting-electrodes tubular
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G33/00Dewatering or demulsification of hydrocarbon oils
    • C10G33/02Dewatering or demulsification of hydrocarbon oils with electrical or magnetic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/02Electro-statically separating liquids from liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/04Ionising electrode being a wire
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1033Oil well production fluids

Definitions

  • an electric dehydrator As an improvement, a method of accelerating the speed of breaking using a high-voltage electric field has come into being, and a device for realizing this function is generally called an electric dehydrator. It consists of a tank body in which high-voltage electrodes are arranged in a certain manner, and adjacent high-voltage electrodes are connected to different electrodes of the high-voltage power source outside the tank body, thereby forming a high-voltage electric field between them, and the tank body is further provided with Feed port, feed distributor, settling zone, drain at the lower part of the tank, and oil outlet at the upper part of the tank.
  • the structure is characterized by relatively stable work and instant separation of oil and water.
  • the disadvantages are large volume, complicated structure, high cost, difficult installation, and slow movement of liquid in the tank. It also affects the chance that fine water droplets collide with each other to form large particles after electric field, which affects the efficiency and effect of dehydration and desalting.
  • Patent CN2296230 (ultrasonic demulsifier for oil field dehydration), CN2539559 (crude oil-electric field combined desalination device) discloses a combination of two electric fields and ultrasonic waves for dehydration and desalination.
  • Their common technical route is to provide an electric dehydrator, such as the electric dehydrator described in the patents CN2159833, US4209374, etc.
  • an ultrasonic device is arranged in front of the electric dehydrator, and the crude oil emulsion to be treated enters through the conveying pipe first.
  • the ultrasonic acting device described in the patent CN2296230, or CN2539559 passes through the ultrasonic wave and then enters the electric dehydrator through the conveying pipe.
  • the electric dehydrator Inside the electric dehydrator, under the action of the electric field, the oil-water separation speed is accelerated, and the separated sewage sinks into the bottom of the electric dehydrator and is discharged through the drain port.
  • the separated crude oil is oiled through the upper part of the electric dehydrator.
  • the port is discharged.
  • the electric dehydrator has two functions of performing electric field action on the crude oil to be treated and sedimentation separation of the treated crude oil.
  • the physical demulsification achieved by this technical route is improved compared with the simple electric field dehydration represented by patents CN2159833 and US4209374, but there are several unfavorable defects in industrial production, which affect the physical demulsification technology.
  • the effects and promotion of these issues are:
  • the whole technical solution is subject to bulky electric decanting (ie, electric dehydrator), which restricts the physical dehydration system to be flexibly installed and modified according to the requirements of the production process, which is not conducive to the promotion of physical demulsification technology.
  • electric dehydrator ie, electric dehydrator
  • the liquid forms a layer due to sedimentation, and the electrical characteristics of the liquids between the electrodes of different groups are different, so that the voltage applied to the electrodes is not easy to achieve the desired shape. State, seriously affecting the effect of the electric field. Summary of the invention
  • a crude oil electric field action portion for mounting on an oil pipeline, including:
  • a cavity having an oil inlet end for mating with an upstream oil pipeline for inputting crude oil from the upstream, and an oil discharge end for outputting the crude oil flowing downstream;
  • An electric field action zone disposed between the oil inlet end and the oil discharge end, for acting on an oil flowing through the electric field
  • a power input terminal disposed on the cavity, for inputting a voltage for generating an electric field for the electric field acting portion
  • the cavity of the electric field acting portion is comparable in dimension to the cross section perpendicular to the flow direction of the crude oil and the dimension of the oil pipe to which it is coupled in a direction perpendicular to the flow direction of the crude oil.
  • a crude oil dehydration unit comprising: a water-oil separation device; at least one crude oil physical action portion disposed upstream of the oil-water separation device and coupled to the oil-water separation device
  • the crude oil physical action portion includes at least one of the above-mentioned crude oil electric field action portion and the ultrasonic action portion, wherein the cavity of the physical action portion is coupled to the dimension of the cross section perpendicular to the flow direction of the crude oil
  • the dimensions of the oil pipeline in a section perpendicular to the direction of flow of the crude oil are comparable.
  • a crude oil dewatering system comprising at least one of the above-described crude oil dewatering units.
  • the physical action portion for example, the electric field action portion is coupled between the transfer pipes
  • the electric decanting existing in the existing process flow of the petrochemical industry can be utilized as the oil-water separation device, or the electrode-free structure can also be utilized.
  • Various large-scale conventional settling tanks are used as oil-water separation devices to make full use of existing resources and reduce the size and complexity of the system.
  • the separation function can be separated from the physical function, such as the electric field function.
  • the dehydration device is simpler and more compact in structure, which provides great convenience for the installation of the electric field and sound field combined device. It is easy to change from single point installation to multi-point installation in the process flow, which is very beneficial to strengthen physical demulsification and dehydration. The effect and promotion of the technology.
  • the diameter of the pipeline is much smaller than the conventional electric power.
  • the diameter of the dehydrator is about an order of magnitude smaller, so that the diameter of the physical part of the crude oil is also reduced. This greatly reduces the amount of work required for the project, and also significantly reduces the number of electrodes for the electric field.
  • the distance between adjacent electrodes reduces the need for a high voltage power supply, thereby allowing for a smaller voltage than conventional electric water separators. More importantly, the liquid flowing between the electrodes of the electric field is dynamic and uniform emulsion without sedimentation.
  • the electrical characteristics are the same between all the electrodes, and it is easy to control the voltage applied between the electrodes. It guarantees stable operation; unlike the liquid in the traditional electric dehydrator, the stratification has been achieved after sedimentation.
  • the electrical characteristics of the liquids between the electrodes are different and often change, and the voltage applied between the electrodes is difficult to control and unstable. It is easy to "smash the electric field" and reduce the efficiency of dehydration and desalination.
  • the oil discharge end of the device can be matched with the settling tank through the oil pipeline, the chance of collision of fine water particles is increased, thereby increasing the chance of rapidly condensing fine water particles into large particles that are easy to settle, and greatly improving The effect and efficiency of dehydration and desalination of crude oil.
  • Fig. 1 is a schematic view showing an action portion of a crude oil electric field according to an embodiment of the present invention.
  • Fig. 2 is a schematic view showing an action portion of a crude oil electric field according to another embodiment of the present invention.
  • Fig. 3 is a schematic structural view of an electrode used.
  • FIGS. 4 to 7 are schematic views respectively showing an electrode structure according to various embodiments of the present invention.
  • Figures 8 - 1 2 respectively show schematic views of a crude oil dewatering unit in accordance with an embodiment of the present invention.
  • Fig. 1 3 and Fig. 14 show a piezoelectric ceramic as a generating device for ultrasonic waves.
  • Fig. 15 and Fig. 16 show a generating device for transmitting ultrasonic waves in a magnetostrictive manner.
  • Figure 17 illustrates a crude oil dewatering system in accordance with an embodiment of the present invention. detailed description
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • a crude oil electric field action portion 300 is provided.
  • the inner surface of the tubular cavity of the metal tube is fixed to the electrode 303 via the support 302, the electrode 303 is composed of the electrode 3031 and the electrode 3032, the electrode 3032 is a tubular structure, and the electrode 3031 is located in the tubular electrode 3032.
  • the electrode 3031 has a rod-like structure, and the axis of the electrode 3031 and the electrode 3032 and the axis of the electric field acting cavity 301 are parallel to each other, and the axis of the electrode 3031 coincides with the axis of the electrode 3032 and the electric field acting cavity 301, and one end of the electric field acting cavity 301 is subjected to the method.
  • the flange 304 is fixed to one end of the tubular connecting member 305, and the cable wall is formed on the wall of the connecting member 305.
  • the electrode 3031 and the electrode 3032 are respectively taken out from the cable hole through two cables 307, and the cable hole is sealed by the cable introducing plug 306. Blocked, the other end of the two cables 307 is connected to the two output ends of the high voltage power supply 200, and the cable 307 connected to the electrode 3031 is simultaneously electrically connected to the wall of the electric field acting cavity 301, and the other end of the connecting member 305 is flanged. It is fixed with the flange at the end of the oil pipeline.
  • the present invention can also be used without the connector 305, and the cable 307 is directly drawn from the electric field acting cavity 301.
  • the other end of the electric field acting chamber 301 is connected to the conveying pipe 100 via a flange, and the other end of the conveying pipe 100 is connected to the oil-water separating device, for example, the oil inlet end of the settling tank 400.
  • the electrodes 303 in the electric field acting cavity 301 are two groups, one group consisting of the electrode 3032 and the electrode 3031, and the other group consisting of the electrode 3032 and the wall of the electric field acting cavity 301, and the high voltage power source 200 is applied to the electrode 303.
  • the signal is a high voltage AC or DC signal.
  • the electrical signal applied to the electrode 303 by the high voltage power source 200 may also be a high voltage pulse signal.
  • the crude oil of the present invention flows through the oil pipeline 1 through the electric field acting chamber 301, and a high voltage electric field is formed between the electrode 3032 and the electrode 3031 and the wall of the electric field acting chamber 301 under the action of the high voltage power source 200, thereby forming an electric field.
  • the presence of the conveying pipe 100 at the rear end of the electric field acting cavity 301 increases the collision chance of fine water particles, which is more conducive to the formation of fine water particles.
  • the larger water particles, the water-treated crude oil treated by the electric field flows into the settling tank 400, and after natural sedimentation after entering the settling tank 400, the water settles to the bottom of the settling tank 400, and is discharged through the drain pipe 402 at the bottom of the tank body, after dehydration and desalination.
  • the crude oil flows out through the oil drain pipe 401 at the top of the tank.
  • the inner diameter of the tubular body of the metal pipe can be set as needed.
  • the diameter of the oil pipe is 30 cm, and the diameter of the inner cavity of the cylindrical cavity of the metal tube is 50 cm; In the embodiment, the diameter of the inner cavity of the cylindrical tubular electric field acting cavity 301 may also be 30 cm. In one embodiment, the diameter of the conduit is 6 cm and the diameter of the inner cavity of the electric field acting cavity 301 is 6 cm.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the inner surface of the cylindrical tubular electric field acting chamber 301 is fixed with an electrode 303 via a support 302, the electrode 303 is composed of an electrode 3031 and an electrode 3032, and the electrode 3032 is a tube.
  • the cylindrical structure, the electrode 3031 is located in the tubular electrode 3032, the electrode 3031 is a rod-like structure, the axis of the electrode 3031 and the electrode 3032 and the axis of the electric field acting cavity 301 are parallel to each other, and the axis of the electrode 3031 and the electrode 3032 and the electric field acting cavity The axis of the 301 is coincident.
  • One end of the electric field acting cavity 301 is fixed to one end of the tubular connecting member 305 via the flange 304.
  • the cable wall is formed on the pipe wall of the connecting member 305, and the electrode 3031 and the electrode 3032 respectively pass through two cables 307.
  • the cable hole is taken out from the cable hole, the cable hole is blocked by the cable introduction plug 306, the other end of the two cables 307 is connected to the two output ends of the high voltage power supply 200, and the cable 307 connected to the electrode 3031 is simultaneously connected with the electric field.
  • the pipe wall of the action chamber 301 is electrically connected, and the other end of the connecting member 305 is fixed to the flange of the oil pipe at the end of the oil pipe by a flange.
  • the present invention can also be used without the connector 305, and the cable 307 is directly drawn from the electric field acting cavity 301.
  • the other end of the electric field acting cavity 301 is connected to the oil inlet end of the settling tank 400.
  • the electrodes 303 in the electric field acting cavity 301 are two groups, one group consisting of the electrode 3032 and the electrode 3031, and the other group consisting of the electrode 3032 and the wall of the electric field acting cavity 301, and the electric signal applied by the high voltage power source 200 to the electrode 303. It is a high voltage AC signal above the intermediate frequency, and the electrical signal applied to the electrode 303 by the high voltage power supply 200 may also be a high voltage pulse signal.
  • the crude oil of the present invention flows through the oil pipeline 1 through the electric field acting chamber 301, and a high voltage electric field is formed between the electrode 3032 and the electrode 3031 and the wall of the electric field acting chamber 301 under the action of the high voltage power source 200, thereby forming an electric field.
  • the oil-water mixture is subjected to the electric field, and the fine water particles in the double action of the electric field and the liquid itself flow. Underneath, it is easy to collide with each other, condense into larger particles that are more easily separated from the oil, and is more conducive to the formation of larger water particles by the fine water particles.
  • the water-treated crude oil after the electric field treatment flows into the oil-water separation device, such as the settling tank 400, After entering the settling tank 400, it is naturally settled, and the water settles to the bottom of the settling tank 400, and is discharged through the drain pipe 402 at the bottom of the tank body, and the dehydrated and desalted crude oil flows out through the oil drain pipe 401 at the top of the tank body.
  • the diameter of the pipe is 25 cm, and the diameter of the inner cavity of the cylindrical cavity of the metal tube is preferably 20 cm.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • the electrode 3031 has a rod-like structure, the electrode 3031 is fixed in the inner cavity of the electric field acting cavity 301 via the support body 302, the electrode 3031 is located on the axis of the electric field acting cavity 301, and the two cables 307 are respectively connected to the electrode 3031 and the electric field.
  • the wall of the working chamber 301, the other structure of the embodiment and the connection manner thereof are the same as those of the first embodiment or the second embodiment.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • the tubular electrode 3032a is located in the inner cavity of the electric field acting cavity 301, the electrode 3032a is provided with a tubular electrode 3032b, the electrode 3032b is provided with a rod electrode 3031, the electrode 3031 and the electrode 3032b, and the electrode 3032a is fixed by the support 302.
  • Electric field In the inner cavity of the cavity 301, the axis of the electrode 3031 coincides with the axis of the electrode 3032b, the electrode 3032a and the electric field acting cavity 301, the electrode 3031 and the electrode 3032a are connected by a cable, and the electrode 3032b and the wall of the electric field acting cavity 301 pass through.
  • the other cables are connected together, and the other structures of the embodiment and the connection manner thereof are the same as those of the first embodiment or the second embodiment.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • the axes of the electrodes 3031, the electrodes 3032, the electrodes 3032a, and the electrodes 3032b may not coincide with the axis of the electric field acting cavity 301, and other structures and their connections are the same as those of the first embodiment or the second embodiment.
  • the cross section of the electric field acting cavity 301 is rectangular, the electrode 3033 is a flat plate structure, the electrode 3033 is fixed in the inner cavity of the electric field acting cavity 301 via the supporting body 302, and the electrode 3033 and the electric field acting cavity 301
  • the opposite walls of the two chambers are parallel, and the wall of the electrode 3033 and the electric field acting chamber 301 are electrically connected to the two output ends of the high voltage power supply 200 via a cable 307, and other structures of the embodiment and the connection manner thereof and the embodiment One or the second embodiment is the same.
  • the electric field acting cavity 301 has a rectangular cross section, and the electrode 3034, the electrode 3035, and the electrode 3036 have a flat structure, and the electrode 3034, the electrode 3035, and the electrode 3036 are parallel to each other, and interact with the electric field cavity 301.
  • the two opposing walls are parallel, and the electrode 3034 and the electrode 3036 are connected via a cable 307 to an output end of the high voltage power supply 200.
  • the electrode 3035 and the wall of the electric field acting cavity 301 pass through another cable 307 and a high voltage power supply. The other output is electrically connected.
  • the number of groups of the electrodes 303 of the present invention can be increased or decreased according to the size of the tube diameter of the electric field acting chamber 301, and the larger the tube diameter, the larger the number of groups of the electrodes 303, and vice versa.
  • a plurality of sets of electric field acting cavities 301 on which the electrodes 303 are mounted may be connected in series between the settling tank 400 and the oil feed pipe 100.
  • Embodiment 6 The electrode 3033, the electrode 3034, the electrode 3035 and the electrode in the seventh embodiment 3036 can also have an angle with the axis of the electric field acting cavity 301.
  • the electrode may also be a stencil-like structure, and the two stencil electrodes are fixed in the inner cavity of the electric field working chamber via the support body, the stencil electrode is perpendicular to the axis of the electric field acting cavity, and the adjacent two stencil electrodes respectively pass the cable Connected to the two output ends of the high-voltage power supply, the two grid-shaped electrodes form an electric field in the same direction as the flow of the crude oil in the cavity of the electric field.
  • the electric field treated crude oil flows into the settling tank, the water and salt are settled. It settles to the bottom of the settling tank and is discharged through the drain pipe at the bottom of the tank. The dehydrated and desalted crude oil flows out through the drain pipe at the top of the tank.
  • a crude oil dewatering unit comprising a water-oil separation device, such as a settling tank or a settling zone, in front of the settling tank (zone), comprising at least a crude oil physical action portion, the physical action comprising an electric field action portion for applying an electric field to the crude oil to be treated and
  • the sound wave action portion for applying the sound wave (ultrasonic wave) to the crude oil to be treated, the electric field action portion and the sound wave action portion may be connected by pipeline or other means; the crude oil to be treated enters the electric field action portion and the ultrasonic wave through the transport pipe After passing through the electric field and ultrasonic waves, it is sent to the subsequent settling tank through the conveying pipeline for sedimentation separation.
  • the separated purified oil overflows from the oil spill port located in the upper part of the settling tank, and the separated water is drained from below the settling tank.
  • the mouth is discharged.
  • the crude oil may also enter the ultrasonic action portion through the transfer pipe and then enter the electric field action portion.
  • Figure 8 shows a crude oil dehydration unit, that is, an electric field-ultrasonic combined dehydration dehydration desalination apparatus for implementing the emulsion of the above technical solution, wherein an oil-water separation device, such as a settling tank 400, is provided in front of the settling tank 400
  • An electric field acting portion 300 that applies an electric field to the crude oil to be treated and an ultrasonic acting portion 500 that applies ultrasonic waves to the crude oil to be treated are connected to the crude oil conveying pipe 100, and the electric field acting portion 300 and the ultrasonic acting portion 500 are connected by a pipe.
  • the crude oil emulsion to be treated sequentially enters the electric field acting portion 300 through the conveying pipe 100, and the ultrasonic acting portion 500 is respectively sent to the settling tank 400 through the conveying pipe 100 through the action of the electric field and the ultrasonic wave to perform sedimentation and oil-water separation.
  • Electricity The field action portion 300 and the ultrasonic action portion 500 are substantially free from the sedimentation and separation functions of the oil and water.
  • the structure of the electric field action portion can be as shown in the first embodiment to the ninth embodiment; the structure of the ultrasonic action portion can be used as the patents CN2296230 and CN2539559. And the scheme shown in ZL200520085698.
  • the electric field acting portion 300 and the ultrasonic acting portion 500 in the crude oil dehydration unit may not be connected through the pipe 100, but in the front and rear regions in a large action portion, as shown in FIG.
  • the order in which the crude oil to be processed enters the process can be adjusted, that is, first enters the ultrasonic action portion 500, then enters the electric field action portion 300, and finally enters the settling separation tank. As shown in Figure 10, 1 1 respectively.
  • Embodiment 14 is a diagrammatic representation of Embodiment 14:
  • a physical action portion in which the crude oil emulsion to be treated is filled, the high-voltage electric field generated by the high-voltage electric field generating device and the mechanical wave generated by the ultrasonic generating device are in physical action.
  • the superposition in the part is sufficient to generate an electric field-superimposed field of the sound field.
  • the propagation direction of the ultrasonic wave can be parallel or at an angle to the electric field direction.
  • the crude oil emulsion in the physical action part is acted upon by the superposition field of the electric field-sound field.
  • the conveying pipe is sent to the lower stage settling tank for sedimentation separation.
  • Figure 12 shows a crude oil dewatering unit, that is, an electric field-acoustic field combined demulsification device for realizing the crude oil emulsion of the above technical solution, which comprises an oil-water separation device, a settling tank 400, which is conveyed in front of the settling tank.
  • the pipe 100 is connected with a cooperating portion 600 of an electric field and a sound field, and the cooperating portion inputs the crude oil emulsion through another crude oil conveying pipe, and the high-voltage electric field generated by the high-voltage generating device and the mechanical wave generated by the ultrasonic generating device cooperate here.
  • the superposition is fully superimposed in the part, thereby generating an electric field-acoustic field superposition field.
  • the crude oil input from the crude oil conveying pipe 100 into the cooperating part is superimposed by the electric field-acoustic field, and then sent to the storage tank 400 for sedimentation and separation through the conveying pipe.
  • the separated water is discharged through the drain pipe 402, and the clean oil is sent from the oil drain pipe 401 to the next stage process. As shown in Figure 12.
  • the angle formed by the action direction of the ultrasonic wave with respect to the direction of action of the electric field can be adjusted according to the requirements of the oil product and the device, from approximately parallel (0.) to Approximate vertical (90. ;).
  • Fig. 1 shows a schematic diagram of a piezoelectric ceramic as a generating means for ultrasonic waves, in which the direction of ultrasonic emission is perpendicular to the direction of flow of the liquid to be treated.
  • the angle of action of the ultrasonic waves with respect to the direction in which the electric field acts may range from 0° to 90°. .
  • Figure 15 and Figure 16 show a device for generating ultrasonic waves in a magnetostrictive manner.
  • the direction of ultrasonic emission is parallel to the flow direction of the crude oil to be treated.
  • the direction of action and the electric field of the ultrasonic waves The effect is perpendicular to each other.
  • the present invention can also use other means to generate ultrasonic waves, and is not necessarily limited to the above embodiments.
  • 501 is an ultrasonic transmitting device (probe)
  • 502 is an ultrasonic power source
  • 503 is a cable connecting an ultrasonic power source and an ultrasonic probe
  • 303 is an electrode forming a high voltage electric field, which are generally parallel to each other, 200
  • It is a high voltage power supply
  • 307 is a high voltage cable connecting a high voltage electrode and a high voltage power supply
  • 600 is a cavity forming a joint portion
  • 305 is a transition piece
  • 302 is an electrode support.
  • the settling tank in the above embodiment can utilize the existing electric decanting or a conventional settling tank.
  • the physical action portion included in the above-described crude oil dehydration unit includes both an electric field action portion and an ultrasonic action portion. However, it will be readily understood by those skilled in the art that the physical action portion included in the crude oil dehydration unit may also include only one of the electric field action portion or the ultrasonic action portion. In the above embodiment, the physical action portion (electric field action portion and/or ultrasonic action portion) may be tubular.
  • each unit may include at least one crude oil physical action portion and one oil-water separation device, such as a settling tank, each physical action portion including an electric field action portion and/or ultrasonic action unit.
  • a crude oil dehydration system the system includes at least one of the above crude oil dewatering units.
  • the water requirements of the crude oil dewatering system are formed.
  • the multi-stage crude oil dehydration unit can extract different processing conditions in different units to enhance the dehydration effect.
  • Figure 17 shows a crude oil dewatering system comprising three sets of crude oil dewatering units, wherein the crude oil dewatering unit can be, for example, a crude oil dewatering unit as shown in Figures 8-12.
  • the three groups of crude oil dehydration units are serially distributed.
  • the adjacent crude oil dehydration units 801, 802 and 802, 803 are connected by oil pipelines. After the crude oil to be treated is sent to the crude oil dehydration system through the crude oil transportation pipeline, it passes through The crude oil dehydration units 801, 802, and 803 are processed, and the processed crude oil is externally transported through the crude oil transportation pipeline.
  • the conventional horizontal electric decanting is generally about 3 meters in diameter and more than ten meters long.
  • the diameter of the pipe-shaped electric field acting portion (or ultrasonic acting portion) used is comparable to the diameter of the oil pipeline. of.
  • the diameter of the electric field acting portion (or the ultrasonic acting portion) may be, for example, 20 cm to 60 cm; when the diameter of the oil pipeline is 40 cm, the electric field acting portion (or the ultrasonic acting portion)
  • the diameter of the oil pipe may be, for example, 30 cm to 90 cm; when the diameter of the oil pipe is 50 cm, the diameter of the electric field action portion (or the ultrasonic action portion) may be, for example, 40 cm to 100 cm, and the electric field action portion (or ultrasonic action)
  • the ratio of the diameter of the portion to the diameter of the pipe is substantially between 0.7 and several times, preferably between 1 and 3 times.
  • the diameter of the electric field acting portion (or the ultrasonic acting portion) can be arbitrarily reduced or increased as needed.
  • the length of the electric field acting portion (or the ultrasonic acting portion) may be arbitrarily lengthened as needed, and the longer the acting portion, the more the electric field acts on the crude oil, and the effect is better.
  • the distance between adjacent electrodes is generally several tens of centimeters, and it is necessary to apply tens of thousands of volts or higher to have a better effect; because the tank is simultaneously settled, the sedimentation separates the high water content.
  • Layer the liquid properties of different adjacent electrodes are inconsistent, it is easy to lead to breakdown between electrodes, it is not easy to control, forming a "cross-electric field", so that the electric field stops.
  • the distance between adjacent electrodes is generally In a few centimeters, it is only necessary to apply a voltage of several thousand volts or less to have a better effect; the number of electrodes can be adjusted according to the size of the electric field action portion, and the electrode is thicker by adding several layers of electrodes, and vice versa. .
  • the oil and water mixture flowing through the electric field is too late to carry out the sedimentation and separation of the oil and water, the oil and water are in a state of close emulsification, and there is no obvious stratification, and the liquid properties between adjacent electrodes of each group are basically the same. Therefore, the electrodes are not easily broken down. Under the same conditions, a higher voltage can be applied per unit distance, and it is easy to control, so the effect is better.
  • the technical solution provided by the invention not only utilizes the electric field and the sound field to promote the dehydration and dehydration of the crude oil, but also uses the Brownian motion principle to increase the collision of the water-in-oil and the oil-in-water particles. Opportunities improve the efficiency and quality of demulsification.
  • the effect of the electric field and the sound field interaction and mutual promotion are enhanced in the process of demulsification and dehydration, and the effect of demulsification and dehydration of crude oil is further improved.
  • the complicated and cumbersome electric dehydration tank is discarded, and the device itself has a simple and compact structure, which provides great convenience for the installation of the electric field and sound field combined device, and is easy to process from a single point in the process flow. Installation to multi-point installation is very beneficial to strengthen physical demulsification, dehydration and the promotion of this technology.
  • the apparatus since the combination of the action of the electric field and the sound field is different, different effects on the crude oil of different qualities and different temperatures are exerted.
  • the invention can be targeted to the different quality of crude oil, the requirements of different process points, and the corresponding combination and joint action modes are utilized in a targeted manner, and the advantages of the electric field and the sound field are fully utilized to achieve the best demulsification and dehydration effect.

Abstract

An electric field acting assembly (300) for treating crude oil, it is arranged in line with a pipeline (100), and it includes a cavity (301) with an oil inlet used to connect the upstream pipeline (100) for conducting crude oil and an oil outlet used to convey the crude oil to downstream; an electric field acting area arranged between the oil inlet and the oil outlet for treating the crude oil; a voltage supply source (200) used to provide voltage for the electric field acting assembly (300); wherein the size ratio of the cavity's cross section vertical to the flow direction of the crude oil to the pipeline's is 1-3. The electric field acting assembly (300) can be applied to a dewatering unit for treating crude oil and a crude oil dewatering system comprising the dewatering unit. By using the electric field acting assembly (300), the dewatering and desalting equipment may be more simple and compact in structure, and the dehydration rate and efficiency can be increased.

Description

一种原油脱水装置和系统 本发明要求 2006 年 7 月 17 日提交于中国专利局、 申请号为 20061 0045576. 5 ,发明名称为 "一种原油电场脱水脱盐的方法及其装 置" 的申请的优先权, 其全部内容通过引用结合于本申请中。 技术领域 及对油田或炼油厂生产中的原油进行电场或声电脱水的装置。 背景技术  Crude oil dehydration device and system The invention claims to be submitted to the Chinese Patent Office on July 17, 2006, the application number is 20061 0045576. 5, and the invention name is "a method and device for dehydration and desalination of crude oil electric field" The entire contents of which are incorporated herein by reference. Technical field and devices for electric field or acoustic electric dehydration of crude oil produced in oil fields or refineries. Background technique
在石油石化行业的生产中,有一道重要的工艺是将处于紧密结合 状态的油包水、 水包油颗粒打开, 实现原油与水的完全分离。 现在通 行的方法是化学法破乳, 即向油水乳化液中加入大量的表面活性剂 (又称破乳剂), 降低油水界面的表面张力, 加快油水的分离。 这种 破乳方法的主要问题是成本高、反应速度慢, 而且还容易造成环境污 染。  In the production of petroleum and petrochemical industry, an important process is to open the water-in-oil and oil-in-water particles in a tightly coupled state to achieve complete separation of crude oil and water. The current method is chemical demulsification, which involves adding a large amount of surfactant (also known as demulsifier) to the oil-water emulsion to reduce the surface tension at the oil-water interface and accelerate the separation of oil and water. The main problems with this method of demulsification are high cost, slow response, and environmental pollution.
作为一种改进, 一种利用高压电场加快破乳速度的方法应运而 生, 实现这一功能的装置一般称为电脱水器。 它由一个罐体, 在罐体 内部按一定方式排列有高压电极,相邻的高压电极与罐体外部高压电 源的不同电极相连, 从而在他们之间形成高压电场,罐体上还设有进 料口, 进料分布器, 沉降区, 在罐体下部的排水口, 及在罐体上部的 出油端等部分。 其作用原理是在罐体内的不同电极之间形成高压电 场, 乳化液在通过电场作用部时受到电场的极化作用而加速沉降。 中 国专利 CN2159833Y , CN1605615A , CN1 14061 1 C , 美国专利 US4209374 等介绍不同结构的电脱水器, 它们的工作原理是相同的。  As an improvement, a method of accelerating the speed of breaking using a high-voltage electric field has come into being, and a device for realizing this function is generally called an electric dehydrator. It consists of a tank body in which high-voltage electrodes are arranged in a certain manner, and adjacent high-voltage electrodes are connected to different electrodes of the high-voltage power source outside the tank body, thereby forming a high-voltage electric field between them, and the tank body is further provided with Feed port, feed distributor, settling zone, drain at the lower part of the tank, and oil outlet at the upper part of the tank. The principle of action is to form a high-voltage electric field between different electrodes in the tank, and the emulsion is accelerated by the polarization of the electric field when passing through the electric field action portion. Chinese patents CN2159833Y, CN1605615A, CN1 14061 1 C, and U.S. Patent No. 4,209,374, etc., describe electric dehydrators of different structures, and their working principles are the same.
这种结构的特点是工作比较稳定, 油水实现了即时分离,缺点是 体积较大, 结构较复杂, 造价高, 安装困难, 液体在罐内的緩慢运动 还影响了在电场作用下细小的水滴相互碰撞凝结成大颗粒沉降的机 会, 从而影响了破乳脱水脱盐的效率及效果。 The structure is characterized by relatively stable work and instant separation of oil and water. The disadvantages are large volume, complicated structure, high cost, difficult installation, and slow movement of liquid in the tank. It also affects the chance that fine water droplets collide with each other to form large particles after electric field, which affects the efficiency and effect of dehydration and desalting.
专利 CN2296230 (原油电场脱水的超声波破乳装置)、 CN2539559 (原油超声波一-电场联合脱盐装置)公开了两种电场与超声波联合 作用进行脱水脱盐的技术。 它们共同的技术路线是设有一电脱水器, 即诸如专利 CN2159833、 US4209374等所介绍的电脱水器, 在电脱水 器前面设有一个超声波作用装置,待处理的原油乳化液通过输送管道 先进入如专利 CN2296230, 或者 CN2539559所述的超声波作用装置, 经过超声波作用后,再经过输送管道进入电脱水器。在电脱水器内部, 原油乳化液在电场的作用下, 油水分离速度加快, 分离出的污水沉入 电脱水器的底部经排水口排出,分离出的原油净油经电脱水器上部的 溢油口排出, 在这里, 电脱水器具有对待处理原油进行电场作用和实 现已处理原油的沉降分离两种功能。该技术路线所实现的物理破乳与 专利 CN2159833、 US4209374等所代表的单纯电场脱水相比在效果上 有所改进, 但在工业生产上还存在着几个不利的缺陷, 影响着物理破 乳技术的效果和推广, 这几个问题是:  Patent CN2296230 (ultrasonic demulsifier for oil field dehydration), CN2539559 (crude oil-electric field combined desalination device) discloses a combination of two electric fields and ultrasonic waves for dehydration and desalination. Their common technical route is to provide an electric dehydrator, such as the electric dehydrator described in the patents CN2159833, US4209374, etc., an ultrasonic device is arranged in front of the electric dehydrator, and the crude oil emulsion to be treated enters through the conveying pipe first. The ultrasonic acting device described in the patent CN2296230, or CN2539559, passes through the ultrasonic wave and then enters the electric dehydrator through the conveying pipe. Inside the electric dehydrator, under the action of the electric field, the oil-water separation speed is accelerated, and the separated sewage sinks into the bottom of the electric dehydrator and is discharged through the drain port. The separated crude oil is oiled through the upper part of the electric dehydrator. The port is discharged. Here, the electric dehydrator has two functions of performing electric field action on the crude oil to be treated and sedimentation separation of the treated crude oil. The physical demulsification achieved by this technical route is improved compared with the simple electric field dehydration represented by patents CN2159833 and US4209374, but there are several unfavorable defects in industrial production, which affect the physical demulsification technology. The effects and promotion of these issues are:
1、在结构上,整个技术方案受制于笨重的电脱罐(即电脱水器), 限制了物理脱水系统根据生产工艺的要求灵活地安装和改造,不利于 物理破乳技术的推广。  1. In terms of structure, the whole technical solution is subject to bulky electric decanting (ie, electric dehydrator), which restricts the physical dehydration system to be flexibly installed and modified according to the requirements of the production process, which is not conducive to the promotion of physical demulsification technology.
2、 在物理作用的程序上, 由于原油品种繁多, 对其中相当多的 原油乳化液而言, 先超声、后电脱的程序不利于充分发挥物理作用的 效率和效果。  2. In the physical function procedure, due to the variety of crude oils, for a large number of crude oil emulsions, the first ultrasonic and post-electrical removal procedures are not conducive to the full effect of physical effects.
3、 与在工业上广泛釆用的大型储罐相比, 电脱罐的体积明显偏 小, 进一步限制了物理作用的效果。  3. Compared with large-scale storage tanks widely used in industry, the volume of electric decanting is obviously small, which further limits the effect of physical action.
4、 经过物理作用的液体就地沉降, 减少了油包水、 水包油颗粒 通过布朗运动碰撞、 合并、 沉降的机会。  4. Physically settled liquid settles on site, reducing the chance of water-in-oil, oil-in-water particles colliding, merging, and sedimenting through Brownian motion.
5、 在电脱水罐内, 液体因沉降形成了分层, 不同组别的电极间 的液体的电特性各不相同,使加在电极上的电压不容易达到理想的状 态, 严重影响电场作用的效果。 发明内容 5. In the electric dehydration tank, the liquid forms a layer due to sedimentation, and the electrical characteristics of the liquids between the electrodes of different groups are different, so that the voltage applied to the electrodes is not easy to achieve the desired shape. State, seriously affecting the effect of the electric field. Summary of the invention
根据本发明的一个实施例, 提供了一种原油电场作用部, 用于安 装在输油管道上, 包括:  According to an embodiment of the present invention, a crude oil electric field action portion is provided for mounting on an oil pipeline, including:
腔体, 具有进油端, 用于与上游的输油管相配接, 用于输入来自 上游的原油, 以及出油端, 用于向下游输出流过的原油;  a cavity having an oil inlet end for mating with an upstream oil pipeline for inputting crude oil from the upstream, and an oil discharge end for outputting the crude oil flowing downstream;
电场作用区,设置所述进油端和所述出油端之间, 用于通过电场 对流过的原油进行作用;  An electric field action zone, disposed between the oil inlet end and the oil discharge end, for acting on an oil flowing through the electric field;
电源输入端子, 设置在腔体上, 用于为所述电场作用部输入产生 电场的电压;  a power input terminal, disposed on the cavity, for inputting a voltage for generating an electric field for the electric field acting portion;
其中,所述电场作用部的腔体在垂直于原油流动方向上的截面的 尺度与其所配接的输油管在垂直于原油流动方向上的截面的尺度是 可比的。  Wherein the cavity of the electric field acting portion is comparable in dimension to the cross section perpendicular to the flow direction of the crude oil and the dimension of the oil pipe to which it is coupled in a direction perpendicular to the flow direction of the crude oil.
根据本发明的另一个实施例, 提供了一种原油脱水单元, 包括: 油水分离装置; 至少一个原油物理作用部, 其设置在所述油水分离装 置的上游, 配接到所述油水分离装置上, 其中, 所述原油物理作用部 包括上述原油电场作用部和超声作用部中的至少一个, 其中, 所述物 理作用部的腔体在垂直于原油流动方向上的截面的尺度与其所配接 的输油管在垂直于原油流动方向上的截面的尺度是可比的。  According to another embodiment of the present invention, a crude oil dehydration unit is provided, comprising: a water-oil separation device; at least one crude oil physical action portion disposed upstream of the oil-water separation device and coupled to the oil-water separation device Wherein the crude oil physical action portion includes at least one of the above-mentioned crude oil electric field action portion and the ultrasonic action portion, wherein the cavity of the physical action portion is coupled to the dimension of the cross section perpendicular to the flow direction of the crude oil The dimensions of the oil pipeline in a section perpendicular to the direction of flow of the crude oil are comparable.
根据本发明的再一实施例, 提供了一种原油脱水系统, 包括至少 一个上述的原油脱水单元。 在上述装置中, 由于物理作用部, 例如电场作用部配接在输送管 道之间,既可利用石化行业现有工艺流程中已有的电脱罐作为油水分 离装置,也可利用不含电极结构的各种大型普通沉降罐作为油水分离 装置, 从而充分利用现有资源、 减小系统的体积和复杂性。  According to still another embodiment of the present invention, there is provided a crude oil dewatering system comprising at least one of the above-described crude oil dewatering units. In the above device, since the physical action portion, for example, the electric field action portion is coupled between the transfer pipes, the electric decanting existing in the existing process flow of the petrochemical industry can be utilized as the oil-water separation device, or the electrode-free structure can also be utilized. Various large-scale conventional settling tanks are used as oil-water separation devices to make full use of existing resources and reduce the size and complexity of the system.
另外, 沉降功能与物理作用、 例如电场作用功能分开可以使整个 脱水装置在结构上更简单、 紧凑, 为电场一声场联合装置的安装提供 了极大的方便性, 在工艺流程上很容易从单点安装转到多点安装, 非 常利于强化物理破乳、 脱水的效果和该技术的推广。 In addition, the separation function can be separated from the physical function, such as the electric field function. The dehydration device is simpler and more compact in structure, which provides great convenience for the installation of the electric field and sound field combined device. It is easy to change from single point installation to multi-point installation in the process flow, which is very beneficial to strengthen physical demulsification and dehydration. The effect and promotion of the technology.
另外,由于所述原油物理作用部在垂直于原油流动方向上的截面 的尺度与其所配接的输油管在垂直于原油流动方向上的截面的尺度 是可比的, 管道的直径远远小于传统的电脱水器的直径, 大约小一个 数量级, 这样, 原油物理作用部的直径也变得很小, 这样, 大大减小 了工程实现工作量,对电场作用部而言也明显减小了电极的数量以及 相邻电极间的距离, 减轻了对高压电源的要求, 从而, 相比传统的电 脱水器, 可以釆用的更小的电压。 更重要的是, 流经电场作用部电极 间的液体都是动态的和没有经过沉降的均匀乳化液,在所有电极间其 电特性是一样的,很容易对施加在电极间的电压进行控制, 保证其稳 定工作; 不像传统电脱水器内的液体, 经过沉降已实现了分层, 各电 极间液体的电特性各不相同且经常发生变化,施加在电极间的电压不 易控制, 不稳定, 容易 "垮电场", 降低了脱水脱盐的效率。  In addition, since the scale of the cross section of the crude oil physical action section perpendicular to the flow direction of the crude oil is comparable to the dimension of the oil pipeline connected thereto in a direction perpendicular to the flow direction of the crude oil, the diameter of the pipeline is much smaller than the conventional electric power. The diameter of the dehydrator is about an order of magnitude smaller, so that the diameter of the physical part of the crude oil is also reduced. This greatly reduces the amount of work required for the project, and also significantly reduces the number of electrodes for the electric field. The distance between adjacent electrodes reduces the need for a high voltage power supply, thereby allowing for a smaller voltage than conventional electric water separators. More importantly, the liquid flowing between the electrodes of the electric field is dynamic and uniform emulsion without sedimentation. The electrical characteristics are the same between all the electrodes, and it is easy to control the voltage applied between the electrodes. It guarantees stable operation; unlike the liquid in the traditional electric dehydrator, the stratification has been achieved after sedimentation. The electrical characteristics of the liquids between the electrodes are different and often change, and the voltage applied between the electrodes is difficult to control and unstable. It is easy to "smash the electric field" and reduce the efficiency of dehydration and desalination.
另外, 由于本装置的出油端可通过输油管道与沉降罐配接, 增加 了细小水颗粒相互碰撞的机会,从而增加了使细小水颗粒快速凝结成 易于沉降的大颗粒的机会, 大大地提高了原油脱水脱盐的效果及效 率。  In addition, since the oil discharge end of the device can be matched with the settling tank through the oil pipeline, the chance of collision of fine water particles is increased, thereby increasing the chance of rapidly condensing fine water particles into large particles that are easy to settle, and greatly improving The effect and efficiency of dehydration and desalination of crude oil.
另外的优点、 目的和实施例将部分地在随后的描述中阐明, 并且 在检查下面内容时对于本领域技术人员部分地变得显而易见,或可从 本发明的实践中习知。本发明的目的和其它优点可通过在书面描述及 其权利要求以及附图中具体指出的结构来实现和获得。以上和以下的 详细描述都是示例性和解释性的, 且旨在提供进一步的解释。 附图说明  Additional advantages, objects, and embodiments will be set forth in part in the description which follows. The objectives and other advantages of the invention may be realized and obtained by the structure in the written description and the appended claims. The above and following detailed description are illustrative and explanatory, and are intended to provide further explanation. DRAWINGS
图 1为才艮据本发明一个实施例的原油电场作用部的示意图。 图 2为才艮据本发明另一个实施例的原油电场作用部的示意图。 图 3是所使用电极的结构示意图。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing an action portion of a crude oil electric field according to an embodiment of the present invention. Fig. 2 is a schematic view showing an action portion of a crude oil electric field according to another embodiment of the present invention. Fig. 3 is a schematic structural view of an electrode used.
图 4 -图 7分别是根据本发明各实施例的电极结构的示意图。 图 8 -图 1 2分别示出了才艮据本发明的实施例的原油脱水单元的 示意图。  4 to 7 are schematic views respectively showing an electrode structure according to various embodiments of the present invention. Figures 8 - 1 2 respectively show schematic views of a crude oil dewatering unit in accordance with an embodiment of the present invention.
图 1 3、 图 14示出了一种以压电陶瓷作为超声波的产生装置。 图 15、图 1 6示出了一种以磁致伸缩方式发射超声波的产生装置。 图 17示出了一种根据本发明的实施例的原油脱水系统。 具体实施方式  Fig. 1 3 and Fig. 14 show a piezoelectric ceramic as a generating device for ultrasonic waves. Fig. 15 and Fig. 16 show a generating device for transmitting ultrasonic waves in a magnetostrictive manner. Figure 17 illustrates a crude oil dewatering system in accordance with an embodiment of the present invention. detailed description
下面结合附图通过实施例对本发明作进一步的描述:  The present invention will be further described by way of embodiments with reference to the accompanying drawings:
实施例一:  Embodiment 1:
如图 1、 图 3所示, 提供了一种原油电场作用部 300。 其中, 金 属管筒形电场作用腔体 301内腔经支承体 302固定有电极 303 , 电极 303由电极 3031及电极 3032构成, 电极 3032为管筒形结构, 电极 3031位于管筒形电极 3032内, 电极 3031为棒状结构, 电极 3031与 电极 3032的轴线及电场作用腔体 301的轴线相互平行,并且电极 3031 轴线与电极 3032及电场作用腔体 301的轴线重合,电场作用腔体 301 的一端经法兰 304与管状的连接件 305的一端固定,连接件 305的管 壁上加工有电缆引出孔, 电极 3031及电极 3032分别经两根电缆 307 从电缆孔内引出, 电缆孔由电缆引入塞 306封堵, 两根电缆 307的另 一端接高压电源 200的两个输出端上,与电极 3031相连接的电缆 307 同时与电场作用腔体 301的管壁电连接,连接件 305的另一端经法兰 与输油管道 1 00 —端的法兰固定在一起。 本发明也可不使用连接件 305 , 电缆 307直接从电场作用腔体 301上引出。 电场作用腔体 301 的另一端经法兰与输送管道 1 00连接,输送管道 1 00的另一端接油水 分离装置、 例如沉降罐 400 的进油端。 电场作用腔体 301 内的电极 303为两组, 一组由电极 3032与电极 3031组成, 另一组由电极 3032 与电场作用腔体 301的管壁组成,高压电源 200施加给电极 303的电 信号是高压交流或者直流信号。 另外, 高压电源 200施加给电极 303 的电信号还可以是高压脉冲信号。本发明原油经输油管道 1 00流经电 场作用腔体 301 , 在高压电源 200的作用下电极 3032与电极 3031之 间、 电极 3032与电场作用腔体 301的管壁之间形成高压电场, 从而 电场作用腔体 301 内腔不会存在电场盲区, 原油流经电场作用腔体 301内的电场作用区时, 油水混合液就受到电场的作用, 其中的细小 水颗粒在电场和液体自身流动的双重作用下,很容易相互碰撞, 凝结 成更易于与油分离的较大颗粒, 另外, 电场作用腔体 301后端的输送 管道 1 00的存在增加了细小水颗粒的碰撞机会,更加利于细小的水颗 粒形成较大水颗粒, 经电场处理后的含水原油流入沉降罐 400内, 在 进入沉降罐 400后经自然沉降, 水沉降到沉降罐 400的底部, 经罐体 底部的排水管 402 排出, 脱水脱盐后的原油则经罐体顶部的排油管 401流出。 根据输油管径, 金属管管形作用腔体的内径可以根据需要 设定, 在本实施例中, 输油管道直径为 30cm, 金属管筒形电场作用 腔体 301 内腔的直径为 50cm; 在另一实施例中, 金属管筒形电场作 用腔体 301 内腔的直径也可为 30cm。 在一个实施例中, 管道直径为 6cm, 釆用的电场作用腔体 301内腔的直径为 6cm。 As shown in Figs. 1 and 3, a crude oil electric field action portion 300 is provided. The inner surface of the tubular cavity of the metal tube is fixed to the electrode 303 via the support 302, the electrode 303 is composed of the electrode 3031 and the electrode 3032, the electrode 3032 is a tubular structure, and the electrode 3031 is located in the tubular electrode 3032. The electrode 3031 has a rod-like structure, and the axis of the electrode 3031 and the electrode 3032 and the axis of the electric field acting cavity 301 are parallel to each other, and the axis of the electrode 3031 coincides with the axis of the electrode 3032 and the electric field acting cavity 301, and one end of the electric field acting cavity 301 is subjected to the method. The flange 304 is fixed to one end of the tubular connecting member 305, and the cable wall is formed on the wall of the connecting member 305. The electrode 3031 and the electrode 3032 are respectively taken out from the cable hole through two cables 307, and the cable hole is sealed by the cable introducing plug 306. Blocked, the other end of the two cables 307 is connected to the two output ends of the high voltage power supply 200, and the cable 307 connected to the electrode 3031 is simultaneously electrically connected to the wall of the electric field acting cavity 301, and the other end of the connecting member 305 is flanged. It is fixed with the flange at the end of the oil pipeline. The present invention can also be used without the connector 305, and the cable 307 is directly drawn from the electric field acting cavity 301. The other end of the electric field acting chamber 301 is connected to the conveying pipe 100 via a flange, and the other end of the conveying pipe 100 is connected to the oil-water separating device, for example, the oil inlet end of the settling tank 400. The electrodes 303 in the electric field acting cavity 301 are two groups, one group consisting of the electrode 3032 and the electrode 3031, and the other group consisting of the electrode 3032 and the wall of the electric field acting cavity 301, and the high voltage power source 200 is applied to the electrode 303. The signal is a high voltage AC or DC signal. In addition, the electrical signal applied to the electrode 303 by the high voltage power source 200 may also be a high voltage pulse signal. The crude oil of the present invention flows through the oil pipeline 1 through the electric field acting chamber 301, and a high voltage electric field is formed between the electrode 3032 and the electrode 3031 and the wall of the electric field acting chamber 301 under the action of the high voltage power source 200, thereby forming an electric field. There is no electric field blind zone in the inner cavity of the action cavity 301. When the crude oil flows through the electric field action zone in the electric field action cavity 301, the oil-water mixture is subjected to the electric field, and the small water particles in the double action of the electric field and the liquid itself flow. Underneath, it is easy to collide with each other and condense into larger particles which are more easily separated from the oil. In addition, the presence of the conveying pipe 100 at the rear end of the electric field acting cavity 301 increases the collision chance of fine water particles, which is more conducive to the formation of fine water particles. The larger water particles, the water-treated crude oil treated by the electric field flows into the settling tank 400, and after natural sedimentation after entering the settling tank 400, the water settles to the bottom of the settling tank 400, and is discharged through the drain pipe 402 at the bottom of the tank body, after dehydration and desalination. The crude oil flows out through the oil drain pipe 401 at the top of the tank. According to the oil pipe diameter, the inner diameter of the tubular body of the metal pipe can be set as needed. In the present embodiment, the diameter of the oil pipe is 30 cm, and the diameter of the inner cavity of the cylindrical cavity of the metal tube is 50 cm; In the embodiment, the diameter of the inner cavity of the cylindrical tubular electric field acting cavity 301 may also be 30 cm. In one embodiment, the diameter of the conduit is 6 cm and the diameter of the inner cavity of the electric field acting cavity 301 is 6 cm.
实施例二:  Embodiment 2:
如图 2、 图 3所示, 原油电场作用部 300中, 金属管筒形电场作 用腔体 301内腔经支承体 302固定有电极 303 ,电极 303由电极 3031 及电极 3032构成, 电极 3032为管筒形结构, 电极 3031位于管筒形 电极 3032内, 电极 3031为棒状结构, 电极 3031与电极 3032的轴线 及电场作用腔体 301的轴线相互平行,并且电极 3031轴线与电极 3032 及电场作用腔体 301 的轴线重合, 电场作用腔体 301 的一端经法兰 304与管状的连接件 305的一端固定, 连接件 305的管壁上加工有电 缆引出孔,电极 3031及电极 3032分别经两根电缆 307从电缆孔内引 出, 电缆孔由电缆引入塞 306封堵, 两根电缆 307的另一端接高压电 源 200的两个输出端上, 与电极 3031相连接的电缆 307同时与电场 作用腔体 301的管壁电连接,连接件 305的另一端经法兰与输油管道 1 00—端的法兰固定在一起。本发明也可不使用连接件 305 , 电缆 307 直接从电场作用腔体 301上引出。电场作用腔体 301的另一端接沉降 罐 400的进油端。 电场作用腔体 301内的电极 303为两组, 一组由电 极 3032与电极 3031组成, 另一组由电极 3032与电场作用腔体 301 的管壁组成,高压电源 200施加给电极 303的电信号是中频以上的高 压交流信号,高压电源 200施加给电极 303的电信号还可以是高压脉 冲信号。 本发明原油经输油管道 1 00流经电场作用腔体 301 , 在高压 电源 200的作用下电极 3032与电极 3031之间、 电极 3032与电场作 用腔体 301的管壁之间形成高压电场,从而电场作用腔体 301内腔不 会存在电场盲区, 原油流经电场作用腔体 301内的电场作用区时, 油 水混合液就受到电场的作用,其中的细小水颗粒在电场和液体自身流 动的双重作用下,很容易相互碰撞, 凝结成更易于与油分离的较大颗 粒, 更加利于细小的水颗粒形成较大水颗粒, 经电场处理后的含水原 油流入油水分离装置、 例如沉降罐 400内, 在进入沉降罐 400后经自 然沉降,水沉降到沉降罐 400的底部,经罐体底部的排水管 402排出, 脱水脱盐后的原油则经罐体顶部的排油管 401流出。 在本实施例中, 管道直径为 25 cm, 金属管筒形电场作用腔体 301内腔的直径优选为 20cm。 As shown in FIG. 2 and FIG. 3, in the crude oil electric field acting portion 300, the inner surface of the cylindrical tubular electric field acting chamber 301 is fixed with an electrode 303 via a support 302, the electrode 303 is composed of an electrode 3031 and an electrode 3032, and the electrode 3032 is a tube. The cylindrical structure, the electrode 3031 is located in the tubular electrode 3032, the electrode 3031 is a rod-like structure, the axis of the electrode 3031 and the electrode 3032 and the axis of the electric field acting cavity 301 are parallel to each other, and the axis of the electrode 3031 and the electrode 3032 and the electric field acting cavity The axis of the 301 is coincident. One end of the electric field acting cavity 301 is fixed to one end of the tubular connecting member 305 via the flange 304. The cable wall is formed on the pipe wall of the connecting member 305, and the electrode 3031 and the electrode 3032 respectively pass through two cables 307. The cable hole is taken out from the cable hole, the cable hole is blocked by the cable introduction plug 306, the other end of the two cables 307 is connected to the two output ends of the high voltage power supply 200, and the cable 307 connected to the electrode 3031 is simultaneously connected with the electric field. The pipe wall of the action chamber 301 is electrically connected, and the other end of the connecting member 305 is fixed to the flange of the oil pipe at the end of the oil pipe by a flange. The present invention can also be used without the connector 305, and the cable 307 is directly drawn from the electric field acting cavity 301. The other end of the electric field acting cavity 301 is connected to the oil inlet end of the settling tank 400. The electrodes 303 in the electric field acting cavity 301 are two groups, one group consisting of the electrode 3032 and the electrode 3031, and the other group consisting of the electrode 3032 and the wall of the electric field acting cavity 301, and the electric signal applied by the high voltage power source 200 to the electrode 303. It is a high voltage AC signal above the intermediate frequency, and the electrical signal applied to the electrode 303 by the high voltage power supply 200 may also be a high voltage pulse signal. The crude oil of the present invention flows through the oil pipeline 1 through the electric field acting chamber 301, and a high voltage electric field is formed between the electrode 3032 and the electrode 3031 and the wall of the electric field acting chamber 301 under the action of the high voltage power source 200, thereby forming an electric field. There is no electric field blind zone in the cavity of the action cavity 301. When the oil flows through the electric field action zone in the electric field action cavity 301, the oil-water mixture is subjected to the electric field, and the fine water particles in the double action of the electric field and the liquid itself flow. Underneath, it is easy to collide with each other, condense into larger particles that are more easily separated from the oil, and is more conducive to the formation of larger water particles by the fine water particles. The water-treated crude oil after the electric field treatment flows into the oil-water separation device, such as the settling tank 400, After entering the settling tank 400, it is naturally settled, and the water settles to the bottom of the settling tank 400, and is discharged through the drain pipe 402 at the bottom of the tank body, and the dehydrated and desalted crude oil flows out through the oil drain pipe 401 at the top of the tank body. In the present embodiment, the diameter of the pipe is 25 cm, and the diameter of the inner cavity of the cylindrical cavity of the metal tube is preferably 20 cm.
实施例三:  Embodiment 3:
如图 4所示, 电极 3031为棒状结构, 电极 3031经支承体 302固 定在电场作用腔体 301内腔, 电极 3031位于电场作用腔体 301的轴 线上, 两根电缆 307分别接电极 3031及电场作用腔体 301的管壁, 本实施例的其它结构及其连接方式与实施例一或实施例二相同。  As shown in FIG. 4, the electrode 3031 has a rod-like structure, the electrode 3031 is fixed in the inner cavity of the electric field acting cavity 301 via the support body 302, the electrode 3031 is located on the axis of the electric field acting cavity 301, and the two cables 307 are respectively connected to the electrode 3031 and the electric field. The wall of the working chamber 301, the other structure of the embodiment and the connection manner thereof are the same as those of the first embodiment or the second embodiment.
实施例四:  Embodiment 4:
如图 5所示, 管状电极 3032a位于电场作用腔体 301内腔, 电极 3032a内套装有管状电极 3032b ,电极 3032b内套装有棒状电极 3031 , 电极 3031与电极 3032b , 电极 3032a经支承体 302 固定在电场作用 腔体 301 内腔中, 电极 3031的轴线与电极 3032b , 电极 3032a及电 场作用腔体 301的轴线重合, 电极 3031与电极 3032a经电缆连接在 一起,电极 3032b与电场作用腔体 301的管壁经另一根电缆连接在一 起, 本实施例的其它结构及其连接方式与实施例一或实施例二相同。 As shown in FIG. 5, the tubular electrode 3032a is located in the inner cavity of the electric field acting cavity 301, the electrode 3032a is provided with a tubular electrode 3032b, the electrode 3032b is provided with a rod electrode 3031, the electrode 3031 and the electrode 3032b, and the electrode 3032a is fixed by the support 302. Electric field In the inner cavity of the cavity 301, the axis of the electrode 3031 coincides with the axis of the electrode 3032b, the electrode 3032a and the electric field acting cavity 301, the electrode 3031 and the electrode 3032a are connected by a cable, and the electrode 3032b and the wall of the electric field acting cavity 301 pass through. The other cables are connected together, and the other structures of the embodiment and the connection manner thereof are the same as those of the first embodiment or the second embodiment.
实施例五:  Embodiment 5:
前述四个实施例中电极 3031、电极 3032、电极 3032a、电极 3032b 的轴线也可以与电场作用腔体 301的轴线不重合,其它结构及其连接 方式与实施例一或实施例二相同。  In the foregoing four embodiments, the axes of the electrodes 3031, the electrodes 3032, the electrodes 3032a, and the electrodes 3032b may not coincide with the axis of the electric field acting cavity 301, and other structures and their connections are the same as those of the first embodiment or the second embodiment.
实施例六:  Example 6:
如图 6所示, 电场作用腔体 301的横截面为矩形, 电极 3033为 平板式结构, 电极 3033经支承体 302固定在电场作用腔体 301的内 腔中,电极 3033与电场作用腔体 301相对的两个腔壁平行,电极 3033 及电场作用腔体 301的管壁分别经一根电缆 307与高压电源 200的两 个输出端电连接,本实施例的其它结构及其连接方式与实施例一或实 施例二相同。  As shown in FIG. 6, the cross section of the electric field acting cavity 301 is rectangular, the electrode 3033 is a flat plate structure, the electrode 3033 is fixed in the inner cavity of the electric field acting cavity 301 via the supporting body 302, and the electrode 3033 and the electric field acting cavity 301 The opposite walls of the two chambers are parallel, and the wall of the electrode 3033 and the electric field acting chamber 301 are electrically connected to the two output ends of the high voltage power supply 200 via a cable 307, and other structures of the embodiment and the connection manner thereof and the embodiment One or the second embodiment is the same.
实施例七:  Example 7:
如图 7所示, 电场作用腔体 301 的横截面为矩形, 电极 3034、 电极 3035及电极 3036为平板式结构, 电极 3034、 电极 3035及电极 3036之间相互平行, 并且与电场作用腔体 301相对的两个腔壁平行, 电极 3034与电极 3036经一根电缆 307引出与高压电源 200的一个输 出端相连接,电极 3035及电场作用腔体 301的管壁经另一根电缆 307 与高压电源的另一输出端电连接。  As shown in FIG. 7, the electric field acting cavity 301 has a rectangular cross section, and the electrode 3034, the electrode 3035, and the electrode 3036 have a flat structure, and the electrode 3034, the electrode 3035, and the electrode 3036 are parallel to each other, and interact with the electric field cavity 301. The two opposing walls are parallel, and the electrode 3034 and the electrode 3036 are connected via a cable 307 to an output end of the high voltage power supply 200. The electrode 3035 and the wall of the electric field acting cavity 301 pass through another cable 307 and a high voltage power supply. The other output is electrically connected.
本发明电极 303的组数可根据电场作用腔体 301的管径大小进行 增减, 管径越大电极 303的组数越多, 反之亦然。 为了增强电场作用 部的强度和作用效果, 可以将多组安装有电极 303 的电场作用腔体 301以串联的方式连接在沉降罐 400与输油管道 1 00之间。  The number of groups of the electrodes 303 of the present invention can be increased or decreased according to the size of the tube diameter of the electric field acting chamber 301, and the larger the tube diameter, the larger the number of groups of the electrodes 303, and vice versa. In order to enhance the strength and effect of the electric field acting portion, a plurality of sets of electric field acting cavities 301 on which the electrodes 303 are mounted may be connected in series between the settling tank 400 and the oil feed pipe 100.
实施例八:  Example 8:
实施例六、 实施例七中电极 3033、 电极 3034、 电极 3035及电极 3036也可以与电场作用腔体 301的轴线之间有一个夹角。 Embodiment 6 The electrode 3033, the electrode 3034, the electrode 3035 and the electrode in the seventh embodiment 3036 can also have an angle with the axis of the electric field acting cavity 301.
实施例九:  Example 9:
电极也可以为网板状结构,两个网板状电极经支承体固定在电场 作用腔体内腔中, 网板状电极与电场作用腔体的轴线垂直, 相邻两个 网板电极分别经电缆接高压电源的两个输出端,两个网板状电极在电 场作用腔体内腔中形成了一个与原油流动方向相同的电场,经电场处 理的含水原油流入沉降罐后, 经沉降后水及盐沉降到沉降罐的底部 , 经罐体底部的排水管排出,脱水脱盐后的原油则经罐体顶部的排油管 流出。  The electrode may also be a stencil-like structure, and the two stencil electrodes are fixed in the inner cavity of the electric field working chamber via the support body, the stencil electrode is perpendicular to the axis of the electric field acting cavity, and the adjacent two stencil electrodes respectively pass the cable Connected to the two output ends of the high-voltage power supply, the two grid-shaped electrodes form an electric field in the same direction as the flow of the crude oil in the cavity of the electric field. After the electric field treated crude oil flows into the settling tank, the water and salt are settled. It settles to the bottom of the settling tank and is discharged through the drain pipe at the bottom of the tank. The dehydrated and desalted crude oil flows out through the drain pipe at the top of the tank.
实施例十:  Example 10:
在本发明的一个优选实施例中 ,提供了一种原油脱水单元。其中 , 包括一个油水分离装置, 例如沉降罐或沉降区, 在沉降罐 (区)的前 面, 包括一至少原油物理作用部, 该物理作用包括用于对待处理原油 施以电场作用的电场作用部和用于对待处理原油施以声波(超声波) 作用的声波作用部,电场作用部和声波作用部之间可以通过管道或者 其它方式连接在一起;待处理的原油通过输送管道进入电场作用部和 超声波作用部, 经过电场和超声波作用后, 通过输送管道送到后面的 沉降罐进行沉降分离,分离出的净化油由位于沉降罐上部的溢油口溢 出, 分离出的水从位于沉降罐的下方的排水口排出。 在另一个实施例 中 ,原油也可通过输送管道先进入超声波作用部,后进入电场作用部。  In a preferred embodiment of the invention, a crude oil dewatering unit is provided. Wherein, comprising a water-oil separation device, such as a settling tank or a settling zone, in front of the settling tank (zone), comprising at least a crude oil physical action portion, the physical action comprising an electric field action portion for applying an electric field to the crude oil to be treated and The sound wave action portion for applying the sound wave (ultrasonic wave) to the crude oil to be treated, the electric field action portion and the sound wave action portion may be connected by pipeline or other means; the crude oil to be treated enters the electric field action portion and the ultrasonic wave through the transport pipe After passing through the electric field and ultrasonic waves, it is sent to the subsequent settling tank through the conveying pipeline for sedimentation separation. The separated purified oil overflows from the oil spill port located in the upper part of the settling tank, and the separated water is drained from below the settling tank. The mouth is discharged. In another embodiment, the crude oil may also enter the ultrasonic action portion through the transfer pipe and then enter the electric field action portion.
图 8示出了一种原油脱水单元,即用于实现上述技术方案的乳化 液的电场一超声波联合破乳脱水脱盐装置, 其中设有油水分离装置, 例如沉降罐 400 , 在沉降罐 400的前面, 通过原油输送管道 1 00连接 有对待处理原油施以电场作用的电场作用部 300 和对待处理原油施 以超声波作用的超声波作用部 500 , 电场作用部 300与超声波作用部 500之间通过管道连接, 待处理的原油乳化液通过输送管道 1 00顺序 进入电场作用部 300 , 超声波作用部 500 , 分别经过电场、 超声波的 作用后, 通过输送管道 1 00送入沉降罐 400进行沉降及油水分离。 电 场作用部 300、超声波作用部 500基本上没有油水的沉降、分离功能, 电场作用部的结构可以如实施例一至实施例九所示的方案;超声作用 部 的 结 构 可 以 釆用 如 专 利 CN2296230 、 CN2539559 及 ZL200520085698. 8所示的方案。 Figure 8 shows a crude oil dehydration unit, that is, an electric field-ultrasonic combined dehydration dehydration desalination apparatus for implementing the emulsion of the above technical solution, wherein an oil-water separation device, such as a settling tank 400, is provided in front of the settling tank 400 An electric field acting portion 300 that applies an electric field to the crude oil to be treated and an ultrasonic acting portion 500 that applies ultrasonic waves to the crude oil to be treated are connected to the crude oil conveying pipe 100, and the electric field acting portion 300 and the ultrasonic acting portion 500 are connected by a pipe. The crude oil emulsion to be treated sequentially enters the electric field acting portion 300 through the conveying pipe 100, and the ultrasonic acting portion 500 is respectively sent to the settling tank 400 through the conveying pipe 100 through the action of the electric field and the ultrasonic wave to perform sedimentation and oil-water separation. Electricity The field action portion 300 and the ultrasonic action portion 500 are substantially free from the sedimentation and separation functions of the oil and water. The structure of the electric field action portion can be as shown in the first embodiment to the ninth embodiment; the structure of the ultrasonic action portion can be used as the patents CN2296230 and CN2539559. And the scheme shown in ZL200520085698.
实施例十一:  Example 11:
在本技术方案中,原油脱水单元中电场作用部 300和超声作用部 500也可以不通过管道 1 00进行连接, 而是一个大的作用部内的前后 两个区域, 如图 9所示。  In the present technical solution, the electric field acting portion 300 and the ultrasonic acting portion 500 in the crude oil dehydration unit may not be connected through the pipe 100, but in the front and rear regions in a large action portion, as shown in FIG.
实施例十二、 十三:  Example 12, 13:
在本技术方案中, 原油脱水单元中, 待处理原油顺序进入被处理 的次序可以调整, 即先进入超声作用部 500 , 而后进入电场作用部 300 , 最后进入沉降分离罐。 如图 1 0、 1 1中分别所示。  In the technical solution, in the crude oil dewatering unit, the order in which the crude oil to be processed enters the process can be adjusted, that is, first enters the ultrasonic action portion 500, then enters the electric field action portion 300, and finally enters the settling separation tank. As shown in Figure 10, 1 1 respectively.
实施例十四:  Embodiment 14:
在本实施例的原油脱水单元中, 包括一物理作用部, 在这个作用 部内, 充满待处理的原油乳化液, 由高压电场发生装置产生的高压电 场与由超声波发生装置产生的机械波, 在物理作用部内充分叠加, 从 而产生一个电场一-声场的叠加场, 超声波的传播方向与电场方向可 以平行或成一定的角度, 物理作用部内的原油乳化液被这个电场 -- 声场的叠加场作用后, 通过输送管道送至下级沉降罐进行沉降分离。  In the crude oil dehydration unit of the present embodiment, a physical action portion is included, in which the crude oil emulsion to be treated is filled, the high-voltage electric field generated by the high-voltage electric field generating device and the mechanical wave generated by the ultrasonic generating device are in physical action. The superposition in the part is sufficient to generate an electric field-superimposed field of the sound field. The propagation direction of the ultrasonic wave can be parallel or at an angle to the electric field direction. The crude oil emulsion in the physical action part is acted upon by the superposition field of the electric field-sound field. The conveying pipe is sent to the lower stage settling tank for sedimentation separation.
图 12示出了一种原油脱水单元, 即用于实现上述技术方案的原 油乳化液的电场一声场联合破乳装置,其中包括一个油水分离装置一 一沉降罐 400 , 在沉降罐的前面通过输送管道 1 00连接有一个电场与 声场的共同作用部 600 , 该共同作用部通过另一条原油输送管道输入 原油乳化液,由高压发生装置产生的高压电场与由超声波发生装置产 生的机械波在此共同作用部内充分叠加, 从而产生一个电场一-声场 的叠加场, 由原油输送管道 1 00输入共同作用部的原油经过电场一- 声场的叠加作用后, 通过输送管道送至起沉降分离作用的储罐 400 , 分离出的水经排水管 402排出, 净油由排油管 401送入下一级工序, 如图 12中所示。 Figure 12 shows a crude oil dewatering unit, that is, an electric field-acoustic field combined demulsification device for realizing the crude oil emulsion of the above technical solution, which comprises an oil-water separation device, a settling tank 400, which is conveyed in front of the settling tank. The pipe 100 is connected with a cooperating portion 600 of an electric field and a sound field, and the cooperating portion inputs the crude oil emulsion through another crude oil conveying pipe, and the high-voltage electric field generated by the high-voltage generating device and the mechanical wave generated by the ultrasonic generating device cooperate here. The superposition is fully superimposed in the part, thereby generating an electric field-acoustic field superposition field. The crude oil input from the crude oil conveying pipe 100 into the cooperating part is superimposed by the electric field-acoustic field, and then sent to the storage tank 400 for sedimentation and separation through the conveying pipe. The separated water is discharged through the drain pipe 402, and the clean oil is sent from the oil drain pipe 401 to the next stage process. As shown in Figure 12.
在上述电场一-声场的叠加形成共同作用部的技术方案中, 超声 波的作用方向相对于电场的作用方向形成的角度,可以根据油品和设 备的要求进行调整, 从近似平行(0。 )到近似垂直(90。 ;)。  In the above technical solution of the superposition of the electric field-acoustic field to form a common action portion, the angle formed by the action direction of the ultrasonic wave with respect to the direction of action of the electric field can be adjusted according to the requirements of the oil product and the device, from approximately parallel (0.) to Approximate vertical (90. ;).
图 1 3、 图 14示出了一种以压电陶瓷作为超声波的产生装置, 超 声波发射方向与待处理的液体流动方向垂直的技术方案。超声波的作 用方向相对于电场作用的方向形成的角度可以从 0° ~ 90。 。  Fig. 1 shows a schematic diagram of a piezoelectric ceramic as a generating means for ultrasonic waves, in which the direction of ultrasonic emission is perpendicular to the direction of flow of the liquid to be treated. The angle of action of the ultrasonic waves with respect to the direction in which the electric field acts may range from 0° to 90°. .
图 15、图 1 6示出了一种以磁致伸缩方式发射超声波的产生装置, 超声发射方向与待处理原油的流动方向平行, 在电场一-声场的叠加 作用部内, 超声波的作用方向与电场的作用互相垂直。  Figure 15 and Figure 16 show a device for generating ultrasonic waves in a magnetostrictive manner. The direction of ultrasonic emission is parallel to the flow direction of the crude oil to be treated. In the superimposed portion of the electric field-sound field, the direction of action and the electric field of the ultrasonic waves The effect is perpendicular to each other.
当然, 本发明亦可利用其他方式来产生超声波, 不必局限于上述 实施例。  Of course, the present invention can also use other means to generate ultrasonic waves, and is not necessarily limited to the above embodiments.
图 1 3〜图 16中, 501是超声波的发射装置(探头), 502是超声 波电源, 503为连接超声波电源和超声探头的电缆; 303是形成高压 电场的电极, 它们之间一般彼此平行, 200是高压电源, 307是连接 高压电极与高压电源的高压电缆; 600是形成共同作用部的腔体, 305 是过渡连接件, 302是电极支撑体。  In Fig. 13 to Fig. 16, 501 is an ultrasonic transmitting device (probe), 502 is an ultrasonic power source, 503 is a cable connecting an ultrasonic power source and an ultrasonic probe; and 303 is an electrode forming a high voltage electric field, which are generally parallel to each other, 200 It is a high voltage power supply, 307 is a high voltage cable connecting a high voltage electrode and a high voltage power supply; 600 is a cavity forming a joint portion, 305 is a transition piece, and 302 is an electrode support.
上述实施例中的沉降罐即可以利用现有的电脱罐,也可以利用普 通的沉降罐。  The settling tank in the above embodiment can utilize the existing electric decanting or a conventional settling tank.
上述的原油脱水单元中所包括的物理作用部包括电场作用部和 超声作用部二者。但是本领域技术人员很容易理解原油脱水单元所包 括的物理作用部中也可仅包括电场作用部或者超声作用部之一。上述 实施例中, 物理作用部 (电场作用部和 /或超声波作用部)可以是管 道形的。  The physical action portion included in the above-described crude oil dehydration unit includes both an electric field action portion and an ultrasonic action portion. However, it will be readily understood by those skilled in the art that the physical action portion included in the crude oil dehydration unit may also include only one of the electric field action portion or the ultrasonic action portion. In the above embodiment, the physical action portion (electric field action portion and/or ultrasonic action portion) may be tubular.
在本发明的实施例中所公开的原油脱水单元中,每个单元可以包 括至少一个原油物理作用部以及一个油水分离装置, 例如沉降罐, 每 个物理作用部包括电场作用部和 /或超声作用部。  In the crude oil dehydration unit disclosed in the embodiments of the present invention, each unit may include at least one crude oil physical action portion and one oil-water separation device, such as a settling tank, each physical action portion including an electric field action portion and/or ultrasonic action unit.
根据本发明的另一个实施例, 还提供了一种原油脱水系统, 该系 统包括 至少一个上述的原油脱水单元。组成该原油脱水系统的各 水需求。 在串行分布或者并行方式下, 多级原油脱水单元, 可以在不 同单元内釆取不同的处理条件, 以增强脱水效果。 According to another embodiment of the present invention, there is also provided a crude oil dehydration system, the system The system includes at least one of the above crude oil dewatering units. The water requirements of the crude oil dewatering system are formed. In the serial distribution or parallel mode, the multi-stage crude oil dehydration unit can extract different processing conditions in different units to enhance the dehydration effect.
图 17 示出了一种包括三组原油脱水单元的原油脱水系统, 其中 原油脱水单元可以是例如如图 8 -图 1 2所示的原油脱水单元。 三组 原油脱水单元釆用串行分布方式, 相邻的原油脱水单元 801、 802及 802、 803 之间通过输油管连接, 待处理原油通过原油输运管道 1 00 送入原油脱水系统后,依次经过原油脱水单元 801、 802、 803的处理, 处理好的原油经原油输运管道 1 00外输。  Figure 17 shows a crude oil dewatering system comprising three sets of crude oil dewatering units, wherein the crude oil dewatering unit can be, for example, a crude oil dewatering unit as shown in Figures 8-12. The three groups of crude oil dehydration units are serially distributed. The adjacent crude oil dehydration units 801, 802 and 802, 803 are connected by oil pipelines. After the crude oil to be treated is sent to the crude oil dehydration system through the crude oil transportation pipeline, it passes through The crude oil dehydration units 801, 802, and 803 are processed, and the processed crude oil is externally transported through the crude oil transportation pipeline.
传统的卧式电脱罐一般直径为 3米左右, 长十几米; 而在本发明 的实施例中, 所使用的管道形电场作用部(或超声波作用部)的直径 与输油管道的直径是可比的。 例如, 当输油管道的直径是 30厘米时, 电场作用部(或超声波作用部)的直径可以是例如 20厘米至 60厘米; 当输油管道的直径是 40厘米时, 电场作用部 (或超声波作用部) 的 直径可以是例如 30厘米至 90厘米; 当输油管道的直径是 50厘米时, 电场作用部 (或超声波作用部) 的直径可以是例如 40厘米至 1 00厘 米, 电场作用部(或超声波作用部)的直径与管道的直径之比基本上 在 0. 7倍到几倍之间, 优选在 1到 3倍之间。 当然, 电场作用部(或 超声波作用部)的直径可以根据需要任意缩小或增大。 所述电场作用 部(或超声波作用部)的长度也可以根据需要任意加长, 所述作用部 越长, 电场对原油的作用就越充分, 效果也越好一些。  The conventional horizontal electric decanting is generally about 3 meters in diameter and more than ten meters long. In the embodiment of the present invention, the diameter of the pipe-shaped electric field acting portion (or ultrasonic acting portion) used is comparable to the diameter of the oil pipeline. of. For example, when the diameter of the oil pipeline is 30 cm, the diameter of the electric field acting portion (or the ultrasonic acting portion) may be, for example, 20 cm to 60 cm; when the diameter of the oil pipeline is 40 cm, the electric field acting portion (or the ultrasonic acting portion) The diameter of the oil pipe may be, for example, 30 cm to 90 cm; when the diameter of the oil pipe is 50 cm, the diameter of the electric field action portion (or the ultrasonic action portion) may be, for example, 40 cm to 100 cm, and the electric field action portion (or ultrasonic action) The ratio of the diameter of the portion to the diameter of the pipe is substantially between 0.7 and several times, preferably between 1 and 3 times. Of course, the diameter of the electric field acting portion (or the ultrasonic acting portion) can be arbitrarily reduced or increased as needed. The length of the electric field acting portion (or the ultrasonic acting portion) may be arbitrarily lengthened as needed, and the longer the acting portion, the more the electric field acts on the crude oil, and the effect is better.
在传统电脱水器内部, 相邻电极间的距离一般在数十厘米, 需要 施加数万伏甚至更高的电压, 才能有较好的效果; 因为罐内同时进行 沉降, 沉降分离出的高含水层, 不同的相邻电极间液体性质不一致, 很容易导致电极间击穿, 不容易控制, 形成 "跨电场", 使电场作用 停止。  In the traditional electric dehydrator, the distance between adjacent electrodes is generally several tens of centimeters, and it is necessary to apply tens of thousands of volts or higher to have a better effect; because the tank is simultaneously settled, the sedimentation separates the high water content. Layer, the liquid properties of different adjacent electrodes are inconsistent, it is easy to lead to breakdown between electrodes, it is not easy to control, forming a "cross-electric field", so that the electric field stops.
而在本发明所述的管道型电场作用部内,相邻电极间的距离一般 在数厘米, 只需要施加数千伏甚至更低的电压就可以有较好的效果; 电极的数目可以根据电场作用部的尺寸进行调整,管道粗就多加几层 电极, 反之就少加几层。 In the duct type electric field acting portion of the present invention, the distance between adjacent electrodes is generally In a few centimeters, it is only necessary to apply a voltage of several thousand volts or less to have a better effect; the number of electrodes can be adjusted according to the size of the electric field action portion, and the electrode is thicker by adding several layers of electrodes, and vice versa. .
在电场作用部内, 由于经过电场作用的油、 水混合液还来不及进 行油水的沉降分离,油、水之间处于紧密乳化状态,没有明显的分层, 各组相邻电极间的液体性质基本一致, 所以, 电极之间不容易击穿, 同样条件下, 单位距离可以施加更高的电压, 并且容易控制, 因而效 果更好。  In the electric field acting part, since the oil and water mixture flowing through the electric field is too late to carry out the sedimentation and separation of the oil and water, the oil and water are in a state of close emulsification, and there is no obvious stratification, and the liquid properties between adjacent electrodes of each group are basically the same. Therefore, the electrodes are not easily broken down. Under the same conditions, a higher voltage can be applied per unit distance, and it is easy to control, so the effect is better.
釆用本发明所提供的技术方案, 不但利用了电场、 声场各自对原 油破乳脱水的促进作用,而且还巧妙的利用布朗运动原理增加了油包 水、 水包油颗粒的相互碰撞而结合的机会, 提高了破乳脱水的效率和 质量。  The technical solution provided by the invention not only utilizes the electric field and the sound field to promote the dehydration and dehydration of the crude oil, but also uses the Brownian motion principle to increase the collision of the water-in-oil and the oil-in-water particles. Opportunities improve the efficiency and quality of demulsification.
釆用本发明所提供的技术方案,还提高了在破乳脱水的过程中电 场的作用与声场作用相互激励、相互促进的效应, 进一步提高了原油 破乳脱水的效果。  By using the technical solution provided by the invention, the effect of the electric field and the sound field interaction and mutual promotion are enhanced in the process of demulsification and dehydration, and the effect of demulsification and dehydration of crude oil is further improved.
釆用本发明的装置, 由于舍弃了复杂、 笨重的电脱水罐, 装置本 身结构简单、 紧凑, 为电场一声场联合装置的安装提供了极大的方便 性, 在工艺流程上很容易从单点安装转到多点安装, 非常利于强化物 理破乳、 脱水的效果和该技术的推广。  By using the device of the invention, the complicated and cumbersome electric dehydration tank is discarded, and the device itself has a simple and compact structure, which provides great convenience for the installation of the electric field and sound field combined device, and is easy to process from a single point in the process flow. Installation to multi-point installation is very beneficial to strengthen physical demulsification, dehydration and the promotion of this technology.
此外, 在根据本发明实施例的装置中, 由于利用了电场、 声场不 同方式的作用组合, 对不同的品质、 不同温度的原油有不同的作用效 果。 本发明可以针对不同品质的原油, 不同工艺点的要求, 有针对性 地釆用相应的组合联合作用方式, 充分利用电场、 声场各自的优势, 达到最佳的破乳脱水效果。  Further, in the apparatus according to the embodiment of the present invention, since the combination of the action of the electric field and the sound field is different, different effects on the crude oil of different qualities and different temperatures are exerted. The invention can be targeted to the different quality of crude oil, the requirements of different process points, and the corresponding combination and joint action modes are utilized in a targeted manner, and the advantages of the electric field and the sound field are fully utilized to achieve the best demulsification and dehydration effect.
另外的优点、 目的和实施例将部分地在随后的描述中阐明, 并且 在检查下面内容时对于本领域技术人员部分地变得显而易见,或可从 本发明的实践中习知。本发明的目的和其它优点可通过在书面描述及 其权利要求以及附图中具体指出的结构来实现和获得。以上和以下的 详细描述都是示例性和解释性的, 且旨在提供进一步的解释。 制为以上所公开的精确形式。 本领域的技术人员可以理解, 在本发明 的范围内, 可以进行各种等同的修改和替换, 这样的修改和替换应视 为被本发明所涵盖。 此外, 在此所提供的本发明的原理也可应用于其 他领域, 而不必局限于原油的脱水脱盐。 上述各个实施例的元素可任 意组合在一起, 以便提供进一步的实施例。 Additional advantages, objects, and embodiments will be set forth in part in the description which follows. The objectives and other advantages of the invention may be realized and obtained by the structure in the written description Above and below The detailed description is to be considered as illustrative and illustrative and The system is in the precise form disclosed above. A person skilled in the art will appreciate that various equivalent modifications and alterations are possible within the scope of the invention, and such modifications and substitutions are considered to be encompassed by the present invention. Moreover, the principles of the invention provided herein are also applicable to other fields and are not necessarily limited to dehydration and desalination of crude oil. The elements of the various embodiments described above can be combined arbitrarily to provide further embodiments.
上文中所涉及的专利和专利申请及其他参考文献,通过引用合并 于此。 必要时, 可修改本发明的各方面, 以便釆用上述各个参考文献 的系统、 功能和概念来提供本发明的进一步的实施例。  The patents and patent applications and other references referred to above are incorporated herein by reference. The various aspects of the invention may be modified as necessary to provide a further embodiment of the invention in the systems, functions and concepts of the various references described above.
此外, 不应将所附权利要求中使用的术语阐释成将本发明限制 到本说明中公开的特定实施例,除非以上详细说明清楚地限定了此术 语。 因此, 本发明的实际范围应该涵盖所述实施例及根据权利要求实 施的所有等同方式。  In addition, the terms used in the following claims should be construed as limiting the invention to the specific embodiments disclosed in the description, unless the above detailed description clearly. Therefore, the actual scope of the invention should be construed as being

Claims

权 利 要 求 书 Claim
1、 一种原油电场作用部, 用于安装在输油管道上, 包括: 腔体, 具有进油端, 适于与上游的输油管相配接, 用于输入来自 上游的原油, 以及出油端, 用于向下游输出流过的原油; 1. A crude oil electric field action portion for mounting on an oil pipeline, comprising: a cavity having an oil inlet end adapted to be coupled with an upstream oil pipeline, for inputting crude oil from the upstream, and an oil outlet end for Exporting crude oil flowing downstream;
电场作用区,设置所述进油端和所述出油端之间, 用于通过电场 对流过的原油进行作用;  An electric field action zone, disposed between the oil inlet end and the oil discharge end, for acting on an oil flowing through the electric field;
电源输入端子, 设置在腔体上, 用于为所述电场作用部输入产生 电场的电压;  a power input terminal, disposed on the cavity, for inputting a voltage for generating an electric field for the electric field acting portion;
其中,所述腔体在垂直于原油流动方向上的截面的尺度与其所配 接的输油管在垂直于原油流动方向上的截面的尺度是可比的。  Wherein the dimensions of the section of the cavity in a direction perpendicular to the flow direction of the crude oil are comparable to the dimensions of the section of the oil pipeline to which it is attached in a direction perpendicular to the flow direction of the crude oil.
2、 根据权利要求 1所述的原油电场作用部, 其中所述电场作用 区内包括至少一个第一电极和至少一个第二电极,第一电极和第二电 极分别连接到不同的所述电源输入端子上,每个第一电极和第二电极 在基本平行于原油流过的方向上延伸并且在基本垂直于原油流向的 方向上交替排列,第一电极和第二电极之间具有一便于原油流过的预 定间隔。  2. The crude oil electric field action portion according to claim 1, wherein the electric field action region includes at least one first electrode and at least one second electrode, the first electrode and the second electrode being respectively connected to different power input At the terminal, each of the first electrode and the second electrode extends in a direction substantially parallel to the flow of the crude oil and alternately arranged in a direction substantially perpendicular to the flow direction of the crude oil, and has a flow of the crude oil between the first electrode and the second electrode. The predetermined interval.
3、 根据权利要求 2所述的原油电场作用部, 其中所述第一电极 和所述第二电极之间的电压包括直流和 /或交流电压和 /或脉冲电压。  3. The crude oil electric field action portion according to claim 2, wherein the voltage between the first electrode and the second electrode comprises a direct current and/or an alternating current voltage and/or a pulse voltage.
4.根据权利要求 1所述的原油电场作用部,其中所述出油端直接 配接或者通过输油管道配接到一油水分离装置上。  4. The crude oil electric field action portion according to claim 1, wherein the oil discharge end is directly coupled or coupled to a water-oil separation device through an oil pipeline.
5. 根据权利要求 2所述的原油电场作用部, 其中各第一电极和 第二电极之间的所述预定间隔是均匀的或者不均匀的。  5. The crude oil electric field action portion according to claim 2, wherein said predetermined interval between each of the first electrode and the second electrode is uniform or non-uniform.
6. 根据权利要求 2的原油电场作用部, 其中所述的第一电极和 第二电极的横截面基本上是圓形, 且同心或者不同心设置。  The crude oil electric field action portion according to claim 2, wherein said first electrode and said second electrode are substantially circular in cross section and are disposed concentrically or differently.
7. 根据权利要求 1所述的原油电场作用部, 其中所述电场作用 部是管状, 其直径与输油管道的直径之比在 1到 3倍之间。  7. The crude oil electric field action portion according to claim 1, wherein the electric field acting portion is tubular, and a ratio of a diameter to a diameter of the oil delivery pipe is between 1 and 3 times.
8. 一种原油脱水单元, 用于安装在输油管道上, 包括: 油水分离装置, 8. A crude oil dewatering unit for installation on an oil pipeline, comprising: Oil-water separation device,
至少一个原油物理作用部, 其设置在所述油水分离装置的上游, 配接到所述油水分离装置上, 其中, 所述原油物理作用部包括如权利 要求 1 的原油电场作用部和 /或超声作用部, 其中, 所述物理作用部 的腔体在垂直于原油流动方向上的截面的尺度与其所配接的输油管 在垂直于原油流动方向上的截面的尺度是可比的。  At least one crude oil physical action portion disposed upstream of the oil-water separation device and coupled to the oil-water separation device, wherein the crude oil physical action portion includes the crude oil electric field action portion and/or ultrasound according to claim 1. The action portion, wherein the dimension of the cavity of the physical action portion is comparable to the dimension of the cross section perpendicular to the flow direction of the crude oil in a dimension perpendicular to the flow direction of the crude oil.
9. 根据权利要求 8所述的原油脱水单元, 其中, 所述电场作用 部和超声作用部串联设置,电场作用部和超声作用部中的一个与上游 输油管配接,另一个直接配接或者通过输油管道配接到下游的所述油 水分离装置上,所述电场和超声作用部其中的一个以及其中的另一个 先后作用于原油。  9. The crude oil dehydration unit according to claim 8, wherein the electric field acting portion and the ultrasonic acting portion are disposed in series, one of the electric field acting portion and the ultrasonic acting portion is mated with the upstream oil pipe, and the other directly mating or passing The oil pipeline is coupled to the downstream oil-water separation device, and one of the electric field and the ultrasonic action portion and the other one of them acts on the crude oil.
10. 根据权利要求 8所述的原油脱水单元,其中所述电场作用部 与所述超声作用部重叠设置, 使电场和声场相叠加同时作用于原油。  10. The crude oil dehydration unit according to claim 8, wherein the electric field acting portion is disposed to overlap with the ultrasonic acting portion to superimpose an electric field and an acoustic field while acting on the crude oil.
11.根据权利要求 8或 9或 10所述的原油脱水单元,其中所述超 声波的作用方向基本上垂直于原油流向。  The crude oil dehydration unit according to claim 8 or 9 or 10, wherein the direction of action of the ultrasonic waves is substantially perpendicular to the flow direction of the crude oil.
12.根据权利要求 8或 9或 10所述的原油脱水单元,其中所述超 声波的作用方向基本上平行于原油流向。  The crude oil dehydration unit according to claim 8 or 9 or 10, wherein the direction of action of the ultrasonic waves is substantially parallel to the flow direction of the crude oil.
1 3. 根据权利要求 8所述的原油脱水单元,其中所述超声波是以 压电陶瓷或磁致伸缩方式产生的。  The crude oil dehydration unit according to claim 8, wherein the ultrasonic waves are generated by piezoelectric ceramics or magnetostrictive means.
14. 一种原油脱水系统, 包括至少一个如权利要求 8所述的原油 脱水单元。  A crude oil dewatering system comprising at least one crude oil dehydration unit according to claim 8.
PCT/CN2007/070182 2006-07-17 2007-06-26 Crude oil dewatering apparatus and system WO2008011817A1 (en)

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CN101372634A (en) 2009-02-25

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