WO2006074276A3 - Foil or film laminated enhanced natural fiber/polymer composite - Google Patents

Foil or film laminated enhanced natural fiber/polymer composite Download PDF

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Publication number
WO2006074276A3
WO2006074276A3 PCT/US2006/000275 US2006000275W WO2006074276A3 WO 2006074276 A3 WO2006074276 A3 WO 2006074276A3 US 2006000275 W US2006000275 W US 2006000275W WO 2006074276 A3 WO2006074276 A3 WO 2006074276A3
Authority
WO
WIPO (PCT)
Prior art keywords
natural fiber
foil
polymer composite
film laminated
enhanced natural
Prior art date
Application number
PCT/US2006/000275
Other languages
French (fr)
Other versions
WO2006074276A2 (en
Inventor
James Przybylinski
Douglas G Mancosh
Paul Brestelli
Original Assignee
Fiber Composites Llc
James Przybylinski
Douglas G Mancosh
Paul Brestelli
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fiber Composites Llc, James Przybylinski, Douglas G Mancosh, Paul Brestelli filed Critical Fiber Composites Llc
Priority to EP20060717471 priority Critical patent/EP1834023A2/en
Priority to CA 2594258 priority patent/CA2594258A1/en
Publication of WO2006074276A2 publication Critical patent/WO2006074276A2/en
Publication of WO2006074276A3 publication Critical patent/WO2006074276A3/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
    • B32B2038/002—Sandblasting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/067—Wood fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00—Thermoplastic elastomer material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/08—Reinforcements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/22—Fibres of short length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/71—Resistive to light or to UV
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/712—Weather resistant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00—Treatment by energy or chemical effects
    • B32B2310/14—Corona, ionisation, electrical discharge, plasma treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/04—Tiles for floors or walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0008—Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity

Abstract

A natural fiber/polymer composite product that includes a core (preferably with a textured surface) and a film or pigment surface layer applied to that textured core surface. The core comprises at least one natural fiber and at least one polymer intimately admixed together to form a composite.
PCT/US2006/000275 2005-01-04 2006-01-04 Foil or film laminated enhanced natural fiber/polymer composite WO2006074276A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP20060717471 EP1834023A2 (en) 2005-01-04 2006-01-04 Foil or film laminated enhanced natural fiber/polymer composite
CA 2594258 CA2594258A1 (en) 2005-01-04 2006-01-04 Foil or film laminated enhanced natural fiber/polymer composite

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US64130805P 2005-01-04 2005-01-04
US60/641,308 2005-01-04
US11/054,258 2005-02-09
US11/054,258 US20060147693A1 (en) 2005-01-04 2005-02-09 Foil or film laminated enhanced natural fiber/polymer composite

Publications (2)

Publication Number Publication Date
WO2006074276A2 WO2006074276A2 (en) 2006-07-13
WO2006074276A3 true WO2006074276A3 (en) 2007-07-12

Family

ID=36640789

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/000275 WO2006074276A2 (en) 2005-01-04 2006-01-04 Foil or film laminated enhanced natural fiber/polymer composite

Country Status (4)

Country Link
US (1) US20060147693A1 (en)
EP (1) EP1834023A2 (en)
CA (1) CA2594258A1 (en)
WO (1) WO2006074276A2 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8167275B1 (en) 2005-11-30 2012-05-01 The Crane Group Companies Limited Rail system and method for assembly
US7875655B2 (en) 2006-01-20 2011-01-25 Material Innovations, Llc Carpet waste composite
US20100021753A1 (en) * 2008-07-25 2010-01-28 E. I. Du Pont De Nemours And Company Multizone wood polymer composite article
BRPI0922481A2 (en) 2008-12-19 2018-06-05 Fiber Composites Llc wood-plastic composites using ionomer capstocks and manufacturing methods
CN108602251A (en) 2015-12-31 2018-09-28 福姆实验室公司 The system and method for flexible substrates for increasing material manufacturing
EP3538367A4 (en) 2016-11-08 2020-07-01 Formlabs, Inc. Multi-material separation layers for additive fabrication
US10773500B2 (en) * 2016-12-12 2020-09-15 Trex Company, Inc. Laminated wood polymer composite article and method of making a laminated wood polymer composite article
US11318673B2 (en) 2018-06-01 2022-05-03 Formlabs, Inc. Film tensioning techniques for additive fabrication and related systems and methods
US11572646B2 (en) 2020-11-18 2023-02-07 Material Innovations Llc Composite building materials and methods of manufacture

Citations (4)

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US6344268B1 (en) * 1998-04-03 2002-02-05 Certainteed Corporation Foamed polymer-fiber composite
US6565919B1 (en) * 1999-12-23 2003-05-20 Pergo (Europe) Ab Process for the manufacturing of surface elements
US6682814B2 (en) * 1997-05-30 2004-01-27 Andersen Corporation Fiber-polymeric composite siding unit and method of manufacture
US20060099393A1 (en) * 2004-11-08 2006-05-11 Azdel, Inc. Composite thermoplastic sheets including natural fibers

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US588191A (en) * 1897-08-17 solomin
CA2135267C (en) * 1994-02-10 2008-02-26 Sadao Nishibori Synthetic wood meal, method and apparatus for manufacturing the same; synthetic wood board including the synthetic wood meal, method and apparatus of extrusion molding therefor
SE503861C2 (en) * 1994-10-24 1996-09-23 Perstorp Flooring Ab Process for making a skirting board
SE504353C2 (en) * 1995-06-19 1997-01-20 Perstorp Ab Process for making a decorative thermosetting laminate
JP3658714B2 (en) * 1996-02-09 2005-06-08 アイン興産株式会社 Pattern formation method for woody synthetic board
US5847016A (en) * 1996-05-16 1998-12-08 Marley Mouldings Inc. Polymer and wood flour composite extrusion
SE509109C2 (en) * 1997-04-21 1998-12-07 Perstorp Ab Process for the production of abrasion resistant thermosetting laminates
SE9703281L (en) * 1997-09-11 1999-03-12 Perstorp Ab Process for making thermosetting laminates
US6133349A (en) * 1997-09-24 2000-10-17 Hughes Processing, Inc. Acrylonitrile/styrene/acrylic/filler compositions and methods for making same
US6054207A (en) * 1998-01-21 2000-04-25 Andersen Corporation Foamed thermoplastic polymer and wood fiber profile and member
NO20005869L (en) * 2000-06-16 2001-12-17 Ein Kohsah Co Ltd Laminated photocatalytic pulp paper and process for making the same
DE60136626D1 (en) * 2000-07-11 2009-01-02 Pergo Europ Ab PREPARATION FOR IMPROVED CORE LAYERS OF A DECORATIVE LAMINATE, AND LAMINATE MANUFACTURED THEREFOR
WO2002004207A1 (en) * 2000-07-11 2002-01-17 Pergo Ab A process for the manufacturing of an improved decorative laminate and a decorative laminate obtained by the process
US20040003888A1 (en) * 2000-07-11 2004-01-08 Laurence Mott Process for the manufacture of an improved floor element
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US6841023B2 (en) * 2001-02-21 2005-01-11 Pergo (Europe) Ab Process for the manufacturing of an improved core for decorative laminates and a decorative laminate obtained by the process
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US6344268B1 (en) * 1998-04-03 2002-02-05 Certainteed Corporation Foamed polymer-fiber composite
US6565919B1 (en) * 1999-12-23 2003-05-20 Pergo (Europe) Ab Process for the manufacturing of surface elements
US20060099393A1 (en) * 2004-11-08 2006-05-11 Azdel, Inc. Composite thermoplastic sheets including natural fibers

Also Published As

Publication number Publication date
EP1834023A2 (en) 2007-09-19
WO2006074276A2 (en) 2006-07-13
US20060147693A1 (en) 2006-07-06
CA2594258A1 (en) 2006-07-13

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