WO2006094999A1 - Extruded solid product for use in foodstuffs - Google Patents
Extruded solid product for use in foodstuffs Download PDFInfo
- Publication number
- WO2006094999A1 WO2006094999A1 PCT/EP2006/060568 EP2006060568W WO2006094999A1 WO 2006094999 A1 WO2006094999 A1 WO 2006094999A1 EP 2006060568 W EP2006060568 W EP 2006060568W WO 2006094999 A1 WO2006094999 A1 WO 2006094999A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- oil
- solid product
- fat
- water emulsion
- solid
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D7/00—Edible oil or fat compositions containing an aqueous phase, e.g. margarines
- A23D7/02—Edible oil or fat compositions containing an aqueous phase, e.g. margarines characterised by the production or working-up
- A23D7/04—Working-up
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C11/00—Milk substitutes, e.g. coffee whitener compositions
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C11/00—Milk substitutes, e.g. coffee whitener compositions
- A23C11/02—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D9/00—Other edible oils or fats, e.g. shortenings, cooking oils
- A23D9/02—Other edible oils or fats, e.g. shortenings, cooking oils characterised by the production or working-up
- A23D9/04—Working-up
- A23D9/05—Forming free-flowing pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/17—Amino acids, peptides or proteins
- A23L33/19—Dairy proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/40—Complete food formulations for specific consumer groups or specific purposes, e.g. infant formula
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
Definitions
- the present invention relates to a solid product comprising an extrudable mixture of an oil in water emulsion and a solid matrix.
- the solid product may be used in foodstuff e.g. as a beverage additive or as an instant beverage products for example.
- the present invention further provides an oil in water emulsion that is stable under the conditions required to prepare such a solid product.
- the solid product of the present invention spontaneously disperses when added to a aqueous media, i.e. stirring is not required. Furthermore, it may generate a foam without any foaming agents.
- the present inventors have developed an alternative method to that of spray drying, namely using extrusion.
- This method offers a flexible solution with respect to the product obtained and may avoid the need for further addition of ingredient after processing.
- the product is obtained by spray drying, normally not all ingredients are included in the spray drying process, but some are added afterwards, however, when extrusion is used all ingredients may be subjected to the extrusion process, i.e. it is a more simple and economic process.
- the method is less sensitive towards oxidation, the equipment involved is easy to clean in order to avoid microbial or other kind of contamination, which leads to a safe production.
- the method involving extrusion leads to a product with improved consistency.
- An aim of the invention is to provide a spontaneously dispersible solid product to be used in foodstuff.
- a further aim of the invention is to provide a solid product that upon addition to water or another liquid gives a homogeneous mixture of fat and other components and vice versa. Further it is an aim of the invention to give a solid product that without foam forming or stabilising additives gives a stable foam layer in addition to whitening power.
- the present inventors have found that it is possible to extrude a mixture comprising an oil in water emulsion without leading to coalescence or inversion of the emulsion.
- a solid product that has suitable properties when used e.g. as a nutritional product or food additive as it spontaneously disperses when added to water or vice versa and due to the fat components the solid product imparts whitening power to the product.
- the solid product can, if desired, give a foam layer without addition of special foam formers.
- the extrudable mixture i.e.
- the present invention relates to an oil in water emulsion having a water content of at the most about 30% w/w and being stable towards coalescence and inversion when subjected to conditions involving i) extruding a mixture of the oil in water emulsion together with a solid matrix in a weight ratio of from 1:0.5 to about 1:5 by heating at a temperature of at least or exceeding the melting point of the mixture to obtain an extruded product, and ii) expanding the thus obtained extruded product in vacuum to obtain a solid product having at the most about 10% water content.
- the present invention provides an oil in water emulsion that has a water content of at the most about 30% w/w and that is stable towards coalescence and inversion when subjected to conditions involving i) extruding a mixture of the oil in water emulsion together with a solid matrix in a weight ratio of from 1:0.5 to about 1:5 by heating at a temperature of at least or exceeding the melting point of the mixture to obtain an extruded product, and ii) expanding the thus obtained extruded product in vacuum to obtain a solid product having at the most about 10% water content.
- the present inventors have surprisingly found that the o/w emulsion is stable under high shear, high temperatures, high pressures and minimal amount of water in the extruder.
- the oil in water emulsion has a relatively high content of fat components.
- the fat component(s) constitute(s) from about 30 to about 75% w/w of the oil in water emulsion.
- the fat component(s) constitute(s) up to about 95% w/w of the dry matter content of the emulsion such as, e.g., at least about 50% w/w, at least about 60% w/w, at least about 70% w/w, at least about 80% w/w or at least about 90% w/w.
- a suitable fat component is a mixture of rapeseed oil, corn oil, coconut oil and palmolein. Fat components of interest are accordingly selected from rapeseed oil, corn oil, coconut oil and palmolein, and mixtures thereof.
- An oil in water emulsion according to the invention may contain one or more additives acceptable for use in foodstuffs.
- the additive may be included in the oily phase and/or in the aqueous phase (normally dependent on the solubility of the additive in the individual phases).
- Suitable additives for the oily phase include, e.g., emulsifiers, stabilizers, texture improvers, thickening agents, foam formers, foam inhibitors, antioxidants, vitamins, flavors, etc.
- suitable additives for the aqueous phase include, e.g., pH regulating agents, buffers, stabilizers, chelating agents, solubilisers, sugars, sweeteners, proteins, taste regulating agents, flavors, vitamins, nutrients including salts, minerals etc., coloring agents, etc.
- the oil in water emulsion imparts whitening power to the solid product.
- the whitening power obtained is acceptable, i.e. identical to or better compared with the whitening power obtained by spray drying a mixture of comparable composition.
- Whitening power may be measured by different apparatus and the values obtained (e.g. L and h° values) are highly dependant on the specific method employed. However, if e.g. a spray dried and an extruded product of similar composition is compared using the same conditions, the present inventors have found that the solid product obtained from the extrusion/expansion process has an comparable whitening power to the spray dried material.
- the mean particle size D(0.5) of the fat contained in the solid product is from about 0.3 ⁇ m to about 10 ⁇ m such as, e.g., from about 0.5 ⁇ m to about 7.5 ⁇ m, from about 0.6 ⁇ m to about 5 ⁇ m or from about 0.6 ⁇ m to about 4 ⁇ m.
- the fat components constitute from about 5 to about 50% w/w such as, e.g. from about 10 to about 45% w/w, from about 20 to about 40% w/w or from about 25 to about 35% w/w of the product.
- the water content of the solid product is at the most about 7.5% w/w such as, e.g., at the most about 5% w/w, at the most about 3% w/w, at the most about 2% or at the most about 1.6 % w/w.
- the solid product may be subjected to a drying process in order to achieve a desired maximal content of water.
- a suitable solid matrix contains e.g. carbohydrates such as one or more monosaccharides including glucose, fructose, galactose, disaccharides including lactose, sucrose, maltose, polysaccharides including maltodextrins, raftiline, raftilose, galacto-oligosaccharides esters of monosaccharides, esters of disaccharides, esters of polysaccharides and starches; and e.g. proteins such as milk proteins, i.e.
- caseinates whey proteins, whey protein isolates, whey protein concentrates, whey powders, milk protein concentrates, Ml cream milk powder, skimmed milk powder and the hydrolysates thereof; soy proteins, soy isolates, etc, soy protein hydrolysates or mixtures thereof.
- the extrusion is performed at a temperature of at least or exceeding the melting point of the mixture containing the oil in water emulsion and the solid matrix.
- a too low temperature leads to an instability of the emulsion during extrusion, which in turn leads to a solid product with insufficient, whitening power, oiling off, reduced solubility, flocculation and other unwanted effects as e.g. complete phase separation.
- the solid product obtained can be formed in to a shape like e.g. pellets, grains, beads, cores, or predefined shapes like e.g. a heart, a star, a polygon, etc. or it may be milled into a finely divided powder.
- a solid product according to the invention may spontaneously form a foam upon contact with an aqueous medium. Normally such a foam layer is formed upon contact with 100 ml of water or 1% coffee solution 80°C per 4.2 g of the product.
- the foam layer formed is from about 0.2 to about 3.5 cm such as from about 0.5 cm to about 2.5 cm, when the test is carried out in a 150 ml beaker.
- a solid product according to the invention can have many different applications. Of particular interest is application within the food area for instance as a beverage additive or in a beverage product. Examples of beverage products are e.g. instant beverage products like e.g. coffee, tea, cafe latte, cappuccino, cacao beverage, etc. A solid product according to the invention can also be used as a dairy or non-dairy creamer or as nutritional formulas,
- the solid product obtained may be further processed to obtain a food or nutritional product, a beverage additive or a beverage product.
- the step of expanding the extruded material in vacuum is typically performed at a pressure between 0.01 and 250 mbar, preferably between 1 and 50 mbar. A particularly preferred range is between 10 and 25 mbar.
- stable when used in connection with the o/w emulsion of the invention means that the emulsion is stable with respect to coalescence and/or is stable with respect to inversion, both visually determined.
- 2inl formulation is intended to mean a solid product comprising two different ingredients such as sugar, sweetener or non-dairy creamer, dairy creamer or texture improver. In the 2inl formulation the ingredients are mixed in an appropriate amount and are extruded into one product.
- Non-limiting examples of uses for 2inl formulations are instant beverage products like coffee, tea etc.
- 3inl formulation is intended to mean a solid product comprising three different ingredients such as a beverage e.g. coffee, cacao or other vegetable extract plus two other additives e.g. sugar, sweetener, non-dairy creamer, dairy creamer or texture improver.
- a beverage e.g. coffee, cacao or other vegetable extract
- two other additives e.g. sugar, sweetener, non-dairy creamer, dairy creamer or texture improver.
- sugar, sweetener, non-dairy creamer, dairy creamer or texture improver e.g. sugar, sweetener, non-dairy creamer, dairy creamer or texture improver.
- Non-limiting examples of uses for 3inl formulations are instant beverage products like cafe latte, cappuccino etc.
- solid matrix as used herein, is intended to mean a mixture of solid ingredients without added liquids, non-limiting examples of such solid ingredients are monosaccharides including glucose, fructose, galactose; disaccharides including lactose, sucrose, maltose; polysaccharides including maltodextrins DE 6 to 48, raftiline, raftilose; galacto- oligosaccharides esters of monosaccharides, esters of disaccharides, esters of polysaccharides, starches, sweeteners, proteins including milk proteins, soy proteins, vegetable extracts including coffee, tea, cacao, malt, herbs; flavors or mixtures thereof.
- whitening power is intended to mean an effect of imparting a whitening or opalescence to a product.
- Example 1 Solid Product suitable as a Non-dairy Creamer
- Palmkernel fat 45 is melted and mixed together with Panodan 165 at 65°C.
- Preparation of the emulsion The fat phase is added to the water phase under vigorous stirring until all fat is incorporated. Increase of viscosity. The pre-emulsion is stirred for another 5 min before the final homogenisation step. The final particle size distribution is reached by pumping the emulsion through a Supratron (rotor stator principle). A highly viscous emulsion is obtained and stored at 65°C ready to be used for extrusion. The dry matter content is around 80% and the fat content is around 75% (on DM).
- a creamer By mixing i.e. 35 kg Emulsion ( ⁇ 80%DM) and 35kg Maltodextrine DE-29 as a solid matrix in the Extruder, expanding into the vacuum and fixing the structure by removal of ⁇ 5% of water to 95% DM, a creamer is obtained in a "pellet" form.
- the creamer has a composition like a commercial product.
- the pellets dissolve easily, form a foam, have a close to identical whitening power to the reference.
- a measure for the occurrence of fat eyes is the free fat (LI, cold extractable fat). For extruded 3inl it is around 7.8%.
- Example 2 Solid product suitable as a non-dairy creamer Formulation of Emulsion:
- Palmkernel fat 45 is melted and mixed together with Panodan 165 and Dimodan at 65°C. Then sodium caseinate, preferably sieved through a sieve of lmm, is added to the fat phase maintaining the stirring action. A yellow suspension is obtained.
- Preparation of the emulsion The fat phase is added to the water phase under gentle stirring until all fat/caseinate is incorporated. Increase of viscosity. The pre-emulsion is stirred for another 5 min before the final homogenisation step. The final emulsion is obtained by preheating to 95°C and multi-stage homogenisation at 85°C and total 300 bar. A highly viscous emulsion is obtained and pumped directly into the extruder.
- Example 3 Solid product suitable as a dairy Creamer
- Preparation of the water phase Water is heated to 65 °C, the buffer salts and sweet butter milk powder are dissolved and stirred for 15 min.
- Preparation of the emulsion The fat phase is added to the water phase under vigorous stirring until all fat is incorporated. Increase of viscosity. The pre-emulsion is stirred for another 5 min before the final homogenisation step. The final emulsion is obtained by preheating to 95°C and multi-stage homogenisation at 85°C and total 300 bar. A highly viscous emulsion is obtained and pumped directly into the extruder.
- Example 4 Structure of air trapped in extruded solid products according to the invention
- a Non-dairy creamer prepared by extrusion according to the invention was investigated by semi-invasive confocal microscopy.
- the specimen was polished in order to get a flat surface and cleaned using pressurized air.
- the surface was stained with a small drop of a solution of Nile red in ethanol.
- the creamer had a fat and water content as follows: Ext. 3: water 6.55 %, fat 32.07% w/w
- the structure of air in the non-dairy extruded creamer is shown in Fig. 2.
- the confocal microscopy is run at a low magnification.
- Example 5 Comparative example : a solid product not suitable for use as a Non-dairy Creamer
- Fat phase Water phase : 34O g Palmkernel fat 45-46 12O g Water
- Palmkernel fat 45 is melted and mixed together with Panodan 165 at 65°C.
- Preparation of the emulsion The fat phase is added to the water phase under vigorous stirring until all fat is incorporated. Increase of viscosity. The pre-emulsion is stirred for another 5 min before the final homogenisation step. The final particle size distribution is reached by pumping the emulsion through a Supratron (rotor stator principle). A highly viscous emulsion is obtained and stored at 65°C ready to be used for extrusion. The dry matter content is around 80% and the fat content is around 75% (on DM).
- Extrusion of creamer formulation 35 kg/h emulsion together with 35 kg/h of a solid matrix with the composition 98.8% Maltodextrine DE 40 and 1.2% Panodan 165 are mixed in an extruder and at the same time heated up to 77° at the die plate.
- the temperature of the barrels starting from the feed zone were set to 15 / 40 / 85 / 85°C.
- the extruded creamer was soluble in hot coffee, however a large quantity of oil separates creating big oil droplets on the beverage surface.
Abstract
Description
Claims
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2006221947A AU2006221947B2 (en) | 2005-03-08 | 2006-03-08 | Extruded solid product for use in foodstuffs |
MX2007010953A MX2007010953A (en) | 2005-03-08 | 2006-03-08 | Extruded solid product for use in foodstuffs. |
JP2008500197A JP4764477B2 (en) | 2005-03-08 | 2006-03-08 | Solid extrusion products for food |
EP06708696A EP1865787A1 (en) | 2005-03-08 | 2006-03-08 | Extructed solid product for use in foodstuffs |
BRPI0609024-9A BRPI0609024A2 (en) | 2005-03-08 | 2006-03-08 | extruded solid product for use in food products |
KR1020077020604A KR101355850B1 (en) | 2005-03-08 | 2006-03-08 | Extruded solid product for use in foodstuffs |
CA2600670A CA2600670C (en) | 2005-03-08 | 2006-03-08 | Extruded solid product for use in foodstuffs |
CN2006800157247A CN101170910B (en) | 2005-03-08 | 2006-03-08 | Extrusion solid product for food |
US11/908,116 US8101226B2 (en) | 2005-03-08 | 2006-03-08 | Extruded solid product for use in foodstuffs |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05005064 | 2005-03-08 | ||
EP05005064.0 | 2005-03-08 |
Publications (1)
Publication Number | Publication Date |
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WO2006094999A1 true WO2006094999A1 (en) | 2006-09-14 |
Family
ID=34934133
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2006/060568 WO2006094999A1 (en) | 2005-03-08 | 2006-03-08 | Extruded solid product for use in foodstuffs |
PCT/EP2006/060558 WO2006094995A1 (en) | 2005-03-08 | 2006-03-08 | Process for preparing nutritional compositions |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2006/060558 WO2006094995A1 (en) | 2005-03-08 | 2006-03-08 | Process for preparing nutritional compositions |
Country Status (17)
Country | Link |
---|---|
US (2) | US8101226B2 (en) |
EP (2) | EP1865787A1 (en) |
JP (1) | JP4764477B2 (en) |
KR (1) | KR101355850B1 (en) |
CN (2) | CN101170910B (en) |
AR (1) | AR052597A1 (en) |
AT (1) | ATE430480T1 (en) |
AU (2) | AU2006221943B2 (en) |
BR (2) | BRPI0608571A2 (en) |
CA (2) | CA2600669A1 (en) |
DE (1) | DE602006006654D1 (en) |
DK (1) | DK1858342T3 (en) |
MX (2) | MX2007010956A (en) |
RU (2) | RU2395975C2 (en) |
SG (1) | SG160378A1 (en) |
WO (2) | WO2006094999A1 (en) |
ZA (2) | ZA200708538B (en) |
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- 2006-03-08 EP EP06708696A patent/EP1865787A1/en not_active Withdrawn
- 2006-03-08 US US11/908,116 patent/US8101226B2/en not_active Expired - Fee Related
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- 2006-03-08 WO PCT/EP2006/060568 patent/WO2006094999A1/en active Search and Examination
- 2006-03-08 RU RU2007137003/13A patent/RU2007137003A/en not_active Application Discontinuation
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- 2006-03-08 AT AT06708689T patent/ATE430480T1/en not_active IP Right Cessation
- 2006-03-08 AR ARP060100882A patent/AR052597A1/en unknown
- 2006-03-08 WO PCT/EP2006/060558 patent/WO2006094995A1/en active Application Filing
- 2006-03-08 EP EP06708689A patent/EP1858342B1/en not_active Not-in-force
- 2006-03-08 US US11/908,115 patent/US20080317916A1/en not_active Abandoned
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- 2006-03-08 AU AU2006221947A patent/AU2006221947B2/en not_active Ceased
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